LG 42LP1D-UA, 37LP1D-UA, 32LP1D-UA, AL-04DA Service Manual

LCD TV

SERVICE MANUAL

CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

CHASSIS : AL-04DA

MODEL : 32LP1D-UA

37LP1D-UA

42LP1D-UA

website:http://biz.LGservice.com

e-mail:http://www.LGEservice.com/techsup.html

- 2 -

CONTENTS

CONTENTS .............................................................................................. 2

PRODUCT SAFETY ..................................................................................3

SPECIFICATION........................................................................................6

ADJUSTMENT INSTRUCTION................................................................11

SVC REMOCON ......................................................................................13

TROUBLE SHOOTING............................................................................14

BLOCK DIAGRAM...................................................................................17

WIRING DIAGRAM..................................................................................19

EXPLODED VIEW .................................................................................. 20

EXPLODED VIEW PARTS LIST..............................................................21

REPLACEMENT PARTS LIST ............................................................... 24

SVC. SHEET ...............................................................................................

- 3 -

SAFETY PRECAUTIONS

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

General Guidance

An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.

It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.

If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.

When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB.

Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1MΩ and 5.2MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.

Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet.

Do not use a line Isolation Transformer during this check.

Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to

0.5mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.

Leakage Current Hot Check circuit

IMPORTANT SAFETY NOTICE

0.15uF

To Instrument's exposed METALLIC PARTS

AC Volt-meter

Good Earth Ground such as WATER PIPE, CONDUIT etc.

1.5 Kohm/10W

- 4 -

CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the

SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the

following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.

General Servicing Precautions

1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board

module or any other receiver assembly.

b. Disconnecting or reconnecting any receiver electrical plug or

other electrical connection.

c. Connecting a test substitute in parallel with an electrolytic

capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.

2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".

3. Do not spray chemicals on or near this receiver or any of its assemblies.

4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.

5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.

6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.

7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.

8. Use with this receiver only the test fixtures specified in this

service manual.

CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.

Electrostatically Sensitive (ES) Devices

Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the

unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)

General Soldering Guidelines

1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500

F to 600 F.

2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.

3. Keep the soldering iron tip clean and well tinned.

4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.

5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature.

(500

F to 600 F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-

type solder removal device or with solder braid. CAUTION: Work quickly to avoid overheating the circuitboard printed foil.

6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature

(500

F to 600 F)

b. First, hold the soldering iron tip and solder the strand against

the component lead until the solder melts.

c. Quickly move the soldering iron tip to the junction of the

component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.

d. Closely inspect the solder area and remove any excess or

splashed solder with a small wire-bristle brush.

SERVICING PRECAUTIONS

- 5 -

IC Remove/Replacement

Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.

Removal

1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.

2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.

Replacement

1. Carefully insert the replacement IC in the circuit board.

2. Carefully bend each IC lead against the circuit foil pad and solder it.

3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).

"Small-Signal" Discrete Transistor Removal/Replacement

1. Remove the defective transistor by clipping its leads as close as possible to the component body.

2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.

3. Bend into a "U" shape the replacement transistor leads.

4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.

Power Output, Transistor Device Removal/Replacement

1. Heat and remove all solder from around the transistor leads.

2. Remove the heat sink mounting screw (if so equipped).

3. Carefully remove the transistor from the heat sink of the circuit board.

4. Insert new transistor in the circuit board.

5. Solder each transistor lead, and clip off excess lead.

6. Replace heat sink.

Diode Removal/Replacement

1. Remove defective diode by clipping its leads as close as possible to diode body.

2. Bend the two remaining leads perpendicular y to the circuit board.

3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.

4. Securely crimp each connection and solder it.

5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.

Fuse and Conventional Resistor Removal/Replacement

1. Clip each fuse or resistor lead at top of the circuit board hollow stake.

2. Securely crimp the leads of replacement component around notch at stake top.

3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.

Circuit Board Foil Repair

Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.

At IC Connections

To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).

1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).

2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.

3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.

4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.

At Other Connections

Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.

1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.

2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.

3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.

