LG ARUM072BTE5 INSTALLATION MANUAL

INSTALLATION MANUAL

AIR CONDITIONER

Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.

For Heat Pump / Heat Recovery system Or

iginal instruction

MFL68980308

Rev.03_051320

www.lghvac.com

www.lg.com

ENGLISH

FRANÇAIS

ESPAÑOL

ENGLISH

TIPS FOR SAVING ENERGY

Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below:

• Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.

• Block sunlight with blinds or curtains while you are operating the air conditioner.

• Keep doors or windows closed tightly while you are operating the air conditioner.

• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.

• Speed up the fan to cool or warm indoor air quickly, in a short period of time.

• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.

• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.

For your records

Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:

Model number :

Serial number :

You can find them on a label on the side of each unit.

Dealer’s name :

Date of purchase :

IMPORTANT SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.

Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product.

Installation

• Have all electric work done by a licensed electrician according to "Electric Facility Engineering Standard" and "Interior Wire Regulations" and the instructions given in this manual and always use a special circuit.

- If the power source capacity is inadequate or electric work is

performed improperly, electric shock or fire may result.

• Ask the dealer or an authorized technician to install the air conditioner.

- Improper installation by the user may result in water leakage, electric

shock, or fire.

• Always ground the product.

- There is risk of fire or electric shock.

• Always intstall a dedicated circuit and breaker.

- Improper wiring or installation may cause fire or electric shock.

• For re-installation of the installed product, always contact a dealer or an Authorized Service Center.

- There is risk of fire, electric shock, explosion, or injury.

• Do not install, remove, or re-install the unit by yourself (customer).

- There is risk of fire, electric shock, explosion, or injury.

• Do not store or use flammable gas or combustibles near the air conditioner.

- There is risk of fire or failure of product.

• Use the correctly rated breaker or fuse.

- There is risk of fire or electric shock.

• Prepare for strong wind or earthquake and install the unit at the specified place.

- Improper installation may cause the unit to topple and result in injury.

• Do not install the product on a defective installation stand.

- It may cause injury, accident, or damage to the product.

• Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.

- There is the risk of death, injury, fire or explosion.

• When installing and moving the air conditioner to another site, do not charge it with a different refrigerant from the refrigerant specified on the unit.

- If a different refrigerant or air is mixed with the original refrigerant, the

refrigerant cycle may malfunction and the unit may be damaged.

• Do not reconstruct to change the settings of the protection devices.

- If the pressure switch, thermal switch, or other protection device is

shorted and operated forcibly, or parts other than those specified by LGE are used, fire or explosion may result.

• Ventilate before operating air conditioner when gas leaked out.

- It may cause explosion, fire, and burn.

• Securely install the cover of control box and the panel.

- If the cover and panel are not installed securely, dust or water may

enter the outdoor unit and fire or electric shock may result.

• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit when the refrigerant leaks.

- Consult the dealer regarding the appropriate measures to prevent the

safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, harzards due to lack of oxygen in the room could result.

WARNING

It can result in serious injury or death when the directions are ignored.

CAUTION

It can result in minor injury or product damage when the directions are ignored.

WARNING

• Installation or repairs made by unqualified persons can result in hazards to you and others. Installation of all field wiring and components MUST conform with local building codes or, in the absence of local codes, with the National Electrical Code 70 and the National Building Construction and Safety Code or Canadian Electrical code and National Building Code of Canada.

• The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.

• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.

Operation

• Do not damage or use an unspecified power cord.

- There is risk of fire, electric shock, explosion, or injury.

• Use a dedicated outlet for this appliance.

- There is risk of fire or electrical shock.

• Be cautious that water could not enter the product.

- There is risk of fire, electric shock, or product damage.

• Do not touch the power switch with wet hands.

- There is risk of fire, electric shock, explosion, or injury.

• When the product is soaked (flooded or submerged), contact an Authorized Service Center.

- There is risk of fire or electric shock.

• Be cautious not to touch the sharp edges when installing.

- It may cause injury.

• Take care to ensure that nobody could step on or fall onto the outdoor unit.

- This could result in personal injury and product damage.

• Do not open the inlet grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)

- There is risk of physical injury, electric shock, or product failure.

CAUTION

Installation

• Always check for gas (refrigerant) leakage after installation or repair of product.

- Low refrigerant levels may cause failure of product.

• Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.

- It may cause a problem for your neighbors.

• Keep level even when installing the product.

- To avoid vibration or water leakage.

• Do not install the unit where combustible gas may leak.

- If the gas leaks and accumulates around the unit, an explosion may

result.

• Use power cables of sufficient current carrying capacity and rating.

- Cables that are too small may leak, generate heat, and cause a fire.

• Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system.

- There is risk of damage or loss of property.

• Keep the unit away from children. The heat exchanger is very sharp.

- It can cause the injury, such as cutting the finger. Also the damaged fin

may result in degradation of capacity.

• When installting the unit in a hospital, communication station, or similar place, provide sufficient protection against noise.

- The inverter equipment, private power generator, high-frequency

medical equipment, or radio communication equipment may cause the air conditioner to operate erroneously, or fail to operate. On the other hand, the air conditioner may affect such equipment by creating noise that disturbs medical treatment or image broadcasting.

• Do not install the product where it is exposed to sea wind (salt spray) directly.

- It may cause corrosion on the product. Corrosion, particularly on the

condenser and evaporator fins, could cause product malfunction or inefficient operation.

• Auto-addressing should be done in condition of connecting the power of all indoor and outdoour units. Auto-addressing should also be done in case of changing the indoor unit PCB.

• Use a firm stool or ladder when cleaning or maintaining the air conditioner.

- Be careful and avoid personal injury.

• Do not insert hands or other objects through the air inlet or outlet while the air conditioner is plugged in.

- There are sharp and moving parts that could cause personal injury.

ENGLISH

Operation

• Do not use the air conditioner in special environments.

- Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of the air conditioner or damage its parts.

• Do not block the inlet or outlet.

- It may cause failure of appliance or accident.

• Make the connections securely so that the outside force of the cable may not be applied to the terminals.

- Inadequate connection and fastening may generate heat and cause a

fire.

• Be sure the installation area does not deteriorate with age.

- If the base collapses, the air conditioner could fall with it, causing

property damage, product failure, or personal injury.

• Install and insulate the drain hose to ensure that water is drained away properly based on the installation manual.

- A bad connection may cause water leakage.

• Be very careful about product transportation.

- Only one person should not carry the product if it weighs more than

20 kg (44 lbs).

- Some products use PP bands for packaging. Do not use any PP bands

for a means of transportation. It is dangerous.

- Do not touch the heat exchanger fins. Doing so may cut your fingers.

- When transporting the outdoor unit, suspending it at the specified

positions on the unit base. Also support the outdoor unit at four points so that it cannot slip sideways.

• Safely dispose of the packing materials.

- Packing materials, such as nails and other metal or wooden parts, may

cause stabs or other injuries.

- Tear apart and throw away plastic packaging bags so that children may

not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.

• Turn on the power at least 6 hours before starting operation.

- Starting operation immediately after turning on the main power switch

can result in severe damage to internal parts. Keep the power switch turned on during the operational season.

• Do not touch any of the refrigerant piping during and after operation.

- It can cause a burn or frostbite.

• Do not operate the air conditioner with the panels or guards removed.

- Rotating, hot, or high-voltage parts can cause injuries.

• Do not directly turn off the main power switch after stopping operation.

- Wait at least 5 minutes before turning off the main power switch.

Otherwise it may result in water leakage or other problems.

ENGLISH

TABLE OF CONTENTS

2 TIPS FOR SAVING ENERGY 2 IMPORTANT SAFETY INSTRUCTIONS 5 INSTALLATION PROCESS 5 OUTDOOR UNITS INFORMATION 5 ALTERNATIVE REFRIGERANT R410A 5 SELECT THE BEST LOCATION 7 INSTALLATION SPACE

7 Individual Installation

7 LIFTING METHOD 8 INSTALLATION

8 The location of the Anchor bolts 8 Foundation for Installation 8 Preparation of Piping 10 Plumbing materials and storage methods

11 REFRIGERANT PIPING INSTALLATION

11 Precautions on Pipe connection / Valve operation 11 Connection of Outdoor units 12 Installation procedure for HR unit 12

Installation of Outdoor Unit, HR Unit, Indoor Unit Refrigerant Pipe 12 Type of HR Unit 13 Installation of Zoning Control 14 Caution 14 Precautions on Pipe connection / Valve operation 15 Connection of Outdoor units 15 Caution

16 PIPE CONNECTIONS BETWEEN INDOOR

AND OUTDOOR UNIT

16 Preparation Work 17 Pipe Drawing Out during Single / Series connection 17 Refrigerant piping system 19 Preparation Work 20 Pipe Drawing Out during Single / Series connection 20 Refrigerant piping system 21 Series Outdoor Units (2 Units ~ 3 Units) 21 Pipe Connection Method between outdoor unit/indoor unit 25 Refrigerant charging 25 Branch pipe Fitting 29 Distribution Method 29 Vacuum Mode 30 Leak Test and Vacuum drying 31 Thermal insulation of refrigerant piping

