LG ARUB060GSS4 INSTALLATION INSTRUCTIONS

MFL69717904

Rev.02_101520

INSTALLATION MANUAL

AIR CONDITIONER

www.lg.com

Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.

Original instruction

ENGLISH

РУССКИЙ ЯЗЫК

ITALIANO

УКРАÏНСЬКА

ESPAÑOL

FRANÇAIS

DEUTSCH

ΕΛΛΗΝΙΚΆ

ČEŠTINA

NEDERLANDS

POLSKI

LIMBA ROMÂNĂ

ENGLISH

TIPS FOR SAVING ENERGY

Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below:

• Do not cool excessively indoors. This may be harmful for your health and may consume more electricity.

• Block sunlight with blinds or curtains while you are operating the air conditioner.

• Keep doors or windows closed tightly while you are operating the air conditioner.

• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.

• Speed up the fan to cool or warm indoor air quickly, in a short period of time.

• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air conditioner is used for many hours.

• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the air flow or weaken the cooling / dehumidifying functions.

For your records

Staple your receipt to this page in case you need it to prove the date of purchase or for warranty purposes. Write the model number and the serial number here:

Model number :

Serial number :

You can find them on a label on the side of each unit.

Dealer’s name :

Date of purchase :

IMPORTANT SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.

Always comply with the following precautions to avoid dangerous situations and ensure peak performance of your product

WARNING

It can result in serious injury or death when the directions are ignored.

CAUTION

It can result in minor injury or product damage when the directions are ignored.

WARNING

• Installation or repairs made by unqualified

persons can result in hazards to you and others.

• The information contained in the manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments.

• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.

Installation

• Have all electric work done by a licensed electrician according to "Electric Facility Engineering Standard" and "Interior Wire Regulations" and the instructions given in this manual and always use a special circuit.

- If the power source capacity is inadequate

or electric work is performed improperly, electric shock or fire may result.

• Ask the dealer or an authorized technician to install the air conditioner.

- Improper installation by the user may result

in water leakage, electric shock, or fire.

• Always ground the product.

- There is risk of fire or electric shock.

• Always intstall a dedicated circuit and breaker.

- Improper wiring or installation may cause

fire or electric shock.

• For re-installation of the installed product, always contact a dealer or an Authorized Service Center.

- There is risk of fire, electric shock, explo-

sion, or injury.

• Do not install, remove, or re-install the unit by yourself (customer).

- There is risk of fire, electric shock, explo-

sion, or injury.

• Do not store or use flammable gas or combustibles near the air conditioner.

- There is risk of fire or failure of product.

• Use the correctly rated breaker or fuse.

- There is risk of fire or electric shock.

• Prepare for strong wind or earthquake and install the unit at the specified place.

- Improper installation may cause the unit to

topple and result in injury.

• Do not install the product on a defective installation stand.

- It may cause injury, accident, or damage to

the product.

• Use a vacuum pump or Inert(nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.

- There is the risk of death, injury, fire or ex-

plosion.

• When installing and moving the air conditioner to another site, do not charge it with a different refrigerant from the refrigerant specified on the unit.

- If a different refrigerant or air is mixed with

the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged.

• Do not reconstruct to change the settings of the protection devices.

- If the pressure switch, thermal switch, or

other protection device is shorted and operated forcibly, or parts other than those specified by LGE are used, fire or explosion may result.

• Ventilate before operating air conditioner when gas leaked out.

- It may cause explosion, fire, and burn.

• Securely install the cover of control box and the panel.

- If the cover and panel are not installed se-

curely, dust or water may enter the outdoor unit and fire or electric shock may result.

• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit when the refrigerant leaks.

- Consult the dealer regarding the appropri-

ate measures to prevent the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, harzards due to lack of oxygen in the room could result.

Operation

• Do not damage or use an unspecified power

cord.

- There is risk of fire, electric shock, explosion, or injury.

• Use a dedicated outlet for this appliance.

- There is risk of fire or electrical shock.

• Be cautious that water could not enter the product.

ENGLISH

- There is risk of fire, electric shock, or product damage.

• Do not touch the power switch with wet hands.

- There is risk of fire, electric shock, explosion, or injury.

• When the product is soaked (flooded or submerged), contact an Authorized Service Center.

- There is risk of fire or electric shock.

