LG AVUQ18GM1A1 installation guide [en,th]

INSTALLATION MANUAL
AIR CONDITIONER
www.lg.com
Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.
Single Outdoor
ATUQ18GPLE6 / AVUQ18GM1A1 / ATUQ24GPLE6 AVUQ24GM1A1 / AVUQ30GM1A1 / ATUQ30LNLE6 ATUQ36GNLE6 / AVUQ36GM2A1 / ATUQ36LNLE6
ATUQ48LMLE6 / AVUQ48LM2A1
ENGLISH
ภาษาไทย
AVUQ36LM2A1 / ATUQ48GMLE6 / APUQ48GT3E3
*MFL67889011*
REV. : 05(08T18)
Copyright © 2018 LG Electronics Inc. All Rights Reserved.
2
TIPS FOR SAVING ENERGY
• Do not cool excessively indoors. This may be harmful to your health and may consume more elec­tricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air condi­tioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:
Model number :
Serial number :
You can find them labeled on the side of each unit.
Dealer’s name :
Date of purchase :
Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below:
TIPS FOR SAVING ENERGY
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IMPORTANT SAFETY INSTRUCTIONS
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IMPORTANT SAFETY INSTRUCTIONS
3
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product
WARNING
!
It can result in serious injury or death when the directions are ignored
CAUTION
!
It can result in minor injury or product damage when the directions are ignored
WARNING
!
• Install or repair by unqualified persons can result in hazards to you and others.
• Installation MUST comply with local building codes. If there is no local codes, comply with the Nation Electrical Code NFPA 70/ANSI C1-1003, Canadian Electrical Code Part1 CSA C.22.1. or current edition.
• The information contained in the manual is intended for use by a qualified service technician
familiar with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment mal-
function, property damage, personal injury or death. This appliance is not intended for use by persons (including children) with reduced physical, sen-
sory or mental capabilities, or lack of experience and knowledge, unless they have been given su­pervision or instruction concerning use of the appliance by a person responsible for their safety.
Installation
• Do not install duct through disassemble or repare the product yourself.
- This product can not install duct.
• Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit.
- There is risk of fire or electric shock.
• For electrical work, contact the dealer, seller, a qualified electrician, or an authorized service center.
- Do not disassemble or repair the product. There is risk of fire or electric shock.
• Always ground the product.
- There is risk of fire or electric shock.
• Install the panel and the cover of control box securely.
- There is risk of fire or electric shock.
• Always install a dedicated circuit and breaker.
- Improper wiring or installation may cause fire or electric shock.
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric shock.
• Do not modify or extend the power cable.
- There is risk of fire or electric shock.
• Do not let the air conditioner run for a long time when the humidity is very high and a door or a win-
dow is left open.
- Moisture may condense and wet or damage furniture.
• Be cautious when unpacking and installing the product.
- Sharp edges could cause injury. Be especially careful of the case edges and the fins on the con­denser and evaporator.
• For installation, always contact the dealer or an authorized service center.
- There is risk of fire, electric shock, explosion, or injury.
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IMPORTANT SAFETY INSTRUCTIONS
• Do not install the product on a defective installation stand.
- It may cause injury, accident, or damage to the product.
• Be sure the installation area does not deteriorate with age.
- If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.
• Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
• Do not turn on the breaker or power under condition that front panel, cabinet, top cover, control box cover are removed or opened. Otherwise, it may cause fire, electric shock, explosion or death.
Operation
• Take care to ensure that power cable could not be pulled out or damaged during operation. There is risk of fire or electric shock.
• Do not place anything on the power cable. There is risk of fire or electric shock.
• Do not touch(operate) the product with wet hands. There is risk of fire or electrical shock.
• Do not place a heater or other appliances near the power cable. There is risk of fire and elec­tric shock.
• Do not allow water to run into electric parts. There is risk of fire, failure of the product, or elec­tric shock.
• Do not store or use flammable gas or combustibles near the product. There is risk of fire or failure of product.
• Do not use the product in a tightly closed space for a long time. Oxygen deficiency could occur.
• When flammable gas leaks, turn off the gas and open a window for ventilation before turn the product on. Do not use the telephone or turn switches on or off. There is risk of explosion or fire.
• If strange sound, smell or smoke comes from product, turn the breaker off or disconnect the power supply cable. There is risk of electric shock or fire.
• Stop operation and close the window in storm or hurricane. If possible, remove the product from the window before the hurricane arrives. There is risk of property damage, failure of product or electric shock.
• Do not open the inlet grill of the product during operation.(Do not touch the electrostatic filter, if the unit is so equipped.) There is risk of physical injury, electric shock, or product failure.
• When the product is soaked (flooded or submerged), contact an authorized service center. There is risk of fire or electric shock.
