LG AVNW60GM2P0 INSTALLATION MANUAL

INSTALLATION MANUAL
AIR CONDITIONER
ENGLISH
PORTUGUÊS
Please read this installation manual completely before install­ing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.
Single ceiling suspended air conditioner
P/NO : MFL68500213
REV.00_170714
www.lg.com
2
TIPS FOR SAVING ENERGY
ENGLISH
• Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air condition­er is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty pur­poses. Write the model number and the serial number here:
Model number :
Serial number :
You can find them on a label on the side of each unit.
Dealer’s name :
Date of purchase :
Here are some tips that will help you minimize the power consumption when you use the air con­ditioner. You can use your air conditioner more efficiently by referring to the instructions below:
TIPS FOR SAVING ENERGY
IMPORTANT SAFETY INSTRUCTIONS
3
ENGLISH
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product
WARNING
It can result in serious injury or death when the directions are ignored
CAUTION
It can result in minor injury or product damage when the directions are ignored
WARNING
• Installation or repairs made by unqualified persons can result in hazards to you and others.
• The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment mal­function, property damage, personal injury and/or death.
Installation
• Don’t use a power cord, a plug or a loose socket which is damaged.
- Otherwise, it may cause a fire or electrical shock.
• For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center.
- Do not disassemble or repair the product. There is risk of fire or electric shock.
• Always ground the product.
- There is risk of fire or electric shock.
• Install the panel and the cover of control box securely.
- There is risk of fire or electric shock.
• Always install a dedicated circuit and breaker.
- Improper wiring or installation may cause fire or electric shock.
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric shock.
• Do not modify or extend the power cable.
- There is risk of fire or electric shock.
• Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open.
- Moisture may condense and wet or damage furniture.
• Be cautious when unpacking and installing the product.
- Sharp edges could cause injury. Be especially careful of the case edges and the fins on the
condenser and evaporator.
• For installation, always contact the dealer or an Authorized Service Center.
- There is risk of fire, electric shock, explosion, or injury.
!
!
!
4
IMPORTANT SAFETY INSTRUCTIONS
ENGLISH
• Do not install the product on a defective installation stand.
- It may cause injury, accident, or damage to the product.
• Be sure the installation area does not deteriorate with age.
- If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.
• Do not turn on the breaker or power under condition that front panel, cabinet, top cover, con­trol box cover are removed or opened.
- Otherwise, it may cause fire, electric shock, explosion or death.
Operation
Do not store or use flammable gas or combustibles near the product.
- There is risk of fire or failure of product.
CAUTION
Installation
• Always check for gas (refrigerant) leakage after installation or repair of product.
- Low refrigerant levels may cause failure of product.
• Install the drain hose to ensure that water is drained away properly.
- A bad connection may cause water leakage.
• Keep level even when installing the product.
- To avoid vibration or water leakage.
• Do not install the product where the noise or hot air from the outdoor unit could damage the neigh-
borhoods.
- It may cause a problem for your neighbors.
• Use two or more people to lift and transport the product.
- Avoid personal injury.
• Do not install the product where it will be exposed to sea wind (salt spray) directly.
- It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation
!
Batteries : Do not burn, do not try to open it, do not dispose in ordinary trash. Preserve
environment and your health. After use, batteries must be delivered to the merchant or service authorized network (Conama number 401 dated 11/2008).
TABLE OF CONTENTS
5
ENGLISH
2 TIPS FOR SAVING ENER-
GY
3 IMPORTANT SAFETY
INSTRUCTIONS
6 INSTALLATION PLACES
7 THE INDOOR UNIT
INSTALLATION
8 Open side-cover
9 Mounting the anchor nut and bolt
11 Indoor unit drain piping
11 Drain piping
11 Drain test
12 Heat insulation
12 Connecting cables to the indoor unit
12 Wiring connection
14 TEST RUNNING
14 Precautions in test running
14 Check the following items when installa-
tion is complete
14 Connection of power supply
14 Evaluation of the performance
15 Hand over
16 INSTALLATION INSTRUC-
TIONS
16 Installer setting - how to enter installer
setting mode
17 Installer setting - installer setting code
table
17 Installer setting code table
18 Installer setting - setting address of cen-
tral control
18 Installer setting - checking address of
central control
TABLE OF CONTENTS
6
INSTALLATION PLACES
ENGLISH
INSTALLATION PLACES
Indoor unit
Ceiling suspended type
- There should not be any heat source or steam near the unit.
