LG ARUN100LN3 INSTALLATION MANUAL

Page 1
INSTALLATION MANUAL
AIR CONDITIONER
• Please read this installation manual completely before installing the product.
• Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
• Please retain this installation manual for future reference after reading it thoroughly.your set and retain it for future reference.
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MODELS : ARUN Series ARUV Series
Page 2
ARUN/ARUV Series Outdoor unit Installation Manual
TABLE OF CONTENTS
Safety Precautions ................................................................................................................3
Installation Process ..............................................................................................................7
Outdoor units Information....................................................................................................8
Environment-friendly Alternative Refrigerant R410A .....................................................14
Select the Best Location ....................................................................................................14
Installation Space................................................................................................................15
Lifting method .....................................................................................................................17
Installation ...........................................................................................................................18
Refrigerant piping installation ...........................................................................................23
Pipe connections between indoor and outdoor unit.......................................................27
Electrical Wiring ..................................................................................................................53
Test Run ...............................................................................................................................85
New Function ....................................................................................................................111
Caution For Refrigerant Leak...........................................................................................120
Installation guide at the seaside......................................................................................122
2 Outdoor Unit2 Outdoor Unit
Page 3
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed. n Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
n Meanings of symbols used in this manual are as shown below.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
Be sure not to do.
Be sure to follow the instruction.
n Installation
Have all electric work done by a licensed electrician according to "Electric Facility Engineering Standard" and "Interior Wire Regulations" and the instructions given in this manual and always use a special circuit.
• If the power source capacity is inadequate or electric work is performed improperly, electric shock or fire may result.
Ask the dealer or an authorized technician to install the air conditioner.
• Improper installation by the user may result in water leakage, electric shock, or fire.
Always ground the product.
• There is risk of fire or electric shock.
Always intstall a dedicated circuit and breaker.
• Improper wiring or installation may cause fire or electric shock.
For re-installation of the installed product, always contact a dealer or an Authorized Service Center.
• There is risk of fire, electric shock, explosion, or injury.
Do not install, remove, or re-install the unit by yourself (customer).
• There is risk of fire, electric shock, explosion, or injury.
Do not store or use flammable gas or combustibles near the air conditioner.
• There is risk of fire or failure of product.
Use the correctly rated breaker or fuse.
• There is risk of fire or electric shock.
Prepare for strong wind or earthquake and install the unit at the specified place.
• Improper installation may cause the unit to topple and result in injury.
Do not install the product on a defective installation stand.
• It may cause injury, accident, or damage to the product.
Installation Manual 3
Page 4
Safety Precautions
Ventilate before operating air conditioner when gas leaked out.
• It may cause explosion, fire, and burn.
Securely install the cover of control box and the panel.
• If the cover and panel are not installed securely, dust or
water may enter the outdoor unit and fire or electric shock may result.
If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit when the refrigerant leaks.
• Consult the dealer regarding the appropriate measures to prevent the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, harzards due to lack of oxygen in the room could result.
Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and Do not use Flammable gases. Otherwise, it may cause fire or explosion.
• There is the risk of death, injury, fire or explosion.
Operation Do not damage or use an unspecified power cord.
• There is risk of fire, electric shock, explosion, or injury.
Use a dedicated outlet for this appliance.
• There is risk of fire or electrical shock.
Be cautious that water could not enter the product.
• There is risk of fire, electric shock, or product damage.
Do not touch the power switch with wet hands.
• There is risk of fire, electric shock, explosion, or injury.
When installing and moving the air conditioner to another site, do not charge it with a different refrigerant from the refrigerant specified on the unit.
• If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.
Do not reconstruct to change the settings of the protection devices.
• If the pressure switch, thermal switch, or other protection device is shorted and operated forcibly, or parts other than those specified by LGE are used, fire or explosion may result.
When the product is soaked (flooded or submerged), contact an Authorized Service Center.
• There is risk of fire or electric shock.
Be cautious not to touch the sharp edges when installing.
• It may cause injury.
Take care to ensure that nobody could step on or fall onto the outdoor unit.
• This could result in personal injury and product damage.
Do not open the inlet grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)
• There is risk of physical injury, electric shock, or product failure.
Installation Always check for gas (refrigerant) leakage
after installation or repair of product.
• Low refrigerant levels may cause failure of product.
Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.
• It may cause a problem for your neighbors.
4 Outdoor Unit4 Outdoor Unit
Page 5
Safety Precautions
Keep level even when installing the product.
• To avoid vibration or water leakage.
Do not install the unit where combustible gas may leak.
• If the gas leaks and accumulates around the unit, an explosion may result.
Use power cables of sufficient current carrying capacity and rating.
• Cables that are too small may leak, generate heat, and cause a fire.
Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system.
• There is risk of damage or loss of property.
Keep the unit away from children. The heat exchanger is very sharp.
• It can cause the injury, such as cutting the finger. Also the damaged fin may result in degradation of capacity.
When installting the unit in a hospital, communication station, or similar place, provide sufficient protection against noise.
The inverter equipment, private power generator, high-frequency medical equipment, or radio communication equipment may cause the air conditioner to operate erroneously, or fail to operate. On the other hand, the air conditioner may affect such equipment by creating noise that disturbs medical treatment or image broadcasting.
Do not install the product where it is exposed to sea wind (salt spray) directly.
• It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.
n Operation
Do not use the air conditioner in special environments.
• Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of the air conditioner or damage its parts.
Do not block the inlet or outlet.
• It may cause failure of appliance or accident.
Make the connections securely so that the outside force of the cable may not be applied to the terminals.
• Inadequate connection and fastening may generate heat and cause a fire.
Be sure the installation area does not deteriorate with age.
• If the base collapses, the air conditioner could fall with it, causing property damage, product failure, or personal injury.
Install and insulate the drain hose to ensure that water is drained away properly based on the installation manual.
• A bad connection may cause water leakage.
Installation Manual 5
Page 6
6 Outdoor Unit6 Outdoor Unit
Safety Precautions
Safely dispose of the packing materials.
Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries.
Tear apart and throw away plastic packaging bags so that children may not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.
Turn on the power at least 6 hours before starting operation.
• Starting operation immediately after turning on the main power switch can result in severe damage to internal parts. Keep the power switch turned on during the operational season.
Be very careful about product transportation.
• Only one person should not carry the product if it weighs more than 20 kg.
• Some products use PP bands for packaging. Do not use any PP bands for a means of transportation. It is dangerous.
• Do not touch the heat exchanger fins. Doing so may cut your fingers.
• When transporting the outdoor unit, suspending it at the specified positions on the unit base. Also support the outdoor unit at four points so that it cannot slip sideways.
Do not touch any of the refrigerant piping during and after operation.
• It can cause a burn or frostbite.
Do not operate the air conditioner with the panels or guards removed.
• Rotating, hot, or high-voltage parts can cause injuries.
Do not directly turn off the main power switch after stopping operation.
• Wait at least 5 minutes before turning off the main power switch. Otherwise it may result in water leakage or other problems.
Auto-addressing should be done in condition of connecting the power of all indoor and outdoour units. Auto-addressing should also be done in case of changing the indoor unit PCB.
Use a firm stool or ladder when cleaning or maintaining the air conditioner.
• Be careful and avoid personal injury.
Do not insert hands or other objects through the air inlet or outlet while the air conditioner is plugged in.
• There are sharp and moving parts that could cause personal injury.
Page 7
Installation Process
Installation Process
• The above list indicates the order in which the individual work operations are normally carried out but this order may be varied where local conditions warrants such change.
• The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure
3.8MPa.
• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state.(If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.)
Installation Manual 7
Determination of division work
Indicate clearly who will be responsible for switch setting.
Preparation of contract drawings
Sleeve and insert work
Installation of indoor unit
Refrigerant piping work
Drain pipe work
Duct work
Heat insulation work
Electrical work
(connection circuits and drive circuits)
Airtight test
Vacuum drying
Additional charge of refrigerant
Fit facing panels
Automatic addressing of indoor unit
Make connection clearly between outdoor, indoor, remote controller and option.
Take account of gradient of drain piping
Check model name to make sure the fitting is made correctly
Special attention to dryness, cleanness and tightness
Adjust to downward gradient
Make sure airflow is sufficient
Make sure no gaps are left where the insulating materials are joined
Multiple core cable must not be used. (suitable cable should be selected)
In the final check for 24hours at 3.8 MPa(38.7 kgf/cm
The vacuum pump used must have a capacity of reaching at least 5 torr, more than 1 hour
Recharge correctly as calculated in this manual. and record the amount of added refrigerant
Make sure there are no gaps left between the facing materials used on the ceiling
Refer to automatic addressing flowchart Preheat the crank case with the electrical heater for more than 6 hours.
Outdoor unit foundation work
Installation of outdoor unit
2
) there must be no drop in pressure.
The foundation must be level even
Avoid short circuits and ensure sufficient space is allowed for service
Test run adjustment
Transfer to customer with explanation
Run each indoor unit in turn to make sure the pipe work has been fitted correctly
Explain the use of the system as clearly as possible to your customer and make sure all relevant documentation is in order
Page 8
Outdoor units Information
Outdoor units Information
n Heat pump
n Combination Ration(50~200%)
Notes: * We can guarantee the operation only within 130% Combination.
If you want to connect more than 130% combination, please contact us and discuss the requirement like below.
1) If the operation of indoor unit is more than 130%, the airflow is operated as low in the all indoor units.
2) The number of () means the number of Max. connectable indoor units, when the connected capacity of indoor units is in the table above.
Outdoor Number Connection Capacity Single outdoor units 200% Double outdoor units 160%
Triple outdoor units 130%
Power Supply: Outdoor Unit (3Ø, 380 - 415V, 50Hz/3Ø, 380V, 60Hz)
8 Outdoor Unit
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
1 Outdoor unit
8 10 12
ARUN80LN3 ARUN100LN3 ARUN120LN3 ARUN80LN3 ARUN100LN3 ARUN120LN3
5.0 6.4 6.4 13(20) 16(25) 20(30)
190 x 1 240 x 1 240 x 1
418 x 1 529 x 1 529 x 1 (920 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1 (36.2 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1
9.52(3/8) 9.52(3/8) 12.7(1/2)
19.05(3/4) 22.2(7/8) 28.58(1 1/8)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
1 Outdoor Unit
14 16 18 20
ARUN140LN3 ARUN160LN3 ARUN180LN3 ARUN200LN3 ARUN140LN3 ARUN160LN3 ARUN180LN3 ARUN200LN3
7.0 7.0 7.5 9.0 23(35) 26(40) 29(45) 32(44)
260 x 1 260 x 1 315 x 1 325 x 1 573 x 1 573 x 1 694 x 1 716 x 1
(1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1
12.7(1/2) 12.7(1/2) 15.88(5/8) 15.88(5/8)
28.58(1 1/8) 28.58(1 1/8) 28.58(1 1/8) 28.58(1 1/8)
Page 9
Outdoor Units Information
Installation Manual 9
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD)
mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
2 Outdoor Unit
22 24 26 28
ARUN220LN3 ARUN240LN3 ARUN260LN3 ARUN280LN3 ARUN120LN3 ARUN120LN3 ARUN140LN3 ARUN160LN3 ARUN100LN3 ARUN120LN3 ARUN120LN3 ARUN120LN3
12.8 12.8 13.4 13.4 35(44) 39(48) 42(52) 45(56)
240 x 2 240 x 2 240 × 1 + 260 × 1 240 × 1 + 260 × 1
529 x 2 529 x 2 529 × 1 + 573 × 1 529 × 1 + 573 × 1
(920 x 1,680 x 760) x 2 (920 x 1,680 x 760) x 2
(920 x 1,680 x 760) x 1 (920 × 1,680 × 760) × 1)
(1,240 x 1,680 x 760) x 1 (1,240 × 1,680 × 760) × 1
(36.2 x 66.1 x 29.9) x 2 (36.2 x 66.1 x 29.9) x 2
(36.2 x 66.1 x 29.9) x 1 (36.2 × 66.1 × 29.9) × 1
(48.8 x 66.1 x 29.9) x 1 (48.8 × 66.1 × 29.9) × 1
15.88(5/8) 15.88(5/8) 19.05(3/4) 19.05(3/4)
28.58(1 1/8) 34.9(1 3/8) 34.9(1 3/8) 34.9(1 3/8)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
2 Outdoor Unit
30 32 34 36
ARUN300LN3 ARUN320LN3 ARUN340LN3 ARUN360LN3 ARUN160LN3 ARUN160LN3 ARUN180LN3 ARUN200LN3 ARUN140LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3
14.0 14.0 14.5 16.0 49(60) 52(64) 55(64) 58(64) 260 × 2 260 × 2 260 × 1 + 315 × 1 260 × 1 + 325 × 1 573 × 2 573 × 2 573 × 1 + 694 × 1 573 × 1 + 716 × 1
(1,240 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 2 (48.8 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 2
19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4)
34.9(1 3/8) 34.9(1 3/8) 34.9(1 3/8) 41.3(1 5/8)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD)
mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
2 Outdoor Unit 3 Outdoor Unit
38 40 42 44
ARUN380LN3 ARUN400LN3 ARUN420LN3 ARUN440LN3 ARUN200LN3 ARUN200LN3 ARUN160LN3 ARUN160LN3 ARUN180LN3 ARUN200LN3 ARUN140LN3 ARUN160LN3
ARUN120LN3 ARUN120LN3
16.5 18.0 20.4 20.4 61(64) 64 64 64 315 × 1 + 325 × 1 325 × 2 240 × 1 + 260 × 2 240 × 1 + 260 × 2 694 × 1 + 716 × 1 716 × 2 529 × 1 + 573 × 2 529 × 1 + 573 × 2
(1,240 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 2
(920 × 1,680 × 760) × 1 (920 × 1,680 × 760) × 1
(1,240 × 1,680 × 760) × 2 (1,240 × 1,680 × 760) × 2
(48.8 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 2
(36.2 × 66.1 × 29.9) × 1 (36.2 × 66.1 × 29.9) × 1
(48.8 × 66.1 × 29.9) × 2 (48.8 × 66.1 × 29.9) × 2
19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4)
41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
3 Outdoor Unit
46 48 50 52
ARUN460LN3 ARUN480LN3 ARUN500LN3 ARUN520LN3 ARUN160LN3 ARUN160LN3 ARUN180LN3 ARUN200LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 ARUN140LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3
21.0 21.0 21.5 23.0 64 64 64 64
260 × 3 260 × 3 260 × 2 + 315 × 1 260 × 2 + 325 × 1
573 × 3 573 × 3 573 × 2 + 694 × 1 573 × 2 + 716 × 1 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3
19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4)
41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8)
Page 10
Outdoor Units Information
10 Outdoor Unit
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
3 Outdoor Unit
54 56 58 60
ARUN540LN3 ARUN560LN3 ARUN580LN3 ARUN600LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN140LN3 ARUN160LN3 ARUN180LN3 ARUN200LN3
25.0 25.0 25.5 27.0 64 64 64 64
260 × 1 + 325 × 2 260 × 1 + 325 × 2 315 × 1 + 325 × 2 325× 3
573 × 1 + 716 × 2 573 × 1 + 716 × 2 694 × 1 + 716 × 2 716× 3 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3
19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4)
41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
4 Outdoor Unit
62 64 66 68
ARUN620LN3 ARUN640LN3 ARUN660LN3 ARUN680LN3 ARUN160LN3 ARUN160LN3 ARUN180LN3 ARUN180LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 ARUN180LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 ARUN140LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3
28.0 28.0 28.5 29.0 64 64 64 64
260 × 4 260 × 4 260 × 3 + 315 × 1 260×2 + 315×2
573 × 4 573 × 4 573 × 3 + 694 × 1 573×2 + 694×2 (1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4 (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4
22.2(7/8) 22.2(7/8) 22.2(7/8) 22.2(7/8)
44.5(1 3/4) 44.5(1 3/4) 53.98(2) 53.98(2)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
4 Outdoor Unit
70 72 74 76
ARUN700LN3 ARUN720LN3 ARUN740LN3 ARUN760LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN180LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN160LN3 ARUN160LN3 ARUN180LN3 ARUN200LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3 ARUN160LN3
30.5 32.0 32.5 34.0 64 64 64 64
260 × 2 + 315 × 1 + 325 × 1 260 × 2 + 325 × 2 260×1 + 315×1 + 325×2 260 × 1 + 325 × 3 573 × 2 + 694 × 1 + 716 × 1 573 × 2 + 716 × 2 573×1 + 694×1 + 716×2 573 × 1 + 716 × 3
(1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4
(48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4
