LG 75UJ657, 75UJ64*0 Schematic

CONFIDENTIAL
LED TV
SERVICE MANUAL
CHASSIS : UA71Q
MODEL : 75UJ657* 75UJ657*-U*
MODEL : 75UJ64*0 75UJ64*0-U*
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL69823933 (1711-REV01)
Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means), publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service Manual.
Copyright © 2017 LG Electronics Inc. All rights reserved. Only training and service purposes.
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ........................................................................ 3
SERVICING PRECAUTIONS ................................................................... 4
SPECIFICATION ....................................................................................... 6
SOFTWARE UPDATE .............................................................................. 9
BLOCK DIAGRAM ................................................................................. 10
EXPLODED VIEW .................................................................................. 20
DISASSEMBLY GUIDE .......................................................................... 21
TROUBLE SHOOTING GUIDE ................................................ APPENDIX
- 2 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
- 3 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before;
a. Removing or reinstalling any component, circuit board mod-
ule or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explo­sion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication of
contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas­ily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component dam­age caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alter­natively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent poten­tial shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or expo­sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder
removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electri­cally shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace­ment ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf­cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the compo­nent lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
- 4 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the cir­cuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos­sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connec­tions).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly con­nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
- 5 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This specification is applied to the LED TV used UA71Q chassis.
2. Test condition
Each part is tested as below without special appointment. (1) Temperature: 25 °C ± 5 °C, CST: 40 °C ± 2 °C (2) Relative Humidity: 65 % ± 10 % (3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz) * Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment.
3. Test method
(1) Performance: LGE TV test method followed (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
4. General Specification
No Item Specication Remark
1 Market North America
2 Broadcasting system ATSC / NTSC-M, 64 & 256 QAM
3 Available Channel VHF : 02~13
UHF : 14~69
DTV : 02-69
CATV : 01~135
CADTV : 01~135
4 Receiving system Digital : ATSC, 64 & 256 QAM
Analog : NTSC-M
5 Video Input NTSC-M Rear gender(1EA)
6 Component Input Y/Cb/Cr, Y/ Pb/Pr Rear gender(1EA),
Rear (1EA) for UJ65
7 HDMI Input HDMI 1 PC / DTV format Side, Support 6Gbps
HDMI 2 PC / DTV format Side, Support 6Gbps, Support ARC
HDMI 3 PC / DTV format Rear, Support 6Gbps
