LG 47LE8500-CA Schematic

INPUT

LED LCD TV

SERVICE MANUAL

CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

CHASSIS :

MODEL :

North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com

Internal Use Only

LC03J

47LE8500 47LE8500-CA

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Only for training and service purposes

CONTENTS

CONTENTS .............................................................................................. 2

PRODUCT SAFETY ................................................................................. 3

SPECIFICATION ....................................................................................... 4

ADJUSTMENT INSTRUCTION ................................................................ 7

BLOCK DIAGRAM...................................................................................14

EXPLODED VIEW .................................................................................. 16

SVC. SHEET ...............................................................................................

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Only for training and service purposes

SAFETY PRECAUTIONS

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

General Guidance

An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.

It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.

If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.

When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.

Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.

Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet.

Do not use a line Isolation Transformer during this check.

Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to

0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.

Leakage Current Hot Check circuit

1.5 Kohm/10W

To Instrument's exposed METALLIC PARTS

Good Earth Ground such as WATER PIPE, CONDUIT etc.

AC Volt-meter

When 25A is impressed between Earth and 2nd Ground for 1 second, Resistance must be less than 0.1

*Base on Adjustment standard

IMPORTANT SAFETY NOTICE

0.15 uF

Ω

1. Application range

This specification is applied to the LCD TV used LC03E chassis.

2. Requirement for Test

Each part is tested as below without special appointment.

1) Temperature: 25 ºC ± 5 ºC(77 ºF ± 9 ºF), CST: 40 ºC ± 5 ºC

2) Relative Humidity : 65 % ± 10 %

3) Power Voltage: Standard input voltage (AC 100-240 V~ 50 / 60 Hz) * Standard Voltage of each products is marked by models.

4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with

BOM.

5) The receiver must be operated for about 5 minutes prior to the adjustment.

3. Test method

1) Performance: LGE TV test method followed

2) Demanded other specification

- Safety : CE, IEC specification

- EMC :CE, IEC

4. Module General Specification

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Only for training and service purposes

SPECIFICATION

NOTE : Specifications and others are subject to change without notice for improvement

No. Item Specification Remark

1 Display Screen Device 119 cm(47 inch) wide color display module

2 Aspect Ratio 16:9

3 LCD Module 119 cm(47 inch) TFT LCD FHD

4 Operating Environment Temp. : 0 deg ~ 50 deg

Humidity : 20 % ~ 90 %

5 Storage Environment Temp. : -20 deg ~ 60 deg

Humidity : 10 ~ 90 %

6 Input Voltage AC 100-240V~, 50 / 60Hz

7 Power Consumption Power on (White)

LGD Typ : 104W LCD (Module) + Backlight(EDGE LED)

8 Module Size 1075.68(H) × 630.82(V) X 30.5(D) typ. [mm] With inverter

8 Pixel Pitch 0.5415 (H) x 0.5415 (V)

9 Back Light LED(EDGE)

10 Display Colors 1.06 B(true) colors

11 Coating 3H

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Only for training and service purposes

5. Component Video Input (Y, CB/PB, CR/PR)

No.

Specification

Remark

Resolution H-freq(kHz) V-freq(Hz)

1. 720x480 15.73 60.00 SDTV,DVD 480i

2. 720x480 15.63 59.94 SDTV,DVD 480i

3. 720x480 31.47 59.94 480p

4. 720x480 31.50 60.00 480p

5. 720x576 15.625 50.00 SDTV,DVD 625 Line

6. 720x576 31.25 50.00 HDTV 576p

7. 1280x720 45.00 50.00 HDTV 720p

8. 1280x720 44.96 59.94 HDTV 720p

9. 1280x720 45.00 60.00 HDTV 720p

10. 1920x1080 31.25 50.00 HDTV 1080i

11. 1920x1080 33.75 60.00 HDTV 1080i

12. 1920x1080 33.72 59.94 HDTV 1080i

13. 1920x1080 56.250 50 HDTV 1080p

14. 1920x1080 67.5 60 HDTV 1080p

No.

