LG ARUN040LSS0, ARUN060LSS0, ARUN050LSS0, ARUN060GSS0, ARUN040GSS0 Installation Manual
...
P/NO : MFL67798020
Rev.01_040518
INSTALLATION MANUAL
AIR
CONDITIONER
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Copyright © 2014 - 2018 LG Electronics Inc. All Rights Reserved.
Please read this installation manual completely before installing the product.
Installation work must be performed in accordance with the national wiring standards
by authorized personnel only.
Please retain this installation manual for future reference after reading it thoroughly.
Original instruction
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ENGLISH
TÜRKÇE
ENGLISH
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2
TIPS FOR SAVING ENERGY
Here are some tips that will help you minimize the power consumption when you use the air
conditioner. You can use your air conditioner more efficiently by referring to the instructions
below:
• Do not cool excessively indoors. This may be harmful for your health and may consume more
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the
TIPS FOR SAVING ENERGY
electricity.
conditioner is used for many hours.
air flow or weaken the cooling / dehumidifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty
purposes. Write the model number and the serial number here:
Model number :
Serial number :
You can find them on a label on the side of each unit.
Dealer’s name :
Date of purchase :
IMPORTANT SAFETY INSTRUCTIONS
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3
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid
dangerous situations and ensure peak performance of your
product
WARNING
!
It can result in serious injury or death when the directions are
ignored.
CAUTION
!
It can result in minor injury or product damage when the
directions are ignored.
ENGLISH
WARNING
!
• Installation or repairs made by unqualified persons can result in
hazards to you and others.
• The information contained in the manual is intended for use by
a qualified service technician familiar with safety procedures
and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this
manual can result in equipment malfunction, property damage,
personal injury and/or death.
Installation
• Have all electric work done by a licensed electrician according
to "Electric Facility Engineering Standard" and "Interior Wire
Regulations" and the instructions given in this manual and
always use a special circuit.
- If the power source capacity is inadequate or electric work is
performed improperly, electric shock or fire may result.
• Ask the dealer or an authorized technician to install the air
conditioner.
- Improper installation by the user may result in water leakage,
electric shock, or fire.
• Always ground the product.
- There is risk of fire or electric shock.
ENGLISH
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4
• Always intstall a dedicated circuit and breaker.
- Improper wiring or installation may cause fire or electric
• For re-installation of the installed product, always contact a
dealer or an Authorized Service Center.
- There is risk of fire, electric shock, explosion, or injury.
• Do not install, remove, or re-install the unit by yourself
(customer).
- There is risk of fire, electric shock, explosion, or injury.
• Do not store or use flammable gas or combustibles near the air
conditioner.
- There is risk of fire or failure of product.
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric shock.
IMPORTANT SAFETY INSTRUCTIONS
shock.
• Prepare for strong wind or earthquake and install the unit at
the specified place.
- Improper installation may cause the unit to topple and result
in injury.
- While installing the product on the rooftop, maintain sufficient
distance from the edge to prevent falling down from the
building.
• Do not install the product on a defective installation stand.
- It may cause injury, accident, or damage to the product.
• Use a vacuum pump or Inert(nitrogen) gas when doing leakage
test or air purge. Do not compress air or Oxygen and do not
use Flammable gases. Otherwise, it may cause fire or
explosion.
- There is the risk of death, injury, fire or explosion.
• When installing and moving the air conditioner to another site,
do not charge it with a
different refrigerant from the refrigerant specified on the unit.
- If a different refrigerant or air is mixed with the original
refrigerant, the refrigerant cycle may malfunction and the unit
may be damaged.
• Do not reconstruct to change the settings of the protection
devices.
- If the pressure switch, thermal switch, or other protection
device is shorted and operated forcibly, or parts other than
those specified by LGE are used, fire or explosion may result.
IMPORTANT SAFETY INSTRUCTIONS
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• Ventilate before operating air conditioner when gas leaked out.
- It may cause explosion, fire, and burn.
• Securely install the cover of control box and the panel.
- If the cover and panel are not installed securely, dust or water
may enter the outdoor unit and fire or electric shock may
result.
• If the air conditioner is installed in a small room, measures
must be taken to prevent the refrigerant concentration from
exceeding the safety limit when the refrigerant leaks.
- Consult the dealer regarding the appropriate measures to
prevent the safety limit from being exceeded. Should the
refrigerant leak and cause the safety limit to be exceeded,
harzards due to lack of oxygen in the room could result.