• Be cautious not to touch the sharp edges when installing.

- It may cause injury.

• Take care to ensure that nobody could step on or fall onto the outdoor unit.

- This could result in personal injury and product

damage.

• Do not open the inlet grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)

- There is risk of physical injury, electric shock, or

product failure.

CAUTION

Installation

• Always check for gas (refrigerant) leakage after installation or repair of product.

- Low refrigerant levels may cause failure of product.

• Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.

- It may cause a problem for your neighbors.

• Keep level even when installing the product.

- To avoid vibration or water leakage.

• Do not install the unit where combustible gas may leak.

- If the gas leaks and accumulates around the unit,

an explosion may result.

• Use power cables of sufficient current carrying capacity and rating.

- Cables that are too small may leak, generate heat,

and cause a fire.

• Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system.

- There is risk of damage or loss of property.

• Keep the unit away from children. The heat exchanger is very sharp.

- It can cause the injury, such as cutting the finger.

Also the damaged fin may result in degradation of capacity.

• When installting the unit in a hospital, communication station, or similar place, provide sufficient pro-

ENGLISH

tection against noise.

The inverter equipment, private power genera-

tor, high-frequency medical equipment, or radio communication equipment may cause the air conditioner to operate erroneously, or fail to operate. On the other hand, the air conditioner may affect such equipment by creating noise that disturbs medical treatment or image broadcasting.

• Do not install the product where it is exposed to sea wind (salt spray) directly.

- It may cause corrosion on the product. Corrosion,

particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.

• Do not install the unit in potentially explosive atmospheres.

Operation

• Do not use the air conditioner in special environments.

Oil, steam, sulfuric smoke, etc. can significantly re-

duce the performance of the air conditioner or damage its parts.

• Do not block the inlet or outlet.

- It may cause failure of appliance or accident.

• Make the connections securely so that the outside force of the cable may not be applied to the terminals.

- Inadequate connection and fastening may generate

heat and cause a fire.

• Be sure the installation area does not deteriorate with age.

- If the base collapses, the air conditioner could fall

with it, causing property damage, product failure, or personal injury.

Install and insulate the drain hose to ensure that water

• is drained away properly based on the installation manual.

- A bad connection may cause water leakage.

• Be very careful about product transportation.

- Only one person should not carry the product if it weighs more than 20kg(44lbs).

Some products use PP bands for packaging. Do not

use any PP bands for a means

of transportation. It is dangerous.

- Do not touch the heat exchanger fins. Doing so

may cut your fingers.

- When transporting the outdoor unit, suspending it at the specified positions on the unit base. Also support the outdoor unit at four points so that it cannot slip sideways.

• Safely dispose of the packing materials. Packing materials, such as nails and other metal or

wooden parts, may cause stabs or other injuries.

Tear apart and throw away plastic packaging bags so that children may not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.

• Turn on the power at least 6 hours before starting operation.

- Starting operation immediately after turning on the

main power switch can result in severe damage to internal parts. Keep the power switch turned on during the operational season.

• Do not touch any of the refrigerant piping during and after operation.

- It can cause a burn or frostbite.

• Do not operate the air conditioner with the panels or guards removed.

- Rotating, hot, or high-voltage parts can cause in-

juries.

• Do not directly turn off the main power switch after stopping operation.

- Wait at least 5 minutes before turning off the main

power switch. Otherwise it may result in water leakage or other problems.

Auto-addressing should be done in condition of con-

• necting the power of all indoor and outdoour units. Auto-addressing should also be done in case of changing the indoor unit PCB.

• Use a firm stool or ladder when cleaning or maintaining the air conditioner.

- Be careful and avoid personal injury.

• Do not insert hands or other objects through the air inlet or outlet while the air conditioner is plugged in.

- There are sharp and moving parts that could cause

personal injury.