HDMI 4 PC / DTV format Rear, Support 6Gbps Except for UJ63
8 Audio Input Component / AV Audio / DVI Audio L/R Input ; Rear(Gender)
Component and av and DVI use same jack ; L/R Input ; Rear for UJ65
9 SPDIF out(1EA) Optical Audio out Rear (1EA),
10 USB Input(3EA) EMF, DivX HD, For SVC (download) JPEG, MP3, DivX HD
Side(1EA), Rear(2EA) Side(1EA), Rear(1EA) for UJ65, UJ63
- 6 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
5. External Input Support Format
5.1. Component (Y, CB/PB, CR/PR)
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed
1 720*480i 15.73 59.94 13.50 SDTV, DVD 480I(525I)
2 720*480i 15.75 60.00 13.51 SDTV, DVD 480I(525I)
3 720*480p 31.47 59.94 27.00 SDTV 480P
4 720*480p 31.50 60.00 27.02 SDTV 480P
5 1280*720p 44.96 59.94 74.17 HDTV 720P
6 1280*720p 45.00 60.00 74.25 HDTV 720P
7 1920*1080i 33.72 59.94 74.17 HDTV 1080I
8 1920*1080i 33.75 60.00 74.25 HDTV 1080I
9 1920*1080p 67.43 59.94 148.5 HDTV 1080P
10 1920*1080p 67.50 60.00 148.5 HDTV 1080P
5.2. HDMI Input (PC/DTV)
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed
HDMI-PC
1 640*350 31.46 70.09 25.17 EGA
2 720*400 31.46 70.08 28.32 DOS
3 640*480 31.46 59.94 25.17 VESA(VGA)
4 800*600 37.87 60.31 40 VESA(SVGA)
5 1024*768 48.36 60.00 65 VESA(XGA)
6 1360*768 47.71 60.01 84.75 VESA(WXGA)
7 1152*864 54.34 60.05 80 VESA
8 1280*1024 63.98 60.02 109.00 SXGA Support to HDMI-PC
9 1920*1080 67.5 60 158.40 WUXGA
(Reduced Blanking)
10 1920*1080 135 120 297 UDTV 1080P
11 3840*2160 54 24.00 297.00 UDTV 2160P
12 3840*2160 56.25 25.00 297.00 UDTV 2160P
13 3840*2160 67.5 30.00 297.00 UDTV 2160P
14 4096*2160 53.95 23.97 296.70 UDTV 2160P
15 4096*2160 54 24 297 UDTV 2160P
- 7 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed
DTV
1 640*480 31.46 59.94 25.12 SDTV 480P
2 640*480 31.5 60.00 25.12 SDTV 480P
3 720*480 15.73 59.94 13.50 SDTV, DVD
480I(525I)
4 720*480 15.75 60.00 13.51 SDTV, DVD
480I(525I)
5 720*576 15.62 50.00 13.50 SDTV, DVD
576I(625I) 50Hz
6 720*480 31.47 59.94 27 SDTV 480P
7 720*480 31.5 60.00 27.02 SDTV 480P
8 720*576 31.25 50.00 27 SDTV 576P
9 1280*720 44.96 59.94 74.17 HDTV 720P
10 1280*720 45 60.00 74.25 HDTV 720P
11 1280*720 37.5 50.00 74.25 HDTV 720P
12 1920*1080i 28.12 50.00 74.25 HDTV 1080I
13 1920*1080i 33.72 59.94 74.17 HDTV 1080I
14 1920*1080i 33.75 60.00 74.25 HDTV 1080I
15 1920*1080p 26.97 23.97 63.29 HDTV 1080P
16 1920*1080p 27.00 24.00 63.36 HDTV 1080P
17 1920*1080p 33.71 29.97 79.120 HDTV 1080P
18 1920*1080p 33.75 30.00 79.20 HDTV 1080P
19 1920*1080p 56.25 50.00 148.5 HDTV 1080P
20 1920*1080p 67.43 59.94 148.35 HDTV 1080P
21 1920*1080p 67.5 60.00 148.50 HDTV 1080P
22 1920*1080p 112.5 100 297.00 UDTV 1080P
23 1920*1080p 134.86 119.88 296.70 UDTV 1080P
24 1920*1080p 135.00 120 297 UDTV 1080P
25 3840*2160p 53.95 23.98 296.70 UDTV 2160P
26 3840*2160p 54 24.00 297.00 UDTV 2160P
27 3840*2160p 56.25 25.00 297.00 UDTV 2160P
28 3840*2160p 61.43 29.97 296.70 UDTV 2160P
29 3840*2160p 67.5 30.00 297.00 UDTV 2160P
30 3840*2160p 112.5 50.00 594 UDTV 2160P
31 3840*2160p 134.86 59.94 593.40 UDTV 2160P
32 3840*2160p 135 60.00 594 UDTV 2160P
33 4096*2160p 53.95 23.98 296.70 UDTV 2160P
34 4096*2160p 54 24.00 297 UDTV 2160P
35 4096*2160 56.25 25.00 297 UDTV 2160P
36 4096*2160 61.43 29.97 296.70 UDTV 2160P
37 4096*2160 67.5 30.00 297 UDTV 2160P
38 4096*2160 112.5 50.00 594 UDTV 2160P
39 4096*2160 134.86 59.94 593.40 UDTV 2160P
40 4096*2160 135 60.00 594 UDTV 2160P
Spec. out but display
- 8 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
SOFTWARE UPDATE
1. USB
(1) Insert the USB memory Stick to the USB port (2) Automatically detect the SW Version and show the below
message
(3) Click [YES]: initiate the download and install of the update.