5
ENGLISH
Operation
• Do not damage or use an unspecified power cable.
- There is risk of fire, electric shock, explosion, or injury.
• Use a dedicated power cable for this appliance.
- There is risk of fire or electrical shock.
• Be cautious that water could not enter the product.
- There is risk of fire, electric shock, or product damage.
• Do not touch the power switch with wet hands.
- There is risk of fire, electric shock, explosion, or injury.
• When the product is soaked (flooded or submerged), contact an
Authorized Service Center.
- There is risk of fire or electric shock.
• Be cautious not to touch the sharp edges when installing.
- It may cause injury.
• Take care to ensure that nobody could step on or fall onto the outdoor
unit.
- This could result in personal injury and product damage.
• Do not open the inlet grille of the product during operation. (Do not
touch the electrostatic filter, if the unit is so equipped.)
- There is risk of physical injury, electric shock, or product failure.
ENGLISH
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6
!
Installation
• Always check for gas (refrigerant) leakage after installation or repair of
product.
- Low refrigerant levels may cause failure of product.
• Do not install the product where the noise or hot air from the outdoor
unit could damage the neighborhoods.
- It may cause a problem for your neighbors.
• Keep level even when installing the product.
- To avoid vibration or water leakage.
• Do not install the unit where combustible gas may leak.
- If the gas leaks and accumulates around the unit, an explosion may
• Use power cables of sufficient current carrying capacity and rating.
- Cables that are too small may leak, generate heat, and cause a fire.
IMPORTANT SAFETY INSTRUCTIONS
CAUTION
result.
• Do not use the product for special purposes, such as preserving
foods, works of art, etc. It is a consumer air conditioner, not a
precision refrigeration system.
- There is risk of damage or loss of property.
• Keep the unit away from children. The heat exchanger is very sharp.
- It can cause the injury, such as cutting the finger. Also the damaged
fin may result in degradation of capacity.
• When installting the unit in a hospital, communication station, or
similar place, provide sufficient protection against noise.
- The inverter equipment, private power generator, high-frequency
medical equipment, or radio communication equipment may cause
the air conditioner to operate erroneously, or fail to operate. On the
other hand, the air conditioner may affect such equipment by
creating noise that disturbs medical treatment or image
broadcasting.
• Do not install the product where it is exposed to sea wind (salt spray)
directly.
- It may cause corrosion on the product. Corrosion, particularly on the
condenser and evaporator fins, could cause product malfunction or
inefficient operation.
- Means for disconnection must be incorporated in the fixed wiring in
accordance with the wiring rules.
IMPORTANT SAFETY INSTRUCTIONS
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7
ENGLISH
- The appliance shall be disconnected from its power source during
service and when replacing parts.
Operation
• Do not use the air conditioner in special environments.
Oil, steam, sulfuric smoke, etc. can significantly reduce the performance
of the air conditioner or damage its parts.
• Do not block the inlet or outlet.
- It may cause failure of appliance or accident.
• Make the connections securely so that the outside force of the cable
may not be applied to the terminals.
- Inadequate connection and fastening may generate heat and cause a
fire.
• Be sure the installation area does not deteriorate with age.
- If the base collapses, the air conditioner could fall with it, causing
property damage, product failure, or personal injury.
Install and insulate the drain hose to ensure that water is drained away
•
properly based on the installation manual.
- A bad connection may cause water leakage.
• Be very careful about product transportation.
- Only one person should not carry the product if it weighs more than
20 kg.
Some products use PP bands for packaging. Do not use any PP bands
-
for a means of transportation. It is dangerous.
- Do not touch the heat exchanger fins. Doing so may cut your fingers.
- When transporting the outdoor unit, suspending it at the specified
positions on the unit base. Also support the outdoor unit at four
points so that it cannot slip sideways.
• Safely dispose of the packing materials.
Packing materials, such as nails and other metal or wooden parts, may
-
cause stabs or other injuries.
-
Tear apart and throw away plastic packaging bags so that children may
not play with them. If children play with a plastic bag which was not torn
apart, they face the risk of suffocation.
• Turn on the power at least 6 hours before starting operation.
- Starting operation immediately after turning on the main power
switch can result in severe damage to internal parts. Keep the power
switch turned on during the operational season.
ENGLISH
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8
• Do not touch any of the refrigerant piping during and after operation.
- It can cause a burn or frostbite.
