LG ARUN60GS2A INSTALLATION INSTRUCTIONS

QUICK MANUAL

AIR

CONDITIONER

Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only.

Please retain this installation manual for future reference after reading it thoroughly.

Original instruction

[Representative] LG Electronics Inc. EU Representative : LG Electronics European Shared Service Center B.V. Krijgsman 1, 1186 DM Amstelveen, The Netherlands

[Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, KOREA

P/NO : MFL67891402

www.lg.com

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2

<![if ! IE]> <![endif]>ENGLISH	TIPS FOR SAVING ENERGY
	Here are some tips that will help you minimize the power consumption
	when you use the air conditioner. You can use your air conditioner
	more efficiently by referring to the instructions below:

•Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.

•Block sunlight with blinds or curtains while you are operating the air conditioner.

•Keep doors or windows closed tightly while you are operating the air conditioner.

•Adjust the direction of the air flow vertically or horizontally to circulate indoor air.

•Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.

•Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.

For your records

Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:

Model number :

Serial number :

You can find them on a label on the side of each unit.

Dealer’s name :

Date of purchase :

IMPORTANT SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.

Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product

! WARNING

It can result in serious injury or death when the directions are ignored

! CAUTION

It can result in minor injury or product damage when the directions are ignored

! WARNING

•Installation or repairs made by unqualified persons can result in hazards to you and others.

•The information contained in the manual is

intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.

•Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.

Installation

•Have all electric work done by a licensed electrician according to "Electric Facility Engineering Standard" and "Interior Wire Regulations" and the instructions given in this manual and always use a special circuit.

-If the power source capacity is inadequate or electric work is performed improperly, electric shock or fire may result.

•Ask the dealer or an authorized technician to install the air conditioner.

-Improper installation by the user may result in water leakage, electric shock, or fire.

•Always ground the product.

-There is risk of fire or electric shock.

•Always intstall a dedicated circuit and breaker.

-Improper wiring or installation may cause fire or electric shock.

•For re-installation of the installed product, always contact a dealer or an Authorized Service Center.

-There is risk of fire, electric shock, explosion, or injury.

•Do not install, remove, or re-install the unit by yourself (customer).

-There is risk of fire, electric shock, explosion, or injury.

•Do not store or use flammable gas or combustibles near the air conditioner.

-There is risk of fire or failure of product.

•Use the correctly rated breaker or fuse.

-There is risk of fire or electric shock.

•Prepare for strong wind or earthquake andinstall the unit at the specified place.

-Otherwise it may cause fire, electric shock and trouble.

•Do not install the product on a defective installation stand.

-It may cause injury, accident, or damage to the product.

•When installing and moving the air conditioner to another site, do not charge it with a different refrigerant from the refrigerant specified on the unit.

-If a different refrigerant or air is mixed with

the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.

•Do not reconstruct to change the settings of the protection devices.

-If the pressure switch, thermal switch, or other protection device is shorted and operated forcibly, or parts other than those specified by LGE are used, fire or explosion may result.

•Ventilate before operating air conditioner when gas leaked out.

-It may cause explosion, fire, and burn.

•Securely install the cover of control box and the panel.

-If the cover and panel are not installed securely, dust or water may enter the outdoor unit and fire or electric shock may result.

•If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit when the refrigerant leaks.

-Consult the dealer regarding the appropriate measures to prevent the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, harzards due to lack of oxygen in the room could result.]

•Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.

-There is the risk of death, injury, fire or explosion.

Operation

•Do not damage or use an unspecified power cord.

-There is risk of fire, electric shock, explosion, or injury.

•Use a dedicated outlet for this appliance.

-There is risk of fire or electrical shock.

•Be cautious that water could not enter the product.

-There is risk of fire, electric shock, or product damage.

•Do not touch the power switch with wet hands.

-There is risk of fire, electric shock, explosion, or injury.

•When the product is soaked (flooded or submerged), contact an Authorized Service Cen-

3

ter.

-There is risk of fire or electric shock.

•Be cautious not to touch the sharp edges when installing.

-It may cause injury.

•Take care to ensure that nobody could step on or fall onto the outdoor unit .

-This could result in personal injury and product damage.

•Do not open the inlet grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)

-There is risk of physical injury, electric shock, or product failure.

