LG ARUN072BTE4 INSTALLATION MANUAL

P/NO : MFL68460404

INSTALLATION MANUAL

AIR CONDITIONER

Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.

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ENGLISH

FRANÇAIS

ESPAÑOL

• Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.

• Block sunlight with blinds or curtains while you are operating the air conditioner.

• Keep doors or windows closed tightly while you are operating the air conditioner.

• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.

• Speed up the fan to cool or warm indoor air quickly, in a short period of time.

• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.

• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.

For your records

Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:

Model number :

Serial number :

You can find them on a label on the side of each unit.

Dealer’s name :

Date of purchase :

Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below:

TIPS FOR SAVING ENERGY

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TIPS FOR SAVING ENERGY

IMPORTANT SAFETY INSTRUCTIONS

ENGLISH

IMPORTANT SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.

Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product

WARNING

It can result in serious injury or death when the directions are ignored

CAUTION

It can result in minor injury or product damage when the directions are ignored

WARNING

• Installation or repairs made by unqualified persons can result in hazards to you and others. Installation of all field wiring and components MUST conform with local building codes or, in the absence of local codes, with the National Electrical Code 70 and the National Building Construction and Safety Code or Canadian Electrical code and National Building Code of Canada.

• The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.

• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.

Installation

• Have all electric work done by a licensed electrician according to "Electric Facility Engineering Standard" and "Interior Wire Regulations" and the instructions given in this manual and always use a special circuit.

- If the power source capacity is inadequate or electric work is performed improperly, electric shock

or fire may result.

• Ask the dealer or an authorized technician to install the air conditioner.

- Improper installation by the user may result in water leakage, electric shock, or fire.

• Always ground the product.

- There is risk of fire or electric shock.

• Always intstall a dedicated circuit and breaker.

- Improper wiring or installation may cause fire or electric shock.

• For re-installation of the installed product, always contact a dealer or an Authorized Service Center.

- There is risk of fire, electric shock, explosion, or injury.

• Do not install, remove, or re-install the unit by yourself (customer).

- There is risk of fire, electric shock, explosion, or injury.

• Do not store or use flammable gas or combustibles near the air conditioner.

- There is risk of fire or failure of product.

• Use the correctly rated breaker or fuse.

- There is risk of fire or electric shock.

• Prepare for strong wind or earthquake and install the unit at the specified place.

- Improper installation may cause the unit to topple and result in injury.

• Do not install the product on a defective installation stand.

- It may cause injury, accident, or damage to the product.

• Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.

- There is the risk of death, injury, fire or explosion.

• When installing and moving the air conditioner to another site, do not charge it with a different refrigerant from the refrigerant specified on the unit.

- If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may mal-

function and the unit may be damaged.

• Do not reconstruct to change the settings of the protection devices.

- If the pressure switch, thermal switch, or other protection device is shorted and operated forcibly,

or parts other than those specified by LGE are used, fire or explosion may result.

• Ventilate before operating air conditioner when gas leaked out.

- It may cause explosion, fire, and burn.

• Securely install the cover of control box and the panel.

- If the cover and panel are not installed securely, dust or water may enter the outdoor unit and fire

or electric shock may result.

• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit when the refrigerant leaks.

- Consult the dealer regarding the appropriate measures to prevent the safety limit from being ex-

ceeded. Should the refrigerant leak and cause the safety limit to be exceeded, harzards due to lack of oxygen in the room could result.

Operation

• Do not damage or use an unspecified power cord.

- There is risk of fire, electric shock, explosion, or injury.

• Use a dedicated outlet for this appliance.

- There is risk of fire or electrical shock.

• Be cautious that water could not enter the product.

- There is risk of fire, electric shock, or product damage.

• Do not touch the power switch with wet hands.

- There is risk of fire, electric shock, explosion, or injury.

• When the product is soaked (flooded or submerged), contact an Authorized Service Center.

- There is risk of fire or electric shock.

• Be cautious not to touch the sharp edges when installing.

- It may cause injury.

• Take care to ensure that nobody could step on or fall onto the outdoor unit.

- This could result in personal injury and product damage.

• Do not open the inlet grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so

equipped.)

- There is risk of physical injury, electric shock, or product failure.

IMPORTANT SAFETY INSTRUCTIONS

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IMPORTANT SAFETY INSTRUCTIONS

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CAUTION

Installation

• Always check for gas (refrigerant) leakage after installation or repair of product.

- Low refrigerant levels may cause failure of

product.

• Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.

- It may cause a problem for your neighbors.

• Keep level even when installing the product.

- To avoid vibration or water leakage.

• Do not install the unit where combustible gas may leak.

- If the gas leaks and accumulates around the unit, an explosion may result.

• Use power cables of sufficient current carrying capacity and rating.

- Cables that are too small may leak, generate heat, and cause a fire.

• Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system.

- There is risk of damage or loss of property.

• Keep the unit away from children. The heat exchanger is very sharp.

- It can cause the injury, such as cutting the finger. Also the damaged fin may result in degradation of capacity.

• When installting the unit in a hospital, communication station, or similar place, provide sufficient protection against noise.

The inverter equipment, private power generator, high-frequency medical equipment, or radio communication equipment may cause the air conditioner to operate erroneously, or fail to operate. On the other hand, the air conditioner may affect such equipment by creating noise that disturbs medical treatment or image broadcasting.

• Do not install the product where it is exposed to sea wind (salt spray) directly.

- It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could

cause product malfunction or inefficient operation.

Operation

• Do not use the air conditioner in special environments.

Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of the air conditioner or damage its parts.

• Do not block the inlet or outlet.

- It may cause failure of appliance or accident.

• Make the connections securely so that the outside force of the cable may not be applied to the terminals.

- Inadequate connection and fastening may generate heat and cause a fire.

• Be sure the installation area does not deteriorate with age.

- If the base collapses, the air conditioner could fall with it, causing property damage, product failure, or per-

sonal injury.

•

Install and insulate the drain hose to ensure that water is drained away properly based on the installation manual.

- A bad connection may cause water leakage.

• Be very careful about product transportation.

- Only one person should not carry the product if it weighs more than 20kg(44lbs).

Some products use PP bands for packaging. Do not use any PP bands for a means of transportation. It is dangerous.

- Do not touch the heat exchanger fins. Doing so may cut your fingers.

- When transporting the outdoor unit, suspending it at the specified positions on the unit base. Also support the

outdoor unit at four points so that it cannot slip sideways.

IMPORTANT SAFETY INSTRUCTIONS

ENGLISH

• Safely dispose of the packing materials.

Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries.

Tear apart and throw away plastic packaging bags so that children may not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.

• Turn on the power at least 6 hours before starting operation.

- Starting operation immediately after turning on the main power switch can result in severe damage to internal parts. Keep the power switch turned on during the operational season.

• Do not touch any of the refrigerant piping during and after operation.

- It can cause a burn or frostbite.

• Do not operate the air conditioner with the panels or guards removed.

- Rotating, hot, or high-voltage parts can cause injuries.

• Do not directly turn off the main power switch after stopping operation.

- Wait at least 5 minutes before turning off the main power switch. Otherwise it may result in water leakage or other problems.

•

Auto-addressing should be done in condition of connecting the power of all indoor and outdoour units. Auto-addressing should also be done in case of changing the indoor unit PCB.

• Use a firm stool or ladder when cleaning or maintaining the air conditioner.

- Be careful and avoid personal injury.

• Do not insert hands or other objects through the air inlet or outlet while the air conditioner is plugged in.

- There are sharp and moving parts that could cause personal injury.

2 TIPS FOR SAVING

ENERGY

3 IMPORTANT SAFETY

INSTRUCTIONS

8 INSTALLATION

PROCESS

9 OUTDOOR UNITS

INFORMATION

17 ALTERNATIVE REFRIG-

ERANT R410A

18 SELECT THE BEST

LOCATION

19 INSTALLATION SPACE

19 Individual Installation

21 LIFTING METHOD 22 INSTALLATION

22 The location of the Anchor bolts 23 Foundation for Installation 24 Preparation of Piping 27

Plumbing materials and storage methods

29 REFRIGERANT PIPING

INSTALLATION

29 Precautions on Pipe connection / Valve

operation

30 PIPE CONNECTIONS

BETWEEN INDOOR AND OUTDOOR UNIT

30 Preparation Work 31 Pipe Drawing Out during Single / Series

connection

33 Refrigerant piping system

46 Refrigerant charging 47 Distribution Method 48 Branch pipe Fitting 52 Leak Test and Vacuum drying 54 Vacuum Mode 55 Thermal insulation of refrigerant piping

56 ELECTRICAL WIRING

56 Caution 58 Control box and connecting position of

wiring

59 Communication and Power Cables 60 Wiring of main power supply and

equipment capacity

61 Field Wiring(3Ø, 208/230V) 67 Field Wiring(3Ø, 460V) 76 Checking the setting of outdoor units 77 Automatic Addressing 80 Group Number setting 81 Cool & Heat selector 82 Static pressure compensation mode 83 Night Low Noise Function 84 Overall defrost mode 85 Setting the ODU address 86 Snow removal & rapid defrost 87 Target pressure adjusting 88 Self-Diagnosis Function

91 CAUTION FOR

REFRIGERANT LEAK

91 Introduction 91 Checking procedure of limiting

concentration

93 INSTALLATION GUIDE

AT THE SEASIDE

94 OUTDOOR UNIT (ODU)

INSTALLATION DETAILS FOR (3) FOAM SCREW PROTECTOR PADS

TABLE OF CONTENTS

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INSTALLATION PROCESS

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CAUTION

• The above list indicates the order in which the individual work operations are normally carried out but this order may be varied where local conditions warrants such change.

• The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8Mpa(551.1psi).

• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state.(If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.)

INSTALLATION PROCESS

Determination of division work

Preparation of contract drawings

Sleeve and insert work

Installation of indoor unit

Refrigerant piping work

Drain pipe work

Duct work

Heat insulation work

Electrical work

(connection circuits and drive circuits)

Airtight test

Vacuum drying

Additional charge of refrigerant

Fit facing panels

Indicate clearly who will be responsible for switch setting.

Make connection clearly between outdoor, indoor, remote controller and option.

Take account of gradient of drain piping

Check model name to make sure the ﬁtting is made correctly

Special attention to dryness, cleanness and tightness

Adjust to downward gradient

Make sure airﬂow is sufﬁcient

Make sure no gaps are left where the insulating materials are joined

Multiple core cable must not be used. (suitable cable should be selected)

In the ﬁnal check for 24hours at 3.8 MPa(38.7 kgf/cm

The vacuum pump used must have a capacity of reaching at least 5 torr, more than 1 hour

Recharge correctly as calculated in this manual. and record the amount of added refrigerant

Make sure there are no gaps left between the facing materials used on the ceiling

Outdoor unit foundation work

Installation of outdoor unit

) there must be no drop in pressure.

The foundation must be level even

Avoid short circuits and ensure sufﬁcient space is allowed for service

Automatic addressing of indoor unit

Test run adjustment

Transfer to customer with explanation

Refer to automatic addressing ﬂowchart Preheat the crank case with the electrical heater for more than 6 hours.

Run each indoor unit in turn to make sure the pipe work has been ﬁtted correctly

Explain the use of the system as clearly as possible to your customer and make sure all relevant documentation is in order

OUTDOOR UNITS INFORMATION

ENGLISH

CAUTION

Notes : * We can guarantee the operation only within 130% Combination.

If you want to connect more than 130% combination, please contact us and discuss the requirement like below.

• If the operation of indoor unit is more than 130%, the airflow is operated as low in the all indoor units.

• The number of ( ) means the number of Max. connectable indoor units, when the connected capacity of indoor units is in the table above.

Combination Ration

Outdoor Number Connection Capacity

Single outdoor units 130%

Double outdoor units 130%

Triple outdoor units 130%

OUTDOOR UNITS INFORMATION

Chassis

UX3 UX3

14 18

Ton

12 14

Model Name

Combination Unit

ARUN144BTE4 ARUN168BTE4

Independent Unit

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

23 29

Net Weight

(285 × 1) (285 × 1)

lbs

(628 × 1) (628 × 1)

Pipe Connections

Liquid Pipes mm(inch)

12.7(1/2) 15.88(5/8)

Low Pressure Gas Pipes

mm(inch)

28.58(1 1/8) 28.58(1 1/8)

Chassis

UX2 UX3 UX3

8 10 12

Ton

6 8 10

Model Name

Combination Unit

ARUN072BTE4 ARUN096BTE4 ARUN121BTE4

Independent Unit

Refrigerant

Refrigerant name

R410A R410A R410A

Control

EEV EEV EEV

Number of maximum connectable indoor units

13 16 20

Net Weight

(195 × 1) (245 × 1) (245 × 1)

lbs

(430 × 1) (540 × 1) (540 × 1)

Pipe Connections

Liquid Pipes mm(inch)

9.52(3/8) 9.52(3/8) 12.7(1/2)

Low Pressure Gas Pipes

mm(inch)

19.05(3/4) 22.2(7/8) 28.58(1 1/8)

Model Name : ARUN***BTE4

Power Supply Outdoor Unit (3Ø, 208/230V, 60Hz)

OUTDOOR UNITS INFORMATION

ENGLISH

Chassis

UX3+UX3 UX3+UX3

24 26

Ton

20 22

Model Name

Combination Unit

ARUN240BTE4 ARUN264BTE4

Independent Unit

ARUN144BTE4 ARUN144BTE4 ARUN096BTE4 ARUN121BTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

39 42

Net Weight

(245 × 1) + (285 × 1) (245 × 1) + (285 × 1)

lbs

(540 × 1) + (628 × 1) (540 × 1) + (628 × 1)

Pipe Connections

Liquid Pipes mm(inch)

15.88(5/8) 19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

34.9(1 3/8) 34.9(1 3/8)

Chassis

UX2+UX3 UX2+UX3

20 22

Ton

16 18

Model Name

Combination Unit

ARUN192BTE4 ARUN216BTE4

Independent Unit

ARUN121BTE4 ARUN144BTE4 ARUN072BTE4 ARUN072BTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

32 35

Net Weight

(195 × 1) + (245 × 1) (195 × 1) + (285 × 1)

lbs

(430 × 1) + (540 × 1) (430 × 1) + (628 × 1)

Pipe Connections

Liquid Pipes mm(inch)

15.88(5/8) 15.88(5/8)

Low Pressure Gas Pipes

mm(inch)

28.58(1 1/8) 28.58(1 1/8)

Chassis

UX3+UX3 UX2+UX3+UX3

28 32

Ton

24 26

Model Name

Combination Unit

ARUN288BTE4 ARUN312BTE4

Independent Unit

ARUN144BTE4 ARUN144BTE4 ARUN144BTE4 ARUN096BTE4

ARUN072BTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

45 52

Net Weight

(285 × 2)

(195 × 1) + (245 × 1) + (285 × 1)

lbs

(628 × 2)

(430 × 1) + (540 × 1) + (628 × 1)

Pipe Connections

Liquid Pipes mm(inch)

19.05(3/4) 19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

34.9(1 3/8) 34.9(1 3/8)

OUTDOOR UNITS INFORMATION

ENGLISH

Chassis

UX3+UX3

UX3+UX3+UX3

Ton

Model Name

Combination Unit

ARUN313BTE4

ARUN336BTE4

Independent Unit

ARUN168BTE4

ARUN144BTE4

ARUN096BTE4 ARUN096BTE4

Refrigerant

Refrigerant name

R410A

Control

EEV

Number of maximum connectable indoor units

Net Weight

(285 × 2)

(245 × 2) + (285 × 1)

lbs

(628 × 2)

(540 × 2) + (628 × 1)

Pipe Connections

Liquid Pipes mm(inch)

19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

34.9(1 3/8)

Chassis

UX3 UX3+UX3+UX3

14 38

Ton

12 32

Model Name

Combination Unit

ARUN145BTE4 ARUN384BTE4

Independent Unit

Combination only (Not for 1Unit)

ARUN096BTE4 ARUN145BTE4 ARUN145BTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

23 61

Net Weight

(305 × 1) (245 x 1) + (305 x 2)

lbs

(672 × 1) (540 x 1) + (672 x 2)

Pipe Connections

Liquid Pipes mm(inch)

15.88(5/8) 19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

28.58(1 1/8) 41.3(1 5/8)

Chassis

UX3+UX3

UX3+UX3+UX3

Ton

Model Name

Combination Unit

ARUN337BTE4

ARUN360BTE4

Independent Unit

ARUN168BTE4

ARUN144BTE4

ARUN168BTE4

ARUN121BTE4 ARUN096BTE4

Refrigerant

Refrigerant name

R410A

Control

EEV

Number of maximum connectable indoor units

Net Weight

(285 × 2)