32 ELECTRICAL WIRING

32 Caution 33 Control box and connecting position of wiring 33 Communication and Power Cables 34 Wiring of main power supply and equipment capacity 34 Field Wiring 38 Checking the setting of outdoor units 40 Switch for setup of HR Unit 44 Automatic Addressing 45 The Procedure of Automatic Addressing 46 Flow chart of auto pipe detection Process 47 Flow chart of manual addressing for pipe detection 47 Example of manual valve addressing (Non-Zoning setting) 48 Example of manual valve addressing (Zoning setting) 48 Method of checking the pipe detection result at HR unit 48 Identiﬁcation of Manual Valve ID (Address) 48 Method of checking the pipe detection result at outdoor unit 48 Setting method of Master indoor unit in zoning 49 Group Number setting 50 Cool & Heat selector (Fn 1) 50 High Static Pressure Compensation mode (Fn 2) 50 Night Low Noise Function (Fn 3) 51 Overall HEX defrost mode (Fn 4) 51 Setting the ODU address (Fn 5) 51 Snow removal & rapid defrost (Fn 6) 52 Target pressure adjusting (Fn 8)

52 Low Ambient Kit (Fn 9) 52 High Efﬁciency Mode (Cooling Operation) (Fn 10) 52 Auto Dust Removal Mode (Fn 11) 53 Compressor Max. Frequency Limit (Fn 12) 53 ODU Fan Max. RPM Limit (Fn 13) 53 SLC (Smart Load Control) (Fn 14) 53 Humidity Reference Control (Fn 16) 54 Central Control Connection at Indoor Unit side (Fn 19) 54 Compressor Input Current Limit Mode (Fn 20) 54 Overall Defrost Operating in Low temperature (Heating) (Fn 22) 54 Base pan Heater operation (Fn 23) 55 Comfort Cooling operation (Id 10) 56 Self-Diagnosis Function

58 CAUTION FOR REFRIGERANT LEAK

58 Introduction 58 Checking procedure of limiting concentration

59 INSTALLATION GUIDE AT THE SEASIDE

60 Model Designation

The foundation must be level even

Outdoor unit foundation work

Avoid short circuits and ensure sufﬁcient space is allowed for service

Installation of outdoor unit

Refer to automatic addressing ﬂowchart

Automatic addressing of indoor unit

In the ﬁnal check for 24 hours at 3.8 MPa (38.7 kgf/cm

)[551.1 psi]

there must be no drop in pressure.

Airtight test

Multiple core cable must not be used. (suitable cable should be selected)

Electrical work

(connection circuits and drive circuits)

Make sure no gaps are left where the insulating materials are joined

Heat insulation work

Make sure airﬂow is sufﬁcient

Duct work

Adjust to downward gradient

Drain pipe work

Special attention to dryness, cleanness and tightness

Refrigerant piping work

Check model name to make sure the ﬁtting is made correctly

Installation of indoor unit

Take account of gradient of drain piping

Sleeve and insert work

Make connection clearly between outdoor, indoor, remote controller and option.

Preparation of contract drawings

Indicate clearly who will be responsible for switch setting.

Determination of division work

The vacuum pump used must have a capacity of reaching at least 5 torr, more than 1 hour

Vacuum drying

Recharge correctly as calculated in this manual. and record the amount of added refrigerant

Additional charge of refrigerant

Make sure there are no gaps left between the facing materials used on the ceiling

Fit facing panels

Run each indoor unit in turn to make sure the pipe work has been ﬁtted correctly

Test run adjustment

Explain the use of the system as clearly as possible to your customer and make sure all relevant documentation is in order

Transfer to customer with explanation

Preheat the crank case with the electrical heater for more than 6 hours.

INSTALLATION PROCESS

OUTDOOR UNITS INFORMATION

CAUTION

Combination Ratio(50~130 %)

Outdoor Number Connection Capacity

Single outdoor units

130 %Double outdoor units

Triple outdoor units

ENGLISH

CAUTION

• The above list indicates the order in which the individual work operations are normally carried out but this order may be varied where local conditions warrants such change.

• The thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8 MPa (551.1 psi).

• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state.(If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.)

Notes : * We can guarantee the operation only within 130 %

combination.

ALTERNATIVE REFRIGERANT R410A

The refrigerant R410A has the property of higher operating pressure in comparison with R22. Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and this characteristic should also be considered during the installation. R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone depletion potential (ODP) of R410A is 0.

CAUTION

• The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8 MPa [551.1 psi]

• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.

• Do not place the refrigerant container under the direct rays of the sun to prevent it from exploding.

• For high-pressure refrigerant, any unapproved pipe must not be used.

• Do not heat pipes more than necessary to prevent them from softening.

• Be careful not to install wrongly to minimize economic loss because it is expensive in comparison with R22.

SELECT THE BEST LOCATION

Select space for installing outdoor unit, which will meet the following conditions:

• No direct thermal radiation from other heat sources

• No possibility of annoying neighbors due to noise of unit

• No exposition to strong wind

• With strength which bears weight of unit

• Note that drain flows out of unit when heating

• Because of the possibility of fire, do not install unit to the space where generation, inflow, stagnation, and leakage of combustible gas is expected.

More than 100 (3-15/16) (Servicing space)

345 (13-19/32)

ENGLISH

• Avoid unit installation in a place where acidic solution and spray (sulfur) are often used.

• Do not use unit under any special environment where oil, steam and sulfuric gas exist.

• It is recommended to fence round the outdoor unit in order to prevent any person or animal from accessing the outdoor unit.

• If installation site is area of heavy snowfall, then the following directions should be observed.

- Make the foundation as high as possible.

- Fit a snow protection hood.

• Select installation location considering following conditions to avoid bad condition when additionally performing defrost operation.

- Install the outdoor unit at a place well ventilated and having a lot of

sunshine in case of installing the product at a place With a high humidity in winter (near beach, coast, lake, etc.) (Ex : Rooftop where there is always sunshine.)

For Heat Recovery Installation

254(10)

218(8-19/32)

160

(6-5/16)

809(31-27/32)

800(31-1/2)

793(31-7/32)

311(12-1/4)

Inspection door (servicing space)

165

160

(6-5/16)

300(11-13/16) more

(Servicing space) (Servicing space)

300(11-13/16) more

(Servicing space)

(6-1/2)

147(5-23/32)

92(3-5/8)

126(4-31/32)

389(15-5/16)

6(1/4) more (Serviceing space)

300(11-13/16)

6(1/4) more (Serviceing space)

254(10)

(Servicing space)

55(2-5/32)

176(6-15/16)

19(3/4)

Select installation location of the HR unit suitable for following conditions

- Avoid a place where rain may enter since the HR unit is for indoor.

- Sufficient service space must be obtained.

- Refrigerant pipe must not exceed limited length.

- Avoid a place subject to a strong radiation heat from other heat

source.

- Avoid a place where oil spattering, vapor spray or high frequency

electric noise is expected.

- Install the unit at a place in which it is not affected by operation noise.

(Installation within cell such as meeting room etc. may disturb business due to noise.)

- Place where refrigerant piping, drain piping and electrical wiring

works are easy.

2 Series

450 (17-23/32)

218 (8-19/32)

174

(6-27/32)

481 (18-15/16)

450 (17-23/32)

453 (17-27/32)

345 (13-19/32)

Inspection door (servicing space)

182

174

(6-27/32)

More than

300 (11-13/16)

(Servicing space) (Servicing space)

More than

300 (11-13/16)

(Servicing space)

124 (4-7/8)

128 (5-1/32)

(7-5/32)

419 (16-1/2)

(2-13/32)

More than 100 (3-15/16)

More than 100 (3-15/16) (Servicing space)

(Servicing space)

More than

300 (11-13/16)

More than 100 (3-15/16)

More than 100 (3-15/16) (Servicing space)

(Servicing space)

More than

450 (17-23/32)

(Servicing space)

137 (5-13/32)

(2-3/8)

(1-3/16)

■ Unit: mm(inch)

Description

PRHR042A

No. Part Name

PRHR032A PRHR083A PRHR063A

PRHR022A

PRHR023A PRHR043A PRHR033A

Low pressure Gas

pipe connection port

High pressure Gas

pipe connection port

Ø 28.58 (1-1/8) Brazing connection

Ø 22.2 (7/8) Brazing connection

Ø 19.05 (3/4) Brazing connection

Ø 15.88 (5/8) Brazing connection

Liquid pipe

connection port

(PRHR042A)

Ø 12.7 (1/2) Brazing

Ø 9.52 (3/8) Brazing connection

connection (PRHR032A)

Indoor unit Gas pipe

connection port

Indoor unit Liquid

pipe connection port

Ø 15.88 (5/8) Brazing connection

Ø 9.52 (3/8) Brazing connection

Ø 15.88 (5/8) Brazing connection

Ø 9.52 (3/8) Brazing connection

6 Control box - -

7 Hanger metal M10 or M8 M10 or M8

NOTE

• Be sure to install the inspection door at the control box side.

