LG A2UW18GFAA INSTALLATION MANUAL

P/NO : MFL68883813
INSTALLATION MANUAL
AIR CONDITIONER
Please read this installation manual completely before installing the product. Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly.
Ɠ
This product contains Fluorinated Greenhouse Gases. (R410A)
Multi Standard
Original instruction
www.lg.com
Copyright © 2017 LG Electronics Inc. All Rights Reserved.
ENGLISH ESPAÑOL
PORTUGUÊS
IMPORTANT SAFETY INSTRUCTIONS
2
ENGLISH
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THE APPLIANCE.
Always comply with the following precautions to avoid dangerous situa­tions and ensure peak performance of your product
WARNING
!
It can result in serious injury or death when the directions are ignored
CAUTION
!
It can result in minor injury or product damage when the directions are ignored
WARNING
!
• Installation or repairs made by unqualified persons can result in haz­ards to you and others.
• Installation work must be performed in accordance with the National Electric Code by qualified and authorized personnel only.
• The information contained in the manual is intended for use by a quali­fied service technician familiar with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.
Installation
• Do not use a defective or underrated circuit breaker. Use the correctly rated breaker and fuse. There is risk of fire or electric shock.
• For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center. Do not disassemble or repair the prod­uct by yourself. There is risk of fire or electric shock.
• Always ground the product as per the wiring diagram. Do not connect the ground wire to gas or water pipes lightening rod or telephone ground wire. There is risk of fire or electric shock.
• Install the panel and the cover of control box securely. There is risk of fire or electric shock due to dust , water etc.
• Use the correctly rated breaker or fuse. There is risk of fire or electric shock.
IMPORTANT SAFETY INSTRUCTIONS
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• Do not modify or extend the power cable. If the power cable or cord has scrathes or skin peeled off or deteriorated then it must be replaced. There is risk of fire or electric shock.
• For installation, removal or reinstall , always contact the dealer or an Authorized Service Center. There is risk of fire, electric shock, explo­sion, or injury.
• Do not install the product on a defective installation stand. Be sure that the installation area does not deteriorate with age. It may cause product to fall.
• Never install the outdoor unit on a moving base or a place from where it can fall down. The falling outdoor unit can cause damage or injury or even death of a person.
• In outdoor unit the step-up capacitor supplies high voltage electricity to the electrical components. Be sure to discharge the capacitor com­pletely before conducting the repair work. An charged capacitor can cause electrical shock.
• When installing the unit, use the installation kit provided with the product. Otherwise the unit may fall and cause severe injury.
• Indoor/outdoor wiring connections must be secured tightly and the cable should be routed properly so that there is no force pulling the cable from the connection terminals. Improper or loose connections can cause heat generation or fire.
• Safely dispose off the packing materials. Like screws, nails, batteries, broken things etc after installation or svc and then tear away and throw away the plastic packaging bags. Children may play with them and cause injury.
• Be sure to check the refrigerant to be used. Please read the label on the product. Incorrect refrigerant used can prevent the normal opera­tion of the unit.
Operation
• When the product is soaked (flooded or submerged) in water , contact an Authorized Service Center for repair before using it again. There is risk of fire or eletric shock.
• Be sure to use only those parts which are listed in the svc parts list. Never attempt to modify the equipment. The use of inappropriate parts can cause an electrical shock, excessive heat generation or fire.
• Do not touch , operate, or repair the product with wet hands. Hold the plug by hand when taking out. There is risk of electric shock or fire.
IMPORTANT SAFETY INSTRUCTIONS
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ENGLISH
• Do not place a heater or other heating appliances near the power cable. There is risk of fire and electric shock.
• Do not allow water to run into electric parts. Install the unit away from water sources. There is risk of fire, failure of the product, or electric shock.
• Do not store or use or even allow flammable gas or combustibles near the product. There is risk of fire.
• Do not use the product in a tightly closed space for a long time. Perform ventilation regularly. Oxygen deficiency could occur and hence harm your health.
• Do not open the front grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.) There is risk of physical injury, electric shock, or product failure.
• If strange sound, smell or smoke comes from product.Immediately turn the breaker off or disconnect the power supply cable. There is risk of electric shock or fire.
• Ventilate the product room from time to time when operating it together with a stove, or heating element etc. Oxygen deficiency can occur and hence harm your health.
• When the product is not to be used for a long time, disconnect the power supply plug or turn off the breaker. There is risk of product damage or failure, or unintended operation.
• Take care to ensure that nobody especially kids could step on or fall onto the outdoor unit. This could result in personal injury and product damage.
• Take care to ensure that power cable could not be pulled out or dam­aged during operation. There is risk of fire or electric shock.
• Do not place ANYTHING on the power cable. There is risk of fire or electric shock.
• When flammable gas leaks, turn off the gas and open a window for ventilation befor turning on the product. Do not use the telephone or turn switches on or off. There is risk of explosion or fire.
CAUTION
!
Installation
• Two or more people must lift and transport the product. Avoid person­al injury.
• Do not install the product where it will be exposed to sea wind (salt spray) directly. It may cause corrosion on the product.
IMPORTANT SAFETY INSTRUCTIONS
5
ENGLISH
• Install the drain hose to ensure that the condensed water is drained away properly. A bad connection may cause water leakage.
• Keep level even when installing the product. To avoid vibration or noise.
• Do not install the product where the noise or hot air from the outdoor unit could damage or disturb the neighborhoods. It may cause a prob­lem for your neighbors and hence dispute.
• Always check for gas (refrigerant) leakage after installation or repair of product. Low refrigerant levels may cause failure of product.