Specification

Proposed Remarks

Resolution H-freq(kHz) V-freq(Hz) Pixel Clock(MHz)

1. 720*400 31.468 70.08 28.321 For only DOS mode

2. 640*480 31.469 59.94 25.17 VESA

Input 848*480

60 Hz, 852*480 60 Hz

-> 640*480 60 Hz Display

3. 800*600 37.879 60.31 40.00 VESA

4. 1024*768 48.363 60.00 65.00 VESA(XGA)

5. 1280*768 47.78 59.87 79.5 WXGA

6. 1360*768 47.72 59.8 84.75 WXGA

7. 1280*1024 63.595 60.0 108.875 SXGA FHD model

8. 1920*1080 66.587 59.93 138.625 WUXGA FHD model

6. RGB (PC)

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Only for training and service purposes

7. HDMI Input

(1) DTV Mode

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark

1. 720*400 31.468 70.08 28.321 HDCP

2. 640*480 31.469 59.94 25.17 VESA HDCP

3. 800*600 37.879 60.31 40.00 VESA HDCP

4. 1024*768 48.363 60.00 65.00 VESA(XGA) HDCP

5. 1280*768 47.78 59.87 79.5 WXGA HDCP

6. 1360*768 47.72 59.8 84.75 WXGA HDCP

7. 1280*1024 63.595 60.0 108.875 SXGA HDCP/FHD model

8. 1920*1080 67.5 60.00 138.625 WUXGA HDCP/FHD model

(2) PC Mode

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark

1. 720*480 31.469 /31.5 59.94 /60 27.00/27.03 SDTV 480P

2. 720*576 31.25 50 54 SDTV 576P

3. 1280*720 37.500 50 74.25 HDTV 720P

4. 1280*720 44.96 /45 59.94 /60 74.17/74.25 HDTV 720P

5. 1920*1080 33.72 /33.75 59.94 /60 74.17/74.25 HDTV 1080I

6. 1920*1080 28.125 50.00 74.25 HDTV 1080I

7. 1920*1080 26.97 /27 23.97 /24 74.17/74.25 HDTV 1080P

8. 1920*1080 33.716 /33.75 29.976 /30.00 74.25 HDTV 1080P

9. 1920*1080 56.250 50 148.5 HDTV 1080P

10. 1920*1080 67.43 /67.5 59.94 /60 148.35/148.50 HDTV 1080P

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Only for training and service purposes

ADJUSTMENT INSTRUCTION

1. Application Range

This specification sheet is applied to all of the LCD TV with

chassis.

2. Designation

(1) Because this is not a hot chassis, it is not necessary to use

an isolation transformer. However, the use of isolation

transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of

25 ºC ± 5 ºC of temperature and 65 % ± 10 % of relative humidity if there is no specific designation.

(4) The input voltage of the receiver must keep AC 100-240

V~ 50 / 60Hz. (5) The receiver must be operated for about 5 minutes prior to

the adjustment when module is in the circumstance of over

15.

In case of keeping module is in the circumstance of 0 °C, it should be placed in the circumstance of above 15 °C for 2 hours

In case of keeping module is in the circumstance of below 20 °C, it should be placed in the circumstance of above 15 °C for 3 hours.

[Caution] When still image is displayed for a period of 20 minutes or longer (especially where W/B scale is strong. Digital pattern 13ch and/or Cross hatch pattern 09ch), there can some afterimage in the black level area.

3. Automatic Adjustment

3.1. ADC Adjustment

(1) Overview

ADC adjustment is needed to find the optimum black level and gain in Analog-to-Digital device and to compensate RGB deviation.

