Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in
the Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to
prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this monitor is blown, replace it
with the specified.
When replacing a high wattage resistor (Oxide Metal Film
Resistor, over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Due to high vacuum and large surface area of picture tube,
extreme care should be used in handling the Picture Tube.
Do not lift the Picture tube by it's Neck.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect
an electrical jumper across the two AC plug prongs. Place the
AC switch in the on position, connect one lead of ohm-meter to
the AC plug prongs tied together and touch other ohm-meter
lead in turn to each exposed metallic parts such as antenna
terminals, phone jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩ and 5.2MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC
voltage measurements for each exposed metallic part. Any
voltage measured must not exceed 0.75 volt RMS which is
corresponds to 0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
1.5 Kohm/10W
To Instrument's
exposed
METALLIC PARTS
Good Earth Ground
such as WATER PIPE,
CONDUIT etc.
NOTE : Specifications and others are subject to change without notice for improvement
.
V Application Range
This spec is applied to PDP TV used PD02A Chassis.
V Specification
Each part is tested as below without special appointment.
(1) Temperature : 25 °C ± 5 °C (77 °F ± 9 °F), CST : 40 ± 5
(2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage: Standard Input voltage (100 V - 240 V ~, 50 / 60 Hz)
* Standard Voltage of each product is marked by models.
(4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with
SBOM.
(5) The receiver must be operated for about 20 minutes prior to the adjustment.
V Test Method
(1) Performance : LGE TV test method followed.
(2) Demanded other specification
Safety : CE, IEC specification
EMC : CE, IEC
V Module Specification
(1) 50” FHD
NoItemSpecificationRemark
1Display Screen Device127 cm (50 inch) wide Color Display ModulePDP
This spec sheet is applied to all of the PD02A chassis.
2. Specification
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 °C ± 5 °C of temperature and 65 % ± 10 % of relative
humidity if there is no specific designation.
(4) The input voltage of the receiver must keep 100 V ~ 240
V, 50 / 60 Hz.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15 °C
- In case of keeping module is in the circumstance of 0 °C,
it should be placed in the circumstance of above 15 °C
for 2 hours
- In case of keeping module is in the circumstance of below
-20 °C, it should be placed in the circumstance of above
15 °C for 3 hours,.
O After RGB Full White in HEAT-RUN Mode, the receiver
must be operated prior to the adjustment.
O Enter into HEAT-RUN MODE
1) Press the POWER ON KEY on R/C for adjustment.
2) OSD display and screen display PATTERN MODE.
- Set is activated HEAT run without signal generator in this
mode.
- Single color pattern ( WHITE ) of HEAT RUN MODE uses
to check panel.
- Caution : If you turn on a still screen more than 20
minutes (Especially digital pattern, cross hatch pattern),
an after image may be occur in the black level part of the
screen.
3.
PCB Assembly Adjustment Method
* Caution: Using ‘power on’ button of the control R/C power on
TV.
3-1. MAC Address and CI+ Key.
* Connect TV SET and PC which download MAC Address
Writing program by RS232C-Cable
(1) Start “MAC+CIKeyl.exe”Program and Click (3) Button to
connect TV and PC.
(2) Click (4) to download MAC Address.
(3) Click (5) to download CI+ Key.
(4) When download succeed, you can see “OK” on (6)
* Each Chassis has it’ own MAC Address. Please be careful of
download.
3-2. Ping TEST
* This test is to check Network operation.
(1) Press "Power on" button of a service R/C.(Baud rate :
115200 bps)
(2) Connect RS232-C Signal Cable.
(3) Connect LAN cable to MAIN PCB Assembly.
(4) When network operates normally, you can see “OK”.
(1) Press ‘InStart’ Key on Factory SVC Remote Controller.
And MUST check ADC & EDID ADJ status is OK.
4. SET assembly adjustment method
* Caution : Each PCB assembly must be checked by check JIG
set. (Because power PCB Assembly damages to PDP
Module, especially be careful)
4-1. POWER Supply Unit PCB Ass’y
Va/Vs Voltage Adjustment
Test equipment : D.M.M 1EA
Connection Diagram for Measuring : refer to fig.4
Adjustment method
(1) Va adjustment
1) Connect + terminal of D.M.M. to Va pin of P811, connect
-terminal to GND pin of P811.
2) After turning VR502,voltage of D.M.M adjustment as
same as Va voltage which on label of panel right/top
(deviation; ±0.5V)
(2) Vs adjustment
1) Connect + terminal of D.M.M. to Vs pin of P811, connect
-terminal to GND pin of P811.
2) After turning VR901, voltage of D.M.M adjustment as
same as Vs voltage which on label of panel right/top
(deviation ; ±0.5V)
4-2. Download Serial number (RS-232C)
V Press “Power on” key of service R/C.
(Baud rate : 115200 bps)
V Connect RS232 Signal Cable to RS-232 Jack.
V Write Serial number by use RS-232.
V Must check the serial number at the Diagnostics of SET UP
menu.
(Refer to below ‘6.SET INFORMATION’).