TABLE OF CONTENTS

2 TIPS FOR SAVING ENERGY 2 IMPORTANT SAFETY INSTRUCTIONS 6 INSTALLATION PROCESS 6 OUTDOOR UNITS INFORMATION 6 ALTERNATIVE REFRIGERANT R410A 7 SELECT THE BEST LOCATION 8 INSTALLATION SPACE

9 Air guide work

10 LIFTING METHOD 10 INSTALLATION

10 The location of the Anchor bolts 10 Foundation for Installation 11 Preparation of Piping 12 Plumbing materials and storage methods

13 REFRIGERANT PIPING INSTALLATION

13 Precautions on Pipe connection / Valve operation 13 Installation procedure for HR unit 13 Installation of Outdoor Unit, HR Unit and Indoor Unit Refrigerant Pipe 14 Type of HR Unit 14 Installation of Zoning Control

15 PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT

15 Preparation Work 15 Pipe Drawing Out during Single / Series connection 16 Refrigerant piping system 18 Refrigerant charging 19 Branch pipe Fitting 20 Leak Test and Vacuum drying 21 Vacuum Mode 21 Thermal insulation of refrigerant piping

22 ELECTRICAL WIRING

22 Caution 23 Control box and connecting position of wiring 23 Communication and Power Cables 24 Wiring of main power supply and equipment capacity 24 Field Wiring 25 Checking the setting of outdoor units

25 HR UNIT PCB

25 Setup the switch of HR Unit 27 Automatic Addressing 28 Example of manual valve addressing (Non-Zoning setting) 28 Example of manual valve addressing (Zoning setting) 29 Method of checking the pipe detection result at HR unit 29 Identiﬁcation of Manual Valve ID (Address) 30 Group Number setting

30 TEST RUN

30 Cool & Heat selector 31 Static pressure compensation mode 31 Night Low Noise Function 31 Setting the ODU address 31 Snow removal & rapid defrost 32 Target pressure adjusting 33 Self-Diagnosis Function

35 CAUTION FOR REFRIGERANT LEAK

35 Introduction 35 Checking procedure of limiting concentration

36 INSTALLATION GUIDE AT THE SEASIDE

36 Model Designation 36 Airborne Noise Emission

ENGLISH

The foundation must be level even

Outdoor unit foundation work

Avoid short circuits and ensure sufﬁcient space is allowed for service

Installation of outdoor unit

Refer to automatic addressing ﬂowchart

Automatic addressing and pipe dection of indoor unit

In the ﬁnal check for 24hours at 3.8 MPa(38.7 kgf/cm

) there

must be no drop in pressure.

Airtight test

Multiple core cable must not be used. (suitable cable should be selected)

Electrical work

(connection circuits and drive circuits)

Make sure no gaps are left where the insulating materials are joined

Heat insulation work

Make sure airﬂow is sufﬁcient

Duct work

Adjust to downward gradient

Drain pipe work

Special attention to dryness, cleanness and tightness

Refrigerant piping work

Check model name to make sure the ﬁtting is made correctly

Installation of indoor unit

Take account of gradient of drain piping

Sleeve and insert work

Make connection clearly between outdoor, indoor, remote controller and option.

Preparation of contract drawings

Indicate clearly who will be responsible for switch setting.

Determination of division work

The vacuum pump used must have a capacity of reaching at least 5 torr, more than 1 hour

Vacuum drying

Recharge correctly as calculated in this manual. and record the amount of added refrigerant

Additional charge of refrigerant

Make sure there are no gaps left between the facing materials used on the ceiling

Fit facing panels

Run each indoor unit in turn to make sure the pipe work has been ﬁtted correctly

Test run adjustment

Explain the use of the system as clearly as possible to your customer and make sure all relevant documentation is in order

Transfer to customer with explanation

Preheat the compress for more than 6 hours.

ENGLISH

OUTDOOR UNITS INFORMATIONINSTALLATION PROCESS

CAUTION

• Ratio of the connectable Indoor Units to the Outdoor: 50 ~ 160%

• Ratio of running Indoor Units to the Outdoor: 10 ~ 100%

• A combination operation over 100% cause to reduce each indoor unit capacity.

ALTERNATIVE REFRIGERANT R410A

The refrigerant R410A has the property of higher operating pressure in comparison with R22. Therefore, all materials have the characteristics of higher resisting pressure than R22 ones and this characteristic should be also considered during the installation. R410A is an azeotrope of R32 and R125 mixed at 50:50, so the ozone depletion potential (ODP) of R410A is 0.

CAUTION

• The wall thickness of the piping should comply with the relevant local and national regulations for the designed pressure

3.8MPa(551.1psi).

• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.

• Do not place the refrigerant container under the direct rays of the sun to prevent it from exploding.

