LG 55LX9500, 55LX9500-DA Service Manual

LED LCD TV
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CHASSIS : LT03R
MODEL : 55LX9500
55LX9500-DA
Internal Use Only
Printed in KoreaP/NO : MFL63283608 (1007-REV00)
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LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
CONTENTS
CONTENTS .............................................................................................. 2
SPECIFICATION....................................................................................... 3
ADJUSTMENT INSTRUCTION ................................................................ 7
BLOCK DIAGRAM...................................................................................17
EXPLODED VIEW .................................................................................. 19
SVC. SHEET ...............................................................................................
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LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
SAFETY PRECAUTIONS
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 Mand 5.2 M. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
1.5 Kohm/10W
To Instrument’s exposed METALLIC PARTS
Good Earth Ground such as WATER PIPE, CONDUIT etc.
AC Volt-meter
When 25A is impressed between Earth and 2nd Ground for 1 second, Resistance must be less than 0.1
*Base on Adjustment standard
IMPORTANT SAFETY NOTICE
0.15 uF
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LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
4. Module General Specification
1. Application range
This specification is applied to the LCD TV used LT03R chassis.
2. Requirement for Test
Each part is tested as below without special appointment.
1) Temperature: 25 ºC ± 5 ºC(77 ºF ± 9 ºF), CST: 40 ºC ± 5 ºC
2) Relative Humidity : 65 % ± 10 %
3) Power Voltage : Standard input voltage (AC 100-120 V~ 50 / 60 Hz) * Standard Voltage of each products is marked by models.
4) Specification and performance of each parts are followed
each drawing and specification by part number in accordance with BOM.
5) The receiver must be operated for about 20 minutes prior to
the adjustment.
3. Test method
1) Performance: LGE TV test method followed
2) Demanded other specification
- Safety : CE, IEC specification
- EMC :CE, IEC
No. Item Specification Remark
1 Display Screen Device 137.5 cm(55 inch) wide color display module 2 Aspect Ratio 16:9 3 LCD Module 137.5 cm(55 inch) TFT WUXGA LCD 4 Operating Environment Temp. : 0 deg ~ 40 deg
Humidity : 0 % ~ 85 %
5 Storage Environment Temp. : -20 deg ~ 60 deg
Humidity : 0 ~ 85 % 6 Input Voltage AC 100-240V~, 50 / 60Hz 7 Power Consumption 145 FHD, 480Hz(IOP LED) LC550MUT-SCA1 : LX9500
=LCD(Module)+Backlight(LED) 8 Module Size 1083.6(H) x 628.8(V) x 10.8 mm(D) LC550MUT-SCA1 : LX9500 8 Pixel Pitch LC550MUT-SCA1 : LX9500 9 Back Light
10 Display Colors 1.06 B(true) colors (10-bit) 11 Coating 3H(Hard coating), Anti-glare
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LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
5. Chroma & Brightness
6. Component Video Input (Y, C
B/PB, CR/PR)
No.
Specification
Proposed
Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz)
1. 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I)
2. 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I)
3. 3. 720*576 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz
4. 720*480 31.47 59.94 27.000 SDTV 480P
5. 720*480 31.50 60.00 27.027 SDTV 480P
6. 720*576 31.25 50.00 27.000 SDTV 576P 50Hz
7. 1280*720 44.96 59.94 74.176 HDTV 720P
8. 1280*720 45.00 60.00 74.250 HDTV 720P
9. 1280*720 37.50 50.00 74.25 HDTV 720P 50Hz
10. 1920*1080 28.125 50.00 74.250 HDTV 1080I 50Hz,
11. 1920*1080 33.72 59.94 74.176 HDTV 1080I
12. 1920*1080 33.75 60.00 74.25 HDTV 1080I
13. 1920*1080 56.25 50 148.5 HDTV 1080P
14. 14 1920*1080 67.432 59.94 148.350 HDTV 1080P
15. 1920*1080 67.5 60.00 148.5 HDTV 1080P
No. Item Specification Min. Typ. Max. Remark
1. Viewing Angle<CR>10> Right/Left/Up/Down 89/89/89/89 LC470MUK-SCA1
2. Luminance Luminance (cd/m
2
) 400 500 LC470MUK-SCA1
Variation 1.3 MAX /MIN
3. Contrast Ratio CR 1000 1400
4. CIE Color Coordinates White Wx 0.280 All white / All black Wy 0.290
RED Xr 0.640
Yr Typ. 0.330 Typ.
