LG 32LF510A-TA, 32LF513A-TA, 43LF510A-TA, 43LF513A-TA, 49LF510A-TA Service manual & schematics

...
Page 1
Internal Use Only
North/Latin America http://aic.lgservice.com Europe/Africa http://eic.lgservice.com Asia/Oceania http://biz.lgservice.com
LED TV
SERVICE MANUAL
CHASSIS : LB56A
MODEL : 43/49LF513A 43/49LF513A-TA
CAUTION
Printed in KoreaP/NO : MFL68743606 (1507-REV00)
Page 2
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS
SERVICING PRECAUTIONS
SPECIFICATION
....................................................................................... 6
ADJUSTMENT INSTRUCTION
DISASSEMBLY
BLOCK DIAGRAM
EXPLODED VIEW
...................................................................................... 13
.................................................................................. 14
.................................................................................. 15
........................................................................ 3
.................................................................... 4
................................................................ 9
SCHEMATIC CIRCUIT DIAGRAM
TROUBLE SHOOTING GUIDE
................................................ APPENDIX
........................................... APPENDIX
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 3
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 4
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precau­tions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explo­sion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication
of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas­ily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component dam­age caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alter­natively, obtain and wear a commercially available discharg­ing wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or expo­sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads elec­trically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective mate­rial to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or cir­cuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace­ment ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf­cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropri­ate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the compo­nent lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 5
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the cir­cuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remain­ing on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos­sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed when­ever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connec­tions).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly con­nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 6
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This specification is applied to the LB56A chassis.
2. Requirement for Test
Each part is tested as below without special appointment.
(1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C (2) Relative Humidity: 65 % ± 10 % (3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz) * Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment.
3. Test method
(1) Performance: LGE TV test method followed (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
4. Model General Specification
* HDMI 1.4 with Deep Color is only apply for FHD Model
No. Item Specication Remarks
1. Market NON EU
2. Broadcasting system
BAND PAL(BG,I,BB) NTSC(M) China(DK)
3. Channel Storage
4. Receiving system Upper Heterodyne
5. Video Input PAL, SECAM, NTSC 2EA
6. Component Input Y/Cb/Cr, Y/ Pb/Pr Rear (1EA), Except RGB PC Models
7. USB Input MP3, JPEG,Movie Side (1EA)
8. AV Audio Output RCA-RF/AV/HDMI Audio Output Rear (1EA)
9. D-SUB Service Only Rear (1EA)
10. HDMI Input HDMI-DTV, Only PCM MODE AV input 2EA
11. Audio Input AV&Component &PC 2EA
VHF/UHF 01-C69 2-78 C1-C69
Cable S1-S47 1-71 S1-S47
PAL/SECAM B/G/D/K, PAL I, NTSC-M PALB/B
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 7
5. Component Video Input(Y, PB, PR)
No Resolution H-freq. (kHz) V-freq. (Hz) Pixel clock (MHz) Proposed
1 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I)
2 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I)
3 720*576 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz
4 720*480 31.47 59.94 27.000 SDTV 480P
5 720*480 31.50 60.00 27.027 SDTV 480P
6 720*576 31.25 50.00 27.000 SDTV 576P 50Hz
7 1280*720 44.96 59.94 74.176 HDTV 720P
8 1280*720 45.00 60.00 74.250 HDTV 720P
9 1280*720 37.50 50.00 74.25 HDTV 720P 50Hz
10 1920*1080 28.125 50.00 74.250 HDTV 1080I 50Hz,
11 1920*1080 33.72 59.94 74.176 HDTV 1080I
12 1920*1080 33.75 60.00 74.25 HDTV 1080I
13 1920*1080 56.25 50 148.5 HDTV 1080P
14 1920*1080 67.432 59.94 148.350 HDTV 1080P
15 1920*1080 67.5 60.00 148.5 HDTV 1080P
6. HDMI input
(PC-Spec. out but it can be shown the picture at only HDMI/DVI IN 1 via DVI to HDMI Cable)
No Resolution H-freq. (kHz) V-freq. (Hz) Pixel clock (MHz) Proposed
1 640×480 31.469 59.94 25.17 VESA(VGA)
2 800×600 37.879 60.317 40.00 VESA(SVGA)
3 1024×768 48.363 60.004 65.00 VESA(XGA)
4 1280×768 47.776 59.87 79.5 VESA(WXGA)
5 1360×768 47.72 59.799 84.62 VESA(WXGA)
6 1366×768 47.7 60.00 84.62 WXGA
7 1280×1024 63.595 60.00 108.875 SXGA
8 1920×1080 66.647 59.988 138.625 WUXGA
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 8
7. HDMI input (DTV)
No. Resolution H-freq. (kHz) V-freq. (Hz) Pixel clock(MHz) Proposed Remarks
1 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I)
Spec. out but display.2 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I)
3 720*576 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz
4 720*480 31.469 59.94 27 SDTV 480P
5 720*480 31.5 60.00 27.027 SDTV 480P
6 720*576 31.25 50.00 27 SDTV 576P
7 1280*720 44.96 59.94 74.176 HDTV 720P
8 1280*720 45 60.00 74.25 HDTV 720P
9 1280*720 37.5 50.00 74.25 HDTV 720P
10 1920*1080 28.125 50.00 74.25 HDTV 1080I
11 1920*1080 33.72 59.94 74.176 HDTV 1080I
12 1920*1080 33.75 60.00 74.25 HDTV 1080I
13 1920*1080 56.25 50.00 148.5 HDTV 1080P
14 1920*1080 67.43 59.94 148.350 HDTV 1080P
15 1920*1080 67.5 60.00 148.5 HDTV 1080P
16 1920*1080 27 24.00 74.25 HDTV 1080P
17 1920*1080 33.75 30.00 74.25 HDTV 1080P
18 1920*1080 26.97 23.97 74.25 HDTV 1080P
19 1920*1080 33.716 29.976 74.25 HDTV 1080P
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 9
ADJUSTMENT INSTRUCTION
1. Application Range
This specification sheet is applied to all of the LED TV with LB56A chassis.
2. Designation
(1) Because this is not a hot chassis, it is not necessary to
use an isolation transformer. However, the use of isolation
transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of
25 °C ± 5 °C of temperature and 65 % ± 10 % of relative
humidity if there is no specific designation. (4) The input voltage of the receiver must keep 100-220 V,
50/60Hz. (5)
The receiver must be operated for over 5 minutes prior to
the adjustment when module is in the circumstance of
above 15 °C.
In case of keeping module is in the circumstance of 0 °C, it should be placed in the circumstance of above 15 °C for 2 hours. In case of keeping module is in the circumstance of below
-20 °C, it should be placed in the circumstance of above 15 °C for 3 hours.
* Caution
When a still image is displayed for 20 minutes or longer (especially where W/B scale is strong. Digital pattern 13ch and/or Cross hatch pattern 09ch), there can some afterimage in the black level area.
3. ADC Calibration
- An ADC calibration is automatically adjusted from DFT-Jig
- If it needs to adjust manually, refer to appendix.
* ADC Calibration Protocol (RS232)
NO Item CMD 1 CMD 2 Data 0
Enter Adjust MODE
ADC adjust
Adjust Sequence
▪aa 00 00 [Enter Adjust Mode] ▪xb 00 40 [Component1 Input (480i)] ▪ad 00 10 [Adjust 480i Comp1] ▪aa 00 90 End Adjust mode
Adjust ‘Mode In’
ADC Adjust
A A 0 0
A D 1 0
When transfer the ‘Mode In’, Carry the command.
Automatically adjustment (The use of a internal pattern)
4. EDID Download
4.1. Overview
- It is a VESA regulation. A PC or a MNT will display an optimal resolution through information sharing without any necessity of user input. It is a realization of “Plug and Play”.
4.2. Equipment
- Since EDID data is embedded, EDID download JIG, HDMI cable are not need.
4.3. Download method
- The EDID data is automatically saved.
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Area Option
3. ADC Calibration
9. W/V ADJUST
5. EDID D/L(AC3)
■ 8bit FHD large inch
** HDMI 1 : 256Bytes
0 1 2 3 4 5 6 7 8 9 A B C D E F
0 00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01 10 01 19 01 03 80 A0 5A 78 0A D9 B0 A3 57 49 9C 25 20 11 49 4B 21 08 00 01 01 45 40 61 40 01 01 81 80 30 01 01 D1 C0 01 01 02 3A 80 18 71 38 2D 40 58 2C 40 45 00 08 44 21 00 00 1E 1B 21 50 A0 51 00 1E 30 50 48 88 35 00 BC 88 21 00 00 1C 00 00 00 FC 00 4C 60 47 20 54 56 0A 20 20 20 20 20 20 20 00 00 00 FD 70 00 3A 3F 1C 44 0F 00 0A 20 20 20 20 20 20 01 80 02 03 28 F1 4F 90 07 01 16 02 03 11 12 13 04 14 90 05 20 22 1F 26 11 07 50 09 7F 07 83 01 00 00 68 A0 03 0C 00 10 00 80 1E 00 01 1D 00 80 51 D0 1C 20 B0 40 80 35 00 BC 88 21 00 00 1E 8C 0A D0 8A 20 E0
C0 2D 10 10 3E 96 00 13 8E 21 00 00 18 8C 0A A0 14 D0 51 F0 16 00 26 7C 43 00 C4 8E 21 00 00 98 01 1D
E0 80 18 71 1C 16 20 58 2C 25 00 C4 8E 21 00 00 9E F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
Checksum: Changeable b y total EDID data.
