Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in
the Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to
prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this monitor is blown, replace it
with the specified.
When replacing a high wattage resistor (Oxide Metal Film
Resistor, over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Due to high vacuum and large surface area of picture tube,
extreme care should be used in handling the Picture Tube.
Do not lift the Picture tube by it's Neck.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect
an electrical jumper across the two AC plug prongs. Place the
AC switch in the on position, connect one lead of ohm-meter to
the AC plug prongs tied together and touch other ohm-meter
lead in turn to each exposed metallic parts such as antenna
terminals, phone jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩ and 5.2MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC
voltage measurements for each exposed metallic part. Any
voltage measured must not exceed 0.75 volt RMS which is
corresponds to 0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
1.5 Kohm/10W
To Instrument's
exposed
METALLIC PARTS
Good Earth Ground
such as WATER PIPE,
CONDUIT etc.
NOTE : Specifications and others are subject to change without notice for improvement
.
V Application Range
This spec is applied to PDP TV used PD12A Chassis.
V Specification
Each part is tested as below without special appointment.
(1) Temperature : 25 °C ± 5 °C (77 °F ± 9 °F), CST : 40 ± 5
(2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage: Standard Input voltage (100 V - 240 V ~, 50 / 60 Hz)
* Standard Voltage of each product is marked by models.
(4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with
SBOM.
(5) The receiver must be operated for about 20 minutes prior to the adjustment.
V Test Method
(1) Performance : LGE TV test method followed.
(2) Demanded other specification
This spec sheet is applied to all of the PD12A chassis.
2. Specification
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 °C ± 5 °C of temperature and 65 % ± 10 % of relative
humidity if there is no specific designation.
(4) The input voltage of the receiver must keep 100 V ~ 240
V, 50 / 60 Hz.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15 °C
- In case of keeping module is in the circumstance of 0 °C,
it should be placed in the circumstance of above 15 °C
for 2 hours
- In case of keeping module is in the circumstance of below
-20 °C, it should be placed in the circumstance of above
15 °C for 3 hours,.
O After RGB Full White in HEAT-RUN Mode, the receiver
must be operated prior to the adjustment.
O Enter into HEAT-RUN MODE
1) Press the POWER ON KEY on R/C for adjustment.
2) OSD display and screen display PATTERN MODE.
- Set is activated HEAT run without signal generator in this
mode.
- Single color pattern ( WHITE ) of HEAT RUN MODE uses
to check panel.
- Caution : If you turn on a still screen more than 20
minutes (Especially digital pattern, cross hatch
pattern), an after image may be occur in the
black level part of the screen.
3. PCB assembly adjustment
method
Caution: Using ‘power on’ button of the control R/C power on
TV.
3-1. Download MAC Address,
CI+ Key and widevine Key.
* Connect TV SET and PC which download keys Writing
program by RS232C-Cable
(1) Start Program and Click ‘start’ Button to connect TV and
PC.
(2) When download succeed, you can see “OK” on the
screen.
* Each Chassis has it’ own MAC Address. Please be careful of
download.
3-2. ADC Adjustment
O Auto-control adjustment protocol(RS-232C)
(1) Adjustment of RGB
1) Convert to PC in Input-source.
2) Signal equipment displays
Output Voltage: 700 mVp-p
Impress Resolution FHD (1920 x 1080 @ 60Hz)
Model : 225 in Pattern Generator
Pattern : 65 in Pattern Generator
(1) Press ‘InStart’ Key on Factory SVC Remote Controller.
And MUST check ADC & EDID ADJ status is OK.
4. SET assembly adjustment method
* Caution : Each PCB assembly must be checked by check JIG
set. (Because power PCB Assembly damages to PDP
Module, especially be careful)
4-1.POWER PCB Assembly Voltage
adjustment (Va/Vs Voltage Adjustment)
Test equipment : D.M.M 1EA
Connection Diagram for Measuring : refer to fig.4
Adjustment method
(1) Va adjustment
1) Connect + terminal of D. M.M. to Va pin of P811,
connect -terminal to GND pin of P811.
2) After turning VR901,voltage of D.M.M adjustment as
same as Va voltage which on label of panel right/top
(deviation; ±0.5V)
(2) Vs adjustment
1) Connect + terminal of D. M..M. to Vs pin of P811,
connect -terminal to GND pin of P811.
2) After turning VR951, voltage of D.M.M adjustment as
same as Vs voltage which on label of panel right/top (
deviation ; ±0.5V)
4-2. Download Serial number (RS-232C)
V Press “Power on” key of service R/C.
(Baud rate : 115200 bps)
V Connect RS232 Signal Cable to RS-232 Jack.
V Write Serial number by use RS-232.