• Be cautious that water could not enter the product. There is risk of fire, electric shock, or product damage.
• Ventilate the product from time to time when operating it together with a stove, etc. There is risk of fire or electric shock.
• Turn the main power off when cleaning or maintaining the product. There is risk of electric shock.
• When the product is not be used for a long time or the product use first time after test run­ning, turn on main power switch before 6hours ago.
• Take care to ensure that nobody could step on or fall onto the outdoor unit. This could result in personal injury and product damage.
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IMPORTANT SAFETY INSTRUCTIONS
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CAUTION
!
Installation
Always check for gas (refrigerant) leakage after installation or repair of product. Low refrigerant lev­els may cause failure of product.
Install the drain hose to ensure that water is drained away properly. A bad connection may cause water leakage.
Keep level even when installing the product. To avoid vibration or water leakage.
Do not install the product where the noise or hot air from the outdoor unit could damage the neigh­borhoods. It may cause a problem for your neighbors.
Use two or more people to lift and transport the product. Avoid personal injury.
Do not install the product where it will be exposed to sea wind (salt spray) directly. It may cause cor­rosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.
Operation
Do not expose the skin directly to cool air for long periods of time. (Don't sit in the draft.) This could harm to your health.
Do not use the product for special purposes such as preserving foods, works of art, etc. It is a con­sumer air conditioner, not a precision refrigeration system. There is risk of damage or loss of prop­erty.
Do not block the inlet or outlet of air flow. It may cause product failure.
Use a soft cloth to clean. Do not use harsh detergents, solvents, etc. There is risk of fire, electric shock, or damage to the plastic parts of the product.
Do not touch the metal parts of the product when removing the air filter. They are very sharp! There is risk of personal injury.
Do not step on or put anyting on the product. (outdoor units) There is risk of personal injury and fail­ure of product.
Always insert the filter securely. Clean the filter every two weeks or more often if necessary. A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or damage.
Do not insert hands or other objects through the air inlet or outlet while the product is operated. There are sharp and moving parts that could cause personal injury.
Do not drink the water drained from the product. It is not sanitary and could cause serious health is­sues.
Use a firm stool or ladder when cleaning or maintaining the product. Be careful and avoid personal injury.
Replace the all batteries in the remote control with new ones of the same type. Do not mix old and new batteries or different types of batteries. There is risk of fire or explosion
Do not recharge or disassemble the batteries. Do not dispose of batteries in a fire. They may burn or explode.
If the liquid from the batteries gets onto your skin or clothes, wash it well with clean water. Do not use the remote if the batteries have leaked. The chemicals in batteries could cause burns or other health hazards.
• If you eat the liquid from the batteries, brush your teeth and see doctor. Do not use the remote if the batteries have leaked. The chemicals in batteries could cause burns or other health hazards.
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6
TABLE OF CONTENTS
2 TIPS FOR SAVING ENERGY
3 IMPORTANT SAFETY INSTRUCTIONS
7 INSTALLATION OF OUTDOOR UNIT
9 WIRING CONNECTION
9 Electrical Wiring
10 Connecting Cables between Indoor Unit and Outdoor Unit
12 Connecting the cable to Outdoor Unit
14 CONNECTING PIPES
14 Preparation of Piping
15 Connection of piping - Outdoor
15 Forming the piping
16 LEAKAGE TEST AND EVACUATION
16 Preparation
16 Leakage test
17 Evacuation
18 TEST RUNNING
20 FUNCTION
20 Forced Cooling Operation
21 SELF-DIAGNOSIS FUNCTION
21 Error Indicator (Outdoor)
23 INSTALLATION GUIDE AT THE SEASIDE
TABLE OF CONTENTS
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INSTALLATION OF OUTDOOR UNIT
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INSTALLATION OF OUTDOOR UNIT
7
Installation Places
- If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.
- Ensure that the spaces indicated by arrows around front, back and side of the unit.
- Do not place animals and plants in the path of the warm air.
- Take the air conditioner weight into account and select a place where noise and vibration are minimum.
- Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
Unit : mm(inch)
More than 300(11-13/16)mm
OUTDOOR
OUTDOOR
Fence or
Awning
UNIT
UNIT
More than
More than 300(11-13/16)mm
300(11-13/16)mm
obstacles
More than
600(23-5/8)mm
More than 700(27-9/16)mm
8
INSTALLATION OF OUTDOOR UNIT
Outdoor unit
Indoor unit
A
B
Outdoor unit
Indoor unit
A
B
• Capacity is based on 7.5 m and maximum allowance length is on the basis of reliability.
• Improper refrigerant charge can cause abnormal pressure and noise problem.
CAUTION
!
