LG ARUM200LTE5 INSTALLATION INSTRUCTIONS

Page 1
INSTALLATION MANUAL
AIR CONDITIONER
Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.
For Heat Pump / Heat Recovery system Or
iginal instruction
www.lg.com
Copyright © 2017 - 2020 LG Electronics Inc. All Rights Reserved.
MFL68124509
Rev.04_022720
ENGLISH
РУССКИЙ ЯЗЫК
УКРАÏНСЬКА
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ENGLISH
TIPS FOR SAVING ENERGY
Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below:
• Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.
For your records
Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:
Model number :
Serial number :
You can find them on a label on the side of each unit.
Dealer’s name :
Date of purchase :
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product.
WARNING
!
It can result in serious injury or death when the directions are ignored.
CAUTION
!
It can result in minor injury or product damage when the directions are ignored.
WARNING
!
• Installation or repairs made by unqualified persons can result in
hazards to you and others.
• The information contained in the manual is intended for use by a
qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can
result in equipment malfunction, property damage, personal injury and/or death.
Installation
• Have all electric work done by a licensed electrician according to "Electric Facility Engineering Standard" and "Interior Wire Regulations" and the instructions given in this manual and always use a special circuit.
- If the power source capacity is inadequate or electric work is
performed improperly, electric shock or fire may result.
• Ask the dealer or an authorized technician to install the air conditioner.
- Improper installation by the user may result in water leakage,
electric shock, or fire.
• Always ground the product.
- There is risk of fire or electric shock.
• Always intstall a dedicated circuit and breaker.
- Improper wiring or installation may cause fire or electric shock.
• For re-installation of the installed product, always contact a dealer or an Authorized Service Center.
- There is risk of fire, electric shock, explosion, or injury.
• Do not install, remove, or re-install the unit by yourself (customer).
- There is risk of fire, electric shock, explosion, or injury.
• Do not store or use flammable gas or combustibles near the air conditioner.
- There is risk of fire or failure of product.
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric shock.
• Prepare for strong wind or earthquake and install the unit at the specified place.
- Improper installation may cause the unit to topple and result in
injury.
• Do not install the product on a defective installation stand.
- It may cause injury, accident, or damage to the product.
• Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
• When installing and moving the air conditioner to another site, do not charge it with a different refrigerant from the refrigerant specified on the unit.
- If a different refrigerant or air is mixed with the original refrigerant,
the refrigerant cycle may malfunction and the unit may be damaged.
• Do not reconstruct to change the settings of the protection devices.
- If the pressure switch, thermal switch, or other protection device
is shorted and operated forcibly, or parts other than those specified by LGE are used, fire or explosion may result.
• Ventilate before operating air conditioner when gas leaked out.
- It may cause explosion, fire, and burn.
• Securely install the cover of control box and the panel.
- If the cover and panel are not installed securely, dust or water may
enter the outdoor unit and fire or electric shock may result.
• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit when the refrigerant leaks.
- Consult the dealer regarding the appropriate measures to prevent
the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, harzards due to lack of oxygen in the room could result.
Operation
• Do not damage or use an unspecified power cord.
- There is risk of fire, electric shock, explosion, or injury.
• Use a dedicated outlet for this appliance.
- There is risk of fire or electrical shock.
• Be cautious that water could not enter the product.
- There is risk of fire, electric shock, or product damage.
• Do not touch the power switch with wet hands.
- There is risk of fire, electric shock, explosion, or injury.
• When the product is soaked (flooded or submerged), contact an Authorized Service Center.
- There is risk of fire or electric shock.
• Be cautious not to touch the sharp edges when installing.
- It may cause injury.
• Take care to ensure that nobody could step on or fall onto the outdoor unit.
- This could result in personal injury and product damage.
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• Do not open the inlet grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)
- There is risk of physical injury, electric shock, or product failure.
CAUTION
!
Installation
• Always check for gas (refrigerant) leakage after installation or repair of product.
- Low refrigerant levels may cause failure of product.
• Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.
- It may cause a problem for your neighbors.
• Keep level even when installing the product.
- To avoid vibration or water leakage.
• Do not install the unit where combustible gas may leak.
- If the gas leaks and accumulates around the unit, an explosion
may result.
• Use power cables of sufficient current carrying capacity and rating.
- Cables that are too small may leak, generate heat, and cause a
fire.
• Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system.
- There is risk of damage or loss of property.
• Keep the unit away from children. The heat exchanger is very sharp.
- It can cause the injury, such as cutting the finger. Also the
damaged fin may result in degradation of capacity.
• When installting the unit in a hospital, communication station, or similar place, provide sufficient protection against noise.
- The inverter equipment, private power generator, high-frequency
medical equipment, or radio communication equipment may cause the air conditioner to operate erroneously, or fail to operate. On the other hand, the air conditioner may affect such equipment by creating noise that disturbs medical treatment or image broadcasting.
• Do not install the product where it is exposed to sea wind (salt spray) directly.
- It may cause corrosion on the product. Corrosion, particularly on
the condenser and evaporator fins, could cause product malfunction or inefficient operation.
• Means for disconnection must be incorporated in the fixed wiring in accordance with the wiring rules.
• Turn on the power at least 6 hours before starting operation.
- Starting operation immediately after turning on the main power switch can result in severe damage to internal parts. Keep the power switch turned on during the operational season.
• Do not touch any of the refrigerant piping during and after operation.
- It can cause a burn or frostbite.
• Do not operate the air conditioner with the panels or guards removed.
- Rotating, hot, or high-voltage parts can cause injuries.
• Do not directly turn off the main power switch after stopping operation.
- Wait at least 5 minutes before turning off the main power switch.
Otherwise it may result in water leakage or other problems.
• Auto-addressing should be done in condition of connecting the power of all indoor and outdoour units. Auto-addressing should also be done in case of changing the indoor unit PCB.
• Use a firm stool or ladder when cleaning or maintaining the air conditioner.
- Be careful and avoid personal injury.
• Do not insert hands or other objects through the air inlet or outlet while the air conditioner is plugged in.
- There are sharp and moving parts that could cause personal injury.
ENGLISH
Operation
• Do not use the air conditioner in special environments.
- Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of the air conditioner or damage its parts.
• Do not block the inlet or outlet.
- It may cause failure of appliance or accident.
• Make the connections securely so that the outside force of the cable may not be applied to the terminals.
- Inadequate connection and fastening may generate heat and
cause a fire.
• Be sure the installation area does not deteriorate with age.
- If the base collapses, the air conditioner could fall with it, causing
property damage, product failure, or personal injury.
• Install and insulate the drain hose to ensure that water is drained away properly based on the installation manual.
- A bad connection may cause water leakage.
• Be very careful about product transportation.
- Only one person should not carry the product if it weighs more than 20 kg.
- Some products use PP bands for packaging. Do not use any PP bands for a means of transportation. It is dangerous.
- Do not touch the heat exchanger fins. Doing so may cut your fingers.
- When transporting the outdoor unit, suspending it at the specified positions on the unit base. Also support the outdoor unit at four points so that it cannot slip sideways.
• Safely dispose of the packing materials.
- Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries.
- Tear apart and throw away plastic packaging bags so that children may not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.
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ENGLISH
TABLE OF CONTENTS
2 TIPS FOR SAVING ENERGY 2 IMPORTANT SAFETY INSTRUCTIONS
5 INSTALLATION PROCESS 5 OUTDOOR UNITS INFORMATION 5 ALTERNATIVE REFRIGERANT R410A 5 SELECT THE BEST LOCATION 7 INSTALLATION SPACE
7 Individual Installation
7 LIFTING METHOD 8 INSTALLATION
8 The location of the Anchor bolts 8 Foundation for Installation 9 Preparation of Piping 10 Plumbing materials and storage methods
11 REFRIGERANT PIPING INSTALLATION
[For Heat Pump System Installation] 11 Precautions on Pipe connection / Valve operation 11 Connection of Outdoor units
[For Heat Recovery System Installation]
13 Precautions on Pipe connection / Valve operation 13 Connection of Outdoor units 13 Installation procedure for HR unit 14 Installation of Outdoor Unit, HR Unit, Indoor Unit Refrigerant
Pipe
14 Type of HR Unit 14 Installation of Zoning Control
16 PIPE CONNECTIONS BETWEEN INDOOR
AND OUTDOOR UNIT
[For Heat Pump System Installation] 16 Preparation Work 16 Pipe Drawing Out during Single / Series connection 17 Refrigerant piping system 18 Pipe Connection Method between outdoor unit/indoor unit 21 Branch pipe Fitting 22 Distribution Method 23 Vacuum Mode 23 Leak Test and Vacuum drying 25 Refrigerant charging 26 Thermal insulation of refrigerant piping
44 Snow removal & rapid defrost 44 Setting Capacity Up Airflow Adjusting for IDU (Heating) 44 Target pressure adjusting 44 Low Ambient Kit 45 High Efficiency Mode (Cooling Operation) 45 Auto Dust Removal Mode 45 Compressor Max. Frequency Limit 45 ODU Fan Max. RPM Limit 46 SLC (Smart Load Control) 46 Humidity Reference 46 Central Control Connection at Indoor Unit side 46 Compressor Input Current Limit 47 Power Consumption Display on wired remote controller 47 Overall Defrost Operating in Low temperature (Heating) 47 Base pan Heater operation 47 Comfort Cooling operation 48 Self-Diagnosis Function
51 CAUTION FOR REFRIGERANT LEAK
51 Introduction 51 Checking procedure of limiting concentration
52 INSTALLATION GUIDE AT THE SEASIDE
52 Model Designation 52 Airborne Noise Emission
[For Heat Recovery System Installation]
27 Preparation Work 27 Pipe Drawing Out during Single / Series connection 28 Refrigerant piping system
30 ELECTRICAL WIRING
32 Control box and connecting position of wiring 32 Communication and Power Cables 33 Wiring of main power supply and equipment capacity 33 Point for attention regarding quality of the public electric power
supply
33 Field Wiring 35 Checking the setting of outdoor units 36 Switch for setup of HR Unit 38 Automatic Addressing 38 The Procedure of Automatic Addressing 39 Flow chart of auto pipe detection process 40 Flow chart of manual addressing for pipe detection 40 Example of manual valve addressing (Non-Zoning setting) 40 Example of manual valve addressing (Zoning setting) 41 Example of checking valve address 41 Identification of Manual Valve ID (Address) 41 Method of checking the pipe detection result at outdoor unit 41 Setting method of Master indoor unit in zoning 41 Group Number setting 42 Cool & Heat selector 43 High Static Pressure Compensation mode 43 Night Low Noise Function 43 Overall defrost mode 43 Setting the ODU address
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The foundation must be level even
Outdoor unit foundation work
Avoid short circuits and ensure sufficient space is allowed for service
Installation of outdoor unit
Refer to automatic addressing flowchart
Automatic addressing of indoor unit
In the final check for 24 hours at 3.8 MPa (38.7 kgf/cm
2
)[551.1 psi]
there must be no drop in pressure.
Airtight test
Multiple core cable must not be used. (suitable cable should be selected)
Electrical work
(connection circuits and drive circuits)
Make sure no gaps are left where the insulating materials are joined
Heat insulation work
Make sure airflow is sufficient
Duct work
Adjust to downward gradient
Drain pipe work
Special attention to dryness, cleanness and tightness
Refrigerant piping work
Check model name to make sure the fitting is made correctly
Installation of indoor unit
Take account of gradient of drain piping
Sleeve and insert work
Make connection clearly between outdoor, indoor, remote controller and option.
Preparation of contract drawings
Indicate clearly who will be responsible for switch setting.
Determination of division work
The vacuum pump used must have a capacity of reaching at least 5 torr, more than 1 hour
Vacuum drying
Recharge correctly as calculated in this manual. and record the amount of added refrigerant
Additional charge of refrigerant
Make sure there are no gaps left between the facing materials used on the ceiling
Fit facing panels
Run each indoor unit in turn to make sure the pipe work has been fitted correctly
Test run adjustment
Explain the use of the system as clearly as possible to your customer and make sure all relevant documentation is in order
Transfer to customer with explanation
Preheat the crank case with the electrical heater for more than 6 hours.
OUTDOOR UNITS INFORMATIONINSTALLATION PROCESS
CAUTION
!
Combination Ratio(50~200 %)
Outdoor Number Connection Ratio
Single outdoor units 200 %
Double outdoor units 160 %
Triple outdoor units 130 %
Over the triple unit 130 %
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ENGLISH
CAUTION
!
• The above list indicates the order in which the individual work operations are normally carried out but this order may be varied where local conditions warrants such change.
• The thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8 MPa (551.1 psi).
• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state.(If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.)
Notes : * We can guarantee the operation only within 130 %
combination. If you want to connect more than 130 % combination, please contact us and discuss the requirement like below.
• If the operation of indoor unit is more than 130 %, the airflow is operated as low in the all indoor units.
ALTERNATIVE REFRIGERANT R410A
The refrigerant R410A has the property of higher operating pressure in comparison with R22. Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and this characteristic should also be considered during the installation. R410A is an azeotrope of R32 and R125 mixed at 50 : 50, so the ozone depletion potential (ODP) of R410A is 0.
CAUTION
!
• The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8 MPa [551.1 psi]
• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.
• Do not place the refrigerant container under the direct rays of the sun to prevent it from exploding.
• For high-pressure refrigerant, any unapproved pipe must not be used.
• Do not heat pipes more than necessary to prevent them from softening.
• Be careful not to install wrongly to minimize economic loss because it is expensive in comparison with R22.
SELECT THE BEST LOCATION
Select space for installing outdoor unit, which will meet the following conditions:
• No direct thermal radiation from other heat sources
• No possibility of annoying neighbors due to noise of unit
• No exposition to strong wind
• With strength which bears weight of unit
• Note that drain flows out of unit when heating
• Because of the possibility of fire, do not install unit to the space where generation, inflow, stagnation, and leakage of combustible gas is expected.
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6
54
6
419 (16-1/2)
61
(2-13/32)
137 (5-13/32)
124 (4-7/8)
128 (5-1/32)
30
(1-3/16)
60
(2-3/8)
More than
300 (11-13/16)
(Servicing space)
More than
450 (17-23/32)
(Servicing space)
More than 100 (3-15/16)More than 100 (3-15/16) (Servicing space)(Servicing space)
More than 100 (3-15/16) (Servicing space)
More than 100 (3-15/16)More than 100 (3-15/16) (Servicing space)(Servicing space)
More than
300 (11-13/16)
More than
300 (11-13/16)
(Servicing space)
(Servicing space)
More than 100 (3-15/16) (Servicing space)
345 (13-19/32)
Inspection door (servicing space)
481 (18-15/16)
1
2
3
7
450 (17-23/32)
450 (17-23/32)
453 (17-27/32)
174
(6-27/32)
174
(6-27/32)
182
(7-5/32)
218 (8-19/32)
345 (13-19/32)345 (13-19/32)345 (13-19/32)
ENGLISH
• Avoid unit installation in a place where acidic solution and spray (sulfur) are often used.
• Do not use unit under any special environment where oil, steam and sulfuric gas exist.
• It is recommended to fence round the outdoor unit in order to prevent any person or animal from accessing the outdoor unit.
• If installation site is area of heavy snowfall, then the following directions should be observed.
- Make the foundation as high as possible.
- Fit a snow protection hood.
• Select installation location considering following conditions to avoid bad condition when additionally performing defrost operation.
- Install the outdoor unit at a place well ventilated and having a lot of
sunshine in case of installing the product at a place With a high humidity in winter (near beach, coast, lake, etc.) (Ex : Rooftop where there is always sunshine.)
For Heat Recovery Installation
Select installation location of the HR unit suitable for following conditions
- Avoid a place where rain may enter since the HR unit is for indoor.
- Sufficient service space must be obtained.
- Refrigerant pipe must not exceed limited length.
- Avoid a place subject to a strong radiation heat from other heat
source.
- Avoid a place where oil spattering, vapor spray or high frequency
electric noise is expected.
- Install the unit at a place in which it is not affected by operation noise.
(Installation within cell such as meeting room etc. may disturb business due to noise.)
- Place where refrigerant piping, drain piping and electrical wiring
works are easy.
Unit: mm(inch)
Description
No. Part Name
Low pressure Gas
1
pipe connection port
High pressure Gas
2
pipe connection port
PRHR042, PRHR042A PRHR032, PRHR032A
Ø 28.58 (1-1/8) Brazing connection
Ø 22.2 (7/8) Brazing connection
PRHR022, PRHR022A
Ø 22.2 (7/8) Brazing connection
Ø 19.05 (3/4) Brazing connection
Ø 15.88 (5/8) Brazing connection (PRHR042,
Liquid pipe
3
connection port
PRHR042A)
Ø 12.7 (1/2) Brazing
Ø 9.52 (3/8) Brazing connection
connection (PRHR032, PRHR032A)
Indoor unit Gas pipe
4
connection port
Indoor unit Liquid
5
pipe connection port
Ø 15.88 (5/8) Brazing connection
Ø 9.52 (3/8) Brazing connection
Ø 15.88 (5/8) Brazing connection
Ø 9.52 (3/8) Brazing connection
6 Control box - -
7 Hanger metal M10 or M8 M10 or M8
NOTE
!
• Be sure to install the inspection door at the control box side.
• If reducers are used, servicing space must be increased equal to reducer's dimension.
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h2
h1
1 500 (59)
Inlet
side
A
B
50500
(19-11/16’’)(19-11/16’’)
500
(19-11/16’’) Fron t side
500
(19-11/16’’)
240 (9-1/2’’) or more
50 (2) or more
45° or
more
ac
b
d
aee c
b
d
aec
b
f
d
aec
b
f
d
ac
b
f
d
aec
b
f
d
aeec
b
f
d
a
b
aee
b
INSTALLATION SPACE
Individual Installation
During the installation of the unit, consider service, inlet, and outlet acquire the minimum space as shown in the figures below.
Category
4 sides
are
walls
Installation Space
Front
Front
Front Front
Front Front
Front
Front
Case 1
(10 mm(13/32 inch) Side
Space 49 mm(13/14 inch))
A 10 (13/32) B 300 (11-13/16) C 10 (13/32) D 500 (19-11/16)
A 10 (13/32) B 300 (11-13/16) C 10 (13/32) D 500 (19-11/16) E 20 (25/32)
A 10 (13/32) B 300 (11-13/16) C 10 (13/32) D 500 (19-11/16) E 20 (25/32) F 600 (23-5/8)
A 10 (13/32) B 300 (11-13/16) C 10 (13/32) D 300 (11-13/16) E 20 (25/32) F 500 (19-11/16)
Case 2
(Side Space
49 mm(13/14 inch))
A 50 (1-31/32) B 100 (3-15/16) C 50 (1-31/32) D 500(19-11/16)
A 50 (1-31/32) B 100 (3-15/16) C 50 (1-31/32) D 500 (19-11/16) E 100 (3-15/16)
A 50 (1-31/32) B 100 (3-15/16) C 50 (1-31/32) D 500 (19-11/16) E 100 (3-15/16) F 500 (19-11/16)
A 50 (1-31/32) B 100 (3-15/16) C 50 (1-31/32) D 100 (3-15/16) E 100 (3-15/16) F 500 (19-11/16)
Seasonal wind and cautions in winter
• Sufficient measures are required in a snow areas or severe cold areas in winter so that product can be operated well.
• Get ready for seasonal wind or snow in winter even in other areas.
• Install a suction and discharge duct not to let in snow or rain.
• Install the outdoor unit In such a way that it should not come in contact with snow directly. If snow piles up and freezes on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the hood to the system.
• Install the outdoor unit at the higher installation console by 50 cm (19.7 inch) than the average snowfall (annual average snowfall) if it is installed at the area with much snowfall.
• Where snow accumulated on the upper part of the Outdoor Unit by more than 10 cm (3.9 inch), always remove snow for operation.
- The height of H frame must be more than 2 times the snowfall and its width shall not exceed the width of the product. (If width of the frame is wider than that of the product, snow may accumulate)
- Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind.
Remove the Rear Grille
• Remove the rear grille in snowy area.
• Make sure that heat exchanger should not be damaged.
UXA UXB
ENGLISH
Front
Front
Front Front
Rear
to
Rear
Front Front
Front Front Front
Only 2
sides
are
Front
Front
Front Front
No limit for the height of wall
No limit for the height of wall
walls
Front
Limitati ons on
the
height
of the
wall
(Refer
to 4 side
walls)
A 10 (13/32) B 500 (19-11/16) C 10 (13/32) D 500 (19-11/16) F 900 (35-7/16)
A 10 (13/32) B 500 (19-11/16) C 10 (13/32) D 500 (19-11/16) E 20 (25/32) F 1200 (47-1/4)
A 10 (13/32) B 500 (19-11/16) C 10 (13/32) D 500 (19-11/16) E 20 (25/32) F 1800 (70-7/8)
A 50 (1-31/32) B 500 (19-11/16) C 50 (1-31/32) D 500 (19-11/16) F 600 (23-5/8)
A 50 (1-31/32) B 500 (19-11/16) C 50 (1-31/32) D 500 (19-11/16) E 100 (3-15/16) F 900 (35-7/16)
A 50 (1-31/32) B 500 (19-11/16) C 50 (1-31/32) D 500 (19-11/16) E 100 (3-15/16) F 1200 (47-1/4)
A 10 (13/32) B 300 (11-13/16)
A 200 (7-7/8) B 300 (11-13/16) E 400 (15-3/4)
• The height of the wall on the front side must be 1 500 mm (59 inch) or less.
• The height of the wall on the inlet side must be 500 mm (19-11/16’’) or less.
• There is no limit to the wall on the side.
• If the height of the walls on the front and the side are higher than the limit, there must be additional space on the front and the side.
- Additional Space on the front side by 1/2 of h1
- Additional Space on the inlet side by 1/2 of h2
- h1 = A(Actual height) - 1 500 (59 inch)
- h2 = B(Actual height) - 500 (19-11/16’’)
Rear Grille
LIFTING METHOD
• When carrying the suspended, unit pass the ropes under the unit and use the two suspension points each at the front and rear.
• Always lift the unit with ropes attached at four points so that impact is not applied to the unit.
• Attach the ropes to the unit at an angle of 40° or less.
Locking points for
transportation ropes
Forklift Carrying Hole
Forklift Carrying Guide
Page 8
8
At least 200 (7.87)
Unit : mm (inch)
200(7.87)
75(2.95)
75(2.95)
200(7.87)
100(3.94)
Pallet(Wood Support)
- Remove before Installation
ENGLISH
CAUTION
!