V Must check the serial number at the Diagnostics of SET UP
menu.
(Refer to below ‘6.SET INFORMATION’).
4-3. Adjustment of White Balance
Required Equipment
O Remote controller for adjustment
O Color Analyzer ( CS-1000, CA-100,100+,CA-210 or same
produc: CH 10 (PDP)
* Please adjust CA-210, CA-100+ by CS-1000 before
measuring
O Auto W/B adjustment instrument(only for Auto adjustment)
O 9 Pin D-Sub Jack(RS232C) is connected to the AUTO W/B
EQUIPMENT.
Before Adjust of White Balance, Please press POWER ONLY
key
Adjust Process will start by execute RS232C Command.
O Color temperature standards according to CSM and Module
O CS-1000/CA-100+/CA-210(CH 10) White balance
adjustment coordinates and color temperature.
* Manual W/B process (using adjusts Remote control)
Please Adjust in AV 1 MODE, Turn off Energy Saving Mode.
(1) Enter ‘PICTURE RESET’ on Picture Mode, then turn off
Fresh Contrast and Fresh colour in Advanced Control
(2) After enter Service Mode by pushing “ADJ” key,
(3) Enter White Pattern off of service mode, and change off ->
on.
(4) Enter “W/B ADJUST” by pushing “
G” key at “3. W/B
ADJUST”.
* Gain Max Value is 192. So, Never make any Gain Value over
192 and please fix one Value on 192, between R, G and B.
(1) Adjust in the place where the influx of light like floodlight
around is blocked. (Illumination is less than 10ux).
(2) Measure and adjust after sticking the Color Analyzer (CA-
100+, CA210 ) to the side of the module.
(3) Aging time
After aging start, keep the Power on (no suspension of
power supply) and heat-run over 5 minutes
4-4. Serial number download & Model
name D/L and Check Tool Option.
(1) Press "Power on" button of a service R/C.(Baud rate :
115200 bps)
(2) Connect RS232-C Signal Cable and start ‘Option Check
Program Ver3.8’
(3) Scan serial Number and press ‘F5’ button.
(4) Check ‘OK’ on program (1) program.
(5) Press ‘In start’ button on SVC R/C, check Serial Number
and Model Name.
4-5. Check Tool Option and write Country
Group & Area Code(Option) D/L
4-6. Checking the EYE-Q Operation.
(1) Press the EYE Key on the adjustment remote controller.
(2) Check the Sensor DATA ( It must be under 10) and keep
the data longer than 1.5s
(3) Check ‘OK’
(Sensor DATA 0 ~ 4095, Power Saving Mode 0 ~ 12)
* IF you press IN-STAP Button, change Green Eye-check OSD.
4-7. Ping TEST
* This test is to check Network operation.
(1) Equipment Setting
1) Play the LAN Port Test PROGRAM.
2) Input IP set up for an inspection to Test
*IP Number : 12.12.2.2
(2) LAN PORT inspection (PING TEST)
* In this case Network setting is on Manual Setting.
1) Play the LAN Port Test Program.
2) connect each other LAN Port Jack.
3) Play Test (F9) button and confirm OK Message.
4) remove LAN CABLE
(3) Check Wireless function.
1) Connect set and Dongle of Wireless to Cable of HDMI &
TTA 20Pin
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
CI_ADDR[8]:
0: RESETOUTb (in On/Off only) stay asserted until software releases them.
1: Fix amount of delay for de-assertion on RESETOUTb (in On/IOff only)
at end of RESETb pulse (O)
NAND_DATA[3]:
0: MIPS will boot from external flash (O)
1: MIPS will boot from ROM
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
DCDC_GND and A_GND are connected
DCDC_GND and A_GND are connected in pin#27
PCB_GND and A_GND are connected
A_GND
P_17V
S
C1612
4.7uF
50V
POWER_ON/OFF_2
S
C1613
4.7uF
50V
A_GND
S
C1614
0.01uF
50V
R1606
10K
OPT
0.1uF
C1615
DCDC_GND
50V
OPT
A_GND
17V->12V
S
C1617
0.1uF
50V
16K
3.6K
S
-->3.12V
S
R1607
R1608
S
C1616
0.01uF
25V
BOOT
1
VIN
2
EN
3
SS
4
IC1601
TPS54231D
S
A_GND
8
7
6
5
PH
GND
COMP
VSENSE
SDA1_3.3V
D1604
SMAB34
S
SCL1_3.3V
L1601
22.0uH
EAP61606601
S
40V
LNB_INT
S
C1618
470pF
50V
S
R1609
51K
*NOTE 13
S
C1619
10uF
16V
Max 1.3A
S
C1620
10uF
16V
S
C1621
15pF
50V
C1622
10uF
25V
OPT
+12V_LNB
S
R1611
6.8K
1%
R1612
1.6K
1%
R1610
120K
S
R1613
0
R2
R1
1%
S
S
Vout=0.8*(1+R1/R2)
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
EAX63525101
LG8300_DDR19
19
Page 32
Page 33
PDP TV Repair Guide
< Applicable Model >
- 50PZ900,50PZ700,50PZ500
(Apply Full HD Module in 50PZ950/750/570)
ⓒ LG Electronics. Inc.2010
Page 34
PDP TV Repair Process Index
No.Symptom (L)Symptom (M)PageRemark
1
2 No Picture/No sound2
3Mal-discharge/Noise/dark picture3
4Picture broken/Freezing4
5Vertical bar/ Horizontal Bar5
6
7Turn off (Instant, under watching)7
8C. Sound ProblemNo sound/ Sound distortion8
9E. General function ProblemRemote control & Local Key checking9
A. Picture Problem
B. Power Problem
No Picture/Sound OK1
No Power (Not turn on)6
First of all, Check whether there is SVC Bulletin in GCSC System for these model.