- 6 -

1. Application range

1.1 This spec sheet is applied all of the 32"/37"/42" LCD DTV with AL-04DA chassis.

1.2 Not included spec and each product spec in this spec sheet apply correspondingly to the following each country standard and requirement of Buye

2. Specification

Each part is tested as below without special appointment. A. Temperature : 20 ± 5°C

B. Relative Humidity : 65 ± 10% C. Power Voltage : Standard input voltage

(110~240V@ 50/60Hz)

* Standard Voltage of each product is marked by models

D. Specification and performance of each parts are followed

each drawing and specification by part number in accordance with BOM.

E. The receiver must be operated for about 20 minutes prior

to the adjustment.

3. Test method

3.1 Performance : LGE TV test method followed.

3.2 Demanded other specification. EMC : FCC, ICES, IEC specification SAFETY : UL, CSA, IEC specification

SPECIFICATION

NOTE : Specifications and others are subject to change without notice for improvement

4. General Specification

No Item Specification Remark

1. Receiving System ATSC/64 & 256 QAM/ NTSC-M

2. Available Channel 1) VHF : 02~13

2) UHF : 14~69

3) DTV : 02-69

4) CATV : 01~135

5) CADTV : 01~135

3. Input Voltage 1) AC 100 ~ 260V 50/60Hz

4. Market NORTH AMERICA

5. Screen Size 32 inch Wide For 32LP1D-UA 37 inch Wide For 37LP1D-UA 42 inch Wide For 42LP1D-UA

6. Aspect Ratio 16:9

7. Tuning System FS

8. LCD Module LC320W01-A6K6 (1366 x 768) LPL LC370W01-C6K1 (1366 x 768) LC420W01-B6K1 (1366 x 768)

9. Operating Environment 1) Temp : 0 ~ 40 deg

2) Humidity : ~ 80 %

10. Storage Environment 1)Temp : -20 ~ 60 deg

2) Humidity : 0 ~ 90 %

5. Optical Characteristics (Condition : EZ-Picture "Daylight)

5-1. For 32LP1D-UA / 37LP1D-UA

- 7 -

No Item Min Typ Max Unit Remark

1. Brightness 300 450 cd/m

2. Contrast Ratio 500:1 600:1

3. Luminance Variation 1.3 %

4. Viewing Angle(Left, Right, Up, Down) 85 88 Degree

5-2. For 42LP1D-UA

No Item Min Typ Max Unit Remark

1. Brightness 250 400 cd/m

2. Contrast Ratio 500:1 600:1

3. Luminance Variation 1.3 %

4. Viewing Angle(Left, Right, Up, Down) 85 88 Degree

6. External Input Format

Component Video Input (Y, CB/PB, CR/PR)

No Resolution H-freq(kHz) V-freq.(kHz) Pixel clock Proposed

1 640 x 480 15.73 60 SDTV ,DVD 480I 2 704 x 480 31.47 59.94 SDTV 480P 3 1280 x 720 45.00 60.00 HDTV 720P 4 1280 x 720 44.96 59.94 HDTV 720P 5 1920 x 1080 33.75 60.00 HDTV 1080I 6 1920 x 1080 33.72 59.94 HDTV 1080I

RGB Iinput (PC/DTV)

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed

PC DDC 1 640X350 31.468 70.09 25.17 EGA O 2 640X350 37.861 85.08 31.50 EGA O 3 720X400 31.469 70.08 28.32 DOS O 5 640X480 31.469 59.94 25.17 VESA(VGA) O 6 640X480 37.861 72.80 31.50 VESA(VGA) O 7 640X480 37.500 75.00 31.50 VESA(VGA) O 9 800X600 35.156 56.25 36.00 VESA(SVGA) O

10 800X600 37.879 60.31 40.00 VESA(SVGA) O 11 800X600 48.077 72.18 50.00 VESA(SVGA) O 12 800X600 46.875 75.00 49.50 VESA(SVGA) O 14 1024X768 48.363 60.00 65.00 VESA(XGA) O 15 1024X768 56.476 70.06 75.00 VESA(XGA) O 16 1024X768 60.023 75.02 78.75 VESA(XGA) O