• Do not operate the air conditioner with the panels or guards removed.
- Rotating, hot, or high-voltage parts can cause injuries.
• Do not directly turn off the main power switch after stopping
operation.
- Wait at least 5 minutes before turning off the main power switch.
Auto-addressing should be done in condition of connecting the power of all
•
indoor and outdoour units. Auto-addressing should also be done in case of
changing the indoor unit PCB.
• Use a firm stool or ladder when cleaning or maintaining the air
conditioner.
- Be careful and avoid personal injury.
IMPORTANT SAFETY INSTRUCTIONS
Otherwise it may result in water leakage or other problems.
• Do not insert hands or other objects through the air inlet or outlet
while the air conditioner is powered on.
- There are sharp and moving parts that could cause personal injury.
• If the supply cord is damaged, it must be replaced by the
manufacturer, its service agent or similarly qualified persons in order
to avoid a hazard.
• This equipment shall be provided with a supply conductor complying
with the national regulation.
• This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities or lack of
experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible
for their safety. Children should be supervised to ensure that they do
not play with the appliance.
TABLE OF CONTENTS
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TABLE OF CONTENTS
9
ENGLISH
2 TIPS FOR SAVING
ENERGY
3 IMPORTANT SAFETY
INSTRUCTIONS
10 INSTALLATION
PROCESS
11 OUTDOOR UNITS
INFORMATION
12 ALTERNATIVE
REFRIGERANT R410A
13 SELECT THE BEST
LOCATION
14 INSTALLATION SPACE
18 Collective / Continuous Installation for
roof top use
20 LIFTING METHOD
21 INSTALLATION
21 The location of the Anchor bolts
22 Foundation for Installation
23 Preparation of Piping
26
Plumbing materials and storage methods
28 REFRIGERANT PIPING
INSTALLATION
28 Precautions on Pipe connection / Valve
operation
33 Refrigerant piping system
40 Refrigerant charging
41 Distribution Method
42 Branch pipe Fitting
46 Leak Test and Vacuum drying
48 Vacuum Mode
49 Heat insulation of refrigerant piping
50 ELECTRICAL WIRING
50 Caution
52 Control box and connecting position of
wiring
53 Communication and Power Cables
54 Wiring of main power supply and
equipment capacity
55 Field Wiring
59 Installation of IO Module(optional)
60 Checking the setting of outdoor units
61 Automatic Addressing
64 Group Number setting
65 Cool & Heat selector
66 Static pressure compensation mode
67 Night Low Noise Function
68 Setting the ODU address
69 Snow removal & rapid defrost
70 Target pressure adjusting
71 Self-Diagnosis Function
74 CAUTION FOR
REFRIGERANT LEAK
74 Introduction
74 Checking procedure of limiting
concentration
76 INSTALLATION GUIDE
29 PIPE CONNECTIONS
BETWEEN INDOOR AND
OUTDOOR UNIT
29 Preparation Work
30 Pipe Drawing Out
32 Selection of Refrigerant Piping
AT THE SEASIDE
76 Model Designation
76 Airborne Noise Emission
ENGLISH
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10
INSTALLATION PROCESS
INSTALLATION PROCESS
Determination of division work
Preparation of contract drawings
Sleeve and insert work
Installation of indoor unit
Refrigerant piping work
Drain pipe work
Duct work
Heat insulation work
Electrical work
(connection circuits and drive circuits)
Indicate clearly who will be responsible for switch setting.
Make connection clearly between outdoor, indoor, remote controller and option.
Take account of gradient
of drain piping
Check model name to make
sure the fitting is made correctly
Special attention to dryness,
cleanness and tightness
Adjust to downward gradient
Make sure airflow is sufficient
Make sure no gaps are left where
the insulating materials are joined
Multiple core cable must not be used.
(suitable cable should be selected)
Outdoor unit foundation work
Installation of outdoor unit
The foundation must be level even
Avoid short circuits and ensure
sufficient space is allowed for service
Leak test
Vacuum drying
Additional charge of refrigerant
Fit facing panels
Automatic addressing of indoor unit
Test run adjustment
Transfer to customer with explanation
CAUTION
!
In the final check for 24hours at 3.8 MPa(38.7 kgf/cm
The vacuum pump used must have a capacity of reaching at least 5 torr, more than 1 hour
Recharge correctly as calculated in this manual. and record the amount of added refrigerant
Make sure there are no gaps left between the facing materials used on the ceiling
Refer to automatic addressing flowchart
Preheat the crank case with the electrical heater for more than 6 hours.