4-3. Adjustment of White Balance
Required Equipment
O Remote controller for adjustment
O Color Analyzer ( CS-1000, CA-100,100+,CA-210 or same
produc: CH 10 (PDP)
* Please adjust CA-210, CA-100+ by CS-1000 before
measuring
O Auto W/B adjustment instrument(only for Auto adjustment)
O 9 Pin D-Sub Jack(RS232C) is connected to the AUTO W/B
EQUIPMENT.
Before Adjust of White Balance, Please press POWER ONLY
key
Adjust Process will start by execute RS232C Command.
O Color temperature standards according to CSM and Module
O CS-1000/CA-100+/CA-210(CH 10)
White balance adjustment coordinates and color temperature.
* Manual W/B process (using adjusts Remote control)
Please Adjust in AV 1 MODE, Turn off Energy Saving Mode.
(1) Enter ‘PICTURE RESET’ on Picture Mode, then turn off
Fresh Contrast and Fresh colour in Advanced Control
(2) After enter Service Mode by pushing “ADJ” key,
(3) Enter White Pattern off of service mode, and change off ->
on.
(4) Enter “W/B ADJUST” by pushing “
G” key at “3. W/B
ADJUST”.
* Gain Max Value is 192. So, Never make any Gain Value over
192 and please fix one Value on 192, between R, G and B.
(1) Adjust in the place where the influx of light like floodlight
around is blocked. (Illumination is less than 10ux).
(2) Measure and adjust after sticking the Color Analyzer (CA-
100+, CA210 ) to the side of the module.
(3) Aging time
After aging start, keep the Power on (no suspension of
power supply) and heat-run over 5 minutes
4-4. Serial number download & Model
name D/L and Check Tool Option.
(1) Press "Power on" button of a service R/C.(Baud rate :
115200 bps)
(2) Connect RS232-C Signal Cable and start ‘Option Check
Program Ver3.8’
(3) Scan serial Number and press ‘F5’ button.
(4) Check ‘OK’ on program 1) program.
(5) Press ‘In start’ button on SVC R/C, check Serial Number
and Model Name.
4-5. Checking the EYE-Q Operation.
(1) Press the EYE Key on the adjustment remote controller.
(2) Check the Sensor DATA ( It must be under 10) and keep
the data longer than 1.5s
3) Check ‘OK’
(Sensor DATA 0 ~ 4095, Power Saving Mode 0 ~ 12)
* IF you press IN-STAP Button, change Green Eye-check OSD.
4-6. Ping TEST
* This test is to check Network operation.
(1) Connect LAN cable from Computer to TV Set
(2) When network operates normally, you can see “OK” on
Computer
5. Set Information
(Serial No & Model name)
5-1. Check the serial number
& Model Name
(1) Push the menu button and press red button on R/C to
enter ‘Customer Support’menu.
(2) Move to ‘signal test’ menu. And check Serial No & Model
Name
Select the STATION -> Diagnostics -> To set
6. SW Download Guide.
* Before put a *.epk to USB Stick make ‘LG_DTV’ folder in USB.
Then, put *.epk file to ‘LG_DTV’ folder and Turn on TV
(1) Put the USB Stick to the USB socket
(2) Automatically detecting update file in USB Stick
* If your downloaded program version in USB Stick is Low,
it didn’t work.
But your downloaded version is High, USB data is
automatically detecting.
(3) Show the message “Copying files from memory”
(4) Updating is staring.
(5) Updating Completed, The TV will restart automatically.
After turn on TV, Please press ‘IN-STOP’ button on ADJ
Remote-control.
* IF you don’t have ADJ R/C, enter ‘Factory Reset’ in
OPTION MENU.
(6) When TV turns on, check the Updated version on
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
CASE 1 : R = 0 ohm --> CL = 8 pF
CASE 2 : R = 22 Ohm --> CL = 22pF
22
R249
33pF
1008LS-272XJLC
604
22
R248
READY
R262
4.7K
0
G
SDA3_3.3V
005:B6
D
S
R263
22
Q200
READY
2N7002(F)
READY
R28322
READY
R269
4.7K
READY
R268
0
G
MOD_ROM_TX
005:B6
D
S
R270
22
Q202
READY
2N7002(F)
READY
R25922
X200
21
54MHz
MDL_SCL
3
R265
READY
READY
R264
22
002:G4
R272
22
MOD_ROM_RX_MOD
002:G4
C263
12pF
12pF
C264
+3.3V_MULTI
4.7K
READY
R266
2N7002(F)
+3.3V_MULTI
READY
R273
4.7K
