Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in
the Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to
prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this monitor is blown, replace it
with the specified.
When replacing a high wattage resistor (Oxide Metal Film
Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Due to high vacuum and large surface area of picture tube,
extreme care should be used in handling the Picture Tube.
Do not lift the Picture tube by it's Neck.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect
an electrical jumper across the two AC plug prongs. Place the
AC switch in the on position, connect one lead of ohm-meter to
the AC plug prongs tied together and touch other ohm-meter
lead in turn to each exposed metallic parts such as antenna
terminals, phone jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K/10watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC
voltage measurements for each exposed metallic part. Any
voltage measured must not exceed 0.75 volt RMS which is
corresponds to 0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
1.5 Kohm/10W
To Instrument's
exposed
METALLIC PARTS
Good Earth Ground
such as WATER PIPE,
CONDUIT etc.
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application Range
(1) This spec sheet is applied all of PDP TV with PU13A chassis.
2. Specification
Each part is tested as below without special appointment.
(1) Temperature : 25 °C ± 5 °C (77 °F ± 9 °F), CST : 40 °C ± 5 °C
(2) Relative Humidity : 65 % ± 10 %
(3) Power Voltage : Standard input voltage (100 V - 240 V ~ 50 / 60 Hz)
* Standard Voltage of each product is marked by models
(4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with
BOM.
(5) The receiver must be operated for about 5 minutes prior to the adjustment.
3. Test Method
(1) Performance : LGE TV test method followed.
(2) Demanded other specification
Safety : UL, CSA, IEC specification, CE
EMC : FCC, ICES, IEC specification, CE
This spec. sheet applies to PU13A Chassis applied PDP TV
all models manufactured in TV factory.
2. Specification
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 cC ± 5 cC of temperature and 65 % ± 10 % of relative
humidity if there is no specific designation.
(4) The input voltage of the receiver must keep 100 V - 240 V,
50 / 60 Hz.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15 cC
- In case of keeping module is in the circumstance of 0 cC,
it should be placed in the circumstance of above 15 cC for
2 hours
- In case of keeping module is in the circumstance of below
-20 cC, it should be placed in the circumstance of above
15 cC for 3 hours.
O After RGB Full White in HEAT-RUN Mode, the receiver
must be operated prior to the adjustment.
O Enter into HEAT-RUN MODE
1) Press the POWER ON KEY on R/C for adjustment.
2) OSD display and screen display PATTERN MODE.
- Set is activated HEAT run without signal generator in this
mode.
- Single color pattern ( WHITE ) of HEAT RUN MODE uses
to check panel.
Caution) When still image is displayed for a period of 20 minutes
or longer (especially where W/B scale is strong. Digital
pattern 13ch and/or Cross hatch pattern 09ch), there
can some afterimage in the black level area.
3. Adjustment items
3-1. Board-level adjustment
- Mac address and Idfile(ESN) Download
(Except For Mexico/Canada Models)
- Adjust 480i Comp1 adj.
- Adjust 1080p Comp1 adj.
- Adjust 1920*1080 RGB adj.
- EDID/DDC download
Above adjustment items can be also performed in Final
Assembly if needed. Both Board-level and Final assembly
adjustment items can be check using In-Start Menu 1.
Adjust Check.
3-2. Final assembly adjustment
- White Balance adjustment
- RS-232C functionality check
- Factory Option setting per destination
- Ship-out mode setting (In-Stop)
3-3. Etc.
- Ship-out mode
- Service Option Default
- USB Download(S/W Update, Option)
4. MAC Address and ESN Key Write
4-1. Equipment & Condition
- Play file: Serial.exe
- MAC Address edit
- Input Start / End MAC address
4-2. Download method
(1) Communication Prot connection
Connect: PCBA Jig-> RS-232C Port== PC-> RS-232C Port
(2) MAC Address Download
- Com 1,2,3,4 and 115200(Baudrate)
- Port connection button click(1)
- Load button click(2) for MAC Address write.
- Start MAC Address write button(3)
- Check the OK Or NG
(3) Input the ESN Key (Except For Mexico/Canada Models)
- download Model sending Key file
- input by 1 by SET so as not to be duplicated
Page 7
5. LAN PORT + ESN INSPECTION
5-1. Equipment & Condition
- Each other connection to LAN Port of IP Hub and Jig
5-2. MAC Address & ESN Key confirmation
- Push “IN-START” Key in service remote controller.
5-3. LAN PORT INSPECTION(PING TEST)
- LAN Port connection with PCB
- Network setting at MENU Mode of TV
- setting automatic IP
- Setting state confirmation
-> If automatic setting is finished, you confirm IP and MAC
Address.
- remove LAN CABLE
6. ADC adjustment
6-1. Overview
ADC adjustment is needed to find the optimum black level and
gain in Analog-to-Digital device and to compensate RGB
deviation.
6-2. Equipment & Condition
(1) Jig (RS-232C protocol)
(2). Internal pattern is used. No external signal is needed.
It is a VESA regulation. A PC or a MNT will display an optimal
resolution through information sharing without any necessity
of user input. It is a realization of °∞Plug and Play°±.
7-2. Equipment
- Adj. R/C
- Since embedded EDID data is used, EDID download jig,
HDMI cable and D-sub cable are not need.