• For high-pressure refrigerant, any unapproved pipe must not be used.

• Do not heat pipes more than necessary to prevent them from softening.

• Be careful not to install wrongly to minimize economic loss because it is expensive in comparison with R22.

CAUTION

• The above list indicates the order in which the individual work operations are normally carried out but this order may be varied where local conditions warrants such change.

• The thickness of the piping should comply with the relevant local and national regulations for the designed pressure 3.8MPa(551.1psi).

• Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state.(If the refrigerant is charged in its gaseous state, its composition changes and the system will not work properly.)

Air inlet grille

500mm (19-11/16inch)

SELECT THE BEST LOCATION

Select space for installing outdoor unit, which will meet the following conditions:

• No direct thermal radiation from other heat sources

• No possibility of annoying neighbors by noise from unit

• No exposition to strong wind

• With strength which bears weight of unit

• Note that drain flows out of unit when heating

• With space for air passage and service work shown next

• Because of the possibility of fire, do not install unit to the space where generation, inflow, stagnation, and leakage of combustible gas is expected.

• Avoid unit installation in a place where acidic solution and spray (sulfur) are often used.

• Do not use unit under any special environment where oil, steam and sulfuric gas exist.

• It is recommended to fence round the outdoor unit in order to prevent any person or animal from accessing the outdoor unit.

• If installation site is area of heavy snowfall, then the following directions should be observed.

- Make the foundation as high as possible.

- Fit a snow protection hood.

Select installation location considering following conditions to avoid bad condition when additionally performing defrost operation.

• Install the outdoor unit at a place well ventilated and having a lot of sunshine in case of installing the product at a place with a high humidity in winter (near beach, coast, lake, etc). (Ex) Rooftop where sunshine always shines.

• Performance of heating will be reduced and preheat time of the indoor unit may be lengthened in case of installing the outdoor unit in winter at following location:

- Shade position with a narrow space

- Location with much moisture in neighboring floor.

- Location with much humidity around.

- Location where ventilation is good. It is recommended to install the

outdoor unit at a place with a lot of sunshine as possible as.

- Location where water gathers since the floor is not even.

When installing the outdoor unit in a place that is constantly exposed to a strong wind like a coast or on a high story of a building, secure a normal fan operation by using a duct or a wind shield.

• Install the unit so that its discharge port faces to the wall of the building. Keep a distance 500mm(19-11/16inch) or more between the unit and the wall surface.

• Supposing the wind direction during the operation season of the air conditioner, install the unit so that the discharge port is set at right angle to the wind direction.

Turn the air outlet side toward the building's wall, fence or windbreak screen.

WARNING

Fix the outdoor unit firmly with anchor bolt or it may fall and hurt people. (refer to ‘Foundation for installation’)

Select installation location of the HR unit suitable for following conditions

- Avoid a place where rain may enter since the HR unit is for indoor.

- Sufficient service space must be obtained.

- Refrigerant pipe must not exceed limited length.

- Avoid a place subject to a strong radiation heat from other heat source.

[Unit:mm(inch)]

- Avoid a place where oil spattering, vapor spray or high frequency

ENGLISH

electric noise is expected.

- Install the unit at a place in which it is not affected by operation noise. (Installation within cell such as meeting room etc. may disturb business due to noise.)

• Place where refrigerant piping, drain piping and electrical wiring

works are easy.

PRHR023/PRHR033/PRHR043

500

311

540

150 486 150

218

500

Inspection door (servicing space)

165

PRHR063/PRHR083

809

540

800

218

160

793

Inspection door (servicing space)

160

311

165

300 more

(Servicing space) (Servicing space)

300 more

(Servicing space)

126

147

300 more

(Servicing space) (Servicing space)

300 more

(Servicing space)

147

38992 176

126

389

[Unit : mm]

100 more (Serviceing space)

300 more

100 more (Serviceing space)

450

(Servicing space)

[Unit : mm]

100 more (Serviceing space)

300 more

100 more (Serviceing space)

450

(Servicing space)

176

[Unit : mm]

Description

No. Part Name

Low pressure Gas pipe

connection port High pressure Gas pipe

connection port

PRHR033/PRHR043 PRHR063/PRHR083

Ø28.58 Brazing connection

Ø22.2 Brazing connection

PRHR023

Ø22.2 Brazing connection

Ø19.05 Brazing connection

Ø15.88 Brazing con-

Liquid pipe connection

port

nection (In case of PRHR033,

Ø9.52 Brazing connection

use Ø12.7)