Be very careful while carrying the product.
• Do not have only one person carry product if it is more than 20 kg (44 lbs).
• PP bands are used to pack some products. Do not use them as a mean for transportation because they are dangerous.
• Do not touch heat exchanger fins with your bare hands. Otherwise you may get a cut in your hands.
• Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise plastic packaging bag may suffocate children to death.
• When carrying in Outdoor Unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make Outdoor Unit unstable, resulting in a fall.
• Use 2 belts of at least 8 m (26.2 ft) long.
• Place extra cloth or boards in the locations where the casing comes in contact with the sling to prevent damage.
Hoist the unit making sure it is being lifted at its center of gravity.
INSTALLATION
• Install at places where it can endure the weight and vibration/noise of the outdoor unit.
• The outdoor unit support blocks at the bottom shall have width of at least 100 mm (3-15/16 inch) under the Unit’s legs before being fixed.
• The outdoor unit support blocks should have minimum height of 200 mm (7-7/8 inch).
• Anchor bolts must be inserted at least 75 mm (2-15/16 inch).
Foundation for Installation
• Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust.
• Use the H-beam support as a base support
• Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part depending on installation status. Thus, use anti-vibration materials (cushion pad) fully (The base pad shall be more than 200 mm (7-7/8 inch)).
The corner part must be fixed firmly. Otherwise, the support for the
installation may be bent.
Get and use M10 Anchor bolt.Put Cushion Pad between the outdoor unit and ground support for
the vibration protection in wide area.
Space for pipes and wiring (Pipes and wirings for bottom side)H-beam supportConcrete support
Outdoor units should not be supported only by the corner supports.
At least 100 mm
(3-15/16 inch)
At least 100 mm
(3-15/16 inch)
At least 100 mm
(3-15/16 inch)
At least 100mm
(3-15/16 inch)
The location of the Anchor bolts
65
(2-9/16)
65
(2-9/16)
At least
65 (2-9/16)
At least
65 (2-9/16)
At least 100 mm
(3-15/16 inch)
Center of the Unit
At least 100 mm
(3-15/16 inch)
Center of the Unit
Unit : mm (inch)
731 (28-25/32)
760 (29-29/32)
WARNING
!
• Install where it can sufficiently support the weight of the outdoor unit. If the support strength is not enough, the outdoor unit may drop and hurt people.
• Install where the outdoor unit may not fall in strong wind or earthquake. If there is a fault in the supporting conditions, the outdoor unit may fall and hurt people.
• Please take extra cautions on the supporting strength of the ground, water outlet treatment(treatment of the water flowing out of the outdoor unit in operation), and the passages of the pipe and wiring, when making the ground support.
• Do not use tube or pipe for water outlet in the Base panel. Use drainage instead for water outlet. The tube or pipe may freeze and the water may not be drained.
CAUTION
!
• Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit Base panel before fixing the bolt. It may cause the unstable state of the outdoor settlement, and may cause freezing of the heat exchanger resulting in abnormal operations.
• Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit before welding. Not removing Pallet(Wood Support) causes hazard of fire during welding.
Chassis A [mm (inch)] B [mm (inch)]
UXA 930 (36-5/8) 730 (28-3/4) UXB 1 240 (47-1/4) 1 040 (40-15/16)
Page 9
9
Inclined
Inside is shining without scratches.
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
Union
Pipe
Reamer
Point down
Copper
tube
90°
Slanted Uneven Rough
Preparation of Piping
Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.
Cut the pipes and the cable
- Use the accessory piping kit or the pipes purchased locally.
- Measure the distance between the indoor and the outdoor unit.
- Cut the pipes a little longer than measured distance.
- Cut the cable 1.5 m (4.92 ft) longer than the pipe length.
Burrs removal
- Completely remove all burrs from the cut cross section of pipe/tube.
- Put the end of the copper tube/pipe to downward direction as you remove burrs in order to avoid to let burrs drop in the tubing.
<Wing nut type> <Clutch type>
Bar
Copper pipe
"A"
Pipe size
[mm (inch)]
Ø 9.52 (3/8) 38±4 (28±3.0) 12.8 (0.5)~13.2 (0.52)
Ø 12.7 (1/2) 55±6 (41±4.4) 16.2 (0.64)~16.6 (0.65)
Tightening Torque
N.m (lbs.ft)
A [mm (inch)] Flare shape
±2
90°
A
Ø 15.88 (5/8) 75±7 (55±5.2) 19.3 (0.76)~19.7(0.78)
CAUTION
!
• Always use a charge hose for service port connection.
After tightening the cap, check that no refrigerant leaks are present
• When loosening a flare nut, always use two wrenches in combination, When connecting the piping, always use a spanner and torque wrench in combination to tighten the flare nut.
• When connecting a flare nut, coat the flare(inner and outer faces) with oil for R410A(PVE) and hand tighten the nut 3 to 4 turns as the initial tightening.
Opening shutoff valve
1 Remove the cap and turn the valve counter clockwise with the
hexagon wrench.
2 Turn it until the shaft stops.
Do not apply excessive force to the shutoff valve. Doing so may break the valve body, as the valve is not a backseat type. Always use the special tool.
3 Make sure to tighten the cap securely.
45°
±2
R = 0.4~0.8
ENGLISH
.
Flaring work
- Carry out flaring work using flaring tool as shown below.
Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.
Check
- Compare the flared work with figure below.
- If flare is noted to be defective, cut off the flared section and do flaring work again.
Flare shape and flare nut tightening torque
Precautions when connecting pipes
- See the following table for flare part machining dimensions.
- When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and turn them three or four times at first. (Use ester oil or ether oil.) See the following table for tightening torque.(Applying too much torque may
­cause the flares to crack.)
- After all the piping has been connected, use nitrogen to perform a gas leak check.
Pipe diameter
inch (mm)
Wing nut type Clutch type Ø 1/4 (Ø 6.35) 0.04~0.05 (1.1~1.3) Ø 3/8 (Ø 9.52) 0.06~0.07 (1.5~1.7) Ø 1/2 (Ø 12.7) 0.06~0.07 (1.6~1.8)
Ø 5/8 (Ø 15.88) 0.06~0.07 (1.6~1.8) Ø 3/4 (Ø 19.05) 0.07~0.08 (1.9~2.1)
A inch (mm)
0~0.02 (0~0.5)
Closing shutoff valve
1 Remove the cap and turn the valve clockwise with the hexagon
wrench.
2 Securely tighten the valve until the shaft contacts the main body seal.
3 Make sure to tighten the cap securely.
* For the tightening torque, refer to the table on the below.
Tightening torque
Shut
off
valve
size
(mm
(inch))
Ø 6.35
(1/4)
Ø 9.52
(3/8)
Ø 12.7
(1/2)
Ø 15.88
(5/8)
Ø 19.05
(3/4)
Ø 22.2
(7/8)
Ø 25.4
(1)
Tightening torque N.m (lbs.ft) (Turn clockwise to close)
Shaft
(valve body)
Closed Opened
6.0±0.6
(4.4±0.4)
10.0±1.0 (7.4±0.7)
12.0±1.2 (8.9±0.9)
14.0±1.4
(10.3±1.0)
30.0±3.0
(22.1±2.2)
5.0±0.0
(3.7±0.4)
Hexagonal
wrench
4 mm
(0.16 inch)
5 mm
(0.24 inch)
8 mm
(0.31 inch)
Cap
(Valve lid)
17.6±2.0
(13.0±1.5)
20.0±2.0
(14.8±1.5)
25.0±2.5
(18.4±1.8)
Service
port
12.7±2
(9.4±1.5)
Flare nut
16±2
(12±1.5)
38±4
(28±3.0)
55±6
(41±4.4)
75±7
(55±5.1)
110±10
(81.1±7.4)
-
Gas line
piping
attached
to unit
-
25±3
(18.5±2.2)
Insulation of shutoff valve
1
Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over 120 °C [248 °F]).
Page 10
10
Moisture
Dust
Leakage
Regulator
Nitrogen gas Pressure 0.02 MPa (2.9 psi) less
Auxiliary valve
Taping
(Should not
contain air)
Welding Point
Note) should not block the outlet side. When the internal pressure in pipe is abo ve the atmospheric pressure, pinhole is occurred and it is a leakage cause.
Oxide scale
Nitrogen
ENGLISH
2 Precautions in high humidity circumstance:
This air conditioner has been tested according to the "ISO Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere (dew point temperature: More than 23 °C [73.4 °F]), water drops are liable to fall. In this case, add heat insulation material according to the following procedure:
- Heat insulation material to be prepared: EPDM (Ethylene Propylene Diene Methylene)-over 120 °C [248 °F] the heat-resistance temperature.
- Add the insulation over 10 mm [0.39 inch] thickness at high
humidity environment.
Fastening band (accessory)
Refrigerant piping
Indoor unit
Thermal insulator (accessory)
Plumbing materials and storage methods
Pipe must be able to obtain the specified thickness and should be used with low impurities. Also when handling storage, pipe must be careful to prevent a fracture, deformity and wound. Should not be mixed with contaminations such as dust, moisture.
Nitrogen substitution method
Welding, as when heating without nitrogen substitution a large amount of the oxide film is formed on the internal piping.
The oxide film is a caused by clogging EEV, Capillary, oil hole of accumulator and suction hole of oil pump in compressor.
It prevents normal operation of the compressor. In order to avoid this problem, Welding should be done after replacing
air by nitrogen gas. When welding plumbing pipe, the work is required.
CAUTION
!
• Always use the nitrogen.(not use oxygen, carbon dioxide, and a Chevron gas): Please use the following nitrogen pressure 0.02 MPa (2.9 psi) Oxygen - Promotes oxidative degradation of refrigerant oil. Because it is flammable, it is strictly prohibited to use Carbon dioxide - Degrade the drying characteristics of gas Chevron Gas - Toxic gas occurs when exposed to direct flame.
Always use a pressure reducing valve.
Please do not use commercially available antioxidant. The residual material seems to be the oxide scale is observed. In fact, due to the organic acids generated by oxidation of the alcohol contained in the anti-oxidants, ants nest corrosion occurs. (causes of organic acid alcohol + copper + water + temperature)
Refrigerant piping on three principles
Drying Cleanliness Airtight
Should be no moisture
inside
Items
- Significant hydrolysis of refrigerant oil
- Degradation of refrigerant oil
- Poor insula’tion of
Cause
the compressor
failure
- Do not cold and warm
- Clogging of EEV, Capillary
-
No moisture in the pipe
- Until the connection is completed, the plumbing pipe entrance should be strictly controlled.
- Stop plumbing at rainy day.
Counter
- Pipe entrance
measur
should be taken side or bottom.
e
-
When removal burr after cutting pipe, pipe entrance should be taken down.
- Pipe entrance should be fitted cap when pass through the walls.
No dust inside.
- Degradation of refrigerant oil
- Poor insulation of the compressor
- Do not cold and warm
- Clogging of EEV, Capillary
- No dust in the pipe.
- Until the connection is completed, the plumbing pipe entrance should be strictly controlled.
- Pipe entrance should be taken side or bottom.
- When removal burr after cutting pipe, pipe entrance should be taken down.
- Pipe entrance should be fitted cap when pass through the walls.
There is no refrigerant
leakage
- Gas shortages
- Degradation of refrigerant oil
- Poor insulation of the compressor
- Do not cold and warm
- Airtightness test should be.
- Brazing operations to comply with standards.
- Flare to comply with standards.
- Flange connections to comply with standards.
Page 11
11
2 Unit
3 Unit
4 Unit
ARCNN21
ARCNN31
ARCNN41
C
C
A
Outdoor units Model
Liquid Pipe Gas Pipe
I.D 15.88 I.D 15.88
I.D 15.88
I.D 19.05
I.D 12.7
I.D 12.7
I.D 9.52
331
83
70
314
I.D 22.2
O.D 19.05
O.D 12.7
I.D 9.52
334 281
I.D 15.88
I.D 19.05
I.D 19.05
I.D 12.7
83
I.D 22.2
334 281
I.D 15.88
I.D 19.05
I.D 19.05
I.D 12.7
83
I.D 22.2
C
C
I.D 28.58I.D 22.2O.D 19.05
O.D 22.2I.D 28.58I.D 31.8
I.D 19.05O.D 15.88
I.D 19.05O.D 15.88
I.D 22.2O.D 19.05
I.D 19.05O.D 15.88
I.D 19.05O.D 15.88
I.D 12.7
I.D 15.88
O.D 19.05
C
C
C
I.D 28.58
O.D 22.2
125
I.D 41.3
O.D 34.9
111
130
416 408
I.D 28.58 I.D 28.58
I.D 34.9
I.D 41.3 I.D 38.1
O.D 34.9
I.D 31.8
I.D 22.2
I.D 28.58
341
111
298
I.D 34.9
I.D 41.3
I.D 28.58
134
415 375
I.D 44.48 I.D 53.98
I.D 41.3
I.D 28.58
I.D 34.9O.D 28.58I.D 22.2
I.D 34.9O.D 28.58I.D 22.2
I.D 34.9O.D 28.58I.D 22.2
I.D 53.98I.D 44.5O.D 41.3
I.D 34.9O.D 28.58I.D 22.2
O.D 41.3I.D 44.5I.D 53.98
O.D 34.9
I.D 28.58
REFRIGERANT PIPING INSTALLATION
For Heat Pump System Installation
Precautions on Pipe connection / Valve operation
Pipe connection is done by connecting from the end of the pipe to the branching pipes, and the refrigerant pipe coming out of the outdoor unit is divided at the end to connect to each indoor unit. Flare connection for the indoor unit, and welding connection for the outdoor pipe and the branching parts.
- Use hexagonal wrench to open/close the valve. h In case of the heat pump system installation, be sure to maintain to
close no use pipe like below picture.
Service Port
Liquid pipe
No Use (Keep closed)
Connection of Outdoor units
When installing ODU series, refer below picture.
AB
(Master)
ABCDIDU side connection pipeODU to ODU connection pipe (1st branch)ODU to ODU connection pipe (2st branch)ODU to ODU connection pipe (3rd branch)
2, 3, 4 Outdoor Units
(Slave 1)
(Slave 2)
C
D
(Slave 3)
ENGLISH
Gas pipe
WARNING
!
• Always careful not to leak the refrigerant during welding.
• The refrigerant generates poisonous gas harmful to human body if combusted.
• Do not perform welding in a closed space.
• Be sure to close the cap of the service port to prevent gas leakage after the work.
CAUTION
!
Please block the pipe knock outs of the front and side panels after installing the pipes. (Animals or foreign objects may be brought in to damage wires.)
For more information, refer accessory installation manual.
Y branch
A
To outdoor unit
A
To branch piping or indoor unit
B
Facing
downwards
Facing
upwards
B
Viewed from point A in direction of arrow
Within +/- 10°
CAUTION
!
Outdoor unit Y-branches can only be installed in a horizontal or vertical UP configuration.
Within ±3°
Page 12
12
To Outdoor Unit
Sealed Piping
A
A
B
A
B
ENGLISH
1 Use the following materials for refrigerant piping.
- Material: Seamless phosphorous deoxidized copper pipe
- Wall thickness : Comply with the relevant local and national
Outer diameter
[mm(inch)]
Minimum thickness
[mm(inch)]
6.35 (1/4)
0.8
(0.03)
2 Commercially available piping often contains dust and other
materials. Always blow it clean with a dry inert gas.
3 Use care to prevent dust, water or other contaminants from entering
the piping during installation.
4 Reduce the number of bending portions as much as possible, and
make bending radius as big as possible.
5 Always use the branch piping set shown below, which are sold
separately.
Y branch
ARBLB01621, ARBLB03321, ARBLB07121, ARBLB14521,
ARBLB23220
6 If the diameters of the branch piping of the designated refrigerant
piping differs, use a pipe cutter to cut the connecting section and then use an adapter for connecting different diameters to connect the piping.
7 Always observe the restrictions on the refrigerant piping (such as
rated length, difference in height, and piping diameter). Failure to do so can result in equipment failure or a decline in heating/cooling performance.
8 A second branch cannot be made after a header. (These are shown
by .)
regulations for the designed pressure 3.8 MPa (551 psi). We recommend the following table as the minimum wall thickness.
9.52
12.7
15.88
19.05
22.2
25.4
28.58
31.8
34.9
(3/8)
0.8
(0.03)
(1/2)
0.8
(0.03)
(5/8)
0.99
(0.04)
(3/4)
(7/8)
(1)
(1-1/8)
(1-1/4)
0.99
0.99
0.99
(0.04)
(0.04)
4 branches 7 branches 10 branches
0.99
(0.04)
(0.04)
(0.04)
ARBL054 ARBL057 ARBL1010
ARBL104 ARBL107 ARBL2010
(1-3/8)
1.1
Header
1.21
(0.05)
38.1
(1-1/2)
1.35
(0.05)
41.3
(1-5/8)
1.43
(0.06)
44.45
(1-3/4)
1.55
(0.06)
9 The Multi V will stop due to an abnormality like excessive or
insufficient refrigerant. At such a time, always properly charge the unit. When servicing, always check the notes concerning both the piping length and the amount of additional refrigerant.
10 Never perform a pump down. This will not only damage the
compressor but also deteriorate the performance.
11 Never use refrigerant to perform an air purge. Always evacuate air
53.98
(2-1/8)
by using a vacuum pump.
12 Always insulate the piping properly. Insufficient insulation will
2.1
(0.08)
result in a decline in heating/cooling performance, drip of condensate and other such problems.
13 When connecting the refrigerant piping, make sure the service
valves of the Outdoor Unit is completely closed (the factory setting) and do not operate it until the refrigerant piping for the Outdoor and Indoor Units has been connected, a refrigerant leakage test has been performed and the evacuation process has been completed.
14 Always use a non-oxidizing brazing material for brazing the parts
and do not use flux. If not, oxidized film can cause clogging or damage to the compressor unit and flux can harm the copper piping or refrigerant oil.
WARNING
!
When installing and moving the air conditioner to another site, be sure to make recharge refrigerant after perfect evacuation.
• If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.
• After selecting diameter of the refrigerant pipe to suit total capacity of the indoor unit connected after branching, use an appropriate branch pipe set according to the pipe diameter of the indoor unit and the installation pipe drawing.
Page 13
13
111
416 408
I.D 28.58 I.D 28.58
I.D 34.9I.D 31.8
I.D 22.2
I.D 28.58
125
I.D 41.3
O.D 34.9
2 Unit
3 Unit
4 Unit
ARCNB21
ARCNB31
ARCNB41
C
C
A
Outdoor units Model
Low Pressure Gas Pipe Liquid Pipe High Pressure Gas Pipe
111
130
416 408
I.D 28.58 I.D 28.58
I.D 34.9
I.D 41.3 I.D 38.1
O.D 34.9
I.D 31.8
I.D 22.2
I.D 28.58
111
130
416 408
I.D 28.58 I.D 28.58
I.D 34.9
I.D 41.3 I.D 38.1
O.D 34.9
I.D 31.8
I.D 22.2
I.D 28.58
I.D 15.88 I.D 15.88
I.D 15.88
I.D 19.05
I.D 12.7
I.D 12.7
I.D 9.52
331
83
70
314
I.D 22.2
O.D 19.05
O.D 12.7
I.D 9.52
341
111
298
I.D 34.9
I.D 41.3
I.D 28.58
341
111
298
I.D 34.9
I.D 41.3
I.D 28.58
334 281
I.D 15.88
I.D 19.05
I.D 19.05
I.D 12.7
83
I.D 22.2
134
415 375
I.D 44.48I.D 53.98
I.D 41.3
I.D 28.58
334 281
I.D 15.88
I.D 19.05
I.D 19.05
I.D 12.7
83
I.D 22.2
C
C
C
C
C
I.D 34.9O.D 28.58I.D 22.2
I.D 34.9O.D 28.58I.D 22.2
I.D 34.9O.D 28.58I.D 22.2
I.D 34.9O.D 28.58I.D 22.2
I.D 53.98I.D 44.5O.D 41.3 I.D 28.58I.D 22.2O.D 19.05 I.D 44.5I.D 41.3O.D 34.9
I.D 34.9O.D 28.58I.D 22.2
O.D 41.3I.D 44.5I.D 53.98
O.D 41.3I.D 44.5I.D 53.98
O.D 41.3I.D 44.5I.D 53.98
I.D 22.2O.D 28.58I.D 34.9
O.D 22.2I.D 28.58I.D 31.8
I.D 22.2O.D 28.58I.D 34.9
I.D 19.05
I.D 22.2
O.D 28.58
I.D 19.05O.D 15.88
I.D 19.05O.D 15.88
I.D 22.2O.D 19.05
I.D 19.05O.D 15.88
I.D 19.05O.D 15.88
O.D 34.9
I.D 28.58
I.D 12.7
I.D 15.88
O.D 19.05
I.D 15.88
I.D 19.05
O.D 22.2
I.D 28.58I.D 22.2O.D 190.05
Y branch
A
B
To outdoor unit
To branch piping or indoor unit
A
B
Facing
upwards
Facing
downwards
Within ±3°
Viewed from point A in direction of arrow
Within +/- 10°
Hanger metal
Flat washer
For Heat Recovery System Installation
Precautions on Pipe connection / Valve operation
Pipe connection is done by connecting from the end of the pipe to the branching pipes, and the refrigerant pipe coming out of the outdoor unit is divided at the end to connect to each indoor unit. Flare connection for the indoor unit, and welding connection for the outdoor pipe and the branching parts.
- Use hexagonal wrench to open/close the valve.
Service Port
Liquid pipe
Low Pressure Gas pipe
High Pressure Gas pipe
2, 3, 4 Outdoor Units
For more information, refer accessory installation manual.
ENGLISH
WARNING
!
• Always careful not to leak the refrigerant during welding.
• The refrigerant generates poisonous gas harmful to human body if combusted.
• Do not perform welding in a closed space.
• Be sure to close the cap of the service port to prevent gas leakage after the work.
CAUTION
!
Please block the pipe knock outs of the front and side panels after installing the pipes. (Animals or foreign objects may be brought in to damage wires.)
Connection of Outdoor units
When installing ODU series, refer below picture.
A B C D
IDU side connection pipeODU to ODU connection pipe (1st branch)ODU to ODU connection pipe (2st branch)ODU to ODU connection pipe (3rd brach)
AB
(Master)
(Slave 1)
(Slave 2)
C
CAUTION
!
Outdoor unit Y-branches can only be installed in a horizontal or vertical UP configuration.
