LG CJ44, CJS45F Schematic

SERVICE MANUAL

CAUTION

BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.

Internal Use Only

MARCH, 2017

MODEL: CJ65 (CJ65, CJS65F)

MODEL: CJ65

(CJ65, CJS65F)

Mini Hi-Fi System

P/NO : AFN77612196

CONTENTS

SECTION 1 ........ GENERAL

SECTION 2 ........ CABINET & MAIN CHASSIS

SECTION 3 ........ ELECTRICAL

1-1

SECTION 1

SUMMARY

CONTENTS

SERVICING PRECAUTIONS ............................................................................................................................ 1-3

ESD PRECAUTIONS ......................................................................................................................................... 1-5

HIDDEN KEY MODE ......................................................................................................................................... 1-6

1. HIDDEN KEY MODE TABLE .................................................................................................................... 1-6

2. HIDDEN KEY MODE DESCRIPTION ....................................................................................................... 1-7

SERVICE INFORMATION FOR EEPROM ........................................................................................................ 1-9

PROGRAM DOWNLOAD GUIDE .................................................................................................................... 1-10

FOTA UPDATE STEP USING BT APP .......................................................................................................... 1-12

SPECIFICATIONS ........................................................................................................................................... 1-14

1-2

1-3

NOTES REGARDING HANDLING OF THE PICK-UP

1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.

2) The pick-up should never be subjected to external pressure or impact.

2. Repair notes

1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.

2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board.

3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched.

4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort lens.

6) Never attempt to disassemble the pick-up. Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

Storage in conductive bag

Drop impact

NEVER look directly at the laser beam, and don’t allow contact with fingers or other exposed skin.

Magnet

How to hold the pick-up

Conductive Sheet

Cotton swab

Pressure

SERVICING PRECAUTIONS

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations

1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.

2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit

2) All equipment, measuring instruments and tools must be grounded.

3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.)

4) To prevent AC leakage, the metal part of the soldering iron should be grounded.

5) Workers should be grounded by an armband (1 M)

6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.

7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Resistor (1 M)

Conductive Sheet

Resistor (1 M)

Armband

1-4

1-5

Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can

generate electrical charges sufficient to damage ESD devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices.

6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).

7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER

SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

ESD PRECAUTIONS

1-6

HIDDEN MODE ENTRANCE KEY(Audio) EXIT KEY

Version Check

Front ‘Stop’  + Remote Control Key ‘Play’ for 5s

Remote Control Key ‘Play’ for 1.5s

EEPROM INITIAL

Front ‘Stop’  + Remote Control Key ‘ ‘ for 5s

Auto exit

Option EDIT

Front ‘Stop’  + Remote Control Key ‘ ‘ for 5s

Front ‘Stop’  + Remote Control Key ‘ ‘

APD Test Display

Front ‘Stop’  + Remote Control Key ‘3’ for 5s

Auto exit

Disc Lock On/Off

Front ‘Stop’  + Remote Control Key ‘Stop’  for 5s

Power Disc Lock On/Off

Front ‘Stop’  + Front ‘Open’ for 5s Front ‘Stop’  + Front ‘Open’ for 5s

Demo ALL Key Lock

Front ‘Stop’  + Remote Control Key ‘9’ for 5s

BT Auto Power On/Off Front/Remote Control Key ‘Power’ for 5s

Front/Remote Control Key ‘Power’ SET Power Off

ChildSafe On/Off Volume 0(Min) + Front ‘OK’ for 3s Volume 0(Min) + Front ‘OK’ for 3s

Measure

Front ‘Stop’  + Remote Control Key ‘1’ for 5s

Remote Control Key ‘SOUND EFFECT’

1. HIDDEN KEY MODE TABLE

HIDDEN KEY MODE

1-7

2. HIDDEN KEY MODE DESCRIPTION

2-1. Version Check

- Function : Version Check.

- Entrance Key : Front ‘Stop’ + Remote Control Key ‘Play’ for 5s.

- Exit Key : Remote Control Key ‘Play’ for 1.5s.

- Operation explanation : Remote Control Key OR .