<Large FHD Model>
EDID C/S data
check sum (Hex)
Block 0 BF
Block 1
EDID D/L
HDMI1 NG
HDMI2 NG
HDMI1 OK
HDMI2 OK
Start
EDID D/L
Start
FHD(8 bit)
44(HDMI1) 34(HDMI2)
Reset
Reset
HDMI
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 10
5. White Balance Adjustment
5.1. Overview
5.1.1. W/B adj. Objective & How-it-works
(1) Objective: To reduce each Panel’s W/B deviation (2) How-it-works: When R/G/B gain in the OSD is at 192, it
means the panel is at its Full Dynamic Range. In order to prevent saturation of Full Dynamic range and data, one of R/G/B is fixed at 192, and the other two is lowered to find the desired value.
(3) Adj. condition: normal temperature
1) Surrounding Temperature: 25 °C ± 5 °C
2) Warm-up time: About 5 Min◦
3) Surrounding Humidity: 20% ~ 80%
4) Before White balance adjustment, Keep power on status, don’t power off.
5.1.2. Adj. condition and cautionary items
(1) Lighting condition in surrounding area surrounding lighting
should be lower 10 lux. Try to isolate adj. area into dark surrounding. (2) Probe location: Color Analyzer(CA-210) probe should be
within 10 cm and perpendicular of the module surface (80°~ 100°) (3) Aging time
1) After Aging Start, Keep the Power ON status during 5 Minutes.
2) In case of LCD, Back-light on should be checked using no signal or Full-white pattern.
5.2. Equipment
(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED:
CH14) (2) Adj. Computer(During auto adj., RS-232C protocol is needed) (3) Adjust Remote control (4) Video Signal Generator MSPG-925F 720p/204-Gray (Model: 217, Pattern: 49) * Color Analyzer Matrix should be calibrated using CS-1000.
5.3. Equipment connection
Color Analyzer
Probe
RS- 232C
Pattern Generator
Signal Source
* If TV internal pattern is used, not needed
** RS-232C Connection Method.
LB56G/LB56H → RGB cable or 3P H/P cable → UART Jig → RS232C cable and USB AM-BM cable → PC
RS-232C
Computer
RS-232C
5.4. Adjustment Command (Protocol)
(1) RS-232C Command used during auto-adj.
RS-232C COMMAND
CMD D ATA ID
wb 00 00 Begin White Balance adjustment
wb 00 ff
End White Balance adjustment (internal pattern disappears)
Explanation
(2) Adjustment Map
Adj. item
R Gain j g 00 C0 172 G Gain j h 00 C0 192
Cool
Medium
.
Warm
B Gain j i 00 C0 192 R Cut 64 G Cut 64 B Cut 64 R Gain j a 00 C0 192 G Gain j b 00 C0 192 B Gain j c 00 C0 192 R Cut 64 G Cut 64 B Cut 64 R Gain j d 00 C0 192 G Gain j e 00 C0 192 B Gain j f 00 C0 192 R Cut 64 G Cut 64 B Cut 64
Command
(lower caseASCII) CMD1 CMD2 MIN MAX
Data Range
(Hex.)
Default
(Decimal)
5.5. Adjustment method
5.5.1. Auto WB calibration
(1) Set TV in ADJ mode using P-Only key(or POWER ON key). (2) Place optical probe on the center of the display.
- It need to check probe condition of zero calibration before adjustment.
(3) Connect RS-232C Cable (4) Select mode in ADJ Program and begin a adjustment. (5) When WB adjustment is completed with OK message, check
adjustment status of pre-set mode.(Cool, Medium, Warm)
(6) Remove probe and RS-232C cable.
▪ W/B Adj. must begin as start command “wb 00 00” , and
finish as end command “wb 00 ff”, and Adj. offset if need.
5.5.2. LED White balance table
- If Model is Polaris Model, G-gain fix is applied.
(1) Cool Mode
1) Purpose : Especially G-gain fix adjust leads to the luminance enhancement. Adjust the color temperature to reduce the deviation of the module color temperature.
2) Principle: To adjust the white balance without the saturation,
- Adjust the G gain more than 172 (If R gain or G gain is more than 255, G gain can adjust less than 172) and change the others(R/B Gain).(20LB45X model)
- Fix the G gain to 172(default data) and change the others(R/B Gain).(over 22inch model)
3) Adjustment mode : mode - Cool
Only for training and service purposes
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LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 11
(2) Medium / Warm Mode
1) Purpose : Adjust the color temperature to reduce the deviation of the module color temperature.
2) Principle: To adjust the white balance without the saturation,
- In Medium mode, Fix to G gain to 192 and change the others(R/B Gain)(20LB45X model)
- Fix the one of R/G/B gain to 192(default data) and decrease the others.
3) Adjustment mode : Two modes - Medium / Warm
5.6. Reference(White Balance Adjustment coordinate and color temperature)
(1) Luminance: 204 Gray, 80IRE (2) Standard color coordinate and temperature using CS-1000
(over 26 inch)
■ The spec of color temperatre and coordinate for Auto W/B.
Model Mode Color Temp. Color coordinate Remark
32LF5XXA (BOE/CSOT)
32~49LF5XXA (LGD)
* Note : x,y coordinates are drifted about 0.007 after 30 mins
Cool
(C50)
Medium
Warm (W50)
13,000 K
9,300 K
(0)
6,500 K
Refer to below W/B table in process of
x = 0.278 (± 0.002) y = 0.280 (± 0.002)
x = 0.293 (± 0.002) y = 0.299 (± 0.002)
x = 0.320 (± 0.002) y = 0.339 (± 0.002)
aging time.
* Test signal
- Inner pattern for W/B adjust
- External white pattern (85IRE, 204gray)
heat-run. So checking color coordinate within 5-min at total assembly line, consider x,y coordinates might be up to 0.007 than x,y target of each color temperature.
6. Tool Option setting & Inspection per countries
(1) Press 'IN START' key at Factory Service remote control. (2) Select 'Tool Option 1'. (3) Punch in the number and press 'OK'. (Each of models has
their number) (4) Correct 'Tool Option2' ~ 'Tool Option5'. (5) Completed adjusting Tool option.
7. Ship-out mode check (In-stop)
▪ After final inspection, press In-Stop key of the Adjustemnt
Remote Control and check that the unit goes to Stand-by mode.
8. AUDIO output check
8.1. Audio input condition
(1) RF input: Mono, 1 KHz sine wave signal, 100% Modulation (2) CVBS, Component: 1 KHz sine wave signal (0.4 Vrms)
8.2. Specification
Item Min Typ Max Unit Remark
Audio practical max Output, L/R (Distortion =10% max Output)
4.5 5.0 6.0
(1) Measurement condition
W
- EQ/AVL/Clear Voice: Off
Vrms
(2) Speaker (8 Ω Impedance)
● W/B Table in process of aging time
- 32”~49” LGD Module(except 32/43LF51 LGD)
(normal line)
Aging time Cool Medium Warm
color coordinate x y x y x y
Target 271 270 286 289 313 329 1 0-2 282 289 297 308 324 348 2 3-5 281 287 296 306 323 346 3 6-9 279 284 294 303 321 343 4 10-19 277 280 292 299 319 339 5 20-35 275 277 290 296 317 336 6 36-49 274 274 289 293 316 333 7 50-79 273 272 288 291 315 331 8 80-119 272 271 287 290 314 330 9 Over 120 271 270 286 289 313 329
- AUO /INX/ COST / SHARP / BOE / 32/43LF51 LGD Module which cool spec is 13000K
cool med Warm
x y x y x Y
spec 271 270 286 289 313 329
target 278 280 293 299 320 339
9. GND and HI-POT Test
9.1. GND & HI-POT auto-check preparation
(1) Check the POWER CABLE and SIGNAL CABE insertion
condition
9.2. GND & HI-POT auto-check
(1) Pallet moves in the station. (POWER CORD / AV CORD is
tightly inserted) (2) Connect the AV JACK Tester. (3) Controller (GWS103-4) on. (4) GND Test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, execute next process (Hi-pot test). (Remove A/V CORD from A/V JACK BOX) (5) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next
process automatically.
9.3. Checkpoint
(1) Test voltage
- GND: 1.5 KV / min at 100 mA
- SIGNAL: 3 KV / min at 100 mA (2) TEST time: 1 second (3) TEST POINT
- GND Test = POWER CORD GND and SIGNAL CABLE
GND.
- Hi-pot Test = POWER CORD GND and LIVE &
NEUTRAL.
