LG 32LJ610V, 32LJ622V Schematic

Page 1
LED TV
SERVICE MANUAL
CHASSIS : LD75H
MODEL : 32LJ610V 32LJ610V-ZD
32LJ622V 32LJ622V-ZB
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL69841001 (1704-REV00)
Copyright © 2017 LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 2
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ........................................................................ 3
SERVICING PRECAUTIONS ................................................................... 4
SPECIFICATION ...................................................................................... 6
SOFTWARE UPDATE ............................................................................ 10
BLOCK DIAGRAM ................................................................................. 11
EXPLODED VIEW .................................................................................. 17
DISASSEMBLY GUIDE .......................................................................... 18
TROUBLE SHOOTING GUIDE ................................................ APPENDIX
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Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 3
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
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Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 4
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precau­tions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explo­sion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication
of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas­ily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component dam­age caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alter­natively, obtain and wear a commercially available discharg­ing wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or expo­sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads elec­trically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective mate­rial to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or cir­cuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace­ment ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf­cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropri­ate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the compo­nent lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
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Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 5
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the cir­cuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remain­ing on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos­sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed when­ever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connec­tions).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly con­nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
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Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 6
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This specification is applied to the LED TV used LD75H chassis.
3. Test method
(1) Performance: LGE TV test method followed (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
2. Requirement for Test
Each part is tested as below without special notice. (1) Temperature : 25°C ± 5°C (77°C ± 9°C), CST : 40°C ± 5°C (2) Relative Humidity : 65 % ± 10 % (3) Power Voltage : Standard input voltage (AC100~240V @ 50/60Hz) Standard Voltage of each product is marked by models (4) Specification and performance of each parts are followed
each drawing and specification by part number in accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment
4. Model General Specification
No. Item Specication Remarks
DTV & Analog (Total 37 countries)
DTV (MPEG2/4, DVB-T) : 26 countries
Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria, France, Spain, , Belgium, Luxemburg, Greece, Czech, Turkey, Moroco, Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Romania, Albania, Bosnia, Slovakia, Beralus
1 Market EU(PAL Market-37Countries)
DTV (MPEG2/4, DVB-T2) :11 countries
UK(Ireland), Sweden, Denmark, Finland, Norway, Ukraine, Kazakhstan Russia, Italy, Croatia, Serbia
DTV (MPEG2/4, DVB-C) : 37 countries
Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria, France, Spain, Italy, Belgium, Russia, Luxemburg, Greece, Czech, Cro­atia, Turkey, Moroco, Ireland, Latvia, Estonia, Lithuania, Poland, Portu­gal, Romania, Albania, Bosnia, Serbia, Slovakia, Beralus, UK, Sweden, Denmark, Finland, Norway, Ukraine, Kazakhstan
DTV (MPEG2/4,DVB-S) : 37 countries
Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria, France, Spain,Belgium, Luxemburg, Greece, Czech, Turkey, Moroco, Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Romania, Albania, Bosnia, Slovakia, Beralus, UK(Ireland), Sweden, Denmark, Finland, Norway, Ukraine, Kazakhstan,Russia, Italy, Croatia, Serbia