DTV

17 704X480 31.47 59.94 SDTV 480P 18 1280X720 45.00 60.00 HDTV 720P 19 1280X720 44.96 59.94 HDTV 720P 20 1920X1080 33.75 60.00 HDTV 1080I 21 1920X1080 33.72 59.94 HDTV 1080I

- 8 -

HDMI Input (PC/DTV)

EDID data (HDMI) for 32LP1D-UA

EDID data (RGB) for 32LP1D-UA

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed

1 PC DDC 2 640X480 31.469 59.94 25.17 VESA(VGA) O 3 640X480 37.861 72.80 31.50 VESA(VGA) O 4 640X480 37.500 75.00 31.50 VESA(VGA) O 5 800X600 35.156 56.25 36.00 VESA(SVGA) O 6 800X600 37.879 60.31 40.00 VESA(SVGA) O 7 800X600 48.077 72.18 50.00 VESA(SVGA) O 8 800X600 46.875 75.00 49.50 VESA(SVGA) O 9 1024X768 48.363 60.00 65.00 VESA(XGA) O

10 1024X768 56.476 70.06 75.00 VESA(XGA) O 11 1024X768 60.023 75.02 78.75 VESA(XGA) O

DTV

12 720X480 31.500 60 27.03 SDTV 480P O 13 720X480 31.469 59.94 27.00 SDTV 480P O 14 1280X720 45.000 60.00 74.25 HDTV 720P O 15 1280X720 44.955 59.94 74.175 HDTV 720P O 16 1920X1080 33.750 60.00 74.175 HDTV 1080I O 17 1920X1080 33.716 59.94 74.25 HDTV 1080I O

00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 00 00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01 10 00 0E 01 03 80 46 28 96 0A FB 2C A3 57 47 9A 25 20 10 48 4B AF CE 00 31 4F 45 4F 61 4F 01 01 01 01 30 01 01 01 01 01 01 64 19 00 40 41 00 26 30 18 88 40 36 00 BA 88 21 00 00 18 00 00 00 FD 00 38 4B 1E 50 3D 08 00 0A 20 20 20 20 20 20 00 00 00 FC 00 33 60 32 4C 50 31 44 2D 55 0A 20 20 20 20 00 00 00 00 70 00 00 00 00 00 00 00 00 00 00 00 00 00 00 01 F0

00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 00 02 03 13 F1 44 84 05 03 02 23 15 07 50 65 03 0C 10 00 10 00 01 1D 00 72 51 D0 1E 20 DC 28 45 04 BA 20 88 21 00 00 1E 01 1D 80 18 71 1C 16 20 94 2C F5 30 00 BA 88 21 00 00 1E 8C 0A D0 8A 20 E0 2D 10 3C 40 3E E6 04 BA 88 21 00 00 18 8C 0A D0 8A 20 E0 2D 50 10 3C 3E E6 04 BA 88 21 00 00 18 00 00 00 00 00 60 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 70 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 8E

00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 00 00 FF FF FF FF FF FF 00 1E 6D 5D 46 01 01 01 01 10 07 0F 01 03 68 46 28 96 0A FB 2C A3 57 47 9A 25 20 10 48 4B AF CE 00 31 4F 45 4F 61 4F 01 01 01 01 30 01 01 01 01 01 01 64 19 00 40 41 00 26 30 18 88 40 36 00 BC 88 21 00 00 18 00 00 00 FD 00 38 4B 1E 50 3D 08 00 0A 20 20 20 20 20 20 00 00 00 FC 00 33 60 32 4C 50 31 44 2D 55 0A 20 20 20 20 00 00 00 00 70 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 5D

- 9 -

EDID data (HDMI) for 37LP1D-UA

EDID data (RGB) for 37LP1D-UA

00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 00 00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01 10 00 0E 01 03 80 52 2E 78 0A D4 6C A3 57 49 9C 25 20 11 48 4B AF CE 00 31 4F 45 4F 61 4F 01 01 01 01 30 01 01 01 01 01 01 64 19 00 40 41 00 26 30 18 88 40 36 00 BA 88 21 00 00 18 00 00 00 FD 00 38 4B 1E 50 3D 08 00 0A 20 20 20 20 20 20 00 00 00 FC 00 33 60 37 4C 50 31 44 2D 55 0A 20 20 20 20 00 00 00 00 70 00 00 00 00 00 00 00 00 00 00 00 00 00 00 01 D9