ⓒ LG Electronics. Inc.2010
Page 35
Repair Process
PDP TV
Symptom
A. Picture Problem
No Picture/Sound OK
Making
Revision
2010. 12 . 24
First of all, Check whether all of cable between board was inserted properly or not.
(Main B/D↔ Power B/D, Power B/D↔ Y-sus B/D,Y-Sus B/D ↔Z-Sus B/D,LVDS Cable,Speaker Cable,IR B/D Cable,,,)
☞A1
Check Module pattern
by using “TILT” key
on SVC R/C
Normal
N
☞A3
Check
Vs, Va
☞A2
Check
Y
Sound
Normal
N
Move
Power problem
Section
Sound
OK
Move
No Picture/No sound
Section
☞A5~A6
Check voltage
Y
. -V
Y
. VSC
. VZB
☞A8~A11
Y
N
Check
LVDS Cable
☞A12
Check B+ Voltage
Y
NormalNormal
N
1. Check Y-Sus/ Z-Sus Board
2. Replace defective B/D
on Power Board
.Check B+(5V)
Normal
N
Replace
Main B/D
/ Control Board
Y
Close
Power problem
Y
N
Move
Section
전자 -6-2
1/9
☞A13
1.Check Control Board
. LED on
. Crystal(X2), 3.3V, 5V
. Rom update
2.Replace Control B/D
<SVC R/C & Pattern>
※Refer to the Module label for each voltage
-VY
VSC
VZB
1
☞A4
ⓒ LG Electronics. Inc.2010
Page 36
Repair Process
PDP TV
☞A1
Check Module pattern
by using “TILT” key
on SVC R/C
Symptom
Normal
Move
No Picture/ Sound Ok
Section
Y
N
☞A2
Check
Sound
A. Picture Problem
No Picture/No Sound
Sound
OK
N
Y
Check
LVDS Cable
Picture
☞A6
Making
Revision
OK
N
Check
Video
2010. 12 . 24
전자 -6-2
2/9
Y
Close
Close
Check
“Speaker ON/Off” setting
in OSD Menu
Normal
Sound?
Y
Close
N
Check Speaker
jack connection
& Speaker Cable open
Normal
Sound?
Close
2
N
Y
SVC
Bulletin?
N
Check 17V
(Audio IC B+)
on Power B/D
Y
Check Audio IC Short
Replace Main B/D
Apply
SVC Bulletin
(S/W Upgrade etc)
Normal
voltage?
N
Y
ⓒ LG Electronics. Inc.2010
Normal
Sound?
N
Check Power B/D
Replace Power B/D
Y
Page 37
Repair Process
PDP TV
Check
Picture problem
Type
☞A14
Mal-discharge
Symptom
Dot
type
Scan
Type
A. Picture Problem
Mal-discharge/Noise/dark picture
☞A15
Check CTRL ROM Ver.
and
Rom Upgrade
☞A5
Check voltage
. –V
Y / VSC
(Y-Sus B/D)
Normal
Picture?
N
Replace
Y-Sus B/D
Normal
Picture?
Close
☞A16
Y
Y Drive B/D
Replace B/D
Y
Check
&
Making
2010. 12 . 24
Revision
N
Replace
Control board
Normal
Picture?
Y
Close
N
전자 -6-2
3/9
Replace
Module
N
☞A13
Normal
Picture?
Y
Close
N
1.Check Control B/D
2.Replace Board
Normal
Picture?
Y
Close
Picture Noise
Dark Picture
Check RF Cable
Connection
Check
Picture mode
setting
Normal
Picture?
Close
Normal
Picture?