Green Xg -0.03 0.300 +0.03
Yg 0.600
Blue Xb 0.150
Yb 0.060
No.
Specification
Proposed Remarks
Resolution H-freq(kHz) V-freq(Hz) Pixel Clock(MHz)
1. 640*350 31.468 70.09 25.17 EGA
2. 720*400 31.469 70.09 28.32 DOS
3. 640*480 31.469 59.94 25.17 VESA(VGA)
4. 800*600 37.879 60.317 40 VESA(SVGA)
5. 1024*768 48.363 60.004 65 VESA(XGA)
6. 1280*768 47.776 59.87 79.5 VESA(WXGA)
7. 1360*768 47.72 59.799 84.75 VESA(WXGA)
8. 1280*1024 63.668 59.895 109.00 SXGA Only FHD model
9. 1920*1080 66.587 59.934 138.50 WUXGA (Reduced Blanking) Only FHD model
7. RGB (PC)
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LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
8. HDMI Input
(1) DTV Mode
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark
1. 640 480 31.469 59.94 25.17 VESA(VGA)
2. 800 600 37.879 60.317 40.00 VESA(SVGA)
3. 1024 768 48.363 60.004 65.00 VESA(XGA)
4. 1280 768 47.776 59.87 79.5 VESA(WXGA)
5. 1360 768 47.72 59.799 84.62 VESA(WXGA)
6. 1280 1024 63.595 60.00 108.875 SXGA
7. 1920 1080 66.647 59.988 138.625 WUXGA
(2) PC Mode
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark
1. 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I) Spec. out but display.
2. 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I)
3. 720*576 15.625 50.00 13.500
SDTV, DVD 576I(625I) 50Hz
4. 720*480 31.47 59.94 27 SDTV 480P
5. 720*480 31.5 60.00 27.027 SDTV 480P
6. 720*576 31.25 50.00 27 SDTV 576P
7. 1280*720 44.96 59.94 74.176 HDTV 720P
8. 1280*720 45 60.00 74.25 HDTV 720P
9. 1280*720 37.5 50.00 74.25 HDTV 720P
10. 1920*1080 28.125 50.00 74.25 HDTV 1080I
11. 1920*1080 33.72 59.94 74.176 HDTV 1080I
12. 1920*1080 33.75 60.00 74.25 HDTV 1080I
13. 1920*1080 56.25 50.00 148.5 HDTV 1080P
14. 1920*1080 67.432 59.94 148.350 HDTV 1080P
15. 1920*1080 67.5 60.00 148.5 HDTV 1080P
16. 1920*1080 27 24.00 74.25 HDTV 1080P
17. 1920*1080 33.75 30.00 74.25 HDTV 1080P
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LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
ADJUSTMENT INSTRUCTION
1. Application Range
This specification sheet is applied to all of the LCD TV with LT03R chassis.
2. Designation
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of
25 ºC ± 5 ºC of temperature and 65 % ±10 % of relative humidity if there is no specific designation.
(4) The input voltage of the receiver must keep AC 100-240
V~ 50 / 60Hz. (5) Before adjustment, execute Heat-Run for 5 minutes at RF
no signal.
3. Adjustment items
3.1. PCB assembly adjustment items
1) Mac Address D/L & LAN Test
2) Main S/W program download : Using USB Memory stick
3) Input Tool - Option
4) Download EDID : EDID data are automatically downloaded when adjusting the Tool Option.
5) ADC Calibration – RGB & Component
6) Check SW Version
3.2. SET assembly adjustment items
1) Input Area option.
2) Adjustment of White Balance : Auto
3) Adjustment of White Balance : Manual
4) Intelligent Sensor Inspection Guide
5) Blue-Tooth Inspection Guide
6) Local Dimming Inspection Guide
7) Preset CH information
8) Internal Press Test
9) Motion Remote controller Inspection
10) 3D Function test
11) Outgoing Condition Configuration
12) Sound spec
13) Factoring Option Data input.
