LG DF-599-X Service manual
DVD VIDEO PLAYER
SERVICE MANUAL
MODEL : DF599X(DF9912EH)
MODEL : DF599X(DF9912EH)SERVICE MANUAL
P/NO : 3829RHP040R MARCH,2005
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
CONTENTS
SECTION 1 . . . .SUMMARY
SECTION 2 . . . .CABINET & MAIN CHASSIS
SECTION 3 . . . .ELECTRICAL
SECTION 4 . . . .REPLACEMENT PARTS LIST
SECTION 1
SUMMARY
CONTENTS
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
........................... 1-3
SERVICING PRECAUTIONS .................................................................................................. 1-4
• General Servicing Precautions
• Insulation Checking Prodedure
• Electrostatically Sensitive Devices
SPECIFICATIONS ...................................................................................................................... 1-5
1-2
1-3
CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY,
NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFACTURER’S APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY
VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANY
RESULTING PROPERTY DAMAGE OR USER INJURY.
SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE
THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY
CHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE,
INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THE
USER.
WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTECTION FROM A.C. LINE SHOCK.
SAFETY CHECKS
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRCTED. A
CHECK SHOULD BE MADE OF THE FOLLOWING.
SUBJECT : FIRE & SHOCK HAZARD
1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY
AS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS.
THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE
TRANSPORTED TO AND FROM THE REPAIR SHOP.
2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES
SUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN
RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE
BEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THE
SAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEEN
DEFEATED.
3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD
SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS.
BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES.
4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION
TO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGED
INSULATION (INCLUDING A.C. CORD). AND REPLACE IF NECESSARY
FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS.
5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE OR
A RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND
PROTRUNING METAL SURFACES MUST BE AVOIDED.
6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF
RESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACT
FACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTS
OTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIRCUIT MODIFICATIONS.
7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C.
LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABINET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HANDLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE
WITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE
ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLTMETER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN
THE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESISTOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITOR
BETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CONDUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME.
MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500
OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG
AND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED
METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75
VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANY
VALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCK
HAZARD AND MUST BE CORRECTED IMMEDIATELY.
SUBJECT: GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN
AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE
SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO
THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN
SERVICE LITERATURE.
SUBJECT : X-RADIATION
1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PERSONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTENTIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PICTURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHEN
THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE
PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERATION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PICTURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIRCUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIRABLE LEVELS.
2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BE
USED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD IN
COLOR SETS, ALWAYS RE-INSTALL THEM.
3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN
ACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRA
TION OF THE METER SHOULD BE CHECKED PERIODICALLY
AGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE
AT YOUR DISTRIBUTOR.
4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY
THERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY
TIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULD
BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE
WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES
NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING
CORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGANIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGULATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCEDURE. AND THAT THE HIGH VOLTAGE READING BE RECORDER ON
EACH CUSTOMER’S INVOICE.
5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN
A PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE,
AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND
THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT
LONGER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCES
SIVE VOLTAGE.
6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES
DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS
(WHERE USED).
SUBJECT: IMPLOSION
1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTE
GRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE
TAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOID
SCRATCHING THE TUBE. IF SCRATCHED REPLACE IT.
2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES.
SUBJECT : TIPS ON PROPER INSTALLATION
1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBYHOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TO
HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW.
2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO
INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIATORS WHERE STEAM LEAKAGE IS A FACTOR, ETC.
3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REAR
VENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DECORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT
OBSTRUCT VENTILATION.
4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMERCIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED
MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF OR
PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT
THICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW
ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERS
MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE
TEST ON CUSTOMIZED INSTALLATIONS.
5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON
SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS
PROPERLY SECURED.
6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS
MOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS
THRESHOLDS OR DEEP PILE CARPETS.
7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND
WHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES,
INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION
RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.’S OF
THE SAME OR LARGER SCREEN SIZE.
8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS,
EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SINGLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO
HOME AND FAMILY.