READY
0
S
Q201
READY
READY
R267
READY
G
D
R28422
R286
0
G
S
Q203
2N7002(F)
READY
R27422
4.7K
READY
R287
D
READY
R271
22
4.7K
READY
R288
22
MDL_SDA
MOD_ROM_TX_MOD
002:G4
002:G4
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
RED_GND
GND_2
RED
GREEN_GND
DDC_DATA
GREEN
BLUE_GND
H_SYNC
BLUE
NC
V_SYNC
GND_1
SYNC_GND
DDC_CLOCK
DDC_GND
+5V_VGA
C900
0.1uF
16V
C901
270pF
50V
READY
R902
10
C906
220pF
50V
READY
C905
220pF
50V
READY
READY
R903
10
READY FOR BEAD
bcm REF circuit
R9430
R942
R9440
C908
220pF
50V
READY
D901
D900
READY
D904
0
D918D917
ROM DOWNLOAD FOR PDP
PC_SER_DATA
PC_SER_CLK
D905
D907
D906
+3.3V_MULTI
M24C02 COMPARE THE COST
AT24C02BN-10SU-1.8
STM_2K_EEPROM
R1EX24002ASAS0A
A0
A1
A2
VSS
RENESAS_2K_EEPROM
D908
R911
30V
D909
1
2
3
4
IC901-*1
1
2
3
4
10K
R915
10
R916
10
IC901
VCC
8
WP
7
SCL
6
SDA
5
READY
8
7
6
5
READY
C914
0.1uF
16V
C918
18pF
50V
R917
1K
C916
12pF
12pF
C917
R922100
R913
C919
18pF
50V
READY
C912
4.7pF
READY
C913
4.7pF
READY
C915
4.7pF
10K
DDC_SDA/UART_TX
DSUB_DET
DSUB_B
DSUB_HSYNC
DSUB_VSYNC
DDC_SCL/UART_RX
R924
R923
2.7K
2.7K
+5V_VGA
EDID_WP
+5V_MULTI
A1CA2
R929
1
R930
1
R932
22
R934
22
DSUB_R
DSUB_G
ENKMC2838-T112
D912
C922
0.1uF
RGB_HSYNC
003:B2
RGB_VSYNC
003:B2
DDC_SCL/UART_RX
DDC_SDA/UART_TX
DDC_SCL
DDC_SDA
RGB V/HSYNC BUUFFER
IC903
74F08D
D0A
1
14
D0B
2
R953
22
R959
22
READY
R960
22
READY
R961
22
BCM Reference
Q0
D1A
D1B
Q1
GND
13
3
12
4
11
5
10
6
7
9
8
+5V_MULTI
VCC
D3B
D3A
Q3
D2B
D2A
Q2
C928
0.1uF
DSUB_VSYNC
DSUB_HSYNC
M/R UART SWITCH
+3.3V_MULTI
R91 8
0
M_REMOTE
C904
0.1uF
M_REMOTE_MOD_ROM_TX
M_REMOTE_MOD_ROM_RX
REMOTE_SW_CTRL
M_REMOTE_RX
MOD_ROM_RX
+3.3V_MULTI
4.7K
R908
47K
R909
READY
NON_M_REMOTE
READY
R95 1
0
M_REMOTE & MOD_ROM_DL
SELECT PIN
X1/Y1/Z1HIGH
LOW
MODULE ROM DL CONNECT --> BCM UARTX0/Y0/Z0
NON_M_REMOTE
0
R95 5
IC902
MC14053BDR2G
VDD
16
Y
15
X
14
X1
13
X0
12
A
11
B
10
C
9
Y1
1
Y0
2
Z1
3
Z
4
Z0
5
INH
6
VEE
0
7
M_REMOTE
VSS
8
M_REMOTE
STATUSWIRELESS_SW_CTRL
M_REMOTE CONNECT --> BCM UART
M_REMOTE_TX
MOD_ROM_TX
R96 2
RS232C
RS232C_TXD
RS232C_RXD
+3.3V_ST
R900
4.7K
R901
4.7K
9
C902
0.1uF
50V
ROU T2
DOU T28RIN 2
7
10
DIN 2
P901
SPG09-DB-009
C907
0.1uF
50V
6V-5
IC900
MAX3232CDR
11
12
DIN 1
R904
100
1
+3.3V_ST
C909
0.1uF
50V
C910
0.1uF
50V
C1-2V+
C2+
C2-
3
4
13
14
RIN 1
ROU T1
R905
100
6
7
2
C1+
1
15
GND16VCC
DOU T1
D902
30V
8
9
3
4
5
D903
C911
0.1uF
50V
30V
10
PC AUDIO
JK900
PEJ027-01
E_SPRING
3
T_TERMINAL1
6A
B_TERMINAL1
7A
R_SPRING
4
T_SPRING
5
B_TERMINAL2
7B
T_TERMINAL2
6B
FOR PK/J90 - BREATING
+5V_MULTI
LED_PK90
R988
LED_BREATHING
10
C929
10pF
READY
D910
5.6V
D911
5.6V
LED_PK90
L903
MLB-201209-0120P-N2
READY
R926
470K
READY
R927
470K
LED_PK90
12507WR-03L
1
2
3
P907
R931
0
READY
R935
12K
R933
0
READY
R936
12K
4
PC_R_IN
PC_L_IN
SUB Board I/F
+3.3V_ST
R914
+3.3V_ST
R941
R938
10K
+3.3V_MULTI
R906
4.7K
READY
4.7K
READY
47K
Q901
2SC3052
10K
R907
+3.3V_MULTI
IR_NEC
SUB_SCL
SUB_SDA
+5V_MULTI
IR
LED_WHITE
R910
22
KEY1
KEY2
LED_RED
+3.3V_MULTI
L902
READY
C
B
E
READY
R912
0
R937
10K
C923
10pF
READY
MLB-201209-0120P-N2
R939
4.7K
R921
10K
READY
C924
10pF
+3.3V_ST
L901
R945
22
R946
22
R947
22
+3.3V_ST
R925
47K
C
B
Q902
E
2SC3052
C926
10pF
L900
MLB-201209-0120P-N2
C927
0.1uF
16V
READY
R940
10K
R928
47K
C903
C930
10pF
C931
10pF
D915
CDS3C05HDMI1
5.6V
D916
CDS3C05HDMI1
5.6V
C932
0.1uF
16V
10pF
C933
10pF
+3.3V_ST
D913
KEY1
KEY2
LED-RED
3.3V_ST
3.3V_MULTI
LED-WHITE
IR
GND
GND
SCL
SDA
GND
P906
12507WS-12L
1
2
3
4
5
6
7
8
9
10
11
12
13
GND
MOTION REMOTE
P902
12507WR-08L
9
M_REMOTE
+3.3V_MULTI
+3.3V_MULTI
L904
1
2
3
4
5
6
7
8
120-ohm
BLM18PG121SN1D
R919
100
R920
100
R948
100
R949
100
R950
100
R952
4.7K
READY
READY
R954
4.7K
R956
2.7K
M_REMOTE_RX
M_REMOTE_TX
R957
2.7K
R958
2.7K
RF_RESET
DC
DD
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
Capacitors on VBUSA should be
placed as closd to connector as possible.