2. NSU
(This Function is needed to connect to the internet)
(1) Menu -> All Settings -> General -> About This TV
(2) Click [CHEK FOR UPDATES] : system check newest
version
(4) Click [Check Now]: move to “About This TV” page for
update
(5) TV is updating
(6) After finished the update, below Pop-up appear
(7) Click [Yes] : TV will be DC OFF -> ON (8) After TV turned on, Check the updated SW Version and
Tool Option
(3) Click [DOWNLOAD AND INSTALL] (4) TV is updating
(5) After finished the update, below Pop-up appear
(6) Turn OFF the TV and On. Check the updated SW Version
and Tool Option
- 9 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
1. Main SoC
MAIN Audio AMP
M16+
IF+, IF-
OPTIC
LAN
HDMI1 HDMI 2.0
EEPROM(NVRAM)
PHY3_RX0N
Air/
Cable
TUNER
(C/A )
T2
DEMOD
(T2/S2 )
USB1 (2.0)
eMMC
Sub Micom
P_TS
X_TAL
T2/C/ W/O AD
X_TAL
I2S Out
I2C 0
I2C 4
R
E
A
R
YPbPr
SPDIF OUT
ETHERNET
I2C 1
SUB
ASSY
IR / KEY
LOGO LIGHT(Ready)
WIFI/BT Combo
USB_WIFI
CVBS
HDMI3 HDMI 2.0
USB2 (2.0)
RS232C/HP
HDMI2(ARC) HDMI 2.0
AV
EPI 3G/1.5G
OCP
OCP
USB2.0_2_DM1
USB2.0_3_DM0
PHY2_RX0N
PHY1_RX0N
I2C6
SIF
HDMI4 HDMI 2.0
PHY0_RX0N
PMIC
GAMMA IC
CVBS/COMP
M0
M1
DDR3 512MB*2
DDR3 256MB*2
I2C
5
V x 1 only
I2C2
V x 1
Block Diagram
- 10 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
2. I2C
SCL0
SDA0
100Ω
3.3KΩ
IC101
+3.3V_NORMAL
3.3KΩ
33Ω
IC102
EEPROM
+3.3V_NORMAL
IC5800
AUDIO AMP
SCL2
SDA2
TUNER
SCL4
SDA4
33pF
SCL5
SDA5
1.8KΩ
SCL1
SDA1
IC3000
MICOM
33Ω
3.3KΩ
+3.3V_NORMAL
3.3KΩ
+3.3V_NORMAL
IC9200
PMIC
33Ω
IC9400
GAMMA IC
33Ω
33Ω
33Ω
47pF
+3.3V_TU
- 11 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
3. Power
LDO DCDC
+
D13V
+5V_NORMAL
IC1600 / 4A
IC1400 / 3A
Q1100
IC1700 / 4A
AUDIO AMP
DDR3
+
3.3V_NORMAL
+3. 5V_ST
+1.8V_IO
IC2100 / 3A
+0.9V_CPU
IC2000 / 10A
+0.9V_CORE
+A13V
USB1 (2.0)
USB2 (2.0)
PANEL
IC1500 / 3. 5A
S
Y8823
1.5V_DDR
MICOM
IR_KEY
ETHERNET
WIFI
+3.5V_WOL
WIFI_EN
CPU_1V0
MAIN IC
Main
IC6900 / 2A
IC1800 / 3A
SWITCH
+0. 9V_DDR
MAIN IC
NVRAM
H/ P AMP
1.2V_DEMOD
TUNER
AUDIO AMP
MAX3232CDR
IC2200 / 2A
IC2300 / 2A
+AVDDT_EPI_C4TX
MAIN IC
MAIN IC
- 12 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
4. Tuner
SCL5 [ GPIO73]
S
DA5[ GPIO72]
D
MD_ADC_INP DMD_ADC_INN
A
AD_ADC_SIF
[ +3.3V_TUNER] 11
[
IF_P] 8
[
IF_N] 7
[
FE_DEMOD1_1_TS_CLK] 15
[
FE_DEMOD1_TS_SYNC] 16
[
FE_DEMOD1_TS_VAL] 17
F
E_DEMOD1_TS_DATA[ 0] 18 FE_DEMOD1_TS_DATA[ 1] 19 FE_DEMOD1_TS_DATA[ 2] 20 FE_DEMOD1_TS_DATA[ 3] 21 FE_DEMOD1_TS_DATA[ 4] 22 FE_DEMOD1_TS_DATA[ 5] 23 FE_DEMOD1_TS_DATA[ 6] 24 FE_DEMOD1_TS_DATA[ 7] 25