22.2(7/8) 22.2(7/8) 22.2(7/8) 22.2(7/8)
53.98(2) 53.98(2) 53.98(2) 53.98(2)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
4 Outdoor Unit
78 80
ARUN780LN3 ARUN800LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN200LN3 ARUN180LN3 ARUN200LN3
34.5 36.0
64 64
315 × 1 + 325 × 3 325 × 4 694 × 1 + 716 × 3 716 × 4
(1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4
(48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4
22.2(7/8) 22.2(7/8)
53.98(2) 53.98(2)
Page 11
Outdoor Units Information
Installation Manual 11
n Cooling Only
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
2 Outdoor Unit
22 24 26 28
ARUV220LT3 ARUV240LT3 ARUV260LT3 ARUV280LT3 ARUV120LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 ARUV100LT3 ARUV100LT3 ARUV120LT3 ARUV140LT3
12.8 12.8 12.8 12.8 35(44) 39(48) 42(52) 45(56) 185 x 1 + 235 x 1 185 x 1 + 235 x 1 235 x 2 235 x 2 408 x 1 + 518 x 1 408 x 1 + 518 x 1 518 x 2 518 x 2
(920 x 1,680 x 760) x 2 (920 x 1,680 x 760) x 2 (920 x 1,680 x 760) x 2 (920 x 1,680 x 760) x 2 (36.2 x 66.1 x 29.9) x 2 (36.2 x 66.1 x 29.9) x 2 (36.2 x 66.1 x 29.9) x 2 (36.2 x 66.1 x 29.9) x 2
15.88(5/8) 15.88(5/8) 19.05(3/4) 19.05(3/4)
28.58(1 1/8) 34.9(1 3/8) 34.9(1 3/8) 34.9(1 3/8)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
1 Outdoor unit
6 8 10 12
ARUV60LT3 ARUV80LT3 ARUV100LT3 ARUV120LT3 ARUV60LT3 ARUV80LT3 ARUV100LT3 ARUV120LT3
4.0
4.0 6.4 6.4
10(12) 13(20) 16(25) 20(30) 155 x 1 155 x 1 185 x 1 235 x 1 341 x 1 341 x 1 408 x 1 518 x 1
(620 x 1,680 x 760) x 1 (620 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1 (24.4 x 66.1 x 29.9) x 1 (24.4 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1
9.52(3/8) 9.52(3/8) 9.52(3/8) 12.7(1/2)
19.05(3/4) 19.05(3/4) 22.2(7/8) 28.58(1 1/8)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
1 Outdoor Unit
14 16 18 20
ARUV140LT3 ARUV160LT3 ARUV180LT3 ARUV200LT3 ARUV140LT3 ARUV160LT3 ARUV180LT3 ARUV200LT3
6.4 7.0 7.5 9.0 23(35) 26(40) 29(45) 32(44) 235 x 1 255 × 1 310 × 1 310 × 1 518 x 1 562 × 1 683 × 1 683 × 1
(920 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (36.2 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1
12.7(1/2) 12.7(1/2) 15.88(5/8) 15.88(5/8)
28.58(1 1/8) 28.58(1 1/8) 28.58(1 1/8) 28.58(1 1/8)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg lbs Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)]
Gas Pipes[mm(inch)]
2 Outdoor Unit
30 32 34 36
ARUV300LT3 ARUV320LT3 ARUV340LT3 ARUV360LT3 ARUV160LT3 ARUV180LT3 ARUV200LT3 ARUV200LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 ARUV160LT3
13.4 13.9 15.4 16.0 49(60) 52(64) 55(64) 58(64) 235 × 1 + 255 × 1 235 × 1 + 310 × 1 235 × 1 + 310 × 1 255 × 1 + 310 × 1 518 × 1 + 562 × 1 518 × 1 + 683 × 1 518 × 1 + 683 × 1 562 × 1 + 683 × 1
(920 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1
(1,240 x 1,680 x 760) x 2
(1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1
(36.2 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1
(48.8 x 66.1 x 29.9) x 2
(48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1
19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4)
34.9(1 3/8) 34.9(1 3/8) 34.9(1 3/8) 41.3(1 5/8)
Page 12
Outdoor Units Information
12 Outdoor Unit
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
2 Outdoor Unit 3 Outdoor Unit
38 40 42 44
ARUV380LT3 ARUV400LT3 ARUV420LT3 ARUV440LT3 ARUV200LT3 ARUV200LT3 ARUV140LT3 ARUV160LT3 ARUV180LT3 ARUV200LT3 ARUV140LT3 ARUV140LT3
ARUV140LT3 ARUV140LT3
16.5 18.0 19.2 19.8 61(64) 64 64 64 310 × 2 310 × 2 235 × 3 235 × 2 + 255 × 1 683 × 2 683 × 2 518 × 3 518 × 2 + 562 × 1
(1,240 × 1,680 × 760) × 2 (1,240 × 1,680 × 760) × 2 (1,240 × 1,680 × 760) × 3
(920 × 1,680 × 760) × 2
(1,240 × 1,680 × 760) × 1
(48.8 × 66.1 × 29.9) × 2 (48.8 × 66.1 × 29.9) × 2 (48.8 × 66.1 × 29.9) × 3
(36.2 × 66.1 × 29.9) × 2
(48.8 × 66.1 × 29.9) × 1
19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4)
41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
3 Outdoor Unit
46 48 50 52
ARUV460LT3 ARUV480LT3 ARUV500LT3 ARUV520LT3 ARUV180LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV140LT3 ARUV140LT3 ARUV160LT3 ARUV180LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3
20.3 21.8 22.4 22.9
64 64 64 64 235 × 2 + 310 × 1 235 × 2 + 310 × 1 235 × 1 + 255 × 1 + 310 × 1 235 × 1 + 310 × 2
518 × 2 + 683 × 1 518 × 2 + 683 × 1 518 × 1 + 562 × 1 + 683 × 1 518 × 1 + 683 × 2 (920 x 1,680 x 760) x 2 (920 x 1,680 x 760) x 2 (920 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 2
(36.2 x 66.1 x 29.9) x 2 (36.2 x 66.1 x 29.9) x 2 (36.2 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 2
19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4)
41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
3 Outdoor Unit
54 56 58 60
ARUV540LT3 ARUV560LT3 ARUV580LT3 ARUV600LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV140LT3 ARUV160LT3 ARUV180LT3 ARUV200LT3
24.4 25.0 25.5 27.0 64 64 64 64 235 × 1 + 310 × 2 255 × 1 + 310 × 2 310 × 3 310 × 3 518 × 1 + 683 × 2 562 × 1 + 683 × 2 683 × 3 683 × 3
(920 x 1,680 x 760) x 1
(1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3
(1,240 x 1,680 x 760) x 2
(36.2 x 66.1 x 29.9) x 1
(48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9)
x 3
(48.8 x 66.1 x 29.9) x 2
19.05(3/4) 19.05(3/4) 19.05(3/4) 19.05(3/4)
41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8) 41.3(1 5/8)
Page 13
Outdoor Units Information
Installation Manual 13
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
4 Outdoor Unit
62 64 66 68
ARUV620LT3 ARUV640LT3 ARUV660LT3 ARUV680LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV140LT3 ARUV160LT3 ARUV180LT3 ARUV200LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3
28.2 28.8 29.3 30.8 64 64 64 64
235 × 3 + 310 × 1
235 × 2 + 255 × 1 + 310 × 1
235 × 2 + 310 × 2 235 × 2 + 310 × 2
518 × 3 + 683 × 1
518 × 2 + 562 × 1 + 683 × 1
518 × 2 + 683 × 2 518 × 2 + 683 × 2
(920 x 1,680 x 760) x 3 (920 x 1,680 x 760) x 2 (920 x 1,680 x 760) x 2 (920 x 1,680 x 760) x 2
(1,240 x 1,680 x 760) x 1 (1,240 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 2 (1,240 x 1,680 x 760) x 2
(36.2 x 66.1 x 29.9) x 3 (36.2 x 66.1 x 29.9) x 2 (36.2 x 66.1 x 29.9) x 2 (36.2 x 66.1 x 29.9) x 2
(48.8 x 66.1 x 29.9) x 1 (48.8 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 2 (48.8 x 66.1 x 29.9) x 2
22.2(7/8) 22.2(7/8) 22.2(7/8) 22.2(7/8)
44.5(1 3/4) 44.5(1 3/4) 53.98(2) 53.98(2)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
4 Outdoor Unit
70 72 74 76
ARUV700LT3 ARUV720LT3 ARUV740LT3 ARUV760LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV160LT3 ARUV180LT3 ARUV200LT3 ARUV200LT3 ARUV140LT3 ARUV140LT3 ARUV140LT3 ARUV160LT3
31.4 31.9 33.4 34.0 64 64 64 64
235 × 1 + 255 × 1 + 310 × 2
235 × 1 + 310 × 3 235 × 1 + 310 × 3 255 × 1 + 310 × 3
518 × 1 + 562 × 1 + 683 × 2
518 × 1 + 683 × 3 518 × 1 + 683 × 3 562 × 1 + 683 × 3
(920 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1 (920 x 1,680 x 760) x 1
(1,240 x 1,680 x 760) x 4
(1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3 (1,240 x 1,680 x 760) x 3
(36.2 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1 (36.2 x 66.1 x 29.9) x 1
(48.8 x 66.1 x 29.9) x 4
(48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3 (48.8 x 66.1 x 29.9) x 3
22.2(7/8) 22.2(7/8) 22.2(7/8) 22.2(7/8)
53.98(2) 53.98(2) 53.98(2) 53.98(2)
Unit System(HP) Model
Product Charge kg Max. Connectable No. of Indoor Units Net Weight kg
lbs
Dimensions (WxHxD) mm
inch
Connecting Pipes Liquid Pipes[mm(inch)] Gas Pipes[mm(inch)]
4 Outdoor Unit
78 80
ARUV780LT3 ARUV800LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV200LT3 ARUV180LT3 ARUV200LT3
34.5 36.0
64 64 310 × 4 310 × 4 683 × 4 683 × 4
(1,240 x 1,680 x 760) x 4 (1,240 x 1,680 x 760) x 4 (48.8 x 66.1 x 29.9) x 4 (48.8 x 66.1 x 29.9) x 4
22.2(7/8) 22.2(7/8)
53.98(2) 53.98(2)
Page 14
14 Outdoor Unit
Environment-friendly Alternative Refrigerant R410A
Select the Best Location
Select space for installing outdoor unit, which will meet the following conditions:
• No direct thermal radiation from other heat sources
• No possibility of annoying neighbors by noise from unit
• No exposition to strong wind
• With strength which bears weight of unit
• Note that drain flows out of unit when heating
• With space for air passage and service work shown next
• Because of the possibility of fire, do not install unit to the space where generation, inflow, stagnation, and leakage of combustible gas is expected.
• Avoid unit installation in a place where acidic solution and spray (sulfur) are often used.
• Do not use unit under any special environment where oil, steam and sulfuric gas exist.
• It is recommended to fence round the outdoor unit in order to prevent any person or animal from accessing the outdoor unit.
• If installation site is area of heavy snowfall, then the following directions should be observed.
- Make the foundation as high as possible.
- Fit a snow protection hood.
• Select installation location considering following conditions to avoid bad condition when additionally performing defrost operation.
1. Install the outdoor unit at a place well ventilated and having a lot of sunshine in case of installing the
product at a place With a high humidity in winter (near beach, coast, lake, etc. ) (Ex : Rooftop where there is always sunshine.)
• The refrigerant R410A has the property of higher operating pressure in comparison with R22. Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and this characteristic should be also considered during the installation. R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone depletion potential (ODP) of R410A is
0. These days the developed countries have approved it as the environment-friendly refrigerant and encouraged to use it widely to prevent environment pollution.
Environment-friendly Alternative Refrigerant R410A
CAUTION:
• The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8MPa
• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.
• Do not place the refrigerant container under the direct rays of the sun to prevent it from exploding.
• For high-pressure refrigerant, any unapproved pipe must not be used.
• Do not heat pipes more than necessary to prevent them from softening.
• Be careful not to install wrongly to minimize economic loss because it is expensive in comparison with R22.
Page 15
Installation Manual 15
Installation Space
Installation Space
Individual Installation
n During the installation of the unit, consider service, inlet, and outlet and acquire the minimum space
as shown in the figures below.
) -
*
,
)
+
*
,
-
+
) -
*
.
+
,
) -
*
.
+
,
)
-
*
)
*
-
Category
Case 1
(10mmSide Space49mm)
Case 2
(Side Space
49mm)
Installation Space
4 sides are
walls
Only 2 sides
are walls
Limitations on
the height of
the wall
(Refer to 4
side walls)
Front
Front
Front
Front
Front
Front
Front
Front
Front
No limit to the height of the wall
No limit to the height of the wall
Front
• The height of the wall on the front side must be 1500mm or less.
• The height of the wall on the inlet side must be 500mm or less.
• There is no limit to the wall on the side.
• If the height of the walls on the front and the side are higher than the limit, there must be additional space on the front and the side.
- Additional Space on the inlet side by 1/2 of h1.
- Additional Space on the front side by 1/2 of h2
- h2= A(Actual height) - 1500
- h1= B(Actual height) - 500
A10 A50 B300 B100 C10 C50 D500 D500
A10 A50 B300 B100 C10 C50 D500 D500 E20 E100
A10 A50 B300 B100 C10 C50 D500 D500 E20 E100 F600 E500
A10 A50 B300 B100 C10 C50 D300 D100 E20 E100 F
500 E500
A10 B300
A200 B300 E400
P
)

P
*

Page 16
16 Outdoor Unit
Installation Space
Seasonal wind and cautions in winter
• Sufficient measures are required in a snow area or severe cold area in winter so that product can be operated well.
• Get ready for seasonal wind or snow in winter even in other areas.
• Install a suction and discharge duct not to let in snow or rain.
• Install the outdoor unit not to come in contact with snow directly. If snow piles up and freezes on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the hood to the system.
• Install the outdoor unit at the higher installation console by 50cm than the average snowfall (annual average snowfall) if it is installed at the area with much snowfall.
• Where snow accumulated on the upper part of the Outdoor Unit by more than 10cm, always remove snow for operation.
1. The height of H frame must be more than 2 times the snowfall and its width shall not exceed the width of the
product. (If width of the frame is wider than that of the product, snow may accumulate)
2. Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind.
Page 17
Installation Manual 17
Lifting Method
• When carrying the suspended, unit pass the ropes under the unit and use the two suspension points each at the front and rear.
• Always lift the unit with ropes attached at four points so that impact is not applied to the unit.
• Attach the ropes to the unit at an angle of 40° or less.
Lifting method
CAUTION
Be very careful while carrying the product.
• Do not have only one person carry product if it is more than 20 kg.
• PP bands are used to pack some products. Do not use them as a mean for transportation because they are dangerous.
• Do not touch heat exchanger fins with your bare hands. Otherwise you may get a cut in your hands.
• Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise plastic packaging bag may suffocate children to death.
• When carrying in Outdoor Unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make Outdoor Unit unstable, resulting in a fall.
• Use 2 belts of at least 8 m long.
• Place extra cloth or boards in the locations where the casing comes in contact with the sling to prevent damage.
• Hoist the unit making sure it is being lifted at its center of gravity.
Weight per Capacity
Locking points for
transportation ropes
Chassis
Capacity(HP) Weight(kg)
Heat Pump Cooling Only Heat Pump Cooling Only
UX1
- 6 - 155
- 8 - 155
UX2
8 - 190 ­10 10 240 185 12 12 240 235
- 14 - 235
UX3
14 - 260 ­16 16 260 255 18 18 315 310 20 20 325 310
Forklift Carrying Hole
Forklift Carrying Guide
Page 18
18 Outdoor Unit
Installation
Installation
The location of the Anchor bolts
• Install at places where it can endure the weight and vibration/noise of the outdoor unit.
• The outdoor unit supports at the bottom shall have width of at least 100mm under the unit°Øs legs before being fixed.
• The outdoor unit supports should have minimum height of 200mm.
• Anchor bolts must be inserted at least 75mm.
At least 100mm
At least 100mm
At least 100mm
At least 100mm
At least 100mm
At least 100mm
Needed for outdoor units of 23kW or above
Center of the Unit
For outdoor units of 23kW or above should not be supported only by the corner supports. Outdoor units of 14.5, 16kW can be supported only by the corner supports.
Needed for outdoor units of 23kW or above
Center of the Unit
730
760
6565
Unit : mm
At least 65At least 65
Chassis
Outdoor Unit Capacity
A(mm) B(mm)
H/P C/O UX1 6~8HP 620 497 UX2 8~12HP 10~14HP 920 792 UX3 14~20HP 16~20HP 1240 1102
Page 19
Installation Manual 19
Installation
Foundation for Installation
• Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust.
• Use the H-beam support as a base support
• Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part depending on installation status. Thus, use anti-vibration materials (cushion pad) fully (The base pad shall be more than 200mm).
WARNING
• Install where it can sufficiently support the weight of the outdoor unit. If the support strength is not enough, the outdoor unit may drop and hurt people.
• Install where the outdoor unit may not fall in strong wind or earthquake. If there is a fault in the supporting conditions, the outdoor unit may fall and hurt people.
• Please take extra cautions on the supporting strength of the ground, water outlet treatment(treatment of the water flowing out of the outdoor unit in operation), and the passages of the pipe and wiring, when making the ground support.
• Do not use tube or pipe for water outlet in the Base pan. Use drainage instead for water outlet. The tube or pipe may freeze and the water may not be drained.
WARNING
• Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit Base Pan before fixing the bolt. It may cause the unstable state of the outdoor settlement, and may cause freezing of the heat exchanger resulting in abnormal operations.
• Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit before welding. Not removing Pallet(Wood Support) causes hazard of fire during welding.
At least 200mm
Unit : mm
200
75
75
200
100
- The corner part must be fixed firmly. Otherwise, the support for the installation may be bent.
- Get and use M10 Anchor bolt.
- Put Cushion Pad between the outdoor unit and ground support for the vibration protection in wide area.
- Space for pipes and wiring (Pipes and wirings for bottom side)
- H-beam support
- Concrete support
Pallet(Wood Support)
- Remove before Installation
Page 20
20 Outdoor Unit
Installation
Preparation of Piping
1) Cut the pipes and the cable.
n Use the accessory piping kit or the pipes purchased
locally.
n Measure the distance between the indoor and the
outdoor unit.
n Cut the pipes a little longer than measured distance. n Cut the cable 1.5m longer than the pipe length.
2) Burrs removal
n Completely remove all burrs from the cut cross section
of pipe/tube.
n Put the end of the copper tube/pipe to downward
direction as you remove burrs in order to avoid to let burrs drop in the tubing.
3) Flaring work
n Carry out flaring work using flaring tool as shown
below.
Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.
4) Check
n Compare the flared work with figure below. n If flare is noted to be defective, cut off the flared section
and do flaring work again.
Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.
Pipe
" A "
Gas Liquid Gas
Liquid <5.6(19,100) 1/2" 1/4" 0.5~0.8 0~0.5 <16.0(54,600) 5/8" 3/8" 0.8~1.0 0.5~0.8 <22.4(76,400) 3/4" 3/8" 1.0~1.3 0.5~0.8
Indoor unit [kW(Btu/h]
Copper
tube
90°
Slanted Uneven Rough
Pipe
Reamer
Point down
Bar
Copper pipe
Clamp handle
Red arrow mark
Cone
Yoke
Handle
Bar
"A"
Inclined
Inside is shining without scratches.
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
Page 21
Installation Manual 21
Installation
1. Remove the cap and turn the valve counter clockwise with the hexagon wrench.
2. Turn it until the shaft stops. Do not apply excessive force to the shutoff valve. Doing so may break the valve body, as the valve is not a backseat type. Always use the special tool.
3. Make sure to tighten the cap securely.
1. Remove the cap and turn the valve clockwise with the hexagon wrench.
2. Securely tighten the valve until the shaft contacts the main body seal.
3. Make sure to tighten the cap securely. * For the tightening torque, refer to the table on the below.
Precautions when connecting pipes
• See the following table for flare part machining dimensions.
• When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and turn them three
or four times at first. (Use ester oil or ether oil.)
• See the following table for tightening torque.(Applying too much torque may cause the flares to crack.)
• After all the piping has been connected, use nitrogen to perform a gas leak check.