Indoor unit Gas pipe

connection port Indoor unit Liquid pipe

connection port

Ø15.88– Ø12.7 Brazing connection

Ø9.52 – Ø6.35 Brazing connection

Ø15.88– Ø12.7 Brazing connection

Ø9.52 – Ø6.35 Brazing connection

6 Control box - -

7 Hanger metal

NOTE

Suspension bolt M10 or M8

• Be sure to install the inspection door at the control box side.

• If reducers are used, servicing space must be increased equal to reducer's dimension.

For detailed instructions on installing the HR Unit, see the installation manual included with the HR Unit.

100(3-15/16)

or more

1000 (39-1/4)

or more

100(3-15/16)

or more

500(19-5/8)

or less

100(3-15/16) or more

100(3-15/16)

or more

100(3-15/16)

or more

500(19-5/8)

or less

1000 (39-1/4)

or more

150(5-29/32)

or more

100(3-15/16)

or more

150(5-29/32)

or more

100(3-15/16) or more

100(3-15/16)

or more

1000 (39-1/4)

or more

300(11-13/16)

or more

500(19-5/8)

or less

1000 (39-1/4)

or more

100(3-15/16)

or more

100(3-15/16) or more

1000 (39-1/4)

or more

300(11-13/16)

or more

500(19-5/8) or more

500(19-5/8)

or less

1000 (39-1/4)

or more

500(19-5/8) or more

1000 (39-1/4)

or more

00(3-15/16) or more

500(19-5/8) or less

1000 (39-1/4)

or more

1000 (39-1/4)

or more

00(3-15/16)

or more

100(3-15/16)

or more

500(19-5/8)

or more

1000 (39-1/4)

or more

500(19-5/8) or less

250 (9-7/8)

or more

1000 (39-1/4)

or more

ENGLISH

INSTALLATION SPACE

• The following values are the least space for installation. If any service area is needed for service according to field circumstance, obtain enough service space.

• The unit of values is mm.

In case of obstacles on the suction side

1. Stand alone installation

In case of obstacles on the discharge side

1. Stand alone installation

2. Collective installation

Unit:mm(inch)

In case of obstacles on the suction and the discharge side

Obstacle height of discharge side is higher than the unit

1. Stand alone installation

L > H L > H

Unit:mm(inch)

1000 (39-1/4)

or more

300(11-13/16)

or more

100(3-15/16)

or more

500(19-5/8)

or less

1250(49-1/4)

or more

300(11-13/16)

or more

1000 (39-1/4)

or more

100(3-15/16) or more

100(3-15/16)

or more

500(19-5/8)

or less

500(19-5/8) or less

1000 (39-1/4)

or more

300(11-13/16)

1000 (39-1/4)

or more

300(11-13/16)

or more

100(3-15/16)

or more

1500(59)

or more

300(11-13/16)

or more

500(19-5/8)

or less

1000 (39-1/4)

or more

1500(59)

or more

100(3-15/16)

or more

Less than 20 degrees

350mm (13-25/32inch) or more

Louver pitch 100 mm (3-15/16inch) or more

2. Collective installation

L > H L > H

Obstacle height of discharge side is lower than the unit

1. Stand alone installation

L ≤ HL ≤ H

Unit:mm(inch)

Seasonal wind and cautions in winter

• Install correctly with the prospect of snow or cold temperatures in mind.

• Install the outdoor unit ideally not to come into contact with snow directly. If snow piles up it will freeze to the heat exchanger, and the system will malfunction. Attach a snow hood to prevent any issues.

• The raised support platform must be high enough to allow the unit to remain above possible snow drifts, and must be higher than the maximum anticipated snowfall for the location.

• Remove any snow that piles higher than 100mm on the top of the unit.

- In areas of high wind, do not install the units heat exchanger or discharge fan perpendicular to the wind direction.

Air guide work

In cases where the outdoor unit is installed in an enclosed space, care should be taken to ensure adequate airflow around the product, otherwise failure could occur.