• Please install safely at a place that can sufficiently endure the weight of the product. If the strength is not sufficient, the product may fall and cause injury.
Operation
• Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a preci­sion refrigeration system. There is risk of damage or loss of property.
• Do not block the inlet or outlet of air flow. It may cause product fail­ure.
• Use a soft cloth to clean. Do not use harsh detergents, solvents or splashing water etc. There is risk of fire, electric shock, or damage to the plastic parts of the product.
• Do not touch the metal parts of the product when removing the air fil­ter. There is risk of personal injury.
• Do not step on or put anyting on the product. (outdoor units) There is risk of personal injury and failure of product.
• Always insert the filter securely after cleaning. Clean the filter every two weeks or more often if necessary. A dirty filter reduces the effi­ciency.
• Do not insert hands or other objects through the air inlet or outlet while the product is operating. There are sharp and moving parts that could cause personal injury.
• Be cautious when unpacking and installing the product. Sharp edges could cause injury.
• If the refrigerant gas leaks during the repair, do not touch the leakaing refrigerant gas. The refrigernat gas can cause frostbite (cold burn).
• Do not tilt the unit when removing or uninstalling it. The condensed water inside can spill.
IMPORTANT SAFETY INSTRUCTIONS
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• Do not mix air or gas other than the specified refrigerant used in the system. If air enters the refrigerant system, an excessively high pres­sure results, causing equipment damage or injury.
• If the refrigerant gas leaks during the installation, ventilate the area immediately. Otherwise it can be harmfull for your health.
• Dismantling the unit, treatment of the refrigerant oil and eventual parts should be done in accordance with local and national standards.
• Replace the all batteries in the remote control with new ones of the same type. Do not mix old and new batteries or different types of bat­teries. There is risk of fire or product failure.
• Do not recharge or disassemble the batteries. Do not dispose off bat­teries in a fire. They may burn or explode.
• If the liquid from the batteries gets onto your skin or clothes, wash it well with clean water. Do not use the remote if the batteries have leaked. The chemicals in batteries could cause burns or other health hazards.
• If you eat the liquid from the batteries, brush your teeth and see doc­tor. Do not use the remote if the batteries have leaked. The chemicals in batteries could cause burns or other health hazards.
• Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open. Moisture may con­dense and wet or damage furniture.
• Do not expose your skin or kids or plants to the cool or hot air draft. This could harm to your health.
• Do not drink the water drained from the product. It is not sanitary and could cause serious health issues.
• Use a firm stool or ladder when cleaning, maintaining or repairing the product at an height. Be careful and avoid personal injury.
TABLE OF CONTENTS
TABLE OF CONTENTS
7
ENGLISH
2 IMPORTANT SAFETY
INSTRUCTIONS
8 INSTALLATION 9 INSTALLATION OF
INDOOR, OUTDOOR UNIT
9 Select the best location 10 Fixing Installation Plate 11 Piping length and elevation 11 Refrigerant charge 12 Drill a hole in the wall
12 INSTALLATION OF
WIRED REMOTE CON­TROLLER
14 Wired remote controller installation
15 FLARING WORK AND
CONNECTION OF PIPING
15 Flaring work 16 Connection of piping - Indoor 18 Connection of piping - Outdoor
19 CONNECTING THE CABLE
BETWEEN INDOOR UNIT AND OUTDOOR UNIT
19 Connect the cable to the Indoor unit 21 Connect the cable to the Outdoor unit
25 AIR PURGING AND EVAC-
UATION
25 Checking method 26 Evacuation
27 INSTALLATION PI485 28 TEST RUNNING 29 FUNCTION
29 Dip S/W Setting 30 Forced Cooling Operation 31 Wiring Error Check 31 Saving Power Consumption 32 Night Quiet Mode 33 Mode Lock 33 SLC (Smart Load Control) Mode 34 PCB Display(18/24 k Model Only)
35 MAX COMBINATION
CAPACITY
36 INSTALLATION GUIDE AT
THE SEASIDE
36 SEASONAL WIND AND
CAUTIONS IN WINTER
37 Airborne Noise Emission 37 Limiting concentration
23 CHECKING THE
DRAINAGE AND FORM­ING THE PIPINGS
23 Checking the Drainage 24 Forming the Piping
INSTALLATION
Installation plate
Type "B" screws
Type "A" screw (6 EA) Type "A" screw (8 EA) Type "A" screw (7 EA)
Holder Remote Control
Type "A" screw and plastic anchors
500(19-11
/16
) or
le
ss
8
ENGLISH
INSTALLATION
Installation Parts
Clearance of side discharge unit [Unit : mm(inch)]
Do not install the product where sufficient ventilation is not secured. The performance may be decreased or the product may not be operated.
s
les
300(11-13/16) or
more
500(19-11/16) or
600(23-19/ or
more
32)
600(23-19/32) or more
1000(39-3/8) or more
300(11-13/16)
or more
ss
ss
e
rom
or
more
ro )8/
3-9 3(0001
H
more
300(11-13/16)
or
500(19-11/16) or le
500(19-11/16) or le
D
L
1000(39-3/8)
h In case of series or another installation, please refer to related PDB.
39-3/8) or more
( 0 001
300(11-13/16)
or more
300(11-13/16) or more
2000(78-3/4) or more
INSTALLATION OF INDOOR, OUTDOOR UNIT
More than 20cm
More than
10cm
More than 2.3m
More than
10cm
More than 20cm
More than
10cm
More than 2.3m
More than
10cm
More than 20cm
More than
10cm
More than 2.3m
More than
10cm
more than
70cm
more than
30cm
more than 60cm
more than
30cm
more than
60cm
INSTALLATION OF INDOOR, OUTDOOR UNIT
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Read completely, then follow step by step. You need to select adequate installation location
considering the following conditions, and make sure to acquire the consent of the user.