Tightening torque
Union
CAUTION
• Always use a charge hose for service port connection.
After tightening the cap, check that no refrigerant leaks are present.
• When loosening a flare nut, always use two wrenches in combination, When connecting the piping, always use a spanner and torque wrench in combination to tighten the flare nut.
• When connecting a flare nut, coat the flare(inner and outer faces) with oil for R410A(PVE) and hand tighten the nut 3 to 4 turns as the initial tightening.
Opening shutoff valve
Closing shutoff valve
FLARE SHAPE and FLARE NUT TIGHTENING TORQUE
Shutoff
valve size
Ø6.4 Ø9.5
Ø12.7
Ø15.9
Ø22.2 Ø25.4
13.5-16.5
18-22
14-17 33-39 50-60
62-75
23-27
13.5-16.5
5.4-6.6
Hexagonal
wrench 4mm
Hexagonal
wrench 6mm
Hexagonal
wrench 10mm
8.1-9.9
27-33 36-44
-
11.5-13.9
22-28-
Tightening torque N-m(Turn clockwise to close)
Shaft(valve body)
Gas line piping attached to unit
Cap(Valve lid) Service port Flare nut
90°
±2
45
°
±
2
A
R=0.4~0.8
pipe size tightening torque(Ncm) A(mm) flare shape
Ø9.5 3270-3990 12.8-13.2
Ø12.7 4950-6030 16.2-16.6
Ø15.9 6180-7540 19.3-19.7
Page 22
22 Outdoor Unit
Installation
1. Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over 120°C).
2. Precautions in high humidity circumstance: This air conditioner has been tested according to the "ISO Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 23°C), water drops are liable to fall. In this case, add heat insulation material according to the following procedure:
• Heat insulation material to be prepared... EPDM
(Ethylene Propylene Diene Methylene)-over 120°C the heat-resistance temperature.
• Add the insulation over 10mm thickness at high humidity environment.
Indoor unit
Thermal insulator (accessory)
Fastening band (accessory)
Refrigerant piping
HEAT INSULATION
Page 23
Installation Manual 23
Precautions on Pipe connection / Valve operation
Refrigerant piping installation
Refrigerant piping installation
1. For High Low Pressure Common Pipe, use provided elbows to
connect between the outdoor units using pipes.
2. During the cutting of the pipes, remove burr, foreign substances
before connecting. Otherwise, the unit may not operate because of the sludge inside the pipe.
3. Apply Nitrogen Gas of pressure until 3.8MPa(38.7kgf/cm
2
) for
work area leakage test.
4. After the degree of a vacuum reaches 5 torr, continue the
vacuuming work for more than 1 hour.
5. Open the side pole with hexagonal wrench.
Installing 2 units
Installing 3 units
Installing 4 units
Gas pipe
Liquid pipe
Common pipe
Pipe connection is done by connecting from the end of the pipe to the branching pipes, and the refrigerant pipe coming out of the outdoor unit is divided at the end to connect to each indoor unit. Flare connection for the indoor unit, and welding connection for the outdoor pipe and the branching parts.
• Use hexagonal wrench to open/close the valve.
h When connecting to high low pressure
common pipe, connect pipes using connecting elbows.
Detach knock outs according the usages.
Detach knock outs according the usages.
Installing on the front side Installing on the side(Limited to high
low pressure common pipe)
WARNING
• Always careful not to leak the refrigerant during welding.
• The refrigerant generates poisonous gas harmful to human body if combusted.
• Do not perform welding in a closed space.
• Be sure to close the cap of the service port to prevent gas leakage after the work.
CAUTION
Please block the pipe knock outs of the front and side panels after installing the pipes. (Animals or foreign objects may be brought in to damage the cables.)
High Low Pressure Common Pipe Connections
Page 24
24 Outdoor Unit
Refrigerant piping installation
2 outdoor units
Connection of Outdoor units
2 Unit
3 Unit
4 Unit
ARCNN21
ARCNN31
ARCNN41
C
C
C
C
C
A
130
408
416
111
I.D.28.58
I.D.34.9I.D.31.8
I.D.28.58
I.D.28.58
I.D.41.3 I.D.38.1 O.D.34.9
I.D.22.2
125
341 298
111
I.D.41.3
O.D.34.9
I.D.34.9I.D.41.3
I.D.28.58
415 375
I.D.41.3
I.D.28.58
I.D.44.48 I.D.53.98
134
7
0
83
314
331
I.D.22.2 O.D.19.05
I.D.15.88
I.D.19.05
I.D.15.88I.D.12.7
I.D.12.7
I.D.15.88
I.D.9.52
334 281
83
I.D.19.05
I.D.12.7 I.D.15.88
I.D.19.05I.D.22.2
334 281
83
80
I.D.25.4
O.D.22.2
I.D.19.05
I.D.12.7 I.D.15.88
I.D.19.05I.D.22.2
Outdoor units Model Gas pipe Liquid pipe
For more information, refer accessory installation manual.
[Unit : mm]
Y branch
A
B
To outdoor unit
To branch piping or indoor unit
A
B
Facing
upwards
Facing
downwards
Within ± 3° Within ± 3°
Viewed from point A in direction of arrow
Within +/- 10
Page 25
Installation Manual 25
Refrigerant piping installation
To Outdoor Unit
Sealed Piping
A
A
B
A
B
1. Use the following materials for refrigerant piping.
• Material: Seamless phosphorous deoxidized copper pipe
• Wall thickness : Comply with the relevant local and national regulations for the designed pressure
3.8MPa. We recommend the following table as the minimum wall thickness.
2. Commercially available piping often contains dust and other materials. Always blow it clean with a dry inert gas.
3. Use care to prevent dust, water or other contaminants from entering the piping during installation.
4. Reduce the number of bending portions as much as possible, and make bending radius as big as possible.
5. Always use the branch piping set shown below, which are sold separately.
6. If the diameters of the branch piping of the designated refrigerant piping differs, use a pipe cutter to cut the connecting section and then use an adapter for connecting different diameters to connect the piping.
7. Always observe the restrictions on the refrigerant piping (such as rated length, difference in height, and piping diameter). Failure to do so can result in equipment failure or a decline in heating/cooling performance.
8. A second branch cannot be made after a header. (These are shown by .)
9. The Multi V will stop due to an abnormality like excessive or insufficient refrigerant. At such a time, always properly charge the unit. When servicing, always check the notes concerning both the piping length and the amount of additional refrigerant.
10. Never perform a pump down. This will not only damage the compressor but also deteriorate the
performance.
11. Never use refrigerant to perform an air purge. Always evacuate air by using a vacuum pump.
Caution
ARBL054 ARBL057 ARBL1010
ARBL104 ARBL107 ARBL2010
Y branch
ARBLN01621, ARBLN03321, ARBLN07121,
ARBLN14521, ARBLN23220
Header
4 branch 7 branch 10 branch
0.99
22.2
1.1
31.8
1.21
34.9
1.35
38.1
1.43 1.55 2.1
41.3
44.45 53.98
0.99
28.58
0.99
25.4
0.99
19.05
0.99
15.88
0.8
12.7
0.8
9.52
0.8
6.35
Minimum
thickness [mm]
Outer diameter
[mm]
Page 26
26 Outdoor Unit
Refrigerant piping installation
WARNING
When installing and moving the air conditioner to another site, be sure to make recharge refrigerant after perfect evacuation.
- If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.
- After selecting diameter of the refrigerant pipe to suit total capacity of the indoor unit connected after branching, use an appropriate branch pipe set according to the pipe diameter of the indoor unit and the installation pipe drawing.
12. Always insulate the piping properly. Insufficient insulation will result in a decline in heating/cooling performance, drip of condensate and other such problems.
13. When connecting the refrigerant piping, make sure the service valves of the Outdoor Unit is completely closed (the factory setting) and do not operate it until the refrigerant piping for the Outdoor and Indoor Units has been connected, a refrigerant leakage test has been performed and the evacuation process has been completed.
14. Always use a non-oxidizing brazing material for brazing the parts and do not use flux. If not, oxidized film can cause clogging or damage to the compressor unit and flux can harm the copper piping or refrigerant oil.
Page 27
Installation Manual 27
Left Side Pipe Draw Out
Front Side Pipe Draw Out
Right Side Pipe Draw Out
• Pipe connections can be done on the front side or on the side according to the installation environments.
• Be sure to let 0.2kgf/cm
2
Nitrogen flow in the pipe when welding.
• If Nitrogen was not flown during welding, many oxidized membranes may form inside the pipe and disturb the normal operations of valves and condensers.
• Use Knock Outs of Base Pan of the outdoor unit for Left/Right or Bottom pipe drawing outs.
Refrigerant Pipe
Regulator
Nitrogen
Nitrogen Direction
Taping
Valve
1. Open the front panel.
2. Remove Brackets
3. Fix with only nut and washer as shown in the figure.
Brackets for Transportation
Washer
Nut
Pipe connections between indoor and outdoor unit
Preparation Work
CAUTION
Do not give damage to the pipe/base during the Knock Out work.
Proceed to pipe work after removing burr after Knock Out work.
• Perform sleeve work to prevent damage to the wire when connecting wires using knock Outs.
CAUTION
• Remove the brackets on the inverter condenser legs that were fixed to protect the unit during the transportation. (If bracket is not removed, abnormal noise or vibration may occur.)
Pipe connections between indoor and outdoor unit
Removal Area for common pipe bottom side connections.
Removal Area for Liquid/Gas pipe bottom side connections.
Page 28
28 Outdoor Unit
n Remove leakage prevention cap
• Remove the leakage prevention cap attached to the outdoor unit service valve before pipe work.
• Proceed the leakage prevention cap removal as follows:
1. Verify whether the liquid/gas/common pipes are
locked.
2. Extract remaining refrigerant or air inside using the
service port.
3. Remove the leakage prevention cap
n Method of pipe cap work during the
installation of single outdoor unit
1. Remove rubber cap inserted in the common pipe.
2. Wrap the common pipe service valve with wet towel.
3. Insert the pipe cap provided into the common pipe.
4. Place high/low pressure flare nut cap under the pipe cap so
that the pipe cap does not move.
5. Weld the pipe cap.
h If not wrapped with a wet towel, there may be damages
inside the valve.
h If the unit is operated without pipe cap work, there may be
abnormality in the cycle caused by refrigerant leakage.
n Method of drawing out pipes on the front side
• Proceed with the pipe work as shown in the below figure for front side pipe drawing out.
Pipe Cap Flare Nut
Pipe Drawing Out during Single / Series connection
Common pipe Liquid pipe Gas pipe
Pipe Knock Out for
Liquid/Gas pipes
Pipe Knock Out for
common pipes
Pipe connections between indoor and outdoor unit
Common pipe
Liquid pipe
Gas pipe
Service Port
Leakage Prevention Cap
Page 29
Installation Manual 29
Common pipe Liquid pipe Gas pipe
Remove only liquid/gas pipe Knock Out Remove Base Pan
Common pipe
Remove Base Pan
Liquid pipe Gas pipe
n Method of drawing out pipes on the bottom side
Drawing out common pipe through side panel
n Figure of Sides when drawing out through bottom pipe
Drawing out common pipe through bottom pipe
Pipe connections between indoor and outdoor unit
i) Single outdoor unit
ii) Series outdoor units
(Draw out common pipes through bottom)
iii) Series outdoor units
(Draw out common pipes through side panel)
Remove Pipe Knock Out Hole
Page 30
30 Outdoor Unit
Pipe connections between indoor and outdoor unit
u Y branch method
Refrigerant piping system
1 Outdoor Units
Example : 5 Indoor Units connected
: Outdoor Unit: 1st branch (Y branch) : Indoor Units
l
40m (90 m : Conditional application)
H 110m
L150m (200 m : Conditional application)
Piping length from outdoor branch to outdoor unit ≤10m, equivalent length:max 13m (for 22HP or more)
Additional Application
To satisfy below condition to make 40 m ~ 90 m of pipe length after first branch.
1) Diameter of pipes between first branch and the last branch should be increased by one step, except pipe diameter B,C,D is same as Diameter A Ø6.35 Ø 9.52 Ø 12.7 Ø 15.88 Ø 19.05 Ø 22.2 Ø 25.4*, Ø 28.58 Ø 31.8*, Ø 34.9 Ø
38.1* * : It is not necessary to size up.
2) While calculating whole refrigerant pipe length, pipe B,C,D length should be calculated twice. A+Bx2+Cx2+Dx2+a+b+c+d+e ≤ 1,000 m
3) Length of pipe from each indoor unit to the closest branch (a,b,c,d,e) ≤ 40 m
4) [Length of pipe from outdoor unit to the farthest indoor unit 5 (A+B+C+D+e)]
- [Length of pipe outdoor unit to the closest indoor unit 1 (A+a)] ≤ 40 m
2 Outdoor Units
Example : 5 Indoor Units connected
: Outdoor Unit: 1st branch (Y branch) : Indoor Units: Downward Indoor Unit: Connection branch pipe
between Outdoor units: ARCNN21
10m or
less
Slave
Slave
Master
H 110m
Slave
Master
L150m (200 m : Conditional application)
l 40m (90 m : Conditional application)
Master
ODU Capacity Master Slave
Page 31
Installation Manual 31
Pipe connections between indoor and outdoor unit
3 Outdoor Units
Example : 5 Indoor Units
connected
: Outdoor Unit: 1st branch (Y branch) : Indoor Units: Downward Indoor Unit: Connection branch pipe
between Outdoor units: ARCNN31
: Connection branch pipe
between Outdoor units: ARCNN21
4 Outdoor Units
Example : 5 Indoor Units
connected
: Outdoor Unit: 1st branch (Y branch) : Indoor Units: Downward Indoor Unit: Connection branch pipe
between Outdoor units: ARCNN41
: Connection branch pipe
between Outdoor units: ARCNN31
: Connection branch pipe
between Outdoor units : ARCNN21
Piping length form outdoor branch to outdoor unit ≤ 10 m, equivalent length : max. 13 m(for 22 HP or more)
Additional Application
To satisfy below condition to make 40 m ~ 90 m of pipe length after first branch.
1) Diameter of pipes between first branch and the last branch should be increased by one step, except pipe diameter B,C,D is same as Diameter A Ø6.35 Ø 9.52 Ø 12.7 Ø 15.88 Ø 19.05 Ø 22.2 Ø 25.4*, Ø 28.58 Ø 31.8*, Ø 34.9 Ø
38.1* * : It is not necessary to size up.
2) While calculating whole refrigerant pipe length, pipe B,C,D length should be calculated twice. A+Bx2+Cx2+Dx2+a+b+c+d+e ≤ 1,000 m
3) Length of pipe from each indoor unit to the closest branch (a,b,c,d,e) ≤ 40 m
4) [Length of pipe from outdoor unit to the farthest indoor unit 5 (A+B+C+D+e)]
- [Length of pipe outdoor unit to the closest indoor unit 1 (A+a)] ≤ 40 m
10m or
less
10m or
less
H 110m
G
H 110m
Slave2
Slave3
Slave1
Master
L150m (200 m : Conditional application)
l
40m (90 m : Conditional application)
Slave2
Slave1
Master
Master ≥ Slave1 ≥ Slave 2 ≥ Slave 3
L150m (200 m : Conditional application)
l
40m (90 m : Conditional application)
ODU Capacity
Master ≥ Slave1 ≥ Slave 2
ODU Capacity
Page 32
32 Outdoor Unit
Pipe connections between indoor and outdoor unit
Ú Refrigerant pipe diameter from branch to branch (B,C,D)
Ú Total pipe length = A+B+C+D+a+b+c+d+e ≤ 1,000 m
• * : Assume equivalent piping length of Y branch to be 0.5m, that of header to be 1m, calculation purpose.
• ** : To apply Conditional Application
Downward Indoor Unit total capacity
[kW(Btu/h)]
≤ 5.6(19,100) Ø6.35(1/4) Ø12.7(1/2) < 16.0(54,600) Ø9.52(3/8) Ø15.88(5/8) ≤ 22.4(76,400) Ø9.52(3/8) Ø19.05(3/4) < 33.6(114,700) Ø9.52(3/8) Ø22.2(7/8) < 50.4(172,000) Ø12.7(1/2) Ø28.58(11/8 ) < 67.2(229,400) Ø15.88(5/8) Ø28.58(11/8 ) < 72.8(248.500) Ø15.88(5/8) Ø34.9(13/8) < 100.8(344,000) Ø19.05(3/4) Ø34.9(13/8) < 173.6(592,500) Ø19.05(3/4) Ø41.3(15/8) < 184.8(630,700) Ø22.2(7/8) Ø44.5(13/4) < 224.0(764,400) Ø22.2(7/8) Ø53.98(2)
Liquid pipe [mm(inch)]
Gas pipe
[mm(inch)]
Longest pipe length Equivalent pipe length
A+B+C+D+e ≤ 150m(200 m**) *A+B+C+D+e ≤ 175m(225 m**)
Longest pipe length after 1st branch
B+C+D+e ≤ 40m(90 m**)
Difference in height(Outdoor Unit ÷ Indoor Unit)
H ≤ 110m
Difference in height (Indoor Unit ÷ Indoor Unit)
h ≤15m
Difference in height (Outdoor Unit ÷ Outdoor Unit)
h1 ≤ 5m
L
l
H
h
h1
h If available on site, it use this size. Otherwise it can't be increased.
WARNING
If overall equivalent pipe length is more than 90m from ODU to the longest IDU, The diameter of the main pipe (Gas and Liquid pipes) must be increased as follow.
