LG Electronics 32LT760H-ZA User Manual

Internal Use Only

North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com

LED LCD TV

SERVICE MANUAL

CHASSIS : LD2FF

MODEL : 32LT760H 32LT760H-ZA

CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

Printed in KoreaP/NO : MFL67659802 (1210-REV00)

CONTENTS

CONTENTS .............................................................................................. 2

SAFETY PRECAUTIONS ........................................................................ 3

SERVICING PRECAUTIONS .................................................................... 4

SPECIFICATION ....................................................................................... 6

ADJUSTMENT INSTRUCTION ................................................................ 9

TROUBLESHOOTING GUIDE .................................................................17

BLOCK DIAGRAM ...................................................................................26

EXPLODED VIEW .................................................................................. 27

SCHEMATIC CIRCUIT DIAGRAM ..............................................................

Only for training and service purposes

- 2 -

SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

General Guidance

An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.

It will also protect the receiver and it's components from being damage d by accidental sho rt s of the circuitr y th at may be inadvertently introduced during the service operation.

If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.

When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.

Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.

Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet.

Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic par t. Any vol ta ge measured must not exceed 0.75 volt RMS which is corresponds to

0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.

Leakage Current Hot Check circuit

Only for training and service purposes

- 3 -

SERVICING PRECAUTIONS

CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the

SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the

following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.

General Servicing Precautions

1. Always unplug the receiver AC power cord from the AC power source before;

a. Removing or reinstalling any component, circuit board mod-

ule or any other receiver assembly.

b. Disconnecting or reconnecting any receiver electrical plug or

other electrical connection.

c. Connecting a test substitute in parallel with an electrolytic

capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.

2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".

3. Do not spray chemicals on or near this receiver or any of its assemblies.

4. Unless specied otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength) CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication of contacts in not required.

5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.

6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.

7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.

8. Use with this receiver only the test xtures specied in this service manual. CAUTION: Do not connect the test xture ground strap to any heat sink in this receiver.

Electrostatically Sensitive (ES) Devices

Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some eld-effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static type solder removal device. Some solder removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufcient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted oor can generate static electricity sufcient to damage an ES device.)

General Soldering Guidelines

1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.

2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.

3. Keep the soldering iron tip clean and well tinned.

4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.

5. Use the following unsoldering technique

a. Allow the soldering iron tip to reach normal temperature.

(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-

type solder removal device or with solder braid.

CAUTION: Work quickly to avoid overheating the circuit

board printed foil.

6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature

(500 °F to 600 °F)

b. First, hold the soldering iron tip and solder the strand

against the component lead until the solder melts.

c. Quickly move the soldering iron tip to the junction of the

component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.

d. Closely inspect the solder area and remove any excess or

splashed solder with a small wire-bristle brush.

Only for training and service purposes

- 4 -

IC Remove/Replacement

Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.

Removal

1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.

2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.

Replacement

1. Carefully insert the replacement IC in the circuit board.

2. Carefully bend each IC lead against the circuit foil pad and solder it.

3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).

"Small-Signal" Discrete Transistor Removal/Replacement

1. Remove the defective transistor by clipping its leads as close as possible to the component body.

2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.

3. Bend into a "U" shape the replacement transistor leads.

4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.

Power Output, Transistor Device Removal/Replacement

1. Heat and remove all solder from around the transistor leads.

2. Remove the heat sink mounting screw (if so equipped).

3. Carefully remove the transistor from the heat sink of the circuit board.

4. Insert new transistor in the circuit board.

5. Solder each transistor lead, and clip off excess lead.

6. Replace heat sink.

Diode Removal/Replacement

1. Remove defective diode by clipping its leads as close as possible to diode body.

2. Bend the two remaining leads perpendicular y to the circuit board.

3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.

4. Securely crimp each connection and solder it.

5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.

3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.

Circuit Board Foil Repair

Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.

At IC Connections

To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).

1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).

2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.

3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.

4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.

At Other Connections

Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.

1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.

2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.

3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.

Fuse and Conventional Resistor Removal/Replacement

1. Clip each fuse or resistor lead at top of the circuit board hollow stake.

2. Securely crimp the leads of replacement component around notch at stake top.

Only for training and service purposes

- 5 -

SPECIFICATION

NOTE : Specifications and others are subject to change without notice for improvement

1. Application range

This specification is applied to the LCD TV used LD23E chassis.

2. Requirement for Test

Each part is tested as below without special appointment.