(245 × 2) + (285 × 1)

lbs

(628 × 2)

(540 × 2) + (628 × 1)

Pipe Connections

Liquid Pipes mm(inch)

19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

34.9(1 3/8)

41.3(1 5/8)

OUTDOOR UNITS INFORMATION

ENGLISH

Chassis

UX3+UX3+UX3 UX3+UX3+UX3

40 42

Ton

34 36

Model Name

Combination Unit

ARUN408BTE4 ARUN432BTE4

Independent Unit

ARUN121BTE4 ARUN145BTE4 ARUN145BTE4 ARUN145BTE4 ARUN145BTE4 ARUN145BTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

64 64

Net Weight

(245 x 1) + (305 x 2) (305 x 3)

lbs

(540 x 1) + (672 x 2) (672 x 3)

Pipe Connections

Liquid Pipes mm(inch)

19.05(3/4) 19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

41.3(1 5/8) 41.3(1 5/8)

Chassis

UX3 UX3+UX3+UX3

18 46

Ton

14 38

Model Name

Combination Unit

ARUN169BTE4 ARUN456BTE4

Independent Unit

Combination only (Not for 1Unit)

ARUN169BTE4 ARUN145BTE4 ARUN145BTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

29 64

Net Weight

(305 x 1) (305 x 3)

lbs

(672 x 1) (672 x 3)

Pipe Connections

Liquid Pipes mm(inch)

15.88(5/8) 19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

28.58(1 1/8) 41.3(1 5/8)

Chassis

UX3+UX3+UX3 UX3+UX3+UX3

48 50

Ton

40 42

Model Name

Combination Unit

ARUN480BTE4 ARUN504BTE4

Independent Unit

ARUN169BTE4 ARUN169BTE4 ARUN169BTE4 ARUN169BTE4 ARUN145BTE4 ARUN169BTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

64 64

Net Weight

(305 x 3) (305 x 3)

lbs

(672 x 3) (672 x 3)

Pipe Connections

Liquid Pipes mm(inch)

19.05(3/4) 19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

41.3(1 5/8) 41.3(1 5/8)

OUTDOOR UNITS INFORMATION

ENGLISH

Model Name : ARUN***DTE4

Power Supply Outdoor Unit (3Ø, 460V, 60Hz)

Chassis

UX3 UX3

14 18

Ton

12 14

Model Name

Combination Unit

ARUN144DTE4 ARUN168DTE4

Independent Unit

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

23 29

Net Weight

(285 × 1) (285 × 1)

lbs

(628 × 1) (628 × 1)

Pipe Connections

Liquid Pipes mm(inch)

12.7(1/2) 15.88(5/8)

Low Pressure Gas Pipes

mm(inch)

28.58(1 1/8) 28.58(1 1/8)

Chassis

UX2 UX3 UX3

8 10 12

Ton

6 8 10

Model Name

Combination Unit

ARUN072DTE4 ARUN096DTE4 ARUN121DTE4

Independent Unit

Refrigerant

Refrigerant name

R410A R410A R410A

Control

EEV EEV EEV

Number of maximum connectable indoor units

13 16 20

Net Weight

(195 × 1) (245 × 1) (245 × 1)

lbs

(430 × 1) (540 × 1) (540 × 1)

Pipe Connections

Liquid Pipes mm(inch)

9.52(3/8) 9.52(3/8) 12.7(1/2)

Low Pressure Gas Pipes

mm(inch)

19.05(3/4) 22.2(7/8) 28.58(1 1/8)

OUTDOOR UNITS INFORMATION

ENGLISH

Chassis

UX3+UX3 UX3+UX3

24 26

Ton

20 22

Model Name

Combination Unit

ARUN240DTE4 ARUN264DTE4

Independent Unit

ARUN144DTE4 ARUN144DTE4 ARUN096DTE4 ARUN121DTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

39 42

Net Weight

(245 × 1) + (285 × 1) (245 × 1) + (285 × 1)

lbs

(540 × 1) + (628 × 1) (540 × 1) + (628 × 1)

Pipe Connections

Liquid Pipes mm(inch)

15.88(5/8) 19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

34.9(1 3/8) 34.9(1 3/8)

Chassis

UX2+UX3 UX2+UX3

20 22

Ton

16 18

Model Name

Combination Unit

ARUN192DTE4 ARUN216DTE4

Independent Unit

ARUN121DTE4 ARUN144DTE4 ARUN072DTE4 ARUN072DTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

32 35

Net Weight

(195 × 1) + (245 × 1) (195 × 1) + (285 × 1)

lbs

(430 × 1) + (540 × 1) (430 × 1) + (628 × 1)

Pipe Connections

Liquid Pipes mm(inch)

15.88(5/8) 15.88(5/8)

Low Pressure Gas Pipes

mm(inch)

28.58(1 1/8) 28.58(1 1/8)

Chassis

UX3+UX3 UX2+UX3+UX3

28 32

Ton

24 26

Model Name

Combination Unit

ARUN288DTE4 ARUN312DTE4

Independent Unit

ARUN144DTE4 ARUN144DTE4 ARUN144DTE4 ARUN096DTE4

ARUN072DTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

45 52

Net Weight

(285 × 2)

(195 × 1) + (245 × 1) + (285 × 1)

lbs

(628 × 2)

(430 × 1) + (540 × 1) + (628 × 1)

Pipe Connections

Liquid Pipes mm(inch)

19.05(3/4) 19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

34.9(1 3/8) 34.9(1 3/8)

OUTDOOR UNITS INFORMATION

ENGLISH

Chassis

UX3+UX3

UX3+UX3+UX3

Ton

Model Name

Combination Unit

ARUN313DTE4

ARUN336DTE4

Independent Unit

ARUN168DTE4

ARUN144DTE4

ARUN096DTE4 ARUN096DTE4

Refrigerant

Refrigerant name

R410A

Control

EEV

Number of maximum connectable indoor units

Net Weight

(285 × 2)

(245 × 2) + (285 × 1)

lbs

(628 × 2)

(540 × 2) + (628 × 1)

Pipe Connections

Liquid Pipes mm(inch)

19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

34.9(1 3/8)

Chassis

UX3 UX3+UX3+UX3

14 38

Ton

12 32

Model Name

Combination Unit

ARUN145DTE4 ARUN384DTE4

Independent Unit

Combination only (Not for 1Unit)

ARUN096DTE4 ARUN145DTE4 ARUN145DTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

23 61

Net Weight

(285 × 1) (245 x 1) + (285 x 2)

lbs

(628 × 1) (540 x 1) + (628 x 2)

Pipe Connections

Liquid Pipes mm(inch)

15.88(5/8) 19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

28.58(1 1/8) 41.3(1 5/8)

Chassis

UX3+UX3

UX3+UX3+UX3

Ton

Model Name

Combination Unit

ARUN337DTE4

ARUN360DTE4

Independent Unit

ARUN168DTE4

ARUN144DTE4

ARUN168DTE4

ARUN121DTE4 ARUN096DTE4

Refrigerant

Refrigerant name

R410A

Control

EEV

Number of maximum connectable indoor units

Net Weight

(285 × 2)

(245 × 2) + (285 × 1)

lbs

(628 × 2)

(540 × 2) + (628 × 1)

Pipe Connections

Liquid Pipes mm(inch)

19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

34.9(1 3/8)

41.3(1 5/8)

OUTDOOR UNITS INFORMATION

ENGLISH

Chassis

UX3+UX3+UX3 UX3+UX3+UX3

40 42

Ton

34 36

Model Name

Combination Unit

ARUN408DTE4 ARUN432DTE4

Independent Unit

ARUN121DTE4 ARUN145DTE4 ARUN145DTE4 ARUN145DTE4 ARUN145DTE4 ARUN145DTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

64 64

Net Weight

(245 x 1) + (285 x 2) (285 x 3)

lbs

(540 x 1) + (628 x 2) (628 x 3)

Pipe Connections

Liquid Pipes mm(inch)

19.05(3/4) 19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

41.3(1 5/8) 41.3(1 5/8)

Chassis

UX3 UX3+UX3+UX3

18 46

Ton

14 38

Model Name

Combination Unit

ARUN169DTE4 ARUN456DTE4

Independent Unit

Combination only (Not for 1Unit)

ARUN169DTE4 ARUN145DTE4 ARUN145DTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

29 64

Net Weight

(285 × 1) (285 × 3)

lbs

(628 × 1) (628 × 3)

Pipe Connections

Liquid Pipes mm(inch)

15.88(5/8) 19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

28.58(1 1/8) 41.3(1 5/8)

Chassis

UX3+UX3+UX3 UX3+UX3+UX3

48 50

Ton

40 42

Model Name

Combination Unit

ARUN480DTE4 ARUN504DTE4

Independent Unit

ARUN169DTE4 ARUN169DTE4 ARUN169DTE4 ARUN169DTE4 ARUN145DTE4 ARUN169DTE4

Refrigerant

Refrigerant name

R410A R410A

Control

EEV EEV

Number of maximum connectable indoor units

64 64

Net Weight

(285 × 3) (285 × 3)

lbs

(628 × 3) (628 × 3)

Pipe Connections

Liquid Pipes mm(inch)

19.05(3/4) 19.05(3/4)

Low Pressure Gas Pipes

mm(inch)

41.3(1 5/8) 41.3(1 5/8)

ENVIRONMENT-FRIENDLY ALTERNATIVE REFRIGERANT R410A

ENGLISH

CAUTION

• The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8Mpa(551.1psi).

• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.

• Do not place the refrigerant container under the direct rays of the sun to prevent it from exploding.

• For high-pressure refrigerant, any unapproved pipe must not be used.

• Do not heat pipes more than necessary to prevent them from softening.

• Be careful not to install wrongly to minimize economic loss because it is expensive in comparison with R22.

The refrigerant R410A has the property of higher operating pressure in comparison with R22. Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and this characteristic should be also considered during the installation. R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone depletion potential (ODP) of R410A is 0.

ALTERNATIVE REFRIGERANT R410A

SELECT THE BEST LOCATION

ENGLISH

Select space for installing outdoor unit, which will meet the following conditions:

• No direct thermal radiation from other heat sources

• No possibility of annoying neighbors by noise from unit

• No exposition to strong wind

• With strength which bears weight of unit

• Note that drain flows out of unit when heating

• With space for air passage and service work shown next

• Because of the possibility of fire, do not install unit to the space where generation, inflow, stagnation, and leakage of combustible gas is expected.

• Avoid unit installation in a place where acidic solution and spray (sulfur) are often used.

• Do not use unit under any special environment where oil, steam and sulfuric gas exist.

• It is recommended to fence round the outdoor unit in order to prevent any person or animal from accessing the outdoor unit.

• If installation site is area of heavy snowfall, then the following directions should be observed.

- Make the foundation as high as possible.

- Fit a snow protection hood.

• Select installation location considering following conditions to avoid bad condition when additionally performing defrost operation.

- Install the outdoor unit at a place well ventilated and having a lot of sunshine in case of in-

stalling the product at a place With a high humidity in winter (near beach, coast, lake, etc.) (Ex : Rooftop where there is always sunshine.)

SELECT THE BEST LOCATION

INSTALLATION SPACE

ENGLISH

Individual Installation

During the installation of the unit, consider service, inlet, and outlet and acquire the minimum space as shown in the figures below.

INSTALLATION SPACE

Category

Installation Space

Case 1

(10mm≤Side Space≤49mm)

Case 2

(Side Space≥49mm)

4 sides

are

walls

D Fron t

A≥10(13/32”) B≥300(11-13/16”) C≥10(13/32”) D≥500(19-11/16”)

A≥50(1-31/32”) B≥100(3-15/16”) C≥50(1-31/32”) D≥500(19-11/16”)

A E

Fron t Fron t Fron t

A≥10(13/32”) B≥300(11-13/16”) C≥10(13/32”) D≥500(19-11/16”) E≥20(25/32”)

A≥50(1-31/32”) B≥100(3-15/16”) C≥50(1-31/32”) D≥500(19-11/16”) E≥100(3-15/16”)

A E

Fron t Fron t

A≥10(13/32”) B≥300(11-13/16”) C≥10(13/32”) D≥500(19-11/16”) E≥20(25/32”) F≥600(23-5/8”)

A≥50(1-31/32”) B≥100(3-15/16”) C≥50(1-31/32”) D≥500(19-11/16”) E≥100(3-15/16”) F≥500(19-11/16”)

A E

Fron t Fron t Fron t Fron t

A≥10(13/32”) B≥300(11-13/16”) C≥10(13/32”) D≥300(11-13/16”) E≥20(25/32”) F≥500(19-11/16”)

A≥50(1-31/32”) B≥100(3-15/16”) C≥50(1-31/32”) D≥100(3-15/16”) E≥100(3-15/16”) F≥500(19-11/16”)

A E

Fron t Fron t

A≥10

(13/32”)

B≥500

(19-11/16”)

C≥10

(13/32”)

D≥500

(19-11/16”)

E≥20

(25/32”)

F≥900(35-7/16”)

A≥50

(1-31/32”)

B≥500

(19-11/16”)

C≥50

(1-31/32”)

D≥500

(19-11/16”)

E≥100

(3-15/16”)

F≥600

(23-5/8”)

Only 2

sides

are walls

Fron t

A≥10(13/32”) B≥300(11-13/16”)

Fron t Front Fr ont

A≥200(7-7/8”) B≥300(11-13/16”) E≥400(15-3/4”)

Limitations

on the

height of

the wall

(Refer to 4

side walls)

1500mm(59-1/16”)

500mm

(19-11/16”)

240mm(9-7/16”) or more

50mm(1-15/16”) or more

45° or

•

The height of the wall on the front side must be 1500mm(59-1/16”) or less.

•

The height of the wall on the inlet side must be 500mm(19-11/16”) or less.

• There is no limit to the wall on the side.

• If the height of the walls on the front and the side are higher than the limit, there must be additional space on the front and the side.

- Additional Space on the front side by 1/2 of h1.

- Additional Space on the inlet side by 1/2 of h2

- h1 = A(Actual height) - 1500mm(59-1/16”)

- h2 = B(Actual height) - 500mm(19-11/16”)

INSTALLATION SPACE

ENGLISH

Seasonal wind and cautions in winter

• Sufficient measures are required in a snow area or severe cold area in winter so that product can be operated well.

• Get ready for seasonal wind or snow in winter even in other areas.

• Install a suction and discharge duct not to let in snow or rain.

• Install the outdoor unit not to come in contact with snow directly. If snow piles up and freezes on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the hood to the system.

• Install the outdoor unit at the higher installation console by 50cm(1.64ft) than the average snowfall (annual average snowfall) if it is installed at the area with much snowfall.

• Where snow accumulated on the upper part of the Outdoor Unit by more than 10cm(0.33ft), always remove snow for operation.

- The height of H frame must be more than 2 times the snowfall and its width shall not exceed the width of the product. (If width of the frame is wider than that of the product, snow may accumulate)

- Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind.

LIFTING METHOD

ENGLISH

CAUTION

Be very careful while carrying the product.

• Do not have only one person carry product if it is more than 20 kg(44lbs).

• PP bands are used to pack some products. Do not use them as a mean for transportation because they are dangerous.

• Do not touch heat exchanger fins with your bare hands. Otherwise you may get a cut in your hands.

• Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise plastic packaging bag may suffocate children to death.

• When carrying in Outdoor Unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make Outdoor Unit unstable, resulting in a fall.

• Use 2 belts of at least 8m(26.2ft) long.

• Place extra cloth or boards in the locations where the casing comes in contact with the sling to prevent damage.

• Hoist the unit making sure it is being lifted at its center of gravity.

• When carrying the suspended, unit pass the ropes under the unit and use the two suspension points each at the front and rear.

• Always lift the unit with ropes attached at four points so that impact is not applied to the unit.

• Attach the ropes to the unit at an angle of 40° or less.

Locking points for

transportation ropes

LIFTING METHOD

Forklift Carrying Hole

Forklift Carrying Guide

INSTALLATION

ENGLISH

The location of the Anchor bolts

• Install at places where it can endure the weight and vibration/noise of the outdoor unit.

• The outdoor unit supports at the bottom shall have width of at least 100mm(3-15/16 inch) under the Unit’s legs before being fixed.

• The outdoor unit supports should nave minimum height of 200mm(7-7/8 inch).

• Anchor bolt must be inserted at least 75mm(2-15/16 inch).