! CAUTION

Installation

•Always check for gas (refrigerant) leakage after installation or repair of product.

-Low refrigerant levels may cause failure of product.

•Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.

-It may cause a problem for your neighbors.

•Keep level even when installing the product.

-To avoid vibration or water leakage.

•Do not install the unit where combustible gas may leak.

-If the gas leaks and accumulates around the unit, an explosion may result.

•Use power cables of sufficient current carrying capacity and rating.

-Cables that are too small may leak, generate heat, and cause a fire.

•Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system.

-There is risk of damage or loss of property.

•Keep the unit away from children. The heat exchanger is very sharp.

-It can cause the injury, such as cutting the finger. Also the damaged fin may result in degradation of capacity.

•When installting the unit in a hospital, communication station, or similar place, provide sufficient protection against noise.

-The inverter equipment, private power generator, high-frequency medical equipment, or radio communication equipment may cause the air conditioner to operate erroneously, or fail to operate. On the other hand, the air conditioner may affect such equipment by creating noise that disturbs

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medical treatment or image broadcasting.

•Do not install the product where it is exposed to sea wind (salt spray) directly.

-It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.

Operation

•Do not use the air conditioner in special environments.

-Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of the air conditioner or damage its parts.

•Do not block the inlet or outlet.

-It may cause failure of appliance or accident.

•Make the connections securely so that the outside force of the cable may not be applied to the terminals.

-Inadequate connection and fastening may generate heat and cause a fire.

•Be sure the installation area does not deteriorate with age.

-If the base collapses, the air conditioner could fall with it, causing property damage, product failure, or personal injury.

•Install and insulate the drain hose to ensure that water is drained away properly based on the installation manual.

-A bad connection may cause water leakage.

•Be very careful about product transportation.

-Only one person should not carry the product if it weighs more than 20 kg.

-Some products use PP bands for packaging. Do not use any PP bands for a means of transportation. It is dangerous.

-Do not touch the heat exchanger fins. Doing so may cut your fingers.

-When transporting the outdoor unit, suspending it at the specified positions on the unit base. Also support the outdoor unit at four points so that it cannot slip sideways.

•Safely dispose of the packing materials.

-Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries.

-Tear apart and throw away plastic packaging bags so that children may not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.

•Turn on the power at least 6 hours before starting operation.

-Starting operation immediately after turning on the main power switch can result in severe damage to internal parts. Keep the power switch turned on during the operational season.

•Do not touch any of the refrigerant piping during and after operation.

-It can cause a burn or frostbite.

•Do not operate the air conditioner with the panels or guards removed.

-Rotating, hot, or high-voltage parts can cause injuries.

•Do not directly turn off the main power switch after stopping operation.

-Wait at least 5 minutes before turning off the main power switch. Otherwise it may result in water leakage or other problems.

•Auto-addressing should be done in condition of connecting the power of all indoor and outdoour units. Auto-addressing should also be done in case of changing the indoor unit PCB.

•Use a firm stool or ladder when cleaning or maintaining the air conditioner.

-Be careful and avoid personal injury.

•Do not insert hands or other objects through the air inlet or outlet while the air conditioner is plugged in.

-There are sharp and moving parts that could cause personal injury.

TABLE OF CONTENTS

2TIPS FOR SAVING ENERGY

2IMPORTANT SAFETY INSTRUCTIONS

5INSTALLATION PROCESS

6OUTDOOR UNITS INFORMATION

6BEFORE INSTALLATION

7SELECT THE BEST LOCATION

8INSTALLATION SPACE

9INSTALLATION

11 REFRIGERANT PIPING

19 ELECTRICAL WIRING

25 TEST RUN

33CAUTION FOR REFRIGERANT LEAK

34INSTALLATION GUIDE AT THE SEASIDE

				5
INSTALLATION PROCESS					<![if ! IE]> <![endif]>ENGLISH
Determination of division work		Indicate clearly who is to be responsible for switch settings
Preparation of contract drawings		Make relationship between outdoor, indoor, remote controller, and
		option connections clear. (Prepare control circuit diagram)

Sleeve and insert work

Installation of indoor unit

Take account of gradient

of drain piping

Check model name to make sure the fitting is made correctly

Outdoor unit foundation work

The foundation must be level even

Installation of outdoor unit

Avoid short circuits and ensure sufficient space is allowed for service

Refrigerant piping work

Drain pipe work

Duct work

Heat insulation work

Electrical work

(connection circuits and drive circuits)