Installation procedure for HR unit
D
(Slave 3)
1 Using an insert-hole-in- anchor, hang the hanging bolt. 2 Install a hexagon nut and a flat washer (locally-procured)to the
hanging bolt as shown in the figure in the bottom, and fit the main unit to hang on the hanger metal.
3 After checking with a level that the unit is level, tighten the hexagon
nut. * The tilt of the unit should be within ±5° in front/back and left/right.
4 This unit should be installed suspended from ceiling and side A
should always be facing up.
5 Insulate not used pipes completely as shown in the figure.
Six-sided Nut (M10 or M8)
Hanger metal
Hanger metal
Flat washer
Flat washer (M10)
Hanging bolt (M10 or M8)
Insulation
A
Page 14
14
Gas pipe
Gas pipe
Liquid pipe
Liquid pipe
HR Unit
High Pressure Gas Pipe
Liquid pipe
Low Pressure Gas Pipe
1
2
3
4
Pipe connection From left side
Pipe connection From right side
Parallel
pipe
connection
Gas pipe Ø 15.88 (5/8) Liquid pipe Ø 9.52 (3/8) Brazing Type
1
2
3
4
Remove caps on The brazing part.
Liquid pipe
Low pressure gas pipe
High pressure gas pipe
PRHR032 or PRHR032A
(3 branches)
PRHR022 or PRHR022A
(2 branches)
1
2
1
3
2
PRHR042 or PRHR042A
(4 branches)
1
2
3
4
ENGLISH
Installation of Outdoor Unit, HR Unit, Indoor Unit Refrigerant Pipe
3 pipes are connected to the HR unit from the outdoor unit, classified into liquid pipe, low pressure gas pipe and high pressure gas pipe depending on status of refrigerant passing through the pipe.
You must connect 3 pipes from outdoor unit to HR unit. For connection between indoor unit and HR unit, you must connect
both liquid pipe and gas pipe from the HR unit to the indoor unit. In this case, connect them to the indoor unit starting from No.1 connection port of the HR unit (the port number is displayed on ports of the HR unit). Use auxiliary flare as annexed parts in connection to the indoor unit.
Joint Method of HR Unit (Big Duct : ARNU76GB8-, ARNU763B8-, ARNU96GB8-, ARNU963B8-)
Joint Method is required when the big duct chassis is installed. In Joint Method, two neighboring outlets of one HR unit are linked by Y branch pipe and connected to one indoor unit.
1st HR Unit 2nd HR Unit
1 2 3 4
B8
BG
(96 k) (28 k)
HR unit
Low pressure
gas pipe
High pressure
gas pipe
PRHR022
PRHR022A
Ø 22.2 (7/8) Ø 28.58 (1-1/8) Ø 28.58 (1-1/8)
Ø 19.05 (3/4) Ø 22.2 (7/8) Ø 22.2 (7/8)
PRHR032
PRHR032A
Liquid pipe Ø 9.52 (3/8) Ø 12.7 (1/2) Ø 15.88 (5/8)
1 2 3 4
B8
BH
(76 k)(21 k)
PRHR042
PRHR042A
!
Whenever connecting the indoor units with the HR unit, install the indoor units in numerical order from No.1.
Ex) In case of installing 3 indoor units : No. 1, 2, 3 (O), No. 1, 2, 4 (X),
Type of HR Unit
Select an HR unit according to the number of the indoor units to be installed. HR units are classified into 3 types by the number of connectable indoor units.
Ex) Installation of 6 indoor units
Consists of HR unit for 4 branches and HR unit for 2 branches.
CAUTION
No.1, 3, 4 (X), No.2, 3, 4 (X).
Installation of Zoning Control
Some indoor unit can be connected to one port of HR unit.
HR unit HR unit
Zoning control group 1 Zoning control group 2
(Max. 8 Indoor Units)
Changeover under control Auto changeover Changeover under control
WARNING
!
• A branch pipe of HR unit allows up to 14.1 kW (48 kBtu/h) based on cooling capacity of the indoor unit. (up to 14.1 kW (48 kBtu/h) for max installation)
• The maximum total capacity of indoor units connected to a PRHR042 or PRHR042A HR unit is 56.4 kW (192 kBtu/h).
• The maximum number of indoor units connected to a PRHR042 or PRHR042A HR unit are 32 indoor units. (The Maximum indoor units per a branch pipe of HR unit are 8 indoor units)
• There is not operate “Auto-changeover” & “Mode override” function in the zoning group.
• When there are operating indoor units on cooling(heating) mode, another indoor units aren’t changed on heating(cooling) mode in the zoning group.
sealing
(Max. 8 Indoor Units)
Page 15
15
To Outdoor Unit
Sealed Piping
A
A
B
A
B
[Reducers for indoor unit and HR unit]
Unit : mm (inch)
Models
Indoor unit
reducer
HR unit
reducer
PRHR022 PRHR022A
PRHR032, PRHR042
PRHR032A,
OD 15.88(5/8) Ø 12.7(1/2) Ø 9.52(3/8)
PRHR042A
Liquid pipe
Ø 6.35(1/4)OD 9.52(3/8)
Ø 6.35(1/4)OD 9.52(3/8)
High pressure
OD 19.05(3/4) Ø 15.88(5/8)
OD 12.7(1/2) Ø 9.52(3/8)
OD 22.2(7/8) Ø 19.05(3/4) Ø 15.88(5/8)
OD 15.88(5/8) Ø 12.7(1/2)
Gas pipe
Low pressure
Ø 12.7(1/2)
OD 15.88(5/8) Ø 12.7(1/2)
OD 22.2(7/8) Ø 19.05(3/4) Ø 15.88(5/8)
OD 15.88(5/8) Ø 12.7(1/2)
Ø 22.2(7/8)
Ø 19.05(3/4)
OD 28.58(1-1/8)
OD 19.05(3/4) Ø 15.88(5/8)
1 Use the following materials for refrigerant piping.
- Material: Seamless phosphorous deoxidized copper pipe
- Wall thickness : Comply with the relevant local and national regulations for the designed pressure 3.8 MPa (551 psi). We recommend the following table as the minimum wall thickness.
Outer diameter
[mm(inch)]
Minimum thickness
[mm(inch)]
6.35 (1/4)
0.8
(0.03)
9.52 (3/8)
0.8
(0.03)
12.7 (1/2)
0.8
(0.03)
15.88 (5/8)
0.99
(0.04)
19.05 (3/4)
0.99
(0.04)
22.2 (7/8)
0.99
(0.04)
25.4 (1)
0.99
(0.04)
28.58
(1-1/8)
0.99
(0.04)
31.8
(1-1/4)
1.1
(0.04)
34.9
(1-3/8)
1.21
(0.05)
38.1
(1-1/2)
1.35
(0.05)
41.3
(1-5/8)
1.43
(0.06)
44.45
(1-3/4)
1.55
(0.06)
53.98
(2-1/8)
2.1
(0.08)
2 Commercially available piping often contains dust and other
materials. Always blow it clean with a dry inert gas.
3 Use care to prevent dust, water or other contaminants from entering
the piping during installation.
4 Reduce the number of bending portions as much as possible, and
make bending radius as big as possible.
5 Always use the branch piping set shown below, which are sold
separately.
Header
Y branch
4 branches 7 branches 10 branches
ARBLB01621, ARBLB03321,
ARBL054 ARBL057 ARBL1010
ARBLB07121, ARBLB14521,
ARBLB23220
ARBL104 ARBL107 ARBL2010
6 If the diameters of the branch piping of the designated refrigerant
piping differs, use a pipe cutter to cut the connecting section and then use an adapter for connecting different diameters to connect the piping.
7 Always observe the restrictions on the refrigerant piping (such as
rated length, difference in height, and piping diameter). Failure to do so can result in equipment failure or a decline in heating/cooling performance.
8 A second branch cannot be made after a header. (These are shown
by .)
9 The Multi V will stop due to an abnormality like excessive or
insufficient refrigerant. At such a time, always properly charge the unit. When servicing, always check the notes concerning both the piping length and the amount of additional refrigerant.
10 Never perform a pump down. This will not only damage the
compressor but also deteriorate the performance.
11 Never use refrigerant to perform an air purge. Always evacuate air
by using a vacuum pump.
12 Always insulate the piping properly. Insufficient insulation will
result in a decline in heating/cooling performance, drip of condensate and other such problems.
13 When connecting the refrigerant piping, make sure the service
valves of the Outdoor Unit is completely closed (the factory setting) and do not operate it until the refrigerant piping for the Outdoor and Indoor Units has been connected, a refrigerant leakage test has been performed and the evacuation process has been completed.
14 Always use a non-oxidizing brazing material for brazing the parts
and do not use flux. If not, oxidized film can cause clogging or damage to the compressor unit and flux can harm the copper piping or refrigerant oil.
WARNING
!
When installing and moving the air conditioner to another site, be sure to make recharge refrigerant after perfect evacuation.
• If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.
• After selecting diameter of the refrigerant pipe to suit total capacity of the indoor unit connected after branching, use an appropriate branch pipe set according to the pipe diameter of the indoor unit and the installation pipe drawing.
ENGLISH
Page 16
16
Nitrogen Direction
Knock Out for
Liquid pipe
Knock Out for low pressure gas pipe
Knock Out for high pressure gas pipe
Knock Out for power supply cable
Removal area for pipes
bottom side connections.
Knock Out for
communication cable
Liquid pipe
Gas pipe
High Pressure
Gas pipe
Liquid pipe
Service Port
Liquid pipe
Gas pipe
Leakage
Prevention Cap
Not used (keep closed)
ENGLISH
PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT
- Pipe connections can be done on the front side or on the side according to the installation environments.
- Be sure to let 0.2 kgf/cm welding.
- If Nitrogen was not flown during welding, many oxidized membranes may form inside the pipe and disturb the normal operations of valves and condensers.
Left Side
Pipe Draw
Out
Front Pipe Draw Out
For Heat Pump System Installation
Preparation Work
- Use Knock Outs of Base Pan of the outdoor unit for Left/Right or Bottom pipe drawing outs.
2
(2.8 psi) Nitrogen flow in the pipe when
Right Side Pipe Draw Out
Refrigerant Pipe
Nitrogen
Nitrogen Direction
Direction
Taping
Remove leakage prevention cap
• Remove the leakage prevention cap attached to the outdoor unit service valve before pipe work.
• Proceed the leakage prevention cap removal as follows:
- Verify whether all the pipes are locked.
- Extract remaining refrigerant or air inside using the service port.
- Remove the leakage prevention cap
Regulator
Valve
Nitrogen
Pipe Drawing Out during Single / Series connection
Method of drawing out pipes on the front side
- Proceed with the pipe work as shown in the below figure for front side pipe drawing out.
CAUTION
!
• Do not give damage to the pipe/base during the Knock Out work.
• Proceed to pipe work after removing burr after Knock Out work.
• Perform sleeve work to prevent damage to the wire when connecting wires using Knock Outs.
Chassis UXA UXB
A
C
HP 8 10 12 14/16 18/20/22 24/26
A(mm) 9.52(3/8) 9.52(3/8) 12.7(1/2) 12.7(1/2) 15.88(5/8) 15.88(5/8)
C(mm) 19.05(3/4) 19.05(3/4) 19.05(3/4) 22.2(7/8) 22.2(7/8)
28.58 (1-1/8)
* Elbow is Field supplied
Page 17
17
Method of drawing out pipes on the bottom side
- Drawing out common pipe through side panel
Liquid pipe
Remove Knock Out for the pipes
Low Pressure Gas pipe
High Pressure Gas pipe
h Please weld with the proper Low pressure Gas pipe included with
product.
Refrigerant piping system
1 Outdoor Units
Y branch method
: Outdoor Unit: 1st branch (Y branch) : Indoor Units
Combination of Y branch/header Method
: Outdoor Unit: 1st branch (Y branch) : Y branch: Indoor Unit: Header: Sealed piping
H 110 m [361 ft]
h 40 m [131 ft]
h * : See Table 4
H 110 m [361 ft]
L 150 m [492 ft] (200 m [656 ft])
l 40 m [131 ft] (90 m [295 ft])
L 150 m [492 ft] (200 m [656 ft])
l 40 m [131 ft] (90m [295 ft])
Indoor Unit
Series Outdoor Units (2 Units ~ 4 Units)
Y branch method
: Outdoor Unit: 1st branch (Y branch) : Indoor Units: Downward Indoor Unit: Connection branch
pipe between Outdoor units: ARCNN41
: Connection branch
pipe between Outdoor units : ARCNN31
: Connection branch
pipe between Outdoor units : ARCNN21
Combination of Y branch/ header Method
: Outdoor Unit: 1st branch(Y branch): Y branch: Indoor Unit: Connection branch pipe
between Outdoor units : ARCNN41
: Connection branch pipe
between Outdoor units : ARCNN31
: Connection branch pipe
between Outdoor units : ARCNN21
: Header: Sealed piping
Header Method
: Outdoor Unit: Header branch: Indoor Units: Sealed piping: Connection branch pipe
between Outdoor units : ARCNN41
: Connection branch pipe
between Outdoor units : ARCNN31
: Connection branch pipe
between Outdoor units : ARCNN21
h 40 m(131 ft)
Slave 3
Slave 2
10 m or
less
H 110 m [361 ft]
h * : See Table 4
Slave 3
10 m or
less
H 110 m [361 ft]
h * : See Table 4
Slave 3
Slave 2
10 m or
less
H 110 m [361 ft]
Slave 1
Slave 2
Slave 1
Master
h 40 m (131 ft)
Slave 1
Master
Master
h 40 m (131 ft)
ODU Capacity Master ≥ Slave 1 ≥ Slave 2 ≥ Slave 3
Slave 3
Slave 2
Slave 1
Master
L 150 m [492 ft] (200 m [656 ft])
l 40 m [131 ft] (90 m [295 ft])
ODU Capacity Master ≥ Slave 1 ≥ Slave 2 ≥ Slave 3
Slave 3
Slave 2
Slave 1
L 150 m [492 ft] (200 m [656 ft])
l
40 m [131 ft] (90 m [295 ft]
ODU Capacity Master ≥ Slave 1 ≥ Slave 2 ≥ Slave 3
Slave 3
Slave 2
Slave 1
Master
L 200 m [656 ft]
l
40 m [131 ft]
Master
ENGLISH
Indoor
Unit
h 40 m (131 ft)
Header Method
: Outdoor Unit: 1st branch: Indoor Units: Sealed piping: Header
h * : See Table 4
L 200 m [656 ft]
l 40 m [131 ft]
H 110 m [361 ft]
h 40 m [131 ft]
Page 18
18
ENGLISH
Pipe Connection Method between outdoor unit/indoor unit
Master
L2
L3
Indoor
Unit
h 40 m (131 ft)
E GF
1st branch
l 40 m (131 ft)
h See Table 2 A : Refrigerant pipe diameter from outdoor unit to first branch E : Refrigerant pipe diameter for outdoor unit capacity
(Slave 1+ Slave 2+ Slave 3)
F : Refrigerant pipe diameter for outdoor unit capacity
(Slave 2+ Slave 3)
G : Refrigerant pipe diameter for outdoor unit capacity(Slave 3)
Level Difference
(Outdoor unit Outdoor unit)
Max length from first branch to
each outdoor unit (L1, L2, L3)
(Table 1) Limit Pipe length
Max pipe
length
Outdoor Unit
Indoor Unit
length(L)
Equivalent
pipe length
Total pipe
Max
difference
in height
Outdoor Unit
Indoor Unit
Indoor Unit
Indoor Unit
Difference in
Difference in
Longest pipe length after
1st branch
h * : See Table 4
WARNING
!
Increased Pipe Diameter(table 2)
- When pipe length is 90 m [295 ft] or more from ODU to 1st
branch
- When level difference is 50 m [164 ft] or more
Slave 1
H1
L1
Refrigerant pipe diameter from outdoor unit to first branch
Slave 2
5 m [16.4 ft]
Less than 10 m [32.8 ft]
(equivalent length of piping 13 m
[42.7 ft])
Combination of Y
branch/header
A + B + b 150 m [492 ft] A + C + e 150 m [492 ft] (200 m [656 ft] : Conditional
Longest
pipe
Y branch
Method
A + B + C + D + e
150 m [492 ft]
(200 m [656 ft] :
Conditional application)*
175 m [574 ft]
length
height(H)
height(h)
Pipe
length(l)
(225 m [738 ft] :
Conditional application)*
1 000 m [3281 ft] 1 000 m [3 281 ft]
110 m [361 ft] 110 m [361 ft] 110 m [361 ft]
40 m [131 ft] 40 m [131 ft] 40 m [131 ft]
40 m [131 ft]
(90 m [295 ft] :
Conditional application)*
(225 m [738 ft] :
Conditional application)*
Conditional application)*
Slave 3
Method
A + f 200 m
application)*
175 m [574 ft]
40 m [131 ft]
(90 m [295 ft] :
Header
Method
[656 ft]
225 m
[738 ft]
1 000 m [3 281 ft]
40 m [131 ft]
(Table 2) Refrigerant pipe diameter from outdoor unit to first branch. (A)
Pipe diameter when pipe
length is < 90 m (295 ft)
ODU
capacity
(hp)
8
10
12~16
18~22
24
26~34
36~60
62~64
66~96
(Standard)
Liquid Pipe
mm (inch)
Gas Pipe
mm (inch)
Ø 9.52 (3/8) Ø 19.05 (3/4) Ø 12.7 (1/2) Ø 22.2 (7/8) Ø 12.7 (1/2) Not increased
Ø 9.52 (3/8) Ø 22.2 (7/8) Ø 12.7 (1/2)
Ø 12.7 (1/2)
Ø 15.88 (5/8)
Ø 28.58 (1-1/8)
Ø 28.58 (1-1/8)
Ø 15.88 (5/8) Ø 34.9 (1-3/8) Ø 19.05 (3/4) Ø 41.3 (1-5/8) Ø 19.05 (3/4) Not increased
Ø 19.05 (3/4) Ø 34.9 (1-3/8) Ø 22.2 (7/8) Ø 41.3 (1-5/8) Ø 22.2 (7/8) Not increased
Ø 19.05 (3/4) Ø 41.3 (1-5/8) Ø 22.2 (7/8) Ø 44.5 (1-3/4) Ø 22.2 (7/8) Not increased
Ø 22.2 (7/8) Ø 44.5 (1-3/4) Ø 25.4 (1)
Ø 22.2 (7/8)
Ø 53.98 (2-1/8)
Pipe diameter when pipe length is 90 m (295 ft)
Liquid Pipe
mm (inch)
Gas Pipe
mm (inch)
Ø 28.58 (1-1/8)
Ø 15.88 (5/8) Ø 34.9 (1-3/8) Ø 15.88 (5/8) Not increased
Ø 19.05 (3/4) Ø 34.9 (1-3/8) Ø 19.05 (3/4) Not increased
Ø 53.98 (2-1/8)
Ø 25.4 (1)
Ø 53.98 (2-1/8)
Pipe diameter when height
differential (ODUIDU) is > 50 m
(164 ft)
Liquid Pipe
mm (inch)
Gas Pipe
mm (inch)
Ø 12.7 (1/2) Not increased
Ø 25.4 (1) Not increased
Ø 25.4 (1) Not increased
(Table 3) Refrigerant pipe diameter from first branch to last branch (B,C,D)
Downward indoor unit
total capacity [kW(Btu/h)]
5.6(19 100)
Liquid pipe [mm(inch)]
Ø 6.35(1/4) Ø 12.7(1/2)
Gas pipe
[mm(inch)]
< 16.0 (54 600) Ø 9.52(3/8) Ø 15.88(5/8)
22.4 (76 400)
Ø 9.52(3/8) Ø 19.05(3/4) < 33.6 (114 700) Ø 9.52(3/8) Ø 22.2(7/8) < 50.4 (172 000) Ø 12.7(1/2) Ø 28.58(1-1/8) < 67.2 (229 400) Ø 15.88(5/8) Ø 28.58(1-1/8)
< 72.8(248 500) Ø 15.88(5/8) Ø 34.9(1-3/8) < 100.8(344 000) Ø 19.05(3/4) Ø 34.9(1-3/8) < 173.6(592 500) Ø 19.05(3/4) Ø 41.3(1-5/8) < 184.8(630 700) Ø 22.2(7/8) Ø 44.5(1-3/4)
224.0(764 400)
Ø 22.2(7/8) Ø 53.98(2-1/8)
(Table 4) Conditional Application
• To satisfy below condition to make 40 m~90 m of pipe length after first branch.
Condition Example
Diameter of pipes between first branch and the last branch should be increased
1
by one step, except pipe diameter B, C, D is same as Diameter A
While calculating whole refrigerant pipe length, pipe
2
B, C, D length should be calculated twice.
Length of pipe from each
3
indoor unit to the closest branch
Length of pipe from outdoor unit to the farthest indoor unit 5 (A + B + C + D + e)] - [Length
4
of pipe outdoor unit to the closest indoor unit 1 (A +
40 m [131 ft] < B + C +
D + e
90 m [295 ft] ’B, C, D
Change a diameter
A + B x 2 + C x 2 + D x 2
+a +b +c +d +e
1 000 m [3 281 ft]
a, b, c, d, e≤40
m [131 ft]
(A + B + C + D + e)­(A + a) 40 m [131
ft]
Ø 6.35(1/4) Ø 9.52(3/8), Ø 9.52(3/8) Ø 12.7(1/2), Ø 12.7(1/2) Ø 15.88(5/8), Ø 15.88(5/8) Ø 19.05(3/4), Ø 19.05(3/4) Ø 22.2(7/8), Ø 22.2(7/8) Ø 25.4(1), Ø
25.4(1) Ø 28.58(1-1/8), Ø 28.58(1-1/8) Ø 31.8(1-1/4), Ø 31.8(1-1/4) Ø
34.9(1-3/8), Ø 34.9(1-3/8) Ø 38.1(1-1/2)
Indoor Unit
L
l
H 110 m [361 ft]
h 40 m [131 ft]
a)] ≤40 m [131 ft]
Page 19
WARNING
The maximum pipe length after the first branching between the outdoor units is 10 m [32.8 ft] or less
2 m [6.6 ft] or less
Oil Trap
Oil Trap Oil Trap
2 m [6.6 ft] or less
2 m [6.6 ft] or less 2 m [6.6 ft] or less
0.2 m [0.66 ft]
2 m [6.6 ft] or longer
2 m [6.6 ft] or longer
2 m [6.6 ft] or longer
!