Chassis

Outdoor Unit Capacity

A [mm(inch)] B [mm(inch)]

Ton HP UX2 6Ton 8 HP 920(36-7/32) 792(31-3/16) UX3 8~14Ton 10~14,18HP 1240(48-13/16) 1102(42-3/8)

INSTALLATION

For outdoor units should not be supported only by the corner supports.

65(2-9/16)

At least

65(2-9/16)

At least

65(2-9/16)

At least 100mm(3-15/16 inch)

Unit : mm(inch)

Center of the Unit

730(28-3/4)

760(29-29/32)

At least 100mm(3-15/16 inch)

INSTALLATION

ENGLISH

Foundation for Installation

• Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust.

• Use the H-beam support as a base support

• Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part depending on installation status. Thus, use anti-vibration materials (cushion pad) fully (The base pad shall be more than 200mm(7.87inch)).

At least 200mm

(7.87)

Unit : mm(inch)

200(7.87)

75(2.95)

100(3.94)

Ⓐ The corner part must be fixed firmly. Otherwise,

the support for the installation may be bent.

Ⓑ Get and use M10 Anchor bolt. Ⓒ Put Cushion Pad between the outdoor unit and

ground support for the vibration protection in wide area.

Ⓓ Space for pipes and wiring (Pipes and wirings for

bottom side)

Ⓔ H-beam support Ⓕ Concrete support

CAUTION

• Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit Base Pan before fixing the bolt. It may cause the unstable state of the outdoor settlement, and may cause freezing of the heat exchanger resulting in abnormal operations.

• Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit before welding. Not removing Pallet(Wood Support) causes hazard of fire during welding.

WARNING

• Install where it can sufficiently support the weight of the outdoor unit. If the support strength is not enough, the outdoor unit may drop and hurt people.

• Install where the outdoor unit may not fall in strong wind or earthquake. If there is a fault in the supporting conditions, the outdoor unit may fall and hurt people.

• Please take extra cautions on the supporting strength of the ground, water outlet treatment(treatment of the water flowing out of the outdoor unit in operation), and the passages of the pipe and wiring, when making the ground support.

• Do not use tube or pipe for water outlet in the Base pan. Use drainage instead for water outlet. The tube or pipe may freeze and the water may not be drained.

Pallet(Wood Support)

- Remove before Installation

INSTALLATION

ENGLISH

Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.

Cut the pipes and the cable

- Use the accessory piping kit or the pipes purchased locally.

- Measure the distance between the indoor and the outdoor unit.

- Cut the pipes a little longer than measured distance.

- Cut the cable 1.5m(4.92ft) longer than the pipe length.

Burrs removal

- Completely remove all burrs from the cut cross section of pipe/tube.

- Put the end of the copper tube/pipe to downward direction as you remove burrs in order to avoid to let burrs drop in the tubing.

Flaring work

- Carry out flaring work using flaring tool as shown below.

Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.

Check

- Compare the flared work with figure below.

- If flare is noted to be defective, cut off the flared section and do flaring work again.

Copper

tube

Slanted Uneven Rough

Pipe

Reamer

Point down

Inclined

Inside is shining without scratches.

Smooth all round

Even length

all round

Surface

damaged

Cracked Uneven

thickness

= Improper ﬂaring =

Preparation of Piping

Pipe diameter

Inch (mm)

A inch (mm)

Wing nut type Clutch type

Ø1/4 (Ø6.35)

0.04~0.07 (1.1~1.8)

0~0.02 (0~0.5)

Ø3/8 (Ø9.52)

Ø1/2 (Ø12.7)

Ø5/8 (Ø15.88)

Bar

"A"

Copper pipe

INSTALLATION

ENGLISH

Flare shape and ﬂare nut tightening torque

Opening shutoff valve

Precautions when connecting pipes

- See the following table for flare part machining dimensions.

- When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and turn them three or four times at first. (Use ester oil or ether oil.)

See the following table for tightening torque.(Applying too much torque may cause the flares to crack.)

- After all the piping has been connected, use nitrogen to perform a gas leak check.

1 Remove the cap and turn the valve counter clockwise with the hexagon wrench.

2 Turn it until the shaft stops.

Do not apply excessive force to the shutoff valve. Doing so may break the valve body, as the valve is not a backseat type. Always use the special tool.

3 Make sure to tighten the cap securely.

Pipe size [mm(inch)]

Tightening Torque[N.m(lbs.ft)]

A [mm(inch)] flare shape

Ø9.52(3/8) 38±4(28±3.0) 12.8(0.5)~13.2(0.52)

Ø12.7(1/2) 55±6(41±4.4) 16.2(0.64)~16.6(0.65)

Ø15.88(5/8) 75±7(55±5.2) 19.3(0.76)~19.7(0.78)

CAUTION

• Always use a charge hose for service port connection.

• After tightening the cap, check that no refrigerant leaks are present.

• When loosening a flare nut, always use two wrenches in combination, When connecting the piping, always use a spanner and torque wrench in combination to tighten the flare nut.

• When connecting a flare nut, coat the flare(inner and outer faces) with oil for R410A(PVE) and hand tighten the nut 3 to 4 turns as the initial tightening.

Union

R=0.4~0.8

INSTALLATION

ENGLISH

Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over 248°F).

Precautions in high humidity circumstance: This air conditioner has been tested according to the "ISO Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 73.4°F), water drops are liable to fall. In this case, add heat insulation material according to the following procedure:

- Heat insulation material to be prepared... EPDM (Ethylene Propylene Diene Methylene)-over 248°F the heat-resistance temperature.

- Add the insulation over 10mm(0.39 inch) thickness at high humidity environment.

Closing shutoff valve

1 Remove the cap and turn the valve clockwise with the hexagon wrench.

2 Securely tighten the valve until the shaft contacts the main body seal.

3 Make sure to tighten the cap securely.

* For the tightening torque, refer to the table on the below.

Tightening torque

Shut off

valve size

[mm(inch)]

Tightening torque N·m(lbs·ft) (Turn clockwise to close)

Shaft(valve body)

Cap

(Valve lid)

Service

port

Flare nut

Gas line piping attached

to unit

Closed Opened Hexagonal

Ø6.35(1/4)

6.0 ±0.6

(4.4±0.4)

5.0 ±0.5

(3.7±0.4)

4mm

(0.16inch)

17.6±2.0

(13.0±1.5)

12.7±2

(9.4±1.5)

16±2(12±1.5)

Ø9.52(3/8)

38±4(28±3.0)

Ø12.7(1/2)

10.0 ±1.0 (7.4±0.7)

20.0±2.0

(14.8±1.5)

55±6

(41±4.4)

Ø15.88(5/8)

12.0 ±1.2 (8.9±0.9)

5mm

(0.24inch)

25.0±2.5

(18.4±1.8)

75±7

(55±5.1)

Ø19.05(3/4)

14.0 ±1.4

(10.3±1.0)

110±10

(81.1±7.4)

Ø22.2(7/8)

30.0 ±3.0

(22.1±2.2)

8mm

(0.31inch)

25±3.0

(18.5±2.2)

Ø25.4(1.0)

Indoor unit

Fastening band (accessory)

Refrigerant piping

Thermal insulator (accessory)

INSTALLATION

ENGLISH

Plumbing materials and storage methods

Pipe must be able to obtain the specified thickness and should be used with low impurities. Also when handling storage, pipe must be careful to prevent a fracture, deformity and wound. Should not be mixed with contaminations such as dust, moisture.

Refrigerant piping on three principles

Drying Cleanliness Airtight

Should be no moisture inside No dust inside.

There is no refrigerant leak-

age

Items

Moisture

Dust

Leakage

Cause failure

- Significant hydrolysis of refrigerant oil

- Degradation of refrigerant oil

- Poor insulation of the compressor

- Do not cold and warm

- Clogging of EEV, Capillary

- Degradation of refrigerant oil

- Poor insulation of the compressor

- Do not cold and warm

- Clogging of EEV, Capillary

- Gas shortages

- Degradation of refrigerant oil

- Poor insulation of the compressor

- Do not cold and warm

Countermeasure

- No moisture in the pipe

- Until the connection is completed, the plumbing pipe entrance should be strictly controlled.

- Stop plumbing at rainy day.

- Pipe entrance should be taken side or bottom.

- When removal burr after cutting pipe, pipe entrance should be taken down.

- Pipe entrance should be fitted cap when pass through the walls.

- No dust in the pipe.

- Until the connection is completed, the plumbing pipe entrance should be strictly controlled.

- Pipe entrance should be taken side or bottom.

- When removal burr after cutting pipe, pipe entrance should be taken down.

- Pipe entrance should be fitted cap when pass through the walls.

- Airtightness test should be.

- Brazing operations to comply with standards.

- Flare to comply with standards.

- Flange connections to comply with standards.

INSTALLATION

ENGLISH

Nitrogen substitution method

Welding, as when heating without nitrogen substitution a large amount of the oxide film is formed on the internal piping.

The oxide film is a caused by clogging EEV, Capillary, oil hole of accumulator and suction hole of oil pump in compressor.

It prevents normal operation of the compressor. In order to avoid this problem, Welding should be done after replacing air by nitrogen gas. When welding plumbing pipe, the work is required.

1 Always use the nitrogen.(not use oxygen, carbon dioxide, and a Chevron gas):

Please use the following nitrogen pressure 0.02Mpa(2.9psi) Oxygen – Promotes oxidative degradation of refrigerant oil. Because it is flammable, it is strictly prohibited to use Carbon dioxide – Degrade the drying characteristics of gas Chevron Gas – Toxic gas occurs when exposed to direct flame.

2 Always use a pressure reducing valve.

3. Please do not use commercially available antioxidant. The residual material seems to be the oxide scale is observed. In fact, due to the organic acids generated by oxidation of the alcohol contained in the antioxidants, ants nest corrosion occurs. (causes of organic acid  alcohol + copper + water + temperature)

CAUTION

Regulator

Welding Point

Oxide scale

Note) should not block the outlet side. When the internal pressure in pipe is abo ve the atmospheric pressure, pinhole is o ccurred and it is a leakage cause.

Nitrogen gas Pressure 0.02Mpa(2.9psi) less

Taping

(Should not

contain air)

Auxiliary valve

Nitrogen

REFRIGERANT PIPING INSTALLATION

ENGLISH

Precautions on Pipe connection / Valve operation

Pipe connection is done by connecting from the end of the pipe to the branching pipes, and the refrigerant pipe coming out of the outdoor unit is divided at the end to connect to each indoor unit. Flare connection for the indoor unit, and welding connection for the outdoor pipe and the branching parts.

- Use hexagonal wrench to open/close the valve.

CAUTION

Please block the pipe knock outs of the front and side panels after installing the pipes. (Animals or foreign objects may be brought in to damage wires.)

WARNING

• Always careful not to leak the refrigerant during welding.

• The refrigerant generates poisonous gas harmful to human body if combusted.

• Do not perform welding in a closed space.

• Be sure to close the cap of the service port to prevent gas leakage after the work.

REFRIGERANT PIPING INSTALLATION

Service Port

Liquid pipe

Gas pipe

Refrigerant

Charging Port

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

- Pipe connections can be done on the front side or on the side according to the installation environments.

- Be sure to let 0.2kgf/cm

(0.284lbs/in2) Nitrogen flow in the pipe when welding.

- If Nitrogen was not flown during welding, many oxidized membranes may form inside the pipe and disturb the normal operations of valves and condensers.

Nitrogen Direction

Preparation Work

- Use Knock Outs of Base Pan of the outdoor unit for Left/Right or Bottom pipe drawing outs.

CAUTION

• Do not give damage to the pipe/base during the Knock Out work.

• Proceed to pipe work after removing burr after Knock Out work.

• Perform sleeve work to prevent damage to the wire when connecting wires using knock Outs.

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

Regulator

Valve

Nitrogen

Left Side Pipe

Draw Out

Right Side Pipe Draw Out

Front Pipe Draw Out

Refrigerant Pipe

Nitrogen

Nitrogen Direction

Direction

Taping

Removal Area for Liquid/Gas pipe bottom side connections.

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Remove leakage prevention cap

• Remove the leakage prevention cap attached to the outdoor unit service valve before pipe work.

• Proceed the leakage prevention cap removal as follows:

- Verify whether the liquid/gas pipes are locked.

- Extract remaining refrigerant or air inside using the service port.

- Remove the leakage prevention cap

Pipe Drawing Out during Single / Series connection

Method of drawing out pipes on the front side

- Proceed with the pipe work as shown in the below figure for front side pipe drawing out.

Service Port

Liquid pipe

Gas pipe

Leakage Prevention Cap

Refrigerant Charging Port

Pipe Knock Out for Liquid/Gas pipes

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Method of drawing out pipes on the bottom side

- Drawing out common pipe through side panel

Liquid pipe Gas pipe

Remove only liquid/gas pipe Knock out

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Y branch method

1 Outdoor Units Example : 5 Indoor Units connected

Ⓐ : Outdoor Unit Ⓑ : 1st branch (Y branch) Ⓒ : Indoor Units

2 Outdoor Units Example : 5 Indoor Units connected

Ⓐ : Outdoor Unit Ⓑ : 1st branch (Y branch) Ⓒ : Indoor Units Ⓓ : Downward Indoor Unit Ⓔ : Connection branch pipe between Outdoor

units: ARCNN21

Piping length from outdoor branch to outdoor unit ≤ 10m(33ft), equivalent length : max 13m(43ft) (for 14Ton or more)

Additional Application To satisfy below condition to make 40m(131ft) ~ 90m(295ft) of pipe length after first branch.

• Diameter of pipes between first branch and the last branch should be increased by one step, except pipe diameter B,C,D is same as Diameter A Ø1/4(6.35mm)’Ø3/8(9.52mm)’Ø1/2(12.7mm)’Ø5/8(15.88mm)’Ø3/4(19.05mm)’ Ø7/8(22.2mm)’Ø1(25.4)*, Ø1-1/8(28.58mm)’Ø1-1/4(31.8mm)*,Ø1-3/8(34.9mm)’ Ø1-1/2(38.1mm)* ’Ø1-5/8(41.3mm) * : It is not necessary to size up. h If the step up size is not available, you can not select the next higher size available.

•

While calculating whole refrigerant pipe length, pipe B,C,D length should be calculated twice. A+Bx2+Cx2+Dx2+a+b+c+d+e ≤ 1000m(3281ft)

• Length of pipe from each indoor unit to the closest branch (a,b,c,d,e) ≤ 40m(131ft)

• [Length of pipe from outdoor unit to the farthest indoor unit 5 (A+B+C+D+e)]

- [Length of pipe from outdoor unit to the closest indoor unit 1 (A+a)] ≤ 40m(131ft)

Refrigerant piping system

L150m(492ft) (200m(656ft) : Conditional application)

l 40m(131ft) (90m(295ft) : Conditional application)

H 110m(361ft)

40m(131ft)

10m

(33ft)

less

Slave

Master

L150m(492ft) (200m(656ft) : Conditional application)

l 40m(131ft) (90m(295ft) : Conditional application)

H 110m(361ft)

40m(131ft)

Master

Slave

Master

ODU Capacity Master ≥ Slave

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

3 Outdoor Units Example : 5 Indoor Units connected

Ⓐ : Outdoor Unit Ⓑ : 1st branch (Y branch) Ⓒ : Indoor Units Ⓓ : Downward Indoor Unit Ⓔ : Connection branch pipe between Outdoor

units: ARCNN31

Ⓕ : Connection branch pipe between Outdoor

units: ARCNN21

Piping length form outdoor branch to outdoor unit ≤ 10m(33ft), equivalent length : max. 13m(43ft)(for 12ton(14HP) or more)

Additional Application To satisfy below condition to make 131ft(40m) ~ 295ft(90m) of pipe length after first branch.

•

While calculating whole refrigerant pipe length, pipe B,C,D length should be calculated twice. A+Bx2+Cx2+Dx2+a+b+c+d+e ≤ 1000m(3281ft)

• Length of pipe from each indoor unit to the closest branch (a,b,c,d,e) ≤ 40m(131ft)

• [Length of pipe from outdoor unit to the farthest indoor unit 5 (A+B+C+D+e)]

- [Length of pipe from outdoor unit to the closest indoor unit 1 (A+a)] ≤ 40m(131ft)

10m

(323ft)

or less

Slave2

Slave1

Master

ODU Capacity

Master ≥ Slave1 ≥ Slave 2

H 361ft(110m)

L150m(492ft) (200m(656ft) : Conditional application)

40m(131ft) (90m(295ft) : Conditional application)

40m(131ft)

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Refrigerant pipe diameter from branch to branch (B,C,D)

• * : Assume equivalent piping length of Y branch to be 0.5m(1.6ft), that of header to be 1m(3.3ft), calculation purpose.