1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C

2) Relative Humidity: 65 % ± 10 %

3) Power Voltage : Standard input voltage (AC 100-240 V~, 50/60 Hz) * Standard Voltage of each products is marked by models.

4) Specification and performance of each parts are followed

ea ch dr awi ng an d spe cif icat ion by pa rt nu mbe r in accordance with BOM.

5) The receiver must be operated for about 20 minutes prior to

the adjustment.

3. Test method

1) Performance: LGE TV test method followed

2) Demanded other specification

- Safety : CE, IEC specification

- EMC : CE, IEC

- Wireless : Wireless HD Specification (Option)

4. Model General Specification

No. Item Specication Remarks

1 Market EU(PAL Market-33Countries) DTV & Analog (Total 33 countries)

DTV (MPEG2/4, DVB-T) : 33 countries

(Albania/Austria/Belarus/Belgium/Bosnia/Bulgaria/Croatia/ Czech/Estonia/France/Germany/Greece/Hungary/Ireland/ Italy/Kazakhstan/Latvia/Lithuania/Luxembourg/Morocco/ Netherlands/Poland/Portugal/Romania/Russia/Serbia/ Slovakia/Slovenia/Spain/Switzerland/Turkey/UK/Ukraine)

2 Broadcasting system 1) PAL-BG

2) PAL-DK

3) PAL-I/I’

4) SECAM L/L’, DK, BG, I

5) DVB-T

6) DVB-C

Analog : Upper Heterodyne

3 Receiving system

Digital : COFDM, QAM

DTV (MPEG2/4, DVB-C) : 33 countries

Analogue VHF : E2 to E12, UHF : E21 to E69, CATV : S1 to S20, HYPER : S21 to S47

Digital VHF UHF

► DVB-T

- Guard Interval(Bitrate_Mbit/s) 1/4, 1/8, 1/16, 1/32

- Modulation : Code Rate QPSK : 1/2, 2/3, 3/4, 5/6, 7/8 16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8 64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8

► DVB-C

- Symbolrate :

4.0Msymbols/s to 7.2Msymbols/s

- Modulation : 16QAM, 64-QAM, 128-QAM and 256-QAM

Only for training and service purposes

- 6 -

No. Item Specication Remarks

Scart jack is Full scart and support

4 Scart Input (1EA) PAL, SECAM

5 RS-232C

6 RGB Input (1EA) RGB-PC Analog (D-SUB 15PIN)

7 HDMI Input (3EA)

8 Audio Input (1EA) RGB/DVI Audio L/R Input

9 SPDIF out (1EA) SPDIF out

10 USB (2EA)

11 Ethernet Connect(2EA) Ethernet Connect WOL Support

12 CI Slot(1EA) CI EU PPV CH. Support

13 Clock LED Clock LED Clock Display

Ext. Speaker out(1EA) Ext. Speaker out Stereo 1W / 8Ω, Variable

Ext. Volume control(1EA) Ext. volume control

SVC, Control, Power outlet (Selectable 12V/1A or 5V/2A)

HDMI1-DTV HDMI2-DTV HDMI3-DTV

EMF, DivX HD, For SVC (download)

ATV/DTV-Out (not support MNT-Out)

HDMI1 : ARC Support(HDMI Version 1.4) Support HDCP

JPEG, MP3, DivX HD

5. RGB input (PC)

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark

1 720*400 31.468 70.08 28.321 For only DOS mode

2 640*480 31.469 59.94 25.17 VESA

3 800*600 37.879 60.31 40.00 VESA

4 1024*768 48.363 60.00 65.00 VESA(XGA)