4. PCB assembly adjustment method
4.1. MAC Address Download & LAN test
4.1.1. MAC Address D/L
A D/L Program : Serial.exe
4.1.1.1. Method
1) Connect Jig to PCBA.
1) Execute “ Serial.exe” on PC, MAC Address edit : Start / End MAC address input
2) Connect Com-port.(Port connection button click)
3) Load button click(3) for MAC Address write
4) MAC address Write.
5) Check the OK Or NG
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LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
4.1.2. PING Test(LAN Operating Test)
4.1.2.1. Check PCBA
1) Connect LAN to PCBA& Power On.
2) Push ADJ key on Adjust remote-controller.
3) Enter “13. ACAP PING TEST” & check Network.
4.1.2.2. Check Set
1) Connect TV-Set & PC with Cross LAN cable.(PC IP :
12.12.2.3)
2) Execute “PINT Test program”, Check setting data of program. (TV-Set IP : 12.12.2.2)
3) Push Power Only key on Adjust remote-controlle.
4) Click “RUN”, Check “OK” or “NG”
4.2. Main S/W program download
4.2.1. Using the Memory Stick
** USB DOWNLOAD : Service Mode
1) Insert the USB memory Stick to the USB port
2) Automatically detect the SW Version.
-> S/W download process is executed automatically.
3) Show the message “Copy the file from the Memory”
4) If the TV IS Turn On, Check the updated SW Version and Tool Option.
4.3. Input tool option.
Adjust tool option refer to the BOM.
A Tool Option Input : PCBA Check Process A Area Option Input : Set Assembly Process
*** Tool Option table
Model 55LX6500 47LX6500 42LX6500 Tool Ooption1 46048 33760 25568 Tool Ooption2 32279 32279 32279 Tool Ooption3 64556 64556 64556 Tool Ooption4 25004 25004 25004 Tool Ooption5 1851 1851 1851
Model 55LX9500 47LX9500 42LX9500 Tool Ooption1 46080 33792 25600 Tool Ooption2 32279 32279 32279 Tool Ooption3 56636 56636 56636 Tool Ooption4 25004 25004 25004 Tool Ooption5 1979 1979 1979
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LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
After Input Tool Option and AC off Before PCBA check, you have to change the Tool option and have to AC off/on (Plug out and in) (If missing this process, set can operate abnormally)
4.3.1. Profile : Must be changed the option value because being different with some setting value depend on module maker, inch and market
4.3.2. Equipment : adjustment remote control.
4.3.3. Adjustment method
- The input methods are same as other chassis.(Use ADJ Key on the Adjust Remocon.)
(If not changed the option, the input menu can differ the model spec.) Refer to Job Expression of each main chassis ass’y (EBTxxxxxxxx) for Option value Caution : Don’t Press “IN-STOP” key after completing the
function inspection.
4.4. EDID D/L method
Recommend that don’t connect HDMI and RGB(D-SUB) cable when downloading the EDID. If not possible, recommend that connect the MSPG equipment. There are two methods of downloading the edid data
4.4.1. 1st Method
EDID datas are automatically downloaded when adjusting the Tool Options. Automatically downloaded when pushing the enter key after adjusting the tool option5. It takes about 2seconds.
4.4.2. 2nd Method
Caution : Must be checked that the tool option is right or not.
If tool option is wrong, hdmi edid data could not be downloaded well.
1) Press the ADJ key
2) Move to the 10. EDID D/L and Press the right direction
key(
G)
3) Press the right direction key(
G) at Start.
4) After about a few seconds, appear “Waiting..” => “OK”, then
compele.
4.4.3. RS-232C command Method
1) Command : AE 00 10
Caution : Don’t connect HDMI and RGB(D-SUB) cable when
downloading the EDID. If the cables are connected, Downloading of edid could be failed.