Run each indoor unit in turn to make sure the pipe work has been fitted correctly
Explain the use of the system as clearly as possible to your customer and make sure all relevant
documentation is in order
2
) there must be no drop in pressure.
• The above list indicates the order in which the individual work operations are normally
carried out but this order may be varied where local conditions warrants such change.
• The thickness of the piping should comply with the relevant local and national regulations
for the designed pressure 3.8MPa.
• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in
its liquid state.(If the refrigerant is charged in its gaseous state, its composition changes
and the system will not work properly.)
OUTDOOR UNITS INFORMATION
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OUTDOOR UNITS INFORMATION
CAUTION
!
• Ratio of the connectable Indoor Units to the Outdoor: Within 50 ~ 130%
• Ratio of running Indoor Units to the Outdoor: Within 10 ~ 100%
• A combination operation over 100% cause to reduce each indoor unit capacity.
Power Supply : 3 Ø, 380-415 V 3N~, 50 Hz
11
ENGLISH
System(HP)
Model
Refrigerant Precharged
Amount
Number of maximum connectable indoor units
Net weight
Dimensions (WxHxD)
Piping
Connections
System(HP) 8 10 12
Model ARUN080LSS0 ARUN100LSS0 ARUN120LSS0
Refrigerant Precharged
Amount
Number of maximum connectable indoor units 13 16 20
Net weight
Dimensions (WxHxD)
Piping
Connections
Liquid Pipes mm(inch)
Gas Pipes mm(inch)
Liquid Pipes mm(inch) Ø9.52(3/8) Ø9.52(3/8) Ø12.7(1/2)
Gas Pipes mm(inch) Ø19.05(3/4) Ø22.2(7/8) Ø28.58(11/8)
kg
lbs
kg
lbs
mm
inch
kg 3.5 4.5 6
lbs 7.7 9.9 13.2
kg 115 144 157
lbs 254 317 346
mm 950 x 1,380 x330 1,090 x 1,625 x 380 1,090 x 1,625 x 380
inch 37.4 x 54.3 x 13.0 42.9 x 64.0 x 15.0 42.9 x 64.0 x 15.0
37.4 × 54.3 × 13.0 37.4 × 54.3 × 13.0 37.4 × 54.3 × 13.0
456
ARUN040LSS0 ARUN050LSS0 ARUN060LSS0
333
6.6 6.6 6.6
689
96 96 96
212 212 212
950×1380×330 950×1380×330 950×1380×330
Ø9.52(3/8) Ø9.52(3/8) Ø9.52(3/8)
Ø15.88(5/8) Ø15.88(5/8) Ø19.05(3/4)
Power Supply : 1 Ø, 220-240 V~, 50Hz
System(HP)
Model
Refrigerant Precharged
Amount
Number of maximum connectable indoor units
Net weight
Dimensions (WxHxD)
Piping
Connections
Liquid Pipes mm(inch)
Gas Pipes mm(inch)
kg
lbs
kg
lbs
mm
inch
456
ARUN040GSS0 ARUN050GSS0 ARUN060GSS0
1.8 3 3
4 6.6 6.6
689
70 94 94
154 207 207
950×834×330 950×1380×330 950×1380×330
37.4 × 32.8 × 13.0 37.4 × 54.3 × 13.0 37.4 × 54.3 × 13.0
Ø9.52(3/8) Ø9.52(3/8) Ø9.52(3/8)
Ø15.88(5/8) Ø15.88(5/8) Ø19.05(3/4)
ENGLISH
www.lgcomfortcooling.co.uk
12
ALTERNATIVE REFRIGERANT R410A
The refrigerant R410A has the property of higher operating pressure in comparison with R22.
Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and
this characteristic should be also considered during the installation.
R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone depletion potential (ODP)
of R410A is 0.
• The wall thickness of the piping should comply with the relevant local and national
• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in
• Do not place the refrigerant container under the direct rays of the sun to prevent it from
• For high-pressure refrigerant, any unapproved pipe must not be used.
• Do not heat pipes more than necessary to prevent them from softening.
• Be careful not to install wrongly to minimize economic loss because it is expensive in
ALTERNATIVE REFRIGERANT R410A
CAUTION
!
regulations for the designed pressure 3.8MPa
its liquid state.
