LG 70UF7700 Schematic

Internal Use Only

North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com

LED TV

SERVICE MANUAL

CHASSIS : LJ59J

MODEL : 70UF7700 70UF7700-SD

CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

Printed in KoreaP/NO : MFL69323914 (1506-REV00)

CONTENTS

CONTENTS .............................................................................................. 2

PRODUCT SAFETY ................................................................................. 3

SPECIFICATION ....................................................................................... 6

ADJUSTMENT INSTRUCTION .............................................................. 14

BLOCK DIAGRAM ................................................................................. 25

EXPLODED VIEW .................................................................................. 33

SCHEMATIC CIRCUIT DIAGRAM ............................................APPENDIX

TROUBLESHOOTING ...............................................................APPENDIX

Only for training and service purposes

- 2 -

SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

General Guidance

An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.

It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.

If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.

When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.

Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.

Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet.

Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to

0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.

Leakage Current Hot Check circuit

Only for training and service purposes

- 3 -

SERVICING PRECAUTIONS

CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the

SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the

following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.

General Servicing Precautions

1. Always unplug the receiver AC power cord from the AC power source before;

a. Removing or reinstalling any component, circuit board mod-

ule or any other receiver assembly.

b. Disconnecting or reconnecting any receiver electrical plug or

other electrical connection.

c. Connecting a test substitute in parallel with an electrolytic

capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.

2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".

3. Do not spray chemicals on or near this receiver or any of its assemblies.

4. Unless specied otherwise in this service manual, clean

electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength)

CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication of

contacts in not required.

5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.

6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.

7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.

8. Use with this receiver only the test xtures specied in this

service manual.

CAUTION: Do not connect the test xture ground strap to any

heat sink in this receiver.

Electrostatically Sensitive (ES) Devices

Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES

devices are integrated circuits and some eld-effect transistors

and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static type solder removal device. Some solder

removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate

electrical charges sufcient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your

foot from a carpeted oor can generate static electricity sufcient to damage an ES device.)

General Soldering Guidelines

1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.

2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.

3. Keep the soldering iron tip clean and well tinned.

4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.

5. Use the following unsoldering technique

a. Allow the soldering iron tip to reach normal temperature.

(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-

type solder removal device or with solder braid.

CAUTION: Work quickly to avoid overheating the circuit

board printed foil.

6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature

(500 °F to 600 °F)

b. First, hold the soldering iron tip and solder the strand against

the component lead until the solder melts.

c. Quickly move the soldering iron tip to the junction of the

component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.

d. Closely inspect the solder area and remove any excess or

splashed solder with a small wire-bristle brush.

Only for training and service purposes

- 4 -

IC Remove/Replacement

Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.

Removal

1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.

2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.

Replacement

1. Carefully insert the replacement IC in the circuit board.

2. Carefully bend each IC lead against the circuit foil pad and solder it.

3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).

"Small-Signal" Discrete Transistor Removal/Replacement

1. Remove the defective transistor by clipping its leads as close as possible to the component body.

2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.

3. Bend into a "U" shape the replacement transistor leads.

4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.

Power Output, Transistor Device Removal/Replacement

1. Heat and remove all solder from around the transistor leads.

2. Remove the heat sink mounting screw (if so equipped).

3. Carefully remove the transistor from the heat sink of the circuit board.

4. Insert new transistor in the circuit board.

5. Solder each transistor lead, and clip off excess lead.

6. Replace heat sink.

Diode Removal/Replacement

1. Remove defective diode by clipping its leads as close as possible to diode body.

2. Bend the two remaining leads perpendicular y to the circuit board.

3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.

4. Securely crimp each connection and solder it.

5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.

3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.

Circuit Board Foil Repair

Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.

At IC Connections

To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).

1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).

2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.

3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.

4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.

At Other Connections

Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.

1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.

2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.

3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.

Fuse and Conventional Resistor Removal/Replacement

1. Clip each fuse or resistor lead at top of the circuit board hollow stake.

2. Securely crimp the leads of replacement component around notch at stake top.

Only for training and service purposes

- 5 -

SPECIFICATION

NOTE : Specifications and others are subject to change without notice for improvement

1. Application range

This spec sheet is applied to the LED TV used LJ5ZW chassis

2. Test condition

Each part is tested as below without special notice.

1) Temperature : 25 ºC ± 5 ºC(77±9ºF), CST : 40 ºC±5 ºC

2) Relative Humidity: 65 % ± 10 %

3) Power Voltage Standard input voltage (100~240V@ 50/60Hz) * Standard Voltage of each products is marked by models.

4) Specification and performance of each parts are followed

each drawing and specification by part number in accordance with BOM.

5) The receiver must be operated for about 20 minutes prior to

the adjustment.

3. Test method

1) Performance: LGE TV test method followed

2) Demanded other specification

- Safety : CE, IEC specification

- EMC: CE, IEC

4. Model Specification

No Item Specication Remark

1. Market Central and South AMERICA

2. Broadcasting system Digital : SBTVD /

3. Available Channel BAND NTSC

4. Receiving system Digital : SBTVD /

5. Input Voltage AC 100 - 240V 50/60Hz

Analog : NTSC / PAL-M / PAL-N

VHF UHF DTV

CATV

Analog : NTSC / PAL-M / PAL-N

2 ~ 13

14 ~ 69

2 ~ 69

1 ~ 135

Only for training and service purposes

- 6 -

5. External input format

5.1. 2D Mode

5.1.1. CVBS input

No Resolution H-freq(kHz) V-freq.(kHz) Pixel clock Proposed Remarks

1. 720*480i 15.73 59.94 13.50 SDTV, DVD 480I(525I) NTSC-M

2. 720*480i 15.73 60.00 13.51 SDTV, DVD 480I(525I) NTSC-M

3. 720*576i 15.63 50.00 13.50 SDTV, DVD 576I(625I) 50Hz PAL-BDGHI

5.1.2. Component input(Y, CB/PB, CR/PR)

No Resolution H-freq(kHz) V-freq.(kHz) Pixel clock Proposed

1. 720*480i 15.73 59.94 13.50 SDTV, DVD 480I(525I)

