LG ARUN080BSS0 INSTALLATION MANUAL

MFL67798018

Rev.00_061418

INSTALLATION MANUAL

AIR CONDITIONER

www.lg.com

Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.

ENGLISH

ESPAÑOL

PORTUGUÊS

TIPS FOR SAVING ENERGY

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TIPS FOR SAVING ENERGY

Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below:

• Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.

• Block sunlight with blinds or curtains while you are operating the air conditioner.

• Keep doors or windows closed tightly while you are operating the air conditioner.

• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.

• Speed up the fan to cool or warm indoor air quickly, in a short period of time.

• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.

• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.

For your records

Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:

Model number :

Serial number :

You can find them on a label on the side of each unit.

Dealer’s name :

Date of purchase :

IMPORTANT SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.

Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product

WARNING

It can result in serious injury or death when the directions are ignored

CAUTION

It can result in minor injury or product damage when the directions are ignored

WARNING

• Installation or repairs made by unqualified persons can result in hazards to you and others.

• The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.

• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.

Installation

• Have all electric work done by a licensed electrician according to "Electric Facility Engineering Standard" and "Interior Wire Regulations" and the instructions given in this manual and always use a special circuit.

- If the power source capacity is inadequate or electric work is performed improperly, electric shock

or fire may result.

• Ask the dealer or an authorized technician to install the air conditioner.

- Improper installation by the user may result in water leakage, electric shock, or fire.

• Always ground the product.

- There is risk of fire or electric shock.

• Always intstall a dedicated circuit and breaker.

- Improper wiring or installation may cause fire or electric shock.

• For re-installation of the installed product, always contact a dealer or an Authorized Service Center.

- There is risk of fire, electric shock, explosion, or injury.

• Do not install, remove, or re-install the unit by yourself (customer).

- There is risk of fire, electric shock, explosion, or injury.

• Do not store or use flammable gas or combustibles near the air conditioner.

- There is risk of fire or failure of product.

• Use the correctly rated breaker or fuse.

- There is risk of fire or electric shock.

• Prepare for strong wind or earthquake and install the unit at the specified place.

- Improper installation may cause the unit to topple and result in injury.

- While installing the product on the rooftop, maintain sufficient distance from the edge to prevent

falling down from the building.

• Do not install the product on a defective installation stand.

- It may cause injury, accident, or damage to the product.

• Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.

- There is the risk of death, injury, fire or explosion.

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• When installing and moving the air conditioner to another site, do not charge it with a

• Do not reconstruct to change the settings of the protection devices.

• Ventilate before operating air conditioner when gas leaked out.

• Securely install the cover of control box and the panel.

• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant

Operation

• Do not damage or use an unspecified power cable.

• Use a dedicated power cable for this appliance.

• Be cautious that water could not enter the product.

• Do not touch the power switch with wet hands.

• When the product is soaked (flooded or submerged), contact an Authorized Service Center.

• Be cautious not to touch the sharp edges when installing.

• Take care to ensure that nobody could step on or fall onto the outdoor unit.

• Do not open the inlet grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so

IMPORTANT SAFETY INSTRUCTIONS

different refrigerant from the refrigerant specified on the unit.

- If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.

- If the pressure switch, thermal switch, or other protection device is shorted and operated forcibly, or parts other than those specified by LGE are used, fire or explosion may result.

- It may cause explosion, fire, and burn.

- If the cover and panel are not installed securely, dust or water may enter the outdoor unit and fire or electric shock may result.

concentration from exceeding the safety limit when the refrigerant leaks.

- Consult the dealer regarding the appropriate measures to prevent the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, harzards due to lack of oxygen in the room could result.

- There is risk of fire, electric shock, explosion, or injury.

- There is risk of fire or electrical shock.

- There is risk of fire, electric shock, or product damage.

- There is risk of fire, electric shock, explosion, or injury.

- There is risk of fire or electric shock.

- It may cause injury.

- This could result in personal injury and product damage.

equipped.)

- There is risk of physical injury, electric shock, or product failure.

CAUTION

IMPORTANT SAFETY INSTRUCTIONS

Installation

• Always check for gas (refrigerant) leakage after installation or repair of product.

- Low refrigerant levels may cause failure of product.

• Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.

- It may cause a problem for your neighbors.

• Keep level even when installing the product.

- To avoid vibration or water leakage.