• The operating ratio should be at least 80%

• Louver angle should be 0~20 degree

• Louver pitch should be more than 100mm(3.9inch)

Less than

20 degrees 150mm (5-29/32inch) or more

300mm (11-13/16inch) or more

350mm

350mm (13-25/32inch)

(13-25/32inch) or more

or more

Air guide

Intake area

Air guide duct

Wind speed : 1.5m/s(4.9 ft/s)

20 degrees

Louver pitch

Louver pitch 100 mm

100 mm (3-15/16inch)

(3-15/16inch) or more

or more

ENGLISH

2. Collective installation

L ≤ HL ≤ H

Unit:mm(inch)

Secure minimum intake area

When the intake area is not secured can efficiency drop and products may not be operating

• Minimum intake area (For reference)

Unit : m2(ft2)

Model ARUB060GSS4

Minimum intake area 1.2(15.5)

At least 200mm

(7-7/8 inch)

a be

ENGLISH

INSTALLATIONLIFTING METHOD

• When carrying the suspended, unit pass the ropes between legs of base panel under the unit.

• Always lift the unit with ropes attached at four points so that impact is not applied to the unit.

• Attach the ropes to the unit at an angle of 40° or less.

• Use only accessories and parts which are of the designated specification when installing.

Air outlet grille Intake hole

Corner

Handle

Always hold the unit by the corners, as holding it by the side intake holes on the casing may cause them to deform.

Sub line

• Install at places where it can endure the weight and vibration/noise of the outdoor unit.

• The outdoor unit supports at the bottom shall have width of at least 100mm(3-15/16inch) under the Unit’s legs before being fixed.

• The outdoor unit supports should have minimum height of 200mm(77/8inch).

• Anchor bolts must be inserted at least 75mm(2-15/16inch).

For outdoor units should not be supported only by the corner supports.

At least 100mm

(3-15/16inch)

At least 100mm

(3-15/16inch)

At least 100mm

(3-15/16inch)

At least 100mm

(3-15/16inch)

Center of the Unit

At least 100mm

3-15/16inch)

(

Center of the Unit

40° or less

WARNING

CAUTION

Be very careful while carrying the product.

•

Do not have only one person carry product if it is more than 20kg(44lbs).

• PP bands are used to pack some products. Do not use them as a mean for transportation because they are dangerous.

• Do not touch heat exchanger fins with your bare hands. Otherwise you may get a cut in your hands.

• Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise plastic packaging bag may suffocate children to death.

• When carrying in Outdoor Unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make Outdoor Unit unstable, resulting in a fall.

• Use 2 belts of at least 8m(26.2 ft) long.

• Place extra cloth or boards in the locations where the casing comes in contact with the sling to prevent damage.

•

Hoist the unit making sure it is being lifted at its center of gravity.

The location of the Anchor bolts

[Unit : mm(inch)]

ARUB060GSS4

a 920(36-7/32) b 618(24-11/32) c 330(13) d 360(14-3/16) e 151(5-15/16)

Foundation for Installation

• Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust.

• Use the H-beam support as a base support

• Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part depending on installation status. Thus, use anti-vibration materials (cushion pad) fully (The base pad shall be more than 200 mm(7-7/8 inch)).

Pallet(Wood Support)

- Remove before Installation

Bar

Copper pipe

Clamp handle

Red arrow mark

Cone

Yoke

Handle

Bar

"A"

Inclined

Inside is shining without scratches.

Smooth all round

Even length

all round

Surface

damaged

Cracked Uneven

thickness

= Improper ﬂaring =

Pipe

Reamer

Point down

Copper

tube

90°

Slanted Uneven Rough

Ⓐ The corner part must be fixed firmly. Otherwise, the support for the

installation may be bent.

the vibration protection in wide area.

Ⓓ Space for pipes and wiring (Pipes and wirings for bottom side) Ⓔ H-beam support Ⓕ Concrete support

Spring washer

Frame

H-Beam

75 (3)

100(3-15/16)

WARNING

Nut

Concrete

base

200 (7-7/8)

Anti-vibration

materials

75 (3)

Unit : mm(inch)

Four bolt are required 3 thread ridges

200 (7-7/8)

• Install where it can sufficiently support the weight of the outdoor unit. If the support strength is not enough, the outdoor unit may drop and hurt people.