Special attention to dryness, cleanness and tightness

Adjust to downward gradient

Make sure airflow is sufficient

Make sure no gaps are left where the insulating materials are joined

Multiple core cable must not be used. (suitable cable should be selected)

Airtight test

Vacuum drying

Additional charge of refrigerant

Fit facing panels

Automatic addressing of indoor unit

Test run adjustment

Transfer to customer with explanation

In the final check for 24hours at 3.8 MPa(38.7 kgf/cm2) there must be no drop in pressure.

The vacuum pump used must have a capacity of reaching at least 5 torr, more than 1 hour

Recharge correctly as calculated in this manual. and record the amount of added refrigerant

Make sure there are no gaps left between the facing materials used on the ceiling

Refer to automatic addressing flowchart

Preheat the crank case with the electrical heater for more than 6 hours. (In case of outdoor temperature below 10°C(

Run each indoor unit in turn to make sure the pipe work has been fitted correctly

Explain the use of the system as clearly as possible to your customer and make sure all relevant documentation is in order

!CAUTION

•The above list indicates the order in which the individual work operations are normally carried out but this order may be varied where local conditions warrants such change.

•The thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8MPa.

•Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state.(If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.)

	6
<![if ! IE]> <![endif]>ENGLISH	OUTDOOR UNITS INFORMATION
	Chassis		U3		U4
	External
	Apperance
	Outdoor Fan		2 FAN		1 FAN
	Phase	1Ø	3Ø		1Ø
	PFC	PFC	PFC	Active Filter	PFC
	Heat	ARUN50GS2A	ARUN40LS2A	ARUN40LS2B
	Pump	ARUN60GS2A	ARUV50LS2A	ARUN50LS2B	ARUN40GS2A
	Model		ARUN60LS2A	ARUN60LS2B
			ARUV40LS2A	ARUV40LS2B
	Cooling				ARUV50GS2A
		ARUV60GS2A	ARUV50LS2A	ARUV50LS2B
	Only		ARUV60LS2A	ARUV60LS2B	ARUV40GS2A

!CAUTION

•Ratio of the connectable Indoor Units to the Outdoor: Within 50 ~ 130%

•Ratio of running Indoor Units to the Outdoor: Within 10 ~ 100%

•A combination operation over 100% cause to reduce each indoor unit capacity.

Power Supply : 1Ø, 220~240V, 50Hz / 1Ø, 220V, 60Hz

Heat Pump Model

	Chassis			U4	U3	U3
	System(HP)			4	5	6
	Model			ARUN40GS2A	ARUN50GS2A	ARUN60GS2A
	Refrigerant	Product charge	kg	1.8	3.0	3.0
		CF(Correction Factor)	kg	0	0	0
	Max. Connectable No. of Indoor Units			6	8	9
	Net Weight(Gross Weight)		kg	77	106	106
	Dimensions(WxHxD)		mm	950×834×330	950×1380×330	950×1380×330
			inch	37.4×32.8×13.0	37.4×54.3×13.0	37.4×54.3×13.0
		Liquid Pipes	mm	9.52	9.52	9.52
	Connecting		inch	3/8	3/8	3/8
			mm	15.88	15.88	19.05
	Pipes	Gas Pipes
			inch	5/8	5/8	3/4
		Connection Type		FLARE	BRAZING	BRAZING
	Cooling Only Model
	Chassis			U4	U4	U3
	System(HP)			4	5	6
	Model			ARUV40GS2A	ARUV50GS2A	ARUN60GS2A
	Refrigerant	Product charge	kg	1.95	1.95	3.0
		CF(Correction Factor)	kg	0	0	0
	Max. Connectable No. of Indoor Units			6	8	9
	Net Weight(Gross Weight)		kg	78	78	106
	Dimensions(WxHxD)		mm	950×834×330	950×834×330	950×1380×330
			inch	37.4×32.8×13.0	37.4×32.8×13.0	37.4×54.3×13.0
		Liquid Pipes	mm	9.52	9.52	9.52
	Connecting		inch	3/8	3/8	3/8
			mm	15.88	15.88	19.05
	Pipes	Gas Pipes
			inch	5/8	5/8	3/4
		Connection Type		FLARE	FLARE	BRAZING