Select the best location
1 Do not have any heat or steam near the unit. 2 Select a place where there are no obstacles
3 Make sure that condensation drainage can be
4 Do not install near a doorway. 5
6 Use a stud finder to locate studs to prevent
Indoor unit
in front of the unit.
conveniently routed away.
Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles.
unnecessary damage to the wall.
CAUTION
!
Install the indoor unit on the wall where the height from the floors more than 2.3 meters. (ART COOL Type Only 1.5m)
Outdoor unit
1 If an awning is built over the unit to prevent
direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted.
2 Ensure that the spaces indicated by arrows
around front, back and side of the unit.
3 Do not place animals and plants in the path of
the warm air.
4 Take the air conditioner weight into account
and select a place where noise and vibration are minimum.
5 Select a place so that the warm air and noise
from the air conditioner do not disturb neigh­bors.
6 Place that can sufficiently endure the weight
and vibration of the outdoor unit and where even installation is possible.
7 Place that has no direct influence of snow or
rain.
8 Place with no danger of snowfall or icicle
drop.
9 Place without weak floor or base such as
decrepit part of the building or with a lot of snow accumulation.
10 Sufficient ventilation is secured.
Rooftop Installations
If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof struc­ture and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting.
10
Chassis
Hook
Installation Plate
Type “A”
Installation Plate
Type “A”
Installation Plate
Chassis
Hook
Type "A" Screws
Unit Outline
Left Rear Piping
Right Rear Piping
Place a level on raised tab
(Unit : mm)
Installation plate
Ø65
Ø65
184
220
156
307
460 567
Chassis
Hook
Installation Plate
Type “A”
Installation plate
Left rear piping Right rear piping
Ø65
Ø65
105mm
105mm
65mm
55mm
45mm
140mm
Ø65
65mm65mm
65mm
45mm
Ø65
Installation plate
Left rear piping Right rear piping
Installation plate
Left rear piping Right rear piping
Ø65
133mm
101mm
101mm
Ø65
100mm
ENGLISH
INSTALLATION OF INDOOR, OUTDOOR UNIT
Fixing Installation Plate
The wall you select should be strong and solid enough to prevent vibration
1 Mount the installation plate on the wall
with type "A" screws. If mounting the unit on a concrete wall, use anchor bolts.
- Mount the installation plate horizontally by aligning the centerline using a level.
<Type 1>
2 Measure the wall and mark the centerline.
It is also important to use caution concern­ing the location of the installation plate­routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.
<Type 2>
Indoor Type
Wall mounted
<Type 1>
<Type 2>
<Type 3>
Capacity
(kBtu/h)
9, 12 1, 3
18 2, 4
Type
<Type 3>
<Type 4>
<Type 4>
INSTALLATION OF INDOOR, OUTDOOR UNIT
Piping length and elevation
Multiple Piping Models (Unit: m)
Phase
Capacity
(kBtu/h)
18 30 20 15 7.5 24 50 25 15 7.5 36 75 25 15 7.5
Total Length
Max Length
(A/B)
Max Elevation
(h1)
In-In Elevation
(h2)
11
ENGLISH
A
h2
h1
B
Multiple Piping Type
CAUTION
!
Capacity is based on standard length and maximum allowance length is on the basis of reliability. If outdoor unit is at higher elevation than the indoor units, after 24m of vertical height, 1 oil trap is required.
Refrigerant charge
The calculation of the additional charge should be taken in account for the length of extra pipe.
Multiple Piping Models (Unit: m)
Phase
• Multiple Piping Models Additional charge (g) = ((A Room Installation Length – Standard Length ) x 20g/m
h CF = Max. number of connectable indoor unit – Total number of connected indoor unit
Capacity
(kBtu/h)
18 7.5 20 30 20 20 24 7.5 25 50 22.5 20 36 7.5 25 75 37.5 20
Standard
Length (m)
+ (B Room Installation Length – Standard Length ) x 20g/m +.. )
- CF(Correction Factor) x 150
Max Piping for
one room (m)
Max total
Piping Length
Chargeless
Length
Charge (g/m)
Additional
INSTALLATION OF WIRED REMOTE CONTROLLER
2
2
1
3
3
<Wire guide grooves>
12
ENGLISH
Drill a hole in the wall
Drill the piping hole with a Ø65mm hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side.
WALL
Indoor
Outdoor
5-7mm
(3/16"~5/16")
INSTALLATION OF WIRED REMOTE CON­TROLLER
1 Please fix tightly using provided screw after placing remote controller setup board on the
place where you like to setup.
- Please set it up not to bend because poor setup could take place if setup board bends. Please set up remote controller board fit to the reclamation box if there is a reclamation box.
2 Can set up Wired remote controller cable into three directions.
- Setup direction: the surface of wall reclamation, upper, right
- If setting up remote controller cable into upper and right side, please set up after removing remote controller cable guide groove.
h Remove guide groove with long nose.
Reclamation to the surface of the wallUpper part guide grooveRight part guide groove
INSTALLATION OF WIRED REMOTE CONTROLLER
Please check if connector is normally connected.
Connecting cable
Indoor Unit side
Wal l Side
Wal l Side
Wal l Side
Wal l Side
<Connecting order>
<Separating order>
3 Please fix remote controller upper part into the
setup board attached to the surface of the wall, as the picture below, and then, connect with setup board by pressing lower part.
- Please connect not to make a gap at the remote controller and setup board’s upper and lower, right and left part.
When separating remote controller from setup board, as the picture below, after inserting into the lower separating hole using screw driver and then, spinning clockwise, remote controller is separated.