Y
Close
☞A6-1, 2
N
Check Tuner
& Replace
Y
☞A9
N
1. Check Z-Sus Board
2. Replace Board
Normal
Picture?
Y
Close
3
N
Replace
Module
ⓒ LG Electronics. Inc.2010
Page 38
Repair Process
PDP TV
☞A21
Check RF Signal level
Normal
Signal?
N
Check RF Cable
Connection
1. Reconnection
2. Booster ON/OFF
Symptom
A. Picture Problem
Picture broken/Freezing
. By using Digital signal level meter
. By using Diagnostics menu on OSD
( Menu→SUPPORT→Signal TEST)
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)
Y
Check whether other equipments have problem or not.
(By connecting RF Cable at other equipment)
→ DVD Player ,Set-Top-Box, Different maker TV etc
Normal
Picture?
Y
N
Move
No Picture/ Sound Ok
Section
Making
Revision
■ Menu→Setup →Booster
2010. 12 . 24
전자 -6-2
4/9
Normal
Picture?
Y
Close
※In case of Models, Booster function isn’t supported.
N
Check
S/W Version
SVC
Bulletin?
Y
S/W Upgrade
Normal
Picture?
Y
Close
Booster menu
N
On→Off: Check
Off→On: Check
N
4
Normal
Picture?
N
Check
Tuner & replace
Main B/D
Normal
Picture?
Y
Close
☞A6-1, 2
Contact with signal
N
distributor or
broadcaster
(Cable or Air)
ⓒ LG Electronics. Inc.2010
Page 39
Repair Process
PDP TV
☞A19
Check
defect type
Vertical
Line/Bar
Half
No picture
Symptom
Regular
Vertical
Line / Bar
Irregular
Vertical
Line / Bar
☞A18
1.Check X B/D
2.Replace Board
Vertical bar/ Horizontal Bar
☞A1
Check Module pattern
by using “TILT” key
on SVC R/C
☞A20
Check connection
of Connector
(COF,TCP)
on CTRL B/D , X B/D
1.Connector re-connection
2.Eliminate foreign material on Connector
Normal
Picture?
A. Picture Problem
☞A13
☞A13
Y
Normal
N
N
Replace
Module
1.Check CTRL B/D
2.Replace Board
Normal
Pattern?
N
1.Check CTRL B/D
2.Replace Board
Making
2010. 12 . 24
Revision
Y
Replace
Module
※CTRL B/D: Control board
Normal
Picture?
Y
Close
N
전자 -6-2
5/9
Check Main B/D
Replace Module
(If Main B/D doesn’t cause)
Horizontal
Line/Bar
☞A20
Check connection
of Connector (FFC)
on Y Drive B/D
1.Connector re-connection
2.Eliminate foreign material on FFC
Normal
N
Close
Y
Y
☞A16
1. Check Y Drive B/D
2. Replace Board
※ H-Line’s Cause is rare CTRL B/D
N
Normal
Picture?
Y
Close
1.Check CTRL B/D
2.Replace Board
5
Normal
Picture?
Close
ⓒ LG Electronics. Inc.2010
N
Replace
Module
Y
Page 40
Repair Process
PDP TV
Check
Power LED
. Stand-By: Red
. Operating: Blue
Check Power cord
was inserted properly
Symptom
Power LED
ON?
N
Normal
?
☞A22
Check ST-BY 5V
on Power Board
B. Power Problem
No Power (Not turn on)
Making
Revision
2010. 12 . 24
전자 -6-2
6/9
☞A26
DC Power on
Y
by pressing Power Key
On Remote control
Y
Close
N
Normal
Close
N
Y
Check
R/C IR Operation
Normal
Y
N
Repair/Replace
IR B/D
Normal
Voltage?
N
☞A22
Y
AC DET Signal
on Power B/D
Check
Normal
Signal?
N
☞A23
Check Power B/D
Replace Power B/D
☞A22
Y
RL_ON Signal
on Power B/D
Check
6
Normal
Signal?
N
Check Main B/D
Replace Main B/D
☞A22
Y
the other pin’s
Output voltage
on Power B/D
Check
N
Normal
Y
Close
ⓒ LG Electronics. Inc.2010
Replace
Power B/D
Page 41
Repair Process
PDP TV
Symptom
※ To check Power B/D Protection
Instant
Turn off
Turn off
Under watching
Turn on after pull out connector
between Power B/D & Y-Sus
“Off Timer”
“Off timer”
Function off
Set?
B. Power Problem
Turn off (Instant, under watching)
Power LED
Blue?