• Do not install the unit where combustible gas may leak.

- If the gas leaks and accumulates around the unit, an explosion may result.

• Use power cables of sufficient current carrying capacity and rating.

- Cables that are too small may leak, generate heat, and cause a fire.

• Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system.

- There is risk of damage or loss of property.

• Keep the unit away from children. The heat exchanger is very sharp.

- It can cause the injury, such as cutting the finger. Also the damaged fin may result in degradation of capacity.

• When installting the unit in a hospital, communication station, or similar place, provide sufficient protection against noise.

The inverter equipment, private power generator, high-frequency medical equipment, or radio communication equipment may cause the air conditioner to operate erroneously, or fail to operate. On the other hand, the air conditioner may affect such equipment by creating noise that disturbs medical treatment or image broadcasting.

• Do not install the product where it is exposed to sea wind (salt spray) directly.

- It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could

cause product malfunction or inefficient operation.

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Operation

• Do not use the air conditioner in special environments.

Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of the air conditioner or damage its parts.

• Do not block the inlet or outlet.

- It may cause failure of appliance or accident.

• Make the connections securely so that the outside force of the cable may not be applied to the terminals.

- Inadequate connection and fastening may generate heat and cause a fire.

• Be sure the installation area does not deteriorate with age.

- If the base collapses, the air conditioner could fall with it, causing property damage, product failure, or per-

sonal injury.

•

Install and insulate the drain hose to ensure that water is drained away properly based on the installation manual.

- A bad connection may cause water leakage.

• Be very careful about product transportation.

- Only one person should not carry the product if it weighs more than 20 kg.

Some products use PP bands for packaging. Do not use any PP bands for a means of transportation. It is dangerous.

- Do not touch the heat exchanger fins. Doing so may cut your fingers.

- When transporting the outdoor unit, suspending it at the specified positions on the unit base. Also support the

outdoor unit at four points so that it cannot slip sideways.

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• Safely dispose of the packing materials.

• Turn on the power at least 6 hours before starting operation.

• Do not touch any of the refrigerant piping during and after operation.

• Do not operate the air conditioner with the panels or guards removed.

• Do not directly turn off the main power switch after stopping operation.

•

• Use a firm stool or ladder when cleaning or maintaining the air conditioner.

• Do not insert hands or other objects through the air inlet or outlet while the air conditioner is powered on.

IMPORTANT SAFETY INSTRUCTIONS

Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries.

Tear apart and throw away plastic packaging bags so that children may not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.

- Starting operation immediately after turning on the main power switch can result in severe damage to internal parts. Keep the power switch turned on during the operational season.

- It can cause a burn or frostbite.

- Rotating, hot, or high-voltage parts can cause injuries.

- Wait at least 5 minutes before turning off the main power switch. Otherwise it may result in water leakage or other problems.

Auto-addressing should be done in condition of connecting the power of all indoor and outdoour units. Auto-addressing should also be done in case of changing the indoor unit PCB.

- Be careful and avoid personal injury.

- There are sharp and moving parts that could cause personal injury.

TABLE OF CONTENTS

ENGLISH

2 TIPS FOR SAVING

ENERGY

3 IMPORTANT SAFETY

INSTRUCTIONS

8 INSTALLATION

PROCESS

9 OUTDOOR UNITS IN-

FORMATION

10 ENVIRONMENT-

FRIENDLY ALTERNATIVE REFRIGERANT R410A

11 SELECT THE BEST

LOCATION

12 INSTALLATION SPACE

16 Collective / Continuous Installation for

roof top use

18 LIFTING METHOD 19 INSTALLATION

19 The location of the Anchor bolts 20 Foundation for Installation 21 Preparation of Piping

Plumbing materials and storage methods

26 REFRIGERANT PIPING

INSTALLATION

26 Precautions on Pipe connection / Valve

operation

27 PIPE CONNECTIONS

BETWEEN INDOOR AND OUTDOOR UNIT

27 Preparation Work 28 Pipe Drawing Out

30 Selection of Refrigerant Piping 31 Refrigerant piping system 38 Refrigerant charging 39 Distribution Method 40 Branch pipe Fitting 44 Leak Test and Vacuum drying 46 Vacuum Mode 47 Heat insulation of refrigerant piping