- There are two separating holes. Please individu­ally separate one at a time.
- Please be careful not to damage the inside components when separating.
4 Please connect indoor unit and remote controller using connection cable.
13
ENGLISH
5 Please use extension cable if the distance between wired remote controller and indoor unit is
more than 10m.
CAUTION
!
When installing the wired remote controller, do not bury it in the wall. (It can cause damage in the temperature sensor.) Do not install the cable to be 50m or above. (It can cause communication error.)
• When installing the extension cable, check the connecting direction of the connector of
• If you install the extension cable in the opposite direction, the connector will not be con-
• Specification of extension cable: 2547 1007 22# 2 core 3 shield 5 or above.
the remote controller side and the product side for correct installation.
nected.
INSTALLATION OF WIRED REMOTE CONTROLLER
14
ENGLISH
Wired remote controller installation
- Since the room temperature sensor is in the remote controller, the remote controller box should be installed in a place away from direct sunlight, high humidity and direct supply of cold air to maintain proper space temperature. Install the remote controller about 5ft(1.5m) above the floor in an area with good air circulation at an average temperature.
Do not install the remote controller where it can be affected by:
- Drafts, or dead spots behind doors and in corners.
- Hot or cold air from ducts.
- Radiant heat from sun or appliances.
- Concealed pipes and chimneys.
- Uncontrolled areas such as an outside wall behind the remote controller.
- This remote controller is equipped with a seven segment LED. display. For proper display of the remote controller LED's, the remote controller should be installed properly as shown in Fig.1. (The standard height is 1.2~1.5 m from floor level.)
yes
no
no
5feet
no
(1.5meters)
Fig.1 Typical locations for remote controller
FLARING WORK AND CONNECTION OF PIPING
Copper
tube
90°
Slanted Uneven Rough
Pipe
Reamer
Point down
Flare nut
Copper tube
Bar
Copper pipe
Clamp handle
Red arrow mark
Cone
Yoke
Handle
Bar
"A"
15
FLARING WORK AND CONNECTION OF PIPING
Flaring work
Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure.
Cut the pipes and the cable
- Use the piping kit accessory or the pipes pur­chased locally.
- Measure the distance between the indoor and the outdoor unit.
- Cut the pipes a little longer than measured distance.
- Cut the cable 1.5m longer than the pipe length.
Burrs removal
- Completely remove all burrs from the cut cross section of pipe/tube.
- Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing.
Putting nut on
- Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after flaring work)
ENGLISH
Flaring work
- Carry out flaring work using flaring tool as shown below.
Outside diameter
mm inch mm Ø6.35 1/4 1.1~1.3 Ø9.52 3/8 1.5~1.7 Ø12.7 1/2 1.6~1.8
Ø15.88 5/8 1.6~1.8 Ø19.05 3/4 1.9~2.1
Firmly hold copper pipe in a bar in the dimension shown in the table below.
A
FLARING WORK AND CONNECTION OF PIPING
Inclined
Inside is shining without scratches.
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
16
ENGLISH
Check
- Compare the flared work with figure below.
- If flare is noted to be defective, cut off the flared section and do flaring work again.
Connection of piping - Indoor
Preparing the indoor unit's piping and drain hose for installation through the wall.
1 Route the indoor tubing and the drain hose in the direction of rear left or right
Drain hose
Drain hose
2 Tape the tubing, drain hose and the connecting cable. Be sure that the drain hose is located at
the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit.
CAUTION
!
Tape
Connecting pipe
Drain hose
Connecting cable
Tape
Connecting pipe
Drain hose
Connecting cable
If the drain hose is routed inside the room, insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended.
FLARING WORK AND CONNECTION OF PIPING
Drain hose
Connecting
Indoor unit tubing
Flare nut
Pipings
Torque wrench
Indoor unit tubing
Spanner (fixed)
Connection pipe
Flare nut
Vinyl tape(narrow)
Adhesive
Drain pipe
Indoor unit drain hose
Plastic bands
Insulation material
Vinyl tape(narrow)
Connection pipe
Connecting cable
Vinyl tape (wide)
Wrap with vinyl tape
Indoor unit pipe
Pipe
Indoor unit installation Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right. Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound).
Connecting the pipings to the indoor unit and drain hose to drain pipe
- Align the center of the pipings and sufficient­ly tighten the flare nut by hand.
- Tighten the flare nut with a wrench.
Outside diameter.
Torque
mm inch N.m Ø6.35 1/4 16±2 Ø9.52 3/8 38±4 Ø12.7 1/2 55±6
Ø15.88 5/8 75±7 Ø19.05 3/4 110±10
- When extending the drain hose at the indoor unit, install the drain pipe.
17
ENGLISH
Wrap the insulation material around the con­necting portion.
- Overlap the connection pipe insulation mate-
- Wrap the area which accommodates the rear
rial and the indoor unit pipe insulation materi­al. Bind them together with vinyl tape so that there is no gap.
piping housing section with vinyl tape.
FLARING WORK AND CONNECTION OF PIPING
Wrap with vinyl tape
Drain hose
Pipe
Vinyl tape(wide)
Ø12.7(1/2 inch) Connector
Outdoor unit
Main gas side valve
Main liquid side valve
Gas side piping
ROOM A
ROOM B
ROOM C
ROOM D
ROOM E
Liquid side piping
18
ENGLISH
- Bundle the piping and drain hose together by wrapping them with vinyl tape over the range within which they fit into the rear pip­ing housing section.
CAUTION
!
Installation Information (For right piping) For right piping, follow the instruction below.
Good case Press on the upper side of clamp and unfold the tubing to downward slowly.