Power Supply : 3Ø, 380~415V, 50Hz/ 3Ø, 380V, 60Hz

*A:PFC model, B:Active Filter model

	Chassis			U3	U3	U3
	System(HP)			4	5	6
	Model			ARUN40LS2*	ARUN50LS2*	ARUN60LS2*
	Refrigerant	Product charge	kg	ARUV40LS2*	ARUV50LS2*	ARUV60LS2*
		CF(Correction Factor)	kg	3.0	3.0	3.0
	Max. Connectable No. of Indoor Units			-0.5	0	0
	Net Weight(Gross Weight)		kg	6	8	9
	Dimensions(WxHxD)		mm	107	107	107
			inch	950 x 1,380 x 330	950 x 1,380 x 330	950 x 1,380 x 330
		Liquid Pipes	mm	37.4 x 54.3 x 13.0	37.4 x 54.3 x 13.0	37.4 x 54.3 x 13.0
	Connecting		inch	Ø9.52	Ø9.52	Ø9.52
			mm	3/8	3/8	3/8
	Pipes	Gas Pipes
			inch	Ø15.88	Ø15.88	Ø19.05
		Connection Type		5/8	5/8	3/4

Connectable Indoor Unit

should be connected with "2 series" indoor unit only.

Ex) ARNU07GSEA2

BEFORE INSTALLATION

Environment-friendly Alternative Refrigerant

R410A

The refrigerant R410A has the property of higher operating pressure in comparison with R22.

Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and this characteristic should be also considered during the installation.

R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone depletion potential (ODP) of R410A is 0. These days the developed countries have approved it as the environment-friendly refrigerant and encouraged to use it widely to prevent environment pollution.

!CAUTION

•The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8MPa

•Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state.

•If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.

•Do not place the refrigerant container under the direct rays of the sun to prevent it from exploding.

•For high-pressure refrigerant, any unapproved pipe must not be used.

•Do not heat pipes more than necessary to prevent them from softening.

•Be careful not to install wrongly to minimize economic loss because it is expensive in comparison with R22.

Transporting the Unit

-When carrying the suspended, unit pass the ropes between legs of base panel under the unit.

-Always lift the unit with ropes attached at four points so that impact is not applied to the unit.

-Attach the ropes to the unit at an angle of 40° or less.

-Use only accessories and parts which are of the designated specification when installing.

Air outlet grille	Corner	Intake hole

Sub line

Handle

	Always hold the unit by the corners, as holding	A 40° or less
	it by the side intake holes on the casing may	WARNING
	cause them to deform.

* Product appearance may be different depending on model.

7

2Select installation location considering following conditions to avoid bad condition when additionally performing defrost operation.

-Install the outdoor unit at a place well ventilated and having a lot of sunshine in case of installing the product at a place with a high humidity in winter (near beach, coast, lake, etc).

(Ex) Rooftop where sunshine always shines.

-Performance of heating will be reduced and preheat time of the indoor unit may be lengthened in case of installing the outdoor unit in winter at following location:

Shade position with a narrow space

Location with much moisture in neighboring floor. Location with much humidity around.

Location where ventilation is good.

It is recommended to install the outdoor unit at a place with a lot of sunshine as possible as.

Location where water gathers since the floor is not even.

3When installing the outdoor unit in a place that is constantly exposed to a strong wind like a coast or on a high story of a building, secure a normal fan operation by using a duct or a wind shield.

-Install the unit so that its discharge port faces to the wall of the building.

Keep a distance 500mm or more between the unit and the wall surface.

-Supposing the wind direction during the operation season of the air conditioner, install the unit so that the discharge port is set at right angle to the wind direction.

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! CAUTION

Be very careful while carrying the product.

•Do not have only one person carry product if it is more than 20 kg.

•PP bands are used to pack some products. Do not use them as a mean for transportation because they are dangerous.

•Do not touch heat exchanger fins with your bare hands. Otherwise you may get a cut in your hands.

•Tear plastic packaging bag and scrap it so that children cannot play with it Otherwise plastic packaging bag may suffocate children to death.

•When carrying in Outdoor Unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make Outdoor Unit unstable, resulting in a fall.