2. 720*480i 15.73 60.00 13.51 SDTV, DVD 480I(525I)

3. 720*576i 15.63 50.00 13.50 SDTV, DVD 576I(625I) 50Hz

4. 720*480p 31.47 59.94 27.00 SDTV 480P

5. 720*480p 31.50 60.00 27.03 SDTV 480P

6. 720*576p 31.25 50.00 27.00 SDTV 576P 50Hz

7. 1280*720 44.96 59.94 74.18 HDTV 720P

8. 1280*720 45.00 60.00 74.25 HDTV 720P

9. 1280*720 45.00 50.00 74.25 HDTV 720P 50Hz

10. 1920*1080 28.13 50.00 74.25 HDTV 1080I 50Hz,

11. 1920*1080 33.72 59.94 74.18 HDTV 1080I

12. 1920*1080 33.75 60.00 74.25 HDTV 1080I

13. 1920*1080 56.25 50.00 148.50 HDTV 1080P

14. 1920*1080 67.50 60.00 148.50 HDTV 1080P

Only for training and service purposes

- 7 -

5.1.3. HDMI Input (DTV)

No Resolution H-freq(kHz) V-freq.(Hz)

1 640*480 31.46 59.94 25.13 SDTV 480P

2 640*480 31.50 60.00 25.13 SDTV 480P

3 720*480 15.73 59.94 13.50 SDTV, DVD 480I(525I) Spec. out but display

4 720*480 15.75 60.00 13.51 SDTV, DVD 480I(525I)

5 720*576 15.62 50.00 13.50 SDTV, DVD 576I(625I) 50Hz

6 720*480 31.47 59.94 27.00 SDTV 480P

7 720*480 31.50 60.00 27.03 SDTV 480P

8 720*576 31.25 50.00 27.00 SDTV 576P

9 1280*720 44.96 59.94 74.18 HDTV 720P

10 1280*720 45.00 60.00 74.25 HDTV 720P

11 1280*720 37.50 50.00 74.25 HDTV 720P

12 1920*1080 28.12 50.00 74.25 HDTV 1080I

13 1920*1080 33.72 59.94 74.18 HDTV 1080I

14 1920*1080 33.75 60.00 74.25 HDTV 1080I

15 1920*1080 26.97 23.97 63.30 HDTV 1080P

16 1920*1080 27.00 24.00 63.36 HDTV 1080P

17 1920*1080 33.71 29.97 79.12 HDTV 1080P

18 1920*1080 33.75 30.00 79.20 HDTV 1080P

19 1920*1080 56.25 50.00 148.50 HDTV 1080P

20 1920*1080 67.43 59.94 148.35 HDTV 1080P

21 1920*1080 67.50 60.00 148.50 HDTV 1080P

22 3840*2160 53.95 23.98 297.00 UDTV 2160P UHD only

23 3840*2160 54.00 24.00 297.00 UDTV 2160P UHD only

24 3840*2160 56.25 25.00 297.00 UDTV 2160P UHD only

25 3840*2160 61.43 29.97 297.00 UDTV 2160P UHD only

26 3840*2160 67.50 30.00 297.00 UDTV 2160P UHD only

27 3840*2160 112.50 50.00 594.00 UDTV 2160P(DVB) UHDonly(Port1,2)-LM15U Only

28 3840*2160 135.00 59.94 593.41 UDTV 2160P UHDonly(Port1,2)-LM15U Only

29 3840*2160 135.00 60.00 594.00 UDTV 2160P UHDonly(Port1,2)-LM15U Only

30 4096*2160 53.95 23.98 297.00 UDTV 2160P UHD only

31 4096*2160 54.00 24.00 297.00 UDTV 2160P UHD only

32 4096*2160 56.25 25.00 297.00 UDTV 2160P UHD only

33 4096*2160 61.43 29.97 297.00 UDTV 2160P UHD only

34 4096*2160 67.50 30.00 297.00 UDTV 2160P UHD only

35 4096*2160 112.50 50.00 594.00 UDTV 2160P(DVB) UHDonly(Port1,2)-LM15U Only

36 4096*2160 135.00 59.94 593.41 UDTV 2160P UHDonly(Port1,2)-LM15U Only

37 4096*2160 135.00 60.00 594.00 UDTV 2160P UHDonly(Port1,2)-LM15U Only

Pixel

clock(MHz)

Proposed Remark

Only for training and service purposes

- 8 -

5.1.4. HDMI Input (PC)

No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock Proposed Remarks

1 640*350 31.46 70.09 25.17 EGA

2 720*400 31.46 70.08 28.32 DOS

3 640*480 31.46 59.94 25.17 VESA(VGA)

4 800*600 37.87 60.31 40.00 VESA(SVGA)

5 1024*768 48.36 60.00 65.00 VESA(XGA)

6 1152*864 54.34 60.05 80.00 VESA

7 1280*1024 63.98 60.02 109.00 VESA(SXGA) FHD only

8 1360*768 47.71 60.01 85.00 VESA(WXGA)

9 1920*1080 67.50 60.00 158.40 WUXGA(CEA 861D) FHD only

10 3840*2160 67.50 30.00 297.00 UDTV 2160P UHD only

11 3840*2160 56.25 25.00 297.00 UDTV 2160P UHD only

12 3840*2160 54.00 24.00 297.00 UDTV 2160P UHD only

13 4096*2160 53.95 23.97 296.703 UDTV 2160P UHD only

14 4096*2160 54.00 24.00 297.00 UDTV 2160P UHD only

Only for training and service purposes

- 9 -

5.2. 3D mode(3D MODEL Only)