P1101
EAG41945401
KJA-UB-4-0004
1
USB DO WN STRE AM
C1116
100uF
16V
USB1_OCD
USB1_OCD_HUB
2
3
D1100
4
5
CDS3C05HDMI1
5.6V
+3.3V_USB_HUB
R11240
R11220
READY
D1102
CDS3C05HDMI1
5.6V
USB2 SIDE UNDER
Capacitors on VBUSA should be
placed as closd to connector as possible.
R11250
R11230
READY
D1103
CDS3C05HDMI1
5.6V
P1102
EAG41945401
KJA-UB-4-0004
1
USB DO WN STRE AM
2
3
4
5
C1117
100uF
16V
D1101
CDS3C05HDMI1
5.6V
USB2_OCD
R1129
10K
+3.3V_USB_HUB
R1130
10K
OUT_2
OUT_1
R11330
R11340
R11350
R11360
R11370
R11380
R11390
R11400
SWITCH ADDED
+3.3V_USB_HUB
R1141
10K
READY
R11450
AP2191SG-13
NC
8
7
6
FLG
5
IC1101
GND
1
IN_1
2
IN_2
3
EN
4
R11460
USE_USB_HUB
USE_USB_HUB
USE_NO_HUB
USE_NO_HUB
SWITCH ADDED
IC1102
AP2191SG-13
NC
8
OUT_2
7
OUT_1
6
FLG
5
USB1_DM_to_HUB
USB1_DP_to_HUB
USB1_DM_to_MAIN
USB1_DP_to_MAIN
GND
1
IN_1
2
IN_2
3
EN
R11430
4
+3.3V_USB_HUB
R1142
10K
READY
R11440
READY
USE_USB_HUB
USE_USB_HUB
USB_NO_HUB&USB_2PORT
USB_NO_HUB&USB_2PORT
USB2_DM_to_HUB
USB2_DP_to_HUB
USB2_DM_to_MAIN
USB2_DP_to_MAIN
READY
+5V_USB
C1120
USB1_CTL
0.1uF
16V
USB1_CTL_HUB
USB1 Dato to USB2512
USB1 Dato to MAIN(S7)
+5V_USB
C1121
USB2_CTL
0.1uF
16V
USB2_CTL_HUBUSB2_OCD_HUB
USB2 Dato to USB2512
USB2 Dato to MAIN(S7)
R11010
USB1_CTL_HUB
USB1_OCD_HUB
+3.3V_USB_HUB
USB2_CTL_HUB
USB2_OCD_HUB
+1.8V_USB_HUB
+3.3V_USB_HUB
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
DVB-CI SLOT
BCM3556-C0
DVB-CI SLOT
10/01
5 13
Page 25
Page 26
PDP TV Repair Process Index
- Trouble shooting by worst symptom
No.Symptom (L)Symptom (M)PageRemark
1
2 No Picture/No sound2
3Mal-discharge/Noise/dark picture3
4Picture broken/Freezing4
5Vertical bar/ Horizontal Bar5
6
7Turn off (Instant, under watching)7
8C. Sound ProblemNo sound/ Sound distortion8
9E. General function ProblemRemote control & Local switch checking9
A. Picture Problem
B. Power Problem
No Picture/Sound OK1
No Power (Not turn on)6
First of all, Check whether there is SVC Bulletin in GCSC System for these model.
ⓒ LG Electronics. Inc.2009
Page 27
Repair Process
PDP TV
Symptom
A. Picture Problem
No Picture/Sound OK
Making
Revision
2010. 2 . 22
First of all, Check whether all of cable between board was inserted properly or not.