If the refrigerant is charged in its gaseous state, its composition changes and the system
will not work properly.
exploding.
comparison with R22.
SELECT THE BEST LOCATION
Air inlet grille
700
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SELECT THE BEST LOCATION
1 Select space for installing outdoor unit, which will meet the following conditions:
• No direct thermal radiation from other heat sources
• No possibility of annoying neighbors by noise from unit
• No exposition to strong wind
• With strength which bears weight of unit
• Note that drain flows out of unit when heating
• With space for air passage and service work shown next
• Because of the possibility of fire, do not install unit to the space where generation, inflow,
stagnation, and leakage of combustible gas is expected.
• Avoid unit installation in a place where acidic solution and spray (sulfur) are often used.
• Do not use unit under any special environment where oil, steam and sulfuric gas exist.
• It is recommended to fence round the outdoor unit in order to prevent any person or animal
from accessing the outdoor unit.
•
If installation site is area of heavy snowfall, then the following directions should be observed.
- Make the foundation as high as possible.
- Fit a snow protection hood.
2 Select installation location considering following conditions to avoid bad condition when
additionally performing defrost operation.
• Install the outdoor unit at a place well ventilated and having a lot of sunshine in case of
installing the product at a place with a high humidity in winter (near beach, coast, lake, etc).
(Ex) Rooftop where sunshine always shines.
• Performance of heating will be reduced and preheat time of the indoor unit may be
lengthened in case of installing the outdoor unit in winter at following location:
- Shade position with a narrow space
- Location with much moisture in neighboring floor.
- Location with much humidity around.
- Location where ventilation is good. It is recommended to install the outdoor unit at a place
with a lot of sunshine as possible as.
- Location where water gathers since the floor is not even.
3
When installing the outdoor unit in a place that is constantly exposed to a strong wind like a coast
or on a high story of a building, secure a normal fan operation by using a duct or a wind shield.
• Install the unit so that its discharge port faces to the wall of the building.
Keep a distance 500mm or more between the unit and the wall surface.
• Supposing the wind direction during the operation season of the air conditioner, install the
unit so that the discharge port is set at right angle to the wind direction.
13
ENGLISH
Turn the air outlet side toward the
building's wall, fence or windbreak screen.
[Unit : mm]
WARNING
!
Fix the outdoor unit firmly with anchor bolt
or it may fall and hurt people. (refer to
‘Foundation for installation’)
ENGLISH
500 or less
more
1,000 or
c
a
100 or
more
100 or
more
500 or less
more
1,000 or
150 or
more
150 or
more
c
b
100 or
more
200 or
more
1,000 or
more
c
500 or less
more
1,000 or
100 or
more
1,000 or
more
200 or
more
c
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14
INSTALLATION SPACE
• The following values are the least space for installation. If any service area is needed for service
according to field circumstance, obtain enough service space.
• The unit of values is mm.
In case of obstacles on the suction side
INSTALLATION SPACE
1. Stand alone installation
[Unit:mm]
2. Collective installation
a 100 or more 200 or more
b 100 or more 300 or more
c 300 or more 350 or more
ARUN040*SS0, ARUN050*SS0
ARUN060*SS0, ARUN080*SS0
ARUN100LSS0
ARUN120LSS0
In case of obstacles on the discharge side
a
500 or less
more
1,000 or
a
1,000 or more
100 or
more
500 or less
1,000 or more
1,000 or more
100 or
more
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1. Stand alone installation
INSTALLATION SPACE
[Unit:mm]
15
ENGLISH
2. Collective installation
ARUN040*SS0, ARUN050*SS0
ARUN060*SS0, ARUN080*SS0
ARUN100LSS0
ARUN120LSS0
a 500 or more 700 or more
ENGLISH
H
L
350 or
more
a
L
500 or less
1,000 or
more
H
350 or
more
1,000 or
more
L
H
350 or
more
1,000 or
more
100 or more
L
500 or less
1,000 or
more
H
350 or
more
1,250 or more
100 or more
www.lgcomfortcooling.co.uk
16
In case of obstacles on the suction and the discharge side
Obstacle height of discharge side is higher than the unit
1. Stand alone installation
L > H L > H
INSTALLATION SPACE
[Unit:mm]
2. Collective installation
L > H L > H
a 500 or more 700 or more
ARUN040*SS0, ARUN050*SS0
ARUN060*SS0, ARUN080*SS0
ARUN100LSS0
ARUN120LSS0
Obstacle height of discharge side is lower than the unit
H
L
350 or
more
1,500 or
more
100 or more
500 or less
more
1,000 or
H
L
350 or
more
1,500 or
more
100 or more
H
L
350 or
more
1,000 or
more
500 or less
more
1,000 or
H
L
350 or
more
1,000 or
more
www.lgcomfortcooling.co.uk
1. Stand alone installation
L ≤ H L ≤ H
INSTALLATION SPACE
[Unit:mm]
17
ENGLISH
2. Collective installation
L ≤ H L ≤ H
ENGLISH
350 or
more
2,000 or
more
600 or
more
1,000 or
more
L
350 or
more
3,000 or
more
H
600 or
more
1,500 or
more
100 or
more
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18
Collective / Continuous Installation for roof top use
Space required for collective installation and continuous installation: When installing several units,
leave space between each block as shown below considering passage for air and people.