Supported satellite : 35 satellites
ABS1 75.0E , AMOS 4.0W , ASIASAT3S 105.5E , ASTRA 19.2E , AS­TRA 23.5E , ASTRA 28.2E , ASTRA 4.8E, ATLANTIC BIRD2 8.0W , AT­LANTIC BIRD3 5.0W , BADR 26.0E , DIRECTV-1R 56.0E , EUROBIRD 9A 9.0E , EUROBIRD3 33.0E , EUTELSAT 36 A/B 36.0E , EUTELSAT W2A 10.0E , EUTELSAT W3A 7.0E , EUTELSAT7WA 7.3W EUTELSAT 16.0E , EXPRESS AM1 40.0E , EXPRESS AM3 140.0E , EXPRESS AM33 96.5E , HELLASSAT 39.0E , HISPASAT 1CDE 30.0W HOTBIRD 13.0E , INTELSAT10&7 68.5E , INTELSAT15 85.2E , INTEL­SAT1R 50.0W, INTELSAT903 33.5W , INTELSAT904 60.0E, NILESAT 7.0W , NSS12 57.0E , THOR 0.8W , TURKSAT 42.0E , YAMAL201 90.0E , OTHER
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Page 7
No. Item Specication Remarks
1) Digital TV
- DVB-T/T2
- DVB-C
2 Television system
3 Program coverage
4 Receiving system
5 SCART (N/A) DELETED
6 Video Input RCA (1EA) PAL, SECAM, NTSC4.43 4 System :PAL, SECAM, NTSC4.43, PAL60, Hybrid Type
7 Head phone out
8 Component Input (1EA)
9 HDMI Input (3EA)
10 Audio Input (3EA)
11 SPDIF out SPDIF out
12 USB (2EA) EMF, DivX HD, For SVC (download) JPEG, MP3, DivX HD
13 Ethernet Connect (1EA) Ethernet Connect
14 PCMCIA Card slot (1EA) PCMCIA slot
- DVB-S/S2
2) Analogue TV
- PAL/SECAM B/G/I/D/K
- SECAM L/L’
1) Digital TV
- VHF, UHF
- C-Band, Ku-Band
2) Analogue TV
- VHF : E2 to E12
- UHF : E21 to E69
- CATV : S1 to S20
- HYPER : S21 to S47
Analog : Upper Heterodyne Digital : COFDM, QAM
Antenna, AV, Component, HDMI1, HDMI2, USB1, USB2
Y/Cb/Cr Y/Pb/Pr
HDMI1-DTV HDMI2-DTV HDMI3-DTV
DVI Audio Component AV
► DVB-T
- Guard Interval(Bitrate_Mbit/s) 1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate QPSK : 1/2, 2/3, 3/4, 5/6, 7/8 16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8 64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
► DVB-T2 (Model : *L*V*-Z* (T2 only Model))
- Guard Interval(Bitrate_Mbit/s) 1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256,
- Modulation : Code Rate QPSK : 1/2, 2/5, 2/3, 3/4, 5/6 16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6 64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6 256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
► DVB-C
- Symbolrate :
4.0Msymbols/s to 7.2Msymbols/s
- Modulation : 16QAM, 64-QAM, 128-QAM and 256-QAM
► DVB-S/S2
- symbolrate DVB-S2 (8PSK / QPSK) : 2 ~ 45Msymbol/s DVB-S (QPSK) : 2 ~ 45Msymbol/s
- viterbi DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8 DVB-S2 mode : 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10
Hybrid Type
L/R Input
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Page 8
5. External Input Support format
5.1. Video resolutions (2D)
(1) Component Video Input (Y, PB, PR)
No.
1 720*480 15.73 60.00 SDTV, DVD 480i
2 720*480 15.73 59.94 SDTV, DVD 480i
3 720*480 31.47 59.94 480p
4 720*480 31.50 60.00 480p
5 720*576 15.62 50.00 SDTV, DVD 625 Line
6 720*576 31.25 50.00 HDTV 576p
7 1280*720 37.50 50.00 HDTV 720p
8 1280*720 44.96 59.94 HDTV 720p
9 1280*720 45.00 60.00 HDTV 720p
10 1920*1080 28.12 50.00 HDTV 1080i
11 1920*1080 33.75 60.00 HDTV 1080i
12 1920*1080 33.72 59.94 HDTV 1080i
13 1920*1080 56.25 50.00 HDTV 1080p
14 1920*1080 67.50 60.00 HDTV 1080p
(2) HDMI Input (DTV)
No. Resolution H-freq (kHz) V-freq (Hz) Proposed Remarks
1 640*480 31.46 59.94 SDTV 480P
2 640*480 31.50 60.00 SDTV 480P
3 720*480 15.73 59.94 SDTV, DVD 480I(525I)
5 720*576 15.62 50.00 SDTV, DVD 576I(625I) 50Hz
6 720*480 31.47 59.94 SDTV 480P
7 720*480 31.50 60.00 SDTV 480P
8 720*576 31.25 50.00 SDTV 576P
9 1280*720 44.96 59.94 HDTV 720P
10 1280*720 45.00 60.00 HDTV 720P
11 1280*720 37.50 50.00 HDTV 720P
12 1920*1080 28.12 50.00 HDTV 1080I
13 1920*1080 33.72 59.94 HDTV 1080I
14 1920*1080 33.75 60.00 HDTV 1080I
15 1920*1080 26.97 23.97 HDTV 1080P
16 1920*1080 27.00 24.00 HDTV 1080P
17 1920*1080 33.71 29.97 HDTV 1080P
18 1920*1080 33.75 30.00 HDTV 1080P
19 1920*1080 56.25 50.00 HDTV 1080P
20 1920*1080 67.43 59.94 HDTV 1080P
21 1920*1080 67.50 60.00 HDTV 1080P
Resolution H-freq (kHz) V-freq (Hz) Proposed
Specication
Spec. out but display4 720*480 15.75 60.00 SDTV, DVD 480I(525I)
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Page 9
(3) HDMI Input (PC)
No. Resolution H-freq (kHz) V-freq (Hz) Proposed Remarks
1 640 x 350 @70Hz 31.46 70.09 EGA
2 720 x 400 @70Hz 31.46 70.08 DOS
3 640 x 480 @60Hz 31.46 59.94 VESA(VGA)
4 800 x 600 @60Hz 37.87 60.31 VESA(SVGA)
5 1024 x 768 @60Hz 48.36 60.00 VESA(XGA)
6 1152 x 864 @60Hz 54.34 60.05 VESA
7 1280 x 1024 @60Hz 63.98 60.02 VESA(SXGA) FHD only
8 1360 x 768 @60Hz 47.71 60.01 VESA(WXGA)
9 1920 x 1080 @60Hz 67.50 60.00 WUXGA(CEA 861D) FHD only
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Page 10
SOFTWARE UPDATE
1. USB
(1) Insert the USB memory Stick to the USB port. (2) Automatically detect the SW Version and show the below
message
(3) Click [YES]: initiate the download and install of the update.
(4) Click [Check Now]: move to “About This TV” page for
update.
(5) TV is updating.