00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 00 00 FF FF FF FF FF FF 00 1E 6D 5D 46 01 01 01 01 10 07 0F 01 03 68 46 28 96 0A D4 6C A3 57 49 9C 25 20 11 48 4B AF CE 00 31 4F 45 4F 61 4F 01 01 01 01 30 01 01 01 01 01 01 64 19 00 40 41 00 26 30 18 88 40 36 00 BC 88 21 00 00 18 00 00 00 FD 00 38 4B 1E 50 3D 08 00 0A 20 20 20 20 20 20 00 00 00 FC 00 33 60 37 4C 50 31 44 2D 55 0A 20 20 20 20 00 00 00 00 70 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 55

EDID data (HDMI) for 42LP1D-UA

EDID data (RGB) for 42LP1D-UA

00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 00 00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01 10 00 0E 01 03 80 5D 34 78 10 A0 AC A3 57 48 9C 25 20 12 47 4B AF CE 00 31 4F 45 4F 61 4F 01 01 01 01 30 01 01 01 01 01 01 64 19 00 40 41 00 26 30 18 88 40 36 00 BA 88 21 00 00 18 00 00 00 FD 00 38 4B 1E 50 3D 08 00 0A 20 20 20 20 20 20 00 00 00 FC 00 34 60 32 4C 50 31 44 2D 55 0A 20 20 20 20 00 00 00 00 70 00 00 00 00 00 00 00 00 00 00 00 00 00 00 01 A1

00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 00 00 FF FF FF FF FF FF 00 1E 6D 5D 46 01 01 01 01 10 07 0F 01 03 68 46 28 96 0A A0 AC A3 57 48 9C 25 20 12 47 4B AF CE 00 31 4F 45 4F 61 4F 01 01 01 01 30 01 01 01 01 01 01 64 19 00 40 41 00 26 30 18 88 40 36 00 BC 88 21 00 00 18 00 00 00 FD 00 38 4B 1E 50 3D 08 00 0A 20 20 20 20 20 20 00 00 00 FC 00 34 60 32 4C 50 31 44 2D 55 0A 20 20 20 20 00 00 00 00 70 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 55

7. General spec(Module)

7-1. For 32LP1D-UA

No Item Min Typ Max Unit Remark

1 Active Screen Size 800.4(diagonal) mm 31.51 inches 2 Outline Dimension 760(H) x 450(V) x 48(D) mm Typ. 3 Pixel Pitch 170.25 x 510.75 x RGB 4 Pixel Format 1366(H)x768(V) RGB stripe arrangement 5 Color Depth 8bit 16.7 Mbit 6 Luminance ,White 500 cd/m2 Center 1 point 7 Viewing Angle (CR>10) R/L 176(Typ),U/P 176(Typ) degree 8 Power Consumption 89.5 Watt Typ.

9 Weight 7.2 kg 10 Display Operating Mode Transmissive mode ,normally black 11 Surface Treatment Hard coating (3H), Anti-glare treatment 12 Altitude Operating 0 - 14,000 feet 4,267.2 m

Storage/Shipment 0 - 40,000 feet 12,192.0 m

13 Lamp Life Time 50,000 (min.) Hrs 25±2°C

- 10 -

No Item Min Typ Max Unit Remark

1 Active Screen Size 940.3(diagonal) mm 37.02 inches

2 Outline Dimension 877(H) x 516.8(V) x 55.5(D) mm Typ.

3 Pixel Pitch 200 x600 x RGB

4 Pixel Format 1366(H)x768(V) RGB stripe arrangement

5 Color Depth 8bit 16.7 Mbit

6 Luminance ,White 500 cd/m2 Center 1 point

7 Viewing Angle (CR>10) R/L 176(Typ),U/P 176(Typ) degree

8 Power Consumption 125 Watt Typ.

9 Weight 11.5 kg 10 Display Operating Mode Transmissive mode ,normally black 11 Surface Treatment Hard coating (3H), Anti-glare treatment 12 Altitude Operating 0 - 14,000 feet 4,267.2 m