5.2.1. RF Input

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 3D input proposed mode

1 1280*720 37.50 50 74.25 HDTV 720P 2D to 3D, Side by Side, Top & Bottom

2 1920*1080 28.13 50 74.25 HDTV 1080I 2D to 3D, Side by Side, Top & Bottom

5.2.2. HDMI Input (3D supported mode automatically)

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock

(MHz)

1 640*480 31.46 / 31.50 59.94/ 60.00 25.13/25.20 1 Top-and-Bottom

31.46 / 31.50 59.94/ 60.00 50.35/50.40 1 Side-by-side(Full) (SDTV 480P)

62.93 / 63.00 59.94/ 60.00 50.35/50.40 1 Frame packing

2 720*480 31.46 / 31.50 59.94 / 60.00 27.00/27.03 2,3 Top-and-Bottom

31.46 / 31.50 59.94 / 60.00 27.00/27.03 2,3 Side-by-side(Full) (SDTV 480P)

62.93 /63.00 59.94 / 60.00 54.00/54.06 2,3 Frame packing

3 720*576 15.62 50.00 27.00 21 Top-and-Bottom

4 720*576 31.25 50.00 27.00 17,18 Top-and-Bottom

62.50 50.00 54.00 17,18 Frame packing

5 1280*720 37.50 50.00 74.25 19 Top-and-Bottom

37.50 50.00 148.50 19 Side-by-side(Full) (HDTV 720P)

44.96 / 45.00 59.94 / 60.00 74.17/74.25 4 Top-and-Bottom

44.96 / 45.00 59.94 / 60.00 148.35/148.50 4 Side-by-side(Full) (HDTV 720P)

75.00 50.00 148.50 19 Frame packing

89.91/90.00 59.94 / 60.00 148.35/148.50 4 Frame packing

6 1920*1080 28.12 50.00 74.25 20 Top-and-Bottom

28.12 50.00 148.50 20 Side-by-side(Full) (HDTV 1080I)

33.72 / 33.75 59.94 / 60.00 74.17/74.25 5 Top-and-Bottom

33.72 / 33.75 59.94 / 60.00 148.35/148.50 5 Side-by-side(Full) (HDTV 1080I)

56.25 50.00 148.50 20 Frame packing

67.43/67.50 59.94 / 60.00 148.35/148.50 5 Frame packing

VIC 3D input proposed

mode

Side-by-side(half)

Line alternative

Side-by-side(half)

Line alternative

Side-by-side(half) Side-by-side(Full) Frame packing Field alternative

Side-by-side(half) Side-by-side(Full)

Line alternative

Side-by-side(half)

Line alternative

Side-by-side(half)

Field alternative

Proposed

Secondary(SDTV 480P) Secondary(SDTV 480P)

Secondary(SDTV 480P) (SDTV 480P)

Secondary(SDTV 480P) Secondary(SDTV 480P)

Secondary(SDTV 480P) (SDTV 480P)

(SDTV 576I) Secondary(SDTV 576I) (SDTV 576I) Secondary(SDTV 576I) Secondary(SDTV 576I)

Secondary(SDTV 576P) Secondary(SDTV 576P) (SDTV 576P)

Secondary(SDTV 576P) (SDTV 576P)

Primary(HDTV 720P) Primary(HDTV 720P)

Primary(HDTV 720P) (HDTV 720P)

Secondary(HDTV 1080I) Primary(HDTV 1080I)

Primary(HDTV 1080I) (HDTV 1080I)

Only for training and service purposes

- 10 -

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock

(MHz)

7 1920*1080 26.97 / 27.00 23.97 / 24.00 74.17 / 74.25 32 Top-and-Bottom

26.97 / 27.00 23.97 / 24.00 148.35 /

148.50

28.12 25.00 74.25 33 Top-and-Bottom

28.12 25.00 148.50 33 Side-by-side(Full) (HDTV 1080P)

33.72 / 33.75 29.98 / 30.00 74.18/74.25 34 Top-and-Bottom

33.72 / 33.75 29.98 / 30.00 148.35/148.50 34 Side-by-side(Full) (HDTV 1080P)

43.94/54.00 23.97 / 24.00 148.35/148.50 32 Frame packing

56.25 25.00 148.50 33 Frame packing

67.43 / 67.5 29.98 / 30.00 148.35/148.50 34 Frame packing

56.25 50.00 148.50 31 Top-and-Bottom

67.43 / 67.50 59.94 / 60.00 148.35/148.50 16 Top-and-Bottom

VIC 3D input proposed

Side-by-side(half)

32 Side-by-side(Full) (HDTV 1080P)

Side-by-side(half)

Line alternative

Side-by-side(half)

5.2.3. Component Input ( 3D) (3D supported mode manually)

mode

Proposed

Primary(HDTV 1080P) Primary(HDTV 1080P)

Secondary(HDTV 1080P) Secondary(HDTV 1080P)

Primary(HDTV 1080P) Secondary(HDTV 1080P)

Primary(HDTV 1080P) (HDTV 1080P)

Secondary(HDTV 1080P) (HDTV 1080P)

Primary(HDTV 1080P) (HDTV 1080P)

Primary(HDTV 1080P) Secondary(HDTV 1080P)