5 1360*768 47.72 59.8 84.75 WXGA

6 1920*1080 66.587 59.93 138.625 WUXGA FHD model

Input 848*480 60Hz, 852*480 60Hz

→ 640*480 60Hz Display

Only for training and service purposes

- 7 -

6. HDMI Input

6.1. DTV mode

No. Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Proposed

1. 720*480 31.469 / 31.5 59.94 / 60 27.00/27.03 SDTV 480P

2. 720*576 31.25 50 54 SDTV 576P

3. 1280*720 37.500 50 74.25 HDTV 720P

4. 1280*720 44.96 / 45 59.94 / 60 74.17/74.25 HDTV 720P

5. 1920*1080 33.72 / 33.75 59.94 / 60 74.17/74.25 HDTV 1080I

6. 1920*1080 28.125 50.00 74.25 HDTV 1080I

7. 1920*1080 26.97 / 27 231.97 / 24 74.17/74.25 HDTV 1080P FHD model

8. 1920*1080 33.716 / 33.75 29.976 / 30.00 74.25 HDTV 1080P FHD model

9. 1920*1080 56.250 50 148.5 HDTV 1080P FHD model

10. 1920*1080 67.43 / 67.5 59.94 / 60 148.35/148.50 HDTV 1080P FHD model

6.2. PC mode

No. Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Proposed

1. 720*400 31.468 70.08 28.321 HDCP

2. 640*480 31.469 59.94 25.17 VESA HDCP

3. 800*600 37.879 60.31 40.00 VESA HDCP

4. 1024*768 48.363 60.00 65.00 VESA(XGA) HDCP

5. 1360*768 47.72 59.8 84.75 WXGA HDCP

6. 1280*1024 63.595 60.0 108.875 SXGA HDCP / FHD model

7. 1920*1080 67.5 60.00 138.625 WUXGA HDCP / FHD model

Only for training and service purposes

- 8 -

ADJUSTMENT INSTRUCTION

1. Application Range

This spec. sheet applies to LD2FF Chassis applied LCD TV all models manufactured in TV factory.

2. Designation

(1) Because this is not a hot chassis, it is not necessary to

use an isolation transformer. However, the use of isolation

transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of

25 °C ± 5 °C of temperature and 65 % ± 10 % of relative

humidity if there is no specific designation. (4) The input voltage of the receiver must keep AC 100-240

V~, 50/60 Hz. (5) The receiver must be operated for about 5 minutes prior to

the adjustment when module is in the circumstance of over

15.

In case of keeping module is in the circumstance of 0 °C, it should be placed in the circumstance of above 15 °C for 2 hours.

In case of keeping module is in the circumstance of below

-20 °C, it should be placed in the circumstance of above 15 °C for 3 hours.

[Caution] When still image is displayed for a period of 20 minutes or longer (Especially where W/B scale is strong. Digital pattern 13ch and/or Cross hatch pattern 09ch), there can some afterimage in the black level area.

3.1.3. Adjustment method

(1) Adjustment method

- Don’t need to adjust ADC because there is data in OTP and adjusted initially.

3.2. MAC address D/L, CI+ D/L

3.2.1. Equipment & Condition

1) Play file: keydownload.exe

3.2.2. Communication Port connection

1) Key Write: Com 1,2,3,4 and 115200 (Baudrate)

2) Barcode: Com 1,2,3,4 and 9600 (Baudrate)

3.2.3. Download process

1) Select the download items.

2) Mode check: Online Only

3) Check the test process

- DETECT -> MAC -> CI+

4) Play: START

5) Check of result: Ready, Test, OK or NG

6) Printer Out (MAC Address Label)

3.2.4. Communication Port connection

Connect: PCBA Jig → RS-232C Port== PC → RS-232C Port

3. MAIN PCBA Adjustments

3.1. ADC Calibration

3.1.1. Overview

ADC adjustment is needed to find the optimum black level and gain in Analog-to-Digital device and to compensate RGB deviation.

3.1.2. Equipment & Condition

(1) USB to RS-232C Jig (2) MSP G-925 Series Pattern Generator (MSPG-925FA,

pattern - 65)

- Resolution : 1080P Comp1 1920*1080 RGB

- Pattern : Horizontal 100% Color Bar Pattern

- Pattern level : 0.7 ± 0.1 Vp-p

- Image

3.2.5. Download

Play: Start

3.2.6. Inspection

- In INSTART menu, check these keys.

Only for training and service purposes

- 9 -

3.3. LAN Inspection

3.3.1. Equipment & Condition

▪ Each other connection to LAN Port of IP Hub and Jig

3.3.2. LAN inspection solution

▪ LAN Port connection with PCB ▪ Network setting at MENU Mode of TV(Instart -> menu ->

Network Setup) ▪ Setting automatic IP ▪ Setting state confirmation

→ If automatic setting is finished, you confirm IP and MAC

Address.

3.5. Model name & Serial number Download

3.5.1. Model name & Serial number D/L

▪ Press "Power on" key of service remote control.

(Baud rate : 115200 bps)

▪ Connect RS232 Signal Cable to RS-232 Jack. ▪ Write Serial number by use RS-232. ▪ Must check the serial number at Instart menu.

3.5.2. Method & notice

(1) Serial number D/L is using of scan equipment. (2) Setting of scan equipment operated by Manufacturing

Technology Group.