2. NSU
(1) Menu -> All Settings -> General -> About This TV
(2) Click [CHEK FOR UPDATES] : system check newest
version
(3) Click [DOWNLOAD AND INSTALL] (4) TV is updating
(6) After finished the update, below Pop-up appear.
(7) Click [Yes] : TV will be DC OFF -> ON (8) After TV turned on, Check the updated SW Version and
Tool Option.
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(5) After finished the update, below Pop-up appear
(6) Turn OFF the TV and On. Check the updated SW Version
and Tool Option
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 11
M2R
(Embedded)
Audio AMP
Digital Demod
IF (+/-)
Sub Micom
(R5F100GEAFB)
IR / KEY / Sensor
IR
KEY
I2C
HDMI
MUX
LVDS
USB
SPDIF OUT
ETHERNET
USB1
USB2
OCP
1.5A
OCP
1.5A
HDMI1
HDMI2
(ARC)
REAR
OPTIC
LAN
51P
DDR3 2133 4Gb x16
X_TAL
24MHz
WIFI / BTcombo
SUB
ASSY
USB_WIFI
CI slot
P_TS
P_TS
Tuner
DDR3 2133 4Gb x16
HDMI2
SIDE
CVBS/YPbPr
H/P
AV/COMP
REAR
EEPROM (256Kb)
eMMC 5.1 (4GB)
I2S
I2C
I2C
I2C
Analog Demod
1. Main SOC Block Diagram
BLOCK DIAGRAM
- 11 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 12
MAIN
SOC
IP_T
IM_T
AN31 [DMD_ADC_INP]
AN32 [DMD_ADC_INN]
TUNER
SIF 6
IF N 7
IF P 8
LNB 26
[SCL_RF] 1
CVBS 4
IF AGC 5
I_P_TU 59
I_N_TU 60
Q_N_TU 61
Q_P_TU 62
IF_N/IF_P
I2C_SCL5
I2C_SDA5
33 ȳ
IF_AGC
I_P_Soc
I_N_Soc
Q_P_Soc
Q_N_Soc
AL31[IF_AG C]
[SDL_RF] 2
3.3V_RF 3
+3.3V_TUNER
1.2Kȳ
33 ȳ
TPO_DATA[0-7] CI_IN_TS_DATA[0-7]
CI Slot
100 ȳ
TPI_DATA [0-7] CI_TS_DATA[0-7]
/PCM_WE
/PCM_OE
/PCM_IRQA
/PCM_REG
PCM_INPACK
/PCM_WAIT
PCM_RESET
CI_TS_DATA[0-7]
CI_ADDR[0-14]
/PCM_IORD
/PCM_IOWR
/PCM_CE1.2
CI_TS_VAL
/CI_CD1,2
CI 5V
Power detect
PCM_5V_CTL
+5V_CI_ON
CI_IN_TS_SYNC
CI_IN_TS_VAL
CI_IN_TS_CLK
[TPO_DATA[ 0~7] CI_MDI[0-7]
[TPI_DATA 0~7] TPI_DATA[0-7]
/CI_CD1,2
C23[CAM_CD1_N]
B23[CAM_CD2_N]
CI_TS_VAL G28[TPI_VAL]
B25[CAM_CE1_N]
B26[CAM_CE2_N]
/PCM_CE1.2
10K ȳ
B29 [EB_BE_N1]
E28 [EB_EB_N0]
/PCM_IOWR
/PCM_IORD
[EB_ADDR_0~14]
[EB_DATA_0~7]
CI_ADDR[0-14]
CI_DAT[0-7]
A24[CAM_RESET]
C24[CAM_WAIT_N]
A25[CAM_REG_N]
B24[CAM_IREQ_N]
A32 [EB_OE_N]
D28 [EB_WE_N]
P30 [TPO_CLK]
P29 [TPO_VAL]
N29 [TPO_SOP]
CI_IN_TS_CLK
CI_IN_TS_VAL
CI_IN_TS_SYNC
PCM_RESET
/PCM_WAIT
PCM_INPACK
/PCM_REG
/PCM_IRQA
/PCM_OE
/PCM_WE
VCC
C25 [CAM_VCCEN_N]
+5V_CI_ON +3.3V_NORMAL
47K ȳ
GND 27
IF_AGC_SAT 58
I2C_SCL_2
I2C_SDA_2
+3.3V_RF
+3.3V_Tu
CVBS
SIF_P
IC6900
IF_AGC_S_Soc
FILTER
FILTER
LNB_Out
2. Tuner + CI
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Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 13
MAIN SOC
AM24 [CVBS_IN2]
AV_CVBS_IN
AV1
Phone JACK
AV1_CVBS_IN_SOC
AM20 [SOY1_IN]
AN20 [Y1_IN]
AL21 [PB1_IN]
AM22 [PR1_IN]
COMP2_SOG2_IN_SOC
COMP2_Y_IN_SOC
COMP2_Pb_IN_SOC
COMP2_Pr_IN_SOC
A
V1
Jack Side SOC Side
SPDIF_OUT
SPDIF OUT
H/P JACK
HP_LOUT_JACK HP_ROUT_JAC
K
AM14 [IEC958OUT]
AL15 [AUDA_OUTL]
AM15 [AUDA_ OUTR]
SPDIF_OUT_ARC
[PHY0_ARC_ OUT]
COMP2/AV_L_IN
COMP2/AV_R_IN
AL18 [AUAD_L_CH2_IN
AM18 [AUAD_R_CH2_IN]
AUAD_L_CH2_IN
AUAD_R_CH2_IN