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode Proposed

1 1280*720 37.50 50.00 74.25 2D to 3D,

HDTV 720P

Side by Side(half), Top & Bottom

2 1280*720 45.00 60.00 74.25 2D to 3D,

HDTV 720P

Side by Side(half), Top & Bottom

3 1280*720 44.96 59.94 74.18 2D to 3D,

HDTV 720P

Side by Side(half), Top & Bottom

4 1920*1080 33.75 60.00 74.25 2D to 3D,

HDTV 1080I

Side by Side(half), Top & Bottom

5 1920*1080 33.72 59.94 74.18 2D to 3D,

HDTV 1080I

Side by Side(half), Top & Bottom

6 1920*1080 28.12 50.00 74.25 2D to 3D,

HDTV 1080I

Side by Side(half), Top & Bottom

7 1920*1080 67.50 60.00 148.50 2D to 3D,

HDTV 1080P

Side by Side(half), Top & Bottom

8 1920*1080 67.43 59.94 148.35 2D to 3D,

HDTV 1080P

Side by Side(half), Top & Bottom

9 1920*1080 27.00 24.00 74.25 2D to 3D,

HDTV 1080P

Side by Side(half), Top & Bottom

10 1920*1080 28.12 25.00 74.25 2D to 3D,

HDTV 1080P

Side by Side(half), Top & Bottom

11 1920*1080 56.25 50.00 74.25 2D to 3D,

HDTV 1080P

Side by Side(half), Top & Bottom

12 1920*1080 26.97 23.98 74.18 2D to 3D,

HDTV 1080P

Side by Side(half), Top & Bottom

13 1920*1080 33.75 30.00 74.25 2D to 3D,

HDTV 1080P

Side by Side(half), Top & Bottom

14 1920*1080 33.71 29.97 74.18 2D to 3D,

HDTV 1080P

Side by Side(half), Top & Bottom

Only for training and service purposes

- 11 -

5.2.4. HDMI-PC Input (3D) (3D supported mode manually)

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode Proposed

1 1024*768 48.36 60.00 65.00 2D to 3D,

2 1920*1080 67.50 60.00 148.50 2D to 3D,

3 3840*2160 54.00 24.00 296.70 2D to 3D,

56.25 25.00 297.00

67.50 30.00 296.70

4 4096*2160 54 24.00 297.00 2D to 3D,

5 Others - - - 2D to 3D,

Side by Side(half), Top & Bottom

Side by Side(half), Top & Bottom, Checker Board, Single Frame Sequential, Row Interleaving, Column Interleaving

Side by Side(half), Top & Bottom

HDTV 768P

HDTV 1080P

HDTV 2160P

640*350 720*400 640*480 800*600

1152*864

5.2.5. HDMI-DTV (3D supported mode manually)

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock

1 720*480 31.50 60.00 27.03 SDTV 480P 2D to 3D, Side by Side(Half), Top & Bottom,

2 720*576 31.25 50.00 27.00 SDTV 576P

3 1280*720 45.00 60.00 74.25 HDTV 720P

37.50 50.00 74.25 HDTV 720P

4 1920*1080 33.75 60.00 74.25 HDTV 1080I 2D to 3D, Side by Side(Half), Top & Bottom

28.12 50.00 74.25 HDTV 1080I

5 1920*1080 27.00 24.00 74.25 HDTV 1080P 2D to 3D, Side by Side(Half), Top & Bottom,

28.12 25.00 74.25 HDTV 1080P

33.75 30.00 74.25 HDTV 1080P

67.50 60.00 148.50 HDTV 1080P 2D to 3D, Side by Side(Half), Top & Bottom,

56.25 50.00 148.50 HDTV 1080P

6 3840*2160

4096*2160

(Ultra HD

model only)

53.95 23.97 297.00 HDTV 2160P 2D to 3D,

54.00 24.00 296.70

56.25 25.00 297.00

61.43 29.97 297.00

67.50 30.00 296.70

112.50 50.00 (HDMI1,HDMI2 Only)

135.00 60.00 (HDMI1,HDMI2 Only)

(MHz)

594.00 HDTV 2160P 2D to 3D,

594.00

Proposed 3D input proposed mode

Checker Board, Frame Sequential, Row Interleaving, Column Interleaving

Checker Board, Row Interleaving, Column Interleaving

Checker Board, Single Frame Sequential, Row Interleaving, Column Interleaving

Top & Bottom(half), Side by Side(half),

Side by Side(half) Top & Bottom

Only for training and service purposes

- 12 -

5.2.6. USB – Movie (3D) (3D supported mode manually)

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode

1 Under 704x480 - - - 2D to 3D

2 Over 704x480

Under 1080P

interlaced

3 Over 704x480

Under 1080P

progressive

4 - others - 2D to 3D, Side by Side(Half), Top & Bottom,

5 Over 2160P - 24/25/30 - 2D to 3D, Side by Side(Half), Top & Bottom

- - - 2D to 3D, Side by Side(Half), Top & Bottom

- 50 / 60 - 2D to 3D, Side by Side(Half), Top & Bottom, Checker Board, Row Interleaving, Column Interleaving, Frame Sequential

Checker Board, Row Interleaving, Column Interleaving

5.2.7. Miracast, Widi (3D supported mode manually)

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode

1 1024*768p - 30/60 - 2D to 3D, Side by Side(Half), Top & Bottom

2 1280*720p - 30/60 -

3 1920*1080p - 30/60 -

4 Others - - - 2D to 3D

5.2.8. USB, DLNA (3D) (3D supported mode automatically)

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode

1 1080p 33.75 30.00 74.25 Side by Side(Half), Top & Bottom, Checker Board,

2 2160p 67.50 30.00 297.00

MPO(Photo), JPS(Photo)

**Remark: 3D Input mode

No. Side by Side Top & Bottom Checker-

board

Single Frame

Sequential

Frame Pack-

ing

Line

Interleaving

Column

Interleaving

2D to 3D

Only for training and service purposes

- 13 -

ADJUSTMENT INSTRUCTION

1. Application Range

This spec. sheet applies to LJ5ZW Chassis applied TV all models manufactured in TV factory

2. Specification.

1) Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help protect test instrument

2) Adjustment must be done in the correct order.