- There should not be any obstacles to prevent the air circulation.
- A place where air circulation in the room will be good.
- A place where drainage can be easily obtained.
- A place where noise prevention is taken into consideration.
- Do not install the unit near the door way.
- Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles.
- The indoor unit must keep the maintenance space.
UNIT : mm(inch)
10 (13/32) or more
300 (11 – 13/16) or more
2500 (98 – 3/7) or more
Floor
700(27 – 9/16) or more 700(27 – 9/16) or more
THE INDOOR UNIT INSTALLATION
7
ENGLISH
THE INDOOR UNIT INSTALLATION
• Install the unit horizontally using a level gauge.
• During the installation, care should be taken not to damage electric wires.
• Select and mark the position for fixing bolts and piping hole.
• Decide the position for fixing bolts slightly tilted to the drain direction after considering the direction of drain hose.
• Drill the hole for anchor bolt on the ceil­ing.
CAUTION
!
NOTE
!
• Avoid the following installation location.
1. Such places as restaurants and kitchen where considerable amount of oil steam and flour is generated. These may cause heat exchange effi­ciency reduction, or water drops, drain pump mal-function. In these cases, take the following ac­tions;
• Make sure that ventilation fan is enough
to cover all noxious gases from this place.
• Ensure enough distance from the cook-
ing room to install the air conditioner in such a place where it may not suck oily steam.
2. Avoid installng air conditioner in such places where cooking oil or iron pow­der is generated.
3. Avoid places where inflammable gas is generated.
4. Avoid place where noxious gas is gen­erated.
5. Avoid places near high frequency gen­erators.
Air conditioner
Take enough distance
Cooking table
Use the ventilation fan for smoke-collecting hood with sufficient capacity.
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THE INDOOR UNIT INSTALLATION
ENGLISH
Open side-cover
Step 1
Backside
Right side cover
Backside
Left side cover
Step 2
Step 5
- Remove two screws from side-cover.
Step 3
Step 4
- Remove bracket from side-panel.
- Remove paper bracket from side-cover.
- Unlock side-cover from side-panel slightly (Tap the side-cover with your palm on the backside)
- Knock out the pipe hole from the left side­cover with nipper/plier.
Hold the side-cover with other hand while tapping to prevent it to fall down.
CAUTION
!
THE INDOOR UNIT INSTALLATION
9
ENGLISH
Mounting the anchor nut and bolt
- Prepare 4 suspension bolts. (Each bolts length should be same.)
- Measure and mark the position for the Suspension bolts and the piping hole.
- Drill the hole for anchor nut on the ceiling.
- Insert the nuts and washer onto the suspen­sion bolts for locking the suspension bolts on the ceiling.
- Mount the suspension bolts to the anchor­nuts firmly.
- Secure the hangers onto the Suspension bolts (adjust level roughly.) using nuts, wash­ers and spring washers.
- Adjust a level with a level gauge on the direction of left-right, back-forth by adjusting suspension bolts.
- Adjust a level on the direction of top-bottom by adjusting supension bolts. Then the unit will be declined to the bottomside so as to drain well.
- The following parts is option. Hanging Bolt - W 3/8 or M10 Nut - W 3/8 or M10 Spring Washer - M10 Plate Washer - M10
(Unit : mm)
Washer
Suspension
bolts
A B
VM1 AVNW36GM1P0 1018
355
VM2
AVNW48GM2P0
1418
AVNW60GM2P0
Tighten the nut and bolt to prevent unit from falling
• Drill the piping hole on the wall slightly tilted to the outdoor side by using a Ø 70 hole-core drill.