• ** : To apply Conditional Application

Downward Indoor Unit

total capacity [kW(Btu/h)]

Liquid pipe [mm(inch)] Gas pipe [mm(inch)]

≤ 5.6(19,100)

Ø6.35(1/4) Ø12.7(1/2)

< 16.0(54,600) Ø9.52(3/8) Ø15.88(5/8)

≤ 22.4(76,400)

Ø9.52(3/8) Ø19.05(3/4) < 33.6(114,700) Ø9.52(3/8) Ø22.2(7/8) < 50.4(172,000) Ø12.7(1/2) Ø28.58(1-1/8 ) < 67.2(229,400) Ø15.88(5/8) Ø28.58(1-1/8 ) < 72.8(248.500) Ø15.88(5/8) Ø34.9(1-3/8)

< 100.8(344,000) Ø19.05(3/4) Ø34.9(1-3/8) < 173.6(592,500) Ø19.05(3/4) Ø41.3(1-5/8)

Total pipe length = A+B+C+D+a+b+c+d+e ≤ 1000m(3281ft)

Longest pipe length Equivalent pipe length A+B+C+D+e ≤ 150m(492ft)[200m(656ft)**] *A+B+C+D+e ≤ 175m(574ft)[225m(738ft)**]

Longest pipe length after 1st branch B+C+D+e ≤ 40m(131ft)[90m(295ft)**]

Difference in height(Outdoor Unit ÷ Indoor Unit) H ≤ 110m(361ft)

Difference in height (Indoor Unit ÷ Indoor Unit) h ≤ 40m(131ft)

Difference in height (Outdoor Unit ÷ Outdoor Unit) h1 ≤ 5m(16.4ft)

WARNING

When the any one (or both ) of below conditions are satisfied, the diameter of main pipe (A) must be increased according to below table.

- The equivalent length between outdoor unit and the farthest indoor unit is 90m(295ft) or more (Liquid and Gas pipes are increased)

- The level difference (Outdoor unit ÷ Indoor unit) is 50m(164ft) or more (Only liquid pipe is increased)

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Refrigerant pipe diameter from outdoor unit to first branch. (A)

Upward Out-

door unit

total capacity

Standard Pipe Diameter

Increased Pipe Diameter

When pipe length is 90m(295ft)

or more from ODU to 1st branch

When level difference is

50m(164ft) or more

Ton HP

Liquid pipe

[mm(inch)]

Gas pipe

[mm(inch)]

Liquid pipe [mm(inch)]

Gas pipe

[mm(inch)]

Liquid pipe [mm(inch)]

Gas pipe

[mm(inch)]

6 8 Ø 9.52(3/8) Ø 19.05(3/4) Ø 12.7(1/2) Ø 22.2(7/8) Ø 12.7(1/2) not increased

8 10 Ø 9.52(3/8) Ø 22.2(7/8) Ø 12.7(1/2) Ø 25.4(1) Ø 12.7(1/2) not increased 10~12 12~14 Ø 12.7(1/2) Ø 28.58(1-1/8) Ø 15.88(5/8) not increased Ø 15.88(5/8) not increased *12, ** 14,

14~18

*14, ** 18,

18~22

Ø 15.88(5/8) Ø 28.58(1-1/8) Ø 19.05(3/4) Ø 31.8(1-1/4) Ø 19.05(3/4) not increased

20 24 Ø 15.88(5/8) Ø 34.9(1-3/8) Ø 19.05(3/4) not increased Ø 19.05(3/4) not increased 22~28 26~34 Ø 19.05(3/4) Ø 34.9(1-3/8) Ø 22.2(7/8) Ø 38.1(1-1/2) Ø 22.2(7/8) not increased 32~36 38~42 Ø 19.05(3/4) Ø 41.3(1-5/8) Ø 22.2(7/8) not increased Ø 22.2(7/8) not increased 38~42 46~50 Ø 19.05(3/4) Ø 41.3(1-5/8) Ø 22.2(7/8) not increased Ø 22.2(7/8) not increased

Header Method

1 Outdoor Unit Example : 6 Indoor Units connected

Ⓐ : Outdoor Unit Ⓑ : 1st branch Ⓒ : Indoor Units Ⓓ : Sealed piping

2 Outdoor Units Example : 6 Indoor Units connected

Ⓐ : Outdoor Unit Ⓑ : Header branch Ⓒ : Indoor Units Ⓓ : Sealing Ⓔ : Connection branch pipe between Outdoor

units: ARCNN21

• * : ARUN145*TE4(14HP, 12Ton), ** : ARUN169*TE4(18HP, 14Ton)

• If the step up size is not available, you can not select the next higher size available.

H 110m(361ft)

L 200m(656ft)

40m(131ft)

10m (33ft) or less

40m(131ft)

Slave

H 110m(361ft)

Master

40m(131ft)

Slave

Master

L 200m(656ft)

Slave

Master

ODU Capacity

Master Slave

40m(131ft)

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

3 Outdoor Units Example : 6 Indoor Units connected

Ⓐ : Outdoor Unit Ⓑ : Header branch Ⓒ : Indoor Units Ⓓ : Sealing Ⓔ : Connection branch pipe between Outdoor

units: ARCNN31

Ⓕ : Connection branch pipe between Outdoor

units: ARCNN21

Branch pipe can not be used after header

Total pipe length = A+a+b+c+d+e+f ≤ 1000m(3281ft)

Longest pipe length *Equivalent pipe length A+f ≤ 200m(656ft) A+f ≤ 225m(738ft)

Longest pipe length after 1st branch f ≤ 40m(131ft)

Difference in height (Outdoor Unit ÷ Indoor Unit) H ≤ 110m(361ft)

Difference in height (Indoor Unit ÷ Indoor Unit) h ≤ 40m(131ft)

Difference in height (Outdoor Unit ÷ Outdoor Unit) h1 ≤ 5m(16ft)

10m (33ft) or less

Slave2

Slave1

Master

ODU Capacity

Master ≥ Slave1 ≥ Slave2

L 200m(656ft)

40m(131ft)

H 110m(361ft)

40m(131ft)

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

• * : Assume equivalent piping length of Y branch to be 0.5m(1.64ft), that of header to be 1m(3.28ft), calculation purpose.

• Indoor Unit should be installed at lower position than the header.

• Piping length from outdoor branch to outdoor unit ≤ 10mm(32.8ft), equivalent length : max

13m(511.8ft)(for 16Ton(20HP) or more)

1 Outdoor Units Example : 5 Indoor Units connected

Ⓐ : Outdoor Unit Ⓑ : 1st branch (Y branch) Ⓒ : Y branch Ⓓ : Indoor Unit Ⓔ : Header Ⓕ : Sealed piping

2 Outdoor Units Example : 5 Indoor Units connected

Ⓐ : Outdoor Unit Ⓑ : 1st branch Ⓒ : Y branch Ⓓ : Indoor Unit Ⓔ : Connection branch pipe between Outdoor

units: ARCNN21

Ⓕ : Header Ⓖ : Sealed piping

Branch pipe can not be used after header

Combination of Y branch/header method

WARNING

Pipe length after header branching (a~f) It is recommended that difference in length of the pipes connected to the Indoor Units is

minimized. Performance difference between Indoor Units may occur.

H 110m(361ft)

L 150m(492ft)(200m(656ft) : Conditional application)

40m(131ft)(90m(295ft) : Conditional application)

40m(131ft)

10m (33ft) or less

Slave

H 110m(361ft)

Slave

Master

L 150m(492ft)(200m(656ft) : Conditional application)

40m(131ft)(90m(295ft) : Conditional application)

Slave

Master

ODU Capacity Master ≥ Slave

40m(131ft)

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

3 Outdoor Units Example : 5 Indoor Units connected

Ⓐ : Outdoor Unit Ⓑ : 1st branch(Y branch) Ⓒ : Y branch Ⓓ : Indoor Unit Ⓔ : Connection branch pipe between Outdoor

units: ARCNN31

Ⓕ : Connection branch pipe between Outdoor

units: ARCNN21

Ⓖ : Header Ⓗ : Sealing

Branch pipe can not be used after header

Refrigerant pipe diameter from branch to branch (B,C)

Downward Indoor Unit

total capacity [kW(Btu/h)]

Liquid pipe [mm(inch)] Gas pipe [mm(inch)]

≤ 5.6(19,100)

Ø6.35(1/4) Ø12.7(1/2)

< 16.0(54,600) Ø9.52(3/8) Ø15.88(5/8)

≤ 22.4(76,400)

Ø9.52(3/8) Ø19.05(3/4) < 33.6(114,700) Ø9.52(3/8) Ø22.2(7/8) < 50.4(172,000) Ø12.7(1/2) Ø28.58(1-1/8 ) < 67.2(229,400) Ø15.88(5/8) Ø28.58(1-1/8 ) < 72.8(248.500) Ø15.88(5/8) Ø34.9(1-3/8)

< 100.8(344,000) Ø19.05(3/4) Ø34.9(1-3/8) < 173.6(592,500) Ø19.05(3/4) Ø41.3(1-5/8)

10m (33ft) or less

Slave2

Slave1

Master

Master ≥ Slave1 ≥ Slave2

H 110m(361ft)

ODU Capacity

L 150m(492ft)(200m(656ft) : Conditional application) 40m(131ft)(90m(295ft) : Conditional application)

40m(131ft)

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

• * : Assume equivalent piping length of Y branch to be 0.5m(1.64ft), that of header to be 1m(3.28ft), calculation purpose.

• ** : To apply Conditional Application

• Indoor Unit should be installed at lower position than the header.

Total pipe length = A+B+C+a+b+c+d+e ≤ 1000m(3281ft)

Longest pipe length *Equivalent pipe length A+B+b ≤ 150m(492ft)[200m(656ft)**] A+B+b ≤ 175m(574ft)[225m(738ft)**]

Longest pipe length after 1st branch B+b ≤ 40m(131ft)[90m(295ft)**]

Difference in height (Outdoor Unit ÷ Indoor Unit) H ≤ 110m(361ft)

Difference in height (Indoor Unit ÷ Indoor Unit) h ≤ 40m(131ft)

Difference in height (Outdoor Unit ÷ Outdoor Unit) h1 ≤ 5m(16ft)

Refrigerant pipe diameter from outdoor unit to first branch. (A)

Upward Outdoor

unit

total capacity

Standard Pipe Diameter

Increased Pipe Diameter

When pipe length is 90m or

more from ODU to 1st branch

When level difference is

50m or more

Ton HP

Liquid pipe [mm(inch)]

Gas pipe

[mm(inch)]

Liquid pipe

[mm(inch)]

Gas pipe

[mm(inch)]

Liquid pipe [mm(inch)]

Gas pipe

[mm(inch)]

6 8 Ø 9.52(3/8) Ø 19.05(3/4) Ø 12.7(1/2) Ø 22.2(7/8) Ø 12.7(1/2) not increased 8 10 Ø 9.52(3/8) Ø 22.2(7/8) Ø 12.7(1/2) Ø 25.4(1) Ø 12.7(1/2) not increased

10 ~ 12 12 ~ 14 Ø 12.7(1/2) Ø 28.58(1-1/8) Ø 15.88(5/8) not increased Ø 15.88(5/8) not increased

*12, ** 14,

14~18

*14, ** 18,

18~22

Ø 15.88(5/8) Ø 28.58(1-1/8) Ø 19.05(3/4) Ø 31.8(1-1/4) Ø 19.05(3/4) not increased

20 24 Ø 15.88(5/8) Ø 34.9(1-3/8) Ø 19.05(3/4) not increased Ø 19.05(3/4) not increased 22 ~ 28 26 ~ 34 Ø 19.05(3/4) Ø 34.9(1-3/8) Ø 22.2(7/8) Ø 38.1(1-1/2) Ø 22.2(7/8) not increased 32 ~ 36 38 ~ 42 Ø 19.05(3/4) Ø 41.3(1-5/8) Ø 22.2(7/8) not increased Ø 22.2(7/8) not increased 38 ~ 42 46 ~ 50 Ø 19.05(3/4) Ø 41.3(1-5/8) Ø 22.2(7/8) not increased Ø 22.2(7/8) not increased

WARNING

• It is recommended that difference of piping length for pipes connected to the Indoor Unit is minimized. Performance difference between Indoor Units may occur.

• When the any one (or both ) of below conditions are satisfied, the diameter of main pipe (A) must be increased according to below table.

- The equivalent length between outdoor unit and the farthest indoor unit is 90m(295ft) or more (Liquid and Gas pipes are increased)

- The level difference (Outdoor unit ÷ Indoor unit) is 50m(164ft) or more (Only liquid pipe is increased)

• * : ARUN145*TE4(14HP, 12Ton), ** : ARUN169*TE4(18HP, 14Ton)

• If the step up size is not available, you can not select the next higher size available.

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Outdoor unit Connection

Indoor Unit Connection

Indoor Unit connecting pipe from branch (a,b,c,d,e,f)

Indoor Unit capacity

[kW(Btu/h)]

Liquid pipe [mm(inch)] Gas pipe [mm(inch)]

≤ 5.6(19,100)

Ø6.35(1/4) Ø12.7(1/2) < 16.0(54,600) Ø9.52(3/8) Ø15.88(5/8) < 22.4(76,400) Ø9.52(3/8) Ø19.05(3/4)

WARNING

• In case of pipe diameter B connected after first branch is bigger than the main pipe diameter A, B should be of the same size with A.

Ex)

In case indoor unit combination ratio ratio 130% is connected to 24HP(70kW) outdoor unit.

1) Outdoor unit main pipe diameter A : Ø34.9(1-3/8, gas pipe), Ø15.88(5/8, liquid pipe)

2) Pipe diameter B after first branch according to 130% indoor unit combination(91kW) : Ø34.9(1-3/8, gas pipe), Ø19.05(3/4, liquid pipe) Therefore, pipe diameter B connected after first branch would be Ø34.9(1-3/8, gas pipe) / Ø15.88(5/8, liquid pipe) which is same with main pipe diameter.

[Example] Instead of using indoor unit total capacity, use outdoor unit model name in order to choose main pipe diameter by downward. Do not let the connection pipe from branch to branch exceed the main pipe diameter chosen by outdoor unit model name. EX) Where connecting the indoor units to the 24HP(70kW) outdoor unit to 130% of its sys-

tem capacity (91kW) and branching 7k Btu/h(2.2kW) indoor unit at the 1st branch Main pipe diameter (24HP outdoor unit) outdoor unit): Ø28.58(1-1/8, Gas pipe) Ø15.88(5/8, Liquid pipe) Pipe diameter between 1st and 2nd branch (88.5kW indoor units) : Ø34.9(1-3/8, Gas pipe) Ø19.05(3/4, Liquid pipe) in conformity with downward indoor units. Since the main pipe diameter of 24HP(20Ton) outdoor unit is Ø28.58(1-1/8, Gas pipe) and Ø15.88(5/8, Liquid pipe), Ø28.58 (1-1/8, Gas pipe) and Ø15.88(5/8, Liquid pipe) is used as the main pipe and the connection pipe between 1st and 2nd branch.

CAUTION

• Bending radius should be at least twice the diameter of the pipe.

• Bend pipe after 500mm(1.64ft) or more from branch(or header). Do not bend U type. It may cause Performance unsatisfactory or noise.

500mm(1.64ft) or more 500mm(1.64ft) or more

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Pipe Connection Method/Precautions for Series connections between Outdoor units

- Separate Y branch joints are needed for series connections between outdoor units.

- Please refer to the below connection examples to install pipe connections between outdoor units.

- If the distance between the outdoor units becomes more than 2m, apply Oil Traps between the gas pipes.

- If the outdoor unit is located lower than the main pipe, apply Oil Trap.

Pipe connection between outdoor units (General Case)



The maximum pipe length after the ﬁrst branching between the outdoor units is 10m(33ft) or less

Pipes between outdoor units are 2m(6.6ft)

or less

Examples of Wrong Pipe Connections

2m(6.6ft) or less

Pipes between outdoor units are 2m(6.6ft)

or longer

Oil Trap

Oil Trap Oil Trap

2m(6.6ft) or less

0.2m(6.6ft) or more

2m(6.6ft) or longer

If the main pipe is higher than the outdoor units, oil is accumulated in the outdoor unit.

If there are differences in the height between the outdoor units, oil is accumulated in the lower outdoor unit.