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
A.C. VOLTMETER
GOOD EARTH GROUND
SUCH AS THE WATER
PIPE. CONDUIT. ETC
PLACE THIS PROBE
ON EACH EXPOSED
METAL PART
1-4
SERVICING PRECAUTIONS
CAUTION : Before servicing the DVD covered by this service
data and its supplements and addends, read and follow the
SAFETY PRECAUTIONS. NOTE : if unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions in this publications, always follow the safety precautions.
Remembers Safety First:
General Servicing Precautions
1. Always unplug the DVD AC power cord from the AC
power source before:
(1) Removing or reinstalling any component, circuit board,
module, or any other assembly.
(2) Disconnection or reconnecting any internal electrical
plug or other electrical connection.
(3) Connecting a test substitute in parallel with an elec-
trolytic capacitor.
Caution : A wrong part substitution or incorrect
polarity installation of electrolytic capacitors may result
in an explosion hazard.
2. Do not spray chemicals on or near this DVD or any of
its assemblies.
3. Unless specified otherwise in this service data, clean
electrical contacts by applying an appropriate contact
cleaning solution to the contacts with a pipe cleaner,
cotton-tipped swab, or comparable soft applicator.
Unless specified otherwise in this service data, lubrication
of contacts is not required.
4. Do not defeat any plug/socket B+ voltage interlocks with
whitch instruments covered by this service manual might
be equipped.
5. Do not apply AC power to this DVD and/or any of its
electrical assemblies unless all solid-state device heat
sinks are cerrectly installed.
6. Always connect test instrument ground lead to the
appropriate ground before connection the test instrument
positive lead. Always remove the test instrument ground
lead last.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn
the power on. Connect an insulation resistance meter(500V)
to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm.
Note 1 : Accessible Conductive Parts including Metal panels, Input terminals, Earphone jacks, etc.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged
easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples of
typical ES devices are integrated circuits and some field
effect transistors and semiconductor chip components.
The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known
earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which
should be removed for potential shock reasons prior to
applying power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such
as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a grouned-tip soldering iron to solder or unsolder
ES devices.
4. Use only an anti-static solder removal device. Some
solder removal devices not classified a “anti-static” can
generate electrical charges sufficient to damage ES
devices.
5. Do not use freon-propelled chemicals. These can
generate electrical charge sufficient to damage ES
devices.
6. Do not remove a replacement ES device from its protec
tive package until immediately before you are ready to
install it. (Most replacement ES devices are packaged with
leads electrically shorted together by conductive foam,
aluminum foil, or comparable conductive material).
7. Immediately before removing the protective material from
the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the
device will be installed.
Caution : Be sure no power is applied to the chassis or
circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Normally harmless motion such
as the brushing together of your clothes fabric or the lifting
of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
1-5
SPECIFICATIONS
• GENERAL
Power requirements: AC 110-240 V , 50/60 Hz
Power consumption: 8W
Dimensions (Approx.): 430 x 35 x 242 mm (W x H x D) without foot
Weight (Approx.): 1.9 kg
Operating temperature: 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity: 5 % to 90 %
• OUTPUTS
VIDEO OUT: 1 Vp-p 75 Ω, sync negative, RCA jack x 1 / SCART (TO TV)
COMPONENT VIDEO OUT: (Y) 1.0 V (p-p), 75 Ω,negative sync, RCA jack x 1
(Pb)/(Pr) 0.7 V (p-p), 75 Ω, RCA jack x 2
AUDIO OUT: 2.0 Vrms (1 KHz, 0 dB), 600 Ω, RCA jack (L, R) x 1 /
SCART (TO TV)
DIGITAL OUT (COAXIAL): 0.5 V (p-p), 75 Ω, RCA jack x 1
• SYSTEM
Laser: Semiconductor laser, wavelength 650 nm
Signal system: PAL / NTSC
Frequency response: DVD (PCM 96 kHz): 8 Hz to 44 kHz
DVD (PCM 48 kHz): 8 Hz to 22 kHz
CD: 8 Hz to 20 kHz
Signal-to-noise ratio: More than 100 dB (ANALOG OUT connectors only)
Harmonic distortion: Less than 0.008%
Dynamic range: More than 95 dB (DVD/CD)
• ACCESSORIES
Remote control (1), Batteries (2)
2-1
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS .....................................................................................................................2-2
1. Cabinet and Main Frame Section ...........................................................................................2-2
2. Deck Mechanism Section(DPS-02).........................................................................................2-3
3. Packing Accessory Section ....................................................................................................2-4
2-2
EXPLODED VIEWS
1. Cabinet and Main Frame Section
A
5
4
3
2
1
BCD
463
463
300
463
463
250
I/O,JACK Model
ONLY
A48
A46
463
467
465
320
A44
261
A00
463
A47
452
276
274
452
A50
280
A45
260
261
A43
2. Deck Mechanism Section(DPS-02)
2-3
431
005
007
432
432
007
433
00
A00
6
033
031
431
034
035
A03
032
110
A01
431
109
021
020
A02
115
113
111
112
114
2-4
3. Packing Accessory Section
BATTERY
808
PACKING SHEET
804
PACKING
OPTIONAL PARTS
803
806
820
OWNER’S MANUAL
RF CABLE
810
CABLE SET ASS’Y