☞A23
Check Power B/D
Replace Power B/D
☞A24
N
Y
Check
Power Off History
N
☞A8~A11
Y
RCU Off
KEY Off
2HOUR Off
NO Signal Off
Don’t appear
Power Off History
1. Check Y-Sus/ Z-Sus Board
(especially Short or Open)
2. Replace defective B/D
Making
Revision
This is not problem
Normal operation
Move
No Power problem
Section
2010. 12 . 24
전자 -6-2
7/9
7
ⓒ LG Electronics. Inc.2010
Page 42
Repair Process
PDP TV
1.No sound( If HDMI Input only have no sound, upload EDID data)
Check
“Speaker ON/Off” setting
in OSD Menu
2.Sound distortion & sound drop
Check Input signal
→Cable connection
→Cable open
-RF & external
(HDMI,SCART,,,)
Symptom
Normal
Sound?
Y
Close
Normal
Sound?
Y
Close
N
No sound/ Sound distortion
☞A25
N
AVL off/on
Clear voiceⅡ off/on
Check Speaker
jack connection
& Speaker Cable open
Check
Normal
Sound?
Y
Close
C. Sound Problem
Normal
Sound?
Close
☞A2
N
Making
Revision
N
Y
SVC
Bulletin?
N
☞A22
Check 17V
(Audio IC B+)
on Power B/D
Problem in all input
Problem in only DTV
Problem in external input
(SCART,HDMI,,,)
2010. 12 . 24
Y
Check Audio IC Short
Replace Main B/D
Apply
SVC Bulletin
(S/W Upgrade etc)
Normal
voltage?
N
Y
전자 -6-2
Normal
Sound?
N
☞A23
Check Power B/D
Replace Power B/D
8/9
Close
Y
Check whether Problem happen
in same output of other equipments or not.
(By connecting same output cable of other equipment)
→ DVD Player ,Set-Top-Box, different maker TV etc
Cause is RF Signal’s problem (Case 1)
Cause is Equipment’s problem (case 2)
Normal
Sound?
Y
Explain customer that
8
N
SVC
Bulletin?
Y
Apply
SVC Bulletin
(S/W Upgrade etc)
Normal
Sound?
Check Audio IC
Replace Main B/D
ⓒ LG Electronics. Inc.2010
Y
NN
Close
Page 43
Repair Process
PDP TV
1. Remote controller (R/C) operating error
Check R/C itself
Operation
Check R/C Operating
When turn off light
in room
If R/C operate,
Explain the customer
cause is interference
from light in room.
Symptom
Normal
operating?
N
Check & Replace
Battery of R/C
Replace R/C
☞A26
Y
Normal
operating?
N
Remote control & Local Key checking
Check & Repair
Cable connection
Connector solder
Close
D. General Function Problem
Normal
operating?
Y
Close
☞A26
N
Check B+ 5V
On Main B/D
☞A12
(Power B/D don’t have problem)
Making
Revision
Normal
Voltage?
Check 5v on Power B/D
Replace Power B/D or
Replace Main B/D
Y
N
2010. 12 . 24
☞A26
Check IR
Output signal
전자 -6-2
Replace
Main B/D
Normal
Signal?
N
Repair/Replace
IR B/D
9/9
Y
2. Local (Film Type) switch operating error
☞A27
Check R/C
Operation
Normal
operating?
N
Move
Power problem
Section
Y
Check & Repair
Cable connection
Connector solder
Normal
operating?
Y
Close
N
☞A28
Check & Replace
Assembly status
(Key PCB + tool )
9
Normal
operating?
Y
Close
☞A27
N
Output signal
Check Key
Replace cabinet
assembly.
ⓒ LG Electronics. Inc.2010
Normal
Signal?