Oil Trap

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

- The pipes between the outdoor units must maintain horizontal levelness or give an inclination to prevent a back flow toward the slave outdoor unit. Otherwise, the unit may not operate properly.

- Apply Oil Trap as shown below when the length of the pipe between the outdoor units is more than 2m(6.6ft). Otherwise, the unit may not operate properly.

Toward indoor unit

Pipe inclination (2 or more)

Toward indoor unit

(Example 1)

(Example 2)

(Example 3)

(Example 1)

(Example 2)

Toward indoor unit

2m(6.6ft)

0.2m(6.6ft) Oil Trap

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

- When connecting the pipes between the outdoor units, the accumulation of oil in the slave outdoor unit should be avoided. Otherwise, the unit may not operate properly.

* The level difference between two outdoor units, h is allowed up to 5m(16.4ft).

(Example 1)

Toward indoor unit

0.2m(6.6ft)

Toward indoor unit Toward indoor unit

Oil Trap

Toward indoor unit

(Example 3)

(Example 2)

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

The amount of Refrigerant

The calculation of the additional charge should take into account the length of pipe and CF(correction Factor) value of indoor unit.

Additional charge(kg) = Total liquid pipe : Ø25.4 mm (1.0 inch) x

0.480 kg/m (0.323 lbs/ft)

+ Total liquid pipe : Ø22.2 mm (7/8 inch) x

0.354 kg/m (0.238 lbs/ft)

+ Total liquid pipe : Ø19.05 mm (3/4 inch) x

0.266 kg/m (0.179 lbs/ft)

+ Total liquid pipe : Ø15.88 mm (5/8 inch) x

0.173 kg/m (0.116 lbs/ft)

+ Total liquid pipe : Ø12.7 mm (1/2inch) x

0.118 kg/m (0.079 lbs/ft)

+ Total liquid pipe : Ø9.52 mm (3/8inch) x

0.061 kg/m (0.041 lbs/ft)

+ Total liquid pipe : Ø6.35 mm (1/4 inch) x

0.022 kg/m (0.015 lbs/ft)

+ CF value of indoor unit

Amount refrigerant of Indoor units Example) 4Way Ceiling Cassette 14.5kW -1ea, Ceiling concealed Duct 7.3kW-2ea,

Wall Mounted 2.3kW-4ea CF = 0.64 × 1 + 0.26 × 2 + 0.24 × 4 = 2.12kg(4.67lbs)

Attach the additional refrigerant table of IDU.

CAUTION

Use only 2-series of indoor unit. Ex) ARNU***2/A

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

WARNING

• Regulation for refrigerant leakage : the amount of refrigerant leakage should satisfy the following equation for human safety.

If the above equation can not be satisfied, then follow the following steps.

• Selection of air conditioning system: select one of the next

- Installation of effective opening part

- Reconfirmation of Outdoor Unit capacity and piping length

- Reduction of the amount of refrigerant

- Installation of 2 or more security device (alarm for gas leakage)

• Change Indoor Unit type :

installation position should be over 2m(6.56ft) from the floor (Wall mounted type ’ Cassette type)

• Adoption of ventilation system : choose ordinary ventilation system or building ventilation system

• Limitation in piping work : Prepare for earthquake and thermal stress

Liquid pipe

Gas pipe

Ⓐ Manifold Gauge Ⓑ Low pressure side Handle Ⓒ High pressure side Handle

Total amount of refrigerant in the system

≤

0.44kg/m3(0.028lbs/ft3)

Volume of the room at which Indoor Unit of the least capacity is installed

WARNING

• Pipe to be vacuumed : gas pipe, liquid pipe

• If the refrigerant amount is not exact, it may not operate properly.

• If additionally bottled refrigerant amount is over 10%, condenser burst or insufficient indoor unit performance may be caused.

• The total amount of refrigerant can be added up to 15%.

Refrigerant charging

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

- Ensure that the branch pipes are attached vertically.

Header

Slave

Master

Slave

Master

Slave

Master

Slave

Master

Slave

Master

Slave

Master

1st

Main pipe

Distribution

2nd

3rd

Main pipe

distribution

Slave

Master

1st

3rd

3rd Main pipe distribution

2nd

Horizontal Distribution

Vertical Distribution

The others

Distribution Method

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Y branch

Header

Ⓐ To Branch Piping or Indoor Unit Ⓑ To Outdoor Unit

• Ensure that the branch pipes are attached horizontally or vertically (see the diagram below.)

• There is no limitation on the joint mounting configuration.

• If the diameter of the refrigerant piping selected by the procedures described is different from the size of the joint, the connecting section should be cut with a pipe cutter.

• Branch pipe should be insulated with the insulator in each kit.

Ⓐ To Outdoor Unit Ⓑ To Indoor Unit

• The indoor unit having larger capacity must be installed closer to Ⓐ than smaller one.

• If the diameter of the refrigerant piping selected by the procedures described is different from the size of the joint, the connecting section should be cut with a pipe cutter.

• When the number of pipes to be connected is smaller than the number of header branches, install a cap to the unconnected branches.

Branch pipe Fitting

Horizontal plane

Within +/- 10°

Viewed from point A in direction of arrow

Facing

downwards

Within 3˚ Within 3˚

Facing

upwards

Tape (ﬁeld supply)

Insulator

(included with kit)

Liquid and gas pipe joints

Insulator for ﬁeld piping

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

• When the number of indoor units to be connected to the branch pipes is less than the number of branch pipes available for connection then cap pipes should be fitted to the surplus branches.

• Fit branch pipe lie in a horizontal plane.

• Header should be insulated with the insulator in each kit.

• Joints between branch and pipe should be sealed with the tape included in each kit.

• Any cap pipe should be insulated using the insulator provided with each kit and then taped as described above.

Horizontal plane

View from point B in the direction of the arrow

Pinched pipe

Insulate the header using the insulation material attached to the branch pipe kit as shown in the ﬁgure.

Insulator

Cap pipe

Tape

Insulator of ﬁeld pipe

Insulator for cap pipe

Tape

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Y branch pipe

Models Gas pipe Liquid pipe

ARBLN01621

I.D19.05(3/4)

O.D15.88(5/8)

I.D12.7(1/2)

I.D15.88(5/8)

I.D12.7(1/2)

292(11-1/2)

281(11-1/16)

(2-29/32)

70(2-3/4)

I.D12.7(1/2)

292(11-1/2)

281(11-1/16)

(2-29/32)

70(2-3/4)

I.D6.35(1/4)

I.D6.35(1/4) I.D9.52(3/8)

I.D9.52(3/8)

O.D9.52(3/8)

ARBLN03321

3 1 2

I.D19.05(3/4)

I.D25.4(1)

I.D22.2(7/8)

I.D19.05(3/4) I.D12.7(1/2)I.D15.88(5/8)

(3-9/32)

I.D19.05(3/4)

I.D12.7

(1/2)

I.D15.88(5/8)

70(2-3/4)

O.D19.05(3/4) I.D22.2(7/8)

O.D25.4(1)

I.D28.58(1-1/8)

80(3-5/32)

I.D25.4(1)

110(4-11/32)

O.D19.05(3/4)

I.D22.2(7/8)

413(16-1/4)

390(15-11/32)

()

I.D12.7(1/2)

(2-29/32)

332(13-1/16)

321(12-5/8)

I.D6.35(1/4)

I.D9.52(3/8)

ARBLN07121

1 3

I.D12.7

(1/2)

376(14-13/16)

404(15-29/32)

120(4-23/32) 120(4-23/32)

90(3-17/32)

I.D15.88(5/8)

I.D19.05(3/4)

O.D19.05(3/4)

(3-25/32)

I.D22.2(7/8)

O.D22.2(7/8)

I.D34.9(1-3/8)

I.D28.58(1-1/8)

O.D31.8(1-1/4)I.D31.8(1-1/4)

I.D31.8(1-1/4)

3 2

I.D15.88(5/8)

I.D15.88(5/8)I.D12.7(1/2)

I.D12.7(1/2)

O.D12.7(1/2)O.D12.7(1/2)

70(2-3/4)

110(4-11/32)

371(14-19/32)

394(15-1/2)

(3-9/32)

I.D19.05(3/4)

I.D6.35(1/4)I.D9.52(3/8) I.D9.52(3/8)

ARBLN14521

471(18-17/32)

517(20-11/32)

125

(4-29/32)

I.D41.3(1-5/8)

I.D38.1(1-1/2)

I.D22.2

(7/8)

I.D34.9(1-3/8)

I.D28.58(1-1/8)

I.D15.88(5/8)

120(4-23/32)

I.D19.05(3/4)

O.D22.2(7/8)

I.D41.3(1-5/8)

O.D38.1(1-1/2)

90(3-17/32)

130(5-1/8)

I.D41.3 (1-5/8)

I.D38.1(1-1/2)

O.D34.9(1-3/8)

I.D12.7(1/2)

I.D22.2(7/8)

O.D28.58(1-1/8)

70(2-3/4)

O.D15.88(5/8)

120(4-23/32)

I.D19.05(3/4)

2 3 3

I.D15.88(5/8) I.D19.05(3/4)

I.D22.2(7/8)

I.D15.88(5/8)

I.D19.05(3/4)

I.D22.2(7/8)

I.D12.7

(1/2)

(3-25/32)

I.D15.88(5/8)

I.D19.05(3/4)

41616-3/8)

444(17-15/32)

I.D12.7(1/2)

O.D12.7(1/2)

O.D15.88(5/8)

O.D19.05(3/4)

I.D22.2(7/8)

I.D6.35(1/4)

I.D9.52(3/8)

110(4-11/32)110(4-11/32) 80(3-5/32)

ARBLN23220

115(4-17/32)

100(3-15/16)

I.D12.7(1/2)

70(2-3/4)

120(4-23/32)

O.D.38.1(1-1/2)

I.D.34.9(1-3/8)

I.D.28.58(1-1/8)

O.D.28.58(1-1/8)

O.D.44.48(1-3/4)

175(6-7/8)

I.D.53.98(2-1/4) I.D.25.4(1)

I.D.53.98(2-1/4) I.D41.3(1-5/8)

I.D41.3(1-5/8)

I.D38.1(1-1/2)

I.D.44.48(1-3/4)

420(16-17/32)

490(19-9/32)

134

(5-17/32)

3 3

I.D31.8(1-1/4)

O.D22.2(7/8)

I.D22.2(7/8)

I.D15.88(5/8)

O.D15.88(5/8)

I.D19.05(3/4)

I.D12.7(1/2) O.D12.7(1/2) I.D6.35(1/4)

I.D9.52(3/8)

110(4-11/32) 110(4-11/32)

I.D.25.4(1)

346(13-5/8) 379(14-29/32)

(3-25/32)

3 32

I.D22.2(7/8)

I.D15.88(5/8)

O.D19.05(3/4)

I.D19.05(3/4)

I.D19.05

(3/4)

[Unit:mm(inch)]

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Header

Models Gas pipe Liquid pipe

4 branch

ARBL054

ID12.7(1/2)

ID15.88(5/8)

360(14-5/32)

120(4-23/32)

ID12.7(1/2)

ID15.88(5/8)

150 (5-29/32)

120 (4-23/32)

ID15.88(5/8)ID19.05(3/4)

150 (5-29/32)

120 (4-23/32)

ID9.52(3/8)

ID6.35(1/4)

360(14-5/32)

ID6.35(1/4)

120(4-23/32)

ID9.52(3/8)

ID9.52(3/8)ID12.7(1/2)

7 branch

ARBL057

120(4-23/32)

150 (5-29/32)

120 (4-23/32)

ID15.88(5/8)

540(21-1/4)

ID15.88(5/8)

ID12.7(1/2)

ID15.88(5/8)ID19.05(3/4)

ID12.7(1/2)

150 (5-29/32)

120 (4-23/32)

120(4-23/32)

ID9.52(3/8)

ID9.52(3/8)ID12.7(1/2)

540(21-1/4)

ID6.35(1/4)

4 branch

ARBL104

150 (5-29/32)

120 (4-23/32)

ID15.88(5/8)

ID9.52(3/8)

ID6.35(1/4)

ID15.88(5/8)ID15.88(5/8)

ID12.7(1/2)ID12.7(1/2)

ID15.88(5/8)

ID12.7(1/2)

400(15-23/32)

160(6-5/16)

ID19.05(3/4)

ID22.2(7/8)ID28.58(1-1/8)

ID25.4(1)

150 (5-29/32)

120 (4-23/32)

ID9.52(3/8)ID9.52(3/8)

ID6.35(1/4)ID6.35(1/4)

ID9.52(3/8)

ID6.35(1/4)

360(14-5/32)

ID6.35(1/4)

120(4-23/32)

ID9.52(3/8)

ID9.52(3/8)ID12.7(1/2)

7 branch

ARBL107

150 (5-29/32)

120 (4-23/32)

ID15.88(5/8)

ID9.52(3/8)

ID6.35(1/4)

ID9.52(3/8)

ID6.35(1/4)

ID15.88(5/8)

ID12.7(1/2)

ID15.88(5/8)

ID12.7(1/2)

160(6-5/16)

ID19.05(3/4)

ID22.2(7/8)ID28.58(1-1/8) ID25.4(1)

580(22-27/32)

150 (5-29/32)

120 (4-23/32)

ID9.52(3/8)

ID6.35(1/4)

ID9.52(3/8)ID9.52(3/8)

ID6.35(1/4)ID6.35(1/4)

ID9.52(3/8)

ID6.35(1/4)

120(4-23/32)

ID9.52(3/8)

ID9.52(3/8)ID12.7(1/2)

700(27-9/16)

ID6.35(1/4)

10 branch

ARBL1010

150 (5-29/32)

120 (4-23/32)

ID15.88(5/8)

ID9.52(3/8)

ID6.35(1/4)

ID9.52(3/8)

ID6.35(1/4)

ID15.88(5/8)

ID12.7(1/2)

ID15.88(5/8)

ID12.7(1/2)

160(6-5/16)

ID19.05(3/4)

ID22.2(7/8)ID28.58(1-1/8) ID25.4(1)

760(29-28/32)

150 (5-29/32)

120 (4-23/32)

ID9.52(3/8)

ID6.35(1/4)

ID9.52(3/8)

ID6.35(1/4)

ID9.52(3/8)

ID6.35(1/4)

120(4-23/32)

ID9.52(3/8) ID9.52(3/8)ID12.7(1/2)

ID6.35(1/4)

720(28-11/32)

10 branch

ARBL2010

150 (5-29/32)

120 (4-23/32)

ID15.88(5/8)

ID9.52(3/8)

ID6.35(1/4)

ID9.52(3/8)

ID6.35(1/4)

ID9.52(3/8)

ID6.35(1/4)

ID15.88(5/8)

ID12.7(1/2)

ID15.88(5/8)

ID12.7(1/2)

ID19.05(3/4)

ID22.2(7/8)ID28.58(1-1/8) ID25.4(1)

775(30-17/32)

182(7-5/32)

150 (5-29/32)

120 (4-23/32)

ID9.52(3/8)

ID6.35(1/4)

ID9.52(3/8)

ID6.35(1/4)

ID9.52(3/8)ID9.52(3/8)

ID6.35(1/4)ID6.35(1/4)

ID9.52(3/8)

ID6.35(1/4)

ID9.52(3/8) ID9.52(3/8)ID12.7(1/2)

ID6.35(1/4)

700(27-9/16)

60*9=540(21-1/2)

107(4-7/32)

[Unit:mm(inch)]

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Leak test Leak test should be made by pressurizing nitrogen gas to 3.8 MPa(551.1psi). If the pressure does

not drop for 24 hours, the system passes the test. If the pressure drops, check where the nitrogen leaks. For the test method, refer to the following figure. (Make a test with the service valves closed. Be also sure to pressurize liquid pipe, gas pipe and high/low pressure common pipe)

The test result can be judged good if the pressure has not be reduced after leaving for about one day after completion of nitrogen gas pressurization.

NOTE

If the ambient temperature differs between the time when pressure is applied and when the pressure drop is checked, apply the following correction factor

There is a pressure change of approximately 0.01Mpa(1.5psi) for each 33.8°F of temperature difference. Correction = (Temp. at the time of pressurization – Temp. at the time of check) X 0.1

For example: Temperature at the time of pressurization 3.8MPa(551psi) is 80.6°F

24 hour later : 3.73MPa(541psi), 68°F In this case the pressure drop of 0.07MPa(10psi) is because of temperature drop And hence there is no leakage in pipe occurred.

CAUTION

To prevent the nitrogen from entering the refrigeration system in the liquid state, the top of the cylinder must be at higher position than the bottom when you pressurize the system.