ARC OUT
(HDMI1)
Front Speaker
MICOM
AMP_RESET
[SCK]
[LRCK]
[DACLRCH]
[I2C_SCL_0/SDA_0]
I2S
[GPIO23]
Audio AMP
DTA2010M
(싵쟴젎싵 Only)
3. Video & Audio IN/OUT
- 13 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 14
MICOM
HDCP1.4
MAIN SOC
HDMI 2
(1.4)_H
HDMI 1
(1.4)_V
ARC
CEC_REMOTE
Port_2
DDC_I2C_2
SPDIF_OUT_ARC
HDMI_HPD_2
CEC_REMOTE
Port_1
DDC_I2C_1
HDMI_HPD_1
HDMI2.0
LGE PHY
HDCP1.4
HDMI1.4
LGE PHY
+5V
+5V
HDCP1.4
HDMI 3
(1.4)_H
CEC_REMOTE
Port_3
DDC_I2C_3
HDMI_HPD_3
HDMI2.0
LGE PHY
+5V
[HDMI3_HPD]
[HDMI3_SDA]
[HDMI3_SCL]
[HDMI2_HPD]
[HDMI2_SDA]
[HDMI2_SCL]
[HDMI2_HPD]
[HDMI2_SDA]
[HDMI2_SCL]
[PHY0_ARC_OUT]
4. HDMI 1.4
- 14 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 15
IR + Wi-Fi
Wafer 25P
[UART0_RXD/GPIO106]
USB2.0_1_TX_DP0 / DM0
USB2.0_1_RX_DP0 / DM0
USB2.0_1_DP0 / DM0
RS232 IC
WIFI_DP / DM
MICOM
WOL/WIFI_POWER_ON
[USB2_2_DP0 / DM0]
SOC_RX/TX
[USB2.0_2_DP0 / DM0]
[USB2.0_1_DP0 / DM0]
USB2.0_2_DP1 / DM1
[UART1_RXD / TXD]
Debug Wafer
UART1_RX/TX
SOC_RX/TX
UART wafer
SOC_RX/TX
USB 1
(2.0)_H
USB 2
(2.0)_H
WIFI_EN
+3.5V_WIFI
OCP
USB_CTL1
+5V_USB_1
OCP
USB_CTL2
+5V_USB_2
[UART0_TXD/GPIO105]
MAN SOC
5. USB / Wi-Fi / M-Remote / UART
- 15 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 16
+3.3V_NORMAL
ZUZr˟
NVRAM
ZUZr˟
+3.3V_NORMAL
ZZ˟
+3.3V_NORMAL
ZUZr˟
AUDIO AMP(IC5600)
XWWG˟
TUNER (Demod)
YU^r˟
+3.3V_TU
ZZ˟
MAIN SOC
MICOM
ZZ˟ LNB
IR / KEY/EYE
XWW˟
ZUZr˟
EYE_I2C_SDA
EYE_I2C_SCL
+3.5V_ST
33pF
18pF
I2C_SCL4: AJ21[SCL4]
I2C_SDA4: AH21[SDA4]
I2C_SCL1: AK22[SCL1]
I2C_SDA1: AJ22[SDA1]
I2C_SCL3: AH24[SCL3]
I2C_SDA3: AJ24[SDA3]
I2C_SCL0: AK23[SCL0]
I2C_SDA0: AJ23[SDA0]
I2C_SCL2: AH23[SCL2]
I2C_SDA2: AH22[SDA2]
I2C_SCL5: AH25[SCL5]
I2C_SDA5: AH26[SDA5]
Tuner
XUYr˟GOl|P
+3.3V_TU
ZZ˟
47pF
AUDIO AMP(IC5600)
XWWG˟
33pF
ZZG˟
6. I2C Map
- 16 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 17
400
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
800
810
900
120
521
540
530
LV1
571
820
570
500
200T
200A
700
200
- 17 -
A10
ARC1
AR1
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 18
DISASSEMBLY GUIDE
1. Unlock “1”(1ea), ”2”(3ea) , ”3”(2ea) Screw to separate Back cover Rear
Top using screw driver.
2
1
2
2
2. Unlock Pull the upward with using snap (Push “A”).
3 3
- 18 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 19
3. Separate Connectors “3,4” from Main/Power PCB and Module & SPK
3
3
3
3
4
3
4
4
4. Unlock “5”(10ea) Screw to separate “6”(Power PCB), “7”(Main PCB) &
“8”(IR/WiFi Assy) using screw driver
7
5
5
6
5
5
5
5
5
5
5
- 19 -
5
8
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 20
5. Separate “9” Speaker (2ea)
9 9
1 1
6. Unlock “10”(4ea) Screw to separate “11”(Vesa Supporter), “12”(Vesa &
Stand Supporter) using driver
10
11
10
10
11
12 12
10
- 20 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 21
7. Detach “13”(Insulation sheet)
13
- 21 -
Copyright © LG Electronics Inc. All rights reserved. Only training and service purposes.