48 ELECTRICAL WIRING

48 Caution 50 Control box and connecting position of

wiring

51 Communication and Power Cables 52 Wiring of main power supply and

equipment capacity

53 Field Wiring 56 Installation of IO Module(optional) 57 Checking the setting of outdoor units 58 Automatic Addressing 61 Group Number setting 62 Cool & Heat selector 63 Static pressure compensation mode 64 Night Low Noise Function 65 Setting the ODU address 66 Snow removal & rapid defrost 67 Target pressure adjusting 68 Self-Diagnosis Function

71 CAUTION FOR

REFRIGERANT LEAK

71 Introduction 71 Checking procedure of limiting

concentration

73 INSTALLATION GUIDE

AT THE SEASIDE

INSTALLATION PROCESS

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INSTALLATION PROCESS

Determination of division work

Preparation of contract drawings

Sleeve and insert work

Installation of indoor unit

Refrigerant piping work

Drain pipe work

Duct work

Heat insulation work

Electrical work

(connection circuits and drive circuits)

Leak test

Vacuum drying

Additional charge of refrigerant

Fit facing panels

Indicate clearly who will be responsible for switch setting.

Make connection clearly between outdoor, indoor, remote controller and option.

Take account of gradient of drain piping

Check model name to make sure the ﬁtting is made correctly

Special attention to dryness, cleanness and tightness

Adjust to downward gradient

Make sure airﬂow is sufﬁcient

Make sure no gaps are left where the insulating materials are joined

Multiple core cable must not be used. (suitable cable should be selected)

In the ﬁnal check for 24hours at 3.8 MPa(38.7 kgf/cm

The vacuum pump used must have a capacity of reaching at least 5 torr, more than 1 hour

Recharge correctly as calculated in this manual. and record the amount of added refrigerant

Make sure there are no gaps left between the facing materials used on the ceiling

Outdoor unit foundation work

Installation of outdoor unit

) there must be no drop in pressure.

The foundation must be level even

Avoid short circuits and ensure sufﬁcient space is allowed for service

Automatic addressing of indoor unit

Test run adjustment

Transfer to customer with explanation

CAUTION

Refer to automatic addressing ﬂowchart Preheat the crank case with the electrical heater for more than 6 hours.

Run each indoor unit in turn to make sure the pipe work has been ﬁtted correctly

Explain the use of the system as clearly as possible to your customer and make sure all relevant documentation is in order

• The above list indicates the order in which the individual work operations are normally carried out but this order may be varied where local conditions warrants such change.

• The thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8MPa.

• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state.(If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.)

OUTDOOR UNITS INFORMATION

CAUTION

• Ratio of the connectable Indoor Units to the Outdoor: Within 50 ~ 160%

• Ratio of running Indoor Units to the Outdoor: Within 10 ~ 100%

• A combination operation over 100% cause to reduce each indoor unit capacity.

Power Supply : 3 Ø, 220-240 V3, 50 Hz

3 Ø, 220 V3, 60 Hz

System(HP) 8 10 12

Model A(C)RUN080BSS0 A(C)RUN100BSS0 A(C)RUN120BSS0

Refrigerant Precharged Amount

Net weight

Dimensions (WxHxD)

Piping Connections

Liquid Pipes mm(inch) Ø9.52(3/8) Ø9.52(3/8) Ø12.7(1/2)

Gas Pipes mm(inch) Ø19.05(3/4) Ø22.2(7/8) Ø28.58(11/8)

kg 3.5 4.5 6

lbs 7.7 9.9 13.2

kg 115 144 157

lbs 254 317 346

mm 950 x 1,380 x330 1,090 x 1,625 x 380 1,090 x 1,625 x 380

inch 37.4 x 54.3 x 13.0 42.9 x 64.0 x 15.0 42.9 x 64.0 x 15.0

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ENVIRONMENT-FRIENDLY ALTERNATIVE REFRIGERANT R410A

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ENVIRONMENT-FRIENDLY ALTERNATIVE REFRIGERANT R410A

The refrigerant R410A has the property of higher operating pressure in comparison with R22. Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and this characteristic should be also considered during the installation. R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone depletion potential (ODP) of R410A is 0. These days the developed countries have approved it as the environment-friendly refrigerant and encouraged to use it widely to prevent environment pollution.

CAUTION

• The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8MPa

• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.

• Do not place the refrigerant container under the direct rays of the sun to prevent it from exploding.