VFD Display (Example) Result

MCS Version

MICOM Version

OPTION Version

DEMO Version

DJ PRO Version

EQ Version

EQ Check sum Version

2-2. EEPROM Initial

- Function : Initialize data stored in EEPROM and BACKUP RAM data.

- Entrance Key : Front ‘Stop’ + Remote Control Key ‘ ‘ for 5s.

- Exit Key : Auto exit.

- Explanation : ‘E2P CLR’ is displayed on the VPD and turn off the power automatically.

2-3. OPTION EDIT (EEPROM)

- Refer to the page 00.

2-4. APD Test Display

- Function : Auto Power Down timer is displayed on VFD.

- Entrance Key : Front ‘Stop’ + Remote Control Key ‘3’ for 5s.

- Exit Key : Auto Exit.

- Explanation : display APD Timer HH=(hour) MM=(min), SS=(sec).

1-8

2-5. Disc Lock On/Off

- Function : Lock Open Key.

- Entrance Key : Front ‘Stop’ + Remote Control Key ‘Stop’ for 5s.

- Exit Key : Front ‘Stop’ + Remote Control Key ‘Stop’ for 5s.

- Operation Explain : Open Key Block ‘LOCKED’.

2-6. Power Disc Lock On/Off

- Function : Lock Power / Open / Front Volume Key.

- Entrance Key : Front ‘Stop’ + Front ‘Open’ for 5s.

- Exit Key : Front ‘Stop’ + Front ‘Open’ for 5s.

2-7. Demo All Key Lock

- Function : All key is blocked on Demo Mode.

- Entrance Key : Front ‘Stop’ + Remote Control Key ‘9’ for 5s.

- Exit Key : Front ‘Stop’ + Remote Control Key ‘9’ for 5s.

- Operation Key : In demo mode, all key blocks. (only the volume key is effective when All Key Lock is enabled.) To release Demo Mode, it is available after All Key Lock Off.

2-8. BT Auto Power On/Off

- Function : Ability to disable BT Auto Power On function by network shutdown regulation.

- Entrance Key : Front/Remote Control Key ‘Power’ for 5s.

- Exit Key : SET Power Off with Front / Remote Control Key ‘Power’.

2-9. ChildSafe On/Off

- Function : Power off Fade-in to previous volume.

- Entrance Key : Volume 0(Min) + Front ‘OK’ for 3s.

- Exit Key : Volume 0(Min) + Front ‘OK’ for 3s.

2-10. Measure

- Function : Change to EQ for Measure mode, Down algorithm operation Disable, Change to output setting value for measure mode.

- Entrance Key : Front ‘Stop’ + Remote Control Key ‘1’ for 5s

- Exit Key : Remote Control Key ‘SOUND EFFECT’

POWER ON

VFD “NO DISC” status

It is possible at any function. (ex. It is possible at VFD “NO USB” status, too.) This is an example.

Front ‘Stop’ + Remote control ‘ ’

push same timing during 5 s

FLD “OP00-…..”

Move to appropriate position

And make changes with remote control

“ , , , REPEAT” key.

Press ‘Stop’ Key

VFD “WRITE OK”

Front ‘Stop’ + Remote control ‘ ’

push same timing during 5 s

VFD “E2P CLR”

Completed

1-9

SERVICE INFORMATION FOR EEPROM

NAME

OPT0 OPT1 OPT2 OPT3 OPT4 OPT5 OPT6 OPT7 OPT8 OPT9 OPT10 OPT11 OPT12 OPT13 OPT14

DETECT NEW EEPROM (OPTION EDIT SCREEN)

HEX

49 00 00 43

36 35 00 00 00 00

HEX

49 00 00 43

36 35 00 00 00 00

(LGEAP)

(LGEUS)

1. CD PROGRAM

Download program file name must be HG740_CJ65_YYMMDDX.bin

If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds in the same way at USB1 function and USB2 function.

Caution:

When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.

2) Copy Firmware file to USB device.

NO USB

Insert USB device at USB function.



MICOM UP



FINISH



AUTO POWER OFF

1-10

PROGRAM DOWNLOAD GUIDE

2. EQ & DEMO PROGRAM

Download program file name must be EQ_PRG.BIN

Caution:

When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.

2) Copy Firmware file to USB device.

NO USB

Insert USB device at USB function.