(Main B/D↔ Power B/D, Power B/D↔ Y-sus B/D,Y-Sus B/D ↔Z-Sus B/D,LVDS Cable,Speaker Cable,IR B/D Cable,,,)
Check Module pattern
by using “TILT” key
on SVC R/C
Normal
N
Check
Vs, Va
Check
Y
Sound
Normal
N
Move
Power problem
Section
Sound
Move
No Picture/No sound
Section
Check voltage
Y
. -V
Y
. VSC
. VZB
Y
OK
N
1. Check Y-Sus/ Z-Sus Board
2. Replace defective B/D
Check
LVDS Cable
NormalNormal
Y
N
Normal
N
Replace
Main B/D
Check B+ Voltage
on Power Board
/ Control Board
.Check B+(5V)
Y
Close
Power problem
Y
N
Move
Section
전자 -6-2
1/9
1.Check Control Board
. LED on
. Crystal(X101)
. 1.8V, 3V, 5V FET
. Rom update
2.Replace Control B/D
<SVC R/C & Pattern>
※Refer to the Module label for each voltage
-VYVSCVZB
ⓒ LG Electronics. Inc.2009
Page 28
Repair Process
PDP TV
Check Module pattern
by using “TILT” key
on SVC R/C
Move
Power problem
Section
1. Check Y-Sus/ Z-Sus
Board
2. Replace defective B/D
Move
Power problem
Section
Symptom
Normal
N
Check
Vs, Va
N
Normal
Y
Check voltage
. -V
Y
. VSC
. VZB
N
Normal
Y
Check B+ Voltage
on Power Board
/ Control Board
.Check B+(5V)
N
Normal
A. Picture Problem
No Picture/No Sound
Check
Y
Sound
1.Check Control Board
. LED on
. Crystal(X101)
. 1.8V, 3V, 5V FET
. Rom update
Y
2.Replace Control B/D
Sound
OK
N
Check IR operation
Y
(Firmware Management)
Check
LVDS Cable
Normal
Y
Power
LED ON?
N
Latest S/W update
from GCSC
Normal
Y
Close
2
N
N
Making
Revision
Normal
N
Replace
Main B/D
Repair/Replace
Y
appear?
Replace
Main B/D
Y
IR B/D
OSD
2010. 2 . 22
Close
Check Input signal
. RF Cable connection
Y
. SCART Cable connection
. HDMI Cable connection
N
. Component Cable …
ⓒ LG Electronics. Inc.2009
전자 -6-2
2/9
Page 29
Repair Process
PDP TV
Check
Picture problem
Type
Mal-discharge
Symptom
Dot
type
Scan
Type
A. Picture Problem
Mal-discharge/Noise/dark picture
Check CTRL ROM Ver.
and
Rom Upgrade
Check voltage
. –V
Y / VSC
(Y-Sus B/D)
Normal
Picture?
N
Replace
Y-Sus B/D
Normal
Picture?
Close
Y
Y Drive B/D
Replace B/D
Y
Check
&
Making
2010. 2 . 22
Revision
N
※Check Discharge resistance (10Ω 2~3ea)
Replace
Control board
Normal
Picture?
Y
Close
on Power B/D before replace Y Drive B/D
N
Normal
Picture?
Y
Close
1.Check Control B/D
2.Replace Board
N
전자 -6-2
3/9
Replace
Module
N
Normal
Picture?
Y
Close
Picture Noise
Dark Picture
Check RF Cable
Connection
Check
Picture mode
setting
Normal
Picture?
Close
Normal
Picture?
Y
Close
N
Check Tuner
& Replace
Y
N
1. Check Z-Sus Board
2. Replace Board
Normal
Picture?
Y
Close
3
N
Replace
Module
ⓒ LG Electronics. Inc.2009
Page 30
Repair Process
PDP TV
Check RF Signal level
Normal
Signal?
N
Check RF Cable
Connection
1. Reconnection
2. Install Booster
Normal
Picture?
Y
Close
Y
N
Symptom
A. Picture Problem
Picture broken/Freezing
. By using Digital signal level meter
. By using Diagnostics menu on OSD
( Menu→Press Red Key on R/C→Enter Signal Test)
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)
Check whether other equipments have problem or not.
(By connecting RF Cable at other equipment)
→ DVD Player ,Set-Top-Box, Different maker TV etc
Normal
Picture?
N
Contact with signal distributor
or broadcaster (Cable or Air)
Y
Check
S/W Version
SVC
Bulletin?
Y
S/W Upgrade
Normal
Picture?
Y
Making
2010. 2 . 22
Revision
■ Menu→Setup →Booster
N
Booster menu
On→Off: Check
Off→On: Check
N
Normal
Picture?
N
Check
Tuner soldering
Replace
Main B/D
전자 -6-2
4/9
Y
Close
Close
4
ⓒ LG Electronics. Inc.2009
Page 31
Repair Process
PDP TV
Check
defect type
Vertical
Line/Bar
Symptom
Regular
Vertical
Line / Bar
Irregular
Vertical
Line / Bar
A. Picture Problem
Vertical bar/ Horizontal Bar
Check Module pattern
by using “TILT” key
on SVC R/C
Check connection
of Connector
(COF,TCP)
on CTRL B/D , X B/D
1.Connector re-connection
2.Eliminate foreign material on Connector
Normal
N
Pattern?
1.Check CTRL B/D
2.Replace Board
Y
1.Check CTRL B/D
2.Replace Board
Normal
N
Making
2010. 2 . 22
Revision
Y
Replace
Module
※CTRL B/D: Control board
Normal
Picture?