801
REMOCON
900
BOX CARTON
802
PACKING
803
811
812
PLUG ASS’Y 1WAY(YELLOW)
PLUG ASS’Y 1WAY(BLACK)
PLUG ASS’Y 2WAY
AC ADAPTOR830
3-1
SECTION 3
ELECTRICAL
CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE......................................................................3-2
1. Power check flow.....................................................................................................................3-2
2. System operation flow ............................................................................................................3-3
3. Test & debug flow ....................................................................................................................3-4
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING ....................3-10
1. SYSTEM 27MHz CLOCK, RESET, FLASH R/W SIGNAL. ....................................................3-10
2. SDRAM CLOCK ......................................................................................................................3-12
3. LOADING CONTROL RELATED SIGNAL .............................................................................3-12
4. SLED CONTROL RELATED SIGNAL(NO DISC CONDITION) .............................................3-13
5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION) .............................................3-13
6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION) ............................3-14
7. DISC TYPE JUDGEMENT WAVEFORM ................................................................................3-14
8. FOCUS ON WAVEFORM ........................................................................................................3-16
9. SPINDLE CONTROL WAVEFORM(NO DISC CONDITION ...................................................3-17
10. TRACKING CONTROL RELATED SIGNAL(System checking).........................................3-18
11. MT1389B AUDIO OPTICAL AND COAXIAL OUTPUT (SPDIF) ..........................................3-19
12. MT1389B VIDEO OUTPUT WAVEFORM .............................................................................3-19
13. MT1389B AUDIO OUTPUT TO AUDIO DAC .......................................................................3-20
14. AUDIO OUTPUT FROM AUDIO DAC ..................................................................................3-21
15. MEMORY SLOT DATA SIGNAL ...........................................................................................3-21
16. MEMORY SLOT DATA SIGNAL ...........................................................................................3-21
17. MEMORY CLOCK & RESET SIGNAL..................................................................................3-22
BLOCK DIAGRAMS ..................................................................................................................3-23
1. Overall Block Diagram ..........................................................................................................3-23
2. Power(SMPS) Block Diagram ...............................................................................................3-24
3. SERVO Block Diagram ..........................................................................................................3-25
4. MPEG & MEMORY Block Diagram .......................................................................................3-26
5. VIDEO & AUDIO Block Diagram ...........................................................................................3-27
CIRCUIT DIAGRAMS ................................................................................................................3-28
1. Power(SMPS) Circuit DIAGRAM...........................................................................................3-28
2. AV/JACK Circuit DIAGRAM ...................................................................................................3-30
3. SYSTEM Circuit DIAGRAM ...................................................................................................3-32
4. 9 IN 2 MEMORY SLOT Circuit DIAGRAM.............................................................................3-34
5. TIMER Circuit DIAGRAM .......................................................................................................3-36
6. 5.1CH & KARAOKE(KARAOKE MODEL ONLY) Circuit DIAGRAM ...................................3-38
7. SCART Circuit DIAGRAM .....................................................................................................3-40
• CIRCUIT VOLTAGE CHART ....................................................................................................3-42
PRINTED CIRCUIT DIAGRAMS ............................................................................................3-44
1. MAIN P.C.BOARD ...................................................................................................................3-44
2. KEY P.C.BOARD.....................................................................................................................3-46
3. TIMER P.C.BOARD .................................................................................................................3-47
4. SMPS P.C.BOARD ..................................................................................................................3-48
5. MEMORY P.C.BOARD ............................................................................................................3-49
6. 5.1CH P.C.BOARD ..................................................................................................................3-50
3-2
ELECTRICAL TROUBLESHOOTING GUIDE
1. Power check flow
No 3.3VA
Replace the FR101
(Use the same ICW)
Is the FR101
Normal?
