LG DP382B, DP1500, DP382-NR Troubleshooting Manual

PORTABLE DVD

SERVICE MANUAL

MODELS : DP382B, DP-1500, DP382-NR

CAUTION

BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.

MODELS : DP382B, DP-1500, DP382-NR

SERVICE MANUAL

P/NO : AFN70285045

NOVEMBER, 2008

Website http://biz.lgservice.com

Internal Use Only

CONTENTS

SECTION 1.........SUMMARY

SECTION 2.........EXPLODED VIEWS

SECTION 3.........ELECTRICAL

SECTION 4.........REPLACEMENT PARTS LIST

LGE Internal Use Only

SECTION 1

SUMMARY

CONTENTS

PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS .............................1-3

SERVICING PRECAUTIONS....................................................................................................................1-4

• GENERAL SERVICING PRECAUTIONS

• INSULATION CHECKING PRODEDURE

• ELECTROSTATICALLY SENSITIVE (ES) DEVICES

SPECIFICATIONS ........................................................................................................................................1-5

LGE Internal Use Only

1-2

Only for training and service purposes

PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS

IMPORTANT SAFETY NOTICE

This manual was prepared for use only by properly trained audio-video service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Corporation. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs.

Special components are also used to prevent x-radiation, shock and fire hazard. These components are indicated by the letter “x” included in their component designators and are required to maintain safe performance. No deviations are allowed without prior approval by LG Corporation. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set are not delayed until the new service literature is printed.

CAUTION

customized installations without manufacturer’s approval. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury.

Service work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines.

: Do not attempt to modify this product in any way. Never perform

GRAPHIC SYMBOLS

The exclamation point within an equilateral triangle is intended to alert the service personnel to important safety information in the service literature. The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the service personnel to the presence of noninsulated “dangerous voltage” that may be of sufficient magnitude to constitute a risk of electric shock. The pictorial representation of a fuse and its rating within an equilateral triangle is intended to convey to the service personnel the following fuse replacement caution notice: CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND RATING AS MARKED NEAR EACH FUSE.

SERVICE INFORMATION

While servicing, use an isolation transformer for protection from AC line shock. After the original service problem has been corrected, make a check of the following:

FIRE AND SHOCK HAZARD

1. Be sure that all components are positioned to avoid a possibility of adjacent component shorts. This is especially important on items trans-ported to and from the repair shop.

2. Verify that all protective devices such as insulators, barriers, covers, shields, strain reliefs, power supply cords, and other hardware have been reinstalled per the original design. Be sure that the safety purpose of the polarized line plug has not been defeated.

3. Soldering must be inspected to discover possible cold solder joints, solder splashes, or sharp solder points. Be certain to remove all loose foreign particles.

4. Check for physical evidence of damage or deterioration to parts and components, for frayed leads or damaged insulation (including the AC cord), and replace if necessary.

5. No lead or component should touch a high current device or a resistor rated at 1 watt or more. Lead tension around protruding metal surfaces must be avoided.

6. After reassembly of the set, always perform an AC leakage test on all exposed metallic parts of the cabinet (the channel selector knobs, antenna terminals, handle and screws) to be sure that set is safe to operate without danger of electrical shock. DO NOT USE ALINE ISOLATION TRANSFORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a known good earth ground water pipe, conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit constitutes a potential shock hazard and must be corrected immediately.

TIPS ON PROPER INSTALLATION

1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf space over, or close to, a heat duct, or in the path of heated air flow.

2. Avoid conditions of high humidity such as: outdoor patio installations where dew is a factor, near steam radiators where steam leakage is a factor, etc.

3. Avoid placement where draperies may obstruct venting. The customer should also avoid the use of decorative scarves or other coverings that might obstruct ventilation.

4. Wall- and shelf-mounted installations using a commercial mounting kit must follow the factory-approved mounting instructions. A product mounted to a shelf or platform must retain its original feet (or the equivalent thickness in spacers) to provide adequate air flow across the bottom. Bolts or screws used for fasteners must not touch any parts or wiring. Perform leakage tests on customized installations.

5. Caution customers against mounting a product on a sloping shelf or in a tilted position, unless the receiver is properly secured.