4.4.4. EDID data
4.4.4.1. LT03R M0DEL
** HDMI 3 : 256Bytes
0 1 2 3 4 5 6 7 8 9 A B C D E F
0
00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01
10
01 14 01 03 80 10 09 78 0A EE 91 A3 54 4C 99 26
20
0F 50 54 A1 08 00 71 4F 81 80 01 01 01 01 01 01
30
01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
40
45 00 A0 5A 00 00 00 1E 01 1D 00 72 51 D0 1E 20
50
6E 28 55 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
60
3E 1E 53 10 00 0A 20 20 20 20 20 20 00 00 00 FC
70
00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 01
D7
80
02 03 37 F1 4E 10 1F 84 13 05 14 03 02 12 20 21
90
22 15 01 26 15 07 50 09 57 07 78 03 0C 00
30
00
A0
B8 2D 20 C0 0E 01 40 0A 3C 08 10 18 10 98 10 58
B0
10 38 10 E3 05 03 01 01 1D 80 18 71 1C 16 20 58
C0
2C 25 00 A0 5A 00 00 00 9E 01 1D 00 80 51 D0 1A
D0
20 6E 88 55 00 A0 5A 00 00 00 1A 02 3A 80 18 71
E0
38 2D 40 58 2C 45 00 A0 5A 00 00 00 1E 00 00 00
F0
00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BB
** HDMI 4 : 256Bytes
0 1 2 3 4 5 6 7 8 9 A B C D E F
0
00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01
10
01 14 01 03 80 10 09 78 0A EE 91 A3 54 4C 99 26
20
0F 50 54 A1 08 00 71 4F 81 80 01 01 01 01 01 01
30
01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
40
45 00 A0 5A 00 00 00 1E 01 1D 00 72 51 D0 1E 20
50
6E 28 55 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
60
3E 1E 53 10 00 0A 20 20 20 20 20 20 00 00 00 FC
70
00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 01
D7
80
02 03 37 F1 4E 10 1F 84 13 05 14 03 02 12 20 21
90
22 15 01 26 15 07 50 09 57 07 78 03 0C 00
40
00
A0
B8 2D 20 C0 0E 01 40 0A 3C 08 10 18 10 98 10 58
B0
10 38 10 E3 05 03 01 01 1D 80 18 71 1C 16 20 58
C0
2C 25 00 A0 5A 00 00 00 9E 01 1D 00 80 51 D0 1A
D0
20 6E 88 55 00 A0 5A 00 00 00 1A 02 3A 80 18 71
E0
38 2D 40 58 2C 45 00 A0 5A 00 00 00 1E 00 00 00
F0
00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
CB
** Analog(RGB): 128bytes
0 1 2 3 4 5 6 7 8 9 A B C D E F
00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01
0
01 14 0 1 0 3 68 10 09 78 0A EE 91 A3 54 4C 99 26
10
0F 50 54 A1 08 00 81 80 61 40 45 40 31 40 01 01
20
01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
30
45 00 A0 5A 00 00 00 1E 01 1D 00 72 51 D0 1E 20
40
6E 28 55 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
50
3E 1E 53 10 00 0A 20 20 20 20 20 20 00 00 00 FC
60
00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 00
70
**
HDMI 1 : 256Bytes
0 1 2 3 4 5 6 7 8 9 A B C D E F
00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01
0
01 14 01 03 80 10 09 78 0A EE 91 A3 54 4C 99 26
10
0F 50 54 A1 08 00 71 4F 81 80 01 01 01 01 01 01
20
01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
30
45 00 A0 5A 00 00 00 1E 01 1D 00 72 51 D0 1E 20
40
6E 28 55 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
50
3E 1E 53 10 00 0A 20 20 20 20 20 20 00 00 00 FC
60
00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 01
70
02 03 37 F1 4E 10 1F 84 13 05 14 03 02 12 20 21
80
22 15 01 26 15 07 50 09 57 07 78 03 0C 00
90
B8 2D 20 C0 0E 01 40 0A 3C 08 10 18 10 98 10 58
A0
10 38 10 E3 05 03 01 01 1D 80 18 71 1C 16 20 58
B0
2C 25 00 A0 5A 00 00 00 9E 01 1D 00 80 51 D0 1A
C0
20 6E 88 55 00 A0 5A 00 00 00 1A 02 3A 80 18 71
D0
38 2D 40 58 2C 45 00 A0 5A 00 00 00 1E 00 00 00