Page 22
TROUBLE SHOOTING GUIDE
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 23
Contents of Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1
2 No video/No audio 2
3 Picture broken/ Freezing 3
4 Color error 4
5
6
7
8
9 Wrecked audio/discontinuation/noise 9
10
11
A. Video error
B. Power error
C. Audio error
No video/Normal audio 1
Vertical/Horizontal bar, residual image, light spot, external device color error
No power 6
Off when on, off while viewing, power
auto on/off
No audio/Normal video 8
Remote control & Local switch checking
MR15RA operating checking 11
5
7
10
12
13 Camera operating checking 13
14 External device recognition error 14
15 E. Noise Circuit noise, mechanical noise 15
16 F. Exterior error Exterior defect 16
D. Function error
First of all, Check whether there is SVC Bulletin in GSCS System for these model.
Wifi operating checking 12
Page 24
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Established
date
Revised date
Error
symptom
A. Video error
No video/ Normal audio
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Power B/D, LVDS Cable, Speaker Cable, IR B/D Cable,,,)
☞A18 ☞A1
N
N
Y
Check Power Board 13V etc.
Replace Inverter
Y
or module
Normal
voltage
N
Repair Power Board or parts
End
Y
Replace T-con/Main Board or module
No video Normal audio
Normal
audio
N
Move to No video/No audio
Y
Check Back Light On with naked eye
☞A18
On
Check Power Board 13V output
Normal voltage
Repair Power Board or parts
1/16
※Precaution
Always check & record S/W Version and White Balance value before replacing the Main Board
☞A4 & A2
Replace Main Board
1
Re-enter White Balance value
Page 25
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
No Video/ No audio
☞A18
Check various voltages of Power Board (20V, 13V…)
A. Video error
No video/ No audio
Normal
voltage?
Replace Power Board and repair parts
Y
N
Check and replace MAIN B/D
Established
date
Revised date
End
2/16
2
Page 26
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
☞ A3
Check RF Signal level
Normal Signal?
N
Check RF Cable
Connection
1. Reconnection
2. Install Booster
Y
Error
symptom
A. Video error
Picture broken/ Freezing
Established
date
Revised date
. By using Digital signal level meter . By using Diagnostics menu on OSD
( Advanced→ Channels→ Channel Tuning→ Manual Tuning → Check the Signal )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)
Check whether other equipments have problem or not.
(By connecting RF Cable at other equipment)
→ DVD Player ,Set-Top-Box, Different maker TV etc`
☞ A4
Normal
Picture?
N
Y
S/W Version
Check
SVC
Bulletin?
Y
N
Check
Tuner soldering
N
3/16
Y
Close
Normal
Picture?
Y
Close
N
Contact with signal distributor
or broadcaster (Cable or Air)
3
S/W Upgrade
Normal
Picture?
Y
Close
N
Replace
Main B/D
Page 27
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
☞A6
Check color by input
-External Input
-COMPONENT
-AV
-HDMI
☞A8
Check Test pattern
Error
symptom
Color
error?
N
Check error color input mode
A. Video error
☞ A7
※ Check
and replace
Y
Link Cable (V by one) and contact condition
External Input/
Component
error
Color error
Color
error?
N
Check external device and cable
Y
Replace Main B/D
Established
date
Revised date
External device
/Cable
normal
N
Color
error?
N
End
Y
Y
Replace module
Replace Main/T-con B/D
4/16
HDMI
error
Check external
device and cable
4
Request repair
for external
device/cable
N
External device
/Cable
normal
Y
Replace Main/T-con B/D
Page 28
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Vertical / Horizontal bar, residual image,
A. Video error
light spot, external device color error
Vertical/Horizontal bar, residual image, light spot
☞A6
Check color condition by input
-External Input
-Component
-HDMI
☞A8
Check Test pattern
Screen
normal?
N
Replace module
Check external
Y
device connection condition
Normal?
N
Request repair
for external device
External device screen error-Color error
Check screen condition by input
Check S/W Version
Check
version
Y
S/W Upgrade
N
-External Input
-Component
-HDMI/DVI
Component
☞ A7
Check and
Y
replace Link Cable
External
Input
error
error
Established
date
Revised date
Y
N
Replace Main/T-con B/D
For LGD panel
Replace Main B/D
Screen
normal?
End
For other panel
Connect other external device and cable
(Check normal operation of External Input, Component, RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc.
Screen
normal?
Request repair for external device
N
Y
5/16
Replace Module
N
Screen
normal?
Y
End
Replace Main/T-con B/D
Normal
screen?
End
N
Y
5
HDMI/
DVI
Connect other external device and cable
(Check normal operation of External Input, Component, RGB and HDMI/DVI by connecting Jig, pattern
Generator ,Set-top Box etc.
Y
Screen
normal?
N
Replace Main /T-con B/D
Page 29
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
☞A17
Check Logo LED
. Stand-By: Red or Turn On . Operating: Turn Off
Check Power cord was inserted properly
Error
symptom
Power LED
On?