1. One row of stand alone installation
INSTALLATION SPACE
[Unit:mm]
2. Rows of collective installation (2 or more)
• L should be smaller than H
L ≤ H
INSTALLATION SPACE
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Seasonal wind and cautions in winter
• Sufficient measures are required in a snow area or severe cold area in winter so that product
can be operated well.
• Get ready for seasonal wind or snow in winter even in other areas.
• Install a suction and discharge duct not to let in snow or rain.
• Install the outdoor unit not to come in contact with snow directly. If snow piles up and freezes
on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the
hood to the system.
• Install the outdoor unit at the higher installation console by 50cm than the average snowfall
(annual average snowfall) if it is installed at the area with much snowfall.
• Where snow accumulated on the upper part of the Outdoor Unit by more than 10cm, always
remove snow for operation.
- The height of H frame must be more than 2 times the snowfall and its width shall not
exceed the width of the product. (If width of the frame is wider than that of the product,
snow may accumulate)
- Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal
wind.
19
ENGLISH
ENGLISH
www.lgcomfortcooling.co.uk
20
LIFTING METHOD
• When carrying the suspended, unit pass the ropes between legs of base panel under the unit.
• Always lift the unit with ropes attached at four points so that impact is not applied to the unit.
• Attach the ropes to the unit at an angle of 40° or less.
• Use only accessories and parts which are of the designated specification when installing.
LIFTING METHOD
Air outlet grille Intake hole
Corner
Handle
Always hold the unit by the corners, as holding
it by the side intake holes on the casing may
cause them to deform.
CAUTION
!
Be very careful while carrying the product.
• Do not have only one person carry product if it is more than 20 kg.
• PP bands are used to pack some products. Do not use them as a mean for transportation
because they are dangerous.
• Do not touch heat exchanger fins with your bare hands. Otherwise you may get a cut in
your hands.
• Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise
plastic packaging bag may suffocate children to death.
• When carrying in Outdoor Unit, be sure to support it at four points. Carrying in and lifting
with 3-point support may make Outdoor Unit unstable, resulting in a fall.
• Use 2 belts of at least 8 m long.
• Place extra cloth or boards in the locations where the casing comes in contact with the
sling to prevent damage.
• Hoist the unit making sure it is being lifted at its center of gravity.
A
40° or less
A
Sub line
WARNING
INSTALLATION
At least 100mm
At lea
st 100
m
m
At least 100m
m
At least 100mm
At least 100mm
At least 100mm
Center of the Unit
For outdoor units should not
be supported only by the
corner supports.
Center of the Unit
a
be
e
cd
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INSTALLATION
• Install at places where it can endure the weight and vibration/noise of the outdoor unit.
• The outdoor unit supports at the bottom shall have width of at least 100mm under the Unit’s
legs before being fixed.
• The outdoor unit supports should have minimum height of 200mm.
• Anchor bolts must be inserted at least 75mm.
21
ENGLISH
The location of the Anchor bolts
[Unit : mm]
ARUN040*SS0
ARUN050*SS0
ARUN060*SS0
ARUN100LSS0
ARUN120LSS0
ARUN080*SS0
a 920 1,090
b 618 700
c 330 380
d 360 401
e 151 195
At least 200mm
Unit : mm
200
75
75
200
100
ENGLISH
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22
Foundation for Installation
• Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake
or gust.
• Use the H-beam support as a base support
• Noise and vibration may occur from the floor or wall since vibration is transferred through the
installation part depending on installation status. Thus, use anti-vibration materials (cushion pad)
fully (The base pad shall be more than 200mm).