E0
00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
F0
** HDMI 2 : 256Bytes
0 1 2 3 4 5 6 7 8 9 A B C D E F
00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01
0
01 14 01 03 80 10 09 78 0A EE 91 A3 54 4C 99 26
10
0F 50 54 A1 08 00 71 4F 81 80 01 01 01 01 01 01
20
01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
30
45 00 A0 5A 00 00 00 1E 01 1D 00 72 51 D0 1E 20
40
6E 28 55 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
50
3E 1E 53 10 00 0A 20 20 20 20 20 20 00 00 00 FC
60
00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 01
70
02 03 37 F1 4E 10 1F 84 13 05 14 03 02 12 20 21
80
22 15 01 26 15 07 50 09 57 07 78 03 0C 00
90
B8 2D 20 C0 0E 01 40 0A 3C 08 10 18 10 98 10 58
A0
10 38 10 E3 05 03 01 01 1D 80 18 71 1C 16 20 58
B0
2C 25 00 A0 5A 00 00 00 9E 01 1D 00 80 51 D0 1A
C0
20 6E 88 55 00 A0 5A 00 00 00 1A 02 3A 80 18 71
D0
38 2D 40 58 2C 45 00 A0 5A 00 00 00 1E 00 00 00
E0
00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
F0
1D
D7
00
10
9B
D7
00
20
AB
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LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
4.5. ADC Calibration : Comp 480i/Comp 1080p/RGB
4.5.1. ADC Calibration - Manual
• Required Equipments
A Remote controller for adjustment A MSPG-925F/MSPG-1025/MSPG-3233 Pattern Generator
4.5.1.1. Process
1) Change the Input to Component1 or 2 mode..
2) Input the Component 480i@60Hz 100% Color Bar YPbPr signal into Component1 or 2.
(MSPG-925F 480i Model: 209 / Pattern: 65 ) (MSPG-925F 1080p Model: 225 / Pattern: 65 )
3) Press “In-Start” key on R/C for adjustment.
4) Enter Password number. Password is “0 0 0 0”.
5) Move to the “8. External ADC” by using D/E(CH +/-) and press ENTER(
G).
6) Press the right direction key(
G) to “1. Comp 480i”
7) Press the right direction key(
G) to “Start”
8) After about a few seconds, appear “ADC Calibration Completed”, then complete.
9) Change input source component 1080p Do 3)~8) steps.
10) Change input source RGB 1080p and Do 3)~8) steps.
4.5.2. ADC Calibration – Using RS-232C
• Required Equipments
A Jig (RS-232C protocol) A MSPG-925F/MSPG-1025/MSPG-3233 Pattern Generator A RS-232C cable
4.5.2.1. Process
1) Connect Component/RGB, and RS-232C cable.
2) Command : aa 00 00 [Enter ADC adj. mode](Automatically
done) aa 00 00 [Enter ADC adj. mode] xb 00 04 [Change input source to
Component1 (480i&1080p)] ad 00 10 [Adjust 480i&1080p Comp1] xb 00 06 [Change input source to
RGB(1920x1080)] ad 00 10 [Adjust 1920x1080 RGB] aa 00 90 End adj.
5. SET assembly adjustment method
5.1. Input Area-Option
5.1.1. Profile : Must be changed the Area option value because being different of each Country’s Language and signal Condition.
5.1.2. Equipment : adjustment remote control.
5.1.3. Adjustment method
- The input methods are same as other chassis.(Use IN-
START Key on the Adjust Remocon.) Refer to Job Expression of each main chassis ass’y (EBTxxxxxxxx) for Option value.
5.2. Adjustment of White Balance : (For Automatic Adjustment)
A Purpose : Adjust the color temperature to reduce the
deviation of the module color temperature.
A Principle : To adjust the white balance without the
saturation,
Fix the one of R/G/B gain to 192 (default data) and decrease the others.