(4) LEAKAGE CURRENT: At 0.5 mArms
Only for training and service purposes
- 11 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 12
10. USB S/W Download
(optional, Service only)
* Warning : Do not Download on Power only mode
(1) Put the USB Stick to the USB socket. (2) Automatically detecting update file in USB Stick.
- If your downloaded program version in USB Stick is older than that of TV set, it didn’t work.
Otherwise USB data is automatically detected. (3) Show the message “Copying files from memory”.
(4) Updating is starting.
11. Optional adjustments
11.1. Manual ADC Calibration
■ Enter ‘EZ ADJUST’ mode by pressing ‘ADJ’ key.
■ Enter Internal ADC calibration mode by pressing ‘OK’ key at
‘3. ADC CALIBRATION’
* Caution: Using ‘P-ONLY’ button of the Factory Service
remote control when turns TV on.
If you can’t success ADJUST ADC, please confirm ‘Support Int. ADC’ at TOOL OPTION2.
11.2. Manual White balance Adjustment
11.2.1. Adj. condition and cautionary items
(1) Lighting condition in surrounding area surrounding lighting
should be lower 10 lux. Try to isolate adj. area into dark surrounding.
(2) Probe location: Color Analyzer (CA-210) probe should be
within 10cm and perpendicular of the module surface. (80°~ 100°) (3) Aging time
1) After Aging Start, Keep the Power ON status during 5 Minutes.
2) In case of LCD, Back-light on should be checked using no signal or Full-white pattern.
(5) Updating Completed, the TV will restart automatically. (6) If your TV is turned on, check your updated version and
Tool option.
* If downloading version is more new than your TV have, TV
can lost all channel data. In this case, you have to channel recover. if all channel data is cleared, you didn't have a DTV/ATV test on production line.
* After downloading, have to adjust TOOL OPTION again.
1) Push "IN-START" key in service remote control.
2) Select "Tool Option 1" and push "OK" key.
3) Punch in the number. (Each model has their number.)
Only for training and service purposes
11.2.2. Equipment
(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED:
CH14) (2) Adj. Computer(During auto adj., RS-232C protocol is needed) (3) Adjust Remot control (4) Video Signal Generator MSPG-925F 720p/216-Gray (Model: 217, Pattern: 78)
11.2.3. Adjustment
(1) Set TV in Adj. mode using POWER ON. (2) Zero Calibrate the probe of Color Analyzer, then place it on
the center of LCD module within 10cm of the surface.
(3) Press ADJ key → EZ adjust using adj. R/C → 6. White-
Balance then press the cursor to the right (Key►). When
Key(►) is pressed 216 Gray internal pattern will be
displayed. (4) One of R Gain / G Gain / B Gain should be fixed at 192,
and the rest will be lowered to meet the desired value. (5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of
color temperature.
■ If internal pattern is not available, use RF input. In EZ Adj.
menu 6.White Balance, you can select one of 2 Test-pattern: ON, OFF. Default is inner(ON). By selecting OFF, you can adjust using RF signal in 216 Gray pattern.
- 12 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 13
Disassembly of Back cover
DISASSEMBLY
(1) Unscrew bolts in the set.
(2) Check both right and left hole.
(4) Put ‘long nose’ into the hole.
(5) Open B/C with push/pulling long
nose to upper and lower sides.
(3) Attach tape to ‘Long nose pliers’.
* Scratch can be caused without tape.
Only for training and service purposes
- 13 -
(6) Disassemble Back cover.
* Disassemble it from left to right for top
side hook on Back cover
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 14
BLOCK DIAGRAM
JK204
7
IF_N
6
IF_P
USB_5V
IF_AGC
Tuner SDA
Tuner SCL
4
3
USB_DP
USB_DN
IR Board
3.3V_ST
Led_PWR
108
KEY2
110
P450
KEY1
111
IR
117
98
99
44
IR/KEY
24Mhz
43
40
39
5
52
53
45
TUNER
Audio R-Out
Audio L-Out
37 38
26,33,34 27,35,36 22,20,24,33,34
7
5
B+
TU_3.3V
Out
Panel_Vcc
Audio
IC301
x4 Gain
OP-AMP
AV2 In
AV1 In
Comp. R/L In
Y,Pb,Pr In
3.3V_M
JK101
P600/601
XXX
IC500
MST6841XP
Module
LVDS
Output
RL On
P Dim
12 1
11
P700
POWER BOARD
4,5,6
7,8
Inv. ON
Panel_Vcc
Q704
DMP2130L
102 105 101
SPI_CLK
SPI_DI
94
97
95
IC502
Serial Flash
3.3V_ST
D13.2V
A13.2V
100
42
18
107
To USB
BD9D321EFJ
54
30
116
62
9
41
77
3.3V_M
Q705
3.3V_ST
1.2V_VDDC
IC700
IC702
BD9D321EFJ
DMP2130L
BD9D321EFJ
SPI_CZ
SPI_DO
EEP SCL
EEP SDA
96
85
84
IC503
8Mbytes
EEPROM
+5V_USB
IC701
48
Main_1.8V
IC703
XXX
HDMI
50
51 113 112
115
I2S_WS
I2S_SCK
I2S_MCLK
7 8 9
1.8V REG
3.3V_M
35
40
19
32
31
SCL/SDA
I2S_SDO
38
NTP7514
Sound AMP
20
33
(
(
JK203
Audio_SCL
Audio_SDA
10 11
IC300
21
18
30
LPF
LPF
P301
(
(
Only for training and service purposes
- 14 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 15
400
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
900
901
LV1
200
540
800
500
120
121
A10
A2
701
700
Set + Stand
Only for training and service purposes
- 15 -
LGE Internal Use OnlyCopyright © LG Electronics. Inc. All rights reserved.
Page 16
EAX66783401
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
LB56H/LT56H
COMPONENT / AV IN / AV AUDIO OUT
JK101
PPJ239-26
[RD4]E-LUG
6H
[RD4]O-SPRING
5H
4H
5G
4F
AV2RIN
[RD4]CONTACT
[WH3]O-SPRING
AV2LIN
[YL]CONTACT
VA109 20V
VA108
20V
R108 220K
R107 220K
R115
10K
R114
10K
R119 12K
R118
12K
C107 470pF 50V
C106 470pF 50V
AV2_RIN
AV2_LIN
COMMONLIN
[YL]O-SPRING
5F
[YL]E-LUG-S
7F
[RD3]O-SPRING
5E
[RD3]E-LUG-S
7E
[WH2]O-SPRING
5D
[WH2]E-LUG
6D
[RD2]E-LUG
6N
[RD2]O-SPRING
COMMONRIN
5N
[RD2]CONTACT
4N
[WH1]O-SPRING
5M
[RD1]O-SPRING
5L
[RD1]E-LUG-S
7L
[BL]O-SPRING
5K
COMP_PB
MNTROUT
MNTLOUT
COMP_PR
AV2_VIN
COMP_AV2_Zener_KEC
ZD106-*1
5.6V
COMP_AV2_Zener_KEC
VA10 0
COMP_AV2_Zener_KEC
ZD104-*1
5.6V
COMP_AV2_Zener_KEC
5.6V
ZD107-*1
20V
VA10 1
20V
5.6V
ZD105-*1
COMP_AV2_Zener_ROHM
C101 5600pF 50V
C100 5600pF 50V
COMP_AV2_Zener_ROHM
ZD107
COMP_AV2_Zener_ROHM
ZD106
R105
1K
C
B
E
READY Q101
MMBT3904(NXP)
R112
1K
C
B
E
READY Q100
MMBT3904(NXP)
R104
VA106
220K
20V
R103
VA105
220K
20V
ZD105
COMP_AV2_Zener_ROHM
ZD104
C E
R111
10K
R110
10K
VA104
SD05
READY
VA107
SD05
READY
Q103
MMBT3904(NXP)
B
C
B
E
C105
10uF
16V
C104
10uF
16V
Q102
MMBT3904(NXP)
R117 12K
R116
12K
POP NOISE
R102
75
POP NOISE
C103 470pF 50V
C102 470pF 50V
R113
75 3216 1/4W
1%
Size check!!
MNT_ROUT
MUTE_AOUT
MNT_LOUT
MUTE_AOUT
COMMON_RIN
COMMON_LIN
AV2_VIN
COMP_PR
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
INPUT1
[BL]E-LUG-S
7K
[YL/GN]CONTACT
4J
[YL/GN]O-SPRING
5J
[YL/GN]E-LUG
6J
COMMON_VIN
COMP_AV2_Zener_KEC
ZD103-*1
ZD102-*1
5.6V
COMP_AV2_Zener_KEC
COMP_AV2_Zener_KEC
5.6V
ZD101-*1
ZD100-*1
5.6V
COMP_AV2_Zener_KEC
5.6V ZD103
COMP_AV2_Zener_ROHM
ZD102
COMP_AV2_Zener_ROHM
ZD101
COMP_AV2_Zener_ROHM
ZD100
COMP_AV2_Zener_ROHM
VA103
SD05
READY
R101
75
COMMON_VIN
COMP_PB
R109
VA102
SD05
75 3216
1/4W
1%
Size check!!