Ú Refrigerant pipe diameter from outdoor unit to first branch. (A)
Outdoor unit
Total capacity
[kW (Btu/h)
Standard Pipe Diameter
Conditional application
(more than 90m from ODU to IDU)
Liquid pipe
[mm (inch)]
Gas pipe
[mm (inch)]
Liquid pipe [mm (inch)]
Gas pipe
[mm (inch)]
16.0~22.4(54,600~76,400)
Φ9.52(3/8)
Φ19.05(3/4)
Φ12.7(1/2)
Φ22.2(7/8)
28.0(95,900)
Φ22.2(7/8) Φ25.4(1)
33.6~44.8(172,000~152,900)
Φ12.7(1/2)
Φ28.58(1 1/8)
Φ15.88(5/8) Φ28.58(1 1/8)
50.4~61.6(172,000~210,600)
Φ15.88(5/8) Φ19.05(3/4)
Φ31.8(1 1/4)
67.2(229,400)
Φ34.9(1 3/8)
Φ34.9(1 3/8)
72.8~95.2(248,500~324,900)
Φ19.05(3/4) Φ22.2(7/8)
Φ38.1(1 1/2)
100.8~168.0(344,000~573,300)
Φ41.3(1 5/8) Φ41.3(1 5/8)
173.6~179.2(592,500~611,600)
Φ22.2(7/8)
Φ44.5(1 3/4)
Φ25.4(1) Φ53.98(2)
184.8~224.0(630,700~764,400)
Φ53.98(2)
Page 33
Installation Manual 33
Pipe connections between indoor and outdoor unit
1 Outdoor Unit
Example : 6 Indoor Units connected
: Outdoor Unit: 1st branch: Indoor Units: Sealed piping
L 200m
40m
H 110m
10m or less
L 110m
L 200m
40m
Slave
Master
Slave
Master
Slave
Master
ODU Capacity Master ≥ Slave
2 Outdoor Units
Example : 6 Indoor Units connected
: Outdoor Unit: Header branch: Indoor Units: Sealing: Connection branch pipe
between Outdoor units: ARCNN21
u Header Method
Page 34
34 Outdoor Unit
Pipe connections between indoor and outdoor unit
Longest pipe length * Equivalent pipe length A+f ≤ 200m A+f ≤ 225m Longest pipe length after 1st branch f ≤ 40m Difference in height(Outdoor Unit ÷ Indoor Unit) H ≤ 110m Difference in height (Indoor Unit ÷ Indoor Unit) h ≤15m Difference in height
(Outdoor Unit ÷ Outdoor Unit)
h1 ≤ 5m
L
l
H
h
h1
Ú Total pipe length = A+a+b+c+d+e+f ≤ 1,000m
WARNING
Pipe length after header branching (a~f) It is recommended that difference in length of the pipes connected to the Indoor Units is minimized. Performance difference between Indoor Units may occur.
• * :
Assume equivalent piping length of Y branch to be 0.5m, that of header to be 1m, calculation purpose
• Indoor Unit should be installed at lower position than the header.
• Piping length from outdoor branch to outdoor unit ≤ 10m, equivalent length : max 13m (for 22HP or more)
Branch pipe can not be used after header
Branch pipe can not be used after header
3 Outdoor Units
Example : 6 Indoor Units connected
: Outdoor Unit: Header branch: Indoor Units: Sealing: Connection branch pipe
between Outdoor units: ARCNN31
: Connection branch pipe
between Outdoor units: ARCNN21
4 Outdoor Units
Example : 6 Indoor Units connected
: Outdoor Unit: Header branch: Indoor Units: Sealing: Connection branch pipe
between Outdoor units: ARCNN41
: Connection branch pipe
between Outdoor units: ARCNN31
: Connection branch pipe
between Outdoor units : ARCNN21
G
F
E
10m or less
H 110m
G
10m or less
Slave2
Slave1
Slave3
F
H 110m
Slave2
E
Master
Slave1
Master
ODU Capacity
Master ≥ Slave1 ≥ Slave2
L 200m
40m
ODU Capacity
Master ≥ Slave1 ≥ Slave2 ≥ Slave3
L 200m
40m
Page 35
Installation Manual 35
Pipe connections between indoor and outdoor unit
u Combination of Y branch/header method
1 Outdoor Units
Example : 5 Indoor Units connected
: Outdoor Unit: 1st branch (Y branch) : Y branch: Indoor Unit: Header: Sealed piping
L 150m(200m : Conditional application)
40m(90m : Conditional application)
L 110m
Branch pipe can not be used after header
Branch pipe can not be used after header
2 Outdoor Units
Example : 5 Indoor Units connected
: Outdoor Unit: 1st branch: Y branch: Indoor Unit: Connection branch pipe
between Outdoor units: ARCNN21
: Header: Sealed piping
10m or less
H 110m
Master
Slave
Master
Slave
Master
Slave
L 150m(200m : Conditional application)
40m(90m : Conditional application)
ODU Capacity Master ≥ Slave
Page 36
36 Outdoor Unit
Pipe connections between indoor and outdoor unit
Branch pipe can not be used after header
3 Outdoor Units
Example : 5 Indoor Units connected
: Outdoor Unit: 1st branch(Y branch): Y branch: Indoor Unit: Connection branch pipe
between Outdoor units: ARCNN31
: Connection branch pipe
between Outdoor units: ARCNN21
: Header: Sealing
F
E
Branch pipe can not be used after header
4 Outdoor Units
Example : 5 Indoor Units connected
: Outdoor Unit: 1st branch(Y branch): Y branch: Indoor Unit: Connection branch pipe
between Outdoor units: ARCNN41
: Connection branch pipe
between Outdoor units: ARCNN31
: Connection branch pipe
between Outdoor units: ARCNN21
: Header: Sealing
G
F
E
10m or less
F
Slave2
H 110m
Slave1
E
Master
Master ≥ Slave1 ≥ Slave2
ODU Capacity
L 150m(200m : Conditional application)
40m(90m : Conditional application)
Slave3
Slave2
Slave1
10m or less
Master
G
F
E
H 110m
ODU Capacity
Master ≥ Slave1 ≥ Slave2 ≥ Slave3
L 150m(200m : Conditional application)
40m(90m : Conditional application)
Page 37
Installation Manual 37
Pipe connections between indoor and outdoor unit
Ú Refrigerant pipe diameter from branch to branch (B,C)
Ú Total pipe length = A+B+C+a+b+c+d+e ≤ 1,000m
Longest pipe length * Equivalent pipe length A+B+b ≤ 150m(200m**) A+B+b ≤ 175m(225m**) Longest pipe length after 1st branch B+b ≤ 40m(90m**) Difference in height(Outdoor Unit ÷ Indoor Unit) H ≤ 110m Difference in height (Indoor Unit ÷ Indoor Unit) h ≤ 15m Difference in height (Outdoor Unit ÷ Outdoor Unit) h1 ≤ 5m
L
l
H
h
h1
WARNING
It is recommended that difference of piping length for pipes connected to the Indoor Unit is minimized. Performance difference between Indoor Units may occur.
• * :
Assume equivalent pipe length of Y branch to be 0.5m, that of header to be 1m, calculation purpose
• Indoor Unit should be installed at lower position than the header.
Downward Indoor Unit total capacity
[kW(Btu/h)]
≤ 5.6(19,100) Ø6.35(1/4) Ø12.7(1/2) < 16.0(54,600) Ø9.52(3/8) Ø15.88(5/8) ≤ 22.4(76,400) Ø9.52(3/8) Ø19.05(3/4) < 33.6(114,700) Ø9.52(3/8) Ø22.2(7/8) < 50.4(172,000) Ø12.7(1/2) Ø28.58(11/8 ) < 67.2(229,400) Ø15.88(5/8) Ø28.58(11/8 ) < 72.8(248,500) Ø15.88(5/8) Ø34.9(13/8) < 100.8(344,000) Ø19.05(3/4) Ø34.9(13/8) < 173.6(592,500) Ø19.05(3/4) Ø41.3(15/8) < 184.8(630,700) Ø22.2(7/8) Ø44.5(13/4) < 224.0(764,400) Ø22.2(7/8) Ø53.98(2)
Liquid pipe
[mm(inch)]
Gas pipe
[mm(inch)]
h If available on site, it use this size. Otherwise it can't be increased.
WARNING
If overall equivalent pipe length is more than 90m from ODU to the longest IDU, The diameter of the main pipe (Gas and Liquid pipes) must be increased as follow.
Ú Refrigerant pipe diameter from outdoor unit to first branch. (A)
Outdoor unit
Total capacity
[kW (Btu/h)
Standard Pipe Diameter
Conditional application
(more than 90m from ODU to IDU)
Liquid pipe
[mm (inch)]
Gas pipe
[mm (inch)]
Liquid pipe [mm (inch)]
Gas pipe
[mm (inch)]
16.0~22.4(54,600~76,400)
Φ9.52(3/8)
Φ19.05(3/4)
Φ12.7(1/2)
Φ22.2(7/8)
28.0(95,900)
Φ22.2(7/8) Φ25.4(1)
33.6~44.8(172,000~152,900)
Φ12.7(1/2)
Φ28.58(1 1/8)
Φ15.88(5/8) Φ28.58(1 1/8)
50.4~61.6(172,000~210,600)
Φ15.88(5/8) Φ19.05(3/4)
Φ31.8(1 1/4)
67.2(229,400)
Φ34.9(1 3/8)
Φ34.9(1 3/8)
72.8~95.2(248,500~324,900)
Φ19.05(3/4) Φ22.2(7/8)
Φ38.1(1 1/2)
100.8~168.0(344,000~573,300)
Φ41.3(1 5/8) Φ41.3(1 5/8)
173.6~179.2(592,500~611,600)
Φ22.2(7/8)
Φ44.5(1 3/4)
Φ25.4(1) Φ53.98(2)
184.8~224.0(630,700~764,400)
Φ53.98(2)
Page 38
38 Outdoor Unit
Pipe connections between indoor and outdoor unit
u Outdoor unit Connection
WARNING
• In case of pipe diameter B connected after first branch is bigger than the main pipe diameter A, B should be of the same size with A. Ex) In case indoor unit combination ratio 120% is connected to 70kW outdoor unit.
1) Outdoor unit main pipe diameter A : Ø34.9(gas pipe), Ø15.88(liquid pipe)
2) Pipe diameter B after first branch according to 120% indoor unit combination(84kW) :Ø34.9(gas pipe), Ø19.05(liquid pipe) Therefore, pipe diameter B connected after first branch would be Ø34.9(gas pipe)/Ø15.88(liquid pipe) which is same with main pipe diameter.
[Example]
Do not choose the main pipe diameter by downward indoor unit total capacity but its outdoor unit model name. Do not let the connection pipe from branch to branch exceed the main pipe diameter chosen by outdoor unit model name. EX) Where connecting the indoor units to the 22 HP (61.5 kW) outdoor unit to 120% of its system capacity (73.8 kW)
and branching 7k (2.1kW) indoor unit at the 1st branch Main pipe diameter(22 HP outdoor unit): Ø28.58(Gas pipe) Ø15.88(Liquid pipe) Pipe diameter between 1st and 2nd branch (71.7kW indoor units): Ø34.9(Gas pipe) Ø19.05(Liquid pipe) in conformity with downward indoor units. Since the main pipe diameter of 22HP outdoor unit is Ø28.58(Gas pipe) and Ø15.88(Liquid pipe), Ø28.58 (Gas pipe) and Ø15.88 (Liquid pipe) is used as the main pipe and the connection pipe between 1st and 2nd branch.
u Indoor Unit Connection
Ú Indoor Unit connecting pipe from branch (a,b,c,d,e,f)
Indoor Unit capacity [kW(Btu/h)]
≤ 5.6(19,100)
< 16.0(54,600)
< 22.4(76,400)
Ø6.35(1/4)
Ø9.52(3/8)
Ø9.52(3/8)
Ø12.7(1/2)
Ø15.88(5/8)
Ø19.05(3/4)
Liquid pipe
[mm(inch)]
Gas pipe
[mm(inch)]
* High/Low Pressure Common Pipe: Ø19.05(22HP or more)
Page 39
Installation Manual 39
Pipe connections between indoor and outdoor unit
n Pipe connection between outdoor units
(General Case)
n Pipes between outdoor units are
2m or less
n Pipes between outdoor units are
2m or longer
n Examples of Wrong Pipe Connections
The maximum pipe length after the first branching between the outdoor units is 10m or less
2m or less
Oil Trap
Oil Trap Oil Trap
2m or less
2m or less 2m or less
0.2m or more
2m or longer
2m or longer2m or longer
• If the distance between the outdoor units becomes more than 2m, apply Oil Traps between the gas pipes.
• If the outdoor unit is located lower than the main pipe, apply Oil Trap.
If the main pipe is higher than the outdoor units, oil is accumulated in the outdoor unit.
If there are differences in the height between the outdoor units, oil is accumulated in the lower outdoor unit.
Oil Trap
u Pipe Connection Method/Precautions for Series connections between Outdoor units
- Separate Y branch joints are needed for series connections between outdoor units.
- Please refer to the below connection examples to install pipe connections between outdoor units.
Page 40
40 Outdoor Unit
Pipe connections between indoor and outdoor unit
• The pipes between the outdoor units must maintain horizontal levelness or give an inclination to prevent a back flow toward the slave outdoor unit. Otherwise, the unit may not operate properly.
• Apply Oil Trap as shown below when the length of the pipe between the outdoor units is more than 2m. Otherwise, the unit may not operate properly.
Toward indoor unit
Toward indoor unit
Pipe inclination (2° or more)
Toward indoor unit
Toward indoor unit
Toward indoor unit
Toward indoor unit
(Example 1)
(Example 2)
(Example 3)
(Example 1)
(Example 2)
Toward indoor unit
Toward indoor unit
2m
2m
2m
0.2m
Oil Trap
Page 41
Installation Manual 41
• When connecting the pipes between the outdoor units, the accumulation of oil in the slave outdoor unit should be avoided. Otherwise, the unit may not operate properly.
Toward indoor unit
Toward indoor unit
(Example 1)
(Example 2)
(Example 3)
h
h
h
0.2m
Toward indoor unit
Toward indoor unit Toward indoor unit
Oil Trap
Pipe connections between indoor and outdoor unit
Page 42
42 Outdoor Unit
Pipe connections between indoor and outdoor unit
u
The amount of Refrigerant
The calculation of the additional charge should take into account the length of pipe and CF(correction Factor) value of indoor unit.
CAUTION
Use only 2-series of indoor unit. Ex) ARNU***2
Amount refrigerant of Indoor units Example) 4Way Ceiling Cassette 14.5kW -1ea
Ceiling concealed Duct 7.3kW-2ea Wall Mounted 2.3kW-4ea
CF = 0.64 × 1 + 0.26 × 2 + 0.24 × 4 = 2.12 kg
CF value of indoor unit (unit : kg)
Capacity(Btu/h(kW))
5k 7k 9k 12k 15k 18k 24k 28k 36k 42k 48k 76k 96k
Type
(1.6) (2.2) (2.8) (3.6) (4.5) (5.6) (7.1) (8.2) (10.6) (12.3) (14.1) (22.4) (28.0)
Ceiling Concealed Duct (Low Static)
- 0.17 0.17 0.17 0.17 0.37 0.37
------
Ceiling Concealed Duct (High Static)
- 0.26 0.26 0.26 0.26 0.26 0.26 0.44 0.44 0.44 0.62 1.00 1.00
Wall Mounted
- 0.24 0.24 0.24 0.24 0.28 0.28
------
1Way Ceiling Cassette
- 0.20 0.20 0.20 - 0.29 0.29
------
2Way Ceiling Cassette
-----
0.16 0.16 ------
4Way Ceiling Cassette
0.18 0.18 0.25 0.25 0.32 0.32 0.48 0.48 0.64 0.64 0.64 - -
ARTCOOL Gallery
- 0.10 0.10 0.10
---------
Floor Standing
- 0.17 0.17 0.17 0.17 0.37 0.37
------
Ceiling & Floor
- - 0.10 0.10
---------
Ceiling Suspended
-----
0.35 0.35 - 0.54 - 0.75 - -
Console
- 0.17 0.17 0.17 0.17
--------
Fresh Air Intake Unit
-
-
-
-
-
-
-
-
-
-
0.62
1.00
1.00
Heat recovery ventilator(DX)
-
-
-
0.20
-
0.20
0.20
-
-
-
-
-
-
Additional charge(kg)
=
+
+
Total liquid pipe
:Ø25.4 mm
Total liquid pipe
:Ø22.2 mm
Total liquid pipe
:Ø19.05 mm
+
+
+
+
+
Total liquid pipe
:Ø15.88 mm
Total liquid pipe
:Ø12.7 mm
Total liquid pipe
:Ø9.52 mm
Total liquid pipe
:Ø6.35 mm
CF value of indoor unit
Page 43
Installation Manual 43
Pipe connections between indoor and outdoor unit
WARNING
Regulation for refrigerant leakage
: the amount of refrigerant leakage should satisfy the following equation for human safety.
p If the above equation can not be satisfied, then follow the following steps.
- Selection of air conditioning system: select one of the next
1. Installation of effective opening part
2. Reconfirmation of Outdoor Unit capacity and piping length
3. Reduction of the amount of refrigerant
4. Installation of 2 or more security device (alarm for gas leakage)
- Change Indoor Unit type : installation position should be over 2m from the floor (Wall mounted type Cassette type)
- Adoption of ventilation system : choose ordinary ventilation system or building ventilation system
- Limitation in piping work : Prepare for earthquake and thermal stress
Total amount of refrigerant in the system
0.44 ( kg / m3)
Volume of the room at which Indoor Unit of the least capacity is installed
- Add exact amount of refrigerant calculated by the installation pipe diameter length and the indoor combination.
- If the refrigerant amount is not exact, it may not operate properly.
-
If additionally bottled refrigerant amount is over ±10%, condenser burning or insufficient indoor unit performance may be caused.
Liquid pipe
Gas pipe
Common pipe
Manifold Gauge
Low pressure side Handle
High pressure side Handle
Refrigerant Bottling
WARNING
- Pipe to be vacuumed : gas pipe, water pipe, common pipe
- If the refrigerant amount is not exact, it may not operate properly.
- If additionally bottled refrigerant amount is over ±10%, condenser burning or insufficient indoor unit performance may be caused.
Page 44
44 Outdoor Unit
Pipe connections between indoor and outdoor unit
1. Line Distribution
2. Vertical Distribution
Ensure that the branch pipes are attached vertically.
3. The others
Header
Slave
Master
Slave
Master
1st
1st
1st
Main pipe
Distribution
2nd
2nd
3rd
Slave
Master
Slave
Master
Slave
Master
Slave
Master
2nd
Main pipe
Distribution
Slave
Master
1st
3rd
3rd main pipe distribution
2nd
Distribution Method
Page 45
Installation Manual 45
Pipe connections between indoor and outdoor unit
Branch pipe Fitting
Y branch
A
B
To Outdoor Unit
To Branch Piping or Indoor Unit
A
B
Facing
upwards
Facing
downwards
Within ± 3° Within ± 3°
Viewed from point A in direction of arrow
Horizontal plane
Within +/- 10°
A
Insulator
(included with kit)
Liquid and gas pipe joints
Insulator for field piping
Tape
(field supply)
A
B
Header
To outdoor unit
To indoor unit
A
B
C
• Ensure that the branch pipes are attached horizontally or vertically (see the diagram below.)