• If reducers are used, servicing space must be increased equal to reducer's dimension.

3 Series

500(19-11/16)

254(10)

500(19-11/16)

150(5-29/32) 486(19-1/8) 150(5-29/32)

218(8-19/32)

Inspection door (servicing space)

311(12-1/4)

165(6-1/2)

6(1/4) more (Serviceing space)

300(11-13/16)

(Servicing space) (Servicing space)

126(4-31/32)

147(5-23/32)

(3-5/8)

389(15-5/16)

300(11-13/16) more

(Servicing space)

300(11-13/16)

6(1/4) more (Serviceing space)

254(10)

(Servicing space)

176(6-15/16)

55(2-5/32)

19(3/4)

1 500 (59)

Inlet side

50500

(19-11/16’’)(19-11/16’’)

500

(19-11/16’’)

Fron t

side

500

(19-11/16’’)

240 (9-1/2’’) or more

50 (2) or more

45° or

aee c

aec

aeec

aee

INSTALLATION SPACE

Individual Installation

During the installation of the unit, consider service, inlet, and outlet acquire the minimum space as shown in the figures below.

Category

4 sides

are

walls

Installation Space

Front

Front Front

Front

Case 1

(10 mm(13/32 inch) ≤ Side

Space ≤ 49 mm(13/14 inch))

A ≥ 10 (13/32) B ≥ 300 (11-13/16) C ≥ 10 (13/32) D ≥ 500 (19-11/16)

A ≥ 10 (13/32) B ≥ 300 (11-13/16) C ≥ 10 (13/32) D ≥ 500 (19-11/16) E ≥ 20 (25/32)

A ≥ 10 (13/32) B ≥ 500 (19-11/16) C ≥ 10 (13/32) D ≥ 500 (19-11/16) E ≥ 20 (25/32) F ≥ 900 (35-7/16)

A ≥ 10 (13/32) B ≥ 300 (11-13/16) C ≥ 10 (13/32) D ≥ 300 (11-13/16) E ≥ 20 (25/32) F ≥ 500 (19-11/16)

Case 2

(Side Space

≥ 49 mm(13/14 inch))

A ≥ 50 (1-31/32) B ≥ 100 (3-15/16) C ≥ 50 (1-31/32) D ≥ 500(19-11/16)

A ≥ 50 (1-31/32) B ≥ 100 (3-15/16) C ≥ 50 (1-31/32) D ≥ 500 (19-11/16) E ≥ 100 (3-15/16)

A ≥ 50 (1-31/32) B ≥ 100 (3-15/16) C ≥ 50 (1-31/32) D ≥ 500 (19-11/16) E ≥ 100 (3-15/16) F ≥ 500 (19-11/16)

A ≥ 50 (1-31/32) B ≥ 100 (3-15/16) C ≥ 50 (1-31/32) D ≥ 100 (3-15/16) E ≥ 100 (3-15/16) F ≥ 500 (19-11/16)

Seasonal wind and cautions in winter

• Sufficient measures are required in a snow areas or severe cold areas in winter so that product can be operated well.

• Get ready for seasonal wind or snow in winter even in other areas.

• Install a suction and discharge duct not to let in snow or rain.

• Install the outdoor unit in such a way that it should not come in contact with snow directly. If snow piles up and freezes on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the hood to the system.

• Install the outdoor unit at the higher installation console by 50 cm (19.7 inch) than the average snowfall (annual average snowfall) if it is installed at the area with much snowfall.

• Where snow accumulated on the upper part of the Outdoor Unit by more than 10 cm (3.9 inch), always remove snow for operation.

- The height of H frame must be more than 2 times the snowfall and its width shall not exceed the width of the product. (If width of the frame is wider than that of the product, snow may accumulate)

- Don't install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind.

LIFTING METHOD

• When carrying the suspended, unit pass the ropes under the unit and use the two suspension points each at the front and rear.

• Always lift the unit with ropes attached at four points so that impact is not applied to the unit.

• Attach the ropes to the unit at an angle of 40° or less.

ENGLISH

Front

Front Front

Rear

Front Front

Front Front Front

Only 2

sides

are

Front

Front Front

No limit for the height of wall

walls

Front

Limitati ons on

the

height

of the

wall

(Refer

to 4 side

walls)

A ≥ 10 (13/32) B ≥ 500 (19-11/16) C ≥ 10 (13/32) D ≥ 500 (19-11/16) F ≥ 900 (35-7/16)

A ≥ 10 (13/32) B ≥ 500 (19-11/16) C ≥ 10 (13/32) D ≥ 500 (19-11/16) E ≥ 20 (25/32) F ≥ 1 200 (47-1/4)

A ≥ 10 (13/32) B ≥ 500 (19-11/16) C ≥ 10 (13/32) D ≥ 500 (19-11/16) E ≥ 20 (25/32) F ≥ 1 800 (70-7/8)

A ≥ 50 (1-31/32) B ≥ 500 (19-11/16) C ≥ 50 (1-31/32) D ≥ 500 (19-11/16) F ≥ 600 (23-5/8)

A ≥ 50 (1-31/32) B ≥ 500 (19-11/16) C ≥ 50 (1-31/32) D ≥ 500 (19-11/16) E ≥ 100 (3-15/16) F ≥ 900 (35-7/16)

A ≥ 50 (1-31/32) B ≥ 500 (19-11/16) C ≥ 50 (1-31/32) D ≥ 500 (19-11/16) E ≥ 100 (3-15/16) F ≥ 1 200 (47-1/4)

A ≥ 10 (13/32) B ≥ 300 (11-13/16)

A ≥ 10 (13/32) B ≥ 300 (11-13/16) E ≥ 20 (25/32)

• The height of the wall on the front side must be 1 500 mm (59 inch) or less.

• The height of the wall on the inlet side must be 500 mm (19-11/16’’) or less.

• There is no limit to the wall on Inlet side.

• If the height of the walls on the front and Inlet side are higher than the limit, there must be additional space on the front and the side.

- Additional Space on the front side by 1/2 of h1

- Additional Space on the inlet side by 1/2 of h2

- h1 = A(Actual height) - 1 500 (59 inch)

- h2 = B(Actual height) - 500 (19-11/16’’)

Locking points for

transportation ropes

Forklift Carrying Hole

Forklift Carrying Guide

CAUTION

Be very careful while carrying the product.

• Do not have only one person carry product if it is more than 20 kg (44 lbs).

• PP bands are used to pack some products. Do not use them as a mean for transportation because they are dangerous.

• Do not touch heat exchanger fins with your bare hands. Otherwise you may get a cut in your hands.

• Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise plastic packaging bag may suffocate children to death.

• When carrying in Outdoor Unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make Outdoor Unit unstable, resulting in a fall.

• Use 2 belts of at least 8 m (26.2 ft) long.

• Place extra cloth or boards in the locations where the casing comes in contact with the sling to prevent damage.

•

Hoist the unit making sure it is being lifted at its center of gravity.

At least 200(7-7/8)

Unit : mm (inch)

200(7-7/8)

75(2-15/16)

200(7-7/8)

100(3-15/16)

Pipe

Reamer

Point down

Copper

tube

90°

Slanted Uneven Rough

Pallet(Wood Support)

- Remove before Installation

ENGLISH

INSTALLATION

• Install at places where it can endure the weight and vibration/noise of the outdoor unit.

• The outdoor unit support blocks at the bottom shall have width of at least 100 mm (3-15/16 inch) under the Unit’s legs before being fixed.

• The outdoor unit support blocks should have minimum height of 200 mm (7-7/8 inch).

• Anchor bolts must be inserted at least 75 mm (2-15/16 inch).

Outdoor units should not be supported only by the corner supports.

The location of the Anchor bolts

(2-9/16)

At least 100 mm

(3-15/16 inch)

At least 100 mm

(3-15/16 inch)

At least 100 mm

(3-15/16 inch)

At least 100 mm

(3-15/16 inch)

At least

65 (2-9/16)

At least

65 (2-9/16)

Unit : mm (inch)

731 (28-25/32)

At least 100 mm

(3-15/16 inch)

Center of the Unit

At least 100 mm

(3-15/16 inch)

Center of the Unit

760 (29-29/32)

Ⓐ The corner part must be fixed firmly. Otherwise, the support for the

installation may be bent.

Ⓑ Get and use M10 Anchor bolt. Ⓒ Put Cushion Pad between the outdoor unit and ground support for

the vibration protection in wide area.