V-OUT Buffer(DEBUG)
+12V
MMBT3904(NXP) Q104
C
B
AV2_VIN
OPT
R120
JP110
0
OPT
R121 75
E
OPT
R122
220
L15.5_ECI_M8RR 2015/03/03
COMP/AV
OPT
R123
33
OPT
MNT_VOUT
1 8
Page 17
EAX66783401
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
LB56H/LT56H
I2C Control
JK201
PEJ034-01
3
4
5
7B
6B
E_SPRING
R_SPRING
T_SPRING
B_TERMINAL2
T_TERMINAL2
DSUB_SCL
DSUB_SDA
AR201
100
1/16W
+3.3V_ST
R862 33
12507WS-04L
1
1
2
2
3
3
4
4
P201
5
ESD_HDMI_IP4294
HDMI(REAR)
AR204
5.1 1/16W
AR203
5.1 1/16W
B
C
Q201
MMBT3904(NXP)
E
R219 100
R220 100
R206
HDMI1_HPD
SHIELD
20
HPD
19
+5V_POWER
18
DDC/CEC_GND
17
SDA
16
SCL
15
NC
14
CEC
13
CLK-
12
CLK_SHIELD
11
CLK+
10
DATA0-
9
DATA0_SHIELD
8
DATA0+
7
DATA1-
6
DATA1_SHIELD
5
DATA1+
4
DATA2-
3
DATA2_SHIELD
2
DATA2+
1
10K
JK203
This GND Pattern should be very narrow HDMI Jack burnt problem improvement
5
READY
VA202
R208 1K
TMDS_CH1-
TMDS_CH1+
GND_1
TMDS_CH2-
TMDS_CH2+
TMDS_CH1-
TMDS_CH1+
GND_1
TMDS_CH2-
TMDS_CH2+
D205
IP4283CZ10-TBA ESD_HDMI2_IP4283
1
2
3
4
5
D204
IP4283CZ10-TBA
ESD_HDMI2_IP4283
1
2
3
4
5
VA203 READY
NC_4
10
NC_3
9
GND_2
8
NC_2
7
NC_1
6
NC_4
10
NC_3
9
GND_2
8
NC_2
7
NC_1
6
D204-*1 IP4294CZ10-TBR
1 2 3 4 5
VA206
READY
ESD_HDMI_IP4294
10 9 8 7 6
+5V_USB
R215
R216
4.7K
4.7K
D205-*1 IP4294CZ10-TBR
10
1
9
2 3
8
4
7 6
5
VA207
READY
HDMI1_CK­HDMI1_CK+
HDMI1_D0­HDMI1_D0+
HDMI1_D1­HDMI1_D1+
HDMI1_D2­HDMI1_D2+
HDMI1_SDA HDMI1_SCL
USB(REAR)
Close to SIDE_USB
USB_DN
USB_DP
OPT
C200 10uF 10V
C201 22uF 10V
JK204
US-04A-VSD
5
1
2
3
4
READY D200
30V
READY D201
30V
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
INPUT2
L200
120OHM
+5V_USB
L155_ECI_M8RR
INPUT
2015/03/03
2 8
Page 18
EAX66453201
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
LB56H/LT56H
AUAMP/VCOM_SDA
AUAMP/VCOM_SCL
AUAMP/VCOM_SDA
AUAMP/VCOM_SCL
+3.3V_M
I2S_SDO
I2S_WS
I2S_SCK
R300
4.7K
+19V
R301
4.7K
+19V_AMP
L306
R303 100
R302 100
C340
0.1uF 50V
SW_RESET
C307
1000pF
50V
I2S_MCLK
16V
NC_1
NC_2
GND NC_3 DVDD
SDATA
WCK
BCK
SDA
R308 100
VDD_IO
[EP]GND
1 2 3 4 5 6 7 8 9 10
SCL
CLK_I
GND_IO
39
40
THERMAL
41
11
12
38
13
L300
+3.3V_M
BLM18PG121SN1D
C305 10uF
6.3V
C306
0.1uF
VDD_PLL
C304
0.1uF 16V
OPT
C301
C303
0.1uF 1uF
16V
10V
R306 100
R304 100
R305 100
C300
C302
33pF
33pF
50V
50V
FAULT
MONITOR_0
50V
C309
22000pF
PGND1A
BST1A
RESET
AD
34
35
36
37
IC300
NTP7514
0x54
14
15
16
17
BST2B
PGND2B
MONITOR_1
MONITOR_2
C308
22000pF
50V
PVDD1A
OUT1A
32
33
18
19
OUT2B
PVDD2B20PVDD2A
PVDD1B
31
30 29 28 27 26 25 24 23 22 21
+19V_AMP
C310
0.1uF 50V
OUT1B PGND1B BST1B VDR1 NC_4 AGND VDR2 BST2A PGND2A OUT2A
C311
0.1uF 50V
C312 10uF 25V
+19V_AMP
C313 10uF 25V
C315 22000pF 50V
C314 22000pF 50V
C31 6 1uF 10V
R312
12
C320 390pF
50V C319
390pF
50V
R311
12
R310
12
C318 390pF
50V
C317 390pF
50V
R309
12
C321 1uF 10V
R316
R315
12
R314
12
R313
12
12
L304 10uH
L303 10uH
L301 10uH
L302 10uH
C327
0.47uF 50V
C326
0.47uF 50V
C333
0.1uF 50V
C332
0.1uF 50V
C331
0.1uF
50V
C330
0.1uF 50V
R330
4.7K
R329
4.7K
R328
4.7K
R327
4.7K
SPK_L+
SPEAKER_L
SPK_L-
SPK_L+ SPK_L­SPK_R+ SPK_R-
SPK_R+
SPEAKER_R
SPK_R-
JP302
JP303
JP300
JP301
SPK_L+
SPK_L-
SPK_R+
SPK_R-
4
3
2
1 .
250A1-WR-H04M
P300
POWER_DET
READY
R307
100
AUDIO_OUT AMP : GAIN X 4
IC301
AS324MTR-E1
MNT_LOUT
MNT_ROUT
C323
0.1uF 25V
C322
0.1uF 25V
+12V
Q301 MMBT3904(NXP)
C
B
E
R318
4.7K
MNT_L_AMP
MNT_R_AMP
+12V
Q300 MMBT3904(NXP)
C
B
E
R31 7
4.7 K
R320 1K
C325 6800pF 50V
R319
C324 6800pF 50V
R323 5.6K
1K
10K
R324
C329 33pF 50V
R322 5.6K
33pF
C328
R321
10K
1 OUT1
2 INPUT1-
R326
6.8K
3 INPUT1+
+12V
C334
0.1uF 25V
4 VCC
5 INPUT2+
50V
6 INPUT2-
R325
6.8K
7 OUT2 8OUT3
14OUT4
13INPUT4-
12INPUT4+
11GND
10INPUT3+
9INPUT3-
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
AUDIO
155_ECI_M8RR
AUDIO
2015/03/03
3 8
Page 19
EAX66783401
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
LB56H
IF
9
SHIELD
TU401 TDJS-G101D
SCL
1
SDA
2
B[+3.3V]
3
NC_1
4
IF_AGC
5
NC_2
6
IF[N]
7
IF[P]
8
C401 47pF 50V
C402 47pF 50V
R401
10
R402
Close to the tuner
10
+3.3V_TU
R403
33
R404
33
close to the tuner pin.