Usually the cylinder is used in a vertical standing position.

WARNING

Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.

- There is the risk of death, injury, fire or explosion.

Leak Test and Vacuum drying

Slave 1 outdoor unit Master outdoor unit

Nitrogen gas cylinder

Liquide pipe

Gas pipe

Liquid side

Gas side

Indoor unit

Liquide pipe

Gas pipe

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Vacuum Vacuum drying should be made from the service port provided on the outdoor unit’s service valve to the

vacuum pump commonly used for liquid pipe, gas pipe and high/low pressure common pipe. (Make Vacuum from liquid pipe, gas pipe and high/low pressure common pipe with the service valve closed.) * Never perform air purging using refrigerant.

•

Vacuum drying: Use a vacuum pump that can evacuate to -100.7kPa (-14.6psi, 5Torr, -755mmHg).

- Evacuate the system from the liquid and gas pipes with a vacuum pump for over 2 hrs and bring

the system to -100.7kPa(-14.6psi). After maintaining system under that condition for over 1 hr, confirm the vacuum gauge rises. The system may contain moisture or leak.

- Following should be executed if there is a possibility of moisture remaining inside the pipe.

(Rainwater may enter the pipe during work in the rainy season or over a long period of time) After evacuating the system for 2 hrs, give pressure to the system to 0.05MPa(7.3psi)(vacuum break) with nitrogen gas and then evacuate it again with the vacuum pump for 1hr to -

100.7kPa(-14.6psi)(vacuum drying). If the system cannot be evacuated to -100.7kPa(-14.6psi) within 2 hrs, repeat the steps of vacuum break and its drying. Finally, check if the vacuum gauge does not rise or not, after maintaining the system in vacuum for 1 hr.

NOTE

Always add an appropriate amount of refrigerant. (For the refrigerant additional charge) Too much or too little refrigerant will cause trouble. To use the Vacuum Mode (If the Vacuum mode is set, all valves of Indoor units and Outdoor units will be opened.)

WARNING

Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.

- There is the risk of death, injury, fire or explosion.

WARNING

When installing and moving the air conditioner to another site, recharge after perfect evacuation.

- If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.

Slave 1 outdoor unit Master outdoor unit

Vacuum pump

Scale Use a graviometer. (One that can measure down to 0.1kg(0.22lbs)). If you are unable to prepare such a high-precision gravimeter you may use a charge cylinder.

Liquide pipe

Gas pipe

Liquide pipe

Gas pipe

Liquid side

Gas side

Indoor unit

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

This function is used for creating vacuum in the system after compressor replacement, ODU parts replacement or IDU addition/replacement.

Vacuum mode setting method

Vacuum mode off method

CAUTION

ODU operation stops during vacuum mode. Compressor can't operate.

Master unit PCB DIP switch on : No.5

Select the mode using ‘▶’, ‘◀’ Button :

“SVC” Push the ‘●’ button

Select the Function using ‘▶’, ‘◀’ Button : :

“Se3” Push the ‘●’ button

Start the vacuum mode : “VACC”

ODU V/V open

ODU EEV open

IDU EEV open

Dip switch off and push the reset button on Master unit PCB

Vacuum Mode

DIP SWITCH 7-Segment

SW04C

( X : cancel)

SW03C (

SW02C ( : backward)

SW01C ( : conﬁrm)

SW01D (reset)

: forward)

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

ENGLISH

Be sure to give insulation work to refrigerant piping by covering liquid pipe and gas pipe separately with enough thickness heat-resistant polyethylene, so that no gap is observed in the joint between indoor unit and insulating material, and insulating materials themselves. When insulation work is insufficient, there is a possibility of condensation drip, etc. Pay special attention to insulation work to ceiling plenum.

Ⓐ Heat insulation material Ⓑ Pipe Ⓒ Outer covering(Wind the connection part

and cutting part of heat insulation material with a finishing tape.)

Penetrations

Heat insulation

material

Adhesive + Heat - resistant poly-

ethylene foam + Adhesive tape

Outer

covering

Indoor Vinyl tape

Floor ex-

posed

Water-proof hemp cloth +

Bronze asphalt

Outdoor

Water-proof hemp cloth +

Zinc plate + Oily paint

NOTE

When using polyethylene cover as covering material, asphalt roofing shall not be required.

Bad

example

• Do not insulate gas or low pressure pipe and liquid or high pressurepipe together.

Liquid pipe Gas pipe Power cables Finishing tape Insulating material Communication cables

• Be sure to fully insulate connecting portion.

These parts are not insulated.

Good

example

Liquid pipe

Communication cables

Separ

-ation Gas pipe Power cables

Insulating material

Power cables

Ⓐ Sleeve Ⓑ Heat insulating material Ⓒ Lagging Ⓓ Caulking material Ⓔ Band Ⓕ Waterproofing layer Ⓖ Sleeve with edge Ⓗ Lagging material Ⓘ Mortar or other incombustible caulking Ⓙ Incombustible heat insulation material

When filling a gap with mortar, cover the penetration part with steel plate so that the insulation material will not be caved in. For this part, use incombustible materials for both insulation and covering. (Vinyl covering should not be used.)

Thermal insulation of refrigerant piping

Inner wall (concealed)

Floor (ﬁreprooﬁng)

Outer wall Outer wall (exposed)

Roof pipe shaft

Penetrating portion on ﬁre

limit and boundary wall

(3.28ft)1m(3.28ft)

ELECTRICAL WIRING

ENGLISH

Caution

- Follow ordinance of your governmental organization for technical standard related to electrical equipment, wiring regulations and guidance of each electric power company.

Install the Outdoor Unit communication cable away from the power source wiring so that it is not affected by electric noise from the power source. (Do not run it through the same conduit.)

- Be sure to provide designated grounding work to Outdoor Unit.

- Give some allowance to wiring for electrical part box of Indoor and Outdoor Units, because the box is sometimes removed at the time of service work.

- Never connect the main power source to terminal block of communication cable. If connected, electrical parts will be burnt out.

- Use 2-core shield cable for communication cable.(O mark in the figure below) If communication cable of different systems are wired with the same multiplecore cable, the resultant poor transmitting and receiving will cause erroneous operations. ( mark in the figure below)

- Only the communication cable specified should be connected to the terminal block for Outdoor Unit communication.

CAUTION

Be sure to correct the outdoor unit to earth. Do not connect ground wire to any gas pipe, liquid pipe, lightening rod or telephone earth line. If earth is incomplete, it may cause an electric shock.

2-Core Shield Cable Multi-Core Cable

Remote control

Indoor

Unit

Outdoor Unit

Indoor

Unit

Indoor

Unit

Indoor

Unit

Outdoor Unit

Remote control

Indoor

Unit

Indoor

Unit

Remote control

Indoor

Unit

Indoor

Unit

WARNING

Be sure to have authorized electrical engineers do the electric work using special circuits in accordance with regulations and this installation manual. If power supply circuit has a lack of capacity or electric work deficiency, it may cause an electric shock or fire.

ELECTRICAL WIRING

ENGLISH

2-Core Shield Cable Multi-Core Cable

Master Slave1 Slave2

Remote controller

Indoor

Unit

Indoor

Unit

Remote controller

Outdoor Unit

Remote controller

Indoor

Unit

Indoor

Unit

Master Slave1 Slave2

Outdoor Unit

Remote controller

Indoor

Unit

Indoor

Unit

Remote controller

Indoor

Unit

Indoor

Unit

Master Slave1 Slave2

Outdoor Unit

CAUTION

• Use the 2-core shield cables for communication cables. Never use them together with power

cables.

• The conductive shielding layer of cable should be grounded to the metal part of both units.

• Never use multi-core cable

• As this unit is equipped with an inverter, to install a phase leading capacitor not only will deteri-

orate power factor improvement effect, but also may cause capacitor abnormal heating. Therefore, never install a phase leading capacitor.

• Make sure that the power unbalance ratio is not greater than 2%. If it is greater the units lifes-

pan will be reduced.

Precautions when laying power and ground wiring

Use round pressure terminals for connections to the power terminal block. When laying ground wiring, you must use round pressure terminals.

Round pressure terminal

Power wire (Ground wire)

When none are available, follow the instructions below.

- Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power wiring may cause abnormal heat.)

- When connecting cable which is the same thickness, do as shown in the figure below.

- For wiring, use the designated power cable and connect firmly, then secure to prevent outside pressure being exerted on the terminal block.

- Use an appropriate screwdriver for tightening the terinal screws. A screwdriver with a small head will strip the head and make proper tighterning impossible.

- Over-tightening the terminal screws may break them.

ELECTRICAL WIRING

ENGLISH

Control box and connecting position of wiring

- Remove all of the screws at front panel and remove the panel by pulling it forward.

- Connect communication cable between main and sub outdoor unit through the terminal block.

- Connect communication cables between outdoor unit and indoor units through the terminal block.

- When the central control system is connected to the outdoor unit, a dedicated PCB must be connected between them.

- When connecting communication cable between outdoor unit and indoor units with shielded cable, connect the shield ground to the earth screw.

[Heat pump]

UX3

UX2

WARNING

The temperature sensor for outdoor air should not be exposed to direct sunlight.

- Provide an appropriate cover to intercept direct sunlight.

Main PCB

Noise Filter

External PCB

Take care of phase sequence

of 3-phase 3-wire

power system

Front Panel

ELECTRICAL WIRING

ENGLISH

Communication and Power Cables

Communication cable

- Types : shielding cable

- Cross section : 1.0~1.5mm

(1.55x10-3~2.32x10-3in2)

- Maximum allowable temperature: 140°F

- Maximum allowable cable length: under 1,000m(3,281ft)

Remote control cable

- Types : 3-core cable

Central control cable

Separation of communication and power cables

- If communication and power cables are run alongside each other then there is a strong likelihood of operational faults developing due to interference in the signal wiring caused by electrostatic and electromagnetic coupling. The tables below indicates our recommendation as to appropriate spacing of communication and power cables where these are to be run side by side

NOTE

• The figures are based on assumed length of parallel cabling up to 100m(328ft). For length in excess of 100m(328ft) the figures will have to be recalculated in direct proportion to the additional length of cable involved.

• If the power supply waveform continues to exhibit some distortion the recommended spacing in the table should be increased.

- If the cable are laid inside conduits then the following point must also be taken into account when grouping various cable together for introduction into the conduits

- Power cable(including power supply to air conditioner) and communication cables must not be laid inside the same

- In the same way, when grouping the power wires and communication cables should not be bunched together.

Product type Cable type Diameter

ACP&AC Manager 2-core cable (Shielding cable)

1.0~1.5mm2(1.55x10-3~2.32x10-3in2)

AC Smart 2-core cable (Shielding cable)

1.0~1.5mm2(1.55x10-3~2.32x10-3in2)

Simple central controller 4-core cable (Shielding cable)

1.0~1.5mm2(1.55x10-3~2.32x10-3in2)

Current capacity of power cable Spacing

100V or more

10A 300m(11-13/16 inch) 50A 500m(19-11/16 inch)

100A 1,000m(39-3/8 inch)

Exceed 100A 1,500m(59-1/16 inch)

CAUTION

If apparatus is not properly earthed then there is always a risk of electric shocks, the earthing of the apparatus must be carried out by a qualified person.

ELECTRICAL WIRING

ENGLISH

Wiring of main power supply and equipment capacity

- Use a separate power supply for the Outdoor Unit and Indoor Unit.

- Bear in mind ambient conditions (ambient temperature,direct sunlight, rain water,etc.) when proceeding with the wiring and connections.

- The cable size is the minimum value for metal conduit wiring. The power cord size should be 1 rank thicker taking into account the line voltage drops. Make sure the power-supply voltage does not drop more than 10%.

- Specific wiring requirements should adhere to the wiring regulations of the region.

- Power supply cords of parts of appliances for outdoor use should not be lighter than polychloroprene sheathed flexible cord.

- Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.

CAUTION

• Some installation site may require attachment of an earth leakage breaker. If no earth leakage breaker is installed, it may cause an electric shock.

• Do not use anything other than breaker and fuse with correct capacity. Using fuse and wire or copper wire with too large capacity may cause a malfunction of unit or fire.

WARNING

• Follow ordinance of your governmental organization for technical standard related to electrical equipment, wiring regulations and guidance of each electric power company.

• Make sure to use specified cables for connections so that no external force is imparted to terminal connections. If connections are not fixed firmly, it may cause heating or fire.

• Make sure to use the appropriate type of overcurrent protection switch. Note that generated overcurrent may include some amount of direct current.

ELECTRICAL WIRING

ENGLISH

Field Wiring(3Ø, 208/230V)

60Hz

Example Connection of Communication Cable

• 1 Outdoor Unit - 3Ø, 208/230V

Communication Line

(2 Wires Cable)

Power Line

(3 Wires Cable)

Communication Line

(3 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

[Outdoor Unit]

[Indoor Units]

Power supply

3 Phase 3 Wires

60Hz 208/230V

Power supply

1 Phase 60Hz

220~240V

(Main Switch)

Pull Box (Installer option)

R S T

Switch

ELCB

WARNING

• Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe).

• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.

• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.

• If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts.

ELECTRICAL WIRING

ENGLISH

NOTE

- Field Wiring diagram is to be used as a guidelineonly. Wiring should comply with applicable local and national codes

- ELCB must have function to prevent electrical short and over current at the same time .

- Use copper wires only.

- Unit must be grounded in compliance with the applicable local and national codes.

- ELCB and fuse/breaker must install to the power line

Between Indoor and Master Outdoor unit

[Heat Pump]

Master Outdoor Unit

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

34 34 34

ELECTRICAL WIRING

ENGLISH

NOTE

- Field Wiring diagram is to be used as a guidelineonly. Wiring should comply with applicable local and national codes

- ELCB must have function to prevent electrical short and over current at the same time .

- Use copper wires only.

- Unit must be grounded in compliance with the applicable local and national codes.

- ELCB and fuse/breaker must install to the power line

• 2 Outdoor Units - 3Ø, 208/230V

- Do not install the power source connected in series between the units.

- Be sure that the power source is supplied to Each outdoor unit individually.

R S T

Switch

Communication Line

(2 Wires Cable)

Power Line

(3 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

[Master]

[Indoor Units]

Power supply 3 Phase 3 Wires 60Hz 208/230V

Power Supply 1phase 60Hz

220~240V

(Main Switch)

[Slave]

Pull Box (Installer option)

Switch

Communic

(2 Wire

Power

(2 Wire

[

]

ELCB

Communication Line

(2 Wires Cable)

Power Line

(3 Wires Cable)

Communication Line

(3 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

[Master]

[Indoor Units]

Power supply 3 Phase 3 Wires

60Hz 208/230V

Power Supply 1phase 60Hz

220~240V

(Main Switch)

[Slave]

Pull Box (Installer option)

R S T

Switch

R S T

Switch

ELCB ELCB

ELCB

ll B

Master

ELECTRICAL WIRING

ENGLISH

WARNING

• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.

• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.

• It is not the point to make ground connection.

- Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B)

[Heat Pump] Between Indoor and Master Outdoor unit

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

Master Outdoor unit

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

Master Outdoor unit

34 34 34

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

Slave1 Outdoor Uni

ELECTRICAL WIRING

ENGLISH

NOTE

- Field Wiring diagram is to be used as a guidelineonly. Wiring should comply with applicable local and national codes

- ELCB must have function to prevent electrical short and over current at the same time .

- Use copper wires only.

- Unit must be grounded in compliance with the applicable local and national codes.

- ELCB and fuse/breaker must install to the power line

• 3 Outdoor Units - 3Ø, 208/230V

- Do not install the power source connected in series between the units.

- Be sure that the power source is supplied to Each outdoor unit individually.

ELCB

Communication Line

(2 Wires Cable)

Power Line

(3 Wires Cable)

Communication Line

(3 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

[Master]

[Indoor Units]

Power supply

3 Phase 3 Wires

60Hz 208/230V

Power supply

1 Phase 60Hz

220~240V

(Main Switch)

[Slave1] [Slave2]

Pull Box (Installer option)

]

R S T

Switch

ELCB ELCB ELCB

ELCB

Communication Line

(2 Wires Cable)

Power Line

(3 Wires Cable)

Communication Line

(3 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

[Master]

[Indoor Units]

Power supply

3 Phase 3 Wires

60Hz 208/230V

Power supply

1 Phase 60Hz

220~240V

(Main Switch)

[Slave1] [Slave2]

Pull Box (Installer option)

R S T

Switch

R S T

Switch

R S T

Switch

Master

Slave1

ELECTRICAL WIRING

ENGLISH

WARNING

• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.

• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.

• It is not the point to make ground connection.

- Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B)

[Heat Pump] Between Indoor and Master Outdoor unit

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

Master Outdoor Unit

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

Master Outdoor unit

34 34 34

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

Slave1

Outdoor Unit

Slave2 Outdoor Unit

ELECTRICAL WIRING

ENGLISH

Field Wiring(3Ø, 460V)

60Hz

Example Connection of Communication Cable

• 1 Outdoor Unit - 3Ø, 460V

Communication Line

(2 Wires Cable)

Power Line

(3 Wires Cable)

Communication Line

(3 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

[Outdoor Unit]

[Indoor Units]

Power supply

3 Phase 3 Wires

60Hz 460V

Power supply

1 Phase 60Hz

220~240V

(Main Switch)

Pull Box (Installer option)

R S T

Switch

ELCB

WARNING

• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.

• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.

ELECTRICAL WIRING

ENGLISH

NOTE

- Field Wiring diagram is to be used as a guideline only. Wiring should comply with applicable local and national codes

- ELCB must have function to prevent electrical short and over current at the same time .

- Use copper wires only.

- Unit must be grounded in compliance with the applicable local and national codes.

- ELCB and fuse/breaker must install to the power line

Between Indoor and Master Outdoor unit

[Heat Pump]

34 34 34

Master Outdoor Unit

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

ELECTRICAL WIRING

ENGLISH

NOTE

- Field Wiring diagram is to be used as a guideline only. Wiring should comply with applicable local and national codes

- ELCB must have function to prevent electrical short and over current at the same time .

- Use copper wires only.

- Unit must be grounded in compliance with the applicable local and national codes.

- ELCB and fuse/breaker must install to the power line

• 2 Outdoor Units - 3Ø, 460V

- When the power source is connected in series between the units.

- Be sure that the power source is supplied to Each outdoor unit individually.

R S T

Switch

Communication Line

(2 Wires Cable)

Power Line

(3 Wires Cable)

Communication Line

(3 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

[Master]

[Indoor Units]

Power Supply 3phase 3wires

60Hz 460V

Power Supply 1phase 60Hz

220~240V

(Main Switch)

[Slave]

Pull Box (Installer option)

ELCB

Communication Line

(2 Wires Cable)

Power Line

(3 Wires Cable)

Communication Line

(3 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

[Master]

[Indoor Units]

Power Supply 3phase 3wires

60Hz 460V

Power Supply 1phase 60Hz

220~240V

(Main Switch)

[Slave]

Pull Box (Installer option)

R S T

Switch

R S T

Switch

ELCB ELCB

ELCB

ELECTRICAL WIRING

ENGLISH

WARNING

• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.

• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.

• It is not the point to make ground connection.

- Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B)

[Heat Pump] Between Indoor and Master Outdoor unit

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

Master Outdoor Unit

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

Master Outdoor unit

34 34 34

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

Slave1

Outdoor Uni

ELECTRICAL WIRING

ENGLISH

NOTE

- Field Wiring diagram is to be used as a guideline only. Wiring should comply with applicable local and national codes

- ELCB must have function to prevent electrical short and over current at the same time .

- Use copper wires only.

- Unit must be grounded in compliance with the applicable local and national codes.

- ELCB and fuse/breaker must install to the power line

• 3 Outdoor Units - 3Ø, 460V

- When the power source is connected in series between the units.

- Be sure that the power source is supplied to Each outdoor unit individually.

ELCB

Communication Line

(2 Wires Cable)

Power Line

(3 Wires Cable)

Communication Line

(3 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

[Master]

[Indoor Units]

Power supply

3 Phase 3 Wires

60Hz 460V

Power supply

1 Phase 60Hz

220~240V

(Main Switch)

[Slave1] [Slave2]

Pull Box (Installer option)

R S T

Switch

ELCB ELCB ELCB

ELCB

Communication Line

(2 Wires Cable)

Power Line

(3 Wires Cable)

Communication Line

(3 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

Power Line

(2 Wires Cable)

[Master]

[Indoor Units]

Power supply

3 Phase 3 Wires

60Hz 460V

Power supply

1 Phase 60Hz

220~240V

(Main Switch)

[Slave1] [Slave2]

Pull Box (Installer option)

R S T

Switch

R S T

Switch

R S T

Switch

ELECTRICAL WIRING

ENGLISH

WARNING

• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.

• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.

• It is not the point to make ground connection.

- Make sure that terminal number of master and slave outdoor units are matched.(A-A,B-B)

[Heat Pump] Between Indoor and Master Outdoor unit

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

Master Outdoor Unit

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

Master Outdoor unit

34 34 34

SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12V

Slave1

Outdoor Uni

Slave2 Outdoor Uni

ELECTRICAL WIRING

ENGLISH

• Example Connection of Transmission Cable [BUS type]

- Connection of transmission cable must be

installed like below figure between indoor unit to outdoor unit.

[STAR type]

- Abnormal operation can be caused by communication defect, when connection of transmission cable is installed like below figure(STAR type).

ELECTRICAL WIRING

ENGLISH

CAUTION

It should be wiring power cables or communication cables to avoid interference with the oil level sensor. Otherwise, That oil level sensor would be operated abnormally.

Example) Connection of power and communication cable (UX2)

Main power

terminal block

Ground wire

Power/

Ground cable

Over

50mm(1.97inch)

gap

Communication

cable

Main power terminal block

Ground wire

Power/ Ground cable

Over 50mm(1.97inch) gap

Communication cable

Main power

terminal block

Ground wire

Power/

Ground cable

Over

50mm(1.97inch)

gap

Communication cable

Fix ﬁrmly not

to be displaced

Main power

terminal block

Insulation sleeves

attachments

ODU-IDU Communication cable

ODU-ODU Communication cable

Main power terminal block

Ground wire

Power/Ground cable

Over

50mm(1.97inch) gap

Communication

cable

Left Side Right Side

Front Side 1 Front Side 2

Main Power Connection Communication Connection

ELECTRICAL WIRING

ENGLISH

CAUTION

It should be wiring power cables or communication cables to avoid interference with the oil level sensor. Otherwise, That oil level sensor would be operated abnormally.

Example) Connection of power and communication cable (UX3)

Main power

terminal block

Ground wire

Power/

Ground cable

Over

50mm(1.97inch)

gap

Communication

cable

Main power terminal block

Ground wire Power/

Ground cable

Over 50mm(1.97inch) gap

Communication cable

wer

Main power

terminal block

Ground wire

Power/

Ground cable

Over

50mm(1.97inch)

gap Communication cable

Main power

terminal block

Insulation sleeves

attachments

Fix ﬁrmly not

to be displaced

ODU-IDU Communication cable

ODU-ODU Communication cable

Main power terminal block

Ground wire

Power/Ground cable

Over

50mm(1.97inch) gap

Communication cable

Left Side Right Side

Front Side 1 Front Side 2

Main Power Connection Communication Connection

ELECTRICAL WIRING

ENGLISH

Checking the setting of outdoor units

Checking according to dip switch setting

- You can check the setting values of the Master outdoor unit from the 7 segment LED. The dip switch setting should be changed when the power is OFF.

Checking the initial display The number is sequentially appeared at the 7 segment in 5 seconds after applying the power.

This number represents the setting condition. (For example, represents R410A 36HP)

• Initial display order • Example) ARUN360DTE4

• Master Unit • Slave Unit

Dip switch setting Dip switch setting ODU Setting

Slave 1

Slave 2

① ② ③ ④ ⑤ ⑥ ⑦

14 12 10 36 2 46 1

Order No Mean

①

8~18 Master model capacity (HP)

②

8~14 Slave 1 model capacity (HP)

③

8~14 Slave 2 model capacity (HP)

④

8~36 Total capacity (HP)

⑤

1 Cooling Only

2 Heat Pump

3 Heat Recovery

⑥

38 380V model

46 460V model

22 220V model

⑦

1 Full function

2 Core function

ELECTRICAL WIRING

ENGLISH

Automatic Addressing

The address of indoor units would be set by Automatic Addressing

- Wait for 3 minutes after supplying power. (Master and Slave outdoor units, indoor units)

- Press RED button of the outdoor units for 5 seconds. (SW01C)

- A “88” is indicated on 7-segment LED of the outdoor unit PCB.

- For completing addressing, 2~7 minutes are required depending on numbers of connected indoor units

- Numbers of connected indoor units whose addressing is completed are indicated for 30 seconds on 7-segment LED of the outdoor unit PCB

- After completing addressing, address of each indoor unit is indicated on the wired remote control display window. (CH01, CH02, CH03, ……, CH06 : Indicated as numbers of connected indoor units)

[Heat Pump (MAIN PCB)]

DIP-SWITCH 7 - Segment

SW01C ( : conﬁrm)

SW02C (ඔ : backward)

SW03C (ඖ : forward)

SW04C (

: cancel)

SW01D (reset)

CAUTION

• In replacement of the indoor unit PCB, always perform Automatic addressing setting again (At that time, please check about using Independent power module to any indoor unit.)

• If power supply is not applied to the indoor unit, operation error occur.

• Automatic Addressing is only possible on the master Unit.

• Automatic Addressing has to be performed after 3 minutes to improve communication.

ELECTRICAL WIRING

ENGLISH

The Procedure of Automatic Addressing

Power On

Waiting 3 minutes

Press RED Button for 5 sec.

(SW01C)

7-segment LED = 88

Don’t press RED Button

(SW01C)

Waiting about 2~7 minutes

7-segment LED

= 88

YES

Automatic addressing start

• Automatic addressing setting end Numbers of indoor unit connection set whose addressing is completed are indicated for 30seconds on 7-segment LED after completing setting

NO Check the connections

of communication cable

Indoor address number is displayed on wired remote control or indoor unit display window. It is not an error message, will disappeared when on/off button is pressed on remote control ex) Display of 01, 02, ..., 15 means connection of 15 indoor units and Automatic addressing is completed normally.

ELECTRICAL WIRING

ENGLISH

MODE FUNCTION OPTION VALUE ACTION

remarks

content

Display1

content

Display2

content Display3

content

Display4

implement Display5

In-

stalla-

tion

Cool & Heat

Selector

oFF

op1~op2

selected the

option

- -

change the

set value

blank

save in

EEPROM

Static pressure

compensation

oFF

op1~op5

selected the

option

- -

change the

set value

blank

save in

EEPROM

Night low noise

oFF

op1~op9

selected the

option

- -

change the

set value

blank

save in

EEPROM

Overall defrost

oFF

selected the

option

- -

change the

set value

blank

save in

EEPROM

ODU address

0~255

set the

value

change the

set value

blank

save in

EEPROM

Snow removal &

rapid defrost

oFF

op1~op3

selected the

option

- -

change the

set value

blank

save in

EEPROM

Target pressure

adjusting

op1~op2

selected the

option

- -

change the

set value

blank

save in

EEPROM

* Functions save in EEPROM will be kept continuously, though the system power was reset.

Setting the function Select the mode/function/option/value using ‘▶’, ‘◀’ Button and confirm that using the ‘●’ but-

ton after dip switch No.5 is turned on.

DIP-SW01 7 - Segment

SW01C ( : conﬁrm)

SW02C (ඔ : backward)

SW03C (ඖ : forward)

SW04C (

: cancel)

SW01D (reset)

ELECTRICAL WIRING

ENGLISH

Group Number setting

Group Number setting for Indoor Units

- Confirm the power of whole system(Indoor Unit, Outdoor Unit) is OFF, otherwise turn off.

- The communication cables connected to CEN.A and CEN.B terminal should be connected to central control of Outdoor Unit with care for their polarity (A-A, B-B ).

- Turn the whole system on.

- Set the group and Indoor Unit number with a wired remote control.

- To control several sets of Indoor Units into a group, set the group ID from 0 to F for this purpose.

Outdoor Units (External PCB)

Example) Group number setting

number indicate the group number

2nd number point out indoor unit number

SODU.B SODU.A IDU.B IDU.A CEN.B CEN.A DRY1 DRY2 GND 12V

B(D) A(C) BA

1 F

Group Indoor unit

Group recognizing the central controller

No.0 group (00~0F) No.1 group (10~1F) No.2 group (20~2F) No.3 group (30~3F) No.4 group (40~4F) No.5 group (50~5F) No.6 group (60~6F) No.7 group (70~7F) No.8 group (80~8F) No.9 group (90~9F) No. A group (A0~AF) No. B group (B0~BF) No. C group (C0~CF) No. D group (D0~DF) No. E group (E0~EF) No. F group (F0~FF)

TEST RUN

ENGLISH

Cool & Heat selector

mode setting method

Master unit PCB DIP switch on : No.5

Select the mode using ‘▶’, ‘◀’ Button :

“Func” Push the ‘●’ button

Select the Function using ‘▶’, ‘◀’ Button :

“Fn1” Push the ‘●’ button

Select the Option using ‘▶’, ‘◀’ Button :

“oFF”,“op1”,“op2” Push the ‘●’ button

Cool & Heat Selection mode is set

Function setting

Switch control Function

Switch(Phase) Switch(Bottom) oFF op1(mode) op2(mode)

Right Left Not operate Cooling Cooling Right Right Not operate Heating Heating

Left - Not operate Fan mode Off

CAUTION

• Ask an authorized technician to setting a function.

• If do not use a function, set an off-mode.

• If use a function, first install a Cool & Heat selector.

Switch (Phase)

Switch (Bottom)

Left side

Right side

TEST RUN

ENGLISH

Static pressure compensation mode

This function secures the air flow rate of ODU, in case static pressure has been applied like using duct at fan discharge of ODU.

Static pressure compensation mode setting method

FAN Maximum RPM of each step (460V Model)

Master unit PCB DIP switch on : No.5

Select the mode using ‘▶’, ‘◀’ Button :

“Func” Push the ‘●’ button

Select the Function using ‘▶’, ‘◀’ Button :

“Fn2” Push the ‘●’ button

Select the Option using ‘▶’, ‘◀’ Button :

“op1~op3” Push the ‘●’ button

Start the Static pressure compensation mode :

Save the selected option value in EEPROM

Capacity 8HP(6Ton)

10~14HP,18HP(8~14Ton)

Max. RPM

Standard 730 950

op1 760 1020 op2 780 1050 op3 800 1130

FAN Maximum RPM of each step (220V Model)

Capacity 8HP(6Ton)

10~14HP,18HP(8~14Ton)

Max. RPM

Standard 850 1050

op1 870 1080 op2 890 1110 op3 900 1120

TEST RUN

ENGLISH

Night Low Noise Function

In cooling mode, this function makes the ODU fan operate at low RPM to reduce the fan noise of ODU at night which has low cooling load.

Night low noise function setting method

Time Settings Noise

Master unit PCB DIP switch on : No.5

Select the mode using ‘▶’, ‘◀’ Button :

“Func” Push the ‘●’ button

Select the Function using ‘▶’, ‘◀’ Button :

“Fn3” Push the ‘●’ button

Select the Option using ‘▶’, ‘◀’ Button :

“op1~op12” Push the ‘●’ button

Start the Night low noise function :

Save the selected option value in EEPROM

Step

Judgment

Time(Hr)

Operation

Time(Hr) op1 8 9 op2 6.5 10.5 op3 5 12 op4 8 9 op5 6.5 10.5 op6 5 12 op7 8 9 op8 6.5 10 op9 5 12

op10 Continuous operation op11 Continuous operation op12 Continuous operation

Capacity

Heat Pump 8HP(6Ton)

10~14HP,

18HP(8~14Ton)

Step Noise(dB) op1~op3, op10 55 59 op4~op6, op11 52 56 op7~op9, op12 49 53

CAUTION

• Request installer to set the function during installation.

• If ODU RPM changes, cooling capacity may go down.

TEST RUN

ENGLISH

Overall defrost mode

mode setting method

Master unit PCB DIP switch on : No.5

Select the mode using ‘▶’, ‘◀’ Button :

“Func” Push the ‘●’ button

Select the Function using ‘▶’, ‘◀’ Button :

“Fn4” Push the ‘●’ button

Select the Option using ‘▶’, ‘◀’ Button :

“on” ~ “oFF” Push the ‘●’ button

Overall defrost mode is set

mode setting

CAUTION

• Ask an authorized technician to setting a function.