• In case of pipe diameter B connected after first branch is bigger than the main pipe diameter A, B should be of the same size with A.
Ex) In case indoor unit combination ratio 120 % is connected to
24HP(67.2 kW) outdoor unit.
1) Outdoor unit main pipe diameter A : Ø 34.9(1-3/8)(Gas pipe), Ø 15.88(5/8)(liquid pipe)
2) Pipe diameter B after first branch according to 120 % indoor unit combination(80.6kW) : Ø 34.9(1-3/8)(gas pipe), Ø 19.05(3/4)(liquid pipe)
Therefore, pipe diameter B connected after first branch would be Ø 34.9(1-3/8)(gas pipe) / Ø 15.88(5/8)(liquid pipe) which is same with main pipe diameter.
Outdoor unit Connection
WARNING
!
• In case of pipe diameter B connected after first branch is bigger than the main pipe diameter A, B should be of the same size with A. Ex) In case indoor unit combination ratio 120 % is connected to
70 kW outdoor unit.
1) Outdoor unit main pipe diameter A : Ø 34.9(1-3/8))(Low pressure gas pipe), Ø 15.88(5/8)(liquid pipe), Ø 28.58(1­1/8)(High Pressure liquid pipe)
2) Pipe diameter B after first branch according to 120 % indoor unit combination(84 kW) : Ø 34.9(1-3/8)(Low pressure gas pipe), Ø 19.05(3/4)(liquid pipe), Ø 28.58(1­1/8)(High Pressure liquid pipe) Therefore, pipe diameter B connected after first branch would be Ø 34.9(1-3/8)(Low pressure gas pipe), Ø
15.88(5/8)(liquid pipe), Ø 28.58(1-1/8)(High Pressure liquid pipe) which is same with main pipe diameter.
CAUTION
!
• Bending radius should be at least twice the diameter of the pipe.
• Bend pipe after 500 mm [19.7 inch] or more from branch(or header). Do not bend U type. It may affect performance or result in noise. If U type bending is required the R should be more than 200 mm [7.9 inch]
500 mm [19.7 inch]
or more
500 mm [19.7 inch]
or more
R
Pipe Connection Method/Precautions for Series connections between Outdoor units
- Separate Y branch joints are needed for series connections between outdoor units.
- Please refer to the below connection examples to install pipe connections between outdoor units.
Pipe connection between outdoor units (General Case)
Pipes between outdoor units are 2 m [6.6 ft] or less
19
ENGLISH
[Example] Do not choose the main pipe diameter by downward indoor unit
total capacity but its outdoor unit model name. Do not let the connection pipe from branch to branch exceed the main pipe diameter chosen by outdoor unit model name. EX) Where connecting the indoor units to the 22 HP (61.5 kW)
outdoor unit to 120 % of its system capacity (73.8 kW) and branching 7 k (2.1 kW) indoor unit at the 1st branch
Main pipe diameter(22 HP outdoor unit): Ø 28.58(1-1/8)(Low pressure gas pipe), Ø 15.88(5/8)(Liquid pipe), Ø 22.2(7/8)(High pressure gas pipe)
Pipe diameter between 1st and 2nd branch (71.7 kW indoor units): Ø 34.9(1-3/8)(Gas pipe) Ø 19.05(3/4)(Liquid pipe) in conformity with Downward indoor units.
Since the main pipe diameter of 22HP outdoor unit is Ø 28.58(1­1/8)(Low pressure gas pipe), Ø 15.88(5/8)(Liquid pipe), Ø 22.2(7/8) (High pressure gas pipe) is used as the main pipe and the connection pipe between 1st and 2nd branch.
Indoor Unit Connection
Indoor Unit connecting pipe from branch (a,b,c,d,e,f)
Indoor Unit capacity
[kW(Btu/h)]
5.6(19 100) < 16.0(54 600) Ø 9.52(3/8) Ø 15.88(5/8) < 22.4(76 400) Ø 9.52(3/8) Ø 19.05(3/4) < 28.0(95 900) Ø 9.52(3/8) Ø 22.2(7/8)
Liquid pipe
[mm(inch)]
Ø 6.35(1/4) Ø 12.7(1/2)
Gas pipe [mm(inch)]
Pipes between outdoor units are 2 m [6.6 ft] or longer
- If the distance between the outdoor units becomes more than 2 m [6.6 ft], apply Oil Traps between the gas pipes.
- If the outdoor unit is located lower than the main pipe, apply Oil Trap.
Page 20
20
Toward indoor unit
Toward indoor unit
Pipe inclination (2° or more)
Toward indoor unit
Toward indoor unit
Toward indoor unit
Toward indoor unit
Toward indoor unit
2 m
Toward indoor unit
2 m [6.6 ft]
2 m [6.6 ft]
0.2 m [0.66 ft] Oil Trap
Toward indoor unit
Toward indoor unit
h
h
0.2 m [0.66 ft]
Toward indoor unit
Toward indoor unit
Oil Trap
h
Toward indoor unit
ENGLISH
Examples of Wrong Pipe Connections
If the main pipe is higher than the outdoor units, oil is accumulated in the outdoor unit.
Oil Trap
- When connecting the pipes between the outdoor units, the accumulation of oil in the slave outdoor unit should be avoided. Otherwise, the unit may not operate properly.
(Example 1)
If there are differences in the height between the outdoor units, oil is accumulated in the lower outdoor unit.
(Example 1)
(Example 2)
(Example 3)
- Apply Oil Trap as shown below when the length of the pipe between the outdoor units is more than 2 m [6.6 ft]. Otherwise, the unit may not operate properly.
(Example 2)
(Example 3)
(Example 1)
(Example 2)
Page 21
21
A
B
A
B
Horizontal plane
View from point B in the direction of the arrow
I.D 19.05(3/4)
O.D 15.88(5/8)
I.D 12.7(1/2)
I.D 15.88(5/8)
I.D 15.88(5/8)
I.D 15.88(5/8)
I.D 12.7(1/2)
I.D 12.7(1/2)
292(11-1/2)
281(11-1/16)
74
(2-29/32)
70(2-3/4)
1
1
I.D 12.7(1/2)
292(11-1/2)
281(11-1/16)
74
(2-29/32)
70(2-3/4)
I.D 6.35(1/4)
I.D 6.35(1/4)
I.D 6.35(1/4)
1
1
I.D 9.52(3/8)
I.D 9.52(3/8)
I.D 9.52(3/8)
O.D 9.52(3/8)
413(16-1/4)
390(15-11/32)
I.D 19.05(3/4)
I.D 19.05(3/4)
I.D 19.05(3/4)
I.D 12.7(1/2)
I.D 12.7
(1/2)
70(2-3/4)
I.D 15.88(5/8)
I.D 15.88(5/8)
I.D 25.4(1)
I.D 25.4(1)
O.D 25.4(1)
80(3-5/32)
110(4-11/32)
83
(3-9/32)
1
2
3
3
O.D 19.05(3/4)
O.D 19.05(3/4)
1 2
I.D 22.2(7/8)
I.D 22.2(7/8)
I.D 22.2(7/8)
I.D 28.58(1-1/8)
I.D 12.7(1/2)
I.D 12.7(1/2)
I.D 12.7(1/2)
74
(2-29/32)
332(13-1/16)
321(12-5/8)
I.D 6.35(1/4)
I.D 6.35(1/4)
I.D 9.52(3/8)
I.D 9.52(3/8)
I.D 9.52(3/8)
I.D 12.7
(1/2)
376(14-13/16)
404(15-29/32)
120(4-23/32) 120(4-23/32)
90(3-17/32)
I.D 15.88(5/8)
I.D 15.88(5/8)
2
3
1
2
1 3
I.D 19.05(3/4)
I.D 19.05(3/4)
O.D 19.05(3/4)
96
(3-25/32)
I.D 22.2(7/8)
I.D 22.2(7/8)
O.D 22.2(7/8)
I.D 34.9(1-3/8)
I.D 28.58(1-1/8)
I.D 28.58(1-1/8)
I.D 28.58(1-1/8)
O.D 31.8(1-1/4)
I.D 31.8(1-1/4)
I.D 31.8(1-1/4)
I.D 15.88(5/8)
I.D 15.88(5/8)
I.D 15.88(5/8)
I.D 12.7(1/2)
I.D 12.7(1/2)
I.D 12.7(1/2)
O.D 12.7(1/2)
O.D 12.7(1/2)
70(2-3/4)
110(4-11/32)
371(14-19/32)
394(15-1/2)
83
(3-9/32)
2
3
3
I.D 19.05(3/4)
I.D 19.05(3/4)
I.D 19.05(3/4)
2
I.D 6.35(1/4)
I.D 9.52(3/8)
I.D 9.52(3/8)
I.D 12.7(1/2)
70(2-3/4)
471(18-17/32)
517(20-11/32)
125
(4-29/32)
130(5-1/8)
I.D 15.88(5/8)
I.D 41.3(1-5/8)
I.D 41.3 (1-5/8)
I.D 41.3(1-5/8)
I.D 38.1(1-1/2)
I.D 38.1(1-1/2)
I.D 38.1(1-1/2)
O.D 38.1(1-1/2)
O.D 15.88(5/8)
2
3
3
2
2
3
3
120(4-23/32)
120(4-23/32)
90(3-17/32)
I.D 19.05(3/4)
I.D 19.05(3/4)
I.D 22.2
(7/8)
I.D 22.2(7/8)
O.D 22.2(7/8)
I.D 34.9(1-3/8)
I.D 34.9(1-3/8)
I.D 34.9(1-3/8)
O.D 34.9(1-3/8)
I.D 28.58(1-1/8)
O.D 28.58(1-1/8)
I.D 28.58(1-1/8)
I.D 12.7(1/2)
O.D 12.7(1/2)
I.D 12.7
(1/2)
110(4-11/32)110(4-11/32)
41616-3/8)
444(17-15/32)
O.D 15.88(5/8)
I.D 15.88(5/8)
I.D 19.05(3/4)
I.D 15.88(5/8)
I.D 15.88(5/8)
I.D 19.05(3/4)
I.D 19.05(3/4)
O.D 19.05(3/4)
80(3-5/32)
2
3
1
2 3 3
96
(3-25/32)
I.D 22.2(7/8)
I.D 22.2(7/8)
I.D 22.2(7/8)
I.D 6.35(1/4)
I.D 9.52(3/8)
I.D 9.52(3/8)
O.D
28.58(1-1/8)
I.D
22.2(7/8)
115(4-17/32)
X2
100(4-11/32)
O.D 15.88(5/8)
I.D 12.7(1/2)
70(2-3/4)
O.D
22.2(7/8)
I.D
15.88(5/8)
I.D
19.05(3/4)
120(4-23/32)
O.D 38.1(1-1/2)
I.D 34.9(1-3/8)
I.D 28.58(1-1/8)
O.D 44.48(1-3/4)
X2
175(6-7/8)
I.D 31.8(1-1/4)
I.D 53.98(2-1/4) I.D
25.4(1)
I.D 44.48(1-3/4)
I.D 44.48(1-3/4)
I.D 38.1(1-1/2)I.D 41.3(1-5/8)
I.D 44.48(1-3/4)
I.D 38.1(1-1/2)
I.D 41.3(1-5/8)
I.D 53.98(2-1/4)
420(16-17/32)
490(19-9/32)
134
1
2
3
32
3 3
3
3
2
O.D
19.05(3/4)
O.12.7(1/2)
I.D 15.88(5/8)
O.12.7(1/2) I.D 6.35( 1/4)
I.D 9.52(3/8)
X2
110(4-11/32) 110(4-11/32)
I.D 25.4(1) I.D
22.2(7/8)
I.D
19.05(3/4)
I.D
19.05(3/4)
I.D
22.2(7/8)
I.D
25.4(1)
I.D
25.4(1)
I.D
22.2(7/8)
346(13-5/8)
379(14-29/32)
96(3-25/32)
2
3 32
3
Branch pipe Fitting
Y branch
To Outdoor UnitTo Branch Piping or Indoor Unit
• Ensure that the branch pipes are attached horizontally or vertically (see the diagram below.)
-3° +3° -3° +3°
Tape
(field supply)
Vertical DOWN Configuration for Indoor Unit Y-Branches.
Straight-through Leg
Branch Leg
±5°
Y-branch Inlet
Horizontal Plane
±5°
Vertical UP Configuration for Indoor Unit Y-Branches.
Outdoor Unit is Permitted. Outdoor Unit is Not Permitted.
Outdoor unit Y-branches can only be installed in a horizontal or vertical UP configuration. The vertical DOWN configuration is not permitted.
• There is no limitation on the joint mounting configuration.
• If the diameter of the refrigerant piping selected by the procedures described is different from the size of the joint, the connecting section should be cut with a pipe cutter.
• Branch pipe should be insulated with the insulator in each kit.
• Header should be insulated with the insulator in each kit.
Insulate the header using the insulation material attached to the branch pipe kit as shown in the figure.
• Joints between branch and pipe should be sealed with the tape included in each kit.
Tape
Insulator
Insulator of field pipe
• Any cap pipe should be insulated using the insulator provided with each kit and then taped as described above.
Insulator for cap pipe
Cap pipe
Tape
ENGLISH
Insulator
(included with kit)
Liquid and gas pipe joints
Insulator for field piping
Header
To Outdoor UnitTo Indoor Unit
• The indoor unit having larger capacity must be installed closer to than smaller one.
• If the diameter of the refrigerant piping selected by the procedures described is different from the size of the
C
joint, the connecting section should be cut with a pipe cutter.
Pipe cutter
• When the number of pipes to be connected is smaller than the number of header branches, install a cap to the unconnected branches.
• When the number of indoor units to be connected to the branch pipes is less than the number of branch pipes available for connection then cap pipes should be fitted to the surplus branches.
Y branch pipe
[Unit:mm(inch)]
Models Gas pipe Liquid pipe
ARBLN01621
ARBLN03321
ARBLN07121
ARBLN14521
B
• Fit branch pipe lie in a horizontal plane.
Pinched pipe
ARBLN23220
Page 22
22
ID 9.52(3/8)
120
150
360
120
ID 15.88
ID 12.7
ID 12.7
ID 15.88
ID 15.88
ID 19.05
120(4-23/32)
360(14-5/32)
ID 9.52(3/8)ID 9.52(3/8)ID 9.52(3/8)
ID 9.52(3/8)
ID 6.35(1/4)
ID 6.35(1/4)
ID 9.52(3/8)
ID 12.7(1/2)
150 (5-29/32)
120 (4-23/32)
ID 9.52(3/8)
540
120
150
120
ID 15.88
ID 12.7
ID 15.88
ID 12.7
ID 15.88
ID 19.05
540(21-1/4)
ID 9.52(3/8)
150 (5-29/32)
120 (4-23/32)
120(4-23/32)
ID 6.35(1/4)
ID 9.52(3/8)
ID 9.52(3/8)
ID 12.7(1/2)
ID 9.52(3/8)
ID 9.52(3/8)
120
150
400
160
ID 15.88
ID 12.7
ID 19.05
ID 15.88
ID 22.2
ID 28.58 ID 25.4
ID 9.52(3/8)
150 (5-29/32)
120(4-23/32)
120 (4-23/32)
360(14-5/32)
ID 9.52(3/8)ID 9.52(3/8)ID 9.52(3/8)
ID 9.52(3/8)
ID 6.35(1/4)
ID 6.35(1/4)
ID 9.52(3/8)
ID 12.7(1/2)
ID 9.52(3/8)
ID 9.52(3/8)
ID 6.35(1/4)
ID 9.52(3/8)
120
150
160
580
ID 19.05
ID 15.88
ID 22.2ID 28.58 ID 25.4
ID 15.88ID 15.88
ID 12.7ID 12.7
ID 15.88
ID 12.7
ID 9.52(3/8)
120 (4-23/32)
700(27-9/16)
120(4-23/32)
ID 6.35(1/4)
ID 9.52(3/8)
ID 9.52(3/8)ID 9.52(3/8)
ID 6.35(1/4)ID 6.35(1/4)
ID 9.52(3/8)
ID 6.35(1/4)
ID 9.52(3/8)ID 12.7(1/2)
150 (5-29/32)
ID 9.52(3/8)
ID 9.52(3/8)
ID 9.52(3/8)
ID 6.35(1/4)
ID 9.52 (3/8)
ID 9.52(3/8)
120
150
160
760
ID 19.05
ID 15.88
ID 15.88
ID 12.7
ID 22.2ID 28.58 ID 25.4
ID 15.88
ID 12.7
ID 9.52(3/8)
120 (4-23/32)
120(4-23/32)
720(28-11/32)
ID 6.35(1/4)
ID 9.52(3/8)
ID 9.52ID 9.52 (3/8)(3/8)
ID 9.52 (3/8)
ID 6.35(1/4)
ID 12.7(1/2)
ID 9.52(3/8)
150 (5-29/32)
ID 9.52(3/8)
ID 9.52(3/8)
ID 9.52(3/8)
ID 6.35(1/4)
ID 9.52 (3/8)
ID 9.52 (3/8)
ID 6.35 (1/4)
ID 9.52(3/8)
120
150
182
775
ID 19.05
ID 15.88
ID 15.88
ID 12.7
ID 28.58
ID 31.8 ID 34.9
ID 12.7
ID 9.52(3/8)
120 (4-23/32)
ID 9.52 (3/8)
107
(4-7/32)
60*9 = 540(21-1/2)
700(27-9/16)
ID 6.35(1/4)
ID 9.52(3/8)
ID 19.05(3/4)
ID 15.88(5/8)
ID 9.52 (3/8)
ID 6.35 (1/4)
ID 9.52 (3/8)
ID 6.35 (1/4)
150 (5-29/32)
ID 9.52(3/8)
Slave
Master
Header
Slave
Master
Slave
Master
Slave
Master
Slave
Master
Slave
Master
1st
1st
1st
Main pipe
Distribution
2nd
2nd
3rd
3rd
Main pipe
Distribution
Slave
Master
1st
3rd
3rd main pipe distribution
2nd
ENGLISH
Header
Models Gas pipe Liquid pipe
4 branch
ARBL054
7 branch
ARBL057
4 branch
ARBL104
7 branch
ARBL107
10 branch
ARBL1010
[Unit:mm(inch)]
Distribution Method
Horizontal Distribution
Vertical Distribution
- Ensure that the branch pipes are attached vertically.
10 branch
ARBL2010
The others
Page 23
23
SW01C (Ɨ: Confirm / Automatic Addressing)
SW02C (ȭ: backward)
SW04C (X : cancel)
DIP-SW01
7-Segment
SW01D (reset)
SW03C (ȯ: forward)
Liquid Pipe
Low Pressure
Gas Pipe
High Pressure
Gas Pipe
Liquid Pipe
Low Pressure
Gas Pipe
High Pressure
Gas Pipe
Nitrogen Gas Cylinder
Nitrogen Gas Cylinder
Slave 1 outdoor unit Master outdoor unit
Close
Close
Close
Close
Close
Close
Indoor
Unit
Liquid Pipe
HR unit
Gas Pipe
Liquid Pipe
No use (closed)
Gas Pipe
Liquid Pipe
No use (closed)
Gas Pipe
Slave 1 outdoor unit Master outdoor unit
Nitrogen Gas Cylinder
Indoor
Unit
Liquid Pipe
Gas Pipe
Close
Close
Close
Close
Close
Close
This function is used for creating vacuum in the system after compressor replacement, ODU parts replacement or IDU addition/replacement.
Vacuum mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“SVC” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Se3” Push the ‘’ button
Leak Test and Vacuum dryingVacuum Mode
Leak test Leak test should be made by pressurizing nitrogen gas to 3.8 MPa(38.7
2
kgf/cm
). If the pressure does not drop for 24 hours, the system passes the test. If the pressure drops, check where the nitrogen leaks. For the test method, refer to the following figure. (Make a test with the service valves closed. Be also sure to pressurize liquid pipe, gas pipe and high pressure gas pipe)
The test result can be judged good if the pressure has not be reduced after leaving for about one day after completion of nitrogen gas pressurization.
Series Installation (Heat Recovery)
When inserting nitrogen gas of high pressure, it must be used with regulator.
ENGLISH
Start the vacuum mode : “VACC”
ODU Valve open
ODU EEV open
IDU EEV open
HR unit valve open, SC EEV open
Vacuum mode off method
DIP switch off and push the reset button on Master unit PCB
CAUTION
!
ODU operation stops during vacuum mode. Compressor can't operate.
Series Installation (Heat Pump)
When inserting nitrogen gas of high pressure, it must be used with regulator.
WARNING
!
Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
Page 24
24
Scale Use a graviometer. (One that can measure down to 0.1 kg (0.22 lbs)). If you are unable to prepare such a high-precision gravimeter you may use a charge cylinder.
Vacuum pump
Vacuum pump
Indoor unit
Slave 1 outdoor unit Master outdoor unit
Liquid pipe
High Pressure
Gas pipe
High Pressure
Gas pipe
Liquid pipe
Low Pressure
Gas pipe
Low Pressure
Gas pipe
Liquid side
Gas side
Close
Close
Close
Close
Close
Close
HR unit
Scale Use a graviometer. (One that can measure down to 0.1 kg (0.22 lbs)). If you are unable to prepare such a high-precision gravimeter you may use a charge cylinder.
Indoor unit
Liquid pipe
Gas pipe
Gas pipe
Liquid pipe
No use (closed)
No use (closed)
Liquid side
Gas side
Slave 1 outdoor unit Master outdoor unit
Close
Close
Close
Close
Close
Close
ENGLISH
NOTE
!
If the ambient temperature differs between the time when pressure is applied and when the pressure drop is checked, apply the following correction factor
There is a pressure change of approximately 0.01 MPa(1.5 psi) for each
33.8 °F (1 °C) of temperature difference. Correction= (Temp. at the time of pressurization – Temp. at the time of
!
To prevent the nitrogen from entering the refrigeration system in the liquid state, the top of the cylinder must be at higher position than the bottom when you pressurize the system.
Usually the cylinder is used in a vertical standing position.
Vacuum Vacuum drying should be made from the service port provided on the outdoor
unit’s service valve to the vacuum pump commonly used for liquid pipe, gas pipe and high/low pressure common pipe. (Make Vacuum from liquid pipe, gas pipe and high/low pressure common pipe with the service valve closed.) * Never perform air purging using refrigerant.
• Vacuum drying: Use a vacuum pump that can evacuate to -100.7 kPa (-14.6 psi, 5 Torr, -755 mmHg).