3) The adjustment must be performed in the circumstance of 25 ±5ºC of temperature and 65±10% of relative humidity if there is no specific designation

4) The input voltage of the receiver must keep 100~240V, 50/60Hz

5) The receiver must be operated for about 5 minutes prior to the adjustment when module is in the circumstance of over 15ºC

▪ In case of keeping module is in the circumstance of 0°C, it

should be placed in the circumstance of above 15°C for 2 hours

▪ In case of keeping module is in the circumstance of below

-20°C, it should be placed in the circumstance of above 15°C for 3 hours

* Caution) When still image is displayed for a period of 20

minutes or longer (especially where W/B scale is strong. Digital pattern 13ch and/or Cross hatch pattern 09ch), there can some afterimage in the black level area.

4. Automatic Adjustment

4.1. ADC Adjustment

1) Enter the ADC Calibration in ADJ Menu

2) Check the ‘Internal’ at ADC Type and push Start button.

3) Check ‘ OK ‘

4.1.1. Equipment & Condition

1) USB to RS-232C Jig

2) MSPG-925 Series Pattern Generator(MSPG-925FA, pattern

-65)

- Resolution : 480i Comp1 1080P Comp1

- Pattern : Horizontal 100% Color Bar Pattern

- Pattern level : 0.7 ± 0.1 Vp-p

- Image

3. Adjustment items

3.1. Main PCB check process

▪ MAC Address Download ▪ ADC adjustment : 480i Comp1, 1920*1080 Comp1 ▪ EDID/DDC download

Above adjustment items can be also performed in Final Assembly if needed. Both Board-level and Final assembly adjustment items can be check using In-Start Menu 1.ADJUST CHECK.

3.2. Final assembly adjustment

▪ White Balance adjustment ▪ RS-232C functionality check ▪ PING Test ▪ Factory Option setting per destination ▪ Ship-out mode setting (In-Stop)

3.3. Etc.

▪ Ship-out mode ▪ Service Option Default ▪ USB Download(S/W Update, Option, Service only) ▪ ISP Download (Option)

4.1.2. Adjustment method

Protocol Command Set ACK

Enter adj. mode aa 00 00 a 00 OK00x

Source change xb 00 04

xb 00 06

Begin adj. ad 00 10

Return adj. result OKx (Case of Success)

Read adj. data (main)

ad 00 20

(sub ) ad 00 21

Conrm adj. ad 00 99 NG 03 00x (Fail)

End adj. ad 00 90 a 00 OK90x

Ref.) ADC Adj. RS232C Protocol_Ver1.0

Adj. order

▪ aa 00 00 [Enter ADC adj. mode] ▪ xb 00 04 [Change input source to Component1(480i&1080p)] ▪ ad 00 10 [Adjust 480i&1080p Comp1] ▪ xb 00 06 [Change input source to RGB(1024*768)] ▪ ad 00 10 [Adjust 1920*1080 RGB] ▪ aa 00 90 End adj.

b 00 OK04x (Adjust 480i, 1080p Comp1 ) b 00 OK06x (Adjust 1920*1080 RGB)

NGx (Case of Fail)

(main) 000000000000000000000000007c007b006dx

(Sub) 000000070000000000000000007c0083 0077x

NG 03 01x (Fail) NG 03 02x (Fail) OK 03 03x (Success)

Only for training and service purposes

- 14 -

4.2. MAC address, ESN, Widevine, HDCP2.0 key D/L

4.2.1. Equipment & Condition

1) Play file: keydownload.exe

4.2.2. Communication Port connection

1) Key Write: Com 1,2,3,4 and 115200 (Baudrate)

2) Barcode: Com 1,2,3,4 and 9600 (Baudrate)

4.2.3. Download process

1) Select the download items.

2) Mode check: Online Only

3) Check the test process : DETECT → MAC → Widevine

4) Play: START

5) Check of result: Ready, Test, OK or NG

4.2.4. Communication Port connection

1) Connect: PCBA Jig → RS-232C Port == PC → RS-232C

Port

4.3. LAN Inspection

4.3.1. Equipment & Condition

▪ Each other connection to LAN Port of IP Hub and Jig

4.3.2. LAN inspection solution

▪ LAN Port connection with PCB ▪ Network setting at MENU Mode of TV ▪ Setting automatic IP ▪ Setting state confirmation

- If automatic setting is finished, you confirm IP and MAC Address.

4.2.5. Download

1) TW/CO Models (15Y LCD TV + MAC + Widevine + ESN + HDCP2.0)

4.3.3. LAN PORT INSPECTION (PING TEST)

1) Play the LAN Port Test PROGRAM.

2) Input IP set up for an inspection to Test Program. *IP Number : 12.12.2.2.

4.3.4. LAN PORT inspection (PING TEST)

1) Play the LAN Port Test Program.

2) connect each other LAN Port Jack.

3) Play Test (F9) button and confirm OK Message.

4) remove LAN CABLE

Only for training and service purposes

- 15 -

4.4. Model name & Serial number Download

4.4.1. Model name & Serial number D/L

▪ Press “Power on” key of service remocon.(Baud rate :

115200 bps)

▪ Connect RS-232C Signal to USB Cable to USB. ▪ Write Serial number by use USB port. ▪ Must check the serial number at Instart menu.

■ Method & Notice

A. Serial number D/L is using of scan equipment. B. Setting of scan equipment operated by Manufacturing

Technology Group.

C. Serial number D/L must be conformed when it is produced

in production line, because serial number D/L is mandatory by D-book 4.0

* Manual Download (Model Name and Serial Number)

If the TV set is downloaded By OTA or Service man, sometimes model name or serial number is initialized. ( not always) It is impossible to download by bar code scan, so It need Manual download.

a. Press the ‘INSTART’ key of ADJ remote controller. b. Go to the menu ‘7. Model Number D/L’ like below photo. c. Input the Factory model name or Serial number like below

photo.

5. Manual Adjustment

5.1. ADC adjustment is not needed because of OTP (Auto ADC adjustment)

5.2. EDID

(The Extended Display Identification Data) / DDC (Display Data Channel) download

5.2.1. Overview

It is a VESA regulation. A PC or a MNT will display an optimal resolution through information sharing without any necessity of user input. It is a realization of “Plug and Play”.