N
Normal?
Y
Close
Y
N
Check ST-BY 7.8V
☞A18
B. Power error
No power
DC Power on by pressing Power Key On Remote control
Normal
voltage?
Y
N
Y
Established
date
Revised date
☞A18
Y
N
Check Power On ‘”High”
Replace Main B/D
Normal
operation?
☞A18
Measure voltage of each output of Power B/D
N
Y
Replace Main B/D
Normal
voltage?
Replace Power B/D
OK?
Y
6/16
Replace
Power B/D
Replace Power B/D
6
Page 30
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Check outlet
Check A/C cord
Check for all 3- phase power out
Error
symptom
Error?
Y
Fix A/C cord & Outlet and check each 3 phase out
B. Power error
Off when on, off while viewing, power auto on/off
☞A19
N
Check Power Off Mode
☞A18
(If Power Off mode is not displayed) Check Power B/D voltage
※ Caution
Check and fix exterior of Power B/D Part
Abnormal
Abnormal
Established
date
Revised date
CPU
1
Normal
voltage?
N
Replace Power B/D
Replace Main B/D
Y
Replace Power B/D
Replace Main B/D
Normal?
N
7/16
Y
End
* Please refer to the all cases which
can be displayed on power off mode.
Status Power off List Explanation
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER "POWEROFF_INSTOP" Power off by INSTOP KEY "POWEROFF_AUTOOFF" Power off by AUTO OFF
Normal
Abnormal
"POWEROFF_ONTIMER" Power off by ON TIMER "POWEROFF_RS232C" Power off by RS232C "POWEROFF_RESREC" Power off by Reservated Record "POWEROFF_RECEND" Power off by End of Recording "POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble "POWEROFF_CPUABNORMAL" Power off by CPU Abnormal
7
Page 31
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
No audio Screen normal
Error
C. Audio error
symptom
No audio/ Normal video
☞A20 ☞A21+A18
Check user menu > Speaker off
Off
Y
Cancel OFF
Check Main B+
N
13V of Power Board
Established
date
Revised date
Normal
voltage
Replace Power Board and repair parts
Y
N
8/16
Check Speaker disconnection
Disconnection
Y
Replace Speaker
8
N
Replace MAIN Board
End
Page 32
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Check input signal
-RF
-External Input
signal
Error
symptom
C. Audio error
Wrecked audio/ discontinuation/noise
Established
date
Revised date
→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio
☞A21+A18
Check audio B+ Voltage (13V)
Normal
voltage?
N
Replace Power B/D
Replace Main B/D
N
Y
Y
Signal
normal?
N
Y
(When RF signal is not received)
Request repair to external
cable/ANT provider
(In case of
External Input
signal error) Check and fix external device
Wrecked audio/
Discontinuation/
Noise for
all audio
Wrecked audio/
Discontinuation/
Noise only
for D-TV
Wrecked audio/
Discontinuation/
Noise only
for Analog
Wrecked audio/
Discontinuation/
Noise only
for External Input
Check and replace speaker and connector
Replace Main B/D
Connect and check other external device
Normal
audio?
9/16
End
Check and fix external device
9
Page 33
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Remote control & Local switch checking
D. Function error
1. Remote control(R/C) operating error
☞A22
Check R/C itself
Operation
Check R/C Operating
When turn off light
in room
If R/C operate,
Explain the customer
cause is interference
from light in room.
operating?
Normal
Y
N
Check & Replace
Baterry of R/C
Normal
operating?
Replace R/C
Check & Repair Cable connection Connector solder
Y
Close
N
Normal
operating?
Y
Close
☞A22
N
Check B+ 13V
On Main B/D
Established
date
Revised date
☞A22
N
Y
Check IR
Output signal
Normal
Voltage?
☞A18
Check 13v on Power B/D
Replace Power B/D or
Replace Main B/D
(Power B/D don’t have problem)
10/16
Replace
Main B/D
Normal
Signal?
N
Repair/Replace
IR B/D
Y
10
Page 34
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
D. Function error
MR15RA operating checking
2. MR15RA(Magic Remocon) operating error (only BT applied model)
☞A4
Check the
INSTART menu
RF Receiver ver
is “00.00”?
☞A23
Check & Repair
Y
RF assy
connection
☞A4
RF Receiver ver
is “00.00”?
Y
N
Check MR15RA itself Operation
N
Close
Normal
operating?
N
Check & Replace
Battery of MR15RA
Normal
operating?
N
Replace
MR15RA
Y
Y
Press the
wheel
Close
Established
date
Revised date
Is show ok
message?
Y
Close
Is show ok
message?
Close
Y
Turn off/on the
N
set and press
the wheel
N
11/16
Press the back key about 5sec
Down load the Firmware
* INSTART MENU14.RF
Remocon Test3. Firmware
download
* If you conduct the loop at 3times, change the M4.
11
Page 35
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
3.Wifi operating error
Check the
INSTART menu
☞A4
Wi-Fi Mac value
is “NG”?
☞A24
Check & Repair
Wifi cable
connection
☞A4
Wi-Fi Mac value
is “NG”?