Connection of piping - Outdoor
Align the center of the piping and sufficiently tighten the flare nut by hand.
Connecting pipe order
1) ROOM A~E gas side pipe
2) ROOM A~E liquid side pipe
Finally, tighten the flare nut with torque wrench until the wrench clicks.
- When tightening the flare nut with torque wrench ensure the direction for tightening follows the arrow on the wrench.
Outside diameter
mm inch N.m Ø6.35 1/4 16±2 Ø9.52 3/8 38±4 Ø12.7 1/2 55±6
Ø15.88 5/8 75±7 Ø19.05 3/4 110±10
Torque
Bad case Following bending type from left to right could cause problem of pipe damage.
CONNECTING THE CABLE BETWEEN INDOOR UNIT AND OUTDOOR UNIT
CONNECTING THE CABLE BETWEEN INDOOR UNIT AND OUTDOOR UNIT
Connect the cable to the Indoor unit
Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit and the terminal No. are the same as those of the indoor unit.) The earth wire should be longer than the common wires. The circuit diagram is not subject to change without notice. When installing, refer to the circuit diagram behind the panel front of Indoor Unit the wiring dia­gram on the Control Cover Inside Outdoor Unit.
CAUTION
!
• The circuit diagram is not subject to change without notice.
• Be sure to connect wires according to the wiring diagram.
• Connect the wires firmly, so that not to be pulled out easily.
• Connect the wires according to color codes by referring the wiring diagram.
2 Unit 3 Unit
19
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CAUTION
!
Provide a circuit breaker between power source and the unit as shown below.
Main power source
Air
Conditioner
Circuit Breaker Use a circuit breaker or time delay fuse.
20
GN/YL
20mm
NORMAL CROSS-SECTIONAL AREA 0.75mm
2
H07RN-F
ø7.5mm
GN/YL
20mm
ENGLISH
CONNECTING THE CABLE BETWEEN INDOOR UNIT AND OUTDOOR UNIT
CAUTION
!
The power cord connected to the outdoor unit should be complied with the following speci­fications (Cable type approved by HAR or SAA).
Phase
Capacity (kBtu/h) 14 16 18 21 24 27 30 40
NORMAL CROSS SECTIONAL AREA 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.5
Cable Type H07RN-F
The power connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (This equipment shall be provided with a cord set complying with the national regula­tion).
CONNECTING THE CABLE BETWEEN INDOOR UNIT AND OUTDOOR UNIT
Connect the cable to the Outdoor unit
21
ENGLISH
1 Remove the cover control from the unit by
loosening the screw. Connect the wires to the terminals on the control board individually as the following.
2 Secure the cable onto the control board
with the holder (clamper).
3 Refix the cover control to the original posi-
tion with the screw.
4 Use a recongnized circuit breaker between
the power source and the unit. A discon­nection device to adequately disconnect all supply lines must be fitted.
1Ø Models
Capacity (kBtu/h) 18 24 36
Circuit Breaker (A) 15 20 25
CAUTION
!
After the confirmation of the above conditions, prepare the wiring as follows.
Outdoor unit
Terminal block
Over 15mm
Holder for
power supply
cord
Cover control
Power cord
Connecting cable
Loosen terminal screw
Terminal block
1 Never fail to have an individual power circuit specifically for the air conditioner. As for the
method of wiring, be guided by the circuit diagram posted on the inside of control cover.
2 Firmly tighten the terminal screws to prevent them loosening. After tightening, pull the
wires lightly to confirm that they do not move. (If they are loose the unit, the unit will not operate normally or it can cause burn-out of the wires.)
3 Specification of power source. 4 Confirm that electrical capacity is sufficient. 5 See to that the starting voltage is maintained at more than 90 percent of the rated volt-
age marked on the name plate.
6 Confirm that the cable thickness is as specified in the power source specification.
(Particularly note the relation between cable length and thickness.
7 Do not install an earth leakage circuit breaker in a wet or moist area. 8 The following would be caused by voltage drop.
- Vibration of a magnetic switch, which will damage the contact point, fuse breaking, dis­turbance of the normal function of the overload.
9
The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active(phase) conductors.
10 The Power cord connected to the unit should be selected according to the following
specifications.
CONNECTING THE CABLE BETWEEN INDOOR UNIT AND OUTDOOR UNIT
Round pressure terminal
Power wire
Connect same thickness wiring to both sides.
It is forbidden to connect two to one side.
It is forbidden to connect wiring of different thicknesses.
22
ENGLISH
Precautions when laying power wiring
Use round pressure terminals for connections to the power terminal block.
When none are available, follow the instructions below.
- Do not connect wiring of different thicknesses to the power terminal block. (Slack in the power wiring may cause abnormal heat.)
- When connecting wiring which is the same thickness, do as shown in the figure below.
- For wiring, use the designated power wire and connect firmly, then secure to prevent outside pressure being exerted on the terminal block.
- Use an appropriate screwdriver for tightening the terinal screws. A screwdriver with a small head will strip the head and make proper tighterning impossible.
- Over-tightening the terminal screws may break them.
CHECKING THE DRAINAGE AND FORMING THE PIPINGS
Downward slope
Do not raise
Water leakage
Accumulated drain water
Air
Waving
Water leakage
Tip of drain hose dipped in water
Water leakage
Ditch
Less than 50mm gap
CHECKING THE DRAINAGE AND FORMING THE PIPINGS
23
ENGLISH
Checking the Drainage
To check the drainage.
1 Pour a glass of water on the evaporator. 2 Ensure the water flows through the drain
hose of the indoor unit without any leak­age and goes out the drain exit.