• Install where the outdoor unit may not fall in strong wind or earthquake. If there is a fault in the supporting conditions, the outdoor unit may fall and hurt people.

• Please take extra cautions on the supporting strength of the ground, water outlet treatment(treatment of the water flowing out of the outdoor unit in operation), and the passages of the pipe and wiring, when making the ground support.

• Do not use tube or pipe for water outlet in the Base pan. Use drainage instead for water outlet. The tube or pipe may freeze and the water may not be drained.

CAUTION

• Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit Base Pan before fixing the bolt. It may cause the unstable state of the outdoor settlement, and may cause freezing of the heat exchanger resulting in abnormal operations.

• Be sure to remove the Pallet(Wood Support) of the bottom side of the outdoor unit before welding. Not removing Pallet(Wood Support) causes hazard of fire during welding.

Preparation of Piping

Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.

Cut the pipes and the cable

- Use the accessory piping kit or the pipes purchased locally.

- Measure the distance between the indoor and the outdoor unit.

- Cut the pipes a little longer than measured distance.

- Cut the cable 1500mm(59-1/16inch) longer than the pipe length.

Burrs removal

- Completely remove all burrs from the cut cross section of pipe/tube.

- Put the end of the copper tube/pipe to downward direction as you remove burrs in order to avoid to let burrs drop in the tubing.

Flaring work

- Carry out flaring work using flaring tool as shown below.

Indoor unit

[kW(Btu/h)]

<5.6(19,100) 12.7(1/2) 6.35(1/4)

<16.0(54,600) 15.88(5/8) 9.52(3/8)

<22.4(76,400) 19.05(3/4) 9.52(3/8)

Firmly hold copper tube in a bar(or die) as indicated dimension in the table above.

Check

- Compare the flared work with figure below.

- If flare is noted to be defective, cut off the flared section and do flaring work again.

Pipe [mm(inch)] "A" [mm(inch)]

Gas Liquid Gas Liquid

0.5~0.8

(0.02~0.03)

0.8~1.0

(0.03~0.04)

1.0~1.3

(0.04~0.05)

0~0.5

(0~0.02)

0.5~0.8

(0.02~0.03)

0.5~0.8

(0.02~0.03)

ENGLISH

If it is necessary to prevent the unit from falling over, install as shown in the figure.

• Prepare all 4 wires as indicated in the drawing

• Unscrew the top plate at the 4 location indicated A and B

• Put the screws through the nooses and screw them back tight

A : Location of the 2 fixation

holes on the front side of the unit

B : Location of the 2 fixation

holes on the rear side of the unit

C : wires

Flare shape and ﬂare nut tightening torque

Precautions when connecting pipes

- See the following table for flare part machining dimensions.

- When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and turn them three or four times at first. (Use ester oil or ether oil.) See the following table for tightening torque.(Applying too much torque may

cause the flares to crack.)

- After all the piping has been connected, use nitrogen to perform a gas leak check.

Pipe size

[mm(inch)]

Ø9.52(3/8) 38±4(28±3.0) 12.8(0.5)~13.2(0.52)

Ø12.7(1/2) 55±6(41±4.4) 16.2(0.64)~16.6(0.65)

Ø15.88(5/8) 75±7(55±5.2) 19.3(0.76)~19.7(0.78)

Tightening

Torque[N.m(lbs.ft)]

A [mm(inch)] Flare shape

±2

90°

5°

R=0.4~0.8

Union

Moisture

Dust

Leakage

ENGLISH

CAUTION

• Always use a charge hose for service port connection.

•

After tightening the cap, check that no refrigerant leaks are present

• When loosening a flare nut, always use two wrenches in combination, When connecting the piping, always use a spanner and torque wrench in combination to tighten the flare nut.

• When connecting a flare nut, coat the flare(inner and outer faces) with oil for R410A(PVE) and hand tighten the nut 3 to 4 turns as the initial tightening.

Opening shutoff valve

1 Remove the cap and turn the valve counter clockwise with the

hexagon wrench.

2 Turn it until the shaft stops.

Do not apply excessive force to the shutoff valve. Doing so may break the valve body, as the valve is not a backseat type. Always use the special tool.

3 Make sure to tighten the cap securely.

Closing shutoff valve

Remove the cap and turn the valve clockwise with the hexagon wrench.