Y
D. Function error
Wifi operating checking
☞A24
N
Check the Wifi wafer
N
Close
1pin
Established
Revised date
Normal
Voltage?
Y
Close
date
N
12/16
Replace
Main B/D
Change the Wifi
Y
assy
12
Page 36
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
4.Camera operating error
☞A4
Check the
INSTART menu
Camera Ver.
is “NULL”?
Y
Change the
Camera module
D. Function error
Camera operating checking
☞A25
N
Reconnect the
Camera module
Established
date
Revised date
Normal
operation?
Y
Close
N
13/16
Replace
Main B/D
13
Page 37
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Check input signal
Error
symptom
Signal
input?
Y
N
Check and fix
external device/cable
D. Function error
External device recognition error
Check technical information
- Fix information
- S/W Version
Technical
information?
Fix in
accordance
with technical
information
Y
External Input and
N
Component
Recognition error
DVI, Optical
Recognition error
Established
Revised date
HDMI/
date
14/16
Replace Main B/D
Replace Main B/D
14
Page 38
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Identify nose type
Error
symptom
Circuit
noise
Mechanical
noise
Circuit noise, mechanical noise
Check location of noise
Check location of noise
E. Noise
※ Mechanical noise is a natural phenomenon, and apply the 1st level description. When the customer does not agree, apply the process by stage. ※ Describe the basis of the description in “Part related to nose” in the Owner’s Manual.
Replace PSU
OR
Established
date
Revised date
※ When the nose is severe, replace the module (For models with fix information, upgrade the S/W or provide the description)
※ If there is a “Tak Tak” noise from the cabinet, refer to the KMS fix information and then proceed as shown in the solution manual (For models without any fix information, provide the description)
15/16
15
Page 39
Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Zoom part with exterior damage
Module
damage
Cabinet
damage
Remote
control
damage
F. Exterior defect
Exterior defect
Replace module
Replace cabinet
Replace remote control
Established
date
Revised date
16/16
Stand
dent
Replace stand
16
Page 40
Contents of Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
No. Error symptom Content Page Remarks
1
A. Video error_ No video/Normal audio
2 Check White Balance value A2
3
A. Video error_ video error /Video lag/stop
4 Version checking method A4
5 Tuner Checking Part A5
A. Video error _Vertical/Horizontal bar,
6
residual image, light spot
7
A. Video error_ Color error
8 Adjustment Test pattern - ADJ Key A8
9
10 Exchange Main Board (2) A-2/5
<Appendix>
11 Exchange Power Board (PSU) A-3/5
Defected Type caused by T-Con/ Inverter/ Module
12 Exchange Module (1) A-4/5
Check LCD back light with naked eye A1
TUNER input signal strength checking method
Connection diagram A6
Check Link Cable (EPI) reconnection condition
Exchange Main Board (1) A-1/5
A3
A7
13 Exchange Module (2) A-5/5
Continue to the next page
Page 41
Contents of Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Continued from previous page
No. Error symptom Content Page Remarks
14
B. Power error_ No power
15 Check power input Voltage & ST-BY 3.5V A10
16
17
18
19
20
B. Power error_Off when on, off while viewing
C. Audio error_ No audio/Normal video
D. Function error
Check front display LED A9
POWER OFF MODE checking method A11
Checking method in menu when there is no audio
Voltage and speaker checking method when there is no audio
Remote control operation checking method
Motion Remote operation checking
method
A12
A13
A14
A15
Page 42
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<32LJ610V-ZD>
A. Video error_No video/Normal audio
Check LCD back light with naked eye
Established
date
Revised
date
A1
After turning on the power and disassembling the case, check with the naked eye, whether you can see light from locations.
A1
Page 43
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
A. Video error_No video/Normal audio
Check White Balance value
Established
date
Revised
date
A2
Entry method
1. Press the ADJ button on the remote control for adjustment.
2. Enter into White Balance menu.
3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD.
A2
Page 44
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
A. Video error_Video error, video lag/stop
TUNER input signal strength checking method
Advanced Channels Channel Tuning Manual Tuning
Established
date
Revised
date
A3
When the signal is strong,
use the attenuator (-10dB,
- 15dB, -20dB etc.)
A3
Page 45
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_Video error, video lag/stop
Version checking method
Established
date
Revised
date
A4
<ALL MODELS>
1. Checking method for remote control for adjustment
Version
v
Press the IN-START with the remote control for adjustment
A4
Page 46
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
A. Video error_Video error, video lag/stop
TUNER checking part
Established
date
Revised
date
A5
Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.
A5
Page 47
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
A. Video error _Vertical/Horizontal bar,
residual image, light spot
Connection diagram (1)
Established
date
Revised
date
A6
As the part connecting to the external input, check the screen condition by signal
A6
Page 48
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
<ALL MODELS>
Error
symptom
Content
Check Link Cable(VX1) reconnection condition
A. Video error_Color error
Established
date
Revised
date
A7
Check the contact condition of the Link Cable, especially dust or mis insertion.