Y
Close
N
전자 -6-2
5/9
Check Main B/D
Replace Module
(If Main B/D doesn’t cause)
Half
No picture
Horizontal
Line/Bar
1.Check X B/D
2.Replace Board
Check connection
of Connector (FPC)
on Y Drive B/D
1.Connector re-connection
2.Eliminate foreign material on FPC
Picture?
Normal
N
Normal
Y
Close
Y
N
1. Check Y Drive B/D
2. Replace Board
Replace
Module
※ H-Line’s Cause is rare CTRL B/D
N
Normal
Picture?
Y
Close
1.Check CTRL B/D
2.Replace Board
5
Normal
Picture?
Close
ⓒ LG Electronics. Inc.2009
N
Replace
Module
Y
Page 32
Repair Process
PDP TV
Check
Power LED
. Stand-By: Red
. Operating: Green
Check Power cord
was inserted properly
Mechanical Power switch
on Local control of TV
Symptom
Power LED
ON?
N
Check & Repair
Normal
?
N
B. Power Problem
No Power (Not turn on)
DC Power on
Y
by pressing Power Key
On Remote control
Y
Close
Normal
Close
N
Y
Check
R/C IR Operation
Making
Revision
Normal
2010. 2 . 22
Y
N
Repair/Replace
IR B/D
전자 -6-2
6/9
Check ST-BY 5V
on Power Board
Normal
Voltage?
Y
N
Check
AC DET Signal
on Power B/D
Normal
Signal?
N
Check Power B/D
Replace Power B/D
Y
Check
RL_ON Signal
on Power B/D
6
Normal
Signal?
N
Check Main B/D
Replace Main B/D
Y
the other pin’s
Output voltage
on Power B/D
Check
N
Normal
Y
Close
ⓒ LG Electronics. Inc.2009
Replace
Power B/D
Page 33
Repair Process
PDP TV
Symptom
※ To check Power B/D Protection
Instant
Turn off
Turn off
Under watching
Turn on after pull out connector
between Power B/D & Y-Sus
“Off Timer”
“Off timer”
Function off
Set?
B. Power Problem
Turn off (Instant, under watching)
Power LED
Green?
N
Check Power B/D
Replace Power B/D
N
Y
Check
Power Off History
Power Off History
Y
RCU Off
KEY Off
2HOUR Off
NO Signal Off
Don’t appear
Making
2010. 2 . 22
Revision
1. Check Y-Sus/ Z-Sus Board
(especially Short or Open)
2. Replace defective B/D
This is not problem
Normal operation
Move
No Power problem
Section
전자 -6-2
7/9
7
ⓒ LG Electronics. Inc.2009
Page 34
Repair Process
PDP TV
1.No sound( If HDMI Input only have no sound, download EDID data)
Check
“Speaker ON/Off” setting
in OSD Menu
2.Sound distortion & sound drop
Check Input signal
→Cable connection
→Cable open
-RF & external
(HDMI,SCART,,,)
Symptom
Normal
Sound?
Y
Close
Normal
Sound?
Y
Close
N
No sound/ Sound distortion
N
AVL off/on
Clear voiceⅡ off/on
Check Speaker
jack connection
& Speaker Cable open
Check
Normal
Sound?
Y
Close
C. Sound Problem
Normal
Sound?
Close
N
Making
Revision
N
Y
Problem in all input
Problem in only DTV(Case 1)
Problem in external input(Case 2)
(SCART,HDMI,,,)
SVC
Bulletin?
N
Check 17V
(Audio IC B+)
on Power B/D
Y
Check Audio IC Short
Replace Main B/D
2010. 2 . 22
Apply
SVC Bulletin
(S/W Upgrade etc)
Normal
voltage?
N
Y
전자 -6-2
8/9
Close
Normal
Sound?
N
Check Power B/D
Replace Power B/D
Y
Check whether Problem happen
in same output of other equipments or not.
(By connecting same output cable of other equipment)
→ DVD Pla y er ,Set-Top-Box, different maker TV etc
Cause is RF Signal’s problem (Case 1)
Cause is Equipment’s problem (case 2)
Normal
Sound?
Y
Explain customer that
8
N
SVC
Bulletin?
Y
Apply
SVC Bulletin
(S/W Upgrade etc)
ⓒ LG Electronics. Inc.2009
Normal
Sound?
Check Audio IC
Replace Main B/D
Y
NN
Close
Page 35
Repair Process
PDP TV
1. Remote controller (R/C) operating error
Check R/C itself
Operation
Check R/C Operating
When turn off light
in room
If R/C operate,
Explain the customer
cause is interference
from light in room.
Symptom
Normal
operating?
N
Check & Replace
Battery of R/C
Replace R/C
Y
Normal
operating?
N
Remote control & Local switch checking
Check & Repair
Cable connection
Connector solder
Close
D. General Function Problem
Normal
operating?
Y
Close
N
Check B+ 5V
On Main B/D
(Power B/D don’t have problem)
Making
Revision
Normal
Voltage?
Check 5v on Power B/D
Replace Power B/D or
Replace Main B/D
Y
N
2010. 2 . 22
Check IR
Output signal
전자 -6-2
Replace
Main B/D
Normal
Signal?