5.2.2. Equipment

▪ Since embedded EDID data is used, EDID download JIG,

HDMI cable and D-sub cable are not need.

▪ Adjust remocon

5.2.3. Download method

1) Press Adj. key on the Adjust remocon, then select “12.EDID D/L”.

By pressing Enter key, enter EDID D/L menu

d. Check the model name INSTART menu → Factory name

displayed

e. Check the Diagnostics (DTV country only) → Buyer model

displayed

4.5. WIFI MAC ADDRESS CHECK

4.5.1. Using RS232 Command

Command Set ACK

Transmission [A][l][][Set ID][][20][Cr] [O][K][x] or [N][G]

■ Check the menu on in-start

Only for training and service purposes

- 16 -

2) Select [Start] button by pressing Enter key, HDMI1 / HDMI2

/ HDMI3 / HDMI4 are Writing and display OK or NG.

5.2.4. EDID DATA

▪ Reference

- HDMI1 ~ HDMI3

- HDMI1 ~ HDMI4

- In the data of EDID, bellows may be different by Input mode

# HDMI 1(C/S : A0 9E) – 6G

EDID Block 0, Bytes 0-127 [00H-7FH]

EDID Block 1, Bytes 128-255 [80H-FFH]

ⓐ Product ID ⓑ Serial No: Controlled on production line. ⓒ Month, Year: Controlled on production line:

ex) Monthly : ‘01’ → ‘01’ Year : ‘2015’ → ‘19

ⓓ Model Name(Hex): LGTV ⓔ Checksum(LG TV): Changeable by total EDID data. ⓕ Vendor Specific(HDMI)

5.2.4.1. EDID for 3D Model olny # HDMI 1(C/S : E6 F4) – 3G

EDID Block 0, Bytes 0-127 [00H-7FH]

EDID Block 1, Bytes 128-255 [80H-FFH]

# HDMI 2(C/S : E6 E4) -3G

EDID Block 0, Bytes 0-127 [00H-7FH]

EDID Block 1, Bytes 128-255 [80H-FFH]

Only for training and service purposes

- 17 -

# HDMI 2(C/S : A0 8E) – 6G

EDID Block 0, Bytes 0-127 [00H-7FH]

EDID Block 1, Bytes 128-255 [80H-FFH]

# HDMI 3(C/S : E6 D4 ) -3G/6G

EDID Block 0, Bytes 0-127 [00H-7FH]

5.2.4.2. EDID for Non 3D Model # HDMI 1(C/S : E6 1D) – 3G

EDID Block 0, Bytes 0-127 [00H-7FH]

EDID Block 1, Bytes 128-255 [80H-FFH]

# HDMI 1(C/S : A0 C7) – 6G

EDID Block 0, Bytes 0-127 [00H-7FH]

EDID Block 1, Bytes 128-255 [80H-FFH]

* Checksum(HDMI 1/2/3)

Input FFh (Checksum)

HDMI1 E6 F4 A0 9E

HDMI2 E6 E4 A0 8E

HDMI3 E6 D4 E6 D4

FFh (Checksum)

6G(HDMI Deep Color)

EDID Block 1, Bytes 128-255 [80H-FFH]

# HDMI 2(C/S : E6 0D) -3G/6G

EDID Block 0, Bytes 0-127 [00H-7FH]

Only for training and service purposes

- 18 -

EDID Block 1, Bytes 128-255 [80H-FFH]

# HDMI 3(C/S : E6 FD) -3G/6G

EDID Block 0, Bytes 0-127 [00H-7FH]

EDID Block 1, Bytes 128-255 [80H-FFH]

5.3. Green Eye Inspection Guide

Step 1. Turn on the TV set. Step 2. Press “EYE” button on the Adjustment remote controller.

Step 3. Block the Intelligent Sensor module on the front C/A about

6 seconds. When the “Sensor Data” is lower than 20, you can see the “OK” message

=> If it doesn’t show “OK” message, the Sensor Module is

defected one. You have to replace that with a good one.

* Checksum(HDMI 1/2/3)

Input FFh (Checksum)

HDMI1 E6 1D A0 C7

HDMI2 E6 0D E6 0D

HDMI3 E6 FD E6 FD

FFh (Checksum)

6G(HDMI Deep Color)

Step 4. After check the “OK” message come out, take out your hand from the Sensor module.

=> Check “Backlight” value change from “0” to “100” or

not. If it doesn’t change the value, the sensor is also defected one. You have to replace it.

Only for training and service purposes

- 19 -

5.4. Camera Function Inspection (TBD)

1) Objective : To check how it connects between Camera and PCBA normally, and their Function

2) Test Method : This Inspection is available only Power-Only Status.

i) Push Camera Up ii) Camera’s Preview picture appears on TV Set iii) Push Camera Down

3) RS-232C Command

RS-232C COMMAND

CMD DATA ID

Ai 00 23 Camera Function Start.

Ai 00 24 Camera Function End.

Explanation

5.5. V-COM Adjust

(*) ONLY FOR GP2 2010year model. GP3 LW Series

[2011year] spec out !

5.6. Adjustment White balance

5.6.1. Overview

▪ W/B adj. Objective & How-it-works

1) Objective: To reduce each Panel’s W/B deviation

2) How-it-works: When R/G/B gain in the OSD is at 192, it means the panel is at its Full Dynamic Range. In order to prevent saturation of Full Dynamic range and data, one of R/G/B is fixed at 192, and the other two is lowered to find the desired value.