(3) Serial number D/L must be conformed when it is produced

in production line, because serial number D/L is mandatory by D-book 4.0.

* Manual Download (Model Name and Serial Number)

If the TV set is downloaded by OTA or service man, sometimes model name or serial number is initialized.(Not always) It is impossible to download by bar code scan, so It need Manual download.

1) Press the "Instart" key of Adjustment remote control.

2) Go to the menu "7.Model Number D/L" like below photo.

3) Input the Factory model name(ex 42LT760H-ZA) or Serial number like photo.

3.4. LAN PORT INSPECTION(PING TEST)

3.4.1. Equipment setting

(1) Play the LAN Port Test PROGRAM. (2) Input IP set up for an inspection to Test Program.

*IP Number : 12.12.2.2 Connect SET → LAN port == PC → LAN Port

SET PC

3.4.2. LAN PORT inspection(PING TEST)

(1) Play the LAN Port Test Program. (2) Connect each other LAN Port Jack. (3) Play Test (F9) button and confirm OK Message. (4) Remove LAN cable.

4) Check the model name Instart menu. → Factory name displayed. (ex 42LT760H-ZA)

5) Check the Dia gnostics.(DTV country only) → Buyer model displayed. (ex 42LT760H-ZA)

3.6. CI+ Key checking method

- Check the Section 3.2 Check whether the key was downloaded or not at ‘In Start’ menu. (Refer to below).

=> Check the Download to CI+ Key value in LGset.

Only for training and service purposes

- 10 -

3.6.1. Check the method of CI+ Key value

(1) Check the method on Instart menu (2) Check the method of RS232C Command

1) Into the main ass’y mode(RS232: aa 00 00)

CMD 1 CMD 2 Data 0

A A 0 0

2) Check the key download for transmitted command (RS232: ci 00 10)

CMD 1 CMD 2 Data 0

C I 1 0

3) Result value

- Normally status for download : OKx

- Abnormally status for download : NGx

3.6.2. Check the method of CI+ key value(RS232)

1) Into the main ass’y mode(RS232: aa 00 00)

CMD 1 CMD 2 Data 0

A A 0 0

2) Check the mothed of CI+ key by command (RS232: ci 00 20)

CMD 1 CMD 2 Data 0

C I 2 0

4. Manual Adjustment

* ADC adjustment is not needed because of OTP(Auto ADC

adjustment)

4.1. EDID(The Extended Display Identification Data)/DDC(Display Data Channel) download

4.1.1. Overview

It is a VESA regulation. A PC or a MNT will display an optimal resolution through information sharing without any necessity of user input. It is a realization of "Plug and Play".

4.1.2. Equipment

- Since embedded EDID data is used, EDID download JIG, HDMI cable and D-sub cable are not need.

- Adjustment remote control

4.1.3. Download method

(1) Press "ADJ" key on the Adjustment remote control then

select "12.EDID D/L", By pressing "Enter" key, enter EDID D/L menu.

(2) Select "Start" button by pressing "Enter" key, HDMI1/

HDMI2/ HDMI3/ HDMI4/ RGB are writing and display OK or NG.

For Analog For HDMI EDID

D-sub to D-sub DVI-D to HDMI or HDMI to HDMI

3) Result value i 01 OK 1d1852d21c1ed5dcx

CI+ Key Value

3.7. WIFI MAC ADDRESS CHECK

(1) Using RS232 Command

H-freq(kHz) V-freq.(Hz)

Transmission [A][I][][Set ID][][20][Cr] [O][K][X] or [NG]

(2) Check the menu on in-start

4.1.4. EDID DATA

▪ HDMI_EDID DATA_2D

0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F

0x00 00 FF FF FF FF FF FF 00 1E 6D

ⓒ

0x01

0x02 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 81 80

0x03 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C

0x04 45 00 A0 5A 00 00 00 1E 66 21 50 B0 51 00 1B 30

0x05 40 70 36 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A

0x06 3E 1F 53 10 00 0A 20 20 20 20 20 20

0x07

0x00 02 03 26 F1 4E 10 9F 04 13 05 14 03 02 12 20 21

0x01 22 15 01 26 15 07 50 09 57 07

0x02

0x03 25 00 A0 5A 00 00 00 9E 01 1D 00 80 51 D0 1A 20

0x04 6E 88 55 00 A0 5A 00 00 00 1A 02 3A 80 18 71 38

0x05 2D 40 58 2C 45 00 A0 5A 00 00 00 1E 66 21 50 B0

0x06 51 00 1B 30 40 70 36 00 A0 5A 00 00 00 1E 00 00 0x07 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 ⓔ2