N
Repair/Replace
IR B/D
9/9
Y
2. Local (Mechanical) switch operating error
Check R/C
Operation
Normal
operating?
N
Move
Power problem
Section
Y
Check & Repair
Cable connection
Connector solder
Normal
operating?
Y
Close
Replace
Main B/D
N
Check & Replace
Assembly status
(Key PCB + tool )
9
Normal
operating?
Y
Close
N
Output signal
Check Key
Repair/Replace
Local switch B/D
ⓒ LG Electronics. Inc.2009
Normal
Signal?
N
Y
Page 36
PDP TV Repair Process Index
- Trouble shooting by input block (Component level check)
No.Symptom (L)Input BlockPageRemark
1 Power ProblemPower-up Boot fail1
2
3Analog TV3
4Component4
Video Probelm
5RGB(D-SUB)5
6AV(Scart / CVBS)6
7HDMI7
8
9Digital TV / HDMI9
10Analog TV10
11Component / AV / RGB11
12Optical Audio12
Audio Problem
Digital TV2
All Input8
13No USBAll Input13
14USB ProblemUSB Problem14
15Bluetooth ProblemBluetooth Problem15
ⓒ LG Electronics. Inc.2009
Page 37
PDP TV
Symptom
Power-Up Boot Fail
Making
Revision
2010. 2 . 22
전자 -6-2
1/15
Check P500 All
Voltage Level (17V, 5V)
Y
Check IC503 (pin2) Output
Voltage Level (2.5V)
Y
Check L507
Voltage Level 1.2V
Y
Check IC505 (pin2)
Voltage Level 3.3V
N
N
N
N
Check Power connector
OK ?
Replace IC503
Replace L507
Replace IC505
Y
Replace Power board
ⓒ LG Electronics. Inc.2009
Page 38
PDP TV
Input
Block
Check RF Cable
Y
Check TU601 Power
5V(C509), 3.3V(L602),
2.5V(L601),1.2V(L600)
Y
Digital TV Video Problem
Check Voltage
N
5V : IC503 Output
3V : IC505 Output
2.5V : IC503 Output
1.2V:IC601 Output
Making
Revision
2010. 2 . 22
전자 -6-2
2/15
ⓐ
Check Video color
Y
Check IIC LineCheck SCL/SDA1 Line
Y
Check TP Clock, Data, Sync
Y
Check other input / OSD
Y
Change BCM(IC100)
N
N
N
N
Check Monitor Out Video
(Scart out)
Y
Go to ⓐ
Maybe Tuner has problems
: Replace Tuner
Check Module
N
Replace Tuner
ⓒ LG Electronics. Inc.2009
Page 39
PDP TV
Input
Block
Check RF Cable
Y
Analog TV Video Problem
Making
Revision
2010. 2 . 22
전자 -6-2
3/15
Check 5V voltage
on TU601(Pin3)
Y
Check CVBS signal
TU601 #11 Pin
Y
Replace BCM(IC100)
N
N
Check IC503 Output
Voltage(L502)
Replace Tuner(TU601)
< CVBS waveform – sample >
- Defend on the input signal.
ⓒ LG Electronics. Inc.2009
Page 40
PDP TV
Check input signal format
Check Component Cable
Input
Block
Is it supported?
Y
Y
Component Video Problem
Making
Revision
2010. 2 . 22
전자 -6-2
4/15
Check signal
on C338,C339,C340
Y
Replace BCM(IC100)
N
Check the damage of JK1000
And Replace Connector
※ Measured signals depend on the input signal.
ⓒ LG Electronics. Inc.2009
Page 41
PDP TV
Check input signal format
conductors for damage
Input
Block
Is it supported?
Y
Check RGB Cable
Y
Check P900Replace connector (P900).
Y
RGB(D-Sub) Video Problem
N
Making
Revision
2010. 2 . 22
전자 -6-2
5/15
Check signal, Hsync, Vsync
R953, R959
Y
Check signal
C332, C333, C334
Y
Replace Mstar(IC100)
N
Check IC903 Input/Output
N
Replace C332, C333, C334
※ Measured signals depend on the input signal.
ⓒ LG Electronics. Inc.2009
Page 42
PDP TV
Check AV Cable for damage or open
Check AV port of JK1002(Side),
Input
Block
Check input signal format
Is it supported?
Y
conductors
Y
JK1001(Rear)
Y
AV Video Problem
N
Replace connector
Making
Revision
2010. 2 . 22
전자 -6-2
6/15
Check signal line
JK1002-Video : R359
JK1001-Video : C432,C433,C434(RGB),
C326(CVBS)
Y
Replace BCM(IC100)
N
Replace Resistor or Cap
※ Measured signals depend on the input signal.
ⓒ LG Electronics. Inc.2009
Page 43
PDP TV
Check HDMI Cable for damage or
Input
Block
Check input signal format
Is it supported?