A Adjustment mode : Three modes – Cool / Medium / Warm
* Required Equipment
A Remote controller for adjustment A Color Analyzer : CA100+ or CA-210 or same product
(should be used in the calibrated ch by CS-1000)
• LCD TV : CH-9
• PDP TV : CH-10
• White LED TV : CH-14
• RGB LED(MNT) : CH-16
A Auto W/B adjustment instrument(only for Auto adjustment)
- 11 -
LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
5.2.1. Adjustment of White Balance : (For Automatic Adjustment)
Connecting diagram of equipment for measuring (For Automatic Adjustment)
1) Set TV in adj. mode using POWER ON key
2) Zero calibrate probe then place it on the center of the Display
3) Connect Cable(RS-232C)
4) Select mode in adj. Program and begin adj.
5) When adj. is complete (OK Sing), check adj. status pre mode(Warm, Medium, Cool)
6) Remove probe and RS-232C cable to complete adj.
• W/B Adj. must begin as start command “wb 00 00” , and finish as end command “wb 00 ff”, and Adj. offset if need
* Luminance min value is 150cd in the Cool/Medium/Warm
mode( For LCD)
5.3. Adjustment of White Balance (for Manual adjustment)
A Color analyzer(CA100+, CA210) should be used in the
calibrated ch by CS-1000
A Operate the zero-calibration of the CA100+ or CA-210, then
stick sensor to the modul adjusting.
A For manual adjustment, it is also possible by the following
sequence.
1) Select white pattern of heat-run by pressing “POWER ON” key on remote control for adjustment then operate heat run longer than 15 minutes.
(If not executed this step, the condition for W/B may be different.)
2) Push “Exit” key.
3) Change to the AV mode by remote control.
4) Input external pattern (85% white pattern)
5) Push the ADJ key -> Enter “0000” (Password)
6) Select “3. W/B ADJUST”
7) Enter the W/B ADJUST Mode
8) Stick the sensor to the center of the screen and select each items (Red/Green/Blue Gain and Offset) using D/E (CH +/-) key on R/C.
9) Adjust R/ G/ B Gain using
F/G(VOL +/-) key on R/C.
10) Adjust three modes all (Cool / Medium / Warm) : Fix the
one of R/G/B gain and change the others
11) When adjustment is completed, Enter “COPY ALL”
12) Exit adjustment mode using EXIT key on R/C.
1 CASE
First adjust the coordinate far away from the target value(x, y).
1. x, y > target
i) Decrease the R, G.
2. x, y < target i) First decrease the B gain, ii) Decrease the one of the others.
3. x > target , y < target i) First decrease B, so make y a little more than the target. ii) Adjust x value by decreasing the R
4. x < target , y > target i) First decrease B, so make x a little more than the target. ii) Adjust x value by decreasing the G
Colo r Analyzer
Comp ut er
Pattern Ge n e r ator
RS-232C
RS-232C
RS-232C
Probe
Signal Source
* If TV internal pattern is used, not needed
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LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
5.4. Intelligent Sensor Inspection Guide
Step 1. Turn on the TV set. Step 2. Press “EYE” button on the Adjustment remote
controller.
Step 3. Block the Intelligent Sensor module on the front C/A
about 6 seconds. When the “Sensor Data” is lower than 20, you can see the “OK” message => If it doesn’t show “OK” message, the Sensor Module is
defected one.
You have to replace that with a good one.
Step 4. After check the “OK” message come out, take out your hand from the Sensor module. => Check “Sensor Data” value change from “0” to “300” or not. If it doesn’t change the value, the sensor is also defected one. You have to replace it.
5.5. Blue-Tooth Inspection Guide
5.5.1. Test Condition.
Must located another set in a state of DC ON (without checking set) in closer distance(5M).
-On total assembly step, S/W deal with connection (between Set and another Set, other device that be compatible with Bluetooth)
5.5.2. Need device : same set in closer distance, adjustment remote control
5.5.3. Method
1) Push “Power on key” on adjustment remote control.
change “Bluetooth On” mode
2) Push “EXIT” KEY
3) Push ”B-TOOTH”(NEW) or “PIP”(OLD) Key
4) Check “Searching OK” message
5) Push “Exit” key, finish check.
5.6. Local Dimming Inspection (Optional)
5.6.1. Edge LED models with local dimming
1) Press ‘TILT” key of the Adj. R/C and check moving patterns.
The black bar patterns moves from left to right. If local dimming function does not work, a whole screen shows full white.