Storage/Shipment 0 - 40,000 feet 12,192.0 m

13 Lamp Life Time 50,000 (min.) Hrs 25±2°C

No Item Min Typ Max Unit Remark

1 Active Screen Size 1067.3(diagonal) mm 42.02 inches

2 Outline Dimension 1006(H) x 610(V) x 56(D) mm Typ.

3 Pixel Pitch 227 x 681 x RGB

4 Pixel Format 1366(H)x768(V) RGB stripe arrangement

5 Color Depth 8bit 16.7 Mbit

6 Luminance ,White 500 cd/m2 Center 1 point

7 Viewing Angle (CR>10) R/L 176(Typ),U/P 176(Typ) degree

8 Power Consumption 168.3 Watt Typ.

9 Weight 11.8 kg 10 Display Operating Mode Transmissive mode ,normally black 11 Surface Treatment Hard coating (3H), Anti-glare treatment 12 Altitude Operating 0 - 14,000 feet 4,267.2 m

Storage/Shipment 0 - 40,000 feet 12,192.0 m

13 Lamp Life Time 50,000 (min.) Hrs 25±2°C

7-2. For 37LP1D-UA

7-3. For 42LP1D-UA

- 11 -

1. Applicability

These specifications are applicable for all LCD TV models with an AL-04DA chassis that are manufactured by the Manufacturing Group of the Display Business Division, or any of its related manufacturers.

2. Specifications

2.1 This chassis is the non-charging type chassis for which the power unit is insulated. Therefore, the insulated type transformer is not required but it is recommended that it be used between the power supply line and chassis input side before running the chassis, in order to protect the adjustment equipment.

2.2 Adjustment should be made in the correct sequence. However, the order can be changed for mass production purposes.

2.3 The suggested surrounding temperature is 25

±5°C,

and suggested relative humidity is 65±10% for the adjustment of the chassis, unless specified.

2.4 The input voltage should be maintained at 110V and 60MHz.

2.5 The receiver should run for about 15 minutes before starting adjustment, unless specified.

- Run prior operation after receiving 100% White pattern (06CH).

(OR, 9. White Pattern state in Ez-Adjust.)

- How to enter into the White Pattern

1) Press the Power ON key in the adjustment remote

control.

2) Or, press the ADJ key on the adjustment remote

control to enter into Ez-Adjust and select 9. White Pattern using CH +/- key. Then, press the OK (

)

key to display 100% Full White Pattern.

* In this mode, the SET can be put on HEAT RUN

without a separate signal generator.

Note) If you leave the stop image on for more than 20

minutes, you must be careful because an afterimage will appear on the black level section. (Applies to internal digital pattern (13CH) and cross hatch pattern (09CH) with clear black/white contrast, in particular).

3. Full assembly process adjustment

<Precaution> Each PCB assembly must be checked using the check jig set before the full assembly process. (The power PCB assembly can damage the LCD module irreparably.)

3.1. Extended Display Identification Data (EDID) and Display Data Channel (DDC) download

3.1.1 Overview

Developed by VESA, the EDID function is designed to support the "plug & play" function, which enables the computer to configure the user environment automatically through communication with the monitor.

3.1.2 Entering the HDMI EDID Data

1) Equipment

- PC and DDC adjustment jig (PC serial to D-sub connection device)

- DDC recording software (EDID data write & read)

- D-Sub terminal

- Need separate HDMI cable connection jig.

3.2. Adjusting AD9883A-Set

3.2.1. Overview AD9883A-Set adjustment automatically sets the optimal black level, and readjusts the RGB differences in analog -> digital converter. Adjustment is made separately for the component mode and RGB-DTV mode input.

3.2.2. Equipment Adjustment remote control: 801GF (802B, 802F, 802R) or MSPG925FA Pattern Generator(It should support 720P horizontal 100% color bar patter display, and the output level should be accurately corrected to 0.7

±0.1Vp-p.)