Piping length and the elevation
MODEL
Capacity
(kBtu/h)
Pipe Size mm(inch)
Length A
m(ft)
Elevation B
m(ft)
Additional-
Refrigerant
g/m(klb/ft)
Gas Liquid Standard Max. Max.
ATUQ18GPLE6
7.5(24.6)
15(49.2)
ATUQ24GPLE6
AVUQ24GM1A1
24
50(164)
30(45)
20(30)
ATUQ36GNLE6
ATUQ36LNLE6
AVUQ36LM2A1
36 Ø 15.88(5/8)
ATUQ48GMLE6
APUQ48GT3E3
AVUQ48LM2A1
46 Ø 15.88(5/8)
If installed tube is shorter than 15 m(49.2 ft), additional charging is not necessary. Additional Refrigerant = (A - 15 m) x Additional refrigerant (g)
(A - 49.2 ft) x Additional refrigerant (klb)
CAUTION
!
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AVUQ18GM1A1
AVUQ30GM1A1
ATUQ30LNLE6
AVUQ36GM2A1
ATUQ48LMLE6
30 Ø 9.52(3/8)Ø 15.88(5/8)
48 Ø 15.88(5/8) Ø 9.52(3/8)
Ø 6.35(1/4)Ø 12.7(1/2)18
Ø 9.52(3/8)Ø 15.88(5/8)
Ø 9.52(3/8)
Ø 9.52(3/8)
30(98.4)
30(98.4)
20(30)
WIRING CONNECTION
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WIRING CONNECTION
9
Electrical Wiring
Perform the electrical wiring work according to the electrical wiring connection.
- All wiring must comply with local require­ments.
- Select a power source that is capable of sup­plying the current required by the air condi­tioner.
- Use a recognized ELCB(Earth Leakage Cir­cuit Breaker) between the power source and the unit. A disconnection device to ade­quately disconnect all supply lines must be fitted.
- Model of circuit breaker recommended by authorized personnel only
Model Phase ELCB
ATUQ18GPLE6 AVUQ18GM1A1
ATUQ24GPLE6 AVUQ24GM1A1 AVUQ30GM1A1
Main power source
Indoor
1 20 A
1 30 A
ELCB
Switch box
ENGLISH
Outdoor
ATUQ36GNLE6 AVUQ36GM2A1
ATUQ48GMLE6 APUQ48GT3E3
ATUQ30LNLE6
ATUQ36LNLE6 AVUQ36LM2A1 ATUQ48LMLE6 AVUQ48LM2A1
1 30 A
1 40 A
3 20 A
WIRING CONNECTION
<Outdoor Unit Power Supply : 1 Ph>
Indoor unit
Outdoor unit
POWER SUPPLY
1(L) 2(N) 3
1(L) 2(N) 3)N(2)L(1
<Outdoor Unit Power Supply : 3 Ph>
Indoor unit
Outdoor unit
POWER SUPPLY
1(L) 2(N) 3
1(L) 2(N) 3
10
Connecting Cables between Indoor Unit and Outdoor Unit
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CAUTION
!
The power cord connected to the outdoor unit should be complied withIEC 60245 or HD 22.4 S4 (This equipment shall be provided with a cord set complying with the national regulation.
GN/YL
The connecting cable connected to the outdoor unit should be complied with IEC 60245 or HD 22.4 S4 (This equipment shall be provided with a cord set complying with the national regulation.)
10(13/32) ± 3(1/8) mm(inch)
35(1-3/8) ±
5(3/16) mm(inch)
GN/YL
If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer of its service agent.
20mm
20(25/32) mm(inch)
20mm
NORMAL CROSS-SECTIONAL AREA 0.75mm
2
Model
ATUQ18GPLE6 / AVUQ18GM1A1
ATUQ24GPLE6 / AVUQ24GM1A1
AVUQ30GM1A1
ATUQ36GNLE6 / AVUQ36GM2A1
ATUQ48GMLE6 / APUQ48GT3E3
Phase (Ø)
1
1
1
1
Area(mm
2.5(12AWG)
4.0(10AWG)
4.0(10AWG)
6.0(6AWG)
ATUQ30LNLE6 / ATUQ36LNLE6
2.5(12AWG)
AVUQ36LM2A1 / ATUQ48LMLE6
3
AVUQ48LM2A1
When the connection line between the in­door unit and outdooor unit is over 40 m(131.2 ft), connect the telecommuni­cation line and power line separately.
2
)
Round pressure terminal
Power wire
Precautions when laying power wiring
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WIRING CONNECTION
11
Use round pressure terminals for connections to the power terminal block.
When none are available, follow the instructions below.
- Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power wiring may cause abnormal heat.)
- When connecting wiring which is the same thickness, do as shown in the figure below.