- Evacuate the system from the liquid and gas pipes with a vacuum
pump for over 2 hrs and bring the system to -100.7 kPa(-14.6 psi). After maintaining system under that condition for over 1 hr, confirm the vacuum gauge rises. The system may contain moisture or leak.
- Following should be executed if there is a possibility of moisture
remaining inside the pipe. (Rainwater may enter the pipe during work in the rainy season or over a long period of time) After evacuating the system for 2 hrs, give pressure to the system to 0.05 MPa(7.3 psi) (vacuum break) with nitrogen gas and then evacuate it again with the vacuum pump for 1hr to -100.7 kPa(-14.6 psi)(vacuum drying). If the system cannot be evacuated to -100.7 kPa(-14.6 psi) within 2 hrs, repeat the steps of vacuum break and its drying. Finally, check if the vacuum gauge does not rise or not, after maintaining the system in vacuum for 1 hr.
check) X 0.1 For example: Temperature at the time of pressurization 3.8
MPa(551 psi) is 80.6 °F (27 °C) 24 hour later: 3.73 MPa(541 psi), 68 °F (20 °C) In this case the pressure drop of 0.07 MPa (10 psi) is because of temperature drop And hence there is no leakage in pipe occurred.
CAUTION
Series Installation (Heat Pump)
WARNING
!
Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
NOTE
!
Always add an appropriate amount of refrigerant. (For the refrigerant additional charge) Too much or too little refrigerant will cause trouble. To use the Vacuum Mode (If the Vacuum mode is set, all valves of Indoor units and Outdoor units will be opened.)
WARNING
!
When installing and moving the air conditioner to another site, recharge after perfect evacuation.
- If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.
Series Installation (Heat Recovery)
Page 25
25
Refrigerant charging
For Heat Recovery System Installation
Manifold GaugeLow pressure side HandleHigh pressure side Handle
Liquid Pipe
Low Pressure
Gas Pipe
For Heat Pump System Installation
Manifold GaugeLow Pressure Side HandleHigh Pressure Side Handle
High Pressure Gas Pipe
The amount of Refrigerant
The calculation of the additional charge should take into account the length of pipe and CF(correction Factor) value of indoor unit.
=
Additional charge(kg)
Include only for Heat Recovery system
Amount refrigerant of Indoor units Example) 4 Way Ceiling Cassette 14.5 kW -1 ea, Ceiling concealed Duct
7.3 kW-2 ea, Wall Mounted 2.3 kW-4 ea CF = [0.64 kg (1.411 lbs) × 1 EA] + [0.26 kg (0.573 lbs) × 2 EA]
Attach the additional refrigerant table of IDU.
Total liquid pipe : Ø 25.4 mm (1.0 inch)
+
Total liquid pipe : Ø 22.2 mm (7/8 inch)
+
Total liquid pipe : Ø 19.05 mm (3/4 inch)
+
Total liquid pipe : Ø 15.88 mm (5/8 inch)
+
Total liquid pipe : Ø 12.7 mm (1/2 inch)
+
Total liquid pipe : Ø 9.52 mm (3/8 inch)
+
Total liquid pipe : Ø 6.35 mm (1/4 inch)
+
Number of installed HR units
CF value of indoor unit
+ [0.26 kg (0.529 lbs) × 4 EA] = 2.12 kg (4.67 lbs)
× 0.480 kg/m (0.323 lbs/ft)
× 0.354 kg/m (0.238 lbs/ft)
× 0.266 kg/m (0.179 lbs/ft)
× 0.173 kg/m (0.116 lbs/ft)
× 0.118 kg/m (0.079 lbs/ft)
× 0.061 kg/m (0.041 lbs/ft)
× 0.022 kg/m (0.015 lbs/ft)
× 0.5 kg/EA (1.1 lbs/EA)
ENGLISH
Liquid Pipe
Not used
(keep closed)
Gas Pipe
WARNING
!
• Pipe to be vacuumed : gas pipe, liquid pipe (In case of Heat Recovery system, pipe to be vacuumed : High pressure gas pipe, Low pressure gas pipe, Liquid pipe)
• If the refrigerant amount is not exact, it may not operate properly.
• If additionally bottled refrigerant amount is over 10 %, condenser burst or insufficient indoor unit performance may be caused.
WARNING
!
• Regulation for refrigerant leakage : the amount of refrigerant leakage should satisfy the following equation for human safety.
Total amount of refrigerant in the system
Volume of the room at which Indoor Unit of
If the above equation can not be satisfied, then follow the following steps.
• Selection of air conditioning system: select one of the next
- Installation of effective opening part
- Reconfirmation of Outdoor Unit capacity and piping length
- Reduction of the amount of refrigerant
- Installation of 2 or more security device (alarm for gas leakage)
• Change Indoor Unit type :
• Adoption of ventilation system : choose ordinary ventilation system or building ventilation
• Limitation in piping work : Prepare for earthquake and thermal stress
the least capacity is installed
installation position should be over 2 m (6.6 ft) from the floor (Wall mounted type Cassette type)
system
0.44 kg/m
(0.028 lbs/ft3)
3
Page 26
26
A
C
D
E
B
F
A
Communication lines
Separation
Power lines
E
D
D
B
A
C
A
B
E
B
I
A
B
D
C
1 m
(3.28 ft)
1 m
(3.28 ft)
D
F
G
B
G
D
B
H
F
I
J
A
ENGLISH
Thermal insulation of refrigerant piping
Be sure to give insulation work to refrigerant piping by covering liquid pipe and gas pipe separately with enough thickness heat-resistant polyethylene, so that no gap is observed in the joint between indoor unit and insulating material, and insulating materials themselves. When insulation work is insufficient, there is a possibility of condensation drip, etc. Pay special attention to insulation work to ceiling plenum.
Heat insulation
material
Outer
covering
Heat insulation materialPipe Outer covering(Wind the connection part and cutting part of heat
insulation material with a finishing tape.)
NOTE
!
When using polyethylene cover as covering material, asphalt roofing shall not be required.
Adhesive + Heat - resistant
polyethylene foam + Adhesive tape
Indoor Vinyl tape
Floor
exposed
Outdoor
Water-proof hemp cloth +
Bronze asphalt
Water-proof hemp cloth +
Zinc plate + Oily paint
Penetrations
Inner wall (concealed) Outer wall Outer wall (exposed)
Floor (fireproofing)
SleeveHeat insulating materialLaggingCaulking materialBandWaterproofing layerSleeve with edgeLagging materialMortar or other incombustible caulkingIncombustible heat insulation material
Penetrating portion on fire
limit and boundary wall
Roof pipe shaft
Bad example
• Do not insulate gas or low pressure pipe and liquid or highpressure pipe together.
Liquid pipeGas pipePower lines
Finishing tape
Insulating material
Communication lines
• Be sure to fully insulate connecting portion.
These parts are not insulated.
Good example
Liquid pipeGas pipePower lines
Insulating material
Communication lines
When filling a gap with mortar, cover the penetration part with steel plate so that the insulation material will not be caved in. For this part, use incombustible materials for both insulation and covering. (Vinyl covering should not be used.)
Page 27
27
Knock Out for
Liquid pipe
Knock Out for low pressure gas pipe
Knock Out for high pressure gas pipe
Knock Out for power supply cable
Removal area for pipes
bottom side connections.
Knock Out for
communication cable
High Pressure Gas pipe
Liquid pipe
Low Pressure Gas pipe
High Pressure
Gas pipe
Liquid pipe
Low Pressure Gas pipe
Service Port
Liquid pipe
Low Pressure
Gas pipe
High Pressure Gas pipe
Leakage
Prevention Cap
For Heat Recovery System Installation
Preparation Work
- Use Knock Outs of Base Pan of the outdoor unit for Left/Right or Bottom pipe drawing outs.
CAUTION
!
• Do not give damage to the pipe/base during the Knock Out work.
• Proceed to pipe work after removing burr after Knock Out work.
• Perform sleeve work to prevent damage to the wire when connecting wires using Knock Outs.
Pipe Drawing Out during Single / Series connection
ENGLISH
Method of drawing out pipes on the front side
- Proceed with the pipe work as shown in the below figure for front side pipe drawing out.
Chassis UXA UXB
Remove leakage prevention cap
• Remove the leakage prevention cap attached to the outdoor unit service valve before pipe work.
• Proceed the leakage prevention cap removal as follows:
- Verify whether the liquid/gas pipes are locked.
- Extract remaining refrigerant or air inside using the service port.
- Remove the leakage prevention cap
A
B
C
HP 8 10 12 14/16 18/20/22 24/26
A(mm) 9.52(3/8) 9.52(3/8) 12.7(1/2) 12.7(1/2) 15.88(5/8) 15.88(5/8)
B(mm) 19.05(3/4) 22.2(7/8)
28.58
(1-1/8)
C(mm) 19.05(3/4) 19.05(3/4) 19.05(3/4) 22.2(7/8) 22.2(7/8)
28.58
(1-1/8)
28.58 (1-1/8)
34.9
(1-3/8)
28.58
(1-1/8)
* Elbow is Field supplied
Method of drawing out pipes on the bottom side
- Drawing out common pipe through side panel
Liquid pipe Low Pressure Gas pipe
High Pressure Gas pipe
Remove Knock Out for the bottom side of Liquid / Gas pipe
Page 28
28
ENGLISH
Refrigerant piping system
4 Outdoor Units
Example : 12 Indoor Units connected
: Outdoor Unit: Y branch: Indoor Unit: Connection branch pipe between Outdoor units : ARCNB41: Connection branch pipe between Outdoor units : ARCNB31: Connection branch pipe between Outdoor units : ARCNB21: Header: HR Unit
Slave 3
A4
Slave 2
A3
Slave 1
A2
Master
A1
G
F
10 m or less
E
1
D
a
D
2
b
I1
H
h
c
D
3
d
D
4
A
B1
B
C1
B2
"a"
C3
C2
D
I2
f
e
D
6
D
5
ODU Capacity
Master ≥ Slave 1 ≥ Slave 2 ≥ Slave 3
I3
g
7
8
"b"
i
D
l
D
9
Refrigerant pipe diameter from branch to branch (B, C, D)
WARNING
!
* : Serial connection of HR units : Capacity sum of indoor units
192.4 kBtu/hr
• Refer to the HR unit PCB part for the valve group control setting.
• It is recommended that difference in pipe lengths between an HR unit and indoor units, for example difference in length of a, b, c, and d, be minimized. The larger difference in pipe lengths, the more different performance between indoor units.
• Piping length from outdoor branch to outdoor unit 10 m (33 ft), equivalent length : max 13 m (43 ft)
* If the large capacity indoor units (Over 5 HP; using over Ø 15.88
(5/8) / Ø 9.52 (3/8)), are installed, it should be used the Valve Group setting
Refrigerant pipe diameter from branch to branch (B, C)
Downward indoor
unit total capacity
[kW(Btu/h)]
5.6(19 100)
Liquid pipe [mm(inch)]
Ø 6.35(1/4) Ø 12.7(1/2) Ø 9.52(3/8)
< 16.0 (54 600) Ø 9.52(3/8) Ø 15.88(5/8) Ø 12.7(1/2)
*
< 22.4 (76 400) Ø 9.52(3/8) Ø 19.05(3/4) Ø 15.88(5/8) < 33.6(114 700) Ø 9.52(3/8) Ø 22.2(7/8) Ø 19.05(3/4) < 50.4(229 000) Ø 12.7(1/2) Ø 28.58(1 1/8) Ø 22.2(7/8) < 61.6(210 600) Ø 15.88(5/8) Ø 28.58(1 1/8) Ø 22.2(7/8)
I4
k
j
H
sealing
x
n
m
D
10
D
D
11
12
< 72.8(210 600) Ø 15.88(5/8) Ø 34.9(1 3/8) Ø 28.58(1 1/8)
< 100.8(344 000) Ø 19.05(3/4) Ø 34.9(1 3/8) Ø 28.58(1 1/8) < 173.6(592 500) Ø 19.05(3/4) Ø 41.3(1 5/8) Ø 34.9(1 3/8) < 184.8(630 700) Ø 22.2(7/8) Ø 44.5(1 3/4) Ø 41.3(1 5/8)
224.0(764 400)
Ø 22.2(7/8) Ø 53.98(2 1/8) Ø 44.5(1 3/4)
Gas pipe [mm(inch)]
Low pressure High pressure
- Case 1 ("a") : Maximum height is 15 m (49.2 ft) if you install with Y branch.
- Case 2 ("b") : Maximum height is 5 m (16.4 ft) in serial connection of HR units.
(**) Conditional Application (In case of D12 is the farthest in door)
Below condition must be satisfied for 40~90 m (131~295 ft) piping length after first branch.
1
Diameter of pipes between first branch and the last branch should be increased by one step, except if the pipe diameter B, C3 is same as diameter A (main pipe diameter) Ø 6.35 (1/4), Ø 9.52 (3/8), Ø 12.7 (1/2), Ø 15.88 (5/8), Ø 19.05 (3/4),Ø 22.2 (7/8), Ø 25.4* (1), Ø 28.58 (1-1/8), Ø 31.8* (1-1/4), Ø 34.9 (1-3/8), Ø 38.1* (1-1/2) * : If available on site, select this pipe size.
Otherwise it doesn’t need to be increased
2
While calculating total refrigerant piping length, pipe B, C3 length should be calculated twice. A + B x 2 + C3 x 2 + C1 + C2 + a + b + c + d + e + f + g + i + j + k + l + m + n 1 000 m (3281 ft)
3
Length of pipe from each indoor unit to the closest HR unit (a, b, c, d, e, f, g, i, j, k, l, m, n) 40 m (131 ft)
4
[Length of pipe from outdoor unit to the farthest indoor unit D12 (B + C3 + K)
- [Length of pipe from outdoor unit to the closest indoor unit D1 (C1 + a)] 40 m (131 ft)
Total pipe length = A + B + C1 + C2 + C3 + a + b + c + d + e + f + g + i + j + k + l + m + n ≤ 1 000 m (3 280 ft)
Longest pipe length * Equivalent pipe length
L
A + B + C3 + D + k 150 m (200 m**) [(492 ft(656 ft**)] A + B + C3 + D + k 175 m (225 m**) [(574 ft(738 ft**)] Longest pipe length after 1st branch
l
B + C3 + D + k 40 m(90 m**) [131 ft (295 ft)] Difference in height(Outdoor Unit Indoor Unit)
H
H 110 m (361 ft) Difference in height (Indoor Unit Indoor Unit)
h
h 40 m (131 ft) Difference in height (Outdoor Unit Outdoor Unit)
h1
h1 5 m (16.4 ft) Difference in height(HR unit HR unit)
"a", "b"
a 15 m (49 ft), b 5 m (16 ft)
- * : Assume equivalent pipe length of Y branch to be 0.5 m (1.64 ft), that of header to be 1 m (3.3 ft), calculation purpose
- It is recommended that indoor unit is installed at lower position than
the header.
- ** : To apply conditional application.
WARNING
!
When the equivalent length between a outdoor and the farthest indoor unit is 90 m (295 ft) or more, main pipe(A) must be increased one grade.
Page 29
29
Pattern 1
HR1
48 k 48 k
1 2
HR2
48 k 48 k
3 4
B
• Impossible installation : Head branch pipe HR unit
Pattern 2
HR1
1
234567
7 k 7 k 7 k 7 k 7 k 24 k 24 k
• Impossible installation : HR unit Head branch pipe Y and Head branch pipe.
B
A
Pattern 3
HR1
48 k 48 k 48 k 48 k
1 2 3 4
• The maximum total capacity of indoor units is 56.4 kW(192 kBtu/h).
Pattern 4
12 k 12 k 12 k 12 k
1 2 3 4
• The maximum total capacity of a branch pipe of HR unit is 14.1 kW(48 kBtu/h).
HR1
B
Pattern 5
HR1
48 k 48 k
A
1 2
HR2
48 k 48 k
3 4
HR1
24 k 24 k 24 k
12 k 12 k
B
Pattern 6
A
A
A
12 345
Refrigerant pipe diameter from outdoor unit to first branch. (A)
Pipe diameter when pipe length is 90
ODU.
Capacity
(hp)
8 Ø 9.52 (3/8)
10 Ø 9.52 (3/8) Ø 22.2 (7/8)
12 Ø 12.7 (1/2)
14~16 Ø 12.7 (1/2)
18~20
22
24
26~34
36
38~60
62~64 Ø 22.2 (7/8)
66~96 Ø 22.2 (7/8)
Standard Pipe Diameter
Liquid Pipe
mm (inch)
Low pressure
gas pipe
mm (inch)
Ø 19.05 (3/4)
Ø 28.58 (1-1/8)
Ø 28.58 (1-1/8)
Ø 15.88 (5/8)
Ø 15.88 (5/8)
Ø 15.88 (5/8)
Ø 19.05 (3/4)
Ø 19.05 (3/4)
Ø 19.05 (3/4)
Ø 28.58 (1-1/8)
Ø 28.58 (1-1/8) Ø 28.58 (1-1/8)
Ø 34.9 (1-3/8)
Ø 34.9 (1-3/8)
Ø 41.3 (1-5/8)
Ø 41.3 (1-5/8)
Ø 44.5 (1-3/4) Ø 41.3 (1-5/8)
Ø 5
3.98 (2-1/8)
High pressure
mm (inch)
Ø 15.88 (5/8)
Ø 19.05 (3/4)
Ø 19.05 (3/4) Ø 15.88 (5/8)
Ø 22.2 (7/8)
Ø 22.2 (7/8)
Ø 28.58 (1-1/8)
Ø 28.58 (1-1/8)
Ø 28.58 (1-1/8)
Ø 34.9 (1-3/8)
Ø 44.5 (1-3/4)
* If available on site, select pipe size according to upper table.
Otherwise it doesn’t need to be increased.
m (295 ft) or when height differential (ODUIDU) is > 50 m (164 ft)
gas pipe
Liquid Pipe
mm (inch)
Ø 12.7 (1/2)
Ø 12.7 (1/2)
Low pressure
gas pipe
mm (inch)
Not increased Not increased
Not increased Not increased
Not increased Not increased
Ø 15.88 (5/8)
Ø 19.05 (3/4)
Ø 19.05 (3/4)
Ø 19.05 (3/4)
Ø 22.2 (7/8)
Ø 22.2 (7/8)
Ø 22.2 (7/8)
Ø 25.4 (1)
Ø 25.4 (1)
Not increased Not increased
Not increased Not increased
Not increased Not increased
Not increased Not increased
Not increased Not increased
Not increased Not increased
Not increased Not increased
Not increased Not increased
Not increased Not increased
High pressure
mm (inch)
ENGLISH
gas pipe
Y branch, Header and HR unit connection pattern
Page 30
Remote control
Remote control
Remote control
Remote control
Indoor
Unit
Indoor
Unit
1 Unit
Master
2 Unit
Slave 1
3 Unit
Slave 2
4 Unit
Slave 3
Master Slave 1 Slave 2 Slave 3
Indoor
Unit
Indoor
Unit
30
ENGLISH
Pattern 7
ELECTRICAL WIRING
*
3 4
48 k 48 k
HR1
HR2
HR2
B
Gas pipe
Liquid pipe
A
HR1
1 2
48 k 48 k
• * : Serial connection of HR units : Capacity sum of indoor units ≤ 56.4 kW (192 kBtu/h)
Pattern 8
A
HR1
1 2
48 k 48 k
• * : Maximum indoor units per a branch are 8 indoor units
Indoor Unit Y Branch pipe
1
Outdoor
Unit
• Pipe installation from outdoor units to HR units : 3 pipes(Low pressure Gas pipe, High pressure Gas pipe, Liquid pipe)
• Pipe installation from HR units to indoor units : 2 pipes(Gas pipe, Liquid pipe)
Low pressure Gas pipe
High pressure Gas pipe
Liquid pipe
3 4 5 6
12 k 12 k 12 k 12 k
A
Keep the 40 m (131 ft) distance from the first branch to the farthest indoor.
HR3
5 6
48 k 48 k
A
24 k724 k
Head Branch pipe
B
Indoor
Unit
8
- Follow ordinance of your governmental organization for technical
standard related to electrical equipment, wiring regulations and guidance of each electric power company.
WARNING
!
Be sure to have authorized electrical engineers do the electric work using special circuits in accordance with regulations and this installation manual. If power supply circuit has a lack of capacity or electric work deficiency, it may cause an electric shock or fire.
-
Install the Outdoor Unit communication cable away from the power
*
source wiring so that it is not affected by electric noise from the power source. (Do not run it through the same conduit.)
- Be sure to provide designated grounding work to Outdoor Unit.
CAUTION
!
Be sure to correct the outdoor unit to earth. Do not connect ground wire to any gas pipe, liquid pipe, lightening rod or telephone earth line. If earth is incomplete, it may cause an electric shock.
- Give some allowance to wiring for electrical part box of Indoor and Outdoor Units, because the box is sometimes removed at the time of service work.
- Never connect the main power source to terminal block of communication cable. If connected, electrical parts will be burnt out.
- Use the 2-core shielded wires for communication cable.( mark in the figure below) If communication cable of different systems are wired with the same multiplecore cable, the resultant poor transmitting and receiving will cause erroneous operations. ( mark in the figure below)
- Only the communication cable specified should be connected to the terminal block for Outdoor Unit communication.
Indoor
Unit
Keep the sum of indoor capacity under 56.4 kW(192 kBtu/h).
1) under 40 m (131 ft)
Indoor
Indoor
Unit
Unit
Y branch
Indoor
Unit
Keep the sum of indoor capacity under 56.4 kW(192 kBtu/h).
1) under 40 m (131 ft)
Indoor
Unit
Indoor
Unit
Indoor
Indoor
Unit
Unit
Indoor
Unit
Indoor
Unit
Indoor
Unit
Indoor
Unit
2-core shielded cables
5 m(16 ft)
15 m(49 ft)
Page 31
31
Master Slave
Master Slave
Master Slave 1 Slave 2
Master Slave 1 Slave 2
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Master Slave
Master Slave
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Remote control
Remote control
Master Slave 1 Slave 2 Slave 3
Master Slave 1 Slave 2 Slave 3
Indoor
Unit
Indoor
Unit
Remote control
Remote control
Indoor
Unit
Indoor
Unit
Master Slave 1 Slave 2
Master Slave 1 Slave 2
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Remote control
Indoor
Unit
Round pressure terminal
Power cable
CAUTION
!
• Use the 2-core shielded wires for communication cables. Never use
them together with power cables.
• The conductive shielding layer of cable should be grounded to the
metal part of both units.