(2) Equipment & Condition

1) Jig (RS-232C protocol)

2) MSPG-925 Series Pattern Generator(MSPG-925FA, pattern - 65)

- Resolution : 480i Comp1 1080P Comp1 1920*1080 RGB

- Pattern : Horizontal 100% Color Bar Pattern

- Pattern level : 0.7±0.1 Vp-p

- Image

(3) Adjustment

1) Adjustment method

- Using RS-232, adjust items listed in 3.1 in the other shown in “3.1.(3).3)”

2) Adj. protocol

Ref.) ADC Adj. RS232C Protocol_Ver1.0

3) Adj. order

- aa 00 00 [Enter ADC adj. mode]

- xb 00 40 [Change input source to Component1(480i&1080p)]

- ad 00 10 [Adjust 480i&1080p Comp1]

- xb 00 60 [Change input source to RGB(1024*768)]

- ad 00 10 [Adjust 1920*1080 RGB]

- ad 00 90 End adj.

3.2. MAC Address

(1) Equipment & Condition

- Play file: Serial.exe

- MAC Address edit

- Input Start / End MAC address

(2) Download method

1) Communication Prot connection

Connect: PCBA Jig-> RS-232C Port== PC-> RS-232C Port

Protocol Command Set ACK

Enter adj. mode aa 00 00 a 00 OK00x

Source change xb 00 04 b 00 OK04x (Adjust 480i, 1080p Comp1 )

xb 00 06 b 00 OK06x (Adjust 1920*1080 RGB)

Begin adj. ad 00 10

Return adj. result OKx (Case of Success)

NGx (Case of Fail)

Read adj. data (main) (main)

ad 00 20 000000000000000000000000007c007b006dx

(sub) (Sub)

ad 00 21 000000070000000000000000007c00830077x

Conrm adj. ad 00 99 NG 03 00x (Fail)

NG 03 01x (Fail)

NG 03 02x (Fail)

OK 03 03x (Success)

End adj. aa 00 90 a 00 OK90x

PCBA

PC(RS-232C)

RS-232C Por t

LC03J

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Only for training and service purposes

2) MAC Address Download

- Com 1,2,3,4 and 115200(Baud rate)

- Port connection button click(1)

- Load button click(2) for MAC Address write.

- Start MAC Address write button(3)

- Check the OK Or NG

3.3. LAN PORT (Automatic IP)

(1) Equipment & Condition

A Each other connection to LAN Port of IP Hub and Jig

(2) LAN inspection solution

A LAN Port connection with PCB A Network setting at MENU Mode of TV A setting automatic IP A Setting state confirmation

-> If automatic setting is finished, you confirm IP and MAC Address.

3.4. LAN PORT INSPECTION(PING TEST)

Connect SET -> LAN port == PC -> LAN Port

(1) Equipment setting

1) Play the LAN Port Test PROGRAM.

2) Input IP set up for an inspection to Test Program. * IP Number : 12.12.2.2

(2) LAN PORT inspection (PING TEST)

1) Play the LAN Port Test Program.

2) Connect each other LAN Port Jack.

3) Play Test (F9) button and confirm OK Message.

4) Remove LAN CABLE

3.5. V-COM Adjust(Only LGD(M+S) Module)

- Why need Vcom adjustment?

A The Vcom (Common Voltage) is a Reference Voltage of

Liquid Crystal Driving.

-> Liquid Crystal need for Polarity Change with every frame.

SET PC

Data (R,G,B ) &

COM

Da ta I n pu t

Power Input

Po w er I np ut

Cont rol si gnal

In t er fa ce

Po w er Blo ck

Tim i ng Cont r o ll er

COM

Data (R,G ,B) & C on tro l signal

Cont rol si gnal

Gat e Driv e IC

Row Li ne

Column Li ne

COM

CLC

TFT

Gamma Ref er ence V o ltage

Gamm a Reference Volta ge

So urce D r iv e I C

CST

Circuit Block

Pane l

Liquid Crys tal

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Only for training and service purposes

- Adjust sequence

A Press the PIP key of the ADJ remote control. (This PIP

key is hot key to enter the VCOM adjusting mode) (Or After enter Service Mode by pushing “ADJ” key, then Enter V-Com Adjust mode by pushing “G” key at “12. VCom”)

A As pushing the right or the left button on the remote

control, And find the V-COM value Which is no or minimized the Flicker. (If there is no flicker at default value, Press the exit key and finish the VCOM adjustment.)