Connecting area
drain hose
Leakage
checking
Drain pan
Drain
hose
Leakage checking
2 Do not make drain piping.
Drain piping
1 The drain hose should point downward for
easy drain flow.
24
• Trap is required to prevent water from entering into electrical parts.
Plastic band
Taping
Drain hose
Pipings
Connecting cable
Power supply cord
Seal a small opening around the pipings with gum type sealer.
Seal a small opening around the pipings with gum type sealant.
Trap
Trap
ENGLISH
CHECKING THE DRAINAGE AND FORMING THE PIPINGS
Forming the Piping
Form the piping by wrapping the connecting portion of the indoor unit with insulation mate­rial and secure it with two kinds of vinyl tape.
- If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain hose appropriately.
In cases where the outdoor unit is installed below the indoor unit perform the following.
1 Tape the piping, drain hose and connecting
cable from down to up.
2 Secure the tapped piping along the exterior
wall using saddle or equivalent.
In cases where the Outdoor unit is installed above the Indoor unit perform the following.
1 Tape the piping and connecting cable from
down to up.
2 Secure the taped piping along the exterior
wall. Form a trap to prevent water entering the room.
3 Fix the piping onto the wall by saddle or
equivalent.
AIR PURGING AND EVACUATION
AIR PURGING AND EVACUATION
25
ENGLISH
The air and moisture remaining in the refriger­ant system have undesirable effects as indi­cated below.
- Pressure in the system rises.
- Operating current rises.
- Cooling(or heating) efficiency drops.
- Moisture in the refrigerant circuit may freeze and block capillary tubing.
- Water may lead to corrosion of parts in the refrigeration system.
Therefore, after evacuating the system, take a leak test for the piping and tubing between the indoor and outdoor unit.
Checking method
Preparation
Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on the outdoor unit. Check that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage.
CAUTION
!
To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position.
- Do a leakage test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth.
- After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.
Indoor unit
Manifold valve
Outdoor unit
Lo Hi
Pressure gauge
Charge hose
Leakage test
Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses.
CAUTION
!
Be sure to use a manifold valve for leakage test. If it is not available, use a stop valve for this purpose. The "Hi" knob of the manifold valve must always be kept close.
- Pressurize the system to no more than 551 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reached 551 P.S.I.G. Next, test for leaks with liquid soap.
Nitrogen gas cylinder(in vertical standing position)
26
Lo Hi
Manifold valve
Vacuum pump
Open
Open
Pressure gauge
Indoor unit
Outdoor unit
ENGLISH
AIR PURGING AND EVACUATION
WARNING
!
Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not compress air or Oxygen and do not use Flammable gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
Evacuation
- Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the manifold valve is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump. The following table shows the time required for evacuation.
Required time for evacuation when 30 gal/h
If tubing length is
less than 10m (33 ft)
Less than 0.5 Torr Less than 0.5 Torr
- When the desired vacuum is reached, close the "Lo" knob of the manifold valve and stop the vacuum pump.
Finishing the Job
vacuum pump is used
If tubing length is
longer than 10m (33
ft)
- Replace the valve caps at both gas and liquid side service valves and fasten them tight.
This completes air purging with a vacuum pump. The air conditioner is now ready to test run.
- With a service valve wrench, turn the valve stem of liquid side valve counter-clockwise to fully open the valve.
- Turn the valve stem of gas side valve counter­clockwise to fully open the valve.
- Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose.
- Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut secure­ly with an adjustable wrench. This process is very important to prevent leakage from the sys­tem.
INSTALLATION PI485
Fix the PI485 PCB as shown in Fig. Detailed installation method refer to PI485 Installation Manual.
24 kBtu/h
36 kBtu/h
INSTALLATION PI485
27
ENGLISH
TEST RUNNING
Bolt
Tubing connection
Discharge temperature
Discharge air
Intake temperature
Discharge temperature
Discharge air
Intake temperature
28
ENGLISH
TEST RUNNING
- Check that all tubing and wiring have been properly connected.
- Check that the gas and liquid side service valves are fully open.
Prepare remote control
Remove the battery cover by pulling it accord­ing to the arrow direction.
Insert new batteries making sure that the (+) and (–) of battery are installed correctly.
Reattach the cover by pushing it back into position.
NOTE
!
• Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries.
• Remove the batteries from the remote control if the system is not going to be used for a long time.
- For reference, the gas side pressure of opti­mum condition is as below.(Cooling)
Refrigerant
R410A 35°C (95°F)
!
If the actual pressure are higher than shown, the system is most likely over­charged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely under­charged, and charge should be added. The air conditioner is now ready for use.
Outside ambi-
ent TEMP.
NOTE
The pressure of
the gas side
service valve.
8.5~9.5kg/cm2G
(120~135 P.S.I.G.)
Evaluation of the performance
Operate unit for 15~20 minutes, then check the system refrigerant charge:
- Measure the pressure of the gas side service valve.
- Measure the temperature of the intake and discharge of air.
- Ensure the difference between the intake temperature and the discharge is more than 8°C.
FUNCTION
Dip S/W Setting
If you set the Dip Switch when power is on, the change in setting is not applicable. The changing setting is enabled only when Power is reset.
FUNCTION
29
ENGLISH
Dip Switch
1234
Function
Normal Operation (No Function)
Forced Cooling Operation
Wiring Error Check
Saving Power Consumption (Step 1)
Saving Power Consumption (Step 2)
Mode Lock (Cooling)
Mode Lock (Heating)
Night Quiet Mode (Step 1)
Night Quiet Mode (Step 2)
Mode Lock (Cooling) + Night Quiet Mode (Step 1)
Mode Lock (Cooling) + Night Quiet Mode (Step 2)
Mode Lock (Cooling) + Saving Power Consumption (Step 1)
Mode Lock (Cooling) + Saving Power Consumption (Step 2)
Mode Lock (Heating) + Saving Power Consumption (Step 1)
Mode Lock (Heating) + Saving Power Consumption (Step 2)
SLC (Smart Load Control) Mode
WARNING
!