2 Securely tighten the valve until the shaft contacts the main body seal. 3 Make sure to tighten the cap securely.

* For the tightening torque, refer to the table on the below.

Tightening torque

Shut off

valve size

[mm(inch)]

Ø6.35(1/4) Ø9.52(3/8)

Ø12.7(1/2)

Ø15.88(5/8)

Ø19.05(3/4)

Ø22.2(7/8) Ø25.4(1.0)

Closed Opened Hexagonal

6.0 ±0.6

(4.4±0.4)

10.0 ±1.0 (7.4±0.7)

12.0 ±1.2 (8.9±0.9)

14.0 ±1.4

(10.3±1.0)

30.0 ±3.0

(22.1±2.2)

Insulation of shutoff valve

Tightening torque N·m(lbs·ft) (Turn clockwise to close)

Shaft(valve body)

4mm

(0.16inch)

5.0 ±0.5

(3.7±0.4)

5mm

(0.24inch)

Cap

(Valve lid)

17.6±2.0

(13.0±1.5)

20.0±2.0

(14.8±1.5)

25.0±2.5

(18.4±1.8)

Service

port

12.7±2

(9.4±1.5)

Flare nut

16±2(12±1.5) 38±4(28±3.0)

55±6

(41±4.4)

75±7

(55±5.1)

110±10

(81.1±7.4)

8mm

(0.31inch)

Gas line piping attached

to unit

25±3.0

(18.5±2.2)

Plumbing materials and storage methods

Pipe must be able to obtain the specified thickness and should be used with low impurities. Also when handling storage, pipe must be careful to prevent a fracture, deformity and wound. Should not be mixed with contaminations such as dust, moisture.

Refrigerant piping on three principles

Drying Cleanliness Airtight

Should be no moisture

Items

- Significant hydrolysis of refrigerant oil

- Degradation of refrigerant oil

- Poor insula’tion of

Cause

the compressor

failure

- Do not cold and warm

- Clogging of EEV, Capillary

No moisture in the pipe

- Until the connection is completed, the plumbing pipe entrance should be strictly controlled.

- Stop plumbing at rainy day.

Coun-

- Pipe entrance

termea-

should be taken side or bottom.

sure

When removal burr after cutting pipe, pipe entrance should be taken down.

- Pipe entrance should be fitted cap when pass through the walls.

inside

No dust inside.

- Degradation of refrigerant oil

- Poor insulation of the compressor

- Do not cold and warm

- Clogging of EEV, Capillary

- No dust in the pipe.

- Until the connection is completed, the plumbing pipe entrance should be strictly controlled.

- Pipe entrance should be taken side or bottom.

- When removal burr after cutting pipe, pipe entrance should be taken down.

- Pipe entrance should be fitted cap when pass through the walls.

There is no refrigerant

leakage

- Gas shortages

- Degradation of refrigerant oil

- Poor insulation of the compressor

- Do not cold and warm

- Airtightness test should be.

- Brazing operations to comply with standards.

- Flare to comply with standards.

- Flange connections to comply with standards.

Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over 120°C).

2 Precautions in high humidity circumstance:

This air conditioner has been tested according to the "ISO Conditions with Mist" and confirmed that there is not any default. However, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 23°C), water drops are liable to fall. In this case, add heat insulation material according to the following procedure:

- Heat insulation material to be prepared... EPDM (Ethylene Propylene Diene Methylene)-over 120°C the heat-resistance temperature.

- Add the insulation over 10mm thickness at high humidity environment.

Indoor unit

Fastening band (accessory)

Refrigerant piping

Thermal insulator (accessory)

Nitrogen substitution method

Welding, as when heating without nitrogen substitution a large amount of the oxide film is formed on the internal piping.

The oxide film is a caused by clogging EEV, Capillary, oil hole of accumulator and suction hole of oil pump in compressor.

It prevents normal operation of the compressor. In order to avoid this problem, Welding should be done after replacing

air by nitrogen gas. When welding plumbing pipe, the work is required.

Welding Point

Oxide scale

Note) should not block the outlet side. When the internal pressure in pipe is abo ve the atmospheric pressure, pinhole is o ccurred and it is a leakage cause.

Taping (Should not contain air)

Regulator

Nitrogen gas Pressure

0.02MPa(2.9psi) less

Auxiliary valve

Nitrogen

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