SELECT THE BEST LOCATION

1Select space for installing outdoor unit, which will meet the following conditions:

-No direct thermal radiation from other heat sources

-No possibility of annoying neighbors by noise from unit

-No exposition to strong wind

-With strength which bears weight of unit

-Note that drain flows out of unit when heating

-With space for air passage and service work shown next

-Because of the possibility of fire, do not install unit to the space where generation, inflow, stagnation, and

leakage of combustible gas is expected.

-Avoid unit installation in a place where acidic solution and spray (sulfur) are often used.

-Do not use unit under any special environment where oil, steam and sulfuric gas exist.

-It is recommended to fence round the outdoor unit in order to prevent any person or animal from accessing the outdoor unit.

-If installation site is area of heavy snowfall, then the following directions should be observed.

Make the foundation as high as possible. Fit a snow protection hood.

500

Air inlet grille

Strong wind

Strong wind

Blown air

Turn the air outlet side toward the building's wall, fence or windbreak screen.

Set the outlet side at a right angle to the direction of the wind.

8

<![if ! IE]> <![endif]>ENGLISH	INSTALLATION SPACE
	The following values are the least space for installation.
	If any service area is needed for service according to field circum-
	stance, obtain enough service space.
	The unit of values is mm.
	In case of obstacles on the suction side
	- Stand alone installation

	100
	more
or		or
				or
100		100
more			or	100
				more
		more

less or 500 or 1000 more

or 100 more

150		or
mo
	re

less
or	<![if ! IE]> <![endif]>1000 or more
500

150		or
	r	150
		more
more
	o

[Unit:mm]

- Collective installation

s
les	<![if ! IE]> <![endif]>1000or
or		<![if ! IE]> <![endif]>more
500

1000

10

1000

more

or

0

more

or

100

m

or

or

or

ore

200

more

200

or

300

300

mor

or

or

more

more

more

e

[Unit:mm]

In case of obstacles on the discharge side

- Stand alone installation

less or 500

<![if ! IE]>

<![endif]>1000 or more

or	or
500	500
more	more

- Collective installation

less or 500

<![if ! IE]>

<![endif]>or1000more

100	or	100	or
		mor
more		e

or	or
1000	1000
mo	more
re
	[Unit:mm]

In case of obstacles on the suction and the discharge side

Obstacle height of discharge side is higher than the unit - Stand alone installation

				less
		L > H		or
				500
L > H					<![if ! IE]> <![endif]>1000 or more
	<![if ! IE]> <![endif]>H
<![if ! IE]> <![endif]>L
					<![if ! IE]> <![endif]>L
	or		<![if ! IE]> <![endif]>H		or
	100				250ore
	more			or	m
or
				1000 e
500	re
				mor
mo					[Unit:mm]

- Collective installation

L > H

L > H

<![if ! IE]> <![endif]>1000or more

<![if ! IE]> <![endif]>L

<![if ! IE]> <![endif]>H

100

or

100

<![if ! IE]> <![endif]>L

more

or

or

more

or

300

300

more

more

or

more

1000

or

more

1250

[Unit:mm]

Obstacle height of discharge side is lower than the unit

- Stand alone installation

s

s

le

500

or

L ≤ H

L ≤ H

<![if ! IE]> <![endif]>1000or more

<![if ! IE]> <![endif]>H

<![if ! IE]> <![endif]>H

<![if ! IE]> <![endif]>L

<![if ! IE]> <![endif]>L

or

or

300 e

e

or

mor

100or

1000 e

or

m

0

mor

50 or

m

e

- Collective installation

less

<![if ! IE]> <![endif]>1000or more

L ≤ H

L ≤ H

or

0

<![if ! IE]> <![endif]>H

50

<![if ! IE]> <![endif]>H

<![if ! IE]> <![endif]>L

<![if ! IE]> <![endif]>L

100

00

1

or

more

or

or

more

or

300

or

300

or

more

more

1500

0

150

more

more

[Unit:mm]

Collective / Continuous Installation for roof top use

Space required for collective installation and continuous installation: When installing several units, leave space between each block as shown below considering passage for air and people.

- One row of stand alone installation

	or
or	200
	more
1000
more

or 100 more

or 2000 more

[Unit:mm]

9

INSTALLATION

Foundation for Installation

-Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise after installation.