• Never use multi-core cable
• As this unit is equipped with an inverter, to install a phase leading
capacitor not only will deteriorate power factor improvement effect, but also may cause capacitor abnormal heating. Therefore, never install a phase leading capacitor.
• Make sure that the power unbalance ratio is not greater than 2 %.
If it is greater the units lifespan will be reduced.
ENGLISH
Multi-Core Cable
Precautions when laying power wiring
Use round pressure terminals for connections to the power terminal block.
When none are available, follow the instructions below.
- Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power wiring may cause abnormal heat.)
- When connecting cable which is the same thickness, do as shown in the figure below.
- For wiring, use the designated power cable and connect firmly, then secure to prevent outside pressure being exerted on the terminal block.
- Use an appropriate screwdriver for tightening the terinal screws. A screwdriver with a small head will strip the head and make proper tighterning impossible.
- Over-tightening the terminal screws may break them.
CAUTION
!
When the 400 volt power supply is applied to “N” phase by mistake, check damaged parts in control box and replace them.
Page 32
32
ENGLISH
Control box and connecting position of wiring
- Remove all of the screws at front panel and remove the panel by pulling it forward.
- Connect communication cable between main and sub outdoor unit through the terminal block.
- Connect communication cables between outdoor unit and indoor units through the terminal block.
- When the central control system is connected to the outdoor unit, a dedicated PCB must be connected between them.
- When connecting communication cable between outdoor unit and indoor units with shielded cable, connect the shield ground to the earth screw.
Front Panel
Communication and Power Cables
Communication cable
- Types : shielded wires
- Cross section : 1.0 ~ 1.5 mm
- Maximum allowable temperature: 60 °C (140 °F)
- Maximum allowable cable length: under 1 000 m (3 281 ft)
Remote control cable
- Types : 3-core cables
Central control cable
Product type Cable type Diameter
ACP&AC Manager
AC Smart
Simple central controller
AC Ez
2
(1.55 × 10-3~ 2.32 × 10-3in2)
2-core wires (shielded)
2-core wires (shielded)
4-core wires (shielded)
4-core wires (shielded)
1.0 ~ 1.5 mm (1.55 × 10-3~
2.32 × 10-3in2)
1.0 ~ 1.5 mm (1.55 × 10-3~
2.32 × 10-3in2)
1.0 ~ 1.5 mm (1.55 × 10-3~
2.32 × 10-3in2)
1.0 ~ 1.5 mm (1.55 × 10-3~
2.32 × 10-3in2)
2
2
2
2
WARNING
!
The temperature sensor for outdoor air should not be exposed to direct sunlight.
- Provide an appropriate cover to intercept direct sunlight.
UXB
Main Board
External Board
Main power line
terminal block
(Take care of the phase
sequence of 3-phases
4-wires power system)
UXA
CAUTION
!
In case of using the shielded wires, it should be grounded.
Separation of communication and power cables
- If communication and power cables are installed alongside each other then there is a strong likelihood of operational faults developing due to interference in the signal wiring caused by electrostatic and electromagnetic coupling. The tables below indicates our recommendation as to appropriate spacing of communication and power cables where these are to be run side by side
Current capacity of power cable Spacing
10 A 300 mm (11-13/16 inch)
100 V or more
NOTE
!
• The figures are based on assumed length of parallel cabling up to 100 m [328 ft]. For length in excess of 100 m [328 ft] the figures will have to be recalculated in direct proportion to the additional length of cable involved.
• If the power supply waveform continues to exhibit some distortion the recommended spacing in the table should be increased.
- If the cable are laid inside conduits then the following point must also be taken into account when grouping various cable together for introduction into the conduits
- Power cable(including power supply to air conditioner) and communication cables must not be laid inside the same
- In the same way, when grouping the power wires and communication cables should not be bunched together.
50 A 500 mm (19-11/16 inch)
100 A 1 000 mm (39-3/8 inch)
Exceed 100 A 1 500 mm (59-1/16 inch)
CAUTION
!
If apparatus is not properly earthed then there is always a risk of electric shock, the grounding of the apparatus must be carried out by a qualified person.
Page 33
33
R S T N
Switch
Fuse
L
N
Communication Line
(2 Wires Cable)
Power Line
(4 Wires Cable)
Communication Line
(3 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
In case of Heat
Recovery System
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
[Outdoor Unit]
[Indoor Units]
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
HR unit
Outdoor Power supply (3 Ø 4 wires)
Indoor
Power supply
(1 Ø 2 wires)
(Main Switch)
Wiring of main power supply and equipment capacity
- Use a separate power supply for the Outdoor Unit and Indoor Unit.
- Bear in mind ambient conditions (ambient temperature,direct sunlight, rain water,etc.) when proceeding with the wiring and connections.
- The cable size is the minimum value for metal conduit wiring. The power cord size should be 1 rank thicker taking into account the line voltage drops. Make sure the power-supply voltage does not drop more than 10 %.
- Specific wiring requirements should adhere to the wiring regulations of the region.
- Power supply cords of parts of appliances for outdoor use should not be lighter than polychloroprene sheathed flexible cord.
- Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.
The thickness of Minimum wire (mm2[ inch2])
1 Unit
2 Unit
3 Unit
4 Unit
Main power
wire
2.5~16
[3.875 × 10
~2.48 × 10-2]
16~50
[2.48 × 10
~7.75 × 10-2]
50~95
[7.75 × 10
~1.4725 × 10-1]
95~120
[1.4725 × 10
~1.86 × 10-1]
Branch wire Ground wire
-3
-2
-
[3.875 × 10
­~1.55 × 10-2]
-2
-1
-
[1.55 × 10-2]
­~2.48 × 10-2]
2.5~4
~6.2 × 10-3]
4~10
[6.2 × 10
10
10~16
[1.55 × 10
Ground wire
1 The power wire Between the master outdoor unit and slave1
outdoor unit - minimum : 6 mm2[9.3 × 10-3inch2]
2 The power wire Between the slave1 outdoor unit and slave2
outdoor unit - minimum : 4 mm2[6.2 × 10-3inch2]
3 The power wire Between the slave2 outdoor unit and slave3
outdoor unit - minimum : 2.5 mm2[3.875 × 10-3inch2]
h The above standard is CV wire standard. h Please use the 3-phases 4-wires quadrupole Leakage circuit breaker
of circuit breaker.
WARNING
!
• Follow ordinance of your governmental organization for technical standard related to electrical equipment, wiring regulations and guidance of each electric power company.
• Make sure to use specified cables for connections so that no external force is imparted to terminal connections. If connections are not fixed firmly, it may cause heating or fire.
• Make sure to use the appropriate type of overcurrent protection switch. Note that generated overcurrent may include some amount of direct current.
CAUTION
!
• All installation site must require attachment of an earth leakage
breaker. If no earth leakage breaker is installed, it may cause an electric shock.
• Do not use anything other than breaker and fuse with correct
capacity. Using fuse and wire or copper wire with too large capacity may cause a malfunction of unit or fire.
Leakage
circuit breaker
(4P ELCB)
Below 20~60 A
-3
100 mA 0.1 s
Below 75~150 A
-3
100 mA 0.1 s
Below 150~200 A
100 mA 0.1 s
Below 200~250 A
-2
100 mA 0.1 s
Point for attention regarding quality of the public electric power supply
This equipment complies with respectively:
-
EN/IEC 61000-3-11 (1) provided that the system impedance Zsys is less than or equal to Zmax and
-
EN/IEC 61000-3-12 (2) provided that the short-circuit power Ssc is greater than or equal to the minimum Ssc alue at the interface point between the user's supply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with respectively:
-
Zsys less than or equal to Zmax and
-
Ssc greater than or equal to the minimum Ssc value.
Standard combination of
outdoor units
Zmax (Ω)
Minimum Ssc Value
(kVA)
ARUM080LTE5 - 2 776
ARUM100LTE5 - 3 828
ARUM120LTE5 - 3 828
ARUM140LTE5 - 6 339
ARUM160LTE5 - 6 339
ARUM180LTE5 - 6 339
ARUM200LTE5 - 6 339
ARUM220LTE5 - 6 339
ARUM240LTE5 - 8 144
ARUM260LTE5 - 8 144
(1) European / International Technical Standard setting the limits for
voltage changes, voltage fluctuations and flicker in public low­voltage supply systems for equipment with rated current 75 A.
(2) European / International Technical Standard setting the limits for
harmonic currents produced by equipment connected to public low­voltage systems with input current >16 A and 75 A per phase.
Field Wiring
Single outdoor unit
Frequency
60 Hz 380 V 220 V 50 Hz 380-415 V 220-240 V
Voltage range(V)
Outdoor Indoor
ENGLISH
Page 34
34
HR unit
Master Outdoor Unit
SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12 V
34 34 34
In case of Heat Recovery System
R S T N
Switch
Fuse
L
N
Communication Line
(2 Wires Cable)
Power Line
(4 Wires Cable)
Communication Line
(3 Wires Cable)
Power Line
(2 Wires Cable)
[Master]
[Indoor Units]
[Slave 1] [Slave 2] [Slave 3]
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
HR unit
Outdoor Power supply (3 Ø 4 wires)
Indoor
Power supply
(1 Ø 2 wires)
(Main Switch)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
In case of Heat
Recovery System
R S T N
Switch
Fuse
L
N
Communication Line
(2 Wires Cable)
Power Line
(4 Wires Cable)
Communication Line
(3 Wires Cable)
Power Line
(2 Wires Cable)
[Master]
[Indoor Units]
[Slave 1] [Slave 2] [Slave 3]
R S T N
Switch
Fuse
R S T N
Switch
Fuse
R S T N
Switch
Fuse
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
Pull Box (Installer option)
HR unit
Outdoor Power supply (3 Ø 4 wires)
Indoor
Power supply
(1 Ø 2 wires)
(Main Switch)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
Power Line
(2 Wires Cable)
In case of Heat Recovery System
ENGLISH
WARNING
!
• Indoor Unit ground wires are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe).
• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.
• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts.
WARNING
!
• Indoor Unit ground wires are required for preventing electrical shock accident during current leakage, Communication disorder by noise effect and motor current leakage (without connection to pipe).
• Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately from the power supply.
• Install the main switch that can interrupt all the power sources in an integrated manner because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase may break the compressor and other parts.
Between Indoor and Master Outdoor unit
Series outdoor units
When the power source is connected
In series between the units.
The GND terminal at the main PCB is a ‘-’ terminal for dry contact, it is not the point to make ground connection.
Frequency
60 Hz 380 V 220 V 50 Hz 380-415 V 220-240 V
Voltage range(V)
Outdoor Indoor
Between Indoor and Master Outdoor unit The communication cables between indoor unit and master outdoor unit are possible to connect with BUS type or STAR type.
SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12 V
34 34 34
HR unit
In case of Heat Recovery System
Master
SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12 V
Outdoor Unit
SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12 V
SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12 V
SODU. B SODU. A IDU. B IDU. A CEN. B CEN. A DRY1 DRY2 GND 12 V
Master Outdoor unit
Slave 1 Outdoor Unit
Slave 2 Outdoor Unit
Slave 3 Outdoor Unit
The GND terminal at the main PCB is a ‘-’ terminal for dry contact. It is not the point to make ground connection.
- Make sure that terminal number of master and slave outdoor units are matched.(A-A, B-B)
Example) Connection of transmission wire
[BUS type] [STAR type]
- Connection of communication
cable must be installed like below figure between indoor unit to outdoor unit.
- Abnormal operation can be caused by communication defect, when connection of communication cable is installed like below figure(STAR type).
WARNING
!
When the total capacity is over than as follow, the power source do not use in series between the units.
The First terminal block could be burnt out.
When the power source is supplied to Each outdoor unit individually.
Frequency
60 Hz 380 V 220 V 50 Hz 380-415 V 220-240 V
Voltage range(V)
Outdoor Indoor
Page 35
35
Gap : Over
50 mm(1.97’’)
When connecting
Main power lines
/ Ground wire from left side
When connecting
Communication wires
/ Ground wire from left side
Main power terminal block
Ground wire
Main power
terminal block
Insulation sleeves
attachments
Ground wire
Ground wire
ODU-IDU Communication cable
ODU-ODU Communication cable
Main power terminal block
Ground wire
When connecting Communication wires / Ground wire from front guide panel
When connecting Main power lines / Ground wire from front guide panel
Gap : Over 50 mm(1.97’’)
Main power
terminal block
Ground wire
Gap : Over
50 mm(1.97’’)
When connecting
Main power lines
/ Ground wire from left side
When connecting
Communication wires
/ Ground wire from left side
DIP switch
7 segment
SW01C (Automatic Addressing Setting)
Main power
terminal block
Insulation sleeves
attachments
Ground wire
Ground wire
ODU-IDU Communication cable
ODU-ODU Communication cable
Main power
terminal block
Ground wire
When connecting
Communication wires
/ Ground wire from
front guide panel
When connecting Main power lines
/ Ground wire from
front guide panel
Gap : Over
50 mm(1.97’’)
Example) Connection of power and communication cable (UXA)
Bottom Side
Front Side
Fix firmly with cable tie or
clamp cord not to be displaced
Main power line
connection
Communication/Ground
wire connection
Front Side
Fix firmly with cable tie
or clamp cord not to be
displaced
Main power line
connection
CAUTION
!
Communication/Ground
wire connection
It should be wiring power cables or communication cables to avoid interference with the oil level sensor. Otherwise, That oil level sensor would be operated abnormally.
ENGLISH
CAUTION
!
It should be wiring power cables or communication cables to avoid interference with the oil level sensor. Otherwise, That oil level sensor would be operated abnormally.
Example) Connection of power and communication cable (UXB)
Bottom Side
Checking the setting of outdoor units
Checking according to DIP switch setting
- You can check the setting values of the Master outdoor unit from the 7 segment LED. The DIP switch setting should be changed when the power is OFF.
Checking the initial display The number is sequentially appeared at the 7 segment in 5 seconds
after applying the power. This number represents the setting condition.
[Main Board]
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36
7 segmentDIP Switch
Reset button
SW02M
ENGLISH
Quick control Setting In the factory setting, main PCB DIP switch setting is all “OFF”.
- Check and make sure that all the indoor unit model name are ARNU******4.
- Change the main PCB DIP switch No. 3 “OFF ON” like below picture.
- Push the reset button.
Setting For Heat Recovery Unit (Refer Only Heat Recovery Installation) [Heat Recovery (HR) Unit Board]
#4 valve housing
#1 valve housing
7-SEG
SW05M
• Initial display order
Order No Mean
① ② ③ ④ ⑤ ⑥
8~24 Master unit capacity 10~24 Slave 1 unit capacity 10~24 Slave 2 unit capacity 10~24 Slave 3 unit capacity
8~96 Total capacity
3 Heat Pump (Factory Setting)
38 380 V model
46 460 V model 22 220 V model
40 Full function
• Example) ARUM620LTE5 62 hp 380 V Heat Pump System (Master unit: 18 hp, Slave 1: 16 hp, Slave 2: 14 hp, Slave 3: 14 hp)
18 16 14 14 62 3 38 40
SW02M
(DIP switch for setup of
The function of HR unit)
SW03M
SW04M
SW01M
SW01M/SW03M/SW04M (Switch for manual valve addressing)
Switch for setup of HR Unit
Main function of SW02M
ON
Selection
S/W
Method for addressing valves of an HR
No.1
unit (Auto/Manual)
No.2 Model of HR unit
No.3 Model of HR unit
No.4 Model of HR unit
No.5 Valve group setting
No.6 Valve group setting
Use only in factory
No.7
production (preset to “OFF”) Use only in factory
No.8
production (preset to “OFF”)
1 Selection of the method for addressing valves of an HR unit
(Auto/Manual)
Zoning setting (“ON”)
Master/Slave DIP switch setting
• Master Unit
DIP switch
setting
ODU Setting
Heat Pump System
(Factory Setting)
• Slave Unit
DIP switch
setting
ODU Setting
Slave 1
Slave 2
Slave 3
h Heat Recovery installation Turn on the DIP s/w No 4.
DIP switch
setting
ODU Setting
Setting Heat pump system or Heat Recovery system
(Installer Setting)
The factory setting display is appeared “HP”. Change “HP” into “HR” display pushing button and then push
confirm button.
Turn off the DIP s/w No 4. and Push reset button to restart the
system. (If you turn on the DIP s/w No 4, you can make sure “HR” or “HP” display later.)
2 Setting the zoning control
Normal control
Zoning
control
Switch No.1 OnSwitch No.1 Off
Auto Manual
DIP Switch setting
Turn the DIP switch of the zoning branch on. Ex) Branch 1, 2 are zoning control.
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37
No.1, 2 Valve
/
No.3, 4 Valve
Control
No.3, 4 Valve
Control
DIP S/W setting
No.2, 3 Valve
Control
No.1, 2 Valve
Control
Not control
Example
Large capacity indoor unit
Large capacity indoor unit
1
2
3
4
Indoor Unit Indoor Unit
Large capacity indoor unit
1
2
3
4
Indoor Unit
Indoor Unit
Large capacity indoor unit
1
2
3
4
Indoor Unit Indoor Unit Large capacity indoor unit
1
2
3
4
Indoor Unit Indoor Unit Indoor Unit Indoor Unit
1
2
3
4
Models Low pressure Gas pipe High pressure Gas pipeLiquid pipe
ARBLB03321
413(16-1/4)
390(15-11/32)
I.D 19.05(3/4)
I.D 19.05(3/4)
I.D 19.05(3/4)
I.D 15.88(5/8)
I.D 12.7(1/2)
I.D 12.7(1/2)
I.D 12.7(1/2)
I.D 12.7(1/2)
I.D 12.7(1/2)
I.D 12.7(1/2)
I.D 12.7
(1/2)
74
(2-29/32)
70(2-3/4)
70(2-3/4)
I.D 15.88(5/8)
I.D 15.88(5/8)
I.D 25.4(1)
I.D 25.4(1)
I.D 25.4(1)
O.D 25.4(1)
80(3-5/32)
110(4-11/32) 110(4-11/32)
332(13-1/16)
321(12-5/8)
83
(3-9/32)
1
2
3
3
I.D 19.05(3/4)
I.D 19.05(3/4)
O.D 19.05(3/4)
O.D 19.05(3/4)
2
3 2
3
1 2
O.D 15.88(5/8)
444(17-15/32)
421(16-9/16)
96
(3-25/32)
I.D 15.88
(5/8)
I.D 22.2(7/8)
I.D 22.2(7/8)
I.D 22.2(7/8)
I.D 22.2(7/8)
I.D 22.2(7/8)
I.D 22.2(7/8)
O.D 15.88(5/8)
I.D 6.35(1/4)
I.D 28.58(1-1/8)
I.D 19.05(3/4)
I.D 9.52(3/8)
I.D 9.52(3/8)
I.D 9.52(3/8)
I.D 9.52(3/8)
I.D 6.35(1/4)I.D 6.35(1/4)I.D 6.35(1/4)
SW01M
SW03M
SW04M
3 Selection of the model of HR unit
4
2
1
(For 2 branches)
PRHR022
PRHR022A
(For 3 branches)
PRHR032
PRHR032A
3
2
1
(For 4 branches)
PRHR042A
Initial
Setting
1 branches Connected
2 branches Connected
3 branches Connected
4 branches Connected
* Each model is shipped with the switches No.2 and No.3 pre-adjusted
as above in the factory.
2
1
PRHR042
3
Y branch pipe
(Unit: mm [inch])
SW05M (Rotary S/W for addressing HR unit)
Must be set to '0' when installing only one HR unit. When installing multiple HR units, address the HR units with
sequentially increasing numbers starting from '0'.
Ex) Installation of 3 HR units
AB AB AB
4
3
2
1
4
3
2
1
1
ENGLISH
4
3
2
WARNING
!
• If you want to use a PRHR032 or PRHR032A for 2 branches HR unit after closing the 3rd pipes, set the DIP switch for 2 branches HR unit.
• If you want to use a PRHR042 or PRHR042A for 3 branches HR unit after closing the 4th pipes, set the DIP switch for 3 branches HR unit.
• If you want to use a PRHR042 or PRHR042A for 2 branches HR unit after closing the 3rd and 4th pipes, set the DIP switch for 2 branches HR unit.
• The unused port must be closed with a copper cap, not with a plastic cap.
4 Setting the Valve Group.
SW01M/SW03M/SW04M (DIP S/W and tact S/W for manual valve addressing)
1 Normal setting (Non-Zoning setting)
- Set the address of the valve of the HR unit to the central control address of the connected indoor unit.
- SW01M: selection of the valve to address SW03M: increase in the digit of 10 of valve address SW04M: increase in the last digit of valve address
- Prerequisite for manual valve addressing : central control address of each indoor unit must be preset differently at its wired remote control.
S/W No. Setup
No.1 Manual addressing of valve #1 No.2 Manual addressing of valve #2 No.3 Manual addressing of valve #3 No.4 Manual addressing of valve #4
SW03M
SW04M
2 Zoning setting
- Set the address of the valve of the HR unit to the central control address of the connected indoor unit.
- SW01M : selection of the valve to address SW03M : increase in the digit of 10 of valve address SW04M : increase in the last digit of valve address SW05M :Rotary S/W
- Prerequisite for manual valve addressing : central control address of each indoor unit must be preset differently at its wired remote control.
Increase in the digit of 10 of valve address
Increase in the last digit of valve address
NOTE
!
If the large capacity indoor units are installed, below Y branch pipe should be used.
Page 38
38
SW01M
SW03M
SW04M SW05M
ENGLISH
S/W No. Setup
No.1 Manual addressing of valve #1 No.2 Manual addressing of valve #2 No.3 Manual addressing of valve #3 No.4 Manual addressing of valve #4
SW03M
SW04M Increase in the last digit of valve address
SW05M Manual addressing of zoning indoor units
Automatic Addressing
The address of indoor units would be set by Automatic Addressing
- Wait for 3 minutes after supplying power. (Master and Slave outdoor units, indoor units)
- Press RED button of the outdoor units for 5 seconds. (SW01C)
- A “88” is indicated on 7-segment LED of the outdoor unit PCB.
- For completing addressing, 2~7 minutes are required depending on numbers of connected indoor units
-
Numbers of connected indoor units whose addressing is completed are indicated for 30 seconds on 7-segment LED of the outdoor unit PCB
- After completing addressing, address of each indoor unit is indicated on the wired remote control display window. (CH01, CH02, CH03, … …, CH06 : Indicated as numbers of connected indoor units)
[Main Board]
Increase in the digit of 10 of valve address
DIP switch
7 segment
The Procedure of Automatic Addressing
Power On
Waiting 3 minutes
Press RED Button for 5 s.