[ Test condition ]

Temperature : 20 ± 5ºC Heat run mode : Vivid

Measurement mode : Adjust > White Balance mode

Measurement Point : center Measurement Device : CA-210 / CA-310 Heat run time : continue 24 hours(for new-born module) 2 hours(for module UTT is over 24 hrs)

[ Spec]

- Color coordinate x, y ± 0.015 (after 24 hours aging)

- Color coordinate x ± 0.020, y ± 0.030 (within 24 hours aging)

5.6.2. Equipment

1) Color Analyzer: CA-210 (LED Module : CH 14)

2) Adj. Computer (During auto adj., RS-232C protocol is needed)

3) Adjust Remocon

4) Video Signal Generator MSPG-925F 720p/216-Gray (Model:217, Pattern:78)

→ Only when internal pattern is not available

※ Color Analyzer Matrix should be calibrated using CS-1000

5.6.3. Equipment connection MAP

5.6.4. Adj. Command (Protocol)

START 6E A 50 A LEN A 03 A CMD A 00 A VAL A CS A STOP

- LEN: Number of Data Byte to be sent

- CMD : Command

- VAL : FOS Data value

- CS : Checksum of sent data

- A : Acknowledge

Ex) [Send: JA_00_DD] / [Ack: A_00_okDDX]

1) RS-232C Command used during auto-adj.

RS-232C COMMAND

CMD DATA ID

wb 00 00 Begin White Balance adj.

wb 00 10 Gain adj.(internal white pattern)

wb 00 1f Gain adj. completed

wb 00 20 Offset adj.(internal white pattern)

wb 00 2f Offset adj. completed

wb 00 ff End White Balance adj.

(internal pattern disappears )

Ex) wb 00 00 → Begin white balance auto-adj. wb 00 10 → Gain adj. ja 00 ff → Adj. data

jb 00 c0 ... ...

wb 00 1f → Gain adj. complete *(wb 00 20(start), wb 00 2f(endc)) → Off-set adj. wb 00 ff → End white balance auto adj.

2) Adjustment Map

Adj. item Command

(lower caseASCII)

CMD1 CMD2 MIN MAX

Cool R Gain j g 00 C0

G Gain j h 00 C0

B Gain j i 00 C0

Medium R Gain j a 00 C0

G Gain j b 00 C0

B Gain j c 00 C0

Warm R Gain j d 00 C0

G Gain j e 00 C0

B Gain j f 00 C0

Explanation

Data Range (Hex.)

Only for training and service purposes

- 20 -

5.6.5. Adjustment method

5.6.5.1. Auto WB calibration

1) Set TV in adj. mode using POWER ONNY key

2) Zero calibrate probe then place it on the center of the Display

3) Connect Cable (RS-232C to USB)

4) Select mode in adj. Program and begin adj.

5) When adj. is complete (OK Sign), check adj. status pre mode(Warm, Medium, Cool)

(6) Remove probe and RS-232C to USB cable to complete adj.

▪ W/B Adj. must begin as start command “wb 00 00” , and

finish as end command “wb 00 ff”, and Adj. offset if need

5.6.6. Reference (White Balance Adj. coordinate and color temperature)

▪ Luminance: 206 Gray ▪ Standard color coordinate and temperature using CS-1000

(over 26 inch)

Mode

Cool 0.271 0.270 13000K 0.0000

Medium 0.286 0.289 9300K 0.0000

Warm 0.313 0.329 6500K 0.0000

Coordinate

X Y

Temp △uv

5.6.5.2. Manual adj. method

1) Set TV in Adj. mode using POWER ON

2) Zero Calibrate the probe of Color Analyzer, then place it on the center of LCD module within 10cm of the surface..

3) Press ADJ key → EZ adjust using adj. R/C → 7. WhiteBalance then press the cursor to the right (KEY►).

(When KEY(►) is pressed 216 Gray internal pattern will be

displayed)

4) One of R Gain / G Gain / B Gain should be fixed at 192, and the rest will be lowered to meet the desired value.

5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of color temperature.

** G-fix adjustment Adjust modes (Cool), Fix the G gain to 172 (default data) and change the others (G/B Gain). Adjust two modes(Medium / Warm), Fix the one of R/G/B gain to 192 (default data) and decrease the others.

▪ If internal pattern is not available, use RF input. In EZ Adj.

menu 7.White Balance, you can select one of 2 Test-pattern: ON, OFF. Default is inner(ON). By selecting OFF, you can adjust using RF signal in 216 Gray pattern.

▪ Adj. condition and cautionary items

1) Lighting condition in surrounding area

Surrounding lighting should be lower 10 lux. Try to isolate

adj. area into dark surrounding.

2) Probe location

- PDP : Color Analyzer (CA-100, CA-100+, CA210) probe

should be firmly attached to the Module

- LCD : Color Analyzer (CA-210) probe should be within 10cm

and perpendicular of the module surface (90+/-2.5°)

3) Aging time

- After Aging Start, Keep the Power ON status during 5

Minutes.

- In case of LCD, Back-light on should be checked using no

signal or Full-white pattern.

▪ Standard color coordinate and temperature using CA-210

(CH 14)

Mode

Cool 0.271±0.002 0.270±0.002 13000K 0.0000

Medium 0.286±0.002 0.289±0.002 9300K 0.0000

Warm 0.313±0.002 0.329±0.002 6500K 0.0000

Coordinate

X Y

Temp △uv

(Normal line) Edge & ALEF LED White balance table

-gumi & Global Model : (normal line) - UF85,UF77,UF69, UF68, UF64

webOS

Aging time

(Min)

1 0-2 282 289 297 308 324 348

2 3-5 281 287 296 306 323 346

3 6-9 279 284 294 303 321 343

4 10-19 277 280 292 299 319 339

5 20-35 275 277 290 296 317 336

6 36-49 274 274 289 293 316 333

7 50-79 273 272 288 291 315 331

8 80-119 272 271 287 290 314 330

9 Over 120 271 270 286 289 313 329

Cool Medium Warm

X Y X Y X Y

271 270 286 289 313 329

Only for training and service purposes

- 21 -

(*) AUO, INX, Sharp, CSOT, BOE(Cool 1300K)