+3. 3V_TU
[ I2C_SCL5_TU] 1
[
I2C_SDA5_TU] 2
[
TU_SIF_TU] 6
[
TU_CVBS_TU] 4
[
IF_AGC_TU] 5
[
/ TU_RESET1_TU] 10
FILTER
FE_DEMOD1_TS_CLK
F
E_DEMOD1_TS_SYNC FE_DEMOD1_TS_VAL
F
E_DEMOD1_TS_DATA [ 0- 7]
33 Ω
IF_P_TU
I
F_N_TU
T
U_CVBS
I
F_AGC
I
F_P_MAIN
I
F_N_MAIN
/ TU_RESET1
GPIO26
C
VBS_IN1
I
FAGC
+3.3V_TU
1.8 KΩ
IC101
TP_DVB_CLK
T
P_DVB_SOP TP_DVB_VAL TP_DVB_DATA0 TP_DVB_DATA1 TP_DVB_DATA2 TP_DVB_DATA3 TP_DVB_DATA4 TP_DVB_DATA5 TP_DVB_DATA6 TP_DVB_DATA7
[
3.3V_TU] 3
[ +D_Demod_Core] 13
+1. 2V Demod Core
TUNER
- 13 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
5. Video/Audio
IC101
CVBS_IN2
Tuner
Jack Side
SoC Side
JK3400
AV_CVBS_IN
COMP2_Pb
COMP2_Pr
COMP2/AV_L_IN
COMP2/AV_R_IN
AV1_CVBS_IN_SOC
COMP2_Pb_IN_SOC
COMP2_Pr_IN_SOC
AUAD_L_CH2_IN
AUAD_L_CH2_IN
AUAD_R_CH2_IN
TU_CVBS_TU
TU_SIF_TU, IF_P/N_TU
CVBS_IN1
AAD_ADC_SIF, DMD_ADC_INP, DMD_ADC_INN
TU_CVBS
TU_SIF, IF_P/N
FE_DEMOD1/2_TS_CLK,SYNC,VAL
FE_DEMOD1/2_TS_CLK,SYNC,VAL
[TP0CLK ,VLD,SYNC]
AUAD_R_CH2_IN
VIN3P
VIN5P
COMP2_Y
Y1_IN
COMP2_Y_IN_SOC
- 14 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
6. I2C Map
SPDIF_OUT
IC5300
A
udio AMP
LPF
IEC958OUT
Tune
r
TR BUF
A
AD_ADC_SIF
HP_LOUT / HP_ROUT
H
EAD PHONE
LPF
AUDA_OUTL_CH1
A
UDA_OUTR_CH1
TUNER_SIF
IC3000
MICOM
AMP_MUT
E
GPIO23
AMP_RESET_N
JK3403
JK6200
LPF
Front_L
Front_R
DACSCK/ GPIO81
IC101
JK3400
COMP2/AV_R_IN
COMP2/AV_L_IN
AUAD_R_CH1_IN
AUAD_L_CH2_IN
SDA0/GPIO138
S
CL0/ GPIO139
AUD_LRCK
A
UD_LRCH
IC6300
H/ P AMP
I2C_SDA_0_AMP1 / I2C_SCL_0_AMP1
DACLRCH/ GPIO82
D
ACLRCK
AUD_SCK
S
IDE_HP_MUTE
- 15 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
7. EPI block (PMIC)
HDMI4 (Rear)
H
DMI 2.0
HDMI2 (SIDE) with ARC
H
DMI 2.0
C
EC_RE
MOTE
MICOM(IC3000)
I
C101
HDMI_ARC
X- Tal(X3000)
3
2.768kHz
HDMI1 (SIDE)
H
DMI2.0
DDC_SCL_1
D
DC_SDA_1
T
MDS Link 8bits
DDC_SCL_2
D
DC_SDA_2
T
MDS Link 8bits
DDC_SCL_4
D
DC_SDA_4
* TMDS Link 8bits = TMDS DATA 6bits(DATA0,1,2)+ TMDS CLK 2bits
TMDS Link 8bits
HDMI_CEC_MICOM
Q3001
DDC_SCL_1
DDC_SDA_1
J
K3104
J
K3102
J
K3101
HDMI3
(
Rear)
H
DMI2.0
JK3103
DDC_SCL_3
D
DC_SDA_3
T
MDS Link 8bits
DDC_SCL_2
DDC_SDA_2
PHY0_ARC_OUT
DDC_SCL_3
DDC_SDA_3
DDC_SCL_4
DDC_SDA_4
- 16 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
8. USB / WIFI / M-REMOTE / UART
USB2(REAR)
USB2.0_2_DP1
USB2.0_2_DM1
GPIO94
GPIO95
USB2_0_DM0
USB2_0_DP0
USB1(SIDE)
USB2.0_2_DP1
USB2.0_2_DM1
IC1600
5V / 4A
+5V_USB_3
+5V_USB_2
/USB_OCD2
USB_CTL2
USB_CTL2
/USB_OCD2
WIFI_DM
WIFI_DP
USB2_2_DM0
USB2_2_DP0
MICOM(IC3000)