• For high-pressure refrigerant, any unapproved pipe must not be used.

• Do not heat pipes more than necessary to prevent them from softening.

• Be careful not to install wrongly to minimize economic loss because it is expensive in comparison with R22.

SELECT THE BEST LOCATION

Air inlet grille

700

SELECT THE BEST LOCATION

1 Select space for installing outdoor unit, which will meet the following conditions:

• No direct thermal radiation from other heat sources

• No possibility of annoying neighbors by noise from unit

• No exposition to strong wind

• With strength which bears weight of unit

• Note that drain flows out of unit when heating

• With space for air passage and service work shown next

• Because of the possibility of fire, do not install unit to the space where generation, inflow, stagnation, and leakage of combustible gas is expected.

• Avoid unit installation in a place where acidic solution and spray (sulfur) are often used.

• Do not use unit under any special environment where oil, steam and sulfuric gas exist.

• It is recommended to fence round the outdoor unit in order to prevent any person or animal from accessing the outdoor unit.

•

If installation site is area of heavy snowfall, then the following directions should be observed.

- Make the foundation as high as possible.

- Fit a snow protection hood.

2 Select installation location considering following conditions to avoid bad condition when addi-

tionally performing defrost operation.

• Install the outdoor unit at a place well ventilated and having a lot of sunshine in case of installing the product at a place with a high humidity in winter (near beach, coast, lake, etc). (Ex) Rooftop where sunshine always shines.

• Performance of heating will be reduced and preheat time of the indoor unit may be lengthened in case of installing the outdoor unit in winter at following location:

- Shade position with a narrow space

- Location with much moisture in neighboring floor.

- Location with much humidity around.

- Location where ventilation is good. It is recommended to install the outdoor unit at a place with a lot of sunshine as possible as.

- Location where water gathers since the floor is not even.

When installing the outdoor unit in a place that is constantly exposed to a strong wind like a coast or on a high story of a building, secure a normal fan operation by using a duct or a wind shield.

• Install the unit so that its discharge port faces to the wall of the building. Keep a distance 500mm or more between the unit and the wall surface.

• Supposing the wind direction during the operation season of the air conditioner, install the unit so that the discharge port is set at right angle to the wind direction.

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Turn the air outlet side toward the building's wall, fence or windbreak screen.

[Unit : mm]

WARNING

Fix the outdoor unit firmly with anchor bolt or it may fall and hurt people. (refer to ‘Foundation for installation’)

INSTALLATION SPACE

500 or less

1,000 or

100 or

500 or less

1,000 or

150 or

100 or

200 or

1,000 or

500 or less

1,000 or

100 or

1,000 or

200 or

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INSTALLATION SPACE

• The following values are the least space for installation. If any service area is needed for service according to field circumstance, obtain enough service space.

• The unit of values is mm.

In case of obstacles on the suction side

1. Stand alone installation

2. Collective installation

[Unit:mm]

a 100 or more 200 or more b 100 or more 300 or more c 300 or more 350 or more

8HP 10Hp/12HP

In case of obstacles on the discharge side

500 or less

1,000 or

1,000 or more

100 or

500 or less

1,000 or more

100 or

1. Stand alone installation

2. Collective installation

INSTALLATION SPACE

[Unit:mm]

ENGLISH

8HP 10Hp/12HP

a 500 or more 700 or more

INSTALLATION SPACE

350 or

500 or less

1,000 or

350 or

1,000 or

350 or

1,000 or

100 or more

500 or less

1,000 or

350 or

1,250 or more

100 or more

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In case of obstacles on the suction and the discharge side

Obstacle height of discharge side is higher than the unit

1. Stand alone installation

L > H L > H

[Unit:mm]

2. Collective installation

L > H L > H

a 500 or more 700 or more

8HP 10Hp/12HP

Obstacle height of discharge side is lower than the unit

350 or

1,500 or

100 or more

500 or less

1,000 or

350 or

1,500 or

100 or more

350 or

1,000 or

500 or less

1,000 or

350 or

1,000 or

1. Stand alone installation

L ≤ HL ≤ H

2. Collective installation

L ≤ HL ≤ H

INSTALLATION SPACE

[Unit:mm]

ENGLISH

INSTALLATION SPACE

350 or

2,000 or

600 or

1,000 or

350 or

3,000 or

600 or

1,500 or

100 or

ENGLISH

Collective / Continuous Installation for roof top use

Space required for collective installation and continuous installation: When installing several units, leave space between each block as shown below considering passage for air and people.