A Push the OK key to store value. Then the message

“Saving OK” is pop.

A Press the exit key to finish VCOM adjustment.

3.6. Model name & serial number download

(1) Model name & Serial number D/L

A Press “Power on” key of service remote control.(Baud

rate : 115200 bps)

A Connect RS232 Signal Cable to RS-232 Jack. A Write Serial number by use RS-232. A Must check the serial number at Instart menu.

(2) Method & notice

A. Serial number download is using of scan equipment. B. Setting of scan equipment operated by Manufacturing

Technology Group.

C. Serial number download must be conformed when it is

produced in production line, because serial number download is mandatory by D-book 4.0

* Manual Download (Model Name and Serial Number)

If the TV set is downloaded by OTA or service man, sometimes model name or serial number is initialized.(Not always) There is impossible to download by bar code scan, so It need Manual download. a. Press the ‘instart’ key of ADJ remote control. b. Go to the menu ‘5.Model Number D/L’ like below photo. c. Input the Factory model name(ex 42LE5500-CA) or Serial

number like photo.

d. Check the model name Instart menu -> Factory name

displayed (ex 42LE7500-CB)

e. Check the Diagnostics (DTV country only) -> Buyer model

displayed (ex 42LE7500-CB)

4. Manual Adjustment

4.1. ADC(GP2) Adjustment

4.1.1. Overview

ADC adjustment is needed to find the optimum black level and gain in Analog-to-Digital device and to compensate RGB deviation.

4.1.2. Equipment & Condition

1) Adjust Remocon

2) 801GF(802B, 802F, 802R) or MSPG925FA Pattern Generator

- Resolution :

480i, 720*480 (MSPG-925FA -> Model: 209, Pattern: 65)

- 480i 1080p, 1920*1080 (MSPG-925FA -> Model: 225, Pattern:

65) - 1080p

- Pattern : Horizontal 100% Color Bar Pattern

- Pattern level: 0.7 ± 0.1 Vp-p

- Image

3) Must use standard cable

4.1.3. Adjust method

(1) ADC 480i, 1080p Comp1

1) Check connected condition of Comp1 cable to the equipment

2) Give a 480i, 1080p Mode, Horizontal 100% Color Bar

Pattern to Comp1.

(MSPG-925FA -> Model: 209, Pattern: 65) - 480i (MSPG-925FA -> Model: 225, Pattern: 65) - 1080p

3) Change input mode as Component1 and picture mode

as “Standard”

4) Press the In-start Key on the ADJ remote after at least 1

min of signal reception. Then, select 7. External ADC ->

1. COMP 1080p on the menu. Press enter key. The adjustment will start automatically.

5) If ADC calibration is successful, “ADC RGB Success” is

displayed. If ADC calibration is failure, “ADC RGB Fail” is displayed.

6) If ADC calibration is failure, after recheck ADC pattern or

condition retry calibration Error message refer to 5).

(2) ADC 1920*1080 RGB

1) Check connected condition of Component & RGB cable

to the equipment.

2) Give a 1920*1080 Mode, 100 % Horizontal Color Bar

Pattern to RGB port.

(MSPG-925 Series -> model: 126 , pattern: 65 )

3) Change input mode as RGB and picture mode as

“Standard”.

4) Press the In-start Key on the ADJ remote after at least 1

min of signal reception. Then, select 7. External ADC ->

1. COMP 1080p on the menu. Press enter key. The adjustment will start automatically.

5) If ADC calibration is successful, “ADC RGB Success” is

displayed. If ADC calibration is failure, “ADC RGB Fail” is displayed.

6) If ADC calibration is failure, after recheck ADC pattern or

condition retry calibration Error message refer to 5).

[Visual Adjust and control the Voltage level]

Model V-CAM default value

47LE8500 435

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Only for training and service purposes

4.2. EDID(The Extended Display Identification Data)/DDC(Display Data Channel) download

(1) Overview

It is a VESA regulation. A PC or a MNT will display an optimal resolution through information sharing without any necessity of user input. It is a realization of “Plug and Play”.