-Fix the unit securely by means of the foundation bolts. (Prepare 4sets of M12 foundation bolts, nuts and washers each which are available on the market.)

-It is best to screw in the foundation bolts until their length are 20mm from the foundation surface.

	Spring washer		Anti-vibration
			materials
	Frame	Nut	Concrete	Four bolt are
H-Beam			base	required
				3 thread ridges
			<![if ! IE]> <![endif]>75
<![if ! IE]> <![endif]>100	<![if ! IE]> <![endif]>75		<![if ! IE]> <![endif]>200	<![if ! IE]> <![endif]>200

[Unit:mm]

Foundation bolt executing method

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- Rows of collective installation (2 or more)	Preparation of Piping
L should be smaller than H	Main cause of gas leakage is defect in flaring work. Carry out correct
	flaring work in the following procedure.

L ≤ H

			100	or
			more
<![if ! IE]> <![endif]>H			or
			600
		or	more
	00
	15	more

<![if ! IE]>

<![endif]>L

or 300 more

or 3000 more

[Unit:mm]

Seasonal wind and cautions in winter

-Sufficient measures are required in a snow area or severe cold area in winter so that product can be operated well.

-Get ready for seasonal wind or snow in winter even in other areas.

-Install a suction and discharge duct not to let in snow or rain.

-Install the outdoor unit not to come in contact with snow directly. If snow piles up and freezes on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the hood to the system.

-Install the outdoor unit at the higher installation console by 50cm than the average snowfall (annual average snowfall) if it is installed at the area with much snowfall.

•The height of H frame must be more than 2 times the snowfall and its width shall not exceed the width of the product. (If width of the frame is wider than that of the product, snow may accumulate)

•Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind.

Cut the pipes and the cable

-Use the accessory piping kit or the pipes purchased locally.

-Measure the distance between the indoor and the outdoor unit .

-Cut the pipes a little longer than measured distance.

-Cut the cable 1.5m longer than the pipe length.

Copper		Slanted Uneven Rough
tube	90°

Burrs removal

-Completely remove all burrs from the cut cross section of pipe/tube.

-Put the end of the copper tube/pipe to downward direction as you remove burrs in order to avoid to let burrs drop in the tubing.

Pipe

Reamer

Point down

Flaring work

- Carry out flaring work using flaring tool as shown below.

	Handle
Bar	Bar
"A"	Yoke
	Cone

Copper pipe

Clamp handle

Red arrow mark

10

<![if ! IE]> <![endif]>ENGLISH						Unit : mm(inch)
		Indoor unit	Pipe			" A "
		[kW(Btu/h]	Gas		Liquid	Gas	Liquid
		<5.6(19,100)	12.7(1/2)		6.35(1/4)	1.6~1.8	1.1~1.3
						(0.63~0.71)	(0.43~0.51)
		<16.0(54,600)	15.88(5/8)		9.52(3/8)	1.6~1.8	1.5~1.7
						(0.63~0.71)	(0.59~0.67)
		<22.4(76,400)	19.05(3/4)		9.52(3/8)	1.9~2.1	1.5~1.7
						(0.75~0.83)	(0.59~0.67)

Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.

Check

-Compare the flared work with figure below.

-If flare is noted to be defective, cut off the flared section and do flaring work again.

Smooth all round

Inside is shining without scratches.

= Improper flaring =

Inclined Surface Cracked Uneven

damaged thickness

Even length all round

Flare shape and flare nut tightening torque

Precautions when connecting pipes

-See the following table for flare part machining dimensions.

-When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and turn them three or four times at first. (Use ester oil or ether oil.)

-See the following table for tightening torque.(Applying too much torque may cause the flares to crack.)

-After all the piping has been connected, use nitrogen to perform a gas leak check.

Pipe size	Tightening torque	A	Flare shape
mm	N.m(kgf.cm)	mm	90°±2
					4
Ø9.52	32.7-39.9(327~399)	12.8-13.2		A
					5°		±2
Ø12.7	49.5-60.3(495~603)	16.2-16.6			R=0.4~0.8
Ø15.88	61.8-75.4(618~754)	19.3-19.7

!CAUTION

•Always use a charge hose for service port connection.