A7
Page 49
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_Color error
Adjustment Test pattern - ADJ Key
Established
date
Revised
date
A8
You can view 6 types of patterns using the ADJ Key
Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)
A8
Page 50
Appendix : Exchange Main Board (1)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Solder defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
T-Con Defect, CNT Broken
T-Con Defect, CNT Broken
Solder defect, CNT Broken
T-Con Defect, CNT Broken
Solder defect, CNT Broken
Abnormal Power Section
Solder defect, Short/Crack
Abnormal Power Section Solder defect, Short/Crack
A - 1/5
Page 51
Appendix : Exchange Main Board (2)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Abnormal Power Section
Solder defect, Short/Crack
Abnormal Power Section
Fuse Open, Abnormal power section
Solder defect, Short/Crack
Abnormal Display
GRADATION
Noise
A - 2/5
GRADATION
Page 52
Appendix : Exchange Power Board (PSU)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
No Light
Dim Light
Dim Light
Dim Light
No picture/Sound Ok
A - 3/5
Page 53
Appendix : Exchange the Module (1)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Press damage Press damage
Crosstalk Crosstalk
Press damage
Un-repairable Cases In this case please exchange the module.
A - 4/5
Page 54
Appendix : Exchange the Module (2)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Vertical Block
Source TAB IC Defect
Horizontal Block
Gate TAB IC Defect
Vertical Line
Source TAB IC Defect
Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect
Vertical Block
Source TAB IC Defect
Horizontal line Gate TAB IC Defect Gate TAB IC Defect
Un-repairable Cases In this case please exchange the module.
Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect
A - 5/5
Page 55
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
ST-BY condition: On or Off Power ON condition: Turn Off
B. Power error _No power
Check front Power Indicator
Established
date
Revised
date
A9
A9
Page 56
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
B. Power error _No power
Check power input voltage and ST-BY 3.5V
Established
date
Revised
date
A10
Pin No. Assignment
1 LED+
2~7 Shorted(Combined)
8 LED-
Check the DC 13.2V.
A10
Page 57
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
B. Power error _Off when on, off whiling viewing
POWER OFF MODE checking method
Established
date
Revised
date
A11
Entry method
1. Press the IN-START button of the remote control for adjustment
2. Check the entry into adjustment item 3
A11
Page 58
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
C. Audio error_No audio/Normal video
Checking method in menu when there is no audio
Established
date
Revised
date
A12
Checking method
1. Press the Setting button on the remote control
2. Select the Sound function of the Menu
3. Select the Sound Out
4. Select TV Speaker
A12
Page 59
Standard Repair Process Detail Technical Manual
1
SPK_R-
2
SPK_R+
3
SPK_L-
4
SPK_L+
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<32LJ610V-ZD>
Pin No. Assignment
1 LED+
2~7 Shorted(Combined)
8 LED-
C. Audio error_No audio/Normal video
Voltage and speaker checking method when there is no audio
Established
date
Revised
date
①
A13
Checking order when there is no audio
1.Check the contact condition of or 13.2V connector of Main Board
2. Measure the 13.2V input voltage supplied from Power Board (If there is no input voltage, remove and check the connector)
3.Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the
GND and output terminal, the speaker is normal.
A13
Page 60
Standard Repair Process Detail Technical Manual
Pin
Pin name
1
3.4V_VCC
2
Wifi_DM
3
Wifi_DP
4
GND
5
WOL/WIFI_Power_ON
6
3.4V_VCC
7
COMBO_RESET
8
GND
9
BT_WAKEUP_DEVICE
10
BT_WAKEUP_HOST
11
GND
12
GND
13
NC
14
NC
15
NC
16
EYE_SDA
17
EYE_SCL
18
GND
19
IR
20
LED_R
21
GND
22
3.4V_VCC
23
KEY2
24
KEY1
25
GND
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
<32LJ610V-ZD>
① IR & EYE Sensor
IR & LOGO light Rear
Error
symptom
Content
Remote control operation checking method
D. Function error
Established
date
Revised
date
A14
IR
LED
Eye
Checking order to check remote control
Checking order
1.Check IR cable condition between IR & Main board.( Check picture number① and ②)
2.Check the standby 3.5V on the terminal 16 pin (③)
3.AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective.
③
②
A14
Page 61
Standard Repair Process Detail Technical Manual
Pin
Pin name
1
3.4V_VCC
2
Wifi_DM
3
Wifi_DP
4
GND
5
WOL/WIFI_Power_ON
6
3.4V_VCC
7
COMBO_RESET
8
GND
9
BT_WAKEUP_DEVICE
10
BT_WAKEUP_HOST
11
GND
12
GND
13
NC
14
NC
15
NC
16
EYE_SDA
17
EYE_SCL
18
GND
19
IR
20
LED_R
21
GND
22
3.4V_VCC
23
KEY2
24
KEY1
25
GND
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<32LJ610V-ZD> : Wifi Only 모델
① Wifi Assy Front
Wifi Assy Rear
Remote control operation checking method
D. Function error
Established
date
Revised
date
A15
Checking order to check motion remote/wifi
Checking order
1.Check BT/Wifi cable condition between BT/Wifi assy & Main board.
2.Check the 3.5V on the terminal 22
③
②
A15
Page 62
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