(SW01C)
7-segment LED = 88
Don’t press RED Button
(SW01C)
Waiting about 2~7 minutes
7-segment LED
= 88
YES
OK
CAUTION
!
• In replacement of the indoor unit PCB, always perform Automatic addressing setting again (At that time, please check about using Independent power module to any indoor unit.)
• If power supply is not applied to the indoor unit, operation error occur.
• Automatic Addressing has to be performed after more than 3 minutes to improve indoor unit communition when initial power is supplied.
• Please be sure that all the DIP switch (1~7) of master outdoor unit is OFF before Automatic Addressing setting
Automatic Addressing process start
• Automatic addressing process end Numbers of indoor unit connected are indicated for 30 seconds on 7-segment LED after completing process
NO Check the connections
Indoor address number is displayed on wired remote controller or indoor unit display window. It is not an error message, will disappeared when on/off button is pressed on remote controller ex) Display of 01, 02, ..., 15 means connection of 15 indoor units
and Automatic addressing is completed normally.
of communication cable
SW01C (Automatic Addressing Setting)
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39
Master Outdoor unit’s PCB DIP switch on : No.5
Completion of auto pipe detection process
* It is possible to be generated mode changing noise of
heating and cooling which is normal. There is no mode changing noise at normal operation.
Is the number of
indoor units connected
and displayed
one equal?
Reset the power of HR unit PCB
Confirm that the setting of No.2, 3 of SW02M corresponds with the valve connecion type.
88' is displayed on 7-SEG of the outdoor unit main PCB
Outdoor unit is operated for 5~60 minues.
The number of indoor units detected is displayed for 30 seconds on the outdoor unit PCB after outdoor unit stopped
Display error on outdoor unit PCB Display error on HR unit PCB
Outdoor unit PCB : HR ơ HR unit number ơ Valve number HR unit : '200'
Check the HR unit and indoor unit
Pipe detection error occurs for 30 seconds.
Check the installation of status of outdoor, indoor, HR unit
Incompletion of auto detection process
Retry auto pipe detection process after Fixing wrong installation
Dose the setting
status satisfy indoor unit’s
configuration properly
during operation?
Confirm indoor unit’s address setting
Turn No.1 of DIP s/w SW02M of HR unit PCB off.
NO
NO
YES
YES
Select the mode using ‘ȯ’, ‘ȭ’ Button : “Idu” Push the ‘Ɨ’ button
Select the mode using ‘ȯ’, ‘ȭ’ Button : “Idu” Push the ‘Ɨ’ button
Select the “Id 6” function using ‘ȯ’, ‘ȭ’ Button :“StA” Push the ‘Ɨ’ button
Select the “Id 5” function using ‘ȯ’, ‘ȭ’ Button :“Ath” or ”Atc” Push the ‘Ɨ’ button. Outdoor temperature is over 15 °C(59 °F) : Select “Atc” (If fails, use “Ath”) Outdoor temperature is below 15 °C(59 °F) : Select “Ath”(If it fail, use “Atc”)
Setting For Heat Recovery Unit (Refer Only Heat Recovery Installation)
Automatic pipe detection
1 Turn No.1 of DIP s/w SW02M of HR unit PCB off. 2 Confirm that the setting of No.2, 3 of SW02M corresponds with the
Type of the valve connection.
3 Reset the power of HR unit PCB 4 Master Out door unit PCB DIP switch on : No.5 5 Select the mode using ‘’, ‘’ Button : “Idu” Push the ‘’ button 6 Select the “Id 5” function using ‘’, ‘’ Button :“Ath” or “”Atc”
Push the ‘’ button. Outdoor temperature is over 15 °C(59 °F) : “Ath” Using (If it fail, use “Atc”) Outdoor temperature is below 15 °C(59 °F) : “Atc” Using (If it fail, use “Ath”)
7 Select the mode using ‘’, ‘’ Button : “Idu” Push the ‘’ button 8 Select the “Id 6” function using ‘’, ‘’ Button :“StA” Push the ‘
’ button
9 System is operated after “88” is displayed on 7-SEG of the outdoor
unit main PCB.
10 Pipe detection process is proceeded. 11 5~30 minutes are required depending on the number of the indoor
units and outdoor temperature.
12 The number of the indoor units connected is displayed on7-
Segment of the outdoor unit main PCB for about 1 minute
- For a HR unit, the number of the indoor units connected to each HR unit is displayed.
- '200' is displayed in case of auto pipe detecting error, and auto pipe detection process is completed after '88' is disappeared.
* Auto pipe detection function : the function that sets connection
relationship automatically between the indoor unit and HR unit.
Manual pipe detection
1 Enter the central control address into each indoor unit using its
wired remote controller.
2 Turn No.1 of DIP s/w SW02M of HR unit PCB on. 3 Reset the power of HR unit PCB. 4 On the HR unit PCB, manually set address of each valve of the HR
unit to the central control address of the indoor unit connected to the valve.
5 Reset the power of outdoor unit PCB. 6 The number of the indoor unit installed is displayed after about 5
minutes. Ex) HR The number of the indoor
7 Reset the power of outdoor unit PCB, HR unit. 8 Manual pipe detection is completed
WARNING
!
• In case that central controller is not installed, firstly set up central controller’s setting to make address setting of indoor units.
• In case that central controller is installed, please set central control address in wired remote control of indoor unit.
• HR unit’s manual pipe address is set by the central control adress of indoor units.
• Address of valve which is not connected with indoor unit should be set differently with the address of a valve which is indoor unit connected(If address is overlapped valve will not work preperly)
• If there occurs some error during pipe detection process,it means pipe detection process is not properly finished.
• If an error occurred, it means that manual pipe setting is not completed.
• During 5 minutes after pipe detection process is completed, do not turn off the main outdoor unit’s PCB to save the result of pipe detection automatically.
ENGLISH
WARNING
!
• Execute auto addressing and auto pipe detection again whenever the indoor PCB and HR unit PCB is replaced.
- Operation error occurs unless power is supplied to the indoor and
HR units.
• Error No.200 occurs if the number of connected indoor units and that of scanned indoor units are different.
• If auto pipe detection process fails, complete it with manual pipe detection (see Manual pipe detection part).
• If auto pipe detection process is completed normally, manual pipe detection is not required.
• If you want to do auto pipe detection again after auto pipe detection fails, do after reset of outdoor unit by all means.
• During 5 minutes after pipe detection is completed, do not turn off the main unit PCB to save the result of pipe detection automatically.
Flow chart of auto pipe detection process
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40
7-SEG SW01M SW03M SW04M
7-SEG SW01M SW03M SW04M
7-SEG SW01M SW03M SW04M
7-SEG SW01M SW03M SW04M
7-SEG SW01M SW03M SW04M
7-SEG SW01M SW03M SW04M
0
SW05M
7-SEG SW01M SW03M SW04M
SW05M
0
7-SEG SW01M SW03M SW04M
SW05M
0
1
7-SEG SW01M SW03M SW04M
SW05M
7-SEG SW01M SW03M SW04M
SW05M
1
7-SEG SW01M SW03M SW04M
SW05M
1
7-SEG SW01M SW03M SW04M
SW05M
0
ENGLISH
DIP-SW01
7-Segment
SW04C (X : cancel) SW03C (ȯ: forward)
SW02C (ȭ: backward) SW01C (Ɨ: Confirm /
Automatic Addressing) SW01D (reset)
Flow chart of manual addressing for pipe detection
Execute in case of Auto pipe detection failure
Turn No.1 of SW02M of HR unit PCB on.
Reset the power of HR unit PCB.
Input the central control address at each indoor unit using wired remote controller.
Set the address of each valve manually by referring indoor unit’s central control address connected with.
Reset the power of outdoor unit PCB.
Wait for about 5 minutes.
The number of the indoor units connected is displayed. Ex) HR The number of connected
indoor units
Is the number
of indoor units connected with the
outdoor unit and displayed
number equal?
YES
Completion of manual pipe detection process
NO
Check the central control address of indoor and HR unit.
Make sure that reset the outdoor Unit’s power after setting central control address of indoor unit’s
Example of manual valve addressing (Zoning setting)
(In case that an indoor unit of central control address "11" is connected to a valve #1 of an HR unit)
Zoning control is connecting 2 or more indoor units at one pipe of HR unit. In case of Zoning control, in order to set controls with multiple indoor units connection uses the rotary switch. Namely, only the rotary switch changes from same valve set condition and set indoor units connection.
1 On DIP switch of the corresponding valves and sets the rotary
switch at 0.
2 Setting the number with tact switch. 3 In case of addition of indoor units to same port, increases 1 with the
rotary switch and sets number with tact switch.
4 In case of checking the number which the corresponding valve is
stored, turn on DIP switch and set the number of rotary switch.
5 Indoor units set available 7 per a port(rotary switch 0~6), in case of
setting above of 7 with rotary switch, it will display error.
6 Setting the rotary switch on original condition(HR unit number set
conditions) after all finishing a piping setting.
7 The rotary switch set value of above number of indoor units which
is connected with FF and prevents a malfunction. (Example: The case where 3 indoor units is connected in piping 1, sets from rotary switch 0, 1, 2 and 3, 4, 5 with FF set)
- Prerequisite for manual valve addressing: central control address of each indoor unit must be preset differently at its wired remote control.
Example of manual valve addressing (Non­Zoning setting)
(In case that an indoor unit of central control address "11" is connected to a valve #1 of an HR unit)
- Prerequisite for manual valve addressing: central control address of each indoor unit must be preset differently at its wired remote control.
No. Display and setup Setup and Contents
1
2
3
4
5
- Operation: None
- Display: None
- Operation: Turn DIP S/W No.1 on to address valve #1
- Display: Existing value saved in EEPROM is displayed in 7-SEG.
- Operation: Set the digit of 10 to the number in Group High data of the wired remote control connected to the corresponding indoor unit to the valve #1 by pressing left tack S/W.
- Display: Digit increasing with the times of pressing tack S/W is displayed in left 7-SEG
- Operation: Set the digit of 1 to the number in Group Low data of the wired remote control connected to the corresponding indoor unit to the valve #1 by pressing right tack S/W.
- Display: Digit increasing with the times of pressing tack S/W is displayed in right 7-SEG
- Operation: Turn DIP S/W No.1 off to save the address of valve #1
- Display: "11" displayed in 7-SEG disappears
No. Display and setup Setup and Contents
1
- Operation: None
- Display: None
- Operation : Turn DIP S/W No.1 on to
2
address valve #1
- Display : Existing value saved in EEPROM is displayed in 7-SEG.
- Operation : Set the digit of 10(1) to the number in Group High data of the wired remote control connected to the
3
corresponding indoor unit to the valve #1 by pressing left tack S/W.
- Display : Digit increasing with the times of pressing tack S/W is displayed in left 7-SEG.
4
- Operation : SW05M : 1
- Display : Display former value.
- Operation : Setting No. using SW03M
5
and SW04M, SW05M : 1
- Display : Display setting value.
- Operation : Turn DIP S/W No.1 off to
6
save the address of valve #1
- Display : "11" displayed in 7-SEG disappears.
- Operation : Return valve of addressing
7
HR unit.
- Display : None
- Above setup must be done for all HR unit valves.
- The valve that is not connected with any indoor unit should be addressed with any other number than used address numbers of the valves connected with indoor units. (The valves does not work if the address numbers are same.)
- Above setup must be done for all HR unit valves.
- The valve that is not connected with any indoor unit should be addressed with any other number than used address numbers of the valves connected with indoor units. (The valves does not work if the address numbers are same.)
Page 41
41
7-SEG SW01M
7-SEG SW01M
7-SEG SW01M
ROTARY 01 ROTARY 02
0
0
ROTARY 01 ROTARY 02 7 segment
0
0
SODU.B SODU.A IDU.B IDU.A CEN.B CEN.A DRY1 DRY2 GND 12V
B(D) A(C)
SW01C (Ɨ: Confirm / Automatic Addressing)
SW02C (ȭ: backward)
SW04C (X : cancel)
DIP-SW01
7-Segment
SW01D (reset)
SW03C (ȯ: forward)
Example of checking valve address
(In case that an indoor unit of central control address "11" is connected to a valve #1 of an HR unit)
No. Display and setup Setup and Contents
1
2
- Operation: Turn DIP S/W No.1 on.
- Display: "11" is displayed in 7-SEG
- Operation: Turn DIP S/W No.1 off.
- 7-SEG disappeared
Identification of Manual Valve ID (Address)
No. Display and setup Setup and Contents
- Operation: more than 2 DIP switches
1
turned on.
- Display: "Er" is displayed in 7-SEG
Method of checking the pipe detection result at outdoor unit
1 Wait for 5 minutes, after Pipe detection is completed. 2 Turn on the No.10, 14, 16 DIP S/W of SUB PCB at master unit 3 Check the data on 7- segment, switching rotary 01, 02.
Group Number setting
Group Number setting for Indoor Units
- Confirm the power of whole system(Indoor Unit, Outdoor Unit) is OFF, otherwise turn off.
- The communication cables connected to CEN.A and CEN.B terminal should be connected to central control of Outdoor Unit with care for their polarity (A-A, B-B).
- Turn the whole system on.
- Set the group and Indoor Unit number with a wired remote control.
- To control several sets of Indoor Units into a group, set the group ID from 0 to F for this purpose.
Outdoor Units (External PCB)
Example) Group number setting
1 F
Group Indoor unit
st
1
number indicate the group number
2nd number point out indoor unit number
ENGLISH
The connected port number of HR unit
The connected HR unit number The auto addressing number of
indoor unit (digit of 1) The auto addressing number of
indoor unit (digit of 10)
Setting method of Master indoor unit in zoning
1 Turn DIP switch 5, 6, 10 on at system off. 2 Set the left Ratary switch for HR unit.(Rotary switch No. "0" ‘ HR
unit No. "1")
3 Set the right Ratary switch for IDU unit.(Rotary switch No. "0" ‘ HR
unit branch No. "1")
4 Display the Master IDU No. of the HR unit on 7segment.(Default
display is "00" on 7segment)
5 Press the black button.(The IDU No. increase every 1 second in the
zoning )
6 Set the Master IDU(Press the red button during 1.5 seconds stop
twinkling)
No. of Indoor unit. No. of HR unit branch. No. of HR unit.
Group recognizing the central controller
No.0 group (00~0F) No.1 group (10~1F) No.2 group (20~2F) No.3 group (30~3F) No.4 group (40~4F) No.5 group (50~5F) No.6 group (60~6F) No.7 group (70~7F) No.8 group (80~8F) No.9 group (90~9F) No. A group (A0~AF) No. B group (B0~BF) No. C group (C0~CF) No. D group (D0~DF) No. E group (E0~EF) No. F group (F0~FF)
WARNING
!
• Valve address and central control address of its corresponding indoor unit should be set identical in manual addressing.
EX)
HR unit
Valve (04)
Valve (03) Valve (02) Valve (01)
Indoor unit (04)
Indoor unit (03) Indoor unit (02) Indoor unit (01)
Central control address
CAUTION
!
• Waiting for 80 seconds after power on.
• The zoning information and Master IDU information remove from EEPROM after Auto-addressing.
• If there is installed the central control, it is impossible setting of Master IDU in zoning.
Setting the optional function Select the mode/function/option/value using ‘’, ‘’ Button and
confirm that using the ‘’ button after DIP switch No.5 is turned on.
Page 42
ENGLISH
Switch (Up)
Switch (Down)
Left side
Right side
42
Optional Mode Selection Function Selection Option Selection
oFF,
oFF,
oFF,
oFF,
oFF,
oFF,
oFF,
oFF,
oFF,
oFF,
Remarks
* Refer FDD
guidance
Compulsory
Operation for
1 hour
Saving in
EEPROM
Saving in
EEPROM
1time / 1 Selection
Display ()
Content
FDD Fdd
Installation Func
User Idu
Service SvC Vaccum Mode SE 3 vACC -
Content
Automatic Refrigerant
Charging (Cooling)
Automatic Refrigerant
Charging (Heating)
Refrigerant Amount
Check (Cooling)
Refrigerant Amount
Check (Heating)
Automatic system
check mode(cooling
or heating)
All IDU operation
(Cooling)
All IDU operation
(Heating)
Cool & Heat
Selector
High Static Pressure
Compensation
mode
Night Low Noise
mode
Overall Defrost
mode
ODU address
setting
Snow Removal &
Rapid Defrost
Airflow Adjusting
for IDU (Heating
capacity up)
Target Pressure
Adjusting
Low Ambient Kit Fn 9 oFF on, oFF
High Efficiency
Mode (Cooling
Operation)
Auto Dust Removal
Mode
Compressor Max.
Frequency Limit
ODU Fan Max.
RPM Limit Mode
settting
Smart Load Control
Mode setting
Humidity Reference
Mode setting
Central Control
Connection at
Indoor Unit side
Compressor Input
Current Limit mode
Power
Consumption
Display on wired
remote controller
Overall Defrost
Operating in Low
temperature
(Heating)
Optional Base panel
Heater
Comfort Cooling
Mode setting
Display
(, )
Fd 1 - -
Fd 2 - -
Fd 3 - -
Fd 4 - -
Fd 7 - -
Fd 8 - -
Fd 9 - -
Fn 1 oFF
Fn 2 oFF
Fn 3 oFF
Fn 4
Fn 5 0 254
Fn 6 oFF
Fn 7 oFF on, oFF
Fn 8 oFF
Fn 10 oFF on, oFF
Fn 11 oFF
Fn 12 oFF
Fn 13 oFF
Fn 14 oFF
Fn 16 on on, oFF
Fn 19 oFF oFF, on
Fn 20 oFF
Fn 21
Fn 22 oFF on, oFF
Fn 23 oFF on, oFF
Id 10 EAch
Default
North
America: oFF
Europe: oFF Tropical: oN
SPL0
* Refer
Optional
(, )
oP1~oP2
oP1~oP7
oP1~oP12
on, oFF
oP1~oP3
oP1~oP6
oP1~oP5
oP1~oP9
oP1~oP7
oP1~oP3
oP1~oP10
SPL0, SPL1
[Pd10~Pd11]
Comfort Cooling guidance
* Functions save in EEPROM will be maintained continuously, though
the system power was reset.
CAUTION
!
• To perform the otional funtion should be sure that All the IDU is off mode, unless the function will not be performed.
Cool & Heat selector
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn1” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“oFF”,“op1”,“op2” Push the ‘’ button
Cool & Heat Selection mode is set
Function setting
Switch Control Function
Switch
(Up)
Right side
(On)
Right side
(On)
Left side
(Off)
CAUTION
!
• Ask an authorized technician to setting a function.
• If do not use a function, set an off-mode.
• If use a function, first install a Cool & Heat selector.
Switch
(Down)
Left side
(On)
Right side
(On)
oFF op1(mode) op2(mode)
Not operate Cooling Cooling
Not operate Heating Heating
- Not operate Fan mode Off
Page 43
43
High Static Pressure Compensation mode
This function secures the air flow rate of ODU, in case static pressure has been applied like using duct at fan discharge of ODU.
Static pressure compensation mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn2” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“op1~op7” Push the ‘’ button
Start the Static pressure compensation mode :
Save the selected option value in EEPROM
FAN Maximum RPM of each step
Chassis UXA UXB
Standard 880 1 000
Max. RPM
Overload / Low
Temperature
op1 860 950 op2 840 900 op3 820 850 op4 800 800 op5 780 750 op6 760 700 op7 740 650
1 000 1 150
Time Settings
Step Judgment Time(Hr) Operation Time(Hr)
op1 8 9 op2 6.5 10.5 op3 5 12 op4 8 9 op5 6.5 10.5 op6 5 12 op7 8 9 op8 6.5 10
op9 5 12 op10 Continuous operation op11 Continuous operation op12 Continuous operation
Noise
Chassis UXA UXB
Capacity 8~12 hp 14~20 hp 22~26 hp
Step Noise(dBA) op1~op3, op10 55 59 60 op4~op6, op11 52 56 57 op7~op9, op12 49 53 55
CAUTION
!
• Request installer to set the function during installation.
• If ODU RPM changes, cooling capacity may go down.
Overall defrost mode
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
ENGLISH
Night Low Noise Function
In cooling mode, this function makes the ODU fan operate at low RPM to reduce the fan noise of ODU at night which has low cooling load.
Night low noise function setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn3” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“op1~op12” Push the ‘’ button
Start the Night low noise function :
Save the selected option value in EEPROM
Select the Function using ‘’, ‘’ Button :
“Fn4” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“on”~“oFF” Push the ‘’ button
Overall defrost mode is set
Mode setting
- on: Operate overall defrost
- off: Operate partial defrost
CAUTION
!
• Ask an authorized technician to setting a function.
Setting the ODU address
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn5” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“0”~“255” Push the ‘’ button
ODU address is set
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44
ENGLISH
CAUTION
!
• Ask an authorized technician to setting a function.
• If use a function, first install a Central controller.
Snow removal & rapid defrost
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn6” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“oFF”,“op1”~“op3” Push the ‘’ button
Mode is set
Mode setting
setting Mode
oFF Not setting
op1 Snow removal mode
op2 Rapid defrost mode
op3 Snow removal mode. + Rapid defrost mode.
Target pressure adjusting
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn8” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“HEAT”, “COOL” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“op1”~“op4” Push the ‘’ button
Target pressure is set
Setting
Mode
op1 Increase capacity Increase capacity
Decrease power
op2
consumption
Decrease power
op3
consumption
Decrease power
op4
consumption
Purpose
Heat Cool
Increase capacity
Decrease power
consumption
Decrease power
consumption
Condensing temperature
variation
+2 °C
(35.6 °F)
+2 °C
(35.6 °F)
-4 °C
(-39.2 °F)
-6 °C
(-42.8 °F)
Evaporating temperature
variation
-3 °C
(37.4 °F)
-1.5 °C
(-34.7 °F)
+2.5 °C
(36.5 °F)
-4.5 °C
(-40.1 °F)
CAUTION
!
• Ask an authorized technician to setting a function.
• If do not use a function, set an off-mode.
Setting Capacity Up Airflow Adjusting for IDU (Heating)
If the operation of indoor unit is more than 130 %, the air flow is operated as low in the all indoor units.
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn7” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“on”~“oFF” Push the ‘’ button
IDU capacity adjusting is set
CAUTION
!