C404
C405
100pF
0.1uF
50V
16V
R405
C403
0.1uF 16V
100
R406
2.2K
R407
2.2K
C406 22uF
6.3V
should be guarded by ground
TUNER_SCL
TUNER_SDA
IF_AGC
+3.3V_TU
C407
0.1uF 16V
IF_P
IF_N
L401
BLM18PG121SN1D
C408 10uF
6.3V
+3.3V_M
KEY1 KEY2
PZ1608U121-2R0TF
LED
AR401 10K 1/16W
+3.3V_ST
OPT
C409
0.1uF 16V
+3.3V_ST
L402
C410
0.1uF 16V
OPT
VR401
C411
1000pF
R408 100
50V
OPT
VR402
IR
IR
C412
100pF
+3.3V_ST
OPT
R409
3.3K
50V
OPT
VR403
P401
12507WR-06L
1
2
3
4
5
6
7
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
TUNER & IR
155_ECI_M8RR
TUNER & IR
2015/03/03
4 8
Page 20
EAX66783401
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
LB56H/LT56H
RX0P_D
DDCDD_DA
RX1N_D
RX1P_D
[EP]
VDDC_3.3
AV2_VIN
C503
0.1uF
COMMON_VIN
MNT_L_AMP MNT_R_AMP
R500
33
C501
220pF
C500 220pF
HDMI1_HPD
HDMI1_CK-
HDMI1_CK+
HDMI1_D0-
HDMI1_D0+
HDMI1_D1-
HDMI1_D1+
HDMI1_SDA
HDMI1_D2-
HDMI1_D2+
HDMI1_SCL
COMP_PB
C502
0.047uF
COMMON_LIN
COMMON_RIN
VDDC_3.3
R504
33
R505
33
COMP_PR
R503
33
MNT_VOUT
AV2_LIN
AV2_RIN
R502 220K
R506 100
R507 100
R501 220K
VDDC
C514
0.1uF
C508 1000pF
C509
0.047uF
R509
33
C507
0.047uF
AU_3.3V
L500
120-ohm
C505 2.2uF
C506
2.2uF
C521
0.1uF
C520
R510
0.047uF
33
C513
0.047uF
C516 10uF
C511 2.2uF
C512
2.2uF
DDCDD_CK
HOTPLUG_A
AVDD_MOD_1
DDCDA_DA
DDCDA_CK
AVDD3P3_ADC
C522
R512
68
0.047uF
C519
R511
68
0.047uF
C518
0.1uF
C517
0.1uF
RX2N_D RX2P_D
RXCKN_A RXCKP_A
RX0N_A RX0P_A
RX1N_A RX1P_A
RX2N_A RX2P_A
ARC VDD
HSYNC1
BIN1P
SOGIN1
GIN1P GIN1M RIN1P
VSYNC1
CVBS1 CVBS0
VCOM
CVBSOUT1
AVDD_AU33
AUREF
VAG
LINEIN_L1 LINEIN_R1 LINEIN_L3 LINEIN_R3 LINEOUTL3 LINEOUTR3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
128
39
XTALO40XTALI
C515
C504
8pF
X-TAL_2
C510
8pF
Closed to SoC
X500
24MHz
GND_21X-TAL_1
4
GND_1
2
3
R508 1M
3.3V_DMPLL
0.1uF
AVDD33_DEMOD
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
C524
C523 33pF
C525
0.1uF
R513
100
0.1uF
50V
IF_P
OPT
C526 220pF
L501 100NH
OPT
50V
R514
100
C528
0.1uF
Close to MSTAR
IF_N
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
MAIN SOC
125
126
127
THERMAL
129
LGE6841 (ATV_13)
41
42
AVDD3P3_DADC
AVDD3P3_DMPLL
+3.3V_M
C527 33pF
RXCKN_D
RXCKP_D
RX0N_D
123
124
43
VIFP44VIFM
IFAGC
R515
10K
R516
0
IF_AGC
GND
HOTPLUG_D
120
121
122
45
46
47
VSS
AVDD_DDR
C530
0.1uF
AVDD_DDR
C529 22000pF 50V
Close to MSTAR
MUTE_AOUT
IR
HW_RESET
CEC
HWRESET
118
119
I2S_MCLK
+3.3V_ST
R520
4.7K
R519
100
R518
1K
GPIO68
GPIO70
IRIN
GPIO69/I2S_OUT_MCK
115
116
117
IC500
48
49
50
51
52
GPIO56
GPIO6053GPIO61
GPIO55/I2S_OUT_WS
GPIO57/I2S_OUT_BCK
R521
R517
100
100
GPIO58/I2S_OUT_SD
I2S_SCK
I2S_WS
I2S_SDO
TUNER_SCL
C531
0.1uF
SW_RESET
AUAMP/VCOM_SCL
AUAMP/VCOM_SDA
KEY1
R526
R523
100
100
R522
100
SAR0/GPIO75
SAR1/GPIO74
SAR2/GPIO73
SAR3/GPIO72
111
112
113
114
54
55
56
VDDP
LVA4P57LVA4M58LVA3P59LVA3M
VDDC_1
TUNER_SDA
C532
0.1uF
VDDC
VDDC_3.3
+3.3V_ST
R528
4.7K
KEY2
LED
AVDD_DDR
C533
0.1uF
R529
R527
22
1K
DDCA_DA
GPIO67
AVDD_DDR_2
107
108
109
110
60
LVACLKP
RXA3+
RXA3-
RXACK+
RXA3+
RXA3-
RXACK+
4.7K
R531
PWM_DIM
DSUB_SCL
DSUB_SDA
R534
1K
1K
R530
R533
22
DDCA_CK
106
61
TESTPIN
PWM0/GPIO26
PWM1/GPIO25
104
105
62
63
LVA2P64LVA2M
LVACLKM
AVDD_MOD_2
RXA2+
RXACK-
RXACK-
C534
0.1uF
VDDC_3.3
RXA2-
RXA2+
R532
103
102 101 100
RXA2-
0
99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65
GPIO64 GPIO63
AVDD_MOD_4
USB0_DP USB0_DM SPI_CZ SPI_DO SPI_DI SPI_CK
PWM3/GPIO25 PWM2/GPIO24
GPIO0 GPIO1 GPIO2 GPIO3 GPIO4 GPIO5 GPIO6 GPIO7
INT/GPIO65
VDDC_2 LVB0M LVB0P LVB1M LVB1P
AVDD_MOD_3
LVB2M LVB2P LVBCKM LVBCKP LVB3M LVB3P LVB4M LVB4P LVA0M LVA0P LVA1M LVA1P
*H/W OPTION
C535
0.1uF
R540
100
R538
4.7K
R536
4.7K
R537
100
R535
10K
R539
100
POWER_SW
RXB0-
RXB0+
RXB1-
RXB1+
RXB2-
RXB2+
RXBCK-
RXBCK+
RXB3-
RXB3+
RXA0-
RXA0+
RXA1-
RXA1+
INV_ON
RL_ON
VDDC_3.3
RXB0-
RXB0+
RXB1-
RXB1+
RXB2-
RXB2+
RXBCK-
RXBCK+
RXB3-
RXB3+
RXA0-
RXA0+
RXA1-
RXA1+
HD FHD
LOW
+3.3V_M
SPI_CZ
SPI_DO
SPI_DI
SPI_CLK
FLASH_WP
HW_OPT2
POWER_SW
EEP_SDA
POWER_DET
VDDC
VDDC_3.3
HW_OPT1
SMALL INCH
BIG INCH
FHD
C537
0.1uF
C536
0.1uF
R543
4.7K
HD
R542
4.7K
USB_DP
USB_DN
PANEL_ON
HW_OPT1
EEP_SCL
HIGHHW_OPT
+3.3V_M
R545
4.7K
R544
4.7K
HW_OPT2
FLASH_WP
SO/SIO1
GND
155_ECI_M8RR
MSTAR Vcc
+1.2V_VDDC
+1.8V_M
+3.3V_ST
L503
120-ohm
L502
120-ohm
EEPROM(64K)
A0
A1
A2
GND
SERIAL FLASH(2MB)
10K
R549
SPI_CZ
SPI_DO
CS
1
2
WP
3
4
8
7
6
5
VCC
HOLD
SCLK
SI/SIO0
H/W RESET
+3.3V_ST
MAIN SOC 5 8
ST 1.26V
VDDC
C541
10uF
6.3V
C540 10uF
6.3V
L507
120-ohm
C546
10uF
6.3V
L506
120-ohm
C545
10uF
L504
120-ohm
6.3V
C544
10uF
L505
6.3V
120-ohm
C543
10uF
6.3V
IC503
BR24G256FJ-3
1
2
3
4
8
7
6
5
ROHM_EEPROM
R552
100
DO[IO1]
R551
100
WP[IO2]
R550
100
IC502-*1
MX25L6406EM2I-12G MACRONIX
R553
470
C542
4.7uF 10V
C547
4.7uF
+3.3V_ST
VCC
WP
SCL
SDA
C548 22pF
READY
W25Q64FVSSIG
CS
1
2
3
GND
4
10K
R554
R555
470K
DDR 1.8V
AVDD_DDR
ST 3.3V
VDDC_3.3
AVDD33_DEMOD
AU_3.3V
3.3V_DMPLL
C549
0.1uF 16V
R557
C551
R558
22pF
READY
WINBOND
IC502
8
7
6
5
R556
10
C550
0.1uF 16V
AT24C256C-SSHL-T
A0
A1
A2
GND
R559
4.7K
22
22
+3.3V_ST
VCC
%HOLD[IO3]
CLK
DI[IO0]
C538
0.1uF
16V
2015/03/03
IC503-*1
1
2
3
4
ATML_EEPROM
R560
4.7K
C552
0.1uF 16V
READY
R562
100 R561
100
VCC
8
WP
7
SCL
6
SDA
5
C553
0.1uF 16V
POWER_DET
IC503-*2
M24256-BRMN6TP
E0
VCC
1
8
WC
E1
7
2
SCL
E2
6
3
VSS
SDA
4
5
ST_EEPROM
EEP_SCL EEP_SDA
SPI_CLK
SPI_DI
HW_RESET
Page 21
EAX66783401
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
LB56H/LT56H
FHD
P600
SP14-11592-01-51Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
VCOM_SDA VCOM_SCL
RXA3+ RXA3-
RXACK+
RXACK-
RXA2+
RXA2-
RXA1+ RXA1-
RXA0+ RXA0-
RXB3+ RXB3-
RXBCK+
RXBCK-
RXB2+ RXB2-
RXB1+ RXB1-
RXB0+ RXB0-