Y
open conductors
Y
Check EDID D/LRe-Download EDID
Y
HDMI Video Problem
N
Making
Revision
2010. 2 . 22
전자 -6-2
7/15
Check JK800 / J801 / J802
for proper connection or damage
Y
Check R867~R874
(HDMI Switch Output)
Y
Replace BCM(IC100)
N
N
Replace Connector
Replace IC802
ⓒ LG Electronics. Inc.2009
Page 44
PDP TV
Make sure you can’t hear any audio
Input
Block
Y
Check speaker for damage.Replace the Speaker
Y
All Input Audio Problem
N
Making
Revision
2010. 2 . 22
전자 -6-2
8/15
Check Connector
P1000
Y
Check IC700 Power
17V(L704), 3.3V(L702,L703)
Y
Check IC700 Status
PDN(#19) / Reset(#25) is High?
Y
Check SCL,SDA
R707, R708
Y
Check BCM I2S Output
R114, #21, 22, 23 on IC700
Y
Replace AMP(IC700)
N
N
N
N
N
Replace P1000
Check 17V (P500 #1,2),
3.3V (IC505 #2)
Check
Reset (R704) / PDN (R702)
:They must be High (3.3V)
Replace R707, 708
Replace BCM(IC100).
ⓒ LG Electronics. Inc.2009
Page 45
PDP TV
◆ Digital TV
Input
Block
Digital TV / HDMI Audio Problem
Making
Revision
2010. 2 . 22
전자 -6-2
9/15
Check video output
Y
Follow procedure All source audio
trouble shooting
◆ HDMI
Check video output
Y
Check EDID DownloadRe-download EDID data
Y
N
N
N
Follow procedure digital TV
video trouble shooting
Follow procedure HDMI video
trouble shooting
Follow procedure All source audio
trouble shooting
ⓒ LG Electronics. Inc.2009
Page 46
PDP TV
Input
Block
Analog TV Audio Problem
Making
Revision
2010. 2 . 22
전자 -6-2
10/15
Check video output
Y
Check #2 on TU601 for 5VCheck IC504 output Voltage
Y
Check SIF signal C602Replace TU601
Y
Check SIF signal (C301)Check SIF line
Y
Follow procedure All source audio
trouble shooting
Y
Replace BCM IC (IC100)
N
N
N
N
Follow procedure analog TV
video trouble shooting
< SIF waveform – sample >
- Defend on the input signal.
ⓒ LG Electronics. Inc.2009
Page 47
PDP TV
JK1000 (Component) : R1005, R1006
JK1000 (Component) : R209, R210
Input
Block
Check Connector and ca bles
JK1000 (Component)
JK1001 (SCART)
JK702 (RGB)
JK900 (Side AV)
Y
Check signal
JK1001 (SCART) : R1024, R1025
JK702 (RGB) : R931, R933
JK900 (Side AV) : R1039, R1040
Y
Check IC100 signal
JK1001 (SCART) : R212, R213
JK702 (RGB) : R216, R217
JK900 (Side AV) : R214, R215
Component / AV/RGB Audio Problem
Making
2010. 2 . 22
Revision
N
N
N
Replace connector or
cable if found damaged
Replace the Resistor
Replace the Resistor
전자 -6-2
11/15
Y
Follow procedure
All source audio trouble shooting
ⓒ LG Electronics. Inc.2009
Page 48
PDP TV
Check Signal (JK1000 #3)
Check SPDIF signal (R1051)Replace BCM(IC100)
Input
Block
Y
Check 5V #2 on JK1003
Y
Optical Audio Problem
N
Check Q501 Output (L516)
N
Making
Revision
2010. 2 . 22
전자 -6-2
12/15
< SPDIF waveform – sample >
- Defend on the input signal.
ⓒ LG Electronics. Inc.2009
Page 49
PDP TV
Input
Block
No OSD( or Picture) Problem
Making
Revision
2010. 2 . 22
전자 -6-2
13/15
Check LED blanking
When press a key on R/C
Y
Check Vs,Va, 5V,17V
on Power Board
Y
Check DISP_EN(R253) Check R27 and MICOM
Y
Check LVDS Cable damage
or open connectors.
Y
Check LVDS DATA
Y
N
N
N
N
N
Follow Power-Up Boot Fail
Replace Power Board
Replace Cable
Change BCM(IC100)
Check Module condition
ⓒ LG Electronics. Inc.2009
Page 50
PDP TV
Check USB 2.0 Cable for damage
Input
Block
or open conductors
Y
USB Problem
Making
Revision
2010. 2 . 22
전자 -6-2
14/15
Check P1101/P1102Replace Connector
Y
Check C1116/C1117 voltage 5V
Y
Check R1133,R1134,R1137,R1138
Y
Check R200,R201
Y
Change BCM(IC100)
N
N
N
N
Check IC1102/1103 #8 status
is high ?
N
Replace Capacitor
Replace the Resistor
Replace IC1100
Y
Y
Check USB Module condition
ⓒ LG Electronics. Inc.2009
Page 51
PDP TV
Input
Block
Check B/T Version
on INSTART MENU
N
Bluetooth Problem
Making
Revision
2010. 2 . 22
전자 -6-2
13/15
Check #10 P1100 is 3.3VReplace Connector
Y
Check R204, R205
Y
Change BCM(IC100)
N
N
Check P1100
N
Replace Bluetooth Module
ⓒ LG Electronics. Inc.2009
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