Ⓓ Space for pipes and wiring (Pipes and wirings for bottom side) Ⓔ H-beam support Ⓕ Concrete support

WARNING

• Install where it can sufficiently support the weight of the outdoor unit. If the support strength is not enough, the outdoor unit may drop and hurt people.

• Install where the outdoor unit may not fall in strong wind or earthquake. If there is a fault in the supporting conditions, the outdoor unit may fall and hurt people.

• Please take extra cautions on the supporting strength of the ground, water outlet treatment(treatment of the water flowing out of the outdoor unit in operation), and the passages of the pipe and wiring, when making the ground support.

• Do not use tube or pipe for water outlet in the Base panel. Use drainage instead for water outlet. The tube or pipe may freeze and the water may not be drained.

CAUTION

• Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit Base panel before fixing the bolt. It may cause the unstable state of the outdoor settlement, and may cause freezing of the heat exchanger resulting in abnormal operations.

• Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit before welding. Not removing Pallet(Wood Support) causes hazard of fire during welding.

Foundation for Installation

• Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust.

• Use the H-beam support as a base support

• Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part depending on installation status. Thus, use anti-vibration materials (cushion pad) fully (The base pad shall be more than 200 mm (7-7/8 inch)).

Chassis A [mm (inch)] B [mm (inch)]

UXA 930 (36-5/8) 748 (29-9/20) UXB 1 240 (47-1/4) 1 040 (40-15/16)

Preparation of Piping

Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.

Cut the pipes and the cable

- Use the accessory piping kit or the pipes purchased locally.

- Measure the distance between the indoor and the outdoor unit.

- Cut the pipes a little longer than measured distance.

- Cut the cable 1.5 m (4.92 ft) longer than the pipe length.

Inclined

Inside is shining without scratches.

Smooth all round

Even length

all round

Surface

damaged

Cracked Uneven

thickness

= Improper ﬂaring =

Union

Burrs removal

- Completely remove all burrs from the cut cross section of pipe/tube.

- Put the end of the copper tube/pipe to downward direction as you remove burrs in order to avoid to let burrs drop in the tubing.

Bar

Flaring work

- Carry out flaring work using flaring tool as shown below.

Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.

Check

- Compare the flared work with figure below.

- If flare is noted to be defective, cut off the flared section and do flaring work again.

Flare shape and ﬂare nut tightening torque

Precautions when connecting pipes

- See the following table for flare part machining dimensions.

- When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and turn them three or four times at first. (Use ester oil or ether oil.) See the following table for tightening torque.(Applying too much torque may

cause the flares to crack.)

- After all the piping has been connected, use nitrogen to perform a gas leak check.

Pipe size

[mm (inch)]

Ø 9.52 (3/8) 38±4 (28±3.0) 12.8 (0.5)~13.2 (0.52)

Ø 12.7 (1/2) 55±6 (41±4.4) 16.2 (0.64)~16.6 (0.65)

Ø 15.88 (5/8) 75±7 (55±5.2) 19.3 (0.76)~19.7(0.78)

• Always use a charge hose for service port connection.

•

• When loosening a flare nut, always use two wrenches in

• When connecting a flare nut, coat the

"A"

Copper pipe

Pipe diameter

Inch (mm)

Wing nut type Clutch type

A inch (mm)

Ø 1/4 (Ø 6.35) 0.04~0.05(1.1~1.3) Ø 3/8 (Ø 9.52) 0.06~0.07(1.5~1.7) Ø 1/2 (Ø 12.7) 0.06~0.07(1.6~1.8)

Ø 5/8 (Ø 15.88) 0.06~0.07(1.6~1.8)

0~0.02 (0~0.5)

Ø 3/4 (Ø 19.05) 0.07~0.08(1.9~2.1)

Tightening Torque

N.m (lbs.ft)

A [mm (inch)] Flare shape

±2

90°

45°

±2

R=0.4~0.8

CAUTION

After tightening the cap, check that no refrigerant leaks are present

combination, When connecting the piping, always use a spanner and torque wrench in combination to tighten the flare nut.

flare(inner and outer faces) with oil for R410A(PVE) and hand tighten the nut 3 to 4 turns as the initial tightening.

Opening shutoff valve

1 Remove the cap and turn the valve counter clockwise with the

hexagon wrench.

2 Turn it until the shaft stops.

Do not apply excessive force to the shutoff valve. Doing so may break the valve body, as the valve is not a backseat type. Always use the special tool.

3 Make sure to tighten the cap securely.

Closing shutoff valve

1 Remove the cap and turn the valve clockwise with the hexagon

wrench.

2 Securely tighten the valve until the shaft contacts the main body seal.

3 Make sure to tighten the cap securely.

* For the tightening torque, refer to the table on the below.

Tightening torque

Shut

off

valve

size

(mm

(inch))

Ø 6.35

(1/4)

Ø 9.52

(3/8)

Ø 12.7

(1/2)

Ø 15.88

(5/8)

Ø 19.05

(3/4)

Ø 22.2

(7/8)

Ø 25.4

(1)

Tightening torque N.m (lbs.ft) (Turn clockwise to close)

Shaft

(valve body)

Closed Opened

6.0±0.6

(4.4±0.4)

10.0±1.0 (7.4±0.7)

12.0±1.2 (8.9±0.9)

14.0±1.4

(10.3±1.0)

30.0±3.0

(22.1±2.2)

5.0±0.0

(3.7±0.4)

Hexagonal

wrench

4 mm

(0.16 inch)

5 mm

(0.24 inch)

8 mm

(0.31 inch)

Cap

(Valve lid)

17.6±2.0

(13.0±1.5)

20.0±2.0

(14.8±1.5)

25.0±2.5

(18.4±1.8)

Service

port

12.7±2

(9.4±1.5)

Flare nut

16±2

(12±1.5)

38±4

(28±3.0)

55±6

(41±4.4)

75±7

(55±5.1)

110±10

(81.1±7.4)

Gas line

piping

attached

to unit

25±3

(18.5±2.2)

Insulation of shutoff valve

Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over 120 °C [248 °F]).

2 Precautions in high humidity circumstance:

This air conditioner has been tested according to the "ISO Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere (dew point temperature: More than 23 °C [73.4 °F]), water drops are liable to fall. In this case, add heat insulation material according to the following procedure:

- Heat insulation material to be prepared: EPDM (Ethylene Propylene Diene Methylene)-over 120 °C [248 °F] the heat-resistance temperature.

- Add the insulation over 10 mm [0.39 inch] thickness at high

humidity environment.

Fastening band (accessory)

Refrigerant piping

Indoor unit

Thermal insulator (accessory)

ENGLISH

Moisture

Dust

Leakage

Regulator

Nitrogen gas Pressure 0.02 MPa (2.9 psi) less

Auxiliary valve

Taping

(Should not

contain air)

Welding Point

Note) should not block the outlet side. When the internal pressure in pipe is abo ve the atmospheric pressure, pinhole is occurred and it is a leakage cause.

Oxide scale

Nitrogen

ENGLISH

Plumbing materials and storage methods

Pipe must be able to obtain the specified thickness and should be used with low impurities. Also when handling storage, pipe must be careful to prevent a fracture, deformity and wound. Should not be mixed with contaminations such as dust, moisture.

Refrigerant piping on three principles

Drying Cleanliness Airtight

Should be no

moisture inside

Items

- Significant hydrolysis of refrigerant oil

- Degradation of refrigerant oil

- Poor insula’tion of the compressor

- Do not cold and

Cause failure

warm

- Clogging of EEV, Capillary

- No moisture in the pipe

- Until the connection is completed, the plumbing pipe entrance should be strictly controlled.

- Stop plumbing at rainy day.

- Pipe entrance should be taken side or bottom.

- When removal burr

Countermeasure

after cutting pipe, pipe entrance should be taken down.

- Pipe entrance should be fitted cap when pass through the walls.

No dust inside.

- Degradation of refrigerant oil

- Poor insulation of the compressor

- Do not cold and warm

- Clogging of EEV, Capillary

- No dust in the pipe.

- Until the connection is completed, the plumbing pipe entrance should be strictly controlled.

- Pipe entrance should be taken side or bottom.

- When removal burr after cutting pipe, pipe entrance should be taken down.

- Pipe entrance should be fitted cap when pass through the walls.

There is no refrigerant

- Gas shortages

- Degradation of refrigerant oil

- Poor insulation of the compressor

- Do not cold and warm

- Airtightness test should be.

- Brazing operations to comply with standards.

- Flare to comply with standards.

- Flange connections to comply with standards.

leakage

Nitrogen substitution method

Welding, as when heating without nitrogen substitution a large amount of the oxide film is formed on the internal piping.

The oxide film is a caused by clogging EEV, Capillary, oil hole of accumulator and suction hole of oil pump in compressor.

It prevents normal operation of the compressor. In order to avoid this problem, Welding should be done after replacing

air by nitrogen gas. When welding plumbing pipe, the work is required.