CAUTION
!
Ceiling
Nut
Suspension
Suspension
bolts
bolts
Anchor nut
Washer
Washer
A
Suspension bolt
B
Hanging bolt (W3/8 or M10)
Nut (W3/8 or M10)
Spring washer (M10)
Flat washer for M10 (accessory)
Flat washer for M10 (accessory)
Nut (W3/8 or M10)
Wall
Indoor
Outdoor
Slope gradient for drain Should be 1/50 ~ 1/100
Spring
washer
Hanger
12mm
Suspension
bolts
Max.
Nut
Washer
10
THE INDOOR UNIT INSTALLATION
ENGLISH
Installation information for declination
- Install declination of the indoor unit is very important for the drain of the convertible type air conditioner.
- Minimum thickness of the insulation for the connecting pipe shall be 10 mm.
- If the Installation Plates are fixed to horizontal line, the indoor unit after installing will be de­clined to the bottomside.
CAUTION
!
Front of view
- The unit must be horizontal or inclined at angle.
- The inclination should be less than or equal to 1° or in between 10 to 20 mm inclined in drain direction as shown in fig.
Ceiling
10~20 mm
Side of view
- The unit must be inclined to the bottomside of the unit when finished installation.
Ceiling
5~10 mm
THE INDOOR UNIT INSTALLATION
11
ENGLISH
Indoor unit drain piping
- Drain piping must have down-slope (1/50 to 1/100): be sure not to provide up-and-down slope to prevent reversal flow.
- During drain piping connection, be careful not to exert extra force on the drain port on the indoor unit.
- Remove the rubber stopple before connect­ing drain hose.
- Hook on the bracket after connecting the drain hose as below.
Drain hoseDrain hose
Bracket
Drain piping
- The drain hose should point downward for easy drain flow.
- Do not make drain piping like the following.
Do not raise
Water leakage
Tip of drain hose dipped in water
Water leakage
- Be sure to execute heat insulation on the drain piping.
In addition to the normal heat insulation
(thickness: more than 8 mm) for refrigerant piping (gas piping: thick piping) and drain piping, add further 10 mm to 30 mm thickness material.
Water leakage
Ditch
Accumulated drain water
Air
Waving
Less than 50 mm gap
Drain test
Use the following procedure to test the drain pump operation:
Downward slope
- Set the air direction louvers up-and-down to the position(horizontally) by hand.
- Pour a glass of water on the evaporator using a kettle.
- Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit.
12
THE INDOOR UNIT INSTALLATION
ENGLISH
Wiring connection
Connecting cables to the indoor unit
Heat insulation
Use the heat insulation material for the refrig­erant piping which has an excellent heat-resis­tance (over 120 °C).
Precautions in high humidity circumstance: This air conditioner has been tested according to the "KS Standard Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere (dew point tempera­ture: more than 23 °C), water drops are liable to fall. In this case, add heat insulation materi­al according to the following procedure:
- Heat insulation material to be prepared... Adiabatic glass wool with thickness 10 to 20 mm.
- Stick glass wool on all air conditioners that are located in ceiling atmosphere.
- Remove the control box cover for electrical connection between the indoor and out door unit
- Use the cord clamper to fix the cord.
Connect the wires to the terminals on the control board individually according to the out­door unit connection.
Control box cover
• The connecting cable connected to the indoor and outdoor unit should be com­plied with the following specifications (Rubber insulation, type H05RN-F ap­proved by HAR or SAA).
• If the supply cord is damaged, it must be replaced by a special cord or assem­bly available from the manufacturer of its service agent.
CAUTION
!
Fastening band
Refrigerant piping
Indoor unit
Thermal insulator
1(L) 2(N) 3
1(L) 2(N) 3
NORMAL CROSS-SECTIONAL
20
m
m
AREA 0.75 mm
GN
/YL
2
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