(2) Equipment

- Adjust remote control

- Since embedded EDID data is used, EDID download JIG, HDMI cable and D-sub cable are not need.

(3) Download method

1) Press Adj. key on the Adj. R/C, then select “10.EDID

D/L”, By pressing Enter key, enter EDID D/L menu.

2) Select [Start] button by pressing Enter key, HDMI1 /

HDMI2 / HDMI3 / HDMI4 / RGB are Writing and display OK or NG.

(4) EDID DATA

A HDMI

A RGB

* Detail EDID Options are below

ⓐ Product ID

ⓑ Serial No: Controlled on production line. ⓒ Week, Year: Fixed as S/W released day(same as MES data)

ex) Week : 0x02(2), Year 0x13(2009)

ⓓ Model Name(Hex):

ⓔ Checksum: Changeable by total EDID data. ⓕ Vendor Specific(HDMI)

4.3. White Balance Adjustment

4.3.1 Overview

(1) W/B adj. Objective & How-it-works (2) Objective: To reduce each Panel’s W/B deviation (3) How-it-works : When R/G/B gain in the OSD is at 192, it

means the panel is at its Full Dynamic Range. In order to prevent saturation of Full Dynamic range and data, one of R/G/B is fixed at 192, and the other two is lowered to find the desired value.

(4) Adj. condition : normal temperature

1) Surrounding Temperature : 25 ºC ± 5 ºC

2) Warm-up time: About 5 Min

3) Surrounding Humidity : 20 % ~ 80 %

4.3.2 Equipment

1) Color Analyzer: CA-210 (LED Module : CH 14)

2) Adj. Computer(During auto adj., RS-232C protocol is needed)

3) Adjust Remocon

4) Video Signal Generator MSPG-925F 720p/216-Gray (Model:217, Pattern:78)

-> Only when internal pattern is not available

A Color Analyzer Matrix should be calibrated using CS-1000

4.3.3. Equipment connection MAP

D-sub to D-sub DVI-D to HDMI or HDMI to HDMI

For HDMI EDIDFor Analog EDID

0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C0x0D 0x0E 0x0F

0x00 00 FF FF FF FF FF FF 00 1E 6D ⓐⓑ 0x01 ⓒ 01 03 80 73 41 78 0A CF 74 A3 57 4C B0 23

0x02 09 48 4C A1 08 00 81 80 61 40 45 40 31 40 01 01

0x03 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C

0x04 45 00 7E 8A 42 00 00 1E 01 1D 00 72 51 D0 1E 20

0x05 6E 28 55 00 7E 8A 42 00 00 1E 00 00 00 FD 00 3A 0x06 3E 1E 53 10 00 0A 20 20 20 20 20 20 ⓓ 0x07 ⓓ 01 ⓔ

0x00 02 03 26 F1 4E 10 1F 84 13 05 14 03 02 12 20 21 0x01 22 15 01 26 15 07 50 09 57 07 67 ⓕ 0x02 ⓕ E3 05 03 01 01 1D 80 18 71 1C 16 20 58 2C

0x03 25 00 7E 8A 42 00 00 9E 01 1D 00 80 51 D0 0C 20

0x04 40 80 35 00 7E 8A 42 00 00 1E 02 3A 80 18 71 38

0x05 2D 40 58 2C 45 00 7E 8A 42 00 00 1E 66 21 50 B0

0x06 51 00 1B 30 40 70 36 00 7E 8A 42 00 00 1E 00 00 0x07 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 ⓔ

0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C0x0D 0x0E 0x0F

0x00 00 FF FF FF FF FF FF 00 1E 6D ⓐⓑ 0x01 ⓒ 01 03 68 73 41 78 0A CF 74 A3 57 4C B0 23

0x02 09 48 4C A1 08 00 81 80 61 40 45 40 31 40 01 01

0x03 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C

0x04 45 00 7E 8A 42 00 00 1E 01 1D 00 72 51 D0 1E 20

0x05 6E 28 55 00 7E 8A 42 00 00 1E 00 00 00 FD 00 3A 0x06 3E 1E 53 10 00 0A 20 20 20 20 20 20 ⓓ 0x07 ⓓ 00 ⓔ