CAUTION

• Always use the nitrogen.(not use oxygen, carbon dioxide, and a Chevron gas): Please use the following nitrogen pressure 0.02 MPa (2.9 psi) Oxygen - Promotes oxidative degradation of refrigerant oil. Because it is flammable, it is strictly prohibited to use Carbon dioxide - Degrade the drying characteristics of gas Chevron Gas Toxic gas occurs when exposed to direct flame.

•

Always use a pressure reducing valve.

•

Please do not use commercially available antioxidant. The residual material seems to be the oxide scale is observed. In fact, due to the organic acids generated by oxidation of the alcohol contained in the anti-oxidants, ants nest corrosion occurs. (causes of organic acid → alcohol + copper + water + temperature)

Y branch

To outdoor unit To branch piping or indoor unit

Viewed from point A in direction of arrow

Within +/- 10°

Facing

upwards

Facing

downwards

I.D 22.2 (7/8)

O.D 28.58 (1-1/8) 416(16-3/8)

I.D 28.58(1-1/8)

I.D 31.8(1-1/4)

I.D 41.3 (1-5/8)

130(5-1/8)

I.D 22.2 (7/8)

O.D 28.58 (1-1/8)

I.D 34.9 (1-3/8)

I.D 28.58(1-1/8)

I.D 28.58

(1-1/8)

111 (4-3/8)

I.D 38.1

(1-1/2)

O.D 34.9 (1-3/8)

I.D 34.9(1-3/8)

I.D 22.2(7/8)

408(16-1/16)

I.D 34.9 (1-3/8)

I.D 19.05(3/4)

I.D 15.88(5/8)

I.D 19.05(3/4)

I.D 12.7

(1/2)

I.D 9.52 (3/8)

(3-9/32) I.D 22.2 (7/8)

70(2-3/4)

O.D 19.05 (3/4)

I.D 12.7(1/2) I.D 15.88(5/8)

O.D 12.7(1/2) I.D 9.52(3/8)

O.D 15.88(5/8) I.D 19.05(3/4)

I.D 15.88(5/8)

O.D 15.88(5/8)

331(13-1/32)

314(12-3/8)

I.D 15.88(5/8)O.D 22.2

(7/8)

I.D 19.05 (3/4)

I.D 28.58(1-1/8)

I.D 31.8 (1-1/4)

O.D 28.58 (1-1/8)

1.D 22.2(7/8)

I.D 19.05(3/4)

I.D 28.58(1-1/8)

111

(4-3/8)

I.D 34.9 (1-3/8)

I.D 28.58

(1-1/8)

I.D 22.2(7/8)

416(16-3/8)

408(16-1/16)

O.D 34.9 (1-3/8)

I.D 28.58 (1-1/8)

I.D 41.3 (1-5/8)

O.D 34.9 (1-3/8)

I.D 41.3(1-5/8)

I.D 53.98 (2-1/8)

I.D 44.5 (1-3/4)

O.D 41.3 (1-5/8)

I.D 22.2 (7/8)

I.D 34.9(1-3/8)O.D 28.58

(1-1/8)

I.D 28.58(1-1/8)

I.D 34.9 (1-3/8)

341(13-7/16)

125

(4-29/32)

111 (4-3/8)

298(11-23/32)

O.D 19.05(3/4)

I.D 22.2(7/8)

O.D 19.05 (3/4)

I.D 22.2 (7/8)

I.D 28.58 (1-1/8)

I.D 15.88 (5/8)

I.D 19.05 (3/4)

83 (3-9/32)

I.D 12.7(1/2)

O.D 15.88(5/8) I.D 19.05(3/4)

I.D 19.05(3/4)

I.D 12.7(1/2)

O.D 19.05 (3/4)

I.D 22.2(7/8)

I.D 15.88(5/8)

334(13.5/32)

281(11-1/16)

I.D 22.2 (7/8)

I.D 28.58(1-1/8)

I.D 31.8(1-1/4)

I.D 41.3 (1-5/8)

I.D 53.98 (2-1/8)

I.D 44.5 (1-3/4)

O.D 41.3 (1-5/8)

130(5-1/8)

I.D 38.1 (1-1/2)

O.D 34.9 (1-3/8)

I.D 34.9(1-3/8)

I.D 28.58(1-1/8)

111 (4-3/8)

I.D 34.9 (1-3/8)

O.D 28.58 (1-1/8)

I.D 22.2 (7/8)

I.D 28.58

(1-1/8)

I.D 22.2(7/8)

O.D 28.58

(1-1/8) 416(16-3/8) 408(16-1/16)

I.D 34.9 (1-3/8)

REFRIGERANT PIPING INSTALLATION

For Heat Recovery System Installation

Precautions on Pipe connection / Valve operation

Pipe connection is done by connecting from the end of the pipe to the branching pipes, and the refrigerant pipe coming out of the outdoor unit is divided at the end to connect to each indoor unit. Flare connection for the indoor unit, and welding connection for the outdoor pipe and the branching parts. (Including HR Unit)

- Use hexagonal wrench to open/close the valve.

Service Port

Liquid pipe

Low Pressure Gas pipe

High Pressure Gas pipe

2, 3 Outdoor Units

Outdoor Units Model Pipe

2 Unit

Ⓐ

ARCNB21

ENGLISH

Unit : mm(inch)

Low Pressure Gas Pipe

Liquid Pipe

High Pressure Gas Pipe

Low Pressure Gas Pipe

WARNING

• Always careful not to leak the refrigerant during welding.

• The refrigerant generates poisonous gas harmful to human body if combusted.

• Do not perform welding in a closed space.

• Be sure to close the cap of the service port to prevent gas leakage after the work.

CAUTION

Please block the pipe knock outs of the front and side panels after installing the pipes. (Animals or foreign objects may be brought in to damage wires.)

Connection of Outdoor units

When installing ODU series, refer below picture.

(Master)

(Slave1)

(Slave2)

Liquid Pipe

3 Unit

Ⓑ

ARCNB31

High Pressure Gas Pipe

For more information, refer accessory installation manual.

A ≥ B ≥ C

① IDU side connection pipe ② ODU to ODU connection pipe (1st branch) ③ ODU to ODU connection pipe (2nd branch)

CAUTION

Y-branches between the outside units must be installed horizontally.

Gas pipe

Liquid pipe

HR Unit

High Pressure Gas Pipe

Liquid pipe

Low Pressure Gas Pipe

Pipe connection from left side

Pipe connection from right side

Parallel

pipe

connection

Gas pipe Ø 15.88 (5/8) Liquid pipe Ø 9.52 (3/8) Brazing Type

Remove caps on The brazing part.

Liquid pipe

Low pressure gas pipe

High pressure gas pipe

Hanger metal

Flat washer

Hanging bolt

ENGLISH

Installation procedure for HR unit

1 Using an insert-hole-in- anchor, hang the hanging bolt. 2 Install a hexagon nut and a flat washer (locally-procured)to the

hanging bolt as shown in the figure in the bottom, and fit the main unit to hang on the hanger metal.

After checking with a level that the unit is level, tighten the hexagon nut.

* The tilt of the unit should be within ±5° in front/back and left/right.

4 This unit should be installed suspended from ceiling and side A

should always be facing up.

5 Insulate not used pipes completely as shown in the figure.

Six-sided Nut (M10 or M8)

Hanger metal

Flat washer

Flat washer (M10)

Hanging bolt

Hanging bolt (M10 or M8)

Insulation

Installation of Outdoor Unit, HR Unit, Indoor Unit Refrigerant Pipe

3 pipes are connected to the HR unit from the outdoor unit, classified into liquid pipe, low pressure gas pipe and high pressure gas pipe depending on status of refrigerant passing through the pipe.

You must connect 3 pipes from outdoor unit to HR unit. For connection between indoor unit and HR unit, you must connect

both liquid pipe and gas pipe from the HR unit to the indoor unit. In this case, connect them to the indoor unit starting from No.1 connection port of the HR unit (the port number is displayed on ports of the HR unit). Use auxiliary flare as annexed parts in connection to the indoor unit.

Type of HR Unit

Select an HR unit according to the number of the indoor units to be installed. HR units are classified into 3 types by the number of connectable indoor units.

Ex) Installation of 6 indoor units

Consists of HR unit for 4 branches and HR unit for 2 branches.

2 Series

PRHR022A

(2 branches)

3 Series

PRHR023A

(2 branches)

PRHR063A

(6 branches)

PRHR032A

(3 branches)

PRHR033A

(3 branches)

PRHR083A

(8 branches)

PRHR042A

(4 branches)

PRHR043A

(4 branches)

CAUTION

Whenever connecting the indoor units with the HR unit, install the indoor units in numerical order from No.1.

Ex) In case of installing 3 indoor units : No. 1, 2, 3 (O), No. 1, 2, 4 (X),

No.1, 3, 4 (X), No.2, 3, 4 (X).