01 03 80 A0 5A 78 0A EE 91 A3 54 4C 99 26

ⓓ

ⓕ

E3 05 00 00 00 1D 80 18 71 1C 16 20 58 2C

▪ RGB_EDID

0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F

0x00 00 FF FF FF FF FF FF 00 1E 6D

ⓒ

0x01

0x02 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 81 80

0x03 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C

0x04 45 00 A0 5A 00 00 00 1E 66 21 50 B0 51 00 1B 30

0x05 40 70 36 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A

0x06 3E 1E 53 10 00 0A 20 20 20 20 20 20

0x07

01 03 68 A0 5A 78 0A EE 91 A3 54 4C 99 26

ⓓ

ⓐⓓ ⓑ

ⓕ

ⓐ ⓑ

ⓓ

01 ⓔ1

ⓔ3

- 11 -

Only for training and service purposes

▪ Reference

- HDMI1 ~ HDMI3 / RGB

- In the data of EDID, bellows may be different by S/W or Input mode.

ⓐ Product ID

HEX EDID Table DDC Function

0001 01 00 Analog

0001 01 00 Digital

4.2.3. Equipment connection MAP

Pro be

RS -23 2C

Sig nal Sou rce

* If TV internal pattern is used, not needed

Co lor Anal yze r

RS- 232 C

Co mp ut er

RS- 232 C

Patt ern Ge n er at or

ⓑ Serial No: Controlled on production line. ⓒ Month, Year: Controlled on production line:

ex) Monthly : ‘01’ → ‘01’

Year : ‘2012’ → ‘16’ ⓓ Model Name(Hex): LGTV

MODEL NAME MODEL NAME(HEX)

LG TV 00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 (LG TV)

ⓔ Checksum(LG TV): Changeable by total EDID data.

ⓔ1 ⓔ2 ⓔ3

HDMI1 43 15 X HDMI2 43 5 X HDMI3 43 F5 X

RGB X X 5C

ⓕ Vendor Specific(HDMI)

Input Model name(HEX) HDMI1 67 03 0C 00 10 00 80 2D HDMI2 67 03 0C 00 20 00 80 2D HDMI3 67 03 0C 00 30 00 80 2D

4.2. White Balance Adjustment

4.2.1. Overview

▪ W/B adj. Objective & How-it-works

(1) Objective: To reduce each Panel's W/B deviation (2) How-it-works : When R/G/B gain in the OSD is at 192, it

means the panel is at its Full Dynamic Range. In order to prevent saturation of Full Dynamic range and data, one of R/G/B is fixed at 192, and the other two is lowered to find the desired value.

(3) Adjustment condition : normal temperature

1) Surrounding Temperature : 25 °C ± 5 °C

2) Warm-up time: About 5 Min

3) Surrounding Humidity : 20 % ~ 80 %

4.2.4. Adj. Command (Protocol)

START 6E A 50 A LEN A 03 A CMD A 00 A VAL A CS STOP

- LEN: Number of Data Byte to be sent

- CMD: Command

- VAL: FOS Data value

- CS: Checksum of sent data

- A: Acknowledge Ex) [Send: JA_00_DD] / [Ack: A_00_okDDX]

▪ RS-232C Command used during auto-adjustment.

RS-232C COMMAND

[CMD ID DATA]

wb 00 00 Begin White Balance adjustment

wb 00 10 Gain adjustment(internal white pattern)

wb 00 1f Gain adjustment completed

wb 00 20 Offset adjustment(internal white pattern)

wb 00 2f Offset adjustment completed

wb 00 ff

End White Balance adjustment (internal pattern disappears )

Ex) wb 00 00 -> Begin white balance auto-adj.

wb 00 10 -> Gain adj. ja 00 ff -> Adj. data jb 00 c0 ... ... wb 00 1f → Gain adj. completed *(wb 00 20(Start), wb 00 2f(end)) → Off-set adj. wb 00 ff → End white balance auto-adj.

Explantion

4.2.2. Equipment

(1) Color Analyzer: CA-210 (LED Module : CH 14) (2) Adjustment Computer(During auto adj., RS-232C protocol

is needed) (3) Adjustment Remote control (4) Video Signal Generator MSPG-925F 720p/216-Gray

(Model: 217, Pattern: 78) → Only when internal pattern is not available

▪ Color Analyzer Matrix should be calibrated using CS-1000.