Item

Manufacturer ID

Version

Revision

Condition

GSM

Digital : 1

Digital : 3

Data(Hex)

1E6D

MODEL Model name(HX)

All 00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20

MODEL HEX EDID Table DDC Fuction

FHD 0001 01 00 Analog/Digital

INPUT MODEL NAME(HEX)

HDMI1 67 03 0C 00 10 00 B8 2D

HDMI2 67 03 0C 00 20 00 B8 2D

HDMI3 67 03 0C 00 30 00 B8 2D

HDMI4 67 03 0C 00 40 00 B8 2D

HDMI5 67 03 0C 00 50 00 B8 2D

Color Analyzer

Comp uter

Pattern Generator

RS- 232C

RS-232C

Probe

Signal Source

* If TV internal pattern is used, not needed

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Only for training and service purposes

4.3.4. Adj. Command (Protocol)

- LEN: Number of Data Byte to be sent

- CMD: Command

- VAL: FOS Data value

- CS: Checksum of sent data

- A: Acknowledge Ex) [Send: JA_00_DD] / [Ack: A_00_okDDX]

A RS-232C Command used during auto-adj.

Ex) wb 00 00 -> Begin white balance auto-adj.

wb 00 10 -> Gain adj. ja 00 ff -> Adj. data jb 00 c0 ... ... wb 00 1f -> Gain adj. completed

*(wb 00 20(start), wb 00 2f(end)) -> Off-set adj.

wb 00 ff -> End white balance auto-adj.

A Adj. Map

4.3.5. Adj. method

(1) Auto adj. method

1) Set TV in adj. mode using POWER ON key.

2) Zero calibrate probe then place it on the center of the Display.

3) Connect Cable (RS-232C)

4) Select mode in adj. Program and begin adjustment.

5) When adj. is complete (OK Sing), check adj. status pre mode. (Warm, Medium, Cool)

6) Remove probe and RS-232C cable to complete adj.

A W/B Adj. must begin as start command “wb 00 00” , and

finish as end command “wb 00 ff”, and Adj. offset if need.

(2) Manual adj. method

1) Set TV in Adj. mode using POWER ON

2) Zero Calibrate the probe of Color Analyzer, then place it on the center of LCD module within 10cm of the surface.

3) Press ADJ key -> EZ adjust using adj. R/C -> 7. WhiteBalance then press the cursor to the right (KEY G).

(When KEY(G) is pressed 216 Gray internal pattern will be displayed)

4) One of R Gain / G Gain / B Gain should be fixed at 192, and the rest will be lowered to meet the desired value.

5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of color temperature.

A If internal pattern is not available, use RF input. In EZ

Adj. menu 7.White Balance, you can select one of 2 Test-pattern: ON, OFF. Default is inner(ON). By selecting OFF, you can adjust using RF signal in 216 Gray pattern.

A Adj. condition and cautionary items

1) Lighting condition in surrounding area Surrounding lighting should be lower 10 lux. Try to isolate adj. area into dark surrounding.

2) Probe location : Color Analyzer (CA-210) probe should be within 10 cm and perpendicular of the module surface (80° ~ 100°)

3) Aging time

- After Aging Start, Keep the Power ON status during

5 Minutes.

- In case of LCD, Back-light on should be checked

using no signal or Full-white pattern.