C600
0.1uF 16V
OPT C601 1000pF 50V
PANEL_VCC
C602 10uF 16V
L600
120OHM
HD_PANEL_VCC
V-COM I2C
VCOM_SDA
VCOM_SCL
P601
10031HR-30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
RXA3+
RXA3-
RXACK+
RXACK-
RXA2+
RXA2-
RXA1+
RXA1-
RXA0+
RXA0-
OPT
R601 0
R602 0 OPT
VCOM_SDA
VCOM_SCL
HD_PANEL_VCC
AUAMP/VCOM_SDA
AUAMP/VCOM_SCL
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
LVDS
155_ECI_M8RR
LVDS
2015/03/03
6 8
Page 22
EAX66783401
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
LB56H/LT56H
JK701
KJA-DC-1-0032
4
4
2
2
1
1
Surge protection
D701
20V
R739
R740
33K
120K
L705
CIS21J121
OPT
C741 10uF 25V
Q701 SSM3J332R
S
G
D
+19V
C740
68uF
35V
OPT
+19V to +3.3V_STANDBY
MP2315GJ
R703
AAM
C705 68uF 35V
C706 10uF 25V
C707
0.1uF 25V
47K
1
IN
2
SW
3
GND
4
+12V
IC704
NEW
3A
8
7
6
5
FB
VCC
EN/SYNC
BST
0.1uF
C712
20130528 cJ.LIM
R710
68
50V
R713 100K
R712
** Jig Point_GND
JP708
JP706
JP707
JP709
** 3.3V_ST -> 1.26V VDDC
+3.3V_ST
R736
1
1/4W
R735
1/4W
R734
R730 56K
+3.3V_ST
L703 10uH
C728 10uF
C729 22uF
10V
10V
C725 10uF
C717
0.1uF
20K
25V
10V
X5R => X7R
To improve CST Issue
2013.12.21 by GH.Song
C730
0.1uF 25V
R73 3
R73 2
1.2 K
R73 1
ZD704
2K
5V
1%
1%
1K 1%
2013.08.07
5.6B->5V OPT->APPLY
10K
C739
0.1uF 16V OPT
** 3.3V_M -> 1.8V_M
AP7173-SPG-13 HF(DIODES)
1
C734 10uF
IN
PG
10V
VCC
EN
1
2
3
4
V0 = 0.8*(1+(R2/R1))
IC705
[EP]
OUT
8
FB
9
7
THERMAL
SS
6
GND
5
+3.3V_M
C727
C726
0.1uF
10uF
16V
6.3V
C736 560pF
50V
AP1117E18G-13
IN
3
IC703
2
OUT
C733 10uF
6.3V
R738
2.7K
1%
R737
4.7K
1%
R2
R1
ADJ/GND
1
C738 10uF 10V
+1.2V_VDDC
OPT ZD706
2.5V
+1.8V_M
OPT
ZD702
2.5V
Add for improving main IC burnt issue
OPT
ZD705
5.1v
+19V
19V TO PANEL VCC(12V) DCDC CONVERTER
IC701
MP2315GJ
R701
AAM
C702 10uF 25V
C704
0.1uF 25V
100K
1
IN
2
NEW
SW
3
3A
GND
4
** 19V -> 5V_USB
AAM
GND
IN
SW
IC702
MP2315GJ
1
2
MPS
3
3A
4
+19V
C701
2.2uF 25V
C703
0.1uF 50V
R702 47K
8
7
6
5
FB
VCC
EN/SYNC
BST
8
7
6
5
20130528 cJ.LIM
R704 68
C708
0.1uF 50V
FB
VCC
EN/SYNC
BST
C709
0.1uF
R705
50V
R71 8
1%
1%
C724
+12V
11K
1%
1K
15V
OPT
ZD701
+5V_USB
** +3.3V_ST -> 3.3V_M
+3.3V_ST
R724 33K
OPT R720
10K
R723
2.2K
POWER_SW
R719
R706
10K
OPT
10K
B
C
Q703 MMBT3904(NXP)
E
FET_3.3V_TOSHIBA
Q705
SSM3J332R
S
C732
4.7uF 10V
D
G
Q705-*1
FET_3.3V_AOS
S
AO3435
G
BOOST_EN
L709
PZ1608U121-2R0TF
C735
0.1uF
16V
D
+3.3V_M
C737 10uF
6.3V
OPT
ZD703
5V
** Switch Panel-Vcc
R72 9
820
16V
R72 6
4.7 K
R72 5
1%
1%
1K 1%
+12V
L706
UBW2012-121F
PANEL_ON
OPT
C720
0.1uF 25V
R722
33K
R721 120K
B
C
Q702 MMBT3904(NXP)
E
GND
FET_12V_TOSHIBA
C731
0.22uF 25V
Q704
SSM3J332R
S
G
Q704-*1
D
AO3435
S
FET_12V_AOS
G
PANEL_VCC
OPT
OPT
R728
R727
5.6K
D
5.6K
C721 10uF 25V
R711
OPT
C711
0.47uF
OPT R707 47K
+3.3V_M
R709
10K
R708
10K
68
10K
16V
L701
10uH
C710
0.1uF 25V
C714
C713
0.1uF
0.1uF 16V
16V
C715 10uF
POWER_SW
R715
56K
R714
56K
L702
4.7uH
C719 10uF
C722
0.1uF 25V
16V
C718 10uF
10V
C723 10uF
R71 7
3.3 K
R71 6
0.1uF
10V
C716 10uF
16V
16V
Vout=0.765*(1+R1/R2)
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
POWER
155_ECI_M8RR
2015/03/03
7 8POWER
Page 23
OPT
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
0.1uF
C839
OPT
0.1uF C840
OPT
L805
UBW2012-121F
OPT L804
UBW2012-121F
R801 0
1/8W
R802 0
1/8W
R803 0
1/8W
+19V
BOOST_EN
C801 47uF 25V
R804 1K
TOTAL LED DRIVER BLOCK
C803
C802
0.1uF
10uF
50V
25V
OPT
C806 100pF
50V
RC
C807
R807 10K
1/16W
C804
0.033uF 50V
C805
470pF
50V
R805
18K 1%
R806 1K
1%
FIRST BOOST UP
0.22uF
16V
SS
DIS/EN
COMP
FB
IC801
TPS40210DGQR
1
2
THERMAL
3
4
5
R808 180K
1/16W
11
32_43 inch
L807
CIS21J121
120
REDUCE INDUCTOR TEMP ISSUE
32inch
L806
CIS21J121
120
L801 33uH
R809 180K
To Improve EMI Issue
1/16W
[EP]
VDD
10
BP
9
GDRV
8
ISNS
7
GND
6
C808
1uF 25V
C811 100V 220pF
R81047R811
C809
0.1uF 50V
L809
120OHM
C812 100V 220pF
47
R864
3.3
D804
1N4148W-G
C810
330pF
50V
R812
3.9K 1%
121211 1K -> 3.9K 220p -> 330p
A1
C
A2
C814 100V 220pF OPT
R81647R81747R819
R815
3.9K 1%
VOUT = VREF*(1+51K/680) = 0.7 *(1+51K/680) = 53.2V
EXCEPT C500 C501
C815
C813
33uF
33uF
100V
100V
47
G
R818
0.1 1W
REDUCE RIPPLE CURRENT
C837
C817
C816
10uF
1uF
33uF 100V
35V
50V
OPT
C818
C838
1uF
10uF
50V
35V OPT
D
Q801 AOD478
S
R820
0.1 1W
R822 100K 1/8W
R823
100K
1/8W
R861
47K
R825
R824
680
1/8W
1%
VOUT#1=49V
+3.3V_M
OPT
R827 10K
R828
INV_ON
1K
10K
49inch
R831-*1 150K
PWM_DIM
BLU_CURRENT_CTL
B
32_43inch
R831 120K
43inch
R837-*1 13K 1%
R830 100
49inch R840-*2
27K 1%
49inch R841-*2
2.7K 1%
R833
R836
3K
1K
C
1%
Q802 MMBT3904(NXP)
E
R835 270K
1/8W 1%
49inch
R837-*2
8.2K 1%
R832 100K
OPT R838 100K
43inch
R840-*1 12K
1%
43inch
R841-*1 10K 1%
C821
100pF
50V
32inch
R837
30K 1%
32inch
10K
33V
R840
15K 1%
32inch
R841
3.6K
1%
R839
100K
R842
ZD801
1%
C822 1000pF 50V
D801
120OHM
MBRD10U100CT
L808
L802 33uH
C826 1000pF 50V
NC_1
PGND_1
PGND_2
PDIM
RISET
NC_2
43_49 inch
EN
OVP
LS8
LS7
LS6
LS5
L803 33uH
R843 100
DT1641AS
1
2
3
4
5
6
7
8
9
10
11
12
R845 100
IC802
To Improve EMI Issue
C829 100V 220pF
C830 100V 220pF
R846
R848
R847
100
100
100
[EP]GND
VIN
24
C831 1uF
VREF
25
23
THERMAL
CS
22
NDRV
21
RSS
20
COMP
19
RT
18
LS1
17
LS2
16
LS3
15
LS4
14
LGND
13
R849 100
25V
220K
R854
R850 100
R851
39K 1%
R852
1.5K
+19V
R853
3.3
1/16W
1%
1.5K 1%
1%
R855
C833 100V 220pF
C834 100V 220pF
R856 100
C832 1uF 25V
R857
30K C835
4700pF
50V
1%
C836
0.1uF 25V
R858 100
R859 100
G
UF3D(SUZHOU GRANDE)
32_43 inch
D
49 inch
Q803 SMN630LD
S
D
G
S
R860
0.1
49 inch
D802
D803 BR210
100V
Q803-*1 AOD478 32_43inch
P801
SMAW200-04
1
2
3
VOUT#2
4
THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION. FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC.