Adjustment pattern: 720P/60Hz HozBar Pattern (Format No. 217, Pattern No. 65)

3.2.3 Signal input method Connect the component output and RGB D-Sub output of the Pattern Generator to the component 1 and RGB D-Sub jack of the set.

ADJUSTMENT INSTRUCTION

- 12 -

3.2.4. Adjustment method A) When entering the component, input 100%

Horizontal Color Bar Pattern (HozTV30Bar) of the supportable 720P mode, and select Component 1 or Component 2 input, and select Normal image.

B) Wait for at least one second after receiving the

signal and press the ADJ key on the adjustment remote control to enter into Ez-Adjust. Then, select "1. AD9883A-Set" and press the + key for automatic adjustment.

C) If adjustment is completed successfully, the

"AD9883A Component Success" message will be displayed. Otherwise, the "AD9883A Configuration Error" message will be displayed.

D) If the adjustment for component AD9883A is

finished, it will automatically switch to RGB-DTV mode, and the above-mentioned pattern will be displayed. If adjustment is successfully completed, "AD9883A RGB_DTV Success" message will be displayed.

E) If adjustment is not completed successfully, check

the pattern or adjustment condition and try again.

F) If adjustment is completed successfully, press the

ADJ key to exit from the adjustment mode.

3.3. Adjusting White Balance

3.3.1 Equipment

- Color Analyzer (CA-100 or equivalent item)

- Automatic adjustment device (Needed for automatic

adjustment. It should support RS-232C communication, Baud rate: 115,600)

- Pattern Generator (MSPG-925FA): Equipment with

DVI output.

- Pattern: High light 80% Full White

3.3.2 Measurer Connection Diagram (Automatic

adjustment) Connection diagram for 32LX1D-U automatic adjustment Note) RS-232C Commands used for automatic

adjustment.

3.3.3. Manual White Balance Adjustment When adjusting after carrying out zero calibration for CA-100, the sensor should be tightly fixed on the LCD module surface. Take the following steps for manual adjustment. A) Press the ADJ key on the adjustment remote

control to enter into "Ez-Adjust."

B) Select "9. White Pattern" using CH +/- key and

press the OK key. Then, perform Heat Run for more than 30 minutes.

C) Make the Digital Pattern Generator supply Full

White Pattern signal.

(Connect the external input to "HDMI".)

D) Fix the sensor to the screen center and press the

ADJ key on the adjustment remote control to select "6. White balance" in "Ez-Adjust". Then,

press the right direction key (

) to enter into the

adjustment mode.

E) Adjust the high light using R Gain, G Gain, and B

Gain.

F) Use Volume +/- key for adjustment.

3.3.4. Adjustment Target value

- Brightness value

- Target value X coordinate value / Y coordinate value / White Balanc / Special items.

3.4 Video (uPD) - Automatic Set Adjustment This automatic adjustment function narrows the color difference between the main and sub screen of the RF and video signal. Adjustment is made for both RF mode and video 1 mode. The signal source of RF is internal 02Ch, and the signal source for video 1 is 100% full color bar.

3.5 RS232C Operation Check Press In-start in the adjustment remote control and enter '6. Baud Rate' menu. Then, change the baud rate to 9600 and check RS232C operation.

- 13 -

SVC REMOCON

NO KEY FUNTION

REAMARK

1 POWER 2 POWER ON 3 MUTE

4 P-CHECK 5 S-CHECK 6 ARC 7 CAPTION 8 TXT 9 TV/AV 10 TURBO SOUND 11 TURBO PICTURE

12 IN-START

13 ADJ 14 MPX 15 EXIT 16 APC(PSM) 17 ASC(SSM) 18 MULTIMIDIA 19 FRONT-AV 20 CH 21 VOL 22 ENTER

23 PIP CH-(OP1)

24 PIP CH+(OP2)

25 PIP SWAP(OP3)

26 PIP INPUT(OP4)

27 EYE 28 MENU

29 IN-STOP 30 STILL

31 TIME

32 SIZE

33 MULTI PIP

34 POSITION

35 MODE 36 PIP 37 TILT 38 0~9

To turn the TV on or off To turn the TV on automatically if the power is supplied to the TV. (Use the POWER key to deactivate): It should be deactivated when delivered. To activate the mute function. To check TV screen image easily. To check TV screen sound easily To select size of the main screen (Normal, Spectacle, Wide or Zoom) Switch to closed caption broadcasting To toggle on/off the teletext mode To select an external input for the TV screen To start turbo sound To start turbo picture To enter adjustment mode when manufacturing the TV sets. To adjust the screen voltage (automatic): In-start