UART0_TXD/GPIO105
UART0_RXD/GPIO106
SOC_TX
SOC_RX
IC7200
USB2.0
WIFI Combo
BT_RESET
BT_WAKEUP_DEVICE
BT_WAKEUP_HOST
OCP
IC4700
OCP
IC4501
+5V_NORMAL
+5V_NORMAL
JK4400
JK4600
USB2.0
IC101
USB2_1_DM0
USB2_1_DP0
SPI_CS1/GPIO32
SPI_DI1/GPIO35
- 17 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
9. EPI 60Pin Interface (60Hz/3Gbps)
TX 6 lane
IC101
PMIC
IC9200
Boost IC
IC9300
VCORE
VCC18
HVDD
VDD_EPI
VCOM1
VCOMLFB
VCOM2
VGL1
VST
GIP_RST
LS_VGL
VGH_EVEN
VGH_ODD
VGH
10
CLK[1:10]
GMA1,4,5,6,9,10,13,14,15,18
10
PM_VCC
SDA2/GPIO78
SCL2/GPIO79
I2C_SDA_BACKEND
I2C_SCL_BACKEND
VDD_EPI
VCORE
SWG
SWO
SWI
PM_VCC
VCC18
PANEL_VCC
E0
GST
MCLK
GCLK
PANEL_VCC
- 18 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
10. CEDS 68Pin Interface (60Hz/1.5Gbps)
TX 12lane
IC101
PMIC
IC9200
Boost IC
I
C9300
VCORE
VCC18
HVDD
VDD_EPI
VCOM1
VCOMLFB
VCOM2
VGL1
VST
GIP_RST
LS_VGL
VGH_EVEN
VGH_ODD
VGH
6
CLK[1:6]
GMA1,5,6,,9,10,13,14,18
8
GMA2,3,4,7,8,11,12,15,16,1
7
SDA2/GPIO78
SCL2/GPIO79
I2C_SDA_BACKEND
I
2C_SCL_BACKEND
VDD_EPI
VCORE
SWG
SWO
SWI
PM_VCC
VCC1
8
PANEL_VCC
E0
GST
MCLK
G
CLK
GAMMA IC
IC9400
10
HVDD
VDD_EPI
3.3V_NORMAL
PM_VCC
PANEL_VCC
- 19 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
EXPLODED VIEW
200
400
540
521
120
820
LV1
530
901
902
121
911
500
570
411
912
710
200A
200T
700
A10
AR1
ARC1
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
- 20 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
DISASSEMBLY GUIDE
(1) M4*20 6EA Disassemble screw
Remove the stand
(1)
(1)
(1)
StandStand
- 21 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
(2) M3*5.5 14EA Disassemble s cre w (3) M4*10 5EA Disassemble screw (4) M8*10 4EA Disassemble screw
Remove the Power Cord Bracket and B/Cover
(2)
(2) (2) (2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(3) (3)
(3)
(3)
(4)
(4)
(4) (4)
B/Cover
Power Cord Bracket
- 22 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
(5) M4*10 4EA Disassemble screw (6) Detach the tape 3EA (7) Separate connector 1EA
Remove the Bottom Cover
(5)
(5)
(5)
(5)
Bottom Cover
(6)
(6)
(6)
(7)
- 23 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
ac Combo PCB
Bottom Bracket Assy
push
(9) Push side and raise up. Remove the ac Combo PCB
(8) Separate connector 2EA
(8)
(8)
(9)
IR Assy
(10) Pushing red point and pull out side. Remove the IR Assy
(10)
- 24 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
(11) M 3*5.5 8EA Dis a s s e mble screw (12) Separate connector 6EA
Remove the Main PCB Assy and Power PCB