WARNING

Before brazing work, remove gas in the HR Unit by cutting the three pipes in the small circles on the figure. If not, it may cause injuries. Remove the caps before connecting pipes.

Joint Method of HR Unit (Big Duct : ARNU763B8-, ARNU963B8-)

Joint Method is required when the big duct chassis is installed. In Joint Method, two neighboring outlets of one HR unit are linked by Y branch pipe and connected to one indoor unit.

2 Series

1st HR Unit 2nd HR Unit

1 2 3 4

(96 k)(28 k)

1 2 3 4

(76 k)(21 k)

1st HR Unit 2nd HR Unit

HR Unit 1st HR Unit

4 3 2 1

2nd HR Unit 1st HR Unit

4 3 2 1

(92k) (38k)

4 3 2 1

(72k)(34k)

Models

High pressure

–

Gas pipe

Low pressure

Liquid pipe

Indoor unit

reducer

HR unit reducer

PRHR022A PRHR023A

OD 22.2(7/8)

Ø 19.05(3/4)

Ø 15.88(5/8)

OD 15.88(5/8)

Ø 12.7(1/2)

Ø 6.35(1/4)OD 9.52(3/8)

OD 19.05(3/4)

Ø 15.88(5/8)

OD 12.7(1/2) Ø 9.52(3/8)

Ø 12.7(1/2)

OD 22.2(7/8) Ø 19.05(3/4)

Ø 15.88(5/8)

OD 15.88(5/8) Ø 12.7(1/2)

PRHR032A PRHR042A PRHR033A PRHR043A PRHR063A PRHR083A

OD 19.05(3/4)

Ø 15.88(5/8)

OD 28.58(1-1/8)

Ø 22.2(7/8)

Ø 19.05(3/4)

OD 15.88(5/8)Ø 12.7(1/2) Ø 9.52(3/8)

OD 15.88(5/8)

Ø 12.7(1/2)

3 Series

2 HR Unit

4 3 2 1

(38k) (92k)

NOTE

• A connection to un-neighboring pipes is forbidden. Do not link more than 2 outlets.

HR Unit

4 3 2 1

(48k)BH(72k)

Installation of Zoning Control

Some indoor unit can be connected to one port of HR unit.

HR unit HR unit

Zoning control group 1 Zoning control group 2

(Max. 8 Indoor Units)

Changeover under control Auto changeover Changeover under control

WARNING

• A branch pipe of HR unit allows up to 14.1 kW (48 kBtu/h) based on cooling capacity of the indoor unit. (up to 14.1 kW (48 kBtu/h) for max installation)

• The maximum total capacity of indoor units connected to a PRHR042A HR unit is 56.4 kW (192 kBtu/h).

• The maximum number of indoor units connected to a PRHR042A unit are 32 indoor units. (The Maximum indoor units per a branch pipe of HR unit are 8 indoor units)

• There is not operate “Auto-changeover” & “Mode override” function in the zoning group.

• When there are operating indoor units on cooling(heating) mode, another indoor units aren’t changed on heating(cooling) mode in the zoning group.

sealing

(Max. 8 Indoor Units)

ENGLISH

• The B8 unit, which has the largest capacity, must be connected to the 1st and 2nd outlets of the 1st HR unit. Other B8 units can be connected to any two neighboring outlets within one HR unit.

HR unit

Low pressure

gas pipe

High pressure

gas pipe

PRHR022A PRHR023A

Ø 22.2 (7/8) Ø 28.58 (1-1/8) Ø 28.58 (1-1/8)

Ø 19.05 (3/4) Ø 22.2 (7/8) Ø 22.2 (7/8)

Liquid pipe Ø 9.52 (3/8) Ø 12.7 (1/2) Ø 15.88 (5/8)

PRHR032A PRHR033A

[Reducers for indoor unit and HR unit]

Unit : mm (inch)

PRHR042A PRHR043A PRHR063A PRHR083A

To Outdoor Unit

Sealed Piping

A B

ENGLISH

Caution

1 Use the following materials for refrigerant piping.

- Material: Seamless phosphorous deoxidized copper pipe

- Wall thickness : Comply with the relevant local and national

Outer diameter

[mm(inch)]

Minimum thickness

[mm(inch)]

6.35 (1/4)

0.8

(0.03)

2 Commercially available piping often contains dust and other

materials. Always blow it clean with a dry inert gas.

3 Use care to prevent dust, water or other contaminants from

entering the piping during installation.

4 Reduce the number of bending portions as much as possible, and

make bending radius as big as possible.

5 Always use the branch piping set shown below, which are sold

separately.

Y branch

ARBLB01621, ARBLB03321, ARBLB07121, ARBLB14521,

ARBLB23220

6 If the diameters of the branch piping of the designated refrigerant

piping differs, use a pipe cutter to cut the connecting section and then use an adapter for connecting different diameters to connect the piping.

7 Always observe the restrictions on the refrigerant piping (such as

rated length, difference in height, and piping diameter). Failure to do so can result in equipment failure or a decline in heating/cooling performance.

8 A second branch cannot be made after a header.

(These are shown by .)

regulations for the designed pressure 3.8 MPa (551 psi). We recommend the following table as the minimum wall thickness.

9.52

12.7

15.88

19.05

22.2

25.4

28.58

31.8

(3/8)

0.8

(0.03)

(1/2)

0.8

(0.03)

(5/8)

0.99

(0.04)

(3/4)

(7/8)

(1)

(1-1/8)

0.99

(0.04)

4 branches 7 branches 10 branches

0.99

(0.04)

ARBL054 ARBL057 ARBL1010

ARBL104 ARBL107 ARBL2010

(1-1/4)

1.1

(0.04)

Header

34.9

(1-3/8)

1.21

(0.05)

(1-1/2)

38.1

1.35

(0.05)

41.3

(1-5/8)

1.43

(0.06)

44.45

(1-3/4)

1.55

(0.06)

53.98

(2-1/8)

2.1

(0.08)

12 Always insulate the piping properly. Insufficient insulation will

result in a decline in heating/cooling performance, drip of condensate and other such problems.

13 When connecting the refrigerant piping, make sure the service

valves of the Outdoor Unit is completely closed (the factory setting) and do not operate it until the refrigerant piping for the Outdoor and Indoor Units has been connected, a refrigerant leakage test has been performed and the evacuation process has been completed.

14 Always use a non-oxidizing brazing material for brazing the parts

and do not use flux. If not, oxidized film can cause clogging or damage to the compressor unit and flux can harm the copper piping or refrigerant oil.

WARNING

When installing and moving the air conditioner to another site, be sure to make recharge refrigerant after perfect evacuation.

• If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.

• After selecting diameter of the refrigerant pipe to suit total capacity of the indoor unit connected after branching, use an appropriate branch pipe set according to the pipe diameter of the indoor unit and the installation pipe drawing.

For Heat Pump System Installation

Precautions on Pipe connection / Valve operation

- Use hexagonal wrench to open/close the valve. h In case of the heat pump system installation, be sure to maintain to

close no use pipe like below picture.

Service Port

9 The Multi V will stop due to an abnormality like excessive or

insufficient refrigerant. At such a time, always properly charge the unit. When servicing, always check the notes concerning both the piping length and the amount of additional refrigerant.

10 Never perform a pump down. This will not only damage the

compressor but also deteriorate the performance.

11 Never use refrigerant to perform an air purge. Always evacuate air

by using a vacuum pump.

Liquid pipe

Not used(keep closed)

Gas pipe

WARNING

• Always careful not to leak the refrigerant during welding.

• The refrigerant generates poisonous gas harmful to human body if combusted.

• Do not perform welding in a closed space.

• Be sure to close the cap of the service port to prevent gas leakage after the work.

O.D 15.88(5/8)

I.D 15.88(5/8)

I.D 19.05(3/4)

I.D 22.2(7/8)

O.D 15.88(5/8) I.D 19.05(3/4)

I.D 12.7(1/2) I.D 15.88(5/8)

O.D 12.7(1/2) I.D 9.52(3/8)

I.D 12.7

(1/2)

I.D 9.52 (3/8)

83 (3-9/32)

O.D 19.05(3/4)

70(2-3/4)

I.D 15.88(5/8)

331(13-1/32)

314(12-3/8)

I.D 19.05(3/4)

I.D 22.2 (7/8)

I.D 28.58(1-1/8)

I.D 31.8(1-1/4)

I.D 28.58

(1-1/8)

I.D 34.9(1-3/8)

I.D 41.3 (1-5/8)

130(5-1/8)

I.D 38.1 (1-1/2)

I.D 22.2 (7/8)

O.D 28.58 (1-1/8)

I.D 34.9(1-3/8)

111 (4-3/8)

O.D 34.9(1-3/8)

I.D 28.58(1-1/8)

I.D 22.2(7/8)

O.D 28.58

(1-1/8) 416(16-3/8) 408(16-1/16)

I.D 34.9 (1-3/8)

O.D 19.05(3/4)

I.D 15.88(5/8)

I.D 22.2 (7/8)

O.D 19.05(3/4)

I.D 22.2(7/8)

I.D 15.88(5/8) I.D 12.7(1/2)

I.D 28.58(1-1/8)

O.D 15.88(5/8) I.D 19.05(3/4)

I.D 19.05 (3/4)

334(13-5/32)

281(11-1/16)

I.D 12.7(1/2)

O.D 19.05(3/4) I.D 22.2(7/8)

83 (3-9/32)

O.D 34.9(1-3/8) I.D 28.58(1-1/8)

I.D 41.3(1-5/8) O.D 34.9(1-3/8)

I.D 41.3(1-5/8)

I.D 53.98(2-1/8) O.D 41.3(1-5/8)

I.D 22.2(7/8)

O.D 28.58(1-1/8)

I.D 34.9(1-3/8)

I.D 28.58(1-1/8)

I.D 34.9 (1-3/8)

111 (4-3/8)

I.D 44.5(1-3/4)

341(13-7/16)

125(4-29/32)

298(11-23/32)

CAUTION

Please block the pipe knock outs of the front and side panels after installing the pipes. (Animals or foreign objects may be brought in to damage wires.)