When you set the dip switch, you should turn off the circuit breaker or shut the power source of the product down.
CAUTION
!
• Unless the applicable dip switch is set properly, the product may not work.
• If you want to set a specific function, request that the installer sets the dip switch appropriately
during installation.
30
DIP-SW
SW01N
ENGLISH
FUNCTION
18/24 (1Ø) kBtu/h
36 (1Ø) kBtu/h
Forced Cooling Operation
Adding the refrigerant in winter.
Setting Procedure
1 Set the Dip Switch as follow after shutting
the power source down.
2 Reset the power. 3 Check that the Red LED of PCB is on dur-
ing work. (The indoor unit is operated by force.)
4 Add the specific amount of refrigerant.
CAUTION
!
- When the green LED of PCB is on, compressor is going to be off because of low pressure.
- You should return the Dip Switch to operate normally after finishing the operation.
FUNCTION
1sec1sec
1sec
LED1
(Red)
LED1
(Green)
1sec
3
3
2
2
31
ENGLISH
Wiring Error Check
You can check whether or not the wiring is correct.
Setting Procedure
1 Set the Dip Switch as follow after shutting
the power source down.
2 Reset the power. 3 Check that the Re and Green LED of PCB
are on during work. (The indoor unit is operated by force.)
4 If the wiring is correct, the Green LED will
light up. If the wiring is wrong, display as below (Display only wrong connection.)
• Red LED : Piping Number
• Green LED : Wiring Number (Room)
Example) If the Red LED blinks twice and the Green LED blinks 3 times, 2nd pipe is connected to 3rd room.
CAUTION
!
• If Indoor unit doesn’t communicate to out­door Unit, function could not be operated correctly.
• Only the wrong wiring connection is dis­played. You should change connection cor­rectly to operate the product.
• If Outdoor and Indoor temperature is too low in winter, the wiring error check func­tion will not be operated. (Red LED is lighting)
Saving Power Consumption
Saving Power Consumption operation is the function which enables efficient operation by lowering the maximum power consumption value.
Power
consumption
and current
Nomal
Time
5 You should return the Dip Switch to oper-
ate normally after finishing wiring error check.
Setting Procedure
1 Set the Dip Switch as follow after shutting
the power source down.
Step 1 Step 2
2 Reset the power.
FUNCTION
32
ENGLISH
Saving Power Consumption Current level.
Phase
Model 18k 24k 36k
Step1(A) 8 9 15
Step2(A) 7 8 13
Saving Power Consumption with Mode Lock.
Saving Power Consumption (step 1) + Mode Lock (Cooling)
Saving Power Consumption (step 1) + Mode Lock (Heating)
Saving Power Consumption (step 2) + Mode Lock (Cooling)
Saving Power Consumption (step 2) + Mode Lock (Heating)
Night Quiet Mode
Night Quiet Mode operation lowers the noise level of the outdoor unit by changing the comp fre­quency and fan speed. This function is operated all night long.
Setting Procedure
1 Set the Dip Switch as follow after shutting the power source down.
h Noise level :Step 1 > Step 2
Step 1 Step 2
2 Reset the power.
Night Quiet Mode with Mode Lock.
Mode Lock (Cooling) + Night Quiet Mode (step 1)
CAUTION
!
• If comp frequency and fan speed are down, the cooling capacity may decrease accordingly.
• This function is only available for Cooling Mode.
• If you want to stop the Night Quiet Mode, Change the Dip Switch.
• If operating indoor unit is set by the fan speed “Power”, Night Quiet Mode will be stopped until fan speed “Power” is changed.
Mode Lock (Cooling) + Night Quiet Mode (step 2)
Mode Lock
Setting Procedure
1 Set the Dip Switch as follow after shutting the power source down.
Only Cooling Mode Only Heating Mode
2 Reset the power.
Mode Lock with Night Quiet Mode
FUNCTION
33
ENGLISH
Mode Lock (Cooling) + Night Quiet Mode (step 1)
Saving Power Consumption with Mode Lock.
Mode Lock (Cooling) + Saving Power Consumption (step 1)
Mode Lock (Cooling) + Saving Power Consumption (step 2)
SLC (Smart Load Control) Mode
Through the most efficient operation accord­ing to the in/outdoor load, must minimize the energy consumption.
Power
consumption
Normal
Mode Lock (Cooling) + Night Quiet Mode (step 2)
Mode Lock (Heating) + Saving Power Consumption (step 1)
Mode Lock (Heating) + Saving Power Consumption (step 2)
18~40(1Ø) kBtu/h
Setting Procedure
1 Set the Dip Switch as follow after the
power source down.
SLC (Smart Load Control)
2 Reset the power.
Time
CAUTION
!
• The cooling/heating capacity may decrease depending on the in/outdoor load.
• If you want to stop the SLC Mode, Change the Dip Switch.
FUNCTION
34
ENGLISH
PCB Display(18/24 k Model Only)
It is useful to check the cycle data without LGMV.
Operating Method
Whenever you push the Tact Switch, the cycle information will be shown as below. h After 1page is displayed, subsequently 2page is displayed.