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(11)
(12)
(12)
(12)
(12)
(12)
(12)
Main PCB Assy
Power PCB
- 25 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
b
a a
b
a
a
(13) Separate connector 3EA Remove the speaker 2ea
(13)
(13)
(13)
- 26 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
(14) M4*12 4EA Disassemble screw Remove the stand Supporter 2EA (15) Detach the tape 2EA (16) Detach the Insulation Sheet 1EA
(14)
(14)
(14)
(14)
Stand Supporter
(15) (15)
(16)
(17) Detach the foot rubber
(17) (17)
- 27 -
Copyright © LG Electronics Inc. All rights reserved. Only for training and service purposes.
TROUBLE SHOOTING GUIDE
Copyright © 2017 LG Electronics Inc. All rights reserved. Only for training and service purposes.
Contents of Standard Repair Process
Copyright © 2017 LG Electronics Inc. All rights reserved. Only for training and service purposes.
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1
2 No video/No audio 2
3 Picture broken/ Freezing 3
4 Color error 4
5
6
7
8
9 Wrecked audio/discontinuation/noise 10
10
11
A. Video error
B. Power error
C. Audio error
No video/Normal audio 1
Vertical/Horizontal bar, residual image, light spot, external device color error
No power 6
Off when on, off while viewing, power
auto on/off
No audio/Normal video 9
Remote control & Local switch checking
MR15 operating checking 12
5
7-8
11
12
13 Camera operating checking 14
14 External device recognition error 15
15 E. Noise Circuit noise, mechanical noise 16
16 F. Exterior error Exterior defect 17
D. Function error
First of all, Check whether there is SVC Bulletin in GSCS System for these model.
Wifi operating checking 13
Standard Repair Process
Copyright © 2017 LG Electronics Inc. All rights reserved. Only for training and service purposes.
symptom
Error
A. Video error
No video/ Normal audio
Established
date
Revised date
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/DPower B/D, LVDS Cable, Speaker Cable, IR B/D Cable,,,)
A18 ☞A1
No video Normal audio
Normal
audio
N
Move to No video/No audio
Y
Check Back Light On with naked eye
A18
On
Check Power Board 13V output
Normal voltage
Repair Power Board or parts
Y N Check Power
Y
N
Board 13V
Replace Inverter or module
Normal
voltage
N
Repair Power Board or parts
End
Replace T-con/Main
Y
Board or module
1/17
Precaution
Always check & record S/W Version and White Balance value before replacing the Main Board
A4 & A2
Replace Main Board
1
Re-enter White Balance value
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