N
Replace
Main B/D
Y
Page 44
PDP TV Repair Process Reference data Index
No.SymptomDetailPageRemark
1
2
3
4
5
6
6
7
8
11
12
13
Picture Problem
Check Module pattern by Tilt keyA1
Audio check methodA2
Check Va, Vs on Power BoardA3
PDP Module Label InformationA4
Check & Adjust –VY,VSC,VZB voltage
A5
- 50H3 –VY,VSC(Y-Sus) / VZB(Z-Sus)
A6Video Check Method
Fuse Checking MethodA7
Y-Sus Board Checking Method(50H3)A8
Z-Sus Board Checking Method(50H3)A9
Check 5V, 12V on Power B/DA12
Control Board Checking Method(50H3)A13
Mal discharge Symptom PictureA14
14
15
16
PDP Module Rom Ver. Checking methodA15
Y Drive B/D Checking methodA16
(Half picture) X- B/D Checking method(50H3)
A18
Next page Continued
ⓒ LG Electronics. Inc.2010
Page 45
PDP TV Repair Process Reference data Index
No.SymptomDetailPageRemark
17
18
19
20
21
22
23
24
25
26
Defect type cause by PDP ModuleA19
Picture Problem
Connector Type on PDP ModuleA20
RF Signal level Checking methodA21
Check voltage on Power boardA22
Power Problem
Power board Checking MethodA23
Check Power off HistoryA24
Sound ProblemSpeaker cable checking methodA25
Check Remote control IR operationA26
General Function Problem
Check Local Key operationA27
Check Local switch assembly statusA28
ⓒ LG Electronics. Inc.2010
Page 46
Repair Process-Reference data
PDP TV
Symptom
Item
A. Picture Problem
Check Module pattern by Tilt key
Making
Revision
2010. 12 . 24
전자 -6-2
A1
Tilt Key
You can see 20 types patterns by using TILT Key on SVC Remote controller (except Old model)
< CHECK Item >
1. Dead pixel 2.Image sticking3.Mal discharge4.Module defect (V-Line/Bar, H-Line/Bar,,,)
5. In case of no picture, you can judge defect cause (Module or Main B/D)
- If patterns appear, defect cause is Main B/D
A1
ⓒ LG Electronics. Inc.2010
Page 47
Repair Process-Reference data
PDP TV
Symptom
A. Picture Problem
Audio check method
Making
Revision
Jack for Speaker connection
2010. 12 . 24
전자 -6-2
A2
1.Check Audio output by using oscilloscope
GND ↔ R- or R+ or L- or L+
Audio output waveform
2.Check whether speaker jack was inserted properly or not.
A2
ⓒ LG Electronics. Inc.2010
Page 48
Repair Process-Reference data
PDP TV
Make sure you can’t hear any audio
PDN(#23) / Reset(#31) is High?
Input
Block
Y
Check speaker for damage.Replace the Speaker
Y
Check Connector
P1300
Y
Check IC700 Power
17V(L1306), 3.3V(L1307)
Y
Check IC1300 Status
Y
All Input Audio Problem
N
N
N
N
Replace P1300
Check 17V (P500 #1,2),
3.3V (IC505)
Check
Reset (R1309) / PDN (R1311)
:They must be High (3.3V)
Making
Revision
2010. 12 . 24
전자 -6-2
A2-1
Check SCL,SDA
R1314, R1316
Y
Check BCM I2S Output
R1305, 1306, 1307, 1308
Y
Replace AMP(IC1300)
N
N
Delete R1314,1416 and check
IIC Line(SCL/SDA3)
Replace BCM(IC101).
ⓒ LG Electronics. Inc.2010
Page 49
Repair Process-Reference data
PDP TV
◆ Digital TV
Follow procedure All source audio
◆ HDMI
Input
Block
Check video output
Y
trouble shooting
Digital TV / HDMI Audio Problem
N
Follow procedure digital TV
video trouble shooting
Making
Revision
2010. 12 . 24
전자 -6-2
A2-2
Check video output
Y
Check EDID DownloadRe-download EDID data
Y
Follow procedure All source audio
trouble shooting
N
N
Follow procedure HDMI video
trouble shooting
ⓒ LG Electronics. Inc.2010
Page 50
Repair Process-Reference data
PDP TV
Check #3 for 5V, #13 for 1.25V, #14
Input
Block
Check video output
Y
for 3.3V on TU1500
Y
Check SIF signal C1501Replace TU601
Y
Check SIF signal (C319)Check SIF line
Y
Analog TV Audio Problem
N
N
N
N
Follow procedure analog TV video
trouble shooting
Check IC506 for 5V, IC503 for 1.25V,
L504 for 3.3V output Voltage
Making
Revision
2010. 12 . 24
전자 -6-2
A2-3
Follow procedure All source audio
trouble shooting
Y
Replace BCM IC (IC100)
< SIF waveform – sample >
- Defend on the input signal.
ⓒ LG Electronics. Inc.2010
Page 51
Repair Process-Reference data
PDP TV
JK1000 (Component) : C311, C312
Input
Block
Check Connector and cables
JK803 (Component)
JK900 (SCART)
P801 (RGB)
JK800 (Side AV)
Y
Check signal
JK803 (Component) : R843, R844
JK900 (SCART) : R1024, R1025
P801 (RGB) : R903, R902
JK800 (Side AV) : R935, R936
Y
Check IC101 signal
JK1001 (SCART) : C314, C315
JK702 (RGB) : C305, C306
JK900 (Side AV) : C308, C309
Component / AV/RGB Audio Problem
Making
2010. 12 . 24
Revision
N
N
N
Replace connector or
cable if found damaged
Replace the Resistor
Replace the Resistor
전자 -6-2
A2-4
Y
Follow procedure
All source audio trouble shooting
ⓒ LG Electronics. Inc.2010
Page 52
Repair Process-Reference data
PDP TV
Check Signal (JK902 #3)
Check 3.3V #2 on JK1003
Check SPDIF signal (R851)Replace BCM(IC101)
Y
Y
Input
Block
Optical Audio Problem
N
Check IC505 Output
N
Making
Revision
2010. 12 . 24
전자 -6-2
A2-5
< SPDIF waveform – sample >
- Defend on the input signal.