INSTALLATION
Ⓐ The corner part must be fixed firmly. Otherwise,
the support for the installation may be bent.
Ⓑ Get and use M10 Anchor bolt.
Ⓒ Put Cushion Pad between the outdoor unit and
ground support for the vibration protection in wide
area.
Ⓓ Space for pipes and wiring (Pipes and wirings for
bottom side)
Ⓔ H-beam support
Ⓕ Concrete support
WARNING
!
• Install where it can sufficiently support the weight of the outdoor unit.
If the support strength is not enough, the outdoor unit may drop and hurt people.
• Install where the outdoor unit may not fall in strong wind or earthquake.
If there is a fault in the supporting conditions, the outdoor unit may fall and hurt people.
• Please take extra cautions on the supporting strength of the ground, water outlet
treatment(treatment of the water flowing out of the outdoor unit in operation), and the
passages of the pipe and wiring, when making the ground support.
• Do not use tube or pipe for water outlet in the Base pan. Use drainage instead for water
outlet. The tube or pipe may freeze and the water may not be drained.
CAUTION
!
• Be sure to remove the Pallet(Wood Support) of the
bottom side of the outdoor unit Base Pan before
fixing the bolt. It may cause the unstable state of the
outdoor settlement, and may cause freezing of the
heat exchanger resulting in abnormal operations.
• Be sure to remove the Pallet(Wood Support) of the
bottom side of the outdoor unit before welding. Not
removing Pallet(Wood Support) causes hazard of fire
during welding.
Pallet(Wood Support)
- Remove before Installation
INSTALLATION
Copper
tube
90°
Slanted Uneven Rough
Pipe
Reamer
Point down
Inclined
Inside is shining without scratches.
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
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23
Preparation of Piping
Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following
procedure.
Cut the pipes and the cable
- Use the accessory piping kit or the pipes
purchased locally.
- Measure the distance between the indoor
and the outdoor unit.
- Cut the pipes a little longer than measured
distance.
- Cut the cable 1.5m longer than the pipe
length.
Burrs removal
- Completely remove all burrs from the cut
cross section of pipe/tube.
- Put the end of the copper tube/pipe to
downward direction as you remove burrs in
order to avoid to let burrs drop in the tubing.
ENGLISH
Flaring work
- Carry out flaring work using flaring tool as
shown below.
Pipe diameter
Inch (mm)
Wing nut type Clutch type
A inch (mm)
Ø 1/4 (Ø 6.35)
Ø 3/8 (Ø 9.52)
Ø 1/2 (Ø 12.7)
0.04~0.07
(1.1~1.8)
0~0.02
(0~0.5)
Ø 5/8 (Ø 15.88)
Firmly hold copper tube in a bar(or die) as
indicated dimension in the table above.
Check
- Compare the flared work with figure below.
- If flare is noted to be defective, cut off the
flared section and do flaring work again.
Flare nut
Copper tube
<Wing nut type>
Bar
Copper pipe
<Clutch type>
"A"
Union
ENGLISH
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24
Flare shape and flare nut tightening torque
Precautions when connecting pipes
- See the following table for flare part machining dimensions.
- When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and
turn them three or four times at first. (Use ester oil or ether oil.)
See the following table for tightening torque.(Applying too much torque may cause the flares to crack.)
-
- After all the piping has been connected, use nitrogen to perform a gas leak check.
• Always use a charge hose for service port connection.
• After tightening the cap, check that no refrigerant leaks are present.
• When loosening a flare nut, always use two wrenches in
• When connecting a flare nut, coat the flare(inner and outer faces)
INSTALLATION
pipe size tightening torque(N·m) A(mm) flare shape
Ø9.52 38±4 12.8-13.2
Ø12.7 55±6 16.2-16.6
Ø15.88 75±7 19.3-19.7
CAUTION
!
combination, When connecting the piping, always use a spanner and
torque wrench in combination to tighten the flare nut.
with oil for R410A(PVE) and hand tighten the nut 3 to 4 turns as the
initial tightening.
90°
A
±2
4
5°
±
2
R=0.4~0.8
Opening shutoff valve
1 Remove the cap and turn the valve counter clockwise with the hexagon wrench.
2 Turn it until the shaft stops.
Do not apply excessive force to the shutoff valve. Doing so may break the valve body, as the
valve is not a backseat type. Always use the special tool.
3 Make sure to tighten the cap securely.
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