C819 33uF
49 inch
R826 0
43_49 inch
C820 33uF
43 inch
R829 0
32_43 inch
R834 0
49 inch
C823
4.7uF 50V
49 inch
C824
4.7uF
50V
49 inch
C825
4.7uF
50V
43_49inch
C827 1uF 100V
49 inch
C828
1uF
100V
32inch
C827-*1
4.7uF 50V
32_43 inch
C828-*1 0
1/4W 5%
49 inch
C842 1uF 100V
49 inch
C841
1uF
100V
LED_DRIVER
2015/03/0315.5_ECI_M8RR
8 8
Page 24
Page 25
Trouble shooting guide
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 26
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1
A. Video error
No video/Normal audio 1
2 No video/No audio 2
3 Tuning fail, Picture broken/ Freezing 3, 4
4 Color error 5
5
Vertical/Horizontal bar, residual image, light spot, external device color error
6
6
B. Power error
No power 7
7 Off when on, off while viewing, power auto on/off 8 8
C. Audio error
No audio/Normal video 9
9 Wrecked audio/discontinuation/noise 10
10
D. Function error
Remote control & Local switch checking 11 11 External device recognition error 12 12 E. Noise Circuit noise, mechanical noise 13 13 F. Exterior error Exterior defect 14
* First of all, Check whether there is SVC Bulletin in GCSC System for these model.
Contents of Standard Repair Process
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 27
Y
N
Move to
No video/No audio
No video
Normal audio
Check Back Light
On with naked eye
Check LVDS 12 V
of Main B/D
Replace T-con B/D
or Module
Replace Main
B/D or Repair parts
Check Main B/D to LED Back light Voltage
Change Module
Replace Main
B/D or Repair parts
Always check & record S/W Version and White Balance value before replacing the Main Board
Replace Main Board Re-enter White Balance value
Precaution
A4 A1
A2
A3 & A6
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D ↔ Adaptor, LVDS Cable, Speaker Cable, IR B/D Cable…)
Normal
Audio
On
Y
N
Normal Voltage
Normal
Voltage
Y
N
Y
N
Error Symptom
A. Video Error
Established date
1/14
Content
No video / Normal audio
Revised date
Standard Repair Process
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Page 28
Check voltage 19V
of Adaptor
No video /
No audio
Replace Main
B/D or Repair parts
Replace Adaptor
Normal
Voltage
Y
N
Error Symptom
A. Video Error
Established date
2/14
Content
No video / No audio
Revised date
Standard Repair Process
A13
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
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Page 29
Y
N
A5
N
Check RF Signal level
Check RF Cable
Connection
1. Reconnection
2. Install Booster
Check
S/W Version
S/W Upgrade
Check whether other equipments have problem or not.
(By connecting RF Cable at other equipment)
→ DVD Player ,Set-Top-Box, Different maker TV etc`
Replace
Main B/D
Check
Tuner soldering
Y
N
Y
Y
. By using Digital signal level meter
. By using Diagnostics menu on OSD ( Menu → Customer Support(red button on remote control) → Signal Test )
- Signal strength (Normal : over 50%)
- Signal quality (Normal : over 50%)
Y
Contact with signal distributor or broadcaster (Cable or Air)
N
N
Y
N
A6
End
Normal
Signal
Normal
Picture
Normal Picture
Normal
Picture
SVC
Bulletin
End
End
Normal
Picture
Error Symptom
A. Video Error
Established date
3/14
Content
Tuning fail, Picture broken/freezing
Revised date
Standard Repair Process
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
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Page 30
Y
N
A5
Check RF Signal level
Check
S/W Version
S/W Upgrade
Y
N
Y
Check RF signal cable (DVB satellite signal or not) Check whether other equipments have problem or not. (By connecting RF Cable at other equipment) Set-Top-Box, Different maker TV etc
Y
Change satellite setting
(match with installed ANT)
N
Y
N
A6
Check satellite setting.
- Check LNB frequency
- Check satellite
- Check Satellite connection (DiSEqC, motor, etc…)
Contact with signal
distributor
or broadcaster
(Cable or Air)
N
Check
Tuner soldering
Replace
Main B/D
Normal
Picture
Normal
Picture
Normal
Setting
SVC
Bulletin
Normal
Signal
End
End
Error Symptom
A. Video Error
Established date
4/14
Content
Tuning fail, Picture broken/freezing
Revised date
Standard Repair Process
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
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Page 31
Color
error
Y
N
Check and replace Link
Cable
(LVDS) and contact condition
Y
N
Replace Main B/D
Check error
color input
mode
Check color by input
- External Input (COMPONENT/AV/HDMI)
Y
Check external
device and
cable
Replace Main B/D
N
A7
N
Y
Replace module
Request repair
for external
device/cable
Check Test pattern
A10
A8 / A9
End
Color
error
Color
error
External
device/Cable
Normal
External
Input Component,
HDMI error
Error Symptom
A. Video Error
Established date
5/14
Content
Color error
Revised date
Standard Repair Process
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
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Page 32
N
Y
Check external
device
connection
condition
Y
N
Check and
replace Link
Cable
Y
Replace
Module
Check color condition by input
- External Input (Component/AV/HDMI)
Vertical/Horizontal bar, residual image, light spot
Request repair
for external
device
A10
External device screen error-Color error
Connect other external
device and cable
(Check normal operation of
External Input, Component
and HDMI by connecting
Jig, pattern Generator,
Set-top Box etc.
N
Y
Replace
Main B/D
Check screen condition by input
-External Input (Component/AV/ HDMI)
Request repair for
external device
Check S/W Version
Y
N
S/W Upgrade
Y
N
Y
N
Replace Main B/D
Replace
Module
A7
A8/ A9
Check Test pattern
N
End
Screen
normal
Screen normal
Screen normal
Screen normal
Screen
normal
End
End
Check
Version
Normal Screen
External
Input error
Error Symptom
A. Video Error
Established date
6/14
Content
Vertical/Horizontal bar, Residual Image,
Light spot, External device Color error
Revised date
Standard Repair Process
Y
N
End
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 33
Power
LED On
Y
N
DC Power on
by pressing Power Key
On Remote control
Y
N
Check Adaptor/
Power cord
was inserted properly
Check
Power LED
Replace
Main B/D
N
Y
Check ST-BY 3.5V
N
Replace Adaptor or
Main B/D
Y
A11
A17
Stand-By : Red
Power
LED On
Normal Voltage
Normal
Operati
on
Error Symptom
B. Power Error
Established date
7/14
Content
No power
Revised date
Standard Repair Process
End
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
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Page 34
Normal
Voltage
N
Y
Check Power Off
Mode
Fix A/C cord & Outlet
and check each 3
phase out
Check A/C cord
Check for all 3- phase power out
Check outlet
Replace Main B/D
(If Power Off mode is not displayed) Check Adaptor voltage
Y
N
Replace Main B/D
Replace Adaptor
Replace Adaptor
N
Y
A14
A13
Status Power off List Explanation
Normal
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL "POWEROFF_OFFTIMER" Power off by OFF TIMER "POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER "POWEROFF_INSTOP" Power off by INSTOP KEY "POWEROFF_AUTOOFF" Power off by AUTO OFF "POWEROFF_ONTIMER" Power off by ON TIMER "POWEROFF_RS232C" Power off by RS232C "POWEROFF_RESREC" Power off by Reservated Record "POWEROFF_RECEND" Power off by End of Recording "POWEROFF_SWDOWN" Power off by S/W Download "POWEROFF_UNKNOWN" Power off by unknown status except listed case
Abnormal
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble "POWEROFF_CPUABNORMAL" Power off by CPU Abnormal
* Please refer to the all cases which
can be displayed on power off mode.