Only for training and service purposes

- 12 -

▪ Adj. Map

Cool

Medium

Warm

Adj. item

R Gain j g 00 C0

G Gain j h 00 C0

B Gain j i 00 C0

R Cut

G Cut

B Cut

R Gain j a 00 C0

G Gain j b 00 C0

B Gain j c 00 C0

R Cut

G Cut

B Cut

R Gain j d 00 C0

G Gain j e 00 C0

B Gain j f 00 C0

R Cut

G Cut

Command

(lower caseASCII)

CMD1 CMD2 MIN MAX

Data Range

(Hex.)

Default

(Decimal)

4.2.5. Adjustment method

(1) Auto WB calibration

1) Set TV in ADJ mode using P-ONLY key(or POWER ON key)

2) Place optical probe on the center of the display

- It need to check probe condition of zero calibration

before adjustment.

3) Connect RS-232C Cable.

4) Select mode in ADJ Program and begin a adjustment.

5) When WB adjustment is complete with OK message, adjustment status of pre-set mode(Cool, Medium, Warm)

6) Remove probe and RS-232C cable

▪ W/B Adj. must begin as start command “wb 00 00” , and

finish as end command “wb 00 ff”, and Adj. offset if need.

4.2.6. Reference (White balance Adj. coordinate and color temperature)

▪ Luminance : 204 Gray, 80IRE ▪ Standard color coordinate and temperature using CS-1000 (over 26 inch)

Mode

Cool 0.269 0.273 13000 K 0.0000

Medium 0.285 0.293 9300 K 0.0000

Warm 0.313 0.329 6500 K 0.0000

Coordinate

x y

Temp ∆uv

(2) O/S Module(AUO, CMI, Sharp,IPS…)

Mode

Coordinate

x y

Temp ∆uv

Cool 0.271 ± 0.002 0.276 ± 0.002 13,000 K 0.0000

Medium 0.287 ± 0.002 0.296 ± 0.002 9,300 K 0.0000

Warm 0.315 ± 0.002 0.332 ± 0.002 6,500 K 0.0000

▪ Standard color coordinate and temperature using CA-210

(CH 14) - by aging time

1) Edge LED models (applied only LGD Module) in LGERS

GP2

Aging

time

(Min)

1 0-2 279 288 295 308 319 338 2 3-5 278 286 294 306 318 336 3 6-9 277 285 293 305 317 335 4 10-19 276 283 292 303 316 333 5 20-35 274 280 290 300 314 330 6 36-49 272 277 288 297 312 327 7 50-79 271 275 287 295 311 325 8 80-149 270 274 286 294 310 324 9 Over 150 269 273 285 293 309 323

Cool Medium Warm

X y x y x y

269 273 285 293 313 329

2) Edge LED models (applied only LGD Module) in LGEKR (GUMI) (wintertime)

GP2

Aging

time

(Min)

1 281 293 297 313 321 343 338 2 280 290 296 310 320 340 336 3 279 289 295 309 319 339 335 4 277 286 293 306 317 333 333 5 275 282 291 302 315 332 330 6 273 278 289 298 313 328 327 7 271 276 287 296 311 326 325 8 270 274 286 294 310 324 324 9 269 273 285 293 309 323 323

Cool Medium Warm

X y x y x y

269 273 285 293 313 329

4.3. Tool Option selection

▪ Method : Press "ADJ" key on the Adjustment remote control,

then select Tool option.

▪ Standard color coordinate and temperature using CA-210(CH 14)

(1) LGD

Mode

Coordinate

x y

Temp ∆uv

Cool 0.269 ± 0.002 0.273 ± 0.002 13,000 K 0.0000

Medium 0.285 ± 0.002 0.293 ± 0.002 9,300 K 0.0000

Warm 0.313 ± 0.002 0.329 ± 0.002 6,500K 0.0000

Only for training and service purposes

- 13 -

4.4. Wi-Fi Test

Step 1) Turn on TV Step 2) Select Network Connection option in Network Menu. Instart menu -> Menu -> Network Setup

(2) Check the sound from the TV Set

(3) Check the Sound from the Speaker or using AV & Optic

TEST program (It’s connected to MSHG-600)

Step 3) Select Start Connection button in Network Connection.

Step 4) If the system finds any AP like blow PIC, it is working

well.