ⓒ LG Electronics. Inc.2010
Page 53
Repair Process-Reference data
PDP TV
Y-Sus Board
Symptom
Check Va, Vs on Power Board
Power Board
Control Board
A. Picture Problem
PDP Module Label
Z-Sus Board
Main Board
Making
2010. 12 . 24
Revision
▶ Check Va & Adjust Va Voltage
(Refer to the Module label for Va specification)
▶ Check Vs & Adjust Vs Voltage
(Refer to the Module label for Vs specification)
Check Va, Vs
Vs Adjustment
(VR901)
Va Adjustment
전자 -6-2
A3
(VR502)
A3
ⓒ LG Electronics. Inc.2010
Page 54
Repair Process-Reference data
PDP TV
①
②
③
④
⑤
⑥
① Model Name
Symptom
VyVscVzb
A. Picture Problem
PDP Module Label Information
PDP Module Label Information.
⑧
⑦
⑨ UL Approval Mark
Making
Revision
2010. 12 . 24
⑨
⑩
전자 -6-2
A4
⑪
⑫
⑬
⑭
② Bar Code
(Code 128, Contains the manugacture No.)
③ Manugacture No.
④ Adjusting Voltage(DC Va, Vs)
⑤ Adjusting Voltage (Set up/-Vy/Vsc/Ve/Vzb)
⑥ The trade name of LG Electronics
⑦ Manufactured date(Year & Month)
⑧ Warning
A4
⑩ UL Approval No.
⑪ Model Name
⑫ Max. Watt
⑬ Max. Volts
⑭ Max. Amps
2) If Fuse is defects, it should check again voltage of 5V, Va, Va after replacing the fuse.
3) In case there are no voltage of 5V, Va, Vs, the board is failure, it need to replace the board.
A7
ⓒ LG Electronics. Inc.2009
Page 64
Repair Process-Reference data
PDP TV
▣ Check Method
① Check input voltages(5V, Va, Vs) at P103 connector.
② Check it is short or not between Vs and GND at P103 connector.
③ Check all of fuses open. (FS201, FS202, FS203, FS501)
④ Check voltage of diode , F ET by using digital multi-meter.
① Check input voltages(5V, Va, Vs) at P203 connector.
② Check it is short or not between Vs and GND at P203 connector.
③ Check all of fuses open. (FS202)
④ Check voltage of diode , F ET by using digital multi-meter.
▣ Measuring Method
▣ Specifications
PositionDirectionCircuit No.
HS101
HS102
Forward
ReverseO.L. (Overload)
Forward
ReverseO.L. (Overload)
Symptom
Z-Sus Board Checking Method(50R1)
DiodeFET
D114,D118Q107, Q110
0.35V ~ 0.45V0.35V ~ 0.45V
D109,D110,D108,D111 Q104,Q113,Q114
0.35V ~ 0.45V
0.5V ~ 0.6V
Q106, Q109
0.35V ~ 0.45V
Q102,Q103
0.45V~0.55V
A. Picture Problem
P203
Making
Revision
HS102
2010. 12 . 24
전자 -6-2
A9
ZSUS board
HS101
A9
FS202
5V fuse
ⓒ LG Electronics. Inc.2009
Page 66
Repair Process-Reference data
PDP TV
Y-Sus
Board
▣ Measure 5V voltage
Symptom
P811
Power
Board
Control
Board
A. Picture Problem
Check 5V, 12V on Power B/D
PDP Module
Label
Z-Sus
Board
P813
Main
Board
Making
Revision
▣ Measure 17V voltage
2010. 12 . 24
P813
전자 -6-2
A12
A12
1
7
.
0
2
ⓒ LG Electronics. Inc.2009
Page 67
Repair Process-Reference data
PDP TV
▣ Checking Method
① Check input voltages(5V of P105 / 18V of P2) at control
board.
② Check LED is on.
③ If LED doesn’t work, check crystal X1 output.
④ Check 3.3V, 5V IC.
⑤ Check MCM at VS_DA by using digital multi meter.