• Ask an authorized technician to setting a function.
• If do not use a function, set an off-mode.
• Change a power consumption or capacity.
Low Ambient Kit
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn9” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“on”,“oFF” Push the ‘’ button
Low Ambient Kit Mode is set
h Reference for functional logic of I/O Module
Step Mode
OFF Not setting
ON Low capacity mode
CAUTION
!
• Ask an authorized technician to setting a function.
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45
High Efficiency Mode (Cooling Operation)
Target low pressure will change according to ODU temperature during the cooling operation.
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn10” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“on”,“oFF” Push the ‘’ button
High Efficiency Mode is set
Auto Dust Removal Mode
The ability to set reverse run outdoor fan to remove dust, heat exchanger.
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn11” Push the ‘’ button
Compressor Max. Frequency Limit
ENGLISH
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn 12” Push the ‘’ button
Select the Option using ‘’, ‘’ Button : “oFF”,“op1”,“op9” Push the ‘’ button
Cool & Heat Selection mode is set
Function setting
Setting Inverter (Hz)
oFF ­op1 143 Hz op2 135 Hz op3 128 Hz op4 120 Hz op5 113 Hz op6 105 Hz op7 98 Hz op8 90 Hz op9 83 Hz
Select the Option using ‘’, ‘’ Button :
“oFF”,“op1”~“op5” Push the ‘’ button
Auto Dust Removal Mode is set
Mode Setting
Setting
op1
op2
op3
op4
op5
Operation
+2 hour
+5 minutes
+5 minutes
+1 minutes
+1 minutes
time
Stop
stop
stop
Stop
Stop
Operating
5 minutes 2 hour
3 minutes
3 minutes 1 time
1 minutes 1 time
1 minutes
time
Repeat
cycle
Twice in
2 hour
Low
speed
After product stopped 2 hour, fan operating 5 min(Repeated every 2 hours)
after product stopped 5 minutes, fan operating 3 min (Limited to two times within 2 hours)
after product stopped 2 hour, fan operating 5 min(Repeated every 2 hours)
after product stopped 5 minutes, fan operating 3 min(when io module connection/one-time operation)
after product stopped 1 minutes, fan operating 1 min(every time the product stops)
Detail of function
CAUTION
!
• Ask an authorized technician to setting a function.
• If use a function, first install a Central controller.
ODU Fan Max. RPM Limit
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn13” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“oFF”,“op1”~“op7” Push the ‘’ button
ODU Fan Max. RPM Limit Mode is set
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ENGLISH
MAX. RPM Limit Setting
Fan MAX. RPM
Limit (RPM)
Chassis UXA UXB
oFF 880 1 000 oP1 -20 -50 oP2 -40 -100 oP3 -60 -150 oP4 -80 -200 oP5 -100 -250 oP6 -120 -300 oP7 -140 -350
Mode setting
- on:using humidity sensor
- oFF:not setting
<Using of humidity sensor>
- When used cooling operation of SLC function,it will improve energy effcience because evaporation temperature wll be decreased
- When used heating operation in case of high humidity condition, deforest will be delayed because target high/low pressure will be changed.
SLC (Smart Load Control)
Function for set the variable target pressure which for the high efficiency and comport operation depend on ODU load.
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn14” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“oFF”,“op1”~“op3” Push the ‘’ button
SLC(Smare Lode Control) Mode is set
SLC(Smare Lode Control) Mode
Setting Mode Detail of function
oFF Not Setting ­oP1 Smooth Mode Slowly control, a target pressure value oP2 Normal Mode Normal control, a target pressure value oP3 Peak Mode Fast control, a target pressure value
Central Control Connection at Indoor Unit side
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn16” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“Fn19” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“on”,“oFF” Push the ‘’ button
Central Control Connection at Indoor
Unit side Mode is set
Compressor Input Current Limit
System Input Current Control Mode setting method
Master unit PCB DIP switch on : No.5
Humidity Reference
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn16” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“oFF”,“on” Push the ‘’ button
Humidity Reference Control mode is set
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn20” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“oFF”,“op1”~”op10” Push the ‘’ button
Compressor Input Current Limit mode is set
Compressor Input Current Limit
Mode Compressor Input Current Limit
op1 95 % op2 90 % op3 85 % op4 80 % op5 75 % op6 70 % op7 65 % op8 60 % op9 55 %
op10 50 %
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47
CAUTION
!
• Ask an authorized technician to setting a function.
• If do not use a function, set an off-mode.
• If use a function, capacity may go down.
Power Consumption Display on wired remote controller
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn21” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“SPL0”,“SPL1”,”Pd10”,”Pd11”Push the ‘
Power Consumption Display on wired remote
Setting Detail of function
SPL0 Not used Smart plug logic
SPL1 Using smart plug logic
Pd10 Not installation
Pd11 PDI was installed
button
controller Mode is set
Base pan Heater operation
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn23” Push the ‘’ button
Select the Option using ‘’, ‘’ Button :
“oFF”,“on” Push the ‘’ button
Base pan Heater operation mode is set
CAUTION
!
• Function to prevent freezing of ODU base pan in a cold area.
• Heater is accesory.(Sold separately)
Comfort Cooling operation
It is function to reduce the ODU energy consumption by the continuou s operation without thermo off.
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Idu” Push the ‘’ button
ENGLISH
Overall Defrost Operating in Low temperature (Heating)
Mode setting method
Master unit PCB DIP switch on : No.5
Select the mode using ‘’, ‘’ Button :
“Func” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn21” Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
“Fn22” Push the ‘’ button
Overall Defrost Operating in Low Mode is set
Setting Detail of function
Defualt OFF
Setting ON/OFF Control
Select the Function using ‘’, ‘’ Button :
“Id10” Push the ‘’ button
EEV pulse appearing
(seg1, seg2:Idu No./seg3, seg4:Mode)
Select the Function using ‘’, ‘’ Button :
Idu No. setting and Push the ‘’ button
Select the Function using ‘’, ‘’ Button :
Mode setting and Push the ‘’ button
*Mode can be set 0~3 (”0” is no setting)
Setting of continous cooling operation
Setting of continous cooling operation
Mode setting Effect
0 No setting 1 Cooling capacity low,Power consumption low 2 Cooling capacity mid,Power consumption mid 3 Cooling capacity high,Power consumption high
Page 48
48
ENGLISH
Self-Diagnosis Function
Error Indicator
- This function indicates types of failure in self-diagnosis and occurrence of failure for air condition.
- Error mark is displayed on display window of indoor units and wired remote controller, and 7-segment LED of outdoor unit control board as shown in the table.
- If more than two troubles occur simultaneously, lower number of error code is first displayed.
- After error occurrence, if error is released, error LED is also released simultaneously.
Error Display 1st, 2nd, 3rd LED of 7-segment indicates error number, 4th LED indicates unit number.(* = 1: Master, 2: Slave 1, 3: Slave 2, 4: Slave 3)
Ex) 1051 : Error occurrence with error number 105 at No. 1 outdoor unit (=Master unit)
Ex) CH 01 : Error occurrence with error number 01 (at remote controller)
Ex) 213 C23 : It means that compressor error occurred with Error No. 21 at No. 3 Outdoor unit (=Slave 2)
* Refer to the DX-Venitilation manual for DX-Venitilation error code.
In case of indoor unit error occurrence, the error number is only shown at remote controller without 7 segment LED of outdoor unit.
In case of compressor error occurrence, 7 segment LED of outdoor unit control board will display its error number alternately with compressor number.
Display Title Cause of Error
0 1 - Air temperature sensor of indoor unit Air temperature sensor of indoor unit is open or short
0 2 - Inlet pipe temperature sensor of indoor unit Inlet pipe temperature sensor of indoor unit is open or short
0 3 -
0 4 - Drain pump Malfunction of drain pump
0 5 -
0 6 - Outlet pipe temperature sensor of indoor unit Outlet pipe temperature sensor of indoor unit is open or short
Communication error : wired remote controller indoor unit
Communication error : outdoor unit indoor unit
Failing to receive wired remote controller signal in indoor unit PCB
Failing to receive outdoor unit signal in indoor unit PCB
Error No.
Repeat
Error No. of Unit
Error No. of Compressor
08 -
0 9 - Indoor EEPROM Error
1 0 - Poor fan motor operation
1 1 -
1 2 - Hydro Kit Inv.PCB error Hydro Kit Inv.PCB error
Indoor unit related error
13 -
1 4 - Hydro Kit Indoor unit Flow switch error Flow switch flow detection error
1 5 - Hydro Kit Liquid pipe Strange overheat Error Temperature sensor defective or hot water inflow
16 -
17 -
18 -
2 1 *
2 2 *
2 3 *
2 4 * Outdoor Unit High Pressure Switch
2 5 *
Outdoor unit related error
Hydro Kit Hot water storage tank Temperature sensor
Communication error : Hydro Kit Indoor unit Inv.PCB
Hydro Kit Solar heat piping temperature sensor error
Hydro KitIndoor unit Inlet and Outlet pipe Temperature sensor Error
Hydro Kit Indoor unit Inlet pipe Temperature sensor Error Outside air Introduction duct Inlet pipe Temperature sensor Error
Hydro Kit Indoor unit Outlet pipe Temperature sensor Error
Outdoor Unit Inverter Compressor IPM Fault
Inverter PCB Input Over Current(RMS) of Master Outdoor Unit
Outdoor Unit Inverter Compressor DC Link Low or High Voltage
Outdoor Unit Input Voltage High/ Low Voltage
Pipe temperature sensor is open or short
In case when the serial number marked on EEPROM of Indoor unit is 0 or FFFFFF
Disconnecting the fan motor connector / Failure of indoor fan motor lock
Failing to receive Inv. PCB signal in indoor unit
Pipe temperature sensor is open or short
Pipe temperature sensor is open or short
Pipe temperature sensor is open or short
Pipe temperature sensor is open or short
Outdoor Unit Inverter Compressor Drive IPM Fault
Outdoor Unit Inverter PCB Input Current excess (RMS)
System is turned off by Master Outdoor Unit DC Link Low/High Voltage.
System is turned off by Master Outdoor Unit high pressure switch.
Over 537 V or below 247 V (ARUM***LTE5) Over 310 V or below 143 V (ARUM***BTE5) Over 598 V or below 320 V (ARUM***DTE5)
• 1 : Master outdoor unit error, 2 : salve 1 outdoor unit error
• 3 : slave 2 outdoor unit error, 4 : slave 3 outdoor unit error
Page 49
Display Title Cause of Error
2 6 * Outdoor Unit Inverter Compressor Start Failure
2 9 * Outdoor Unit Inverter Compressor Over Current Outdoor Unit Inverter Compressor Fault OR Drive Fault
The first start failure by Outdoor Unit Inverter Compressor abnormality or Compressor locked
49
ENGLISH
3 2 *
3 3 *
3 4 * High Pressure of Outdoor Unit High Pressure of Outdoor Unit
3 5 * Low Pressure of Outdoor Unit Low Pressure of Outdoor Unit
4 0 * Outdoor Unit Inverter Compressor CT Sensor Fault Outdoor Unit Inverter Compressor CT Sensor open or short
4 1 *
4 2 * Outdoor Unit Low Pressure Sensor Fault Outdoor Unit Low Pressure Sensor open or short
4 3 * Outdoor Unit High Pressure Sensor Fault Outdoor Unit High Pressure Sensor open or short
4 4 * Outdoor Unit Air Temperature Sensor Fault Outdoor Unit Air Temperature Sensor open or short
4 5 *
4 6 * Outdoor Unit Suction Temperature Sensor Fault Outdoor Unit Suction Temperature Sensor open or short
4 7 *
4 9 * Outdoor Unit Faulty IPM Temperature Sensor Outdoor Unit IPM Temperature Sensor short/open
50*
5 1 * Excessive capacity of indoor units
52*
Outdoor unit related error
53*
57*
6 0 * Inverter PCB EEPROM Error of Master Outdoor Unit Access Error of Inverter PCB of Outdoor Unit
6 2 * Outdoor Unit Inverter Heatsink High Temperature
65*
6 7 * Outdoor Unit Fan Lock Restriction of Outdoor Unit
7 1 * Inverter CT Sensor Error of Master Outdoor Unit Inverter CT Sensor open or short of Outdoor Unit
7 5 * Outdoor Unit Fan CT Sensor Error Outdoor Unit Fan CT Sensor open or short
7 7 * Outdoor Unit Fan Over Current Error Outdoor Unit Fan Current is over 6 A
Outdoor Unit Inverter Compressor1 High Discharge Temperature
Outdoor Unit Inverter Compressor2 High Discharge Temperature
Outdoor Unit Inverter Compressor1 Discharge Temperature Sensor Fault
Outdoor Unit Heat Exchanger Temperature Sensor (Front side) Fault
Outdoor Unit Inverter Compressor2 Discharge Temperature Sensor Fault
Omitting connection of R, S, T power of Outdoor Unit
Communication error : inverter PCB Main PCB
Communication error : indoor unit Main PCB of Outdoor Unit
Communication error : Main PCB inverter PCB
Outdoor Unit Inverter Heatsink Temperature Sensor Fault
Outdoor Unit Inverter Compressor1 High Discharge Temperature
Outdoor Unit Inverter Compressor2 High Discharge Temperature
Outdoor Unit Inverter Compressor Discharge Temperature Sensor open or short
Outdoor Unit Heat Exchanger Temperature Sensor(Front side) open or short
Outdoor Unit Inverter Compressor2 Discharge Temperature Sensor open or short
Omitting connection of outdoor unit
Excessive connection of indoor units compared to capacity of Outdoor Unit
Failing to receive inverter signal at main PCB of Outdoor Unit
Failing to receive indoor unit signal at main PCB of Outdoor Unit.
Failing to receive signal main PCB at inverter PCB of Outdoor Unit
System is turned off by Outdoor Unit Inverter Heatsink High Temperature
Outdoor Unit Inverter Heatsink Temperature Sensor open or short
7 9 * Outdoor Unit Fan Start Failure Error
8 6 * Outdoor Unit Main PCB EEPROM Error
8 7 * Outdoor Unit Fan PCB EEPROM Error
1 0 4*
1 0 5* Outdoor Unit Fan PCB Communication Error Failing to receive fan signal at main PCB of Outdoor unit
1 0 6* Outdoor Unit Fan IPM Fault Error Instant Over Current at Outdoor Unit Fan IPM
Communication Error Between Outdoor Unit and Other Outdoor Unit
The first start failure by Outdoor Unit Fan abnormality or Fan locked
Communication Fail Between Outdoor Unit Main MICOM and EEPROM or omitting EEPROM
Communication Fail Between Outdoor Unit Fan MICOM and EEPROM or omitting EEPROM
Failing to receive Slave Unit signal at main PCB of Outdoor Unit
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50
ENGLISH
Display Title Cause of Error
1 0 7* Outdoor Unit Fan DC Link Low Voltage Error Outdoor Unit Fan DC Link Input Voltage is under 380 V
1 1 3* Outdoor Unit Liquid pipe Temperature Sensor Error Liquid pipe temperature sensor of Outdoor Unit is open or short
1 1 4*
115 *
1 1 6 * Outdoor Unit Oil Level Sensor Error Oil Level Sensor of Outdoor Unit is open or short
145 *
1 5 0 * Outdoor Unit Discharge Superheat not satisfied
151 *
153 *
Outdoor unit related error
154 *
182 *
1 8 7 * Hydro - Kit P, HEX bursting error
1 9 3 * Outdoor Unit Fan Heatsink High Temperature
194 *
2 0 0 1 Searching pipe Error Failure of automatic addressing of valves
201
202
203
204
HR Unit related error
Outdoor Unit Subcooling Inlet Temperature Sensor Error
Outdoor Unit Subcooling Outlet Temperature Sensor Error
Outdoor unit Main Board - External Board communication Error
Failure of operation mode conversion at Outdoor Unit
Outdoor Unit Heat Exchanger Temperature Sensor (upper part) Fault
Outdoor Unit Heat Exchanger Temperature Sensor (lower part) Fault
Outdoor unit External Board Main-Sub Micom communication Error
Outdoor Unit Fan Heatsink Temperature Sensor Fault
C + #HR
HR unit1 Liqiud sensor error Liquid pipe sensor of HR unit open or short
C + #HR
HR unit1 Sub Cooling Pipe sensor error Sub Cooling Pipe In sensor of HR unit open or short
C + #HR
HR unit1 Sub Cooling Pipe Out sensor error Sub Cooling Pipe Out sensor of HR unit. open or short
C + #HR
Communication error Failing to receive HR unit signal at outdoor unit
Outdoor Unit Subcooling Inlet Temperature Sensor Error
Outdoor Unit Subcooling Outlet Temperature Sensor Error
Outdoor unit Main Board - External Board communication Error
Outdoor Unit Compressor Discharge Superheat not satisfied during 5 Min.
Failure of operation mode conversion at Outdoor Unit
Outdoor Unit Heat Exchanger Temperature Sensor (upper part) Fault
Outdoor Unit Heat Exchanger Temperature Sensor(lower part) open or short
Outdoor Unit Main Board Main-Sub Micom communication failed
Inlet water temperature is below 5 degree or water temperature error during defrosting operation.
System is turned off by Outdoor Unit Fan Heatsink High Temperature
Outdoor Unit Fan Heatsink Temperature Sensor open or short
2 4 2 * Network error of cntral controller Communication wiring defect
Network error
C: HR unit #: HR unit Number
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51
Amount of additional replenished refrigerant
Total amount of refrigerant in the system [kg (lbs)]
+
=
Note : In case one refrigerant facility is
divided into 2 or more refrigerant systems and each system is independent, amount of replenished refrigerant of each system shall be adopted.
Amount of pre charged refrigerant per single unit system
Amount of replenished refrigerant at factory shipment
Amount of additionally replenished refrigerant depending on piping length or piping diameter by customer
Outdoor unit
Indoor unit
Outdoor unit
Indoor unit
Opening
Partition
In the case of opening without door , or 0.15 % or more openings (to floor space) both above and below door)
Outdoor unit
(No.1 system)
Flow of refrigerant
Indoor unit
Room where refrigerant leaks (Refrigerant of the whole No.1 system flows out.)
Outdoor unit
Indoor unit
Smallest room
Countermeasure 2
Gas leak alarm
Mechanical ventilator
Countermeasure 1
Opening effective to ventilation
Indoor unit
CAUTION FOR REFRIGERANT LEAK
The installer and system specialist shall secure safety against leakage according to local regulations or standards. The following standards may be applicable if local regulations are not available.
Introduction
Though the R410A refrigerant is harmless and incombustible itself , the room to equip the air conditioner should be large to such an extent that the refrigerant gas will not exceed the Concentration limit even if the refrigerant gas leaks in the room.
Concentration limit
Concentration limit is the limit of Freon gas concentration where immediate measures can be taken without hurting human body when refrigerant leaks in the air. The Concentration limit shall be described in the unit of [kg/m air volume) for facilitating calculation.
Concentration limit : 0.44 kg/m3(0.028 lbs/ft3) (R410A)
3
(lbs/ft3)] (Freon gas weight per unit
Calculate refrigerant concentration
ENGLISH
Total amount of replenishedrefrigerant
in refrigerant facility [kg(lbs)]
Volume of smallest room whereindoor
unit is installed [m
3
(ft3)]
- In case the result of calculation exceeds the Concentration limit, perform the same calculations by shifting to the second smallest, and the third smallest rooms until at last the result is below the Concentration limit.
In case the concentration exceeds the limit When the concentration exceeds the limit, change original plan or take
one of the countermeasures shown below:
• Countermeasure 1
Provide opening for ventilation. Provide 0.15 % or More size of opening to floor space both above and below door, or provide opening without door.
• Countermeasure 2
Provide gas leak alarm linked with mechanical ventilator.
• Countermeasure 3
Reducing the outdoor refrigerant qty. by deviding into smaller separate system.
= Maximum concentration limit
[kg/m3 (lbs/ft3)]
(R410A)
Checking procedure of limiting concentration
Check Concentration limit along following steps and take appropriate measure depending on the situation.
Calculate amount of all the replenished refrigerant [kg (lbs)] per each refrigerant system.
Calculate minimum room capacity Calculate room capacity by regarding a portion as one room or the
smaller room.
- Without partition
- With partition and with opening which serve as passage of air to adjoining room
Pay a special attention to the place, such as a basement, etc. where refrigerant can stay, since refrigerant is heavier than air.
- With partition and without opening which serve as passage of air to adjoining room
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52
Sea wind
Windbreak
Sea wind
Sea wind
ENGLISH
INSTALLATION GUIDE AT THE SEASIDE
CAUTION
!
• Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced.
• Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.
• If outdoor unit is installed close to the seaside, should avoid direct exposure to the sea wind.
Selecting the location(Outdoor Unit)
If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided. Install the outdoor unit on the opposite side of the sea wind direction.
Model Designation
Product information
• Product Name : Air conditioner
• Model Name :
Product Sales Name Model Factory Name
ARUx***LTy5 series x = N (Heat Pump), V (Cooling Only), M (Heat Recovery / Heat Pump) y = S (Basic function),
E (Additional function related to performance)
*** = Numeric; (Cooling capacity)
• Additional information : Serial number is refer to the bar code on the product.
Airborne Noise Emission
The A-weighted sound pressure emitted by this product is below 70 dB.
** The noise level can vary depending on the site.
The figures quoted are emission level and are not necessarily safe working levels.
Whilst there is a correlation between the emission and exposure levels, this cannot be used reliably to determine whether or not further precautions are required.
Factor that influence the actual level of exposure of the workforce include the characteristics of the work room and the other sources of noise, i.e. the number of equipment and other adjacent processes and the length of time for which an operator exposed to the noise. Also, the permissible exposure level can vary from country to country.
This information, however, will enable the user of the equipment to make a better evaluation of the hazard and risk.
In case, to install the outdoor unit on the seaside, set up a windbreak not to be exposed to the sea wind.
- It should be strong enough like concrete to prevent the sea wind from the sea.
- The height and width should be more than 150 % of the outdoor unit.
- It should be kept more than 70 cm (2.3 ft) of distance between outdoor unit and the windbreak for smooth air flow.
Select a well-drained place.
• Periodic (1 times per 6 month) cleaning of the dust or salt particles stuck on the heat exchanger is necessary by using clean water.
Page 53
ООО «ЛГ Электроникс РУС» 143160, РФ, Московская область, Рузский район, СП
Дороховское, 86-й км. Минское шоссе, д.9.
[Manufacturer]
LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, KOREA
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