1. One row of stand alone installation

[Unit:mm]

2. Rows of collective installation (2 or more)

• L should be smaller than H

L ≤ H

INSTALLATION SPACE

Seasonal wind and cautions in winter

• Sufficient measures are required in a snow area or severe cold area in winter so that product can be operated well.

• Get ready for seasonal wind or snow in winter even in other areas.

• Install a suction and discharge duct not to let in snow or rain.

• Install the outdoor unit not to come in contact with snow directly. If snow piles up and freezes on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the hood to the system.

• Install the outdoor unit at the higher installation console by 50cm than the average snowfall (annual average snowfall) if it is installed at the area with much snowfall.

• Where snow accumulated on the upper part of the Outdoor Unit by more than 10cm, always remove snow for operation.

- The height of H frame must be more than 2 times the snowfall and its width shall not exceed the width of the product. (If width of the frame is wider than that of the product, snow may accumulate)

- Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind.

ENGLISH

LIFTING METHOD

ENGLISH

LIFTING METHOD

• When carrying the suspended, unit pass the ropes between legs of base panel under the unit.

• Always lift the unit with ropes attached at four points so that impact is not applied to the unit.

• Attach the ropes to the unit at an angle of 40° or less.

• Use only accessories and parts which are of the designated specification when installing.

Air outlet grille Intake hole

Always hold the unit by the corners, as holding it by the side intake holes on the casing may cause them to deform.

CAUTION

Be very careful while carrying the product.

• Do not have only one person carry product if it is more than 20 kg.

• PP bands are used to pack some products. Do not use them as a mean for transportation because they are dangerous.

• Do not touch heat exchanger fins with your bare hands. Otherwise you may get a cut in your hands.

• Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise plastic packaging bag may suffocate children to death.

• When carrying in Outdoor Unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make Outdoor Unit unstable, resulting in a fall.

• Use 2 belts of at least 8 m long.

• Place extra cloth or boards in the locations where the casing comes in contact with the sling to prevent damage.

• Hoist the unit making sure it is being lifted at its center of gravity.

Corner

Handle

40° or less

Sub line

WARNING

INSTALLATION

At least 100mm

At least 100m

At least 100mm

Center of the Unit

For outdoor units should not be supported only by the corner supports.

Center of the Unit

INSTALLATION

• Install at places where it can endure the weight and vibration/noise of the outdoor unit.

• The outdoor unit supports at the bottom shall have width of at least 100mm under the Unit’s legs before being fixed.

• The outdoor unit supports should have minimum height of 200mm.

• Anchor bolts must be inserted at least 75mm.

ENGLISH

The location of the Anchor bolts

[Unit : mm]

a 920 1,090 b 618 700 c 330 380 d 360 401

8HP 10Hp/12HP

At least 200mm

Unit : mm

200

100

INSTALLATION

ENGLISH

Foundation for Installation

• Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust.

• Use the H-beam support as a base support

• Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part depending on installation status. Thus, use anti-vibration materials (cushion pad) fully (The base pad shall be more than 200mm).

Ⓐ The corner part must be fixed firmly. Otherwise,

the support for the installation may be bent.

ground support for the vibration protection in wide area.

Ⓓ Space for pipes and wiring (Pipes and wirings for

bottom side)

Ⓔ H-beam support Ⓕ Concrete support

WARNING

• Install where it can sufficiently support the weight of the outdoor unit. If the support strength is not enough, the outdoor unit may drop and hurt people.

• Install where the outdoor unit may not fall in strong wind or earthquake. If there is a fault in the supporting conditions, the outdoor unit may fall and hurt people.

• Please take extra cautions on the supporting strength of the ground, water outlet treatment(treatment of the water flowing out of the outdoor unit in operation), and the passages of the pipe and wiring, when making the ground support.

• Do not use tube or pipe for water outlet in the Base pan. Use drainage instead for water outlet. The tube or pipe may freeze and the water may not be drained.

CAUTION

• Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit Base Pan before fixing the bolt. It may cause the unstable state of the outdoor settlement, and may cause freezing of the heat exchanger resulting in abnormal operations.

• Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit before welding. Not removing Pallet(Wood Support) causes hazard of fire during welding.