• There is no limitation on the joint mounting configuration.
• If the diameter of the refrigerant piping selected by the procedures described is different from the size of the joint, the connecting section should be cut with a pipe cutter.
• Branch pipe should be insulated with the insulator in each kit.
• When the number of pipes to be connected is smaller than the number of header branches, install a cap to the unconnected branches.
• The indoor unit having larger capacity must be installed closer to than smaller one.
• If the diameter of the refrigerant piping selected by the procedures described is different from the size of the joint,
the connecting section should be cut with a pipe cutter.
Pipe cutter
Page 46
46 Outdoor Unit
Pipe connections between indoor and outdoor unit
• When the number of indoor units to be connected to the branch pipes is less than the number of branch pipes available for connection then cap pipes should be fitted to the surplus branches.
• Fit branch pipe lie in a horizontal plane.
• Header should be insulated with the insulator in each kit.
• Joints between branch and pipe should be sealed with the tape included in each kit.
• Any cap pipe should be insulated using the insulator provided with each kit and then taped as described above.
B
Pinched pipe
Horizontal plane
View from point B in the direction of the arrow
Insulate the header using the insulation material attached to the branch pipe kit as shown in the figure.
Insulator
Insulator of field pipe
Tape
Tape
Cap pipe
Insulator for cap pipe
Page 47
Installation Manual 47
Pipe connections between indoor and outdoor unit
u Y branch pipe
Models Gas pipe Liquid pipe
ARBLN01621
ARBLN03321
ARBLN07121
ARBLN14521
ARBLN23220
I.D12.7
I.D15.88
I.D19.05
1
I.D25.4
3 1 2
1
2
O.D22.2
I.D34.9
3
O.D22.2
I.D.44.48
I.D.34.9
O.D.38.1
32
O.D15.88
O.D15.88
70
I.D28.58
I.D22.2
O.D19.05
70 80 110
I.D31.8
I.D28.58
I.D34.9
I.D31.8
120 90 120
I.D41.3
I.D38.1
I.D15.88
O.D38.1
I.D19.05
2
120 130
I.D12.7
3
O.D15.88
I.D.53.98
1
420 490
I.D31.8 I.D.53.98 I.D.25.4
I.D.28.58 O.D.44.48
X2
3 3
2
175
I.D12.7
3
O.D.22.2
70
I.D12.7
I.D12.7
281 292
I.D15.88
390 413
O.D25.4
O.D19.05
I.D19.05
2.22D.I85.82D.I
I.D19.05
376 404
O.D31.8
O.D19.05
1 3
I.D34.9
471 517
I.D41.3 I.D38.1
O.D34.9
3
90 O.D28.58
2
I.D.44.48
I.D38.1I.D41.3
2
I.D.44.48
O.D.28.58
X2
100
3
120
I.D19.05
I.D15.88
I.D34.9
I.D28.58
I.D38.1I.D41.3
I.D15.88
I.D22.2
I.D15.88
I.D22.2
I.D28.58I.D38.1
I.D22.2
3
115
I.D.15.88I.D.19.05
I.D15.88
I.D12.7
I.D22.2
I.D19.05
134
I.D12.7I.D19.05I.D15.88I.D19.05I.D22.2
2
I.D12.7
2
2
I.D.22.2
3
I.D25.4
3
I.D28.58
3
I.D41.3
I.D.6.35
I.D9.52
1
74
1
I.D12.7
70
83
I.D12.7
I.D15.88
96
125
I.D19.05
3 2
110 70
I.D15.88 I.D19.05
1
I.D22.2
I.D12.7
O.D15.88 I.D9.52
2 3 3
110 110
I.D25.4 I.D22.2
I.D.15.88
O.D.19.05 I.D.12.7
3 32
110 110
O.D9.52
346 379
X2
321 332
371 394
416 444
O.D19.05
80
I.D.9.52
281 292
I.D12.7
I.D9.52
I.D12.7
I.D9.52
I.D19.05
I.D15.88I.D12.7
I.D15.88 I.D19.05
O.D12.7I.D6.35
I.D19.05
I.D22.2
I.D15.88
I.D19.05
I.D22.2
O.D12.7 I.D6.35
I.D.25.4
I.D.19.05I.D.22.2
2
I.D.25.4
I.D.22.2
I.D.19.05
I.D9.52
O.D12.7 I.D6.35
I.D9.52
I.D.6.35
I.D6.35
I.D12.7
I.D12.7
25.9D.I25.9D.I7.21D.O
I.D15.88
I.D12.7
I.D9.52
96
3
[unit:mm]
I.D6.35
74
53.6D.I25.9D.I
74
2
83
3
2
96
3
Page 48
48 Outdoor Unit
Pipe connections between indoor and outdoor unit
u Header
[unit:mm]
4 branch
ARBL054
7 branch
ARBL057
4 branch
ARBL104
7 branch
ARBL107
10 branch
ARBL1010
10 branch
ARBL2010
Models Gas pipe Liquid pipe
120
150
360
540
540
120
ID15.88
ID12.7
ID12.7
ID15.88
ID15.88
ID19.05
120
120
150
360
ID9.52
ID9.52
ID6.35
ID6.35
ID9.52
ID12.7
120
150
400
160
ID15.88
ID12.7
ID19.05
ID15.88
ID22.2
ID28.58 ID25.4
120
120
150
360
ID9.52
ID9.52
ID6.35
ID6.35
ID9.52
ID12.7
120
150
120
ID15.88
ID12.7
ID15.88
ID12.7
ID15.88
ID19.05
120
150
120
ID6.35
ID9.52
ID9.52
ID12.7
120
150
160
580
ID19.05
ID15.88
ID15.88
ID12.7
ID22.2ID28.58 ID25.4
120
150
700
120
ID6.35
ID9.52
ID9.52
ID6.35
ID9.52ID12.7
120
150
160
760
ID19.05
ID15.88
ID15.88
ID12.7
ID22.2ID28.58 ID25.4
120
150
120
720
ID6.35
ID9.52
ID9.52
ID6.35
ID12.7
ID9.52
120
150
107
60*9=540
700
ID6.35
ID9.52
ID19.05ID15.88
ID9.52
ID6.35
120
150
182
775
ID19.05
ID15.88
ID15.88
ID12.7
ID28.58
ID31.8 ID34.9
Page 49
Installation Manual 49
Pipe connections between indoor and outdoor unit
Leak Test and Vacuum drying
(1) Leak test
Leak test should be m
ade by pressurizing nitrogen gas to 3.8 MPa(38.7kgf/cm2). If the pressure does not drop for 24 hours, the system passes the test. If the pressure drops, check where the nitrogen leaks. For the test method, refer to the following figure. (Make a test with the service valves closed. Be also sure to pressurize liquid pipe, gas pipe and high/low pressure common pipe) The test result can be judged good if the pressure has not be reduced after leaving for about one day after completion of nitrogen gas pressurization.
Note:
If the ambient temperature differs between the time when pressure is applied and when the pressure drop is checked, apply the following correction factor
There is a pressure change of approximately 0.1 kg/cm
2
(0.01 MPa) for each 1°C of temperature difference.
Correction= (Temp. at the time of pressurization – Temp. at the time of check) X 0.1
For example: Temperature at the time of pressurization (3.8 MPa) is 27 °C
24 hour later: 3.73 MPa, 20°C In this case the pressure drop of 0.07 is because of temperature drop And hence there is no leakage in pipe occurred.
Caution:
To prevent the nitrogen from entering the refrigeration system in the liquid state, the top of the cylinder must be at higher position than the bottom when you pressurize the system.
Usually the cylinder is used in a vertical standing position.
Nitrogen gas cylinder
Slave 1 outdoor unit Master outdoor unit
Close
Close
Close
Close
Close
Close
Liquide pipe
Gas pipe
Liquid side
Gas side
Indoor unit
Nitrogen gas cylinder
common pipe
Liquide pipe
High/low pressure
Gas pipe
common pipe
High/low pressure
Page 50
50 Outdoor Unit
Pipe connections between indoor and outdoor unit
(2) Vacuum
Vacuum drying should be made from the service port provided on the outdoor unitʼs service valve to the vacuum pump commonly used for liquid pipe, gas pipe and high/low pressure common pipe. (Make Vacuum from liquid pipe, gas pipe and high/low pressure common pipe with the service valve closed.) * Never perform air purging using refrigerant.
• Vacuum drying: Use a vacuum pump that can evacuate to -100.7kPa (5 Torr, -755mmHg).
1. Evacuate the system from the liquid and gas pipes with a vacuum pump for over 2 hrs and bring the system to -100.7kPa. After maintaining system under that condition for over 1 hr, confirm the vacuum gauge rises. The system may contain moisture or leak.
2. Following should be executed if there is a possibility of moisture remaining inside the pipe. (Rainwater may enter the pipe during work in the rainy season or over a long period of time) After evacuating the system for 2 hrs, give pressure to the system to 0.05MPa(vacuum break) with nitrogen gas and then evacuate it again with the vacuum pump for 1hr to -100.7kPa(vacuum drying). If the system cannot be evacuated to -100.7kPa within 2 hrs, repeat the steps of vacuum break and its drying. Finally, check if the vacuum gauge does not rise or not, after maintaining the system in vacuum for 1 hr.
WARNING
When installing and moving the air conditioner to another site, recharge after perfect evacuation.
- If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.
Note : Always add an appropriate amount of refrigerant. (For the refrigerant additional charge)
Too much or too little refrigerant will cause trouble. To use the Vacuum Mode (If the Vacuum mode is set, all valves of Indoor units and Outdoor units will be opened.)
Slave 1 outdoor unit Master outdoor unit
Vacuum pump
Close
Close
Close
Close
Close
Close
Vacuum pump
Scale Use a graviometer. (One that can measure down to 0.1kg). If you are unable to prepare such a high-precision gravimeter you may use a charge cylinder.
common pipe
Liquide pipe
High/low pressure
Gas pipe
common pipe
High/low pressure
Liquide pipe
Gas pipe
Liquid side
Gas side
Indoor unit
Page 51
Installation Manual 51
Pipe connections between indoor and outdoor unit
Vacuum Mode
This function is used for creating vacuum in the system after compressor replacement, ODU parts replacement or IDU addition/replacement.
Master unit PCB DIP switch on
- Heat pump : switch on 11,14
- Cooling only : switch on 10,12,13
Vacuum mode setting
ODU V/V OPEN
Main EEV, SC EEV OPEN
IDU EEV OPEN
ODU power reset
Press the black button Main PCB (5 sec.)
Vacuum mode setting method Vacuum mode cancellation method
Master unit PCB DIP switch off
- Heat pump : switch off 11,14
- Cooling only : switch off 10,12,13
Power reset
Vacuum mode cancellation
CAUTION
ODU operation stops during vacuum mode. Compressor can't operate.
Page 52
52 Outdoor Unit
Pipe connections between indoor and outdoor unit
Thermal insulation of refrigerant piping
Heat
insulation
material
Outer
covering
Adhesive + Heat - resistant polyethylene foam + Adhesive tape
Indoor Vinyl tape Floor exposed
Water-proof hemp cloth + Bronze asphalt
Outdoor
Water-proof hemp cloth + Zinc plate + Oily paint
Note: When using polyethylene cover as covering material, asphalt roof­ing shall not be required.
• Do not insulate gas or low pressure pipe and liquid or high pressure pipe together.
• Be sure to fully insulate connecting portion.
Liquid pipe
Gas pipe
Power lines Finishing tape Insulating material
Bad example
Good example
These parts are not insulated.
B A C
A
B
C
A
C
D
E
A
B
C
D
E
Transmission lines
F
Liquid pipe
Transmission lines
Transmission lines
Separation
Gas pipe
Power lines Insulating material
A
B
C
D
E
A
A
B
F
Heat insulation material
Pipe
Outer covering (Wind the connection part and cutting part of heat insulation material with a finishing tape.)
Power lines
E
D
D
B
A
C
Be sure to give insulation work to refrigerant piping by covering liquid pipe and gas pipe separately with enough thickness heat-resistant polyethylene, so that no gap is observed in the joint between indoor unit and insulating material, and insulating materials themselves. When insulation work is insufficient, there is a possibility of condensation drip, etc. Pay special attention to insulation work to ceiling plenum.
1m1m
A
B
D
F
G
B
G
D
B
H
I
J
A
E
B
I
A
B
D
C
Inner wall (concealed)
Floor (fireproofing)
Penetrating portion on fire
limit and boundary wall
Roof pipe shaft
Outer wall Outer wall (exposed)
Penetrations
Sleeve Heat insulating material Lagging Caulking material Band Waterproofing layer Sleeve with edge Lagging material Mortar or other incombustible caulking Incombustible heat insulation material
When filling a gap with mortar, cover the penetration part with steel plate so that the insulation material will not be caved in. For this part, use incombustible materials for both insulation and covering.(Vinyl covering should not be used.)
Page 53
Installation Manual 53
Electrical Wiring
Electrical Wiring
Caution
Remote control
Remote control
Remote control
Remote control
Indoor
Unit
Outdoor Unit
Outdoor Unit
Outdoor Unit
Outdoor Unit
Indoor
Unit
Remote control
Remote control
Indoor
Unit
Indoor
Unit
Remote control
Remote control
Indoor
Unit
Indoor
Unit
Indoor
Unit
Indoor
Unit
CAUTION
Be sure to correct the outdoor unit to earth. Do not connect earth line to any gas pipe, liquid pipe, lightening rod or telephone earth line. If earth is incomplete, it may cause an electric shock.
WARNING
Be sure to have authorized electrical engineers do the electric work using special circuits in accordance with regulations and this installation manual. If power supply circuit has a lack of capacity or electric work deficiency, it may cause an electric shock or fire.
1. Follow ordinance of your governmental organization for technical standard related to electrical equipment, wiring regulations and guidance of each electric power company.
2. Install the Outdoor Unit transmission line away from the power source wiring so that it is not affected by electric noise from the power source. (Do not run it through the same conduit.)
3. Be sure to provide designated grounding work to Outdoor Unit.
4. Give some allowance to wiring for electrical part box of Indoor and Outdoor Units, because the box is sometimes removed at the time of service work.
5. Never connect the main power source to terminal block of transmission line. If connected, electrical parts will be burnt out.
6. Use 2-core shield cable for transmission line.(O mark in the figure below) If transmission lines of different systems are wired with the same multiplecore cable, the resultant poor transmitting and receiving will cause erroneous operations. ( mark in the figure below)
7. Only the transmission line specified should be connected to the terminal block for Outdoor Unit transmission.
2-Core Shield Cable Multi-Core Cable
Page 54
54 Outdoor Unit
Electrical Wiring
Master Slave1 Slave2
Master Slave1 Slave2
Master Slave1 Slave2
Master Slave1 Slave2
Remote controller
Remote controller
Indoor
Unit
Indoor
Unit
Remote controller
Outdoor Unit
Outdoor Unit
Outdoor Unit
Outdoor Unit
Remote controller
Indoor
Unit
Indoor
Unit
Remote controller
Remote controller
Indoor
Unit
Indoor
Unit
Remote controller
Remote controller
Indoor
Unit
Indoor
Unit
2-Core Shield Cable Multi-Core Cable
CAUTION
• Use the 2-core shield cables for transmission lines. Never use them together with power cables.
• The conductive shielding layer of cable should be grounded to the metal part of both units.
• Never use multi-core cable
• As this unit is equipped with an inverter, to install a phase leading capacitor not only will deteriorate power factor improvement effect, but also may cause capacitor abnormal heating. Therefore, never install a phase leading capacitor.
• Make sure that the power unbalance ratio is not greater than 2%. If it is greater the units lifespan will be reduced.
When none are available, follow the instructions below.
• Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power wiring may cause abnormal heat.)
• When connecting wiring which is the same thickness, do as shown in the figure below.
• For wiring, use the designated power wire and connect firmly, then secure to prevent outside pressure being exerted on the terminal block.
• Use an appropriate screwdriver for tightening the terinal screws. A screwdriver with a small head will strip the head and make proper tighterning impossible.
• Over-tightening the terminal screws may break them.
u Precautions when laying power wiring
Round pressure terminal
Power wire
Use round pressure terminals for connections to the power terminal block.
CAUTION
When the 400 volt power supply is applied to “N” phase by mistake, replace inverter PCB and transformer in control box.
Page 55
Installation Manual 55
Electrical Wiring
Control box and connecting position of wiring
- Remove all of the screws at front panel and remove the panel by pulling it forward.
- Connect transmission line between main and sub outdoor unit through the terminal block.
- Connect transmission lines between outdoor unit and indoor units through the terminal block.
- When the central control system is connected to the outdoor unit, a dedicated PCB must be connected between them.
- When connecting transmission line between outdoor unit and indoor units with shielded wire, connect the shield ground to the earth screw.
WARNING
The temperature sensor for outdoor air should not be exposed to direct sunlight.
- Provide an appropriate cover to intercept direct sunlight.
Front Panel
UX3
Main PCB
Inverter fan PCB
Noise filter
Reactor Bridge diode
Magnet switch
Inverter PCB
Take care of the phase sequence of 3-phase 4-wire power system
UX2
Main PCB
Inverter fan PCB
Noise filter
Reactor Bridge diode
Magnet switch
Inverter PCB
Take care of the phase sequence of 3-phase 4-wire power system
UX1
Main PCB
Reactor Inverter fan PCB
Noise filter
Bridge diode
Inverter PCB
Take care of the phase sequence of 3-phase 4-wire power system
Page 56
56 Outdoor Unit
Electrical Wiring
Transmission and Power Lines
1) Transmission cable
• Types : shielding wire
• Cross section : 1.0~1.5mm
2
• Maximum allowable temperature: 60°C
• Maximum allowable line length: under 1000m
2) Remote control cable
• Types : 3-core cable
3) Central control cable
4) Separation of transmission and power lines
• If transmission and power lines are run alongside each other then there is a strong likelihood of operational faults developing due to interference in the signal wiring caused by electrostatic and electromagnetic coupling. The tables below indicates our recommendation as to appropriate spacing of transmission and power lines where these are to be run side by side
Note:
1. The figures are based on assumed length of parallel cabling up to 100m. For length in excess of 100m
the figures will have to be recalculated in direct proportion to the additional length of line involved.
2. If the power supply waveform continues to exhibit some distortion the recommended spacing in the
table should be increased.