5.6.2. IOP LED models with local dimming
1) Press ‘TILT” key of the Adj. R/C and check moving patterns.
The black cross-bar patterns moves from top-left to Bottom­right. If local dimming function does not work, a whole screen shows full white.
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LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
5.7. Preset CH information
5.7.1. Analog CH Table_Ver_1_0
5.7.2. Preset CH write condition
1) AC on time on only one after assembled automatically
2) In case of PAL model, CH recover on SVC OSD manually
In case of NTSC model, default channel : -> After In-Stop /
Facotry reset TV : 2,3,4,5,6,7,8,9,10,11,12,13,14,30,51,55,63 CATV : 15,16,17,55,95
5.7.3. Preset CH erase condition
1) In-Stop key
5.8. Internal press test
5.9. Motion Remote controller Inspection
5.9.1. Equipment : Motion remote controller for test, IR-KEY-CODE remote controller for test Check battery before test. (Recommend : Change battery for every Lot.)
5.9.2. Process
1) Push “Mute” or “ START” key for pairing between TV-set
and motion remote controller.
2) Push “OK” or “Enter” key, you can see the Cursor on
screen.
3) Push “Vol+” or “STOP” key, Disconnect Pairing.
No Item Vallue Unit Remark
1.
Dielectric Voltage(AC<->FG)
1.5 kV At 100mA for 1sec(Line)
1.5 At 100mA for 1min(OQC)
2.
Dielectric Voltage(Without FG)
3 kV At 100mA for 1sec(Line) 3 At 100mA for 1min(OQC)
Storage Factory System Band CH CH Name Freq(Mhz) Freq/50Khz
0 1 PAL BG V/UHF NZ01 C 01 45.25 905 2 SECAM DK V/UHF R34 C 34 575.25 11 505 3 PAL BG V/UHF EU05 C 05 175.25 3505 4 PAL I Cable PI11 S 11 231.25 4625 5 NTSC V/UHF BR48 675.25 6 PAL BG V/UHF E04 C 04 62.25 1245 7 PAL BG V/UHF EU07 C 07 189.25 3785 8 PAL BG V/UHF EU50 C 50 703.25 14065
Initial CH
(Gumi)
9 PAL BG V/UHF EU52 C 52 719.25 14385 10 PAL I V/UHF PI41 C 41 631.25 12625 11 PAL I V/UHF PI63 C 63 807.25 16145 12 PAL BG Cable 5 S 47 102.25 2045 13 PAL BG V/UHF 21 C 21 471.25 9425 14 SECAM L V/UHF SLB C 02 55.75 1115 15 SECAM L Cable CATVE S 07 152.75 3055 16 17 18 PAL B V/UHF E5 C 05 175.25 3505 19 PAL G V/UHF E51 C 51 711.25 14225 20 PAL I V/UHF I41 C 41 631.25 12625 21 SECAM D V/UHF R5 C 05 93.25 1865 22 23 PAL G V/UHF E31 C 31 551.25 11025 24 PAL I V/UHF I21 C 21 471.25 9425 25 PAL I V/UHF I69 C 69 855.25 17105 26 PAL G V/UHF E48 C 48 687.25 13745 27 SECAM L V/UHF L4 C 08 200.00 4000 28 SECAM L V/UHF L45 C 45 663.25 13265 29 PAL G V/UHF E25 C 25 503.25 10065 30 SECAM D V/UHF R7 C 07 183.25 3665 31 32 33 34 NTSC M V/UHF US-4 C 04 67.25 1345 35 NTSC M V/UHF J-01 C 01 91.25 1825 36 NTSC M V/UHF US-13(J-11) C 13 211.25 4225 37 NTSC M V/UHF US-14(J-13) C 14 471.25 9425 38 NTSC M V/UHF US-63(J62) C 63 765.25 15305 39 NTSC M Cable CATV -15 S 15 127.25 2545 40 NTSC M