LEN CMD VAL

RS-232C COMMAND Explanation

[CMD ID DATA]

wb 00 00 Begin White Balance adj.

wb 00 10 Gain adj.(internal white pattern)

wb 00 1f Gain adj. completed

wb 00 20 Offset adj.(internal white pattern)

wb 00 2f Offset adj. completed

wb 00 ff End White Balance adj.(Internal pattern disappears)

ITEM Command Data Range Default

(lower case ASCII) (Hex.) (Decimal)

Cmd 1 Cmd 2 Min Max

Cool R-Gain j g 00 C0

G-Gain j h 00 C0

B-Gain j i 00 C0

R-Cut

G-Cut

B-Cut

Medium R-Gain j a 00 C0

G-Gain j b 00 C0

B-Gain j c 00 C0

R-Cut

G-Cut

B-Cut

Warm R-Gain j d 00 C0

G-Gain j e 00 C0

B-Gain j f 00 C0

R-Cut

G-Cut

4.3.6. Reference (White Balance Adj. coordinate and temperature)

A Luminance : 216 Gray A Standard color coordinate and temperature using CS-1000

(over 66cm(26 inch))

A Standard color coordinate and temperature using CA-210

Step 4) Confirm that R/G/B value is lower than 10 of the “Raw

Data (Sensor data, Back light)”. If after 6 seconds, R/G/B value is not lower than 10, replace Eye Q II sensor.

GP2

Aging time

(Min)

Cool

Medium

Warm

x y x y x

269

273

285

293

313

329

0-2

280

291

296

311

319

340

3-5

278

288

294

308

317

338

6-9

276

285

292

305

315

335

10-19

274

282

290

302

313

332

20-35

273

279

289

299

312

329

36-49

270

276

287

296

310

326

50-79

269

273

286

293

308

323

Over 80

269

273

285

293

308

323

4.5. Option selection per country

(1) Overview

- Option selection is only done for models in Non-USA North America due to rating.

- Applied model: LC03E Chassis applied None USA model (CHINA, HONGKONG)

(2) Method

1) Press ADJ key on the Adj. R/C, then select Country

Group Menu

2) Depending on destination, select KR or US, then on the

lower Country option, select US, CA, MX. Selection is done using +, - KEY.

4.8. Tool Option selection

- Method : Press Adj. key on the Adj. R/C, then select Tool option.

4.9. Ship-out mode check(In-stop)

After final inspection, press IN-STOP key of the Adj. R/C and check that the unit goes to Stand-by mode. After final inspection, Always turn on the Mechanical S/W.

5. GND and Internal Pressure check

5.1. Method

1) GND & Internal Pressure auto-check preparation

- Check that Power Cord is fully inserted to the SET. (If loose, re-insert)

2) Perform GND & Internal Pressure auto-check

- Unit fully inserted Power cord, Antenna cable and A/V arrive to the auto-check process.

- Connect D-terminal to AV JACK TESTER

- Auto CONTROLLER(GWS103-4) ON

- Perform GND TEST

- If NG, Buzzer will sound to inform the operator.

- If OK, changeover to I/P check automatically. (Remove CORD, A/V form AV JACK BOX)

- Perform I/P test

- If NG, Buzzer will sound to inform the operator.

- If OK, Good lamp will lit up and the stopper will allow the pallet to move on to next process.

5.2. Checkpoint

• TEST voltage

- GND: 1.5 KV / min at 100 mA

- SIGNAL: 3 KV / min at 100 mA

• TEST time: 1 second

• TEST POINT

- GND TEST = POWER CORD GND & SIGNAL CABLE METAL GND

- Internal Pressure TEST = POWER CORD GND & LIVE & NEUTRAL

• LEAKAGE CURRENT: At 0.5 mArms

Mode Color Coordination Temp ∆UV

COOL 0.269 0.273 13000 K 0.0000

MEDIUM 0.285 0.293 9300 K 0.0000

WARM 0.313 0.329 6500 K 0.0000

MODEL Tool 1 Tool 2 Tool 3 Tool 4 Tool 5

(CH 14)

Mode Color Coordination Temp ∆UV

x y

COOL 0.269 ± 0.002 0.273 ± 0.002 13000 K 0.0000

MEDIUM 0.285 ± 0.002 0.293 ± 0.002 9300 K 0.0000

WARM 0.313 ± 0.002 0.329 ± 0.002 6500 K 0.0000

Step 5) Remove your hand from the Eye Q II sensor and wait

for 6 seconds.