Tact S/W
18k 24k Example 1page 2page
- 1 time Low Pressure 890kpa ‘LP’ ’ 89’
- 2 time Hi Pressure 2900kpa ‘HP’ ‘290’
1 time 3 time Discharge Temp. 85°C ‘DS’ ’ 85’
2 time 4 time Cond Out Temp. -10°C ‘CS’ ‘-10’
3 time 5 time Suction Temp. -10°C ‘SS’ ‘-10’
4 time 6 time ODU Air Temp. -10°C ‘AS’ ‘-10’
5 time 7 time Current 15A ‘A’ ‘ 15’
6 time 8 time Voltage 230V ‘V’ ‘230’
7 time 9 time Comp Hz 100Hz ‘F’ ‘100’
8 time 10 time DC Link Voltage 230V ‘dc’ ‘230’
Item
TACT-SW1
Display
WARNING
!
When you push the Tact Switch, use the material non-conducting electricity.
MAX COMBINATION CAPACITY
MAX COMBINATION CAPACITY
Multi Piping Type
35
ENGLISH
Capacity
(kBtu/h)
18 2 9,12 21
24 3 9,12 30
36 3 9,12,18 36
The combination of indoor unit is to be decided that the sum of indoor unit capacity index must be smaller than the maximum combination capacity of outdoor unit. We recommend to calculate indoor unit capacity like below.
If you do not follow our recommendation, it will have some problems in low ambient condition i.e. some indoor unit will not be able to heat very well in heating mode.
Max Room No.
Combination Indoor Capacity
(kBtu/h)
Max Combination Capacity
(kBtu/h)
INSTALLATION GUIDE AT THE SEASIDE
Sea wind
Sea wind Sea wind
Windbreak
36
ENGLISH
INSTALLATION GUIDE AT THE SEASIDE
CAUTION
!
• Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas, are produced.
• Do not install the product where it could be exposed to sea wind (salty wind) directly. It can result corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient performance.
• If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea wind. Otherwise it needs additional anticorrosion treatment on the heat exchanger.
Selecting the location(Outdoor Unit)
If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided. Install the outdoor unit on the opposite side of the sea wind direction.
- It should be strong enough like concrete to prevent the sea wind from the sea.
- The height and width should be more than 150% of the outdoor unit.
- It should be keep more than 70 cm of space between outdoor unit and the windbreak for easy air flow.
Place with fluent water draining
- Install at a place with fluent water draining to prevent damage from localized heavy rain and avoid frequent flooded area.
• Periodic ( more than once/year ) clean­ing of the dust or salt particles stuck on the heat exchanger by using water.
In case, to install the outdoor unit on the seaside, set up a windbreak not to be exposed to the sea wind.
SEASONAL WIND AND CAUTIONS IN WINTER
- Sufficient measures are required in a snow area or severe cold area in winter so that product can be operated well.
- Get ready for seasonal wind or snow in win­ter even in other areas.
- Install a suction and discharge duct not to let in snow or rain.
- Install the outdoor unit not to come in con­tact with snow directly. If snow piles up and freezes on the air suction hole, the system may malfunction. If it is installed at snowy area, attach the hood to the system.
- Install the outdoor unit at the higher installa­tion console by 50cm than the average snowfall (annual average snowfall) if it is installed at the area with much snowfall.
- Where snow accumulated on the upper part of the Outdoor Unit by more than 10cm, always remove snow for operation.
Airborne Noise Emission
The A-weighted sound pressure emitted by this product is below 70 dB.
** The noise level can vary depending on the
site.
The figures quoted are emission level and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure levels, this cannot be used reli­ably to determine whether or not further pre­cautions are required. Factor that influence the actual level of exposure of the workforce include the characteristics of the work room and the other sources of noise, i.e. the num­ber of equipment and other adjacent process­es and the length of time for which an opera­tor exposed to the noise. Also, the permissi­ble exposure level can vary from country to country. This information, however, will enable the user of the equipment to make a better evaluation of the hazard and risk.
Limiting concentration
Limiting concentration is the limit of Freon gas concentration where immediate measures can be taken without hurting human body when refrigerant leaks in the air. The limiting concentration shall be described in the unit of kg/m3(Freon gas weight per unit air volume) for facilitating calculation.
SEASONAL WIND AND CAUTIONS IN WINTER
37
ENGLISH
Limiting concentration: 0.44kg/m3(R410A)
Calculate refrigerant concentration
Refrigerant concentration
Model
A3UW36GFAA
A3UW24GFAA
A2UW18GFAA
Total amount of replenished refrig-
erant in refrigerant facility (kg)
=
Capacity of smallest room where
indoor unit is installed (m
Voltage, Hz
220 V ~
60 Hz
Current(A)
17
11
3
)
9
38
ENGLISH
Model / Modelo (s) :
A3UW36GFAA, A3UW24GFAA, A2UW18GFAA
LG Electronics México, S.A de C.V Sor Juana lnés de la Cruz No. 555 Col. San Lorenzo Industrial Tlalnepantla de Baz Estado de México C.P. 54033 Tel. 55 5321 1919 Página web http://www.lg.com.mx
1. Não ê recomendável o descarte de. pilhas, baterias em lixo comum. Após o uso, estes itens devem ser descartados de forma adequada, sob pena de ocasionarem danos ao meio ambiente e à saúde humana.
2. A LG criou o Programa Coleta Inteligente, para facilitar e viabilizar o descarte ade­quado de parelhos celulares, pilhas e baterias.
3. Através do Programa Coleta Inteligente, a LG disponíbiliza pontos de coleta em localidades diversas, incluindo assistências técnicas autorizadas da LG Electron­ics. Para mais informações visite o site www.lge.com/br/coleta-seletivaou contate nosso SAC através do número 4004-5400 (Capitais e Regiòs metropolitanas) ou 0800-707-5454 (demais localidades).
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