6. A product on a roll-about cart should be stable in its mounting to the cart. Caution the customer on the hazards of trying to roll a cart with small casters across thresholds or deep pile carpets.

7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous consequences to home and family.

1-3

LGE Internal Use Only

SERVICING PRECAUTIONS

CAUTION: Before servicing the PORTABLE DVD covered by this service data and its supplements and addends, read and follow the SAFETY PRECAUTIONS. NOTE: if unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions in this publication, always follow the safety precautions. Remember Safety First :

General Servicing Precautions

1. Always unplug the PORTABLE DVD AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board,

module, or any other assembly.

(2) Disconnecting or reconnecting any internal electrical

plug or other electrical connection.

(3) Connecting a test substitute in parallel with an

electrolytic capacitor. Caution: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.

2. Do not spray chemicals on or near this PORTABLE DVD or any of its assemblies.

3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cottontipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required.

4. Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service manual might be equipped.

5. Do not apply AC power to this PORTABLE DVD and / or any of its electrical assemblies unless all solid state device heat sinks are correctly installed.

6. Always connect the test instrument ground lead to an appropriate ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last.

Insulation Checking Procedure

Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter (500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm. Note 1: Accessible Conductive Parts include Metal panels, Input terminals, Earphone jacks,etc.

Electrostatically Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate an electrical charge sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil, or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

Caution: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)

LGE Internal Use Only

1-4

Only for training and service purposes

SPECIFICATIONS

• GENERAL

Power requirements DC 9V

Power consumption 13.5W

External dimensions 225 x 40 x 175mm (W x H x D)

Net Weight (Approx.) 1.06kg

Operating temperature: 5ºC to 40ºC

Operating humidity 5% to 90%

Laser Semiconductor laser

Signal system PAL

• CONNECTORS

Audio/Video Output ø3.5mm mini jack x 1

- Video: 1.0V(p-p), 75Ω, sync negative

- Audio: 2Vrms (1kHz, 0dB)

Earphone terminal ø3.5mm stereo mini jack x 2

• LIQUID CRYSTAL DISPLAY

Panel size 8.5 inches wide (diagonal)

Projection system R.G.B. stripe

Driving system TFT active matrix

Resolution 480 x 234 (WQVGA)

• ACCESSORIES

- RCA Video/Audio cable

- AC Adapter (IM090WU-150B)

- Automotive Adapter (G1000233)

- Remote Control

- Battery for Remote Control (Lithium Battery)

* Designs and specifications are subject to change without prior notice.

1-5

LGE Internal Use Only

MEMO

LGE Internal Use Only

1-6

Only for training and service purposes

SECTION 2

EXPLODED VIEWS

CONTENTS

EXPLODED VIEWS .....................................................................................................................................2-2

1. CABINET AND MAIN FRAME SECTION ..................................................................................................2-2

2. PACKING ACCESSORY SECTION...........................................................................................................2-3

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LGE Internal Use Only

EXPLODED VIEWS

1. CABINET AND MAIN FRAME SECTION

455

296

A00

295

CABLE3

263

262

279

453

262

261

CABLE2

285

450

260

282

288

266

455

266

A44

255

CABLE1

451

A46

MAIN

278

289

809

454

BOARD

255

450

A42

USB

BOARD

294

A48

293

251

264

294

A40

252

288

251

450

254

286

LCD

256

BOARD

A51

277

450

452

272

287

77 2

452

KEY

BOARD

A45

270

271

451

LGE Internal Use Only

2-2

Only for training and service purposes

2-3

LGE Internal Use Only

2. PACKING ACCESSORY SECTION

834

CABLE, CIGAR JACK

806

PLUG ASS'Y(RCA CABLE)

835

808

CAR-MOUNT

BATTERY

833

ADAPTER

900

REMOTE CONTROL

802A

GIFT BOX

802

BOX

801

OWNER'S MANUAL

804

PACKING SHEET

803

PACKING

MEMO

LGE Internal Use Only

2-4

Only for training and service purposes

SECTION 3

ELECTRICAL

CONTENTS

LCD PART ...................................................................................................................................................3-2

LCD ADJUSTMENTS ................................................................................................................................3-2