Pallet(Wood Support)

- Remove before Installation

INSTALLATION

Copper

tube

90°

Slanted Uneven Rough

Pipe

Reamer

Point down

Bar

Copper pipe

Clamp handle

Red arrow mark

Cone

Yoke

Handle

Bar

"A"

Inclined

Inside is shining without scratches.

Smooth all round

Even length

all round

Surface

damaged

Cracked Uneven

thickness

= Improper ﬂaring =

Preparation of Piping

Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.

Cut the pipes and the cable

- Use the accessory piping kit or the pipes purchased locally.

- Measure the distance between the indoor and the outdoor unit.

- Cut the pipes a little longer than measured distance.

- Cut the cable 1.5m longer than the pipe length.

Burrs removal

- Completely remove all burrs from the cut cross section of pipe/tube.

- Put the end of the copper tube/pipe to downward direction as you remove burrs in order to avoid to let burrs drop in the tubing.

Flaring work

- Carry out flaring work using flaring tool as shown below.

ENGLISH

<16.0(54,600) 5/8" 3/8" 0.8~1.0 0.5~0.8 <22.4(76,400) 3/4" 3/8" 1.0~1.3 0.5~0.8

Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.

Check

- Compare the flared work with figure below.

- If flare is noted to be defective, cut off the flared section and do flaring work again.

Indoor unit [kW(Btu/h]

Pipe " A "

Gas Liquid Gas Liquid

<5.6(19,100) 1/2" 1/4" 0.5~0.8 0~0.5

Union

INSTALLATION

ENGLISH

Flare shape and ﬂare nut tightening torque

Precautions when connecting pipes

- See the following table for flare part machining dimensions.

- When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and

turn them three or four times at first. (Use ester oil or ether oil.) See the following table for tightening torque.(Applying too much torque may cause the flares to crack.)

- After all the piping has been connected, use nitrogen to perform a gas leak check.

pipe size tightening torque(N·m) A(mm) flare shape

Ø9.52 38±4 12.8-13.2

Ø12.7 55±6 16.2-16.6

Ø15.88 75±7 19.3-19.7

CAUTION

• Always use a charge hose for service port connection.

• After tightening the cap, check that no refrigerant leaks are present.

• When loosening a flare nut, always use two wrenches in combination, When connecting the piping, always use a spanner and torque wrench in combination to tighten the flare nut.

• When connecting a flare nut, coat the flare(inner and outer faces) with oil for R410A(PVE) and hand tighten the nut 3 to 4 turns as the initial tightening.

R=0.4~0.8

Opening shutoff valve

1 Remove the cap and turn the valve counter clockwise with the hexagon wrench.

2 Turn it until the shaft stops.

Do not apply excessive force to the shutoff valve. Doing so may break the valve body, as the valve is not a backseat type. Always use the special tool.

3 Make sure to tighten the cap securely.

INSTALLATION

Closing shutoff valve

1 Remove the cap and turn the valve clockwise with the hexagon wrench.

2 Securely tighten the valve until the shaft contacts the main body seal.

3 Make sure to tighten the cap securely.

- For the tightening torque, refer to the table on the below.

Tightening torque

Shutoff

valve size

Ø6.35 Ø9.52 38±4 Ø12.7 9±0.9

Ø15.88 15±1.5

Ø22.2 Ø25.4

Shaft(valve body) Cap(Valve lid) Service port Flare nut

6±0.6

30±3

Hexagonal

wrench 4mm

Hexagonal

wrench 6mm

Hexagonal

wrench 10mm

Tightening torque N·m(Turn clockwise to close)

29.4±2.9

12.7±2

53.9±5.8

Gas line piping attached to unit

16±2

55±6

75±7

- 25±3

Insulation of shutoff valve

1 Use the heat insulation material for the refrigerant piping which has an excellent heat-resis-

tance (over 120°C).

2 Precautions in high humidity circumstance:

This air conditioner has been tested according to the "ISO Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 23°C), water drops are liable to fall. In this case, add heat insulation material according to the following procedure:

- Heat insulation material to be prepared... EPDM (Ethylene Propylene Diene Methylene)-over 120°C the heat-resistance temperature.

- Add the insulation over 10mm thickness at high humidity environment.

ENGLISH

Indoor unit

Fastening band (accessory)

Refrigerant piping

Thermal insulator (accessory)

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