Cool Medium Warm

webOS

Target 278 280 293 299 320 339

Model : 79UF95, UG87 only(LJ53V)

webOS

1 0-2 285 296 300 315 327 355

2 3-5 284 294 299 313 326 353

3 6-9 283 293 298 312 325 352

4 10-19 283 292 298 311 325 351

5 20-35 281 288 296 307 323 347

6 36-49 279 286 294 305 321 345

7 50-79 278 284 293 303 320 343

8 80-119 277 282 292 301 319 341

9 Over 120 271 270 286 289 313 329

*) AUO, INX, Sharp, CSOT, BOE(Cool 1300K)

webOS

Target 278 280 293 299 320 339

x y x y x y

271 270 285 293 313 329

Aging time

(Min)

Cool Medium Warm

x y x y x y

271 270 285 293 313 329

Cool Medium Warm

X Y X Y X Y

271 270 286 289 313 329

5.8. Magic Motion Remocon test

5.8.1. Automatically Test Using Golden remocon(for line inspection)

1) Place the Golden remocon in the line inspection step.

2) check instart menu “ Wi-Fi/Magic Search : OK/OK “

5.8.2. Manually test

- Equipment : RF Remocon for test, IR-KEY-Code Remocon for test

- You must confirm the battery power of RF-Remocon before test

(recommend that change the battery per every lot)

- Sequence (test)

a) if you select the ‘start key(OK)’ on the controller, you can

pairing with the TV SET.

b) You can check the cursor on the TV Screen, when select

the ‘OK Key’ on the controller

c) You must remove the pairing with the TV Set by select

‘Mute + OK Key’ on the controller

5.9. 3D function test (3D model Olny)

(Pattern Generator MSHG-600, MSPG-6100 [SUPPORT HDMI1.4])

* HDMI mode NO. 872 , pattern No.83

1) Please input 3D test pattern like below (HDMI mode NO. 872 , pattern No.83)

5.7. Local Dimming Function Check

Step 1) Turn on TV Step 2) At the Local Dimming mode, module Edge Backlight

moving right to left Back light of IOP module moving Step 3) confirm the Local Dimming mode Step 4) Press “exit” Key

2) When 3D OSD appear automatically , then select green button

3) Don’t wear a 3D Glasses, Check the picture like below

Only for training and service purposes

- 22 -

5.10. Option selection per country

5.10.1. Overview

▪ Option selection is only done for models in AJ/JA/IL

5.10.2. Method

1) Press ADJ key on the Adj. R/C, then select Country Group Meun

2) Depending on destination, select Country Group Code or Country Group then on the lower Country option, select US,

CA, MX. Selection is done using +, - or ►◄ KEY

5.11. HDMI ARC Function Inspection

5.11.1. Test equipment

- Optic Receiver Speaker

- MSHG-600 (SW: 1220 ↑)

- HDMI Cable (for 1.4 version)

5.11.2. Test method

1) Insert the HDMI Cable to the HDMI ARC port from the

master equipment (HDMI1)

6. GND and Internal Pressure check

6.1. Method

1) GND & Internal Pressure auto-check preparation

- Check that Power Cord is fully inserted to the SET. (If loose, re-insert)

2) Perform GND & Internal Pressure auto-check

- Unit fully inserted Power cord, Antenna cable and A/V arrive to the auto-check process.

- Connect D-terminal to AV JACK TESTER

- Auto CONTROLLER(GWS103-4) ON

- Perform GND TEST

- If NG, Buzzer will sound to inform the operator.

- If OK, changeover to I/P check automatically.

(Remove CORD, A/V form AV JACK BOX)

- Perform I/P test

- If NG, Buzzer will sound to inform the operator.

- If OK, Good lamp will lit up and the stopper will allow the pallet to move on to next process.

6.2. Checkpoint

1) Test voltage

- GND: 1.5KV/min at 100mA

- SIGNAL: 3KV/min at 100mA

2) TEST time: 1 second

3) TEST POINT

- GND Test = POWER CORD GND and SIGNAL CABLE GND.

- Hi-pot Test = POWER CORD GND and LIVE & NEUTRAL.

(4) LEAKAGE CURRENT: At 0.5mArms

2) Check the sound from the TV Set

3) Check the Sound from the Speaker or using AV & Optic TEST program (It’s connected to MSHG-600)

5.12. Ship-out mode check (In-stop)

▪ After final inspection, press In-Stop key of the Adj. R/C and

check that the unit goes to Stand-by mode.

7. AUDIO output check

No Item Min Ty p Max Unit Remark

1 Audio practi-

cal max Output, L/R (Distor-

tion=10%

max Output)

Speaker (8Ω Impedance)

*Measurement condition:

1) RF input: Mono, 1KHz sine wave signal, 100% Modulation

2) CVBS, Component: 1KHz sine wave signal (0.4Vrms)

3) RGB PC: 1KHz sine wave signal (0.7Vrms)

10.0

12.0

8.10

10.8WVrms

10 12 W EQ On

EQ Off AVL Off Clear Voice Off

AVL On Clear Voice On

Only for training and service purposes

- 23 -

8. USB S/W Download (optional, Service only)

(1) Put the USB Stick to the USB socket (2) Automatically detecting update file in USB Stick

- If your downloaded program version in USB Stick is lower than that of TV set, it didn’t work. Otherwise USB data is automatically detected.

(3) Show the message “Copying files from memory”

(4) Updating is staring

(5) Updating Completed, The TV will restart automatically

(6) If your TV is turned on, check your updated version and

Tool option.

* If downloading version is more high than your TV have, TV

can lost all channel data. In this case, you have to channel recover. If all channel data is cleared, you didn’t have a DTV/ ATV test on production line.

* After downloading, TOOL OPTION setting is needed again. (1) Push "IN-START" key in service remote controller. (2) Select "Tool Option 1" and Push “OK” button. (3) Punch in the number. (Each model has their number.)

Only for training and service purposes

- 24 -