Is the Vcc (about 8.7V)
supplied to IC101 Pin2?
Is the D105/ D106/
D107/ D108 Normal?
NO
NO
NO
NO
NO
NO
NO
Replace the D105/
D106/ D107 /D108
Check or Replace
the IC101
Replace the D121
Replace the IC103
Replace the D123
Replace the D125
YES
YES
YES
YES
YES
YES
Is the D121
normal?
YES
YES
Is there about 2.5V
at the IC103 Pin1?
Is the D123
normal?
Is the D125
Normal?
Power Line of Main
PCB(DVD) is short
No 12V
Check or Replace
the D125
Is the Vcc(=14V) supplied to Q123 Collector?
Check or Replace
the Q123
Is the Vcc(=12V) supplied to Q126 Base?
NO
NO
Check the ‘PWR CTL
“H”’ signal from µ-com
YES
YES
YES
No REG 5.0V
Check or Replace
the D123
Is the Vcc(=5.6V) supplied to Q126 Collector?
Check or Replace
the Q126
Is the Vcc(=12V) supplied to Q126 Base?
NO
NO
Check the ‘PWR CTL
“H”’ signal from µ-com
YES
YES
YES
3-3
2. System operation flow
NO
NO
NO
YES
YES
YES
YES
Power On
1. 8032 initializes SERVO,DSP & RISC registers
2. Write RISC code to SDRAM
3. Reset RISC
Show LOGO
Exist Disc
Disc loading
SLED at Inner Side ?
SLED Moves to Inner Position
1. Judge whether have disc and disc type
2. Jump to related disc reading procedure
Recieve OPEN/CLOSE Key?
1. Execute Pressed Key & IR Key
2. System operation Routine Loop
1. Stop Playback & Open Tray
2. Display tray open message & LOGO
Receive CLOSE Key?
3-4
3. Test & debug flow
TEST
Check the AC Voltage
Power PCBA(110V or 220V)
YES
Switch on the Power PCBA
YES
Is the DC Voltage outputs OK?
(5V, 3.3V, 12V,5.6V MOTOR)
YES
Make sure the main PCBA don't short on
VCCs and switch it on.
YES
Is 3.3V and 1.8V DC outputs normal on
main PCBA?
YES
Connect to PC RS232 Cable and update
the FLASH memory code.
YES
Update FLASH successfully?
YES
A
Replace power PCBA or AC transformer.
NO
Repair or Replace Power PCBA
NO
Check the regulators or related diodes.
NO
1. Check 27MHz system clock.
2. Check system reset circuit.
3. Check FLASH R/W enable signal
PRD,RWR.
4. Check RS232 SIGNALS.
5. Check FLASH Memory related circuit.
NO
3-5
A
Flash Memory operates
properly?
Show LOGO?
Does the disc move inside?