4.5. HDMI ARC Function Inspection

4.5.1. Test equipment

- Optic Receiver Speaker

- MSHG-600 (SW: 1220 ↑)

- HDMI Cable (for 1.4 version)

4.5.2. Test method

(1) Insert the HDMI Cable to the HDMI ARC port from the

master equipment (HDMI1)

* Remark: Inspect in Power Only Mode and check SW version

in a master equipment

5. Check Commercial features

Mode info. Commercial Feature

Name inch

LT760H-ZA 32/37/42/47 O O O O O

Out

Power

Out(12V)

5.1. External SPK Out

5.1.1. Equipment & Condition

▪ Jig (Speaker out JIG) or Oscilloscope ▪ Power only mode

5.1.2. Check the speaker out

1) Connect the External Speaker : check the sound Connect oscilloscope, you can see this waveform.

Ext

SPK

Out

RJP

(HDMI

interface)

Pro:Idiom



Only for training and service purposes

- 14 -

5.2. IR Out and DC Power Outlet (12V)

(1) Equipment & Condition

▪ Jig (commercial check JIG) ▪ Special 232C Cable for commercial check Jig ▪ Power only mode ▪ PCB mode (instart menu -> menu -> Configuration Setup

-> RS232 DC Power Outlet )

(2) Check the power out & IR out - commercial check jig

1) Connect each other RS232c port on the Commercial Check JIG

2) Press RED Color Button on SVC Remote-control in power only mode (or PCB mode)

3) Check the LED of jig board

- +12V LED (OK condition: Turn On)

- IR LED (OK condition: blinking)

(3) Check the power out & IR out - mini jig

1) Connect mini jig on RS232c port

2) Press RED Color Button on SVC Remote control in power only mode (or PCB mode)

3) Check the LED of mini jig

6. AUDIO output check

6.1. Audio input condition

1) RF input: Mono, 1 KHz sine wave signal, 100 % Modulation

2) CVBS, Component: 1 KHz sine wave signal 0.5 Vrms

3) RGB PC: 1 KHz sine wave signal 0.7 Vrms

6.2. Specification

Item Min Typ Max Unit Remark

Au dio practical max Output, L/R (Distortion=10% max Output)

9.0

8.5

10.0

8.9

12.0

9.9WVrms

(1) Measurement condition

- EQ/AVL/Clear Voice: Off (2) Speaker (8Ω Impedance)

7. GND and HI-POT Test

7.1. GND & HI-POT auto-check preparation

(1) Check the POWER CABLE and SIGNAL CABE insertion

condition

7.2. GND & HI-POT auto-check

(1) Pallet moves in the station. (POWER CORD / AV CORD is

tightly inserted) (2) Connect the AV JACK Tester. (3) Controller (GWS103-4) on. (4) GND Test (Auto)

- If Test is failed, Buzzer operates.

- If Test is passed, execute next process (Hi-pot test). (Remove A/V CORD from A/V JACK BOX)

(5) HI-POT test (Auto)

- If Test is failed, Buzzer operates.

- If Test is passed, GOOD Lamp on and move to next process automatically.

(4) Pro:Idiom Check

1) Connect the RF Cable

2) Turn to the Pro:Idiom channel (No. 333)

3) Check the video & sound ** Only displayed at “POWER ONLY” mode

7.3. Checkpoint

(1) Test voltage

- GND: 1.5KV/min at 100mA

- SIGNAL: 3KV/min at 100mA

(2) TEST time: 1 second (3) TEST POINT

- GND Test = POWER CORD GND and SIGNAL CABLE GND.

- Hi -pot Tes t = PO W ER C ORD GND and LIVE & NEUTRAL.

(4) LEAKAGE CURRENT: At 0.5 mArms

Only for training and service purposes

- 15 -

8. USB S/W Download(Service only)

(1) Put the USB Stick to the USB socket. (2) Automatically detecting update file in USB Stick.

- If your downloaded program version in USB Stick is Low, it didn't work. But your downloaded version is High, USB data is automatically detecting.(Download Version High & Power only mode, Set is automatically Download)

(3) Show the message "Copying files from memory".

(4) Updating is starting.

(5) Updating Completed, The TV will restart automatically. (6) If your TV is turned on, check your updated version and

Tool option. (explain the Tool option, next stage)

* If downloading version is more high than your TV have, TV

can lost all channel data. In this case, you have to channel recover. if all channel data is cleared, you didn’t have a DTV/ ATV test on production line.

* After downloading, have to adjust Tool Option again.