Check Crystal(X1)
③
Symptom
Control Board Checking Method(50H3)
Check LED On
②
Check oscillation of Crystal
(Normal: 25 MHZ)
A. Picture Problem
Check IC ( IC53, IC51 )
④
IC53
Making
Revision
2010. 12 . 24
IC51
3.3V
전자 -6-2
A13
5V
3.3V
GND
Check MCM
⑤
MCM Check point
(+)VS_DA / (-) GND
(Normal: 3.3V )
P105_FL1,FL2(5V)
Check Input voltage
①
P2(18V)
Pin14, 15
Pin 14,15 : 18V
ⓒ LG Electronics. Inc.2009
Page 68
Repair Process-Reference data
PDP TV
Symptom
▣
Dark picture caused by Mal-discharge
▣
A. Picture Problem
Mal discharge Symptom
Dot type Mal-discharge symptom
Scan type Mal-discharge symptom
▣
Making
Revision
2010. 12 . 24
전자 -6-2
A14
A14
ⓒ LG Electronics. Inc.2010
Page 69
Repair Process-Reference data
PDP TV
Check by using SVC Remote controller
▣
Press “In-start”→Press ”0413”
Select Panel Control →Check Module Rom ver.
→
Symptom
PDP Module Rom Ver. Checking method
A. Picture Problem
※Refer to the Module Rom upgrade manual
Making
Revision
Rom ver. Label
for Rom upgrade.
2010. 12 . 24
전자 -6-2
A15
A15
USB Type Jig
ⓒ LG Electronics. Inc.2010
Page 70
Repair Process-Reference data
PDP TV
▣ Y drive board
Symptom
Scan IC
Input signal connector
A. Picture Problem
Y Drive B/D Checking method(50R3)
※ DMM (Digital Multi-Meter)
Making
Revision
2010. 12 . 24
전자 -6-2
A16
※ Check all output pins of scan IC (connector) using DMM.
A16
ⓒ LG Electronics. Inc.2010
Page 71
Repair Process-Reference data
PDP TV
▣ Half / partly display (or abnormal display)
-. Check Va input voltage.
(P121, P120, P220, P221, P320 : Power connector of the X board)
-. Check cables between CTRL board and X board.
-. Replace the X B/D.
-. Check TCP connection after X B/D replacement.
▣ Connections between panel and X B/D
-. Right display (Picture 1.) ↔ Check/replace right X B/D
-. Both ends display (Picture 2.) ↔ Check/replace center X B/D
-. Left display (Picture 3.) ↔ Check/replace left X B/D
Symptom
(Half picture) X- B/D Checking method(50R3)
A. Picture Problem
Making
Revision
Picture 1.Picture 2.Picture 3.
Half
display
(abnormal)
Partly
display
(abnormal)
※ Check connections (TCP - X board, CTRL board - X board)
abnormal
abnormal
2010. 12 . 24
전자 -6-2
A18
VaVaVa
from CTRLfrom CTRLfrom CTRL
A18
ⓒ LG Electronics. Inc.2010
Page 72
Repair Process-Reference data
PDP TV
Symptom
A. Picture Problem
Defect type cause by PDP Module
Making
Revision
First of all, Check whether all of cable between board was inserted properly or not.
Next, Check whether there is foreign material on connector.
Symptom picturedefects descriptionTo action
Regular vertical lines
Vertical lines or Bar
2010. 12 . 24
1. Check connection
(CTRL B/D, X B/D)
2. Check CTRL B/D
3. Replace CTRL B/D
1. Check connection
(CTRL B/D, X B/D)
2. Check CTRL B/D
3. Replace CTRL B/D
전자 -6-2
A19
Many irregular vertical lines
Horizontal Line or Bar
A19
1. Check connection
(CTRL B/D, X B/D)
2. Check CTRL B/D
3. Replace CTRL B/D
1. Check connection
(Y-Sus B/D ↔Panel)
2. Check Y-Sus B/D
3. Replace Y-Sus B/D
ⓒ LG Electronics. Inc.2010
Page 73
Repair Process-Reference data
PDP TV
1. Check foreign & Connection status
2. Check bad soldering
on Chip resistance
▣ Defect symptom
Symptom
COF Type
96 Out Put
A. Picture Problem
Connector Type on PDP Module
TCP Type
192 Out Put
TCP (Tape Carrier Package) is film
for IC connect with Electrode pattern
(Direct Bonding) on X B/D
Making
Revision
2010. 12 . 24
FFC Type
Connector to connect between
Electrode PAD Of PANEL and
Y Drive B/D,Z-Sus B/D
전자 -6-2
A20
A20
ⓒ LG Electronics. Inc.2010
Page 74
Repair Process-Reference data
PDP TV
Symptom
A. Picture Problem
RF Signal level Checking method
Making
Revision
2010. 12 . 24
전자 -6-2
A21
◆ MENU Æ SUPPORT Æ Signal TEST
1. Check whether Signal Strength, Signal Quality is over 50% or not.
2. If Signal Strength, Signal Quality is under 50%,install the Booster to increase signal level.