• If the lines are laid inside conduits then the following point must also be taken into account when grouping various lines together for introduction into the conduits
• Power lines(including power supply to air conditioner) and signal lines must not be laid inside the same
• In the same way, when grouping the lines power and signal lines should not be bunched together.
Current capacity of power line Spacing
10A 300mm
50A 500mm
100A 1000mm
Exceed 100A 1500mm
100V or more
CAUTION
n If apparatus is not properly earthed then there is always a risk of electric shocks, the earthing of the
apparatus must be carried out by a qualified person.
Product type Wire type Diameter
ACP&AC Manager (2-shielding wire,2-core wire) 1.0~1.5mm
2
AC Smart (2-shielding wire,2-core wire) 1.0~1.5mm
2
Simple central controller (2-shielding wire,2-core wire) 1.0~1.5mm
2
Page 57
Installation Manual 57
Wiring of main power supply and equipment capacity
Electrical Wiring
1. Use a separate power supply for the Outdoor Unit and Indoor Unit.
2. Bear in mind ambient conditions (ambient temperature,direct sunlight, rain water,etc.) when proceeding with the wiring and connections.
3. The wire size is the minimum value for metal conduit wiring. The power cord size should be 1 rank thicker taking into account the line voltage drops. Make sure the power-supply voltage does not drop more than 10%.
4. Specific wiring requirements should adhere to the wiring regulations of the region.
5. Power supply cords of parts of appliances for outdoor use should not be lighter than polychloroprene sheathed flexible cord.
6. Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from
the power supply.
WARNING
• Follow ordinance of your governmental organization for technical standard related to electrical equipment, wiring regulations and guidance of each electric power company.
• Make sure to use specified wires for connections so that no external force is imparted to terminal connections. If connections are not fixed firmly, it may cause heating or fire.
• Make sure to use the appropriate type of overcurrent protection switch. Note that generated overcurrent may include some amount of direct current.
CAUTION
Some installation site may require attachment of an earth leakage breaker. If no earth leakage breaker is installed, it may cause an electric shock.
• Do not use anything other than breaker and fuse with correct capacity. Using fuse and wire or copper wire with too large capacity may cause a malfunction of unit or fire.
Page 58
58 Outdoor Unit
Electrical Wiring
Field Wiring
1. 50Hz
u Example Connection of Communication Cable
n 1 Outdoor Unit-3Ø, 380-415V
WARNING
• Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe).
• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.
• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts.
R S T N
Switch
Fuse
L
N
Communication Line
(2 Wires Cable)
Power Line
(4 Wires Cable)
Communication Line
(3 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
[Outdoor Unit]
[Indoor Units]
3 Phase 4 Wires
Power supply
50Hz 380-415V
Power supply 1 Phase 50Hz
220-240V
(Main Switch)
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
The GND terminal at the main PCB is a ‘-’ terminal for day contact, it is not the point to make ground connection.
Between Indoor and Master Outdoor unit
B
SODU IDU INTERNET DRY1 DRY2 GND 12V
ABABA
Master Outdoor Unit
34 34 34
Page 59
Installation Manual 59
Electrical Wiring
n 2 Outdoor Units-3Ø, 380-415V
When the power source is connected In series between the units.
3 Phase 4 Wires
Power supply
50Hz 380-415V
(Main Switch)
Power supply 1 Phase 50Hz
220-240V
N
L
Pull Box (Installer option)
Switch
Fuse
(4 Wires Cable)
Power Line
(2 Wires Cable)
R S T N
Power Line
Pull Box (Installer option)
[Master]
Pull Box (Installer option)
[Slave]
Pull Box (Installer option)
Communication Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
When the power source is supplied to
Each outdoor unit individually.
3 Phase 4 Wires
Power supply
50Hz 380-415V
(Main Switch)
Power supply
1 Phase 50Hz
220-240V
N
L
(2 Wires Cable)
Switch
Fuse
Power Line
Power Line
(2 Wires Cable)
R S T N
(4 Wires Cable)
Pull Box (Installer option)
Power Line
(2 Wires Cable)
Communication Line
(3 Wires Cable)
Switch
Fuse
Power Line
(2 Wires Cable)
[Indoor Units]
R S T N
Pull Box (Installer option)
(2 Wires Cable)
Power Line
[Master]
Power Line
Communication Line
(3 Wires Cable)
Power Line
(2 Wires Cable)
[Slave]
Pull Box (Installer option)
Power Line
(2 Wires Cable)
[Indoor Units]
Communication Line
Pull Box (Installer option)
Power Line
(2 Wires Cable)
(2 Wires Cable)
Page 60
60 Outdoor Unit
Electrical Wiring
WARNING
• Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe).
• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.
• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts.
Between Indoor and Master Outdoor unit
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Master Outdoor Unit
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Master Outdoor Unit
34 34 34
The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection.
• Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B)
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Slave Outdoor Unit
Page 61
Installation Manual 61
Electrical Wiring
n 3 Outdoor Units-3Ø, 380-415V
When the power source is connected In series between the units.
3 Phase 4 Wires
Power supply
50Hz 380-415V
(Main Switch)
Power supply
1 Phase 50Hz
220-240V
N
L
Pull Box (Installer option)
Switch
Fuse
(4 Wires Cable)
Power Line
(2 Wires Cable)
R S T N
Power Line
Pull Box (Installer option)
[Master]
Pull Box (Installer option)
[Slave1] [Slave2]
Pull Box (Installer option)
Communication Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
When the power source is supplied to Each outdoor unit individually.
3 Phase 4 Wires
Power supply
50Hz 380-415V
(Main Switch)
Power supply
1 Phase 50Hz
220-240V
N
L
(2 Wires Cable)
Switch
Power Line
(2 Wires Cable)
R S T N
Fuse
Power Line
(4 Wires Cable)
Pull Box (Installer option)
Power Line
(2 Wires Cable)
Power Line
Communication Line
(3 Wires Cable)
Switch
Fuse
(2 Wires Cable)
[Indoor Units]
R S T N
Pull Box (Installer option)
(2 Wires Cable)
Power Line
R S T N
Switch
Fuse
Power Line
Communication Line
(3 Wires Cable)
Power Line
(2 Wires Cable)
[Master]
Pull Box (Installer option)
Power Line
(2 Wires Cable)
[Indoor Units]
[Slave1] [Slave2]
Pull Box (Installer option)
Power Line
(2 Wires Cable)
Communication Line
(2 Wires Cable)
Page 62
62 Outdoor Unit
Electrical Wiring
WARNING
• Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe).
• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.
• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts.
Between Indoor and Master Outdoor unit
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Master Outdoor Unit
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Master Outdoor Unit
34 34 34
The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection.
• Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B)
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
SODU IDU INTERNET DRY1 DRY2 GND 12V
ABABA
B
Slave1 Outdoor Unit
Slave2 Outdoor Unit
Page 63
Installation Manual 63
Electrical Wiring
n 4 Outdoor Units - 3Ø, 380-415V
n When the power source is connected In series between the units.
n When the power source is supplied to Each outdoor unit individually.
R S T N
Switch
Fuse
L
N
Communication Line
(2 Wires Cable)
Power Line
(4 Wires Cable)
Communication Line
(3 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
[Master]
[Indoor Units]
3 Phase 4 Wires
Power supply
50Hz 380-415V
Power supply 1 Phase 50Hz
220-240V
(Main Switch)
[Slave1] [Slave2] [Slave3]
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
R S T N
Switch
Fuse
L
N
Communication Line
(2 Wires Cable)
Power Line
(4 Wires Cable)
Communication Line
(3 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
[Master]
[Indoor Units]
3 Phase 4 Wires
Power supply
50Hz 380-415V
Power supply
1 Phase 50Hz
220-240V
(Main Switch)
[Slave1] [Slave2] [Slave3]
R S T N
Switch
Fuse
R S T N
Switch
Fuse
R S T N
Switch
Fuse
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
WARNING
When the total capacity is over than as follow, the power source do not use in series between the units. The First terminal block could be burnt out. (Heat Pump : 68 Hp, Cooling Only : 62 Hp)
Page 64
64 Outdoor Unit
WARNING
• Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe).
• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.
• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts.
Electrical Wiring
Between Indoor and Master Outdoor unit
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Master Outdoor Unit
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Master Outdoor Unit
34 34 34
The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection.
• Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B)
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
SODU IDU INTERNET DRY1 DRY2 GND 12V
ABABA
B
SODU IDU INTERNET DRY1 DRY2 GND 12V
ABABA
B
Slave1 Outdoor Unit
Slave2 Outdoor Unit
Slave3 Outdoor Unit
Page 65
Installation Manual 65
2. 60Hz
u Example Connection of Communication Cable
n 1 Outdoor Unit - 3Ø, 380V
R S T N
Switch
Fuse
L
N
Communication Line
(2 Wires Cable)
Power Line
(4 Wires Cable)
Communication Line
(3 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
[Outdoor Unit]
[Indoor Units]
3 Phase 4 Wires
Power supply
60Hz 380V
Power supply
1 Phase 60Hz
220V
(Main Switch)
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
The GND terminal at the main PCB is a ‘-’ terminal for day contact, it is not the point to make ground connection.
Between Indoor and Master Outdoor unit
B
SODU IDU INTERNET DRY1 DRY2 GND 12V
ABABA
Master Outdoor Unit
34 34 34
WARNING
• Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe).
• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.
• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts.
Electrical Wiring
Page 66
66 Outdoor Unit
n 2 Outdoor Units - 3Ø, 380V
n When the power source is connected In series between the units.
n When the power source is supplied to Each outdoor unit individually.
Electrical Wiring
3 Phase 4 Wires
Power supply
60Hz 380V
(Main Switch)
Power supply 1 Phase 60Hz
220V
N
L
Pull Box (Installer option)
Switch
Fuse
Power Line
(2 Wires Cable)
R S T N
Power Line
(4 Wires Cable)
Pull Box (Installer option)
[Master]
Pull Box (Installer option)
[Slave]
Pull Box (Installer option)
Communication Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Communication Line
(3 Wires Cable)
(2 Wires Cable)
[Indoor Units]
3 Phase 4 Wires
Power supply
60Hz 380V
(Main Switch)
Power supply 1 Phase 60Hz
220V
N
L
Switch
Fuse
Power Line
(2 Wires Cable)
R S T N
Power Line
(4 Wires Cable)
Pull Box (Installer option)
Power Line
(2 Wires Cable)
Switch
Fuse
R S T N
Pull Box (Installer option)
Power Line
Power Line
(2 Wires Cable)
Communication Line
(3 Wires Cable)
[Master]
Power Line
(2 Wires Cable)
[Slave]
Pull Box (Installer option)
Power Line
(2 Wires Cable)
[Indoor Units]
Communication Line
(2 Wires Cable)
Pull Box (Installer option)
Power Line
(2 Wires Cable)
Page 67
Installation Manual 67
WARNING
• Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe).
• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.
• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts.
Electrical Wiring
Between Indoor and Master Outdoor unit
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Master Outdoor Unit
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Master Outdoor Unit
34 34 34
The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection.
• Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B)
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Slave Outdoor Unit
Page 68
68 Outdoor Unit
n 3 Outdoor Units - 3Ø, 380V
n When the power source is connected In series between the units.
n When the power source is supplied to Each outdoor unit individually.
Electrical Wiring
3 Phase 4 Wires
Power supply
60Hz 380V
(Main Switch)
Power supply 1 Phase 60Hz
220V
N
L
Pull Box (Installer option)
Switch
Fuse
(4 Wires Cable)
Power Line
(2 Wires Cable)
R S T N
Power Line
Pull Box (Installer option)
[Master]
Pull Box (Installer option)
[Slave1] [Slave2]
Pull Box (Installer option)
Communication Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Communication Line
(3 Wires Cable)
Power Line
(2 Wires Cable)
[Indoor Units]
3 Phase 4 Wires
Power supply
60Hz 380V
(Main Switch)
Power supply 1 Phase 60Hz
220V
N
L
Switch
Fuse
Power Line
(2 Wires Cable)
(4 Wires Cable)
R S T N
Power Line
Pull Box (Installer option)
Power Line
(2 Wires Cable)
Switch
Fuse
R S T N
Switch
Pull Box (Installer option)
Power Line
(2 Wires Cable)
Communication Line
(3 Wires Cable)
R S T N
Fuse
Power Line
(2 Wires Cable)
[Master]
Pull Box (Installer option)
Power Line
(2 Wires Cable)
[Indoor Units]
[Slave1] [Slave2]
Pull Box (Installer option)
Power Line
(2 Wires Cable)
Communication Line
(2 Wires Cable)
Page 69
Installation Manual 69
WARNING
• Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe).
• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.
• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts.
Electrical Wiring
Between Indoor and Master Outdoor unit
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Master Outdoor Unit
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Master Outdoor Unit
34 34 34
The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection.
• Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B)
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
SODU IDU INTERNET DRY1 DRY2 GND 12V
ABABA
B
Slave1 Outdoor Unit
Slave2 Outdoor Unit
Page 70
70 Outdoor Unit
n 4 Outdoor Units - 3Ø, 380V
n When the power source is connected In series between the units.
n When the power source is supplied to Each outdoor unit individually.
R S T N
Switch
Fuse
L
N
Communication Line
(2 Wires Cable)
Power Line
(4 Wires Cable)
Communication Line
(3 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
[Master]
[Indoor Units]
3 Phase 4 Wires
Power supply
60Hz 380V
Power supply
1 Phase 60Hz
220V
(Main Switch)
[Slave1] [Slave2] [Slave3]
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
R S T N
Switch
Fuse
L
N
Communication Line
(2 Wires Cable)
Power Line
(4 Wires Cable)
Communication Line
(3 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
[Master]
[Indoor Units]
3 Phase 4 Wires
Power supply
60Hz 380V
Power supply
1 Phase 60Hz
220V
(Main Switch)
[Slave1] [Slave2] [Slave3]
R S T N
Switch
Fuse
R S T N
Switch
Fuse
R S T N
Switch
Fuse
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
Electrical Wiring
WARNING
When the total capacity is over than as follow, the power source do not use in series between the units. The First terminal block could be burnt out. (Heat Pump : 68 Hp, Cooling Only : 62 Hp)
Page 71
Installation Manual 71
WARNING
• Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe).
• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.
• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts.
Electrical Wiring
Between Indoor and Master Outdoor unit
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Master Outdoor Unit
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Master Outdoor Unit
34 34 34
The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection.
• Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B)
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
SODU IDU INTERNET DRY1 DRY2 GND 12V
ABABA
B
SODU IDU INTERNET DRY1 DRY2 GND 12V
ABABA
B
Slave1 Outdoor Unit
Slave2 Outdoor Unit
Slave3 Outdoor Unit
Page 72
72 Outdoor Unit
u Example Connection of Communication Cable
[BUS type] [STAR type]
• Connection of communication cable must be installed like below figure between indoor unit to outdoor unit.
• Abnormal operation can be caused by communication defect, when connection of communication cable is installed like below figure(STAR type).
Electrical Wiring
Page 73
Installation Manual 73
u UX1 Chassis Wire Connection
Main Power Connection
Main Power Terminal Block
Main Power Terminal BlockMain Power Terminal BlockMain Power Terminal Block
Ground Cable
Power/Ground lines
Over 50mm Gap
Communication line
Left Side
Main Power Terminal BlockMain Power Terminal Block
Main Power Terminal Block
Ground Cable
Power/Ground lines
Over 50mm Gap
Communication line
Right Side
Over 50mm Gap
Communication line
Main Power Terminal BlockMain Power Terminal BlockMain Power Terminal Block
Ground Cable
Power/Ground lines
Main Power Terminal Block
Front Side 1
Insulation sleeves attachments
Ground Cable
Fix firmly not to be displaced
Main Power Terminal BlockMain Power Terminal BlockMain Power Terminal Block
Main PCB Connection
ODU-ODU Communication line
ODU-IDU Communication line
Ground Cable
Over 50mm Gap
Power/Ground lines
Communication line
Main Power Terminal BlockMain Power Terminal BlockMain Power Terminal Block
Front Side 2
Electrical Wiring
Page 74
74 Outdoor Unit
u UX2 Chassis Wire Connection
Main Power Main Power Terminal BlockTerminal Block
Main Power Terminal Block
Ground Cable
Power/Ground lines
Over 50mm Gap
Communication line
Left Side
Ground Cable
Communication line
Power/Ground lines
Over 50mm Gap
Main Power Terminal Block
Main Power Main Power Terminal BlockTerminal Block
Main Power Terminal Block
Right Side
Ground Cable
Communication line
Power/Ground lines
Over
50mm Gap
Main Power Terminal Block
Main Power Terminal Block
Main Power Main Power Terminal BlockTerminal Block
Main Power Terminal Block
Front Side 1
Main Power Main Power Terminal BlockTerminal Block
Main Power Terminal Block
Insulation sleeves attachments
Fix firmly not to be displaced
ODU-ODU Communication line
Ground CableGround CableGround Cable
ODU-IDU Communication line
ODU-ODU
ODU-ODU
Communication lineCommunication line
ODU-ODU Communication line
Communication line
Power/Ground lines
Over 50mm Gap
Main Power
Main Power
Terminal BlockTerminal Block
Main Power Terminal Block
Ground Cable
Front Side 2
Main PCB ConnectionMain Power Connection
Electrical Wiring
Page 75
Installation Manual 75
Electrical Wiring
u UX3 Chassis Wire Connection
႖ဴఎၴఝ႖ဴఎၴఝ
Main Power Main Power Terminal BlockTerminal Block
Main Power Terminal Block
Ground Cable
Power/Ground lines
Over 50mm Gap
Communication line
Left Side
Main Power Terminal Block
Main Power Main Power Terminal BlockTerminal Block
Main Power Terminal Block
Ground Cable
Power/Ground lines
Over 50mm Gap
Communication line
Right Side
Main Power Main Power Terminal BlockTerminal Block
Main Power Terminal Block
Ground Cable
Power/Ground lines
Over
50mm Gap
Communication line
Front Side 1
:;<6
Insulation sleeves attachments
Ground Cable
Fix firmly not to be displaced
Main Power Terminal Block
Main Power Terminal BlockMain Power Terminal Block
ODU-ODU Communication line
ODU-ODUODU-ODU Communication lineCommunication line
ODU-ODU Communication line
ODU-IDU Communication line
Main Power Terminal Block
Main Power Main Power Terminal BlockTerminal Block
Main Power Terminal Block
Ground Cable
Power/Ground lines
Over 50mm Gap
Communication line
Front Side 2
Main PCB ConnectionMain Power Connection
Page 76
76 Outdoor Unit
Electrical Wiring
Location of setting dip switch
7 - Segment
SW02V (Auto Addressing)
SW01B SW02B
Page 77
Installation Manual 77
Electrical Wiring
DIP switch setting
n Checking according to dip switch setting
1. You can check the setting values of the Master outdoor unit from the 7 segment LED. The dip switch setting should be changed when the power is OFF.