EQDEMOUP



FINISH



AUTO POWER OFF

1-11

1-12

FOTA UPDATE STEP USING BT APP

Step1 : App connecting

(Check FW version)

After connecting the BT App with SET, the user could ﬁ nd the “Device Version info” on Setting tab.

Step3 : Select update button

When touch the “Update” button, user could update the SET ﬁ rmware using FOTA.

Step2 : Device version info

When touch the “Device Version info” button, user could ﬁ nd the current and latest SET version on pop-up menu.

Step4 : Conﬁ rm update

Select the OK button on the caution message.

1-13

Step5 : Download from CDN server

1st step is download from CDN server to smart phone. The progress bar is displayed on BT App.

Step7 : FW Flash Writing Step8 : FOTA complete

After completed the download from the smart phone, the SET overwrite the ﬁ rmware to ﬂ ash memory.

When ﬁ nishing the ﬂ ash memory writing, pop-up message about ﬁ nish is displayed and the SET auto power off.

Step6 : Transfer FW

After completed the download from server, smart phone start to transfer the ﬁ rmware to the SET. The progress bar is displayed on BT App.

SPECIFICATIONS

1-14

• GENERAL

Power requirements Refer to the main label on the unit. Power consumption Refer to the main label on the unit. Networked standby : 0.5 W (If all network ports are activated.) Dimensions (W x H x D) Approx. 350 mm x 163 mm x 251 mm Operating temperature 5 °C to 35 °C (41 °F to 95 °F) Operating humidity 60 %

• INPUTS

Analog audio in (AUX IN) 2.0 Vrms (1 kHz, 0 dB), 75 Ω, RCA jack (L, R) Portable in (PORT.IN) 1.0 Vrms (3.5 mm stereo jack) x 1 Microphone (MIC) Sensitivity 20 mV (1 kHz), 6.3 mm jack x 1

• TUNER

FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz AM Tuning Range 522 to 1,620 kHz, 520 to 1,710 kHz or 522 to 1,710 kHz

• SYSTEM

Frequency Response 70 to 20,000 Hz Signal-to-noise ratio More than 75 dB Dynamic range More than 75 dB Bus Power Supply (USB) 5 V 500 mA

• AMPLIFIER (RMS Output power)

Total 900 W RMS Front 450 W RMS X 2 (3 Ω at 1 kHz, 20 % THD)

• FRONT SPEAKER

Type 2 Way 2 Speaker Impedance 3 Ω Rated Input Power 450 W RMS Max. Input power 900 W RMS Net Dimensions (W x H x D) Approx. 299 mm x 363 mm x 230 mm

• Design and specifications are subject to change without notice.

SECTION 2

CABINET & MAIN CHASSIS

CONTENTS

EXPLODED VIEWS ......................................................................................................................................... 2-3

1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-3

2. PACKING ACCESSORY SECTION ......................................................................................................... 2-7

3. SPEAKER SECTION ................................................................................................................................ 2-8

DISASSEMBLY INSTRUCTIONS ................................................................................................................... 2-9

1. Case Top ................................................................................................................................................... 2-9

2. Bracket ...................................................................................................................................................... 2-9

3. Panel Rear .............................................................................................................................................. 2-10

4. MAIN Board & SMPS Board ................................................................................................................... 2-11

5. Main PCB & SMPS PCB ......................................................................................................................... 2-12

6. Panel PCB & Multi Knob ......................................................................................................................... 2-13

7. Bracket SMPS ......................................................................................................................................... 2-14

8. MD ........................................................................................................................................................... 2-14

2-1

2-2

EXPLODED VIEWS

1. CABINET AND MAIN FRAME SECTION (CJ65)

MIC

262

265

252

A42

300

498

A52

CABLE2

A00

254

443

FRONT

A43

266

443

274

443

263

498

443

264

443

A47

273

A46

443

MAIN

SMPS

443

CABLE1

A45

272

A44

NOTES) THE EXCLAMATION POINT WITHIN AN

EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

2-7

900 Remote control

808 Batteries

825 FM antenna

801 Owner’s manual

802 Box

804 Bag

Packing

803

2. PACKING ACCESSORY SECTION

+ 45 hidden pages