- on: Operate overall defrost

- off: Operate partial defrost

TEST RUN

ENGLISH

Setting the ODU address

mode setting method

Master unit PCB DIP switch on : No.5

Select the mode using ‘▶’, ‘◀’ Button :

“Func” Push the ‘●’ button

Select the Function using ‘▶’, ‘◀’ Button :

“Fn5” Push the ‘●’ button

Select the Option using ‘▶’, ‘◀’ Button :

“0” ~ “255” Push the ‘●’ button

ODU address is set

CAUTION

• Ask an authorized technician to setting a function.

• If use a function, first install a Central controller.

TEST RUN

ENGLISH

Snow removal & rapid defrost

mode setting method

Master unit PCB DIP switch on : No.5

Select the mode using ‘▶’, ‘◀’ Button :

“Func” Push the ‘●’ button

Select the Function using ‘▶’, ‘◀’ Button :

“Fn6” Push the ‘●’ button

Select the Option using ‘▶’, ‘◀’ Button :

“oFF”,“op1” ~ “op3” Push the ‘●’ button

Mode is set

CAUTION

• Ask an authorized technician to setting a function.

• If do not use a function, set an off-mode.

mode setting

setting Mode

oFF Not setting

op1 Snow removal mode

op2 Rapid defrost mode

op3 Snow removal mode. + Rapid defrost mode.

TEST RUN

ENGLISH

Target pressure adjusting

mode setting method

Master unit PCB DIP switch on : No.5

Select the mode using ‘▶’, ‘◀’ Button :

“Func” Push the ‘●’ button

Select the Function using ‘▶’, ‘◀’ Button :

“Fn8” Push the ‘●’ button

Select the Option using ‘▶’, ‘◀’ Button :

“oFF”,“op1” ~ “op4” Push the ‘●’ button

Select the Function using ‘▶’, ‘◀’ Button :

“Fn8” Push the ‘●’ button

Target pressure is set

Select the Option using ‘▶’, ‘◀’ Button :

“HEAT” , “COOL” Push the ‘●’ button

CAUTION

• Ask an authorized technician to setting a function.

• If do not use a function, set an off-mode.

• Change a power consumption or capacity.

Setting

mode

Purpose

Condensing

temperature

variation

Evaporating

temperature

variation

“Heat” “Cool”

op1 Increase capacity Increase capacity

-3°C(26.6°F) +2°C(35.6°F)

op2

Decrease power consumption

Increase capacity

-1.5°C(29.3°F) -2°C(28.4°F)

op3

Decrease power consumption Decrease power consumption +2.5°C(36.5°F) -4°C(24.8°F)

op4

Decrease power consumption Decrease power consumption -4.5°C(23.9°F) -6°C(21.2°F)

TEST RUN

ENGLISH

Self-Diagnosis Function

Error Indicator

- This function indicates types of failure in self-diagnosis and occurrence of failure for air condition.

- Error mark is displayed on display window of indoor units and wired remote controller, and 7segment LED of outdoor unit control board as shown in the table.

- If more than two troubles occur simultaneously, lower number of error code is first displayed.

- After error occurrence, if error is released, error LED is also released simultaneously.

Error Display 1st,2nd,3rd LED of 7-segment indicates error number, 4th LED indicates unit number. (* = 1:Master, 2:Slave 1, 3:Slave2) Ex)

* Refer to the DX-Venitilation manual for DX-Venitilation error code.

Display Title Cause of Error

0 1 -

Air temperature sensor of indoor unit

Air temperature sensor of indoor unit is open or short

0 2 -

Inlet pipe temperature sensor of indoor unit Inlet pipe temperature sensor of indoor unit is open or short

0 3 -

Communication error : wired remote controller ÷ indoor unit

Failing to receive wired remote controller signal in indoor unit PCB

0 4 -

Drain pump Malfunction of drain pump

0 5 -

Communication error : outdoor unit ÷ indoor unit

Failing to receive outdoor unit signal in indoor unit PCB

0 6 -

Outlet pipe temperature sensor of indoor unit Outlet pipe temperature sensor of indoor unit is open or short

0 9 -

Indoor EEPROM Error

In case when the serial number marked on EEPROM of Indoor unit is 0 or FFFFFF

1 0 -

Poor fan motor operation

Disconnecting the fan motor connector / Failure of indoor fan motor lock

1 7 -

Inlet Air temperature sensor of FAU

Air temperature sensor of indoor unit is open or short

2 1 *

Master Outdoor Unit Inverter Compressor IPM Fault

Master Outdoor Unit Inverter Compressor Drive IPM Fault

2 2 *

Inverter Board Input Over Current(RMS) of Master Outdoor Unit

Master Outdoor Unit Inverter Board Input Current excess (RMS)

2 3 *

Master Outdoor Unit Inverter Compressor DC link Low Voltage

DC charging is not performed at Master Outdoor Unit after starting relay turn on.

2 4 *

Master Outdoor Unit High Pressure Switch

System is turned off by Master Outdoor Unit high pressure switch

2 5 *

Master Outdoor Unit Input Voltage High/Low Voltage

Master Outdoor Unit input voltage is over 289V or below 173V(ARUN***BTE4) Master Outdoor Unit input voltage is over 506V or below 414V(ARUN***DTE4)

26*

Master Outdoor Unit Inverter Compressor Start Failure

The First Start Failure by Master Outdoor Unit Inverter Compressor Abnormality

29*

Master Outdoor Unit Inverter Compressor Over Current

Master Outdoor Unit Inverter Compressor Fault OR Drive Fault

32*

Master Outdoor Unit Inverter Compressor1 High Discharge Temperature

33*

Master Outdoor Unit Inverter Compressor2 High Discharge Temperature

Outdoor unit related error Indoor unit related error

Error No.

Repeat

Error No. of Unit

Error No. of Compressor

TEST RUN

ENGLISH

Display Title Cause of Error

3 4 *

High Pressure of Master Outdoor Unit High Pressure of Master Outdoor Unit

3 5 *

Low Pressure of Master Outdoor Unit Low Pressure of Master Outdoor Unit

3 6 *

Master Outdoor Unit Low Compression Ratio Limited

4 0 *

Master Outdoor Unit Inverter Compressor CT Sensor Fault

Master Outdoor Unit Inverter Compressor CT Sensor open or short

4 1 *

Master Outdoor Unit Inverter Compressor1 Discharge Temperature Sensor Fault

Master Outdoor Unit Inverter Compressor Discharge Temperature Sensor open or short

4 2 *

Master Outdoor Unit Low Pressure Sensor Fault

Master Outdoor Unit Low Pressure Sensor open or short

4 3 *

Master Outdoor Unit High Pressure Sensor Fault

Master Outdoor Unit High Pressure Sensor open or short

4 4 *

Master Outdoor Unit Air Temperature Sensor Fault

Master Outdoor Unit Air Temperature Sensor open or short

4 5 *

Master Outdoor Unit Heat Exchanger Temperature Sensor (Front side) Fault

Master Outdoor Unit Heat Exchanger Temperature Sensor(Front side) open or short

4 6 *

Master Outdoor Unit Suction Temperature Sensor Fault Master Outdoor Unit Suction Temperature Sensor open or short

4 7 *

Master Outdoor Unit Inverter Compressor2 Discharge Temperature Sensor Fault

Master Outdoor Unit Inverter Compressor2 Discharge Temperature Sensor open or short

4 9 *

Master Outdoor Unit Faulty IPM Temperature Sensor

Master Outdoor Unit IPM Temperature Sensor short/open

5 0 *

Omitting connection of R, S, T power of Master Outdoor Unit

Omitting connection of Master outdoor unit

5 1 *

Excessive capacity of indoor units

Excessive connection of indoor units compared to capacity of Outdoor Unit

5 2 *

Communication error : inverter PCB ’ Main PCB

Failing to receive inverter signal at main PCB of Master Outdoor Unit

5 3 *

Communication error : indoor unit ’ Main PCB of Outdoor Unit

Failing to receive indoor unit signal at main PCB of Outdoor Unit .

5 7 *

Communication error : Main PCB ’ inverter PCB

Failing to receive signal main PCB at inverter PCB of Master Outdoor Unit

5 9 *

Mixing Installation of Sub Outdoor Unit

Mixing Installation of Old Sub Outdoor Unit and New Slave Outdoor Unit

6 0 *

Inverter PCB EEPROM Error of Master Outdoor Unit

Access Error of Inverter PCB of Master Outdoor Unit

6 2 *

Master Outdoor Unit Inverter Heatsink High Temperature

System is turned off by Master Outdoor Unit Inverter Heatsink High Temperature

6 5 *

Master Outdoor Unit Inverter Heatsink Temperature Sensor Fault

Master Outdoor Unit Inverter Heatsink Temperature Sensor open or short

67*

Master Outdoor Unit Fan Lock Restriction of Master Outdoor Unit

71*

Converter CT Sensor Error of Master Outdoor Unit

Converter CT Sensor open or short of Master Outdoor Unit

75*

Master Outdoor Unit Fan CT Sensor Error

Master Outdoor Unit Fan CT Sensor open or short

76*

Master Outdoor Unit Fan DC Link High Voltage Error

77*

Master Outdoor Unit Fan Over Current Error

Master Outdoor Unit Fan Current is over 5A

79*

Master Outdoor Unit Fan Start Failure Error Master Outdoor Unit Fan First Position Sensing Failure

86*

Master Outdoor Unit Main PCB EEPROM Error

Communication Fail Between Master Outdoor Unit Main MICOM and EEPROM or omitting EEPROM

87*

Master Outdoor Unit Fan PCB EEPROM Error

Communication Fail Between Master Outdoor Unit Fan MICOM and EEPROM or omitting EEPROM

Outdoor unit related error

TEST RUN

ENGLISH

Display Title Cause of Error

1 0 4*

Communication Error Between Master Outdoor Unit and Other Outdoor Unit

Failing to receive Slave Unit signal at main PCB of Master Outdoor Unit

1 0 5*

Master Outdoor Unit Fan PCB Communication Error

Failing to receive fan signal at main PCB of Master unit.

1 0 6*

Master Outdoor Unit FAN IPM Fault Error

Instant Over Current at Master Outdoor Unit Fan IPM

107*

Master Outdoor Unit Fan DC Link Low Voltage Error

Master Outdoor Unit Fan DC Link Input Voltage is under 380V

113*

Master Outdoor Unit Liquid pipe Temperature Sensor Error

Liquid pipe temperature sensor of Master Outdoor Unit is open or short

114*

Master Outdoor Unit Subcooling Inlet Temperature Sensor Error

115*

Master Outdoor Unit Subcooling Outlet Temperature Sensor Error

116*

Master Outdoor Unit Oil Level Sensor Error

Oil Level Sensor of Master Outdoor Unit is open or short

145*

Master outdoor unit Main Board

- External Board communication Error

Master outdoor unit Main Board - External Board communication Error

151*

Failure of operation mode conversion at Master Outdoor Unit

153*

Master Outdoor Unit Heat Exchanger Temperature Sensor (upper part) Fault

154*

Master Outdoor Unit Heat Exchanger Temperature Sensor (lower part) Fault

Master Outdoor Unit Heat Exchanger Temperature Sensor(lower part) open or short

182*

Master outdoor unit External Board Main-Sub Micom communication Error

Master Outdoor Unit Main Board MainSub Micom communication failed

193*

Master Outdoor Unit Fan Heatsink High Temperature

System is turned off by Master Outdoor Unit Fan Heatsink High Temperature

194*

Master Outdoor Unit Fan Heatsink Temperature Sensor Fault

Master Outdoor Unit Fan Heatsink Temperature Sensor open or short

Outdoor unit related error

CAUTION FOR REFRIGERANT LEAK

ENGLISH

Checking procedure of limiting concentration

Check limiting concentration along following steps and take appropriate measure depending on the situation.

Calculate amount of all the replenished refrigerant [kg(lbs)] per each refrigerant system.

Calculate minimum room capacity Calculate room capacity by regarding a portion as one room or the smaller room.

- Without partition - With partition and with opening which serve as passage of air to adjoining room

Limiting concentration is the limit of Freon gas concentration where immediate measures can be taken without hurting human body when refrigerant leaks in the air. The limiting concentration shall be described in the unit of Kg/m

(lbs/ft3) (Freon gas weight per unit air volume)

for facilitating calculation.

Limiting concentration: 0.44kg/m

(0.028lbs/ft3)(R410A)

Amount of additional replenished refrigerant

Total amount of replenished refrigerant in refrigerant facility [kg(lbs)]

Note : In case one refrigerant facility is

divided into 2 or more refrigerant systems and each system is independent, amount of replenished refrigerant of each system shall be adopted.

Amount of replenished refrigerant per one outdoor unit system

Amount of replenished refrigerant at factory shipment

Amount of additionally replenished refrigerant depending on piping length or piping diameter at customer

Outdoor unit

Indoor unit

Outdoor unit

Indoor unit

Opening

Partition

In the case of opening without door , or 0.15 % or more openings (to ﬂoor space) both above and below door)

Outdoor unit

(No.1 system)

Flow of refrigerant

Indoor unit

Room where refrigerant leaks (Refrigerant of the whole No.1 system ﬂows out.)

The installer and system specialist shall secure safety against leakage according to local regulations or standards. The following standards may be applicable if local regulations are not available.

Introduction

Though the R410A refrigerant is harmless and incombustible itself , the room to equip the air conditioner should be large to such an extent that the refrigerant gas will not exceed the limiting concentration even if the refrigerant gas leaks in the room.

Limiting concentration

CAUTION FOR REFRIGERANT LEAK

ENGLISH

- With partition and without opening which serve as passage of air to adjoining room

Calculate refrigerant concentration

In case the concentration exceeds the limit When the concentration exceeds the limit, change original plan or take one of the countermea-

sures shown below:

• Countermeasure 1 Provide opening for ventilation. Provide 0.15% or more opening to floor space both above and below door, or provide opening without door.

• Countermeasure 2 Provide gas leak alarm linked with mechanical ventilator. Reducing the outdoor refrigerant qty.

(R410A)

Refrigerant concentration

[Kg/m3(lbs/ft3)]

Total amount of replenished refrigerant in refrigerant facility [kg(lbs)]

Capacity of smallest room where indoor unit is installed [m3(ft3)]

In case the result of calculation exceeds the limiting concentration, perform the same calculations by shifting to the second smallest, and the third smallest rooms until at last the result is below the limiting concentration.

Outdoor unit

Indoor unit

Smallest room

Countermeasure 2

Gas leak alarm

Mechanical ventilator

Countermeasure 1

Opening effective to ventilation

Indoor unit

Pay a special attention to the place, such as a basement, etc. where refrigerant can stay, since refrigerant is heavier than air.

INSTALLATION GUIDE AT THE SEASIDE

ENGLISH

Selecting the location(Outdoor Unit)

If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided. Install the outdoor unit on the opposite side of the sea wind direction.

In case, to install the outdoor unit on the seaside, set up a windbreak not to be exposed to the sea wind.

- It should be strong enough like concrete to prevent the sea wind from the sea.

- The height and width should be more than 150% of the outdoor unit.

- It should be keep more than 70 cm (2.3ft) of space between outdoor unit and the windbreak for easy air flow.

Select a well-drained place.

CAUTION

• Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced.

• Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient performance.

• If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea wind. Otherwise it needs additional anticorrosion treatment on the heat exchanger.

Sea wind

Windbreak

• Periodic ( more than once/year ) cleaning of the dust or salt particles stuck on the heat exchanger by using water

INSTALLATION GUIDE AT THE SEASIDE

OUTDOOR UNIT (ODU) INSTALLATION DETAILS FOR (3) FOAM SCREW PROTECTOR PADS

ENGLISH

Place (1) foam pad at the bottom of the unit between the casing and the coil in each of the following locations:

• Right side (toward front side of ODU) and securely in place to protect the heat exchanger coil from the sharp screw points.

• Left side (toward front side of ODU) and securely in place to protect the heat exchanger coil from the sharp screw points.

• Back side (center of ODU) and securely in place to protect the heat exchanger coil from the sharp screw points. Note: take caution as screw locations are not easily visible.

Important:

The (3) pads must be securely in place to protect the heat exchanger coil from the sharp screw points during a seismic event.

Use OSHPD Seismic Certiﬁcation Preapproval (OSP)

• (1) OSP Label for ODU > OSP-0386-10 for LG Model No.: ARU*nnn*TE4

• (3) foam screw protector pads w/ adhesive backing

• This installation detail

Please do not discard this kit before following this instruction during the installation of the ODU(s).

OUTDOOR UNIT (ODU) INSTALLATION DETAILS FOR (3) FOAM SCREW PROTECTOR PADS.

Right Left Back

LG ARUN072BTE4 INSTALLATION MANUAL

Specifications and Main Features

Frequently Asked Questions

User Manual