7-3. Download method
(1) Press Adj. key On the Adj. R/C, press Adj. key then select
EDID D/L. By pressing Enter key, EDID download will
begin.
(2) If Download is successful, OK is displayed.
(3) If Download is a failure, NG is displayed.
(4) Re-try download
1) Objective: To reduce each Panel’s W/B deviation
2) How-it-works: When R/G/B gain in the OSD is at 192, it
means the panel is at its Full Dynamic
Range. In order to prevent saturation of
Full Dynamic range and data, one of
R/G/B is fixed at 192, and the other two is
lowered to find the desired value.
ja 00 ff -> Adj. data
jb 00 c0
...
...
wb 00 1f -> Gain adj. complete
*(wb 00 20(Start), wb 00 2f(End)) -> Off-set adj.
wb 00 ff -> End white balance auto-adj.
8-5. Auto Adj. method
(1) Set TV in adj. mode using POWER On Key
(2) Zero calibrate probe then place it on the center of the
Display
(3) Connect Cable(RS-232C)
(4) Select mode in adj. Program and begin adj.
(5) When adj. is complete (OK Sign), check adj. status per
mode
(Warm, Medium, Cool)
(6) Remove probe and RS-232C cable to complete adj.
- Adj. must begin w/ command “wb 00 00”, and end “wb 00
ff” and adj. offset if needed.
- Offset adjust limit value.
Offset Min = 34 (Decimal)
Offset Max = 94 (Decimal)
8-6. Manual adj. method
Dynamic contrast : off
Dynamic color : off
OPC : Off
Energy saving mode : Off
(1) Set TV Picture Mode to Standard and in Advanced
Control, set Dynamic Contrast and Color ‘ Off ’ .
(2) Set TV in adj. mode using POWER On Key
(3) Press ADJ key -> EZ adjust using adj. R/C
(4) Using CH + / - KEY, select 10.TEST PATTERN then press
Enter to place in HEAT RUN mode and wait for 30
minutes.
(4) Zero calibrate the probe of Color Analyzer, then place it on
the center of LCD module within 10 cm of the surface.
(5) Press ADJ key -> 7. White-Balance then press the cursor
to the right (KEY
G)
(When
G is pressed Full White internal pattern will be
displayed)
(6) One of R Gain / G Gain / B Gain should be fixed at 192,
and the rest will be lowered to meet the desired value.
(7) Adj. is performed in COOL, MEDIUM, WARM 3 modes of
color temperature
(8) Off set Adjust in MEDIUM, WARM 2 modes of color
temperature ( Only THX Model )
V If internal pattern is not available, use HDMI input. In EZ
Adj. menu 7.White Balance, you can select one of 3
options: None, Inner, HDMI. Default is inner. By selecting
HDMI, you can adjust using HDMI signal.
* Test Scenario
(1) Set TV in adj. mode using Power Only Key
(2) HDMI 1.4 Frame Packing 3D images are input to the 3D
Video Player
(3) Check the 3D Video Display.
(4) If RF emitter signal is correctly received to RFreceiver, the
lamp of RF tester turn on
10. Option selection per country
10-1. Overview
O Option selection is only done for models in Non-USA North
America due to rating
O Applied model: PU13A Chassis applied USA Model(Not
Canada, Mexico)
10-2. Method
(1) Press ADJ key on the Adj. R/C, then select Country Group
Menu
(2) Depending on destination, select KR or US, then on the
lower option, select US, CA, MX. Selection is done using
+, - KEY
10-3. Ship-out (Default) mode check
(Instop)
O After final inspection, press In-Stop key of the Adj. R/C and
check that the unit goes to Stand-by mode.
10-4. POWER Supply Unit PCB Ass'y Va/Vs
Voltage adjustment.
(1) Test equipment : D.M.M 1EA
(2) Connection Diagram for Measuring : refer to (Fig.1)
(3) Vs adjustment (refer fig.1)
1) Connect + terminal of D.M.M. to Vs pin of P811, connect
-terminal to GND pin of P811
2) After turning VR901, voltage of D.M.M adjustment as
same as Vs voltage which on label of panel left/top (
deviation ; ± 0.5V)
(4) Va adjustment (refer fig.1)
1) After receiving 100% Full White Pattern, HEAT RUN.
2) Connect + terminal of D.M.M. to Va pin of P811, connect
-terminal to GND pin of P811
- After turning VR502,voltage of D.M.M adjustment as
same as Va voltage which on label of panel left/top
(deviation; ± 0.5V)
11. USB Download (S/W Update,
*.epk File Download)
(1) Put the USB Stick to the USB socket
(2) Automatically detecting update file in USB Stick
- If your downloaded program version in USB Stick is Low,
it didn’t work.
But your downloaded version is High, USB data is
automatically detecting
(3) Show the message “Copying files from memory”
(4) Updating is staring.
(5) Updating Completed, The TV will restart automatically.
(6) If your TV is turned on, check your updated version and
Tool option. (explain the Tool option, next stage)
* If downloading version is more high than your TV have,
TV can lost all channel data. In this case, you have to
channel recover. if all channel data is cleared, you didn’t
have a DTV/ATV test on production line.
* After downloading, have to adjust TOOL OPTION again.
(1) Push "IN-START" key in service remote controller.
(2) Select "Tool Option 1" and Push “OK” button.
(3) Punch in the number. (Each model has their number.)
(4) Completed selecting Tool option.
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.