2. It checks whether the input is properly performed without the bad contact of the dip switch or not
n Checking the setting of the Master unit
The number is sequentially appeared at the 7 segment in 5 seconds after applying the power. This number represents the setting condition. (For example, represents R410A 30HP) Master model code Slave1 model code Slave2 model code total capacity ‘ 2 ‘ 25 ‘ 153
1~255 : Master model code 1~255 : Slave 1 model code 1~255 : Slave 2 model code 1~255 : Slave 3 model code
6~80HP : HP number(sum of master capacity and slave capacity) No display : cooling only 2 : heat pump 25 : normal 153 : Model Type(ARUNxxxN3)
Example) 30Hp, R410A
16 15 30 2 25 153
CAUTION
Product may not properly operate if the relevant DIP switch is not properly setup.
}
Refer to table code
Model Code
Model Code Unit (HP) Unit Ref. 11 6 12 8 13 10 14 12 15 14 16 16 17 18 18 20
Master &
Slave
R410A
Page 78
78 Outdoor Unit
Electrical Wiring
n Setting the DIP switch
• Heat pump
• If you set the Dip switch when power is on, the changed setting will not be applied immediately. The changed setting will be enabled only when Power is reset or by pressing Reset button.
CAUTION
1. ʻXʼ mark within the table means that the dip switch must be pulled down. If not, the function may not work properly.
2. If the applicable dip switch is not set properly, the product may not work properly.
3. When executing the test operation, check the operating condition of the indoor unit and only execute the operation
when all indoor units are stopped.
4. Auto test operation function does not work for the product where only one indoor unit is connected for use.
5. Cooling Only model is not working on functions of Heat Pump model.
Index 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Heating capacity up
IDU Fan RPM Control
Auto charging
● ● ⅹ ⅹ
Refrigerant Checking Function
● ● ⅹ ●
Integrated test operation function (Cooling)
● ● ● ⅹ
Integrated test operation function (Heating)
● ● ● ●
Inverter backup
Unit backup
Non-operation indoor unit EEV adjustment
ⅹ ⅹ ● ⅹ ⅹ
Indoor unit target subcooling/overheating adjustment
ⅹ ⅹ ⅹ ● ⅹ
Operation indoor unit EEV adjustment
ⅹ ● ● ⅹ ⅹ
Dry contact
● ● ⅹ
Snow removal fuction
● ⅹ
Forced defrost
ⅹ ●
Snow removal+Forced defrost
● ●
Forced overall defrost
Static pressure mode
ⅹ ⅹ ⅹ ● ⅹ
Nigh low noise operation (Cooling only)
● ⅹ ●
Night low noise operation (Cooling/Heating)
● ● ●
Pump down
Pump out
Forced oil return operation
ⅹ ⅹ
Vacuum mode
● ⅹ ⅹ ●
Only overall defrost
Selector Fan/ All OFF
ⅹ ⅹ ● ●
ODU Address setting
● ⅹ ⅹ
Master unit
ⅹ ⅹ ⅹ
Slave 1 unit
● ⅹ ●
Slave 2 unit
ⅹ ● ●
Slave 3 unit
● ● ●
Function
ODU
setting
Page 79
Electrical Wiring
Installation Manual 79
• Cooling only
• If you set the Dip switch when power is on, the changed setting will not be applied immediately. The changed setting will be enabled only when Power is reset or by pressing Reset button.
Index 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Function
Auto charging
● ● ⅹ ⅹ
Refrigerant Checking Function
● ● ⅹ ●
Integrated test operation function (Cooling)
● ● ● ⅹ
Inverter backup
Unit backup
Indoor unit target subcooling/overheating adjustment
ⅹ ⅹ ⅹ ● ⅹ
Dry contact
● ● ⅹ
Snow removal fuction
● ⅹ
Static pressure mode
ⅹ ⅹ ⅹ ● ⅹ
Nigh low noise operation (Cooling only)
● ⅹ ●
Pump down
Forced oil return operation
ⅹ ⅹ
Vacuum mode
● ⅹ ⅹ ●
ODU
setting
Master unit
ⅹ ⅹ ⅹ
Slave 1 unit
● ⅹ ●
Slave 2 unit
ⅹ ● ●
Slave 3 unit
● ● ●
CAUTION
1. ʻXʼ mark within the table means that the dip switch must be pulled down. If not, the function may not work properly.
2. If the applicable dip switch is not set properly, the product may not work properly.
3. When executing the test operation, check the operating condition of the indoor unit and only execute the operation
when all indoor units are stopped.
4. Auto test operation function does not work for the product where only one indoor unit is connected for use.
5. Cooling Only model is not working on functions of Heat Pump model.
Page 80
80 Outdoor Unit
Electrical Wiring
Automatic Addressing
• The address of indoor units would be set by auto addressing
1) Wait for 3 minutes after supplying power. (Master and Slave outdoor units, indoor units)
2) Press RED button of the outdoor units for 5 seconds. (H/P : SW0B, C/O : SW02V)
3) A “88” is indicated on 7-segment LED of the outdoor unit PCB.
4) For completing addressing, 2~7 minutes are required depending on numbers of connected indoor units
5) Numbers of connected indoor units whose addressing is completed are indicated for 30 seconds on 7-segment LED of the outdoor unit PCB
6) After completing addressing, address of each indoor unit is indicated on the wired remote control display window. (CH01, CH02, CH03, ……, CH06 : Indicated as numbers of connected indoor units)
CAUTION
• In replacement of the indoor unit PCB, always perform Auto addressing setting again (At that time, please check about using Independent power module to any indoor unit.)
• If power supply is not applied to the indoor unit, operation error occur.
• Auto addressing is only possible on the master Unit.
• Auto addressing has to be performed after 3 minutes to improve communication.
7 - Segment
SW02V (Auto Addressing)
SW01B SW02B
Page 81
Installation Manual 81
Electrical Wiring
u The Procedure of Automatic Addressing
Power On
Waiting 3 minutes
Press RED Button for 5 sec. (H/P : SW0B, C/O : SW02V)
7-segment LED = 88
Don’t press RED Button
(H/P : SW0B, C/O : SW02V)
Waiting about 2~7 minutes
7-segment LED
= 88
YES
OK
NO Check the connections
Auto addressing start
• Auto addressing setting end Numbers of indoor unit connection set whose addressing is completed are indicated for 30seconds on 7-segment LED after completing setting
of transmission line
Indoor address number is displayed on wired remote control or indoor unit display window. It is not an error message, will disappeared when on/off button is pressed on remote control ex) Display of 01, 02, ..., 15 means connection of 15 indoor units and auto addressing is completed normally.
Page 82
82 Outdoor Unit82 Outdoor Unit
Electrical Wiring
Group Number setting
Group Number setting for Indoor Units
Confirm the power of whole system(Indoor Unit, Outdoor Unit) is OFF, otherwise turn off.The transmission lines connected to INTERNET terminal should be connected to central control of Outdoor
Unti with care for their polarity( A A, B B )
Turn the whole system on. Set the group and Indoor Unit number with a wired remote control. To control several sets of Indoor Units into a group, set the group ID from 0 to F for this purpose.
Example) Group number setting
1
st
number indicate the group number
2
nd
number point out indoor unit number
Group recognizing the simple central controller No.0 group (00~0F) No.1 group (10~1F) No.2 group (20~2F) No.3 group (30~3F) No.4 group (40~4F) No.5 group (50~5F) No.6 group (60~6F) No.7 group (70~7F) No.8 group (80~8F) No.9 group (90~9F) No. A group (A0~AF) No. B group (B0~BF) No. C group (C0~CF) No. D group (D0~DF) No. E group (E0~EF) No. F group (F0~FF)
Outdoor Units
1 F
Indoor unitGroup
[Heat Pump] [Cooling Only]
SODU B SODU A IDU B IDU A INT B INT A
B(D) A(C) BA B(D) A(C) BA
SODU IDU INTERNET DRY1 DRY2 GND 12V
B
ABABA
Page 83
Installation Manual 83
Electrical Wiring
Cool and Heater Selector Installation and Connection
• Connect wires as below figure at the hole of backside of Outdoor Unit Dry Contact.
• Insert the wire in the connection hole pushing the "Push" button.
• Setting Main PCB Dip SW of Master Outdoor Unit.
GND
GND
GND
Without Cool/Heat Selector Installation and Connection
In case, try to set mode without Cool/Heat Selector and try to use other switch except from LG Outdoor Cool/Heat Selector in field.
Connect signal terminal block as below figure and description.
- How to set mode without Cool/Heat Selector
• Cooling Mode Setting
¿‘GND Connection ¡‘Off (Open)
• Heating Mode Setting
¿‘ GND Connection ¡‘GND Connection
• Fan/ All OFF Mode Setting
¿‘ Off (Open) ¡‘GND Connection
¨≠
GND
¨
GND
¨≠
GND
¨
GND
Communication line length can be maximum 300m, use communication line as thick as 1.25mm2.
Push Button
- Insert wire method -
GND
GND
¨≠
< Outdoor Main PCB >
shows field wiring
connected wiring
3
4
¨
GND
GND
3
4
<Outdoor Dry Contact Back Side >
1
2
1
2
Push arrow direction.
Insert wire to connector.
Page 84
84 Outdoor Unit
Functions of each Test run steps
(Use above LG MV 6.1 version if you want to issue integrated test run report)
Step 0. Verify the command signals
Select function to be executed during the test run
Step 1. Examine Sensor
Examine the normal operations of the sensors attached to the outdoor/indoor units
Step 2. Refrigerant Automatic Recharge
If additional bottling of the refrigerant is needed, operate to perform this automatically.
Step 3. Automatic Refrigerant Decisions
Inspect if the bottled refrigerant in the system has adequate quantity.
Step 4. Integrated Test Run
Process to verify the normal operations of the parts attached to the system, and verify normal operation of the system.
Step 5. Real-time sensor checking
Check the sensors while operating in real-time.
h Gas pipes and Liquid pipes connections inspection
: Inspect whether the gas pipes and Liquid pipes are connected to each other.
Test Run
Test Run
1
2
3
4
Check to see whether there is any refrigerant leakage, and slack of power or transmission cable.
Confirm that 500 V megger shows 2 MΩ or more between power supply terminal block and ground. Do not operate in the case of 2 MΩ or less.
NOTE: Never carry out megaohm check over terminal control board. Otherwise the control board
would be broken. Immediately after mounting the unit or after leaving it turned off for an extended length of time, the resistance of the insulation between the power supply terminal board and the ground may decrease to approx. 2 MΩ as a result of refrigerant accumulating in the internal compressor. If the insulation resistance is less than 2 MΩ, turning on the main power supply and energizing the crankcase heater for more than 6 hours will cause the refrigerant to evaporate, increasing the insulation resistance.
Check if high/low pressure common pipe, liquid pipe and gas pipe valves are fully opened.
NOTE: Be sure to tighten caps.
Check if there are any problems in automatic addressing or not: Check and confirm that there are no error messages in the display of indoor units or remote controls and LED in outdoor units.
Checks Before Test Run
CAUTION when cutting main power of the Multi V
• Always apply main power of the outdoor unit during use of product (cooling season/heating season).
• Always apply power 6 hours in advance to heat the crank case heater where performing test run after installation of product. It may result in burning out of the compressor if not preheating the crank case with the electrical heater for more than 6 hours.(In case of the outdoor temperatue below 10°C)
Page 85
Installation Manual 85
Test Run
How to Cope with Test Run Abnormality
The phenomena from main component failure
When system fault occurs, the error code is displayed at indoor unit display or remote control display, the trouble shooting guide is in the service manual
Compressor
Outdoor
fan
Outdoor
EEV
Not operating
Stop during running
Abnormal noise during running
High pressure error at cooling
Heating failure, frequent defrosting
No operating sound at applying power
Heating failure, frozen outdoor heat exchanger part
Low pressure error or discharge temperature error
Motor insulation broken
Strainer clogged
Oil leakage
Motor insulation failure
R-S-T misconnection
Motor failure, bad ventilation around outdoor heat exchanger
Bad connector contact
Coil failure
EEV clogged
EEV clogged
Check resistance between terminals and chassis
Change strainer
Check oil amount after opening oil port
Check resistance between terminals and chassis
Check compressor R-S-T connection
Check the outdoor fan operation after being turned the outdoor units off for some time. Remove obstacles around the outdoor units
Check connector
Check resistance between terminals
Service necessary
Service necessary
Component Phenomenon Cause Check method and Trouble shooting
Page 86
86 Outdoor Unit
Test Run
Note 1. Outdoor temperature number is different according to each chassis.
Note 2. Please check the sensor that is found abnormal. Note 3. Each step is displayed on the Main PCB LED. Note 4. Please refer to the sensor error descriptions on the next page.
WARNING
1. Please confirm if auto addressing function was executed. (Check the number of installed indoor units)
2. Error may occur when the sensor is normal according to the installed location and the temperature conditions. When error occurs, please check each sensor and decide faultiness.
DIP Switch Settings
Warning : Please reset Main PCB before starting this function
- Setting1
(Refrigerant Auto Recharge)
- Setting2
(Refrigerant Quantity Auto Decide)
- Setting3
(Integrated Test Run - cooling)
- Setting4
(Integrated Test Run - heating)
Sensor Checking Function
Sensor checking function judges whether the current temperature of indoor and outdoor unit sensors is right or not. 3 indoor temperature sensors, 9 outdoor temperature sensor
Note 1)
, 2 outdoor pressure sensors.
UX1 UX2(1 Comp) UX2 UX3 (2 Comp) UX3
Cooling Only 66778
Heat Pump - 7 8 8 9
Start
3 minutes
past after power
reset
NO
YES
DIP switch set
Setting 1 Setting 2 Setting 3 Setting 4
Note 3)
YES
NO
Press black button for
5 seconds
Press black button
for 2 seconds
Sensor Normal
NO
Setting 1 Setting 2 Setting 3 Setting 4
Display Error
Press black button for 2 seconds
End
All DIP switches OFF and press black
button for 2 seconds
Data Reset and Wait
Refrigerant
Auto Recharge
Refrigerant
Auto decide
Start Inspection of each Function
E: Cooling F: Heating
Page 87
Installation Manual 87
Test Run
Sensor Check Error Code Display
In case error occurs during sensor checking process, error display is as shown below.
Following contents are displayed one after the other on the main PCB of master outdoor unit.
Indoor sensor error :
319
Outdoor sensor error :
309
Displaying error content
* 5 number of errors is displayed continuously and repeatedly.
Displaying error content
Indoor unit error display
1.1st and 2nd number represents indoor unit number.
2. Last number represents sensor.
1: Pipe inlet temperature sensor 2: Pipe outlet temperature sensor 3: Air temperature sensor
Displaying outdoor unit error
1.1st and 2nd number represents error content(code).
2.Last number represents outdoor unit number.
1 : Master 2 : Slave 1 3 : Slave 2 4 : Slave 3 * Indoor unit number follows auto addressing number. (To check the LGMV Data)
ex) Indoor unit No. 2 Pipe inlet temperature sensor
error
ex) Outdoor Master Unit Liquid pipe temperature
sensor error
No. Sensor type
1 Outdoor Air Temperature 2 Heat Exchanger Temperature 5 Liquid Pipe Temperature 6 SC pipe out 7 Suction Temperature 8 Inverter Comp. Discharge Temperature 9 Constant Comp.1 Discharge Temperature 10 Constant Comp.2 Discharge Temperature 11 High Pressure 12 Low Pressure 14 IPM temperature
ex) IDU No.2 Pipe inlet temperature sensor error and Master
ODU suction temperature sensor, Slave 3 high pressure sensor error
Caution
1. Up to 5 number of errors is displayed continuously and repeatedly. In case 5 error occurs, again perform sensor checking after solving errors.
2. IDU in which error occurred operates air circulation mode.
.......
Table 1. ODU Sensor Error Code
No. Classification
1 Pipe In Temperature 2 Pipe Out Temperature 3 Indoor Air Temperature
Table 2. IDU Sensor Error Code
Page 88
88 Outdoor Unit
Test Run
This function charges appropriate amount of refrigerant automatically through cycle operation. It can be used when refrigerant amount Isn't certain because of SVC and leakage.
Refrigerant Auto Charging (Setting 1)
DIP Switch Settings
Warning : Please reset Main PCB before starting this function
Note
1. After installing the refrigerant charging device, as shown in figure, open the valve
2. In case air temperature is out of guaranteed temperature, it may end without performing Auto charging
3. Refrigerant charging Time may change according to the charging amount. (Abt. 1.5min/lb)
Start
Wait for 3 min. after power reset
Set the Dip S/W.
(Refer to DIP S/W setting)
Press the black button.
(Press until ‘508’ is displayed)
Press the black button.
IDU runs with cooling mode In designated order.
Is it necessary to
charge refrigerant?
No
Yes
Press the black button
*1)
Refrigerant Auto Charging Process
Main PCB SW01V
IDU and ODU are turned off when Auto Charging is completed. Close the valve.
Press the black button
Press the black button for 2 sec. after turning off all of dip S/W.
Completed.
*2)
Page 89
Installation Manual 89
Test Run
Gas Pipe
Liquid Pip
Liquid Pipe
CAUTION
1. Guaranteed temperature range (Error will occur if temperature is out of range) IDU : 20°C(68°F) ~ 32°C(90°F) ODU : 0°C(32°F) ~ 43°C (77°F)
2. For refrigerant charging, use designated device only. (Capillary Assem Set)
3. Set the IDU wired remote controller temperature sensing mode as IDU
4. Be careful that IDU should not be thermo off.
n Error contents about auto refrigerant charging function
1. : Temperature Range Error (In case that IDU or ODU is out of range)
2. : Low Pressure Descent Error (In case the system runs at low pressure limit for over 10 minutes)
3. : Judging rapid refrigerant inflow ( In case the liquid refrigerant flows in because of not using designated Capillary Assembly)
4. : Instability Error( In case the high/low pressure target doesn't get satisfied for some time after the starting operation)
Liquid Pipe
Gas Pip
Gas Pipe
manifold
Capillary Assembly
Procedure
1. Arrange manifold,capillary assembly, refrigerant vessel and scale
2. Connect manifold to the gas pipe service valve of ODU as shown in the figure.
3. Connect manifold and Capillary tube.
Use designated capillary assembly only. If designated capillary assembly isn't used, the system may get damaged.