(1) Push "IN-START" key in service remote control. (2) Select "Tool Option 1" and push "OK" key. (3) Punch in the number. (Each model has their number)

9. Optional adjustments

9.1. Manual ADC Calibration

9.1.1. Equipment & Condition

(1) Adjustment Remote control (2) 801GF(802B, 802F, 802R) or MSPG925FA Pattern Generator

- Resolution: 480i Comp1(MSPG-925FA: model-209, pattern-65)

- Resolution: 1080p Comp1(MSPG-925FA: model-225, pattern-65)

- Resolution : 1080p RGB (MSPG-925FA: model-225, pattern-65)

- Pattern : Horizontal 100% Color Bar Pattern

- Pattern level: 0.7±0.1 Vp-p

9.1.2. Adjust method

(1) ADC 480i/1080p Comp1, RGB

1) Check connected condition of Comp1/RGB cable to the equipment

2) Give a 480i Mode, Horizontal 100% Color Bar Pattern to Comp1. (MSPG-925FA → Model: 209, Pattern: 65)

3) Change input mode as Component1 and picture mode as “Standard”

4) Press the In-start Key on the ADJ remote after at least 1 min of signal reception. Then, select 7.External ADC.

And Press OK or Right Button for going to sub menu.

5) Press OK in Comp 480i menu

6) Give a 1080p Mode, Horizontal 100% Color Bar Pattern to Comp1. (MSPG-925FA → Model: 225, Pattern: 65)

7) Press OK in Comp 1080p menu

8) Perform (6) and (7) in RGB-PC

9) If ADC Comp is successful, “ADC Component Success” is dis pla yed . If AD C ca lib rat ion is failure, “AD C Component Fail” is displayed.

10) If ADC calibration is failure, after rechecking ADC

pattern or condition, retry calibration

11) If A DC RGB calibration is succe ssful, “ADC RGB

Success” is displayed. If ADC calibration is failure, “ADC RGB Fail” is displayed.

12) If ADC calibration is failure, after recheck ADC pattern

or condition, retry calibration

9.2. Manual White balance Adjustment

9.2.1. Adj. condition and cautionary items

(1) Lighting condition in surrounding area surrounding lighting

should be lower 10 lux. Try to isolate adj. area into dark surrounding.

(2) Probe location: Color Analyzer (CA-210) probe should be

within 10 cm and perpendicular of the module surface (80 °~ 100 °)

(3) Aging time

1) After Aging Start, Keep the Power ON status during 5 Minutes.

2) In case of LCD, Back-light on should be checked using no signal or Full-white pattern.

9.2.2. Equipment

(1) Color Analyzer: CA-210(NCG: CH 9/ WCG: CH12/ LED: CH14) (2) Adj. Computer(During auto adj., RS-232C protocol is needed) (3) Adjust Remote control (4) Video Signal Generator MSPG-925F 720p/216-Gray (Model: 217, Pattern: 78)

9.2.3. Adjustment

(1) Set TV in Adj. mode using POWER ON (2) Zero Calibrate the probe of Color Analyzer, then place it on

the center of LCD module within 10cm of the surface.

(3) Press ADJ key → EZ adjust using adj. R/C → 6. White-

Balance then press the cursor to the right (Key ►).

When Key(►) is pressed 216 Gray internal pattern will be

displayed.

(4) One of R Gain / G Gain / B Gain should be fixed at 192,

and the rest will be lowered to meet the desired value.

(5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of

color temperature.

▪ If internal pattern is not available, use RF input. In EZ Adj.

menu 6.White Balance, you can select one of 2 Test-pattern: ON, OFF. Default is inner(ON). By selecting OFF,

Only for training and service purposes

- 16 -

TROUBLESHOOTING GUIDE

1. Power-Up Boot Fail Trouble Shooting guide

Check P2401 All

Voltage Level (3.5V, 12V, 24V).

Check Q2407 output

Voltage(12V).

Check LVDS Cable.

Check LCD Module

Control board

Check power connector and

RL_ON signal OK?

Check Q2407 application circuit

Or replace Q2407.

Replace Cable.

2. No OSD Trouble Shooting guide

Replace Power Board.

Check P2401 All

Voltage Level (3.5V, 12V, 24V).

Check IC8700 RESET pin.

Check X8701 Clock

10MHz.

Check IC8700 IIC

Communication status.

Check IR input state of IC8700

13pin.

Check power connector and

RL_ON signal OK?

Check switch SW8700.

Check X8701 application circuit

or Replace X8701.

Check IIC line or replace

IC8700.

Check IR board.

Replace Power Board.

Re-download NEC Micom

Only for training and service purposes

- 17 -

+ 38 hidden pages