Step 6) Confirm that “ok” pop up. If change is not seen,

replace Eye Q II sensor.

▪ Standard color coordinate and temperature using CA-210(CH-14) – by aging time

1) Edge / IOP LED Models

4.3.7 Local Dimming Inspection

Edge LED models with local dimming

1) Press ‘TILT” key of the Adj. R/C and check moving patterns. The black bar patterns moves from left to right.If local dimming function does not work, a whole screen shows full white.

4.3.8 IOP LED models with local dimming

Press ‘TILT” key of the Adj. R/C and check moving patterns. The black cross-bar patterns moves from top-left to Bottom-right. If local dimming function does not work, a whole screen shows full white.

47LE85** 33088 32023 64572 14764

2995

4.4. EYE-Q function check

Step 1) Turn on TV Step 2) Press EYE key of Adj. R/C Step 3) Cover the Eye Q II sensor on the front of the using

your hand and wait for 6 seconds

- 12 -

LGE Internal Use Only

- 13 -

Only for training and service purposes

6. Audio

Measurement condition:

1. RF input: Mono, 1 KHz sine wave signal, 100 % Modulation

2. CVBS, Component: 1 KHz sine wave signal 0.4 Vrms

3. RGB PC: 1 KHz sine wave signal 0.7 Vrms

7. USB S/W download

(option, service only)

1) Put the USB Stick to the USB socket

2) Automatically detecting update file in USB Stick

- If your downloaded program version in USB Stick is Low, it didn’t work. But your downloaded version is High, USB data is automatically detecting

3) Show the message “Copying files from memory”

4) Updating is starting.

5) Updating Completed, The TV will restart automatically

6) If your TV is turned on, check your updated version and Tool option. (explain the Tool option, next stage)

* If downloading version is more high than your TV have,

TV can lost all channel data. In this case, you have to channel recover. if all channel data is cleared, you didn’t have a DTV/ATV test on production line.

* After downloading, have to adjust TOOL OPTION again.

1) Push "IN-START" key in service remote control.

2) Select "Tool Option 1" and Push “OK” button.

3) Punch in the number. (Each model has their number.)

No. Item Min. Typ. Max. Unit

1. Audio practical max 9.0 10.0 12.0 W EQ Off

Output, L/R AVL Off

(Distortion=10 % 8.5 8.9 9.8 Vrms Clear Voice Off

max Output)

2. Speaker (8 Ω 10.0 15.0 W EQ On

Impedance) AVL On

Clear Voice On

- 14 -

Only for training and service purposes

BLOCK DIAGRAM

27MHz

DDR2 (1Gbit)

(512MB)

NAND Flash

NTP7000

Digital AMP

NVRAM

MICOM

(uPD78F013)

DDR2

Buffer

FRC IC

LVDS

POD2CHIP

X-

(M-star)

(Paralell port)

tal

DDR_Data[0:31], DQS, DM …

BCM355

PKT0

CLK

Data

CHB IC

(Serial port)

SOP

(LG1140)

656

Data [0 … 7]

Addr[0…1], CS …

Y Pb Pr, L/R

CVBS, L/R

IR module

RGB/H/V

Y Pb Pr, L/R

I2S

Audio L/R

SCL, SDA_3.3V

4x1

TDA9996

HDMI Switch

SCL, SDA_3.3V

RX/TX

MAX3232

SPDIF

CVBS, L/R

DP/DM/ +5V

SIF

TU_CVBS

TS_

Parallel

Main tuner

(NIM,LG3911)

2 RF In

TS_ Serial

TU_CVBS

Sub tuner

(NIM,LG3911)

2 RF In

TW9910

Video dec.

Channel Browser부

Component 1

Component 2

HDMI 1

D-sub RGB

Audio L/R (for RGB)

at REAR

JACK PACK

HDMI 2

HDMI 3

HDMI4

Digital Audio (Optic)

RS-232C (Ctrl./SVC)

JACK PACK

USB

at SIDE

+ 30 hidden pages