Connection of Outdoor units

When installing ODU series, refer below picture.

(Master)

(Slave1)

A ≥ B ≥ C ① IDU side connection pipe ② ODU to ODU connection pipe (1st branch) ③ ODU to ODU connection pipe (2nd branch)

(Slave2)

For more information, refer accessory installation manual.

Y branch

To outdoor unit

To branch piping or indoor unit

Facing

downwards

CAUTION

Facing

upwards

Viewed from point A in direction of arrow

Y-branches between the outside units must be installed horizontally.

ENGLISH

Within +/- 10

2, 3 Outdoor Units

Outdoor Units Model Pipe

2 Unit

3 Unit

Ⓐ

ARCNN21

Ⓑ

ARCNN31

Liquid Pipe

Gas Pipe

Liquid Pipe

Gas Pipe

Caution

1 Use the following materials for refrigerant piping.

- Material: Seamless phosphorous deoxidized copper pipe

- Wall thickness : Comply with the relevant local and national

Outer diameter

[mm(inch)] Minimum

thickness [mm(inch)]

6.35 (1/4)

0.8

(0.03)

2 Commercially available piping often contains dust and other

materials. Always blow it clean with a dry inert gas.

3 Use care to prevent dust, water or other contaminants from

entering the piping during installation.

4 Reduce the number of bending portions as much as possible, and

make bending radius as big as possible.

5 Always use the branch piping set shown below, which are sold

separately.

Y branch

ARBLN01621, ARBLN03321, ARBLN07121, ARBLN14521,

ARBLN23220

6 If the diameters of the branch piping of the designated refrigerant

piping differs, use a pipe cutter to cut the connecting section and then use an adapter for connecting different diameters to connect the piping.

7 Always observe the restrictions on the refrigerant piping (such as

rated length, difference in height, and piping diameter). Failure to do so can result in equipment failure or a decline in heating/cooling performance.

8 A second branch cannot be made after a header. (These are shown

by .)

regulations for the designed pressure 3.8 MPa (551 psi). We recommend the following table as the minimum wall thickness.

9.52

12.7

15.88

19.05

22.2

25.4

28.58

31.8

34.9

1.1

(1-3/8)

1.21

(0.05)

38.1

(1-1/2)

1.35

(0.05)

(3/8)

0.8

(0.03)

(1/2)

0.8

(0.03)

(5/8)

0.99

(0.04)

(3/4)

0.99

(0.04)

(7/8)

0.99

(0.04)

(1)

0.99

(0.04)

(1-1/8)

0.99

(0.04)

(1-1/4)

(0.04)

Header

4 branches 7 branches 10 branches

ARBL054 ARBL057 ARBL1010

ARBL104 ARBL107 ARBL2010

41.3

(1-5/8)

1.43

(0.06)

44.45

(1-3/4)

1.55

(0.06)

53.98 (2-1/8)

(0.08)

2.1

To Outdoor Unit

Sealed Piping

A B

Nitrogen Direction

Knock Out for

Liquid pipe

Knock Out for low pressure gas pipe

Knock Out for high pressure gas pipe

Knock Out for communication cable

Removal area for pipes

bottom side connections.

Knock Out for

power supply cable

ENGLISH

PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

- Pipe connections can be done on the front side or on the side according to the installation environments.

- Be sure to let 0.2 kgf/cm welding.

- If Nitrogen was not flown during welding, many oxidized membranes may form inside the pipe and disturb the normal operations of valves and condensers.

(2.8 psi) Nitrogen flow in the pipe when

9 The Multi V will stop due to an abnormality like excessive or

insufficient refrigerant. At such a time, always properly charge the unit. When servicing, always check the notes concerning both the piping length and the amount of additional refrigerant.

10 Never perform a pump down. This will not only damage the

compressor but also deteriorate the performance.

11 Never use refrigerant to perform an air purge. Always evacuate air

by using a vacuum pump.

12 Always insulate the piping properly. Insufficient insulation will

result in a decline in heating/cooling performance, drip of condensate and other such problems.

13 When connecting the refrigerant piping, make sure the service

14 Always use a non-oxidizing brazing material for brazing the parts

and do not use flux. If not, oxidized film can cause clogging or damage to the compressor unit and flux can harm the copper piping or refrigerant oil.

Regulator

Valve

Nitrogen

Left Side

Pipe Draw

Out

Right Side Pipe Draw Out

Front Pipe Draw Out

Refrigerant Pipe

Nitrogen

Nitrogen Direction

Direction

Taping

For Heat Recovery System Installation

Preparation Work

- Use Knock Outs of Base Pan of the outdoor unit for Left/Right or Bottom pipe drawing outs.

WARNING

When installing and moving the air conditioner to another site, be sure to make recharge refrigerant after perfect evacuation.

• If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.

CAUTION

• Do not give damage to the pipe/base during the Knock Out work.

• Proceed to pipe work after removing burr after Knock Out work.

• Perform sleeve work to prevent damage to the wire when connecting wires using Knock Outs.

High Pressure Gas pipe

Liquid pipe

Low Pressure Gas pipe

131(5-5/32)

69(2-23/32)

126(4-31/32)

High Pressure

Gas pipe

Liquid pipe

Low Pressure Gas pipe

Service Port

Liquid pipe

Low Pressure

Gas pipe

High Pressure Gas pipe

Leakage

Prevention Cap

Remove leakage prevention cap

• Remove the leakage prevention cap attached to the outdoor unit service valve before pipe work.

• Proceed the leakage prevention cap removal as follows:

- Verify whether the liquid/gas pipes are locked.

- Extract remaining refrigerant or air inside using the service port.

- Remove the leakage prevention cap

Pipe Drawing Out during Single / Series connection

Method of drawing out pipes on the front side

- Proceed with the pipe work as shown in the below figure for front

side pipe drawing out.

Refrigerant piping system

3 Outdoor Units

Example : 12 Indoor Units connected

Ⓐ : Outdoor Unit Ⓑ : Y branch Ⓓ : Indoor Unit Ⓔ : Connection branch pipe between Outdoor units : ARCNB31 Ⓕ : Connection branch pipe between Outdoor units : ARCNB21 Ⓖ : Header Ⓗ : HR Unit

Slave 2

Slave 1

Master

ODU Capacity

Master ≥ Slave1 ≥ Slave 2

"a"

"b"

sealing

ENGLISH

Method of drawing out pipes on the bottom side

- Drawing out common pipe through side panel

Liquid pipe Low Pressure Gas pipe

h In case of heat pump installation, please weld with the proper Low

Remove Knock Out for the bottom side of Liquid / Gas pipe

pressure Gas pipe included with product.

High Pressure Gas pipe

- Case 1 ("a") : Maximum height is 30 m (98.4 ft) if you install with Y branch.

- Case 2 ("b") : Maximum height is 5 m(16 ft) in serial connection of HR units.

Refrigerant pipe diameter from branch to branch (B,C,D)

WARNING

* : Serial connection of HR units : Capacity sum of indoor units ≤

192.4 kBtu/hr

• Refer to the HR unit PCB part for the valve group control setting.

• It is recommended that difference in pipe lengths between an HR unit and indoor units, for example difference in length of a, b, c, and d, be minimized. The larger difference in pipe lengths, the more different performance between indoor units.

• Piping length from outdoor branch to outdoor unit ≤ 10 m (33 ft), equivalent length : max 13 m (43 ft)

* If the large capacity indoor units (Over 5 HP; using over Ø 15.88

(5/8) / Ø 9.52 (3/8) are installed, it should be used the Valve Group setting

Pattern 1

HR1

48 k 48 k

1 2

HR2

48 k 48 k

3 4

• Impossible installation : Head branch pipe HR unit

Pattern 2

HR1

234567

7 k 7 k 7 k 7 k 7 k 24 k 24 k

• Impossible installation : HR unit Head branch pipe Y and Head branch pipe.