V/UHF US-18(Digital) C 18 497(Center Freq) 41 SECAM D/K V/UHF R-1(CIS) C 01 49.75 995 42 PAL D/K V/UHF D-10(China10) C 10 200.25 4005 43 PAL D/K V/UHF K-36 C 36 695.25 13905 44 PAL B/G V/UHF E-5 C 05 175.25 3505 45 PAL B/G V/UHF G-40 C 40 623.25 12465 46 47 48 49 PAL D/K V/UHF D-1 C 01 49.75 995 50 PAL D/K V/UHF D-4 C 04 77.25 1545 51 PAL D/K V/UHF D-10 C 10 200.25 4005 52 PAL B/G V/UHF E-5 C 05 175.25 3505 53 SECAM D/K V/UHF R-12 C 12 223.25 4465 54 NTSC M V/UHF US-14 C 14 471.25 9425 55 SECAM D/K V/UHF R-34 C 34 575.25 11505 56 PAL I V/UHF I-41 C 41 631.25 12625 57 58 59 SECAM B/G V/UHF E-04 C 04 62.25 1245 60 SECAM D/K V/UHF R-05 C 05 93.25 1865 61 PAL B/G V/UHF E-05 C 05 175.25 3505 62 SECAM D/K V/UHF R-12 C 12 223.25 4465 63 PAL B/G V/UHF E-21 C 21 471.25 9425 64 SECAM D/K V/UHF R-34 C 34 575.25 11505 65 66 67 68 PAL B/G V/UHF E-2 C 02 48.25 965 69 PAL B/G V/UHF E-5 C 05 175.25 3505 70 PAL B/G V/UHF E-11 C 11 217.25 4345 71 PAL B/G V/UHF E-25 C 25 503.25 10065 72 PAL B/G V/UHF E-36 C 36 591.25 11825 73 PAL I V/UHF I-30 C 30 543.25 10865 74 PAL I Cable I-11 S 11 231.25 4625 75 SECAM D/K Cable R-05 S 45 93.25 1865 76 SECAM D/K V/UHF R-34 C 34 575.25 11 505 77 SECAM L V/UHF F-B C 47 55.75 1115 78 NTSC M V/UHF US-04 C 4 67.25 1345 79 PAL N V/UHF N-10 C 10 193.25 3865 80 NTSC M V/UHF US-11 C 11 199.25 3985 81 NTSC M V/UHF US-13 C 13 211.25 4225 82 NTSC M V/UHF US-30 C 30 567.25 11345 83 SECAM L V/UHF F-49 C 49 695.25 13905 84 PAL M V/UHF M-69 C 69 801.25 16025 85 JAPAN M Cable JA-01 S-95 91.25 1825 86 JAPAN M V/UHF JA-04 J 4 171.25 3425 87 JAPAN M V/UHF JA-36 37 609.3 12186 88 89 90 91 PAL B/G V/UHF E-05 C 05 175.25 3505 92 NTSC M V/UHF US-13 C 13 211.25 4225 93 SECAM D/K V/UHF R-12 C 12 223.25 4465 94 PAL D/K V/UHF D-01 C 01 49.75 995 95 SECAM D/K V/UHF R-34 C 34 575.25 11505 96 PAL B/G V/UHF E-21 C 21 471.25 9425 97
SECAM L V/UHF SL36 C 36 591.25 11825
PAL B
MA
(WR)
SECAM D V/UHF R7 C 07 189.25
NT
PAL I V/UHF I-28 C 28 527.25 10545
NT_
PANDA
NTSC M V/UHF US-63 C 63 765.25 15305
RA
SECAM D/K V/UHF R-54 C 54 735.25 14705
IN
PAL B/G Cable Au-5 S-47 102.25 2045
NP
PAL D/K V/UHF D-04 C 04 77.25 1545
V/UHF
E4
C 04
62.25
1245
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LGE Internal Use OnlyCopyright LG Electronics. Inc. All right reserved.
Only for training and service purposes
5.10. 3D Function test
5.10.1. Equipment : Pattern Generator MSPG­3233, HDMI mode 37, pattern No. 81
5.9.2. Process
1) Connect HDMI (HDMI mode 371, Pattern No. 81)
2) Insert 3D Mode, Select side by side mode.
3) Without 3D-glasses, Like below figure.
4) With 3D left-glass, Like below figure. (Center is RED)
5) With 3Dright-glass, Like below figure.(Center is Blue)
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