Error
CPU
Abnorm
al
Abnorm
al1
Normal End
Error Symptom
B. Power Error
Established date
8/14
Content
Off when on/off while viewing, power auto on/off
Revised date
Standard Repair Process
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 35
No audio
Screen normal
Check user
Connection
from Main
Speaker Cable
N
Y
Insert wafer SPK Cable
Replace Speaker
or Main B/D
Connec
tion
Error Symptom
C. Audio Error
Established date
9/14
Content
No audio / Normal video
Revised date
Standard Repair Process
A15
Normal
Audio
End
Y
N
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 36
Check and replace
speaker and
connector
Connect and check
other external
device
Y
Check and fix external device
Replace Adaptor
N
Y
Check input signal
-RF
-External Input
(When RF signal is not received) Request repair to external
cable/ANT provider
Y
Check Voltage 19V
of Adaptor
(In case of External Input signal error) Check and fix external device
Replace Main B/D
N
A13
End
Signal
Normal
Normal
Voltage
Normal
Audio
Wrecked Audio/
Discontinuation/
Noise for all audio
Wrecked Audio/
Discontinuation/
Noise only for D-TV
Wrecked Audio/
Discontinuation/
Noise only for Analog
Wrecked Audio/
Discontinuation/
Noise only for External Input
N
Replace Main B/D
Error Symptom
C. Audio Error
Established date
10/14
Content
Wrecked audio / Discontinuation / Noise
Revised date
Standard Repair Process
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
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Page 37
Y
N
Check R/C itself
Operation
Y
Replace R/C
If R/C operate, Explain the customer cause is interference
from light in room.
Check R/C Operating
When turn off light
in room
Check & Replace
Baterry of R/C
Check & Repair Cable connection Connector solder
Check 3.5V
On Main B/D
A17
N
N
Check Voltage 19V of Adaptor
A13
Check IR
Output signal
N
Y
Replace
IR B/D
N
A17
Replace
Main B/D
Y
A17
End
Normal
Operating
Normal Voltage
Normal
Signal
Normal
Operating
Normal
Operating
End
Y
Error Symptom
D. Function Error
Established date
11/14
Content
Remote control & Local switch checking
Revised date
Standard Repair Process
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 38
Check technical information
- Fix information
- S/W Version
N
Y
Check input
signal
Y
N
Check and fix
external device/cable
Replace Main B/D
Fix in
accordance
with technical
information
Signal
Input
Technical
information
External Input
and Component
Recognition error
HDMI
Recognition
error
Error Symptom
D. Function Error
Established date
12/14
Content
External device recognition error
Revised date
Standard Repair Process
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 39
Check location
of noise
Identify
nose type
Replace Main Board
Check location
of noise
When the nose is severe, replace the module (For models with fix information, upgrade the S/W or provide the description)
If there is a “Tak Tak” noise from the cabinet, refer to the KMS fix information and then proceed as shown in the solution manual (For models without any fix information, provide the description)
or
Mechanical noise is a natural phenomenon and apply the 1st level description. When the customer does not agree, apply the process by stage.
Describe the basis of the description in
“Part related to nose” in the Owner’s Manual.
Circuit
noise
Mechanical
noise
Error Symptom
E. Noise
Established date
13/14
Content
Circuit noise, Mechanical noise
Revised date
Standard Repair Process
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 40
Replace module
Zoom part with exterior damage
Replace cabinet
Replace remote control
Replace stand
Standard Repair Process
Module
damage
Cabinet
damage
Remote
control
damage
Stand
damage
Error Symptom
F. Exterior Defect
Established date
14/14
Content
Exterior defect
Revised date
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 41
Contents of Standard Repair Process Detail Technical Manual
No. Error symptom Content Page Remarks
1
A. Video error_ No video/Normal audio
Check LCD back light with naked eye A1 2 LED driver B+ 24V measuring method A2 3 Check White Balance value A3 4 Power Board voltage measuring method A4 5
A. Video error_ No video/Video lag/stop
TUNER input signal strength checking method A5 6 TV Version checking method A6
7
A. Video error_Color error
Connection diagram A7
8
Check Link Cable (LVDS) reconnection condition
A8 A9
9
Adjustment Test pattern - ADJ Key A10
10 11
A. Video error_Vertical/Horizontal bar, residual image, light spot
Connection diagram A8
12 Check Link Cable (LVDS) reconnection condition
A8
A9 13 Adjustment Test pattern - ADJ Key A10 14
<Appendix>
Defected Type caused by T-Con/ Inverter/ Module
Exchange T-Con Board (1) A-1/5
15 Exchange T-Con Board (2) A-2/5
16
Exchange LED driver Board (PSU) A-3/5
Exchange Module itself (1) A-4/5
17 18 Exchange Module itself (2) A-5/5
* First of all, Check whether there is SVC Bulletin in GCSC System for these model.
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 42
No. Error symptom Content Page Remarks
19
B. Power error_No power
Check front display LED A11 20 Check power input Voltage & ST-BY 3.5V A12 21 Checking method when power is ON A13 22 POWER BOARD voltage measuring method A4
23
B. Power error_Off when on, off while viewing
POWER OFF MODE checking method A14
24 C. Audio error_No audio/Normal video Checking method in menu when there is no audio A15
25
D. Function error_ No response in remote control, key error
Remote control operation checking method A17
Contents of Standard Repair Process Detail Technical Manual
* First of all, Check whether there is SVC Bulletin in GCSC System for these model.
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 43
Standard Repair Process Detail Technical Manual
Power On -> disjoint back case -> check lighting
Error Symptom
A. Video Error, No Video/Normal Audio
Established date
A1
Content
Check Back Light On with Naked eye
Revised date
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 44
Standard Repair Process Detail Technical Manual
Measure DC Voltage applying to LED backlight from Main B/D
Error Symptom
A. Video Error, No Video/Normal Audio
Established date
A2
Content
Power Board to LED back light Voltage
Revised date
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 45
Standard Repair Process Detail Technical Manual
Check LVDS 12V
Error Symptom
A. Video Error, No Video/Normal Audio
Established date
A4
Content
Power Board Voltage Measuring Method
Revised date
HD Model : 27 ~ 30 pin FHD Model : 48 ~ 51 pin
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 46
Standard Repair Process Detail Technical Manual
As the part connecting to the external input, check the screen condition by signal
* Jack spec. : depending on Model
Error Symptom
A. Video Error, Vertical/Horizontal bar, Residual Image,
Light spot
Established date
A7
Content
connection diagram
Revised date
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 47
1. Check and replace LVDS Cable
2. Check LVDS connection condition
Standard Repair Process Detail Technical Manual
Error Symptom
A. Video Error, Color Error
Established date
A8/
A9
Content
Check and replace Link Cable(LVDS) and contact condition
Revised date
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 48
Solder defect, CNT Broken
T-Con Defect, CNT Broken
T-Con Defect, CNT Broken
T-Con Defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
Abnormal Power Section
Solder defect, Short/Crack
Abnormal Power Section Solder defect, Short/Crack
Appendix : Exchange T-Con Board (1)
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 49
Abnormal Power Section
Solder defect, Short/Crack
Abnormal Power Section
Solder defect, Short/Crack
Fuse Open, Abnormal power section
Noise
GRADATION
GRADATION
Abnormal Display
Appendix : Exchange T-Con Board (2)
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 50
Appendix : Exchange the Module (1)
Panel Mura, Light leakage
Press damage
Crosstalk
Crosstalk
Press damage
Panel Mura, Light leakage
Press damage
Un-repairable Cases In this case please exchange the module.
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 51
Vertical Block
Source TAB IC Defect
Horizontal Block Gate TAB IC Defect
Gate TAB IC Defect
Gate TAB IC Defect
Vertical Line Source TAB IC Defect
Vertical Block
Source TAB IC Defect
Horizontal Block Gate TAB IC Defect
Horizontal line Gate TAB IC Defect
Gate TAB IC Defect
Horizontal Block Gate TAB IC Defect
Appendix : Exchange the Module (2)
Un-repairable Cases In this case please exchange the module.
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 52
Standard Repair Process Detail Technical Manual
ST-BY condition: Red
Front LED control :
Menu Option Standby Light On/Off
Error Symptom
B. Power Error, No Power
Established date
A11
Content
Check front Display LED
Revised date
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 53
Standard Repair Process Detail Technical Manual
Check Voltage 19V of Adaptor Power
Error Symptom
B. Power Error, No Power
Established date
A12/
A13
Content
Checking Method When Power is ON
Revised date
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 54
1. Press the IN-START button of the remote control for adjustment
2. Check the entry into adjustment item 3
Standard Repair Process Detail Technical Manual
Error Symptom
B. Power Error, Off when on, off whiling viewing
Established date
A14
Content
Power off Mode checking method
Revised date
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 55
Check Connection from Main B/D to Speaker
Standard Repair Process Detail Technical Manual
Error Symptom
C. Audio Error, No Audio/Normal Video
Established date
A15
Content
Checking method in menu when there is no audio
Revised date
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
Page 56
1
KEY2
2
3.5V_ST 3
GND
4
LED_R/BUZZ
5
IR
6
GND
1, 2. Check IR cable condition between IR & Main board
3. Check the ST-BY 3.5V on the terminal 4
4. When checking the Pre-Amp when the power is in ON condition, it is normal when the Analog Tester needle moves slowly, and defective when it does not move at all.
Standard Repair Process Detail Technical Manual
P4600
< Sub Ass’y>
< Main Ass’y>
Error Symptom
D. Function Error, No Response in remote control, Key error
Established date
A17
Content
Remote control operation checking method
Revised date
Copyright © 2015 LG Electronics. Inc. All rights reserved. Only for training and service purposes
LGE Internal Use Only
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