mute Adjust AV(Enter into W/B adjustment mode) W/B adjustment (automatic): After adjusting the screen W/B adjustment Exit two times (Adjustment completed) To enter into the adjustment mode. To adjust horizontal line and sub-brightness. To select the multiple sound mode (Mono, Stereo or Foreign language) To release the adjustment mode To easily adjust the screen according to surrounding brightness To easily adjust sound according to the program type To check component input To check the front AV To move channel up/down or to select a function displayed on the screen. To adjust the volume or accurately control a specific function. To set a specific function or complete setting. To move the channel down in the PIP screen. To use as a red key in the teletext mode To move the channel in the PIP screen To use as a green key in the teletext mode To switch between the main and sub screens To use as a yellow key in the teletext mode To select the input status in the PIP screen To use as a blue key in the teletext mode To set a function that will automatically adjust screen status to match the surrounding brightness so natural color can be displayed. To select the functions such as video, voice, function or channel. To set the delivery condition status after manufacturing the TV set. To halt the main screen in the normal mode, or the sub screen at the PIP screen. Used as a hold key in the teletext mode (Page updating is stopped.) Displays the teletext time in the normal mode Enables to select the sub code in the teletext mode Used as the size key in the PIP screen in the normal mode Used as the size key in the teletext mode Used as the index key in the teletext mode (Top index will be displayed if it is the top text.) To select the position of the PIP screen in the normal mode Used as the update key in the teletext mode (Text will be displayed if the current page is updated.) Used as Mode in the teletext mode To select the simultaneous screen To adjust screen tilt To manually select the channel.

Shortcut keys Shortcut keys Shortcut keys

Use the AV key to enter the screen W/B adjustment mode.

Shortcut keys Shortcut keys

Shortcut keys

- 14 -

TROUBLESHOOTING

No power

O.K

Connect the connectors

Replace Power_board

Replace the Power_board

Replace D_board

Push the POWER ON key

Check

the condition of power

Related connectors.

Measure the

stand_by voltage :

D_board P1401 5 th pin

ST_ 6V

Measure D_board

Standby voltage:

D_board P1401 8th

Dose the set turn

on normally?

Check

Power_board

analog ref. voltage

A_board P801

1th pin 24V

Measure Power On signal level :

A_board P801 2nd

pin > 5V

Measure D_board

supply voltage :

P1401 1th pin 3V 8th

6V, 10th 12V

FAIL

PASS

Replace Power board

Check the

power board

Digital ref. voltage :

Power board CN804

1th pin 24V

- 15 -

No raster

Replace D_board

Standby

voltage check :

D_board P1401

5th 6V

Check No power

(Go to No power)

Measure

Standby voltage :

A_board P804 7th 6V

Measure

Standby voltage :

A_board P801

2 nd pin 5V

Measure

module T-con voltage :

D_board C933 12V

FAIL

Replace A_board

Check No power

(Go to No power)

FAIL

Replace D_board

Check No power

(Go to No power)

FAIL

Replace D_board

FAIL

Measure

Analog supply :

A_board P804 7th 6V,

10,11th 3.3V

Replace A_board

FAIL

PASS

Measure

D_board supply voltage :

P1401 1th pin 3V

8th 6V, 10th 12V

PASS

- 16 -

No sound

Replace power board

Check Sound supply :

A_board P804 #1 18V

Check output

to the Speaker :

Dose P601 No.1 waveform

exist?

Check

If A_board 18V

is short-circuited.

Resistance btween A_board

P821 Pin No.2

and 3 infnity?

FAIL

Replace A_board

Replace Speaker

PASS

Measure

A_power board trans output:

18V at power_board

CN803 #1

+ 36 hidden pages