- For wiring, use the designated power wire and connect firmly, then secure to prevent outside pressure being exerted on the terminal block.
- Use an appropriate screwdriver for tightening the terinal screws. A screwdriver with a small head will strip the head and make proper tighterning impossible.
- Over-tightening the terminal screws may break them.
12
WIRING CONNECTION
Connecting
cable
* Make sure the rubber
bushes are properly used in knock-out holes after connecting main power.
Connecting
cable
Connecting the cable to Outdoor Unit
R emove the side panel for wiring connec tion. U s e the cord c lamp to fix the cord.
E arthing work
-
Connect the cable of diameter more to the earthing terminal provided in the control box and do earthing.
< Model : ATUQ18GPLE6 / AVUQ18GM1A1 >
Connecting
cable
< Model : ATUQ24GPLE6 / AVUQ24GM1A1 / AVUQ30GM1A1 >
< Model : ATUQ36GNLE6 / AVUQ36GM2A1 >
ENGLISH
* Make sure the rubber
bushes are properly used in knock-out holes after connecting main power.
Connecting cable
< Model : ATUQ48GMLE6 / APUQ48GT3E3 >
ENGLISH
< Model : ATUQ30LNLE6 / ATUQ36LNLE6 / AVUQ36LM2A1 / ATUQ48LMLE6 / AVUQ48LM2A1 >
CONNECTING PIPES
13
ENGLISH
Connecting cable
* Make sure the rubber
bushes are properly used in knock-out holes after connecting main power.
CAUTION
!
• The circuit diagram is not subject to change without notice.
• Be sure to connect wires according to the wiring diagram.
• Connect the wires firmly, so that They won’t be pulled out easily.
• Connect the wires according to color codes by referring the wiring diagram.
• The Power cord connected to the unit should be selected according to the specifications.
14
CONNECTING PIPES
Cut the pipes and the cable.
- Use the accessory piping kit or the pipes pur­chased locally.
- Measure the distance between the indoor and the outdoor unit.
- Cut the pipes a little longer than measured distance.
- Cut the cable 1.5 m(4.9 ft) longer than the pipe length.
Burrs removal
- Completely remove all burrs from the cut cross section of pipe/tube.
- Put the end of the copper tube/pipe to down­ward direction as you remove burrs in order to avoid to let chips drop in the tubing.
Putting nut on
- Remove flare nuts attached to indoor and outdoor units, than put them on pipe/tube having completed burr removal. (Not possible to put them on after flaring work)
Flaring work
- Carry out flaring work using dedicated flaring tool for R410A as shown below.
Firmly hold copper tube in a bar(or die) as in­dicated dimension in the table above.
Check
- Compare the flared work with figure below.
- If flare is noted to be defective, cut off the flared section and do flaring work again.
Copper
tube
90°
Slanted Uneven Rough
Pipe
Reamer
Point down
Flare nut
Copper tube
Bar
Copper pipe
Clamp handle
Red arrow mark
Cone
Yoke
Handle
Bar
"A"
Inclined
Inside is shining without scratches
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
Outside diameter
A
mm inch mm inch Ø 6.35 1/4 1.1~1.3 0.043~0.051 Ø 9.52 3/8 1.5~1.7 0.059~0.067 Ø 12.7 1/2 1.6~1.8 0.063~0.071
Ø 15.88 5/8 1.6~1.8 0.063~0.071 Ø 19.05 3/4 1.9~2.1 0.075~0.083
Preparation of Piping
Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.
CONNECTING PIPES
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CONNECTING PIPES
• Trap is required to prevent water from entering into electrical parts.
Taping
Drain hose
Pipings
Connecting cable
Power supply cord
Plastic band
Plastic band
Seal a small opening around the pipings with gum type sealer.
Seal a small opening around the pipings with gum type sealant.
OUTDOOR
UNIT
OUTDOOR
UNIT
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15
Connecting the pipes to the Outdoor unit
- Align the center of the piping and sufficiently tighten the flare nut by hand.
- Finally, tighten the flare nut with torque wrench until the wrench clicks. When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench.
Outside diameter
mm inch N.m Ø6.35 1/4 16±2 Ø9.52 3/8 38±4 Ø12.7 1/2 55±6
Ø15.88 5/8 75±7
Torque
Forming the piping
Form the piping by wrapping the connecting portion of the indoor unit with insulation mate­rial and secure it with two kinds of vinyl tape.
- If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain hose appropriately.
In cases where the outdoor unit is installed below the indoor unit perform the following.
1 Tape the piping, drain hose and connecting
cable from down to up.
2 Secure the tapped piping along the exterior
wall using saddle or equivalent.
ENGLISH
* When tighten the pipe, hold the haxagonal
body.
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