B
NO
NO
YES YES
YES
YES
YES
YES
YES
YES
YES
Check connection lines between
FLASH & MT1389B and the FLASH
access time whether is suitable or not.
NO
SDRAM works properly?
Check connection lines
between SDRAM & MT1389B
and the SDRAM is damaged.
NO
MT1389B VIDEO outputs
properly?
Check the related circuit of
MT1389B.
NO
Have TV signal output?
Check AV cable connection
to TV set.
Sen_load3 & sen_unload3
level<1volt
Check the filtering and amp
circuit of TV signal.
NO
Check the sensor of MD
NO
Normal TRCLOSE &
TROPEN signal?
Check the Tray control IO
pins on MT1389B & IP9005.
NO
Normal LOAD+ &
LOADsignal?
Check the cable connection
between main PCBA and
loader.
Check the Tray control
amplifying circuit on Motor
driver.
NO
3-6
B
Motor Driver STBY Pin is
High?
Does the SLED move to
inner side when it is at outter
position?
Optical Lens has movements
for searching Focus?
C
NO
NO
YES
YES
YES
YES
YES
YES
Check the connection line of
STBY signal.
NO
Is FMSO DC Level higher
than 1.4V?
Check the related circuit of
FMSO.
NO
SL+ and SL- output
properly?
YES
Check the amp circuit on
motor driver.
Check FOSO connection on
MT1389B and motor dirver.
NO
NO
Check the cable connection
with MECHA.
Proper FOSO outputs
to motor driver?
Proper F+ & F- outputs?
Check the amp circuit on
motor dirver.
NO
Check cable connect on with
pick-up head.
3-7
C
LD01 or LD02 output
properly?
Laser turns on when
reading disc?
Disc ID is correct?
Does spindle rotate?
D
NO
NO
NO
YES
YES
YES
YES
YES
Check the laser power circuit
on MT1389B and connecting
to power transistor.
NO
Collector voltage of
power transistor is OK?
Check the related circuit on
laser power transistor
NO
Check cable connection
between transistor ouput
and pick-up head.
YES
YES
YES
Check the related circuit
on MT1389B RFL signal.
Check DMSO related
circuit on MT1389B.
NO
NO
Check the spindle control
amp circuit of motor driver.
NO
Proper RFL signal on
MT1389B?
Check LDO1 & LDO2 signal
Proper DMSO signal on
MT1389B
SP+ & SP- output properly?
Check the cable connection
between spindle and main
PCBA.
3-8
D
Proper signals on A, B, C,
D of MT1389B
Focus ON OK?
Track On OK?
Disc is play ?
E
NO
NO
NO
YES
YES
YES
YES
YES
Check connections between
MT1389B and pick-up head.
NO
Check FEO signal on
MT1389B
YES
Check the FOSO
connection on MT1389B
and motor driver.
NO
Check FOSO signal on
MT1389B
YES
YES
Check the TRSO
connection on MT1389B
and motor dirver.
NO
Check the tracking control
amp circuit on motor
driver.
NO
Normal TEO Signal on
MT1389B?
NO
Check the related
circuit on MT1389B
Properly TRSO signal on
MT1389B?
T+ & T- output properly?
Check cable connection on
pick-up head.
Check RFO & RFLVL signal
waveform.
3-9
E
Audio DAC received
correct data stream?
Normal Audio output
when disc playback?
Normal IR.VFD & Front
pannel key functions?
TEST END
NO
NO
YES
YES
YES
YES
Check connection between
MT1389B & Audio DAC.
NO
Normal Audio DAC out?
YES
Check the related circuit of
Audio DAC.
NO
Check Audio filter,
amplify,mute circuit.
Communications between
IR.VFD Front pannel key &
MT1389B is normally?
NO
Check communication lines
on MT1389B.
Check the cable connection
on Front pannel.
3-10
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL.
1) MT1389B main clock is at 27MHz(X501)
FIG 1-1
1.0V, 27MHz
2) MT1389B reset is low active.
FIG 1-2
Reset Time
3.3VA
PWR_CTL
RESET
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