•After tightening the cap, check that no refrigerant leaks are present.

•When loosening a flare nut, always use two wrenches in combination, When connecting the piping,

always use a spanner and torque wrench in combination to tighten the flare nut.

• When connecting a flare nut, coat the	Union
flare(inner and outer faces) with oil for
R410A(PVE) and hand tighten the nut
3 to 4 turns as the initial tightening.

Opening shutoff valve

1Remove the cap and turn the valve counter clockwise with the wrench.

2Turn it until the shaft stops.

Do not apply excessive force to the shutoff valve. Doing so may break the valve body, as the valve is not a backseat type. Always use the special tool.

3 Make sure to tighten the cap securely.

Closing shutoff valve

1 Remove the cap and turn the valve clockwise with the wrench.

2 Securely tighten the valve until the shaft contacts the main body seal.

3Make sure to tighten the cap securely.

* For the tightening torque, refer to the table on the below.

Tightening torque

Outside diameter			Torque
mm		inch	N.m(kgf.cm)
Ø6.35		1/4	18~25(180~250)
Ø9.52		3/8	34~42(340~420)
Ø12.7		1/2	55~66(550~660)
Ø15.88		5/8	63~82(630~820)
Ø19.05		3/4	99~121(990~1210)

Heat insulation

1Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over 120°C).

2Precautions in high humidity circumstance:

This air conditioner has been tested according to the "KS Standard Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 23°C), water drops are liable to fall. In this case, add heat insulation material according to the following procedure:

-Heat insulation material to be prepared... Adiabatic glass wool with thickness 10 to 20mm.

-Stick glass wool on all air conditioners that are located in ceiling atmosphere.

-In addition to the normal heat insulation (thickness: more than 8mm) for refrigerant piping (gas piping: thick piping) and drain piping, add further 10mm to 30mm thickness material.

Fastening band (accessory)

Refrigerant piping

Indoor unit

Thermal insulator (accessory)

REFRIGERANT PIPING

U3 Chassis (2 Fan Model)

Connecting the pipes to the outdoor unit

Braze suitable field piping with service valve of gas pipe.

Wet towel

<Liquid pipe>

<Gas pipe>

! CAUTION

Take care so that there is no thermal damage on the service valves of the outdoor unit.

(Especially packing part of service port.) Wrap the service valve with a wet towel when brazing it as shown figure above.

Possible direction for field piping

-The installation piping is connectable in four directions.(refer to figure 1)

-When connecting in a downward direction, knock out the knockout hole of the base pan.

(refer to figure2, figure3)

<Figure1>

Back-

ward

	Forward	Downward
		Sideways

<Figure2>

Knock-out

Base pan

<Figure3>

11

!	CAUTION	<![if ! IE]> <![endif]>ENGLISH

• You should not dame pipe/base during the work of pipe knock out.

• Operate piping work removing burr after pipe knock out.

Preventing foreign objects from entering (Figure 4)

-Plug the pipe through-holes with putty or insulation material(procured locally)to stop up all gaps,as shown in the figure 3.

-Insects or small animals entering the outdoor unit may cause a short circuit in the electrical box.

<Figure4>

Liquid side piping (Smaller Dia.)

Gas side piping (Bigger Dia.)

Connecting wire

Drain hose

Connection pipe

Putty or insulating material (produced locally)

!CAUTION

•Make sure that pipe doesn't contact with the compressor terminal cover

and comp bolt.

•Always insulate the liquid and gas-side field piping and branch.

U4 Chassis (1Fan Model)

-After connecting the refrigerant pipe and checking the refrigerant leakage, cover it with heat insulator and roll around it with vinyl tape. Tighten up the flare nut fitting on regulated torque. (Until “clatter” sounds is made at torque wrench part.)

The centers correspond

with each other Socket flare

Flare nut

Screw wrench	Torque wrench

Refrigerant pipe	Flare nut
Cap	Pipe
Pipe	Pipe

	- Do not bend the pipe more than twice and work on it making it a big
	half circle.
	If it is folded over, cooling/heating capacity may decrease and it could
	be the reason of malfunction.
	Do not remove the cap on flare side until the connection.
	Dust and sand inside pipes can be the reason of malfunction.
Pipe knock	- Bend it following the wall and connect to outdoor unit valve.
out during the
ground piping.