4. Connect capillary and refrigerant vessel.
5. Purge hose and manifold.
6. After Is displayed, open the valve and charge the refrigerant
Page 90
90 Outdoor Unit
Test Run
Refrigerant Checking Function (Setting 2)
This function judges refrigerant leakage and overcharging
It can be used with refrigerant auto charging function.
DIP Switch Settings
Warning : Please reset Main PCB before starting this function
Inspection Start
Press black button for 2 seconds
YES
Proper Temperature
NO
Display Error
Too much
Refrigerant
Thermo off indoor unit
Decide Refrigerant Quantity
Based on Refrigerant Quantity
Not enough Refrigerant
Cannot tell
Quantity
Indoor Unit OFF
YES
Refrigerant
Quantity
Normal
NO
Gas/Liquid pipe direct connection
Display Error
Press black button for 2 seconds
End
Press black button for 2 seconds
Data Reset and Wait
Note
1. In case air temperature is out of guaranteed temperature, refrigerant checking function may end without performing refrigerant checking. Use guaranteed temperature range only.
2. During the process of judging refrigerant amount, if the cycle isn't stable, refrigerant checking function may end without performing refrigerant checking.
Page 91
Installation Manual 91
Test Run
[ Error contents about auto refrigerant charging function ]
1. : Temperature Range Error (In case that IDU or ODU is out of range)
2. : System Unstable Error (In case, After 45 min operating the system, it does not be stable)
How to Cope with Result of Refrigerant checking
1. If the temperature is not in guaranteed Temperature range, the system will not execute Refrigerant checking and the system will be OFF.
2. Excess of Refrigerant(619)
After remove the 20% of calculated total refrigerant, recharge the refrigerant by using Refrigerant Auto Charging Function.
3. Scarcity of Refrigerant(629)
Charge the refrigerant by using Refrigerant Auto Charging Function.
4. Impossible to Judge(639)
IF the system is not in order, check the other problem except refrigerant.
CAUTION
1. Guaranteed Temperature range(Error occurs out of guaranteed temperature range) IDU : 20 ~ 35 °C ODU : 0 ~ 43 °C
2. Set IDU wired remote controller temperature sensor setting as 'IDU'.
3. Make certain that IDU doesn't run with thermo off mode during operation.
Page 92
92 Outdoor Unit
Integrated Test Running Function_Cooling Mode (Setting 3)
This function is checking process for normal operation of parts and system On operating system.
• All processes carry out included refrigerant amount judge logic and check normal condition of parts on cooling mode.
• This function check only normal condition of parts on heating mode.
• Saved data can check using LGMV.
Note
1. Judge the normal condition refer to report of Test Running.
Test Run
DIP Switch Settings
Warning : Please reset Main PCB before starting this function
Start
Press the black button for 2 sec
All IDU operation on
Cooling mode
Temp. Condition
Yes
Thermo off
IDU judge
No
Yes
Refrigerant amount judge during all IDU operation data on Test Runing(15min)
1 IDU operation
Note 1
1 IDU operation data
(10min)
Error Display
Error Display
Press the black button for 2 sec
End
Press the black button for 2 sec. after turning off all of Dip switch.
Completed
Page 93
Installation Manual 93
Test Run
Integrated Test Running Function_Heating Mode (Setting 4)
This function is checking process for normal operation of parts and system On operating system.
All processes carry out included refrigerant amount judge logic and check normal condition of parts on heating
mode.
This function check only normal condition of parts on heating mode.
• Saved data can check using LGMV.
Note
1. Judge the normal condition refer to report of Test Running.
DIP Switch Settings
Warning : Please reset Main PCB before starting this function
Start
Press the black button for 2 sec.
Temp. Condition
Yes
Error Display
Note 1
All IDU operation data(10min)
(All-1) IDU operation
1 IDU operation
Oil return operation
System off
No
Press the black button for 2 sec. after turning off all of Dip switch.
Error Display
End
Completed
Page 94
94 Outdoor Unit
[ Error contents about auto refrigerant charging function ]
1. : Temperature Range Error (In case that IDU or ODU is out of range)
2. : System Unstable Error (In case, After 45 min operating the system, it does not be stable)
How to Cope with Result of Refrigerant checking
1. If the temperature is not in guaranteed Temperature range, the system will not execute Refrigerant checking and the system will be OFF.
2. Excess of Refrigerant(619)
After remove the 20% of calculated total refrigerant, recharge the refrigerant by using Refrigerant Auto Charging Function.
3. Scarcity of Refrigerant(629)
Charge the refrigerant by using Refrigerant Auto Charging Function.
4. Impossible to Judge(639)
IF the system is not in order, check the other problem except refrigerant.
CAUTION
1. Guaranteed Temperature range(Error occurs out of guaranteed temperature range) IDU : 20 ~ 35 °C ODU : 0 ~ 43 °C
2. Set IDU wired remote controller temperature sensor setting as 'IDU'.
3. Make certain that IDU doesn't run with thermo off mode during operation.
Test Run
Page 95
Installation Manual 95
Test Run
Night Low Noise Function
In cooling mode, this function makes the ODU fan operate at low RPM to reduce the fan noise of ODU at night which has low cooling load.
Max. RPM setting method
Example of Max. RPM Setting
Setting Method for Fan Max. RPM
CAUTION
1. Request installer to set the function during installation.
2. In case the function is not used, set the dip S/W OFF and reset the power.
3. If ODU RPM changes, cooling capacity may go down.
Reset the power
Setting the Fan Max. RPM
Setting Complete
Set the DIP S/W
Note 1)
DIP Switch Settings
[Heater Pump] [Cooling only]
Warning : Please reset Main PCB before starting this function
Step Black Button Red Button
1 1 time 1 time 2 2 time 1 time 3 3 time 1 time 4 4 time 1 time 5 5 time 1 time 6 6 time 1 time 7 7 time 1 time 8 8 time 1 time 9 9 time 1 time
RPM / Time Settings
Heat Pump Cooling Only
Step
1
2
3
4
5
6
7
8
9
Noise
Heat Pump
Cooling Only
Step
Standard
Capacity
23~35kW
16kW
16~23kW
Fan Maximum RPM
730
620
510 620 780
16kW
16~23kW
41~58kW
29~41kW
46~58kW
900
790
680 800
Capacity
23~35kW 29~41kW
Noise(dB)
56 58 62
53 55 59
50 52 56
47 49 53
Judgment
Operation
Time(Hr)
Time(Hr)
8
9
6.5 10.5
512
8
9
6.5 10.5
512
8
9
6.5 10.5
5
12
41~58kW 46~58kW
Page 96
96 Outdoor Unit
This function is used for creating vacuum in the system after compressor replacement, ODU parts replacement or IDU addition/replacement.
Vacuum Mode
Test Run
Set the DIP S/W ON
Vacuum mode setting
ODU V/V OPEN
Main EEV, SC EEV OPEN
IDU EEV OPEN
ODU power reset
Press the black button Main PCB (5 sec.)
Vacuum mode setting method Vacuum mode cancellation method
Set the DIP S/W OFF
Power reset
Vacuum mode cancellation
CAUTION
ODU operation stops during vacuum mode. Compressor can't operate.
DIP Switch Settings
Warning : Please reset Main PCB before starting this function
Page 97
Installation Manual 97
Test Run
This function secures the air flow rate of ODU, in case static pressure has been applied like using duct at fan
discharge of ODU.
n Static pressure compensation dip S/W setting method
High static pressure mode : Set DIP S/W
Static pressure compensation mode
Power Reset
Set the DIP S/W ON
Static pressure compensation mode setting
method
Static pressure compensation mode cancellation
method
DIP switch OFF
Power Reset
Static pressure compensation mode is set
Static pressure compensation mode is cancelled
DIP Switch Settings
Warning : Please reset SVC (Heat Pump)/ Main PCB (Cooling only)before starting this function
Page 98
98 Outdoor Unit
Self-Diagnosis Function
Error Indicator
• This function indicates types of failure in self-diagnosis and occurrence of failure for air condition.
• Error mark is displayed on display window of indoor units and wired remote controller, and 7-segment LED of outdoor unit control board as shown in the table.
•  If more than two troubles occur simultaneously, lower number of error code is first displayed.
• After error occurrence, if error is released, error LED is also released simultaneously.
Error Display
1st,2nd LED of 7-segment indicates error number, 3rd LED indicates unit number.
Ex) 211 : No.21 error of master unit
213 : No.21 error of slave2 011 051 : No.105 error of master unit
Display Title Cause of Error
Indoor unit related error
0 1 - Air temperature sensor of indoor unit Air temperature sensor of indoor unit is open or short
0 2 -
Inlet pipe temperature sensor of indoor unit
Inlet pipe temperature sensor of indoor unit is open or short
0 3 -
Communication error : wired remote controller ÷ indoor unit
Failing to receive wired remote controller signal in indoor unit PCB
0 4 - Drain pump Malfunction of drain pump
0 5 -
Communication error : outdoor unit ÷ indoor unit
Failing to receive outdoor unit signal in indoor unit PCB
0 6 -
Outlet pipe temperature sensor of indoor unit
Outlet pipe temperature sensor of indoor unit is open or short
0 9 - Indoor EEPROM Error
In case when the serial number marked on EEPROM of Indoor unit is 0 or FFFFFF
1 0 - Poor fan motor operation
Disconnecting the fan motor connector/Failure of indoor fan motor lock
1 7 - Inlet Air temperature sensor of FAU Air temperature sensor of indoor unit is open or short
Outdoor unit related error
2 1
1
Master Outdoor Unit Inverter Compressor IPM Fault
Master Outdoor Unit Inverter Compressor Drive IPM Fault
2
Slave1 Outdoor Unit Inverter Compressor IPM Fault
Slave1 Outdoor Unit Inverter Compressor Drive IPM Fault
3
Slave2 Outdoor Unit Inverter Compressor IPM Fault
Slave2 Outdoor Unit Inverter Compressor Drive IPM Fault
4
Slave3 Outdoor Unit Inverter Compressor IPM Fault
Slave3 Outdoor Unit Inverter Compressor Drive IPM Fault
2 2
1
Inverter Board Input Over Current(RMS) of Master Outdoor Unit
Master Outdoor Unit Inverter Board Input Current excess (RMS)
2
Inverter Board Input Over Current(RMS) of Slave1 Outdoor Unit
Slave1 Outdoor Unit Inverter Board Input Current excess (RMS)
3
Inverter Board Input Over Current(RMS) of Slave2 Outdoor Unit
Slave2 Outdoor Unit Inverter Board Input Current excess (RMS)
4
Inverter Board Input Over Current(RMS) of Slave3 Outdoor Unit
Slave3 Outdoor Unit Inverter Board Input Current excess (RMS)
h Refer to the DX-Venitilation manual for DX-Venitilation error code
Test Run
Page 99
Installation Manual 99
Test Run
DC charging is not performed at Master Outdoor Unit after starting relay turn on.
DC charging is not performed at Slave1 Outdoor Unit after starting relay turn on.
DC charging is not performed at Slave2 Outdoor Unit after starting relay turn on.
DC charging is not performed at Slave3 Outdoor Unit after starting relay turn on.
System is turned off by Master Outdoor Unit high pressure switch.
System is turned off by slave1 Outdoor Unit high pressure switch.
System is turned off by slave2 Outdoor Unit high pressure switch.
System is turned off by slave3 Outdoor Unit high pressure switch.
Master Outdoor Unit input voltage is over 487V or below 270V
Slave1 Outdoor Unit input voltage is over 487V or below 270V
Slave2 Outdoor Unit input voltage is over 487V or below 270V
Slave3 Outdoor Unit input voltage is over 487V or below 270V
The First Start Failure by Master Outdoor Unit Inverter Compressor Abnormality
The First Start Failure by Slave1 Outdoor Unit Inverter Compressor Abnormality
The First Start Failure by Slave2 Outdoor Unit Inverter Compressor Abnormality
The First Start Failure by Slave3 Outdoor Unit Inverter Compressor Abnormality
System is turned off by Master Outdoor Unit DC Voltage Over Charging
System is turned off by Slave1 Outdoor Unit DC Voltage Over Charging
System is turned off by Slave2 Outdoor Unit DC Voltage Over Charging
System is turned off by Slave3 Outdoor Unit DC Voltage Over Charging
Master Outdoor Unit Inverter Compressor Fault OR Drive Fault
Slave1 Outdoor Unit Inverter Compressor Fault OR Drive Fault
Slave2 Outdoor Unit Inverter Compressor Fault OR Drive Fault
Slave3 Outdoor Unit Inverter Compressor Fault OR Drive Fault
Master Outdoor Unit Inverter Compressor DC link Low Voltage
Slave1 Outdoor Unit Inverter Compressor DC link Low Voltage
Slave2 Outdoor Unit Inverter Compressor DC link Low Voltage
Slave3 Outdoor Unit Inverter Compressor DC link Low Voltage
Master Outdoor Unit High Pressure Switch
Slave1 Outdoor Unit High Pressure Switch
Slave2 Outdoor Unit High Pressure Switch
Slave3 Outdoor Unit High Pressure Switch
Master Outdoor Unit Input Voltage High/ Low Voltage
Slave1 Outdoor Unit Input Voltage High/ Low Voltage
Slave2 Outdoor Unit Input Voltage High/ Low Voltage
Slave3 Outdoor Unit Input Voltage High/ Low Voltage
Master Outdoor Unit Inverter Compressor Start Failure
Slave1 Outdoor Unit Inverter Compressor Start Failure
Slave2 Outdoor Unit Inverter Compressor Start Failure
Slave3 Outdoor Unit Inverter Compressor Start Failure
Master Outdoor Unit Inverter DC link High Voltage
Slave1 Outdoor Unit Inverter DC link High Voltage
Slave2 Outdoor Unit Inverter DC link High Voltage
Slave3 Outdoor Unit Inverter DC link High Voltage
Master Outdoor Unit Inverter Compressor Over Current
Slave1 Outdoor Unit Inverter Compressor Over Current
Slave2 Outdoor Unit Inverter Compressor Over Current
Slave3 Outdoor Unit Inverter Compressor Over Current
Display Title Cause of Error
1
2
2 3
3
4
1
2
2 4
3
4
1
2
2 5
3
4
1
2
2 6
3
4
1
2
2 8
3
4
1
2
2 9
3
4
Outdoor unit related error
Page 100
100 Outdoor Unit
System is turned off by excessive increase of high pressure of Master Outdoor Unit
System is turned off by excessive increase of high pressure of Slave1 Outdoor Unit
System is turned off by excessive increase of high pressure of Slave2 Outdoor Unit
System is turned off by excessive increase of high pressure of Slave3 Outdoor Unit
System is turned off by excessive decrease of low pressure of Master Outdoor Unit
System is turned off by excessive decrease of low pressure of Slave1 Outdoor Unit
System is turned off by excessive decrease of low pressure of Slave2 Outdoor Unit
System is turned off by excessive decrease of low pressure of Slave3 Outdoor Unit
Master Outdoor Unit stayed under low condensing limit for 3 minutes
Slave1 Outdoor Unit stayed under low condensing limit for 3 minutes
Slave2 Outdoor Unit stayed under low condensing limit for 3 minutes
Slave3 Outdoor Unit stayed under low condensing limit for 3 minutes
High Pressure of Master Outdoor Unit
High Pressure of Slave1 Outdoor Unit
High Pressure of Slave2 Outdoor Unit
High Pressure of Slave3 Outdoor Unit
Low Pressure of Master Outdoor Unit
Low Pressure of Slave1 Outdoor Unit
Low Pressure of Slave2 Outdoor Unit
Low Pressure of Slave3 Outdoor Unit
Master Outdoor Unit Low Condensing Ratio Limited
Slave1 Outdoor Unit Low Condensing Ratio Limited
Slave2 Outdoor Unit Low Condensing Ratio Limited
Slave3 Outdoor Unit Low Condensing Ratio Limited
1
2
3 4
3
4
1
2
3 5
3
4
1
2
3 6
3
4
System is turned off by Master Outdoor Uunit Constant Speed Compressor2 High Discharge Temperature
System is turned off by Slave1 Outdoor Unit Constant Speed Compressor2 High Discharge Temperature
System is turned off by Slave2 Outdoor Unit Constant Speed Compressor2 High Discharge Temperature
System is turned off by Slave3 Outdoor Unit Constant Speed Compressor2 High Discharge Temperature
System is turned off by Master Outdoor Unit Inverter Compressor High Discharge Temperature
System is turned off by Slave1 Outdoor Unit Inverter Compressor High Discharge Temperature
System is turned off by Slave2 Outdoor Unit Inverter Compressor High Discharge Temperature
System is turned off by Slave3 Outdoor Unit Inverter Compressor High Discharge Temperature
System is turned off by Master Outdoor Uunit Constant Speed Compressor1 High Discharge Temperature
System is turned off by Slave1 Outdoor Unit Constant Speed Compressor1 High Discharge Temperature
System is turned off by Slave2 Outdoor Unit Constant Speed Compressor1 High Discharge Temperature
System is turned off by Slave3 Outdoor Unit Constant Speed Compressor1 High Discharge Temperature
Master Outdoor Unit Constant Speed Compressor2 High Discharge Temperature
Slave1 Outdoor Unit Constant Speed Compressor2 High Discharge Temperature
Slave2 Outdoor Unit Constant Speed Compressor2 High Discharge Temperature
Slave3 Outdoor Unit Constant Speed Compressor2 High Discharge Temperature
Master Outdoor Unit Inverter Compressor High Discharge Temperature
Slave1 Outdoor Unit Inverter Compressor High Discharge Temperature
Slave2 Outdoor Unit Inverter Compressor Discharge High Temperature
Slave3 Outdoor Unit Inverter Compressor High Discharge Temperature
Master Outdoor Unit Constant Speed Compressor1 High Discharge Temperature
Slave1 Outdoor Unit Constant Speed Compressor1 High Discharge Temperature
Slave2 Outdoor Unit Constant Speed Compressor1 High Discharge Temperature
Slave3 Outdoor Unit Constant Speed Compressor1 High Discharge Temperature
Display Title Cause of Error
1
2
3 0
3
4
1
2
3 2
3
4
1
2
3 3
3
4
Outdoor unit related error
Test Run
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