LCD ELECTRICAL TROUBLESHOOTING GUIDE .........................................................................3-3

BLOCK DIAGRAM......................................................................................................................................3-5

CIRCUIT DIAGRAM ...................................................................................................................................3-7

CIRCUIT VOLTAGE CHART ...................................................................................................................3-9

PRINTED CIRCUIT BOARD DIAGRAM............................................................................................3-10

MAIN PART ...............................................................................................................................................3-11

MAIN ELECTRICAL TROUBLESHOOTING GUIDE .....................................................................3-11

1. POWER (DC-DC CONVERTER) CIRCUIT..........................................................................................3-11

2. MPEG CIRCUIT ...................................................................................................................................3-14

3. SERVO CIRCUIT .................................................................................................................................3-15

4. CHARGING CIRCUIT ..........................................................................................................................3-17

WIRING CONNECTION DIAGRAMS..................................................................................................3-18

1. WIRING CONNECTION DIAGRAMS-1 ...............................................................................................3-18

2. WIRING CONNECTION DIAGRAMS-2 ...............................................................................................3-19

3. WIRING CONNECTION DIAGRAMS-3 ...............................................................................................3-20

BLOCK DIAGRAMS.................................................................................................................................3-21

1. OVERALL BLOCK DIAGRAM..............................................................................................................3-21

2. POWER BLOCK DIAGRAM.................................................................................................................3-22

3. SERVO BLOCK DIAGRAM..................................................................................................................3-23

4. SYSTEM BLOCK DIAGRAM................................................................................................................3-24

5. AV BLOCK DIAGRAM ..........................................................................................................................3-25

CIRCUIT DIAGRAMS ..............................................................................................................................3-27

1. POWER CIRCUIT DIAGRAM ..............................................................................................................3-27

2. AV CIRCUIT DIAGRAM........................................................................................................................3-29

3. CONNECTION CIRCUIT DIAGRAM....................................................................................................3-31

4. DC-DC CIRCUIT DIAGRAM ................................................................................................................3-33

5. MPEG CIRCUIT DIAGRAM .................................................................................................................3-35

6. SDRAM, FLASH & EEPROM CIRCUIT DIAGRAM .............................................................................3-37

CIRCUIT VOLTAGE CHART .................................................................................................................3-39

PRINTED CIRCUIT BOARD DIAGRAMS .........................................................................................3-43

1. MAIN P.C.BOARD ................................................................................................................................3-43

2. KEY P.C.BOARD ..................................................................................................................................3-47

3. USB P.C.BOARD..................................................................................................................................3-48

3-1

LGE Internal Use Only

LCD PART

LCD ADJUSTMENTS

1) Power measuring

Measure each power after power supply.

CE38(+): 15V, CE41(-): -10V, CE50(+): 5V, CE49(+): 7.5V, C84(+): 3.5V,

CE47(+): 3.3V

2) VCOM DC level adjustment

Adjust the VCOM DC level by adjust the VR2.Make sure that the VCOM DC

level is between +1.9V and +2.4V.

+2.15

GND

Vcom Waveform

LGE Internal Use Only

3-2

Only for training and service purposes

LCD ELECTRICAL TROUBLESHOOTING GUIDE

Appear shadow in

Display condition?

YES

black backgroud

LED Backlight/Driver abnormal

Power supply normal?

YES

7.5V, 15V, -10V normal?

YES

+5V normal?

YES

RGB signal output?

YES

Check main B/D and repairing

D16, D17, D18, D19 Check and Replace

IC(U9) Check and Replace

MTK1389P (Pin:184, 185, 187)

Check and Replace

IC(U8) Check and ReplaceVCOM signal?

3-3

LGE Internal Use Only

LCD ELECTRICAL TROUBLESHOOTING GUIDE

LCD TCON signal

normal? (ALL"LOW")

YES

TFT LCD normal?

YES

TFT LCD

Power supply voltage?

+15V, -10V, +5V

YES

Color normal?

YES

Each connector?

Main B/D Check

Replace

Power source, D16, D17, D18, D19

Check and Replace

Check RGB AMP circuit

(Q29, Q30, Q31) and Replace

Replace and Reassemble

YES

ReplaceEND

LGE Internal Use Only

3-4

Only for training and service purposes

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