ENGLISH

Refrigerant pipe diameter from branch to branch (B,C)

Downward indoor

unit total capacity

[kW(Btu/h)]

≤ 5.6(19 100)

Liquid pipe [mm(inch)]

Ø 6.35(1/4) Ø 12.7(1/2) Ø 9.52(3/8)

Gas pipe [mm(inch)]

Low pressure High pressure

< 16.0(54 600) Ø 9.52(3/8) Ø 15.88(5/8) Ø 12.7(1/2)

< 22.4(76 400) Ø 9.52(3/8) Ø 19.05(3/4) Ø 15.88(5/8) < 33.6(114 700) Ø 9.52(3/8) Ø 22.2(7/8) Ø 19.05(3/4) < 50.4(229 000) Ø 12.7(1/2) Ø 28.58(1 1/8) Ø 22.2(7/8) < 61.6(210 600) Ø 15.88(5/8) Ø 28.58(1 1/8) Ø 22.2(7/8) < 72.8(210 600) Ø 15.88(5/8) Ø 34.9(1 3/8) Ø 28.58(1 1/8)

< 100.8(344 000) Ø 19.05(3/4) Ø 34.9(1 3/8) Ø 28.58(1 1/8) < 173.6(592 500) Ø 19.05(3/4) Ø 41.3(1 5/8) Ø 34.9(1 3/8)

Total pipe length = A+B+C1+C2+C3+a+b+c+d+e+f+g+ i+j+k+l+m+n ≤ 1 000 m (3 280 ft)

Longest pipe length * Equivalent pipe length

A+B+C3+D+k ≤ 150 m (200 m**) [(492 ft(656 ft**)] A+B+C3+D+k ≤ 175 m (225 m**) [(574 ft(738 ft**)] Longest pipe length after 1st branch

B+C3+D+k ≤ 40 m(90 m**) [131 ft (295 ft)] Difference in height(Outdoor Unit ↔ Indoor Unit)

H ≤ 110 m (361 ft) Difference in height (Indoor Unit ↔ Indoor Unit)

h ≤ 40 m (131 ft) Difference in height (Outdoor Unit ↔ Outdoor Unit)

h1 ≤ 5 m (16.4 ft)

"a", "b"

- * : Assume equivalent pipe length of Y branch to be 0.5 m (1.64 ft), that of header to be 1m (3.3 ft), calculation purpose

- It is recommended that indoor unit is installed at lower position than the header.

- ** : To apply conditional application.

Difference in height(HR unit ↔ HR unit) a ≤ 15 m (49 ft), b ≤ 5 m (16 ft)

Refrigerant pipe diameter from outdoor unit to ﬁrst branch. (A)

Pipe diameter when pipe length is ≥

90 m (295 ft) or when height differential

(ODU↔IDU) is > 50 m (164 ft)

High

(5/8)

(3/4)

(7/8)

Liquid Pipe

mm (inch)

Ø 12.7

(1/2)

Ø 12.7

(1/2)

Ø 15.88

(5/8)

Ø 15.88

(5/8)

Ø 19.05

(3/4)

Ø 19.05

(3/4)

Ø 19.05

(3/4)

Ø 22.2

(7/8)

Ø 22.2

(7/8)

Low

Pressure Vapor Pipe [mm(inch)]

Not

increased

Not

increased

Not

increased

Not

increased

Not

increased

Not

increased

Not

increased

Not

increased

Not

increased

Vapor Pipe [mm(inch)]

Pressure

increased

ODU

Capacity

(HP(ton))

8(6)

10(8)

12(10)

14(12)

18(14)

20~22

(16~18)

24(20)

26~34

(22~28)

36~50

(30~42)

Standard Pipe Diameter

Low

Liquid Pipe

mm (inch)

Pressure Vapor Pipe [mm(inch)]

Ø 9.52

(3/8)

Ø 9.52

(3/8)

Ø 12.7

(1/2)

Ø 12.7

(1/2)

Ø 15.88

(5/8)

Ø 15.88

(5/8)

Ø 15.88

(5/8)

Ø 19.05

(3/4)

Ø 19.05

(3/4)

Ø 19.05

(3/4)

Ø 22.2

(7/8)

Ø 28.58

(1-1/8)

Ø 28.58

(1-1/8)

Ø 28.58

(1-1/8)

Ø 28.58

(1-1/8)

Ø 34.9 (1-3/8)

Ø 41.3 (1-5/8)

Pressure

Vapor Pipe

[mm(inch)]

Ø 15.88

Ø 19.05

Ø 22.2

Ø 28.58

(1-1/8)

Ø 28.58

(1-1/8)

Ø 28.58

(1-1/8)

Ø 28.58

(1-1/8)

* If available on site, select pipe size according to upper table.

Otherwise it doesn’t need to be increased.

Y branch, Header and HR unit connection pattern

High

Not

(**) Conditional Application (In case of D12 is the farthest in door) Below condition must be satisfied for 40~90 m (131~295 ft) piping length

after first branch.

Diameter of pipes between first branch and the last branch should be increased by one step, except if the pipe diameter B, C3 is same as diameter A (main pipe diameter) Ø 6.35 (1/4), Ø 9.52 (3/8), Ø 12.7 (1/2), Ø 15.88 (5/8), Ø 19.05 (3/4), Ø 22.2 (7/8), Ø 25.4* (1), Ø 28.58 (1-1/8), Ø 31.8* (1-1/4), Ø 34.9 (1-3/8), Ø 38.1* (1-1/2) * : If available on site, it use this size. Otherwise it can’t be increased.

While calculating total refrigerant piping length, pipe B, C3 length should be calculated twice. A+Bx2+C3x2+C1+C2+a+b+c+d+e+f+g+i+j+k+l+m+n ≤ 1 000 m (3 281 ft)

Length of pipe from each indoor unit to the closest HR unit (a, b, c, d, e, f, g, i, j, k, l, m, n) ≤ 40 m (131 ft)

[Length of pipe from outdoor unit to the farthest indoor unit D12 (B+C3+K)

- [Length of pipe from outdoor unit to the closest indoor unit D1 (C1+a)]

≤ 40 m (131 ft)

WARNING

When the equivalent length between a outdoor and the farthest

indoor unit is 90 m (295 ft) or more, main pipe(A) must be increased

one grade.

Pattern 3

HR1

48 k 48 k 48 k 48 k

1 2 3 4

• The maximum total capacity of indoor units is 56.4 kW(192 kBtu/h).

Pattern 4

12 k 12 k 12 k 12 k

1 2 3 4

• The maximum total capacity of a branch pipe of HR unit is 14.1 kW(48 kBtu/h).

HR1

Pattern 5

HR1

48 k 48 k

1 2

HR2

48 k 48 k

3 4

HR1

24 k 24 k 24 k

12 k 12 k

Pattern 6

12 345

Pattern 8

• * : Maximum indoor units per a branch are 8 indoor units

HR1

48 k 48 k

1 2

HR2

12 k 12 k 12 k 12 k

3 4 5 6

24 k724 k

Pattern 7

HR1

48 k 48 k

1 2

• * : Serial connection of HR units : Capacity sum of indoor units ≤ 56.4 kW (192 kBtu/h)

HR2

48 k 48 k

3 4

HR3

48 k 48 k

5 6

5 m(16 ft)

15 m(49 ft)

1) under 40 m (131 ft)

Keep the sum of indoor capacity under 56.4 kW(192 kBtu/h).

Indoor

Unit

Indoor

Unit

Indoor

Unit

Indoor

Unit

Indoor

Unit

Indoor

Unit

Indoor

Unit

Indoor

Unit

Indoor

Unit

Indoor

Unit

Indoor

Unit

Indoor

Unit

1) under 40 m (131 ft)

Y branch

Keep the sum of indoor capacity under 56.4 kW(192 kBtu/h).

Knock Out for

Liquid pipe

Knock Out for low pressure gas pipe

Knock Out for high pressure gas pipe

Knock Out for communication cable

Removal area for pipes

bottom side connections.

Knock Out for

power supply cable

ENGLISH

Indoor Unit Y Branch pipe

Outdoor

Unit

• Pipe installation from outdoor units to HR units : 3 pipes(Low pressure Gas pipe, High pressure Gas pipe, Liquid pipe)

• Pipe installation from HR units to indoor units : 2 pipes(Gas pipe, Liquid pipe)

Low pressure Gas pipe

High pressure Gas pipe

Liquid pipe

Gas pipe

HR1

Liquid pipe

Head Branch pipe

Indoor

Unit

Keep the 40 m (131 ft) distance from the first branch to the farthest indoor.

For Heat Pump System Installation

Preparation Work

- Use Knock Outs of Base Pan of the outdoor unit for Left/Right or Bottom pipe drawing outs.

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