LG 29FX5RJ, 29FX5RNB, 29FX5RNX, 29FX5RNX-TK Service Manual

COLOR TV
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CHASSIS : MC-036A
MODEL : 29FX5RJ/RNB/RNX
website:http://biz.LGservice.com
e-mail:http://www.LGEservice.com/techsup.html
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS .........................................................................3
SERVICING PRECAUTIONS ................................................................... 4
DESCRIPTION OF CONTROLS ...............................................................6
SPECIFICATION .......................................................................................9
ADJUSTMENT INSTRUCTION................................................................11
TROUBLE SHOOTING............................................................................17
BLOCK DIAGRAM...................................................................................21
EXPLODED VIEW ...................................................................................24
EXPLODED VIEW PARTS LIST..............................................................25
REPLACEMENT PARTS LIST ................................................................26
SVC. Sheet ..................................................................................................
PRINTED CIRCUIT BOARD........................................................................
- 2 -
- 3 -
SAFETY PRECAUTIONS
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Due to high vacuum and large surface area of picture tube, extreme care should be used in handling the Picture Tube. Do not lift the Picture tube by it's Neck.
X-RAY Radiation
Warning:
To determine the presence of high voltage, use an accurate high impedance HV meter.
Adjust brightness, color, contrast controls to minimum. Measure the high voltage. The meter reading should indicate
23.5
!1.5KV: 14-19 inch, 26!1.5KV: 19-21 inch,
29.0
!1.5KV: 25-29 inch, 30.0 ! 1.5KV: 32 inch
If the meter indication is out of tolerance, immediate service and correction is required to prevent the possibility of premature component failure.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1MΩ and 5.2MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
The source of X-RAY RADIATION in this TV receiver is the High Voltage Section and the Picture Tube. For continued X-RAY RADIATION protection, the replacement tube must be the same type tube as specified in the Replacement Parts List.
1.5 Kohm/10W
To Instrument's exposed METALLIC PARTS
Good Earth Ground such as WATER PIPE, CONDUIT etc.
AC Volt-meter
IMPORTANT SAFETY NOTICE
0.15uF
- 4 -
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS
on page 3 of this publication.
NOTE:
If unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC
power source before; a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or re-connecting any receiver electrical
plug or other electrical connection.
c.
Connecting a test substitute in parallel with an electrolytic capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
d. Discharging the picture tube anode.
2. Test high voltage only by measuring it with an appropriate
high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Discharge the picture tube anode only by (a) first connecting
one end of an insulated clip lead to the degaussing or kine aquadag grounding system shield at the point where the picture tube socket ground lead is connected, and then (b) touch the other end of the insulated clip lead to the picture tube anode button, using an insulating handle to avoid personal contact with high voltage.
4. Do not spray chemicals on or near this receiver or any of its
assemblies.
5. Unless specified otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required.
6. Do not defeat any plug/socket B+ voltage interlocks with
which receivers covered by this service manual might be equipped.
7. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks are correctly installed.
8. Always connect the test receiver ground lead to the
receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
9.
Use with this receiver only the test fixtures specified in this service manual.
CAUTION: Do not connect the test fixture ground strap to any heatsink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices.
Examples of
typical ES devices are integrated circuits and some field-effect
transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION:Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500
cF to 600cF.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thorohly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature.
(500
°F to 600°F)
b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static,
suction-type solder removal device or with solder braid. CAUTION: Work quickly to avoid overheating the circuit­board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal
temperature (500cF to 600cF)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
SERVICING PRECAUTIONS
- 5 -
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess
or splashed solder with a small wire-bristle brush.
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction­type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heatsink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heatsink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
- 6 -
OK
PR
VOL
PR
VOL
PLAY
P/STILL STOP
REC
REW
FF
I/II SSM LIST
PSM
SLEEP
PIP
Q.VIEW
?
MIX
TIME
SWAP
INPUT
REVEAL MODE
SIZE
STILL
POSITION
SCAN
i
M
0
ARC
TV/AV
MENU
PICTURE
SOUND
1
2 3
4
5 6
7
8 9
POWER
MUTE
TEXT
PR
PR
T U R B O
EYE/
1
2
3 4
5
6
8
7
9
10
All the functions can be controlled with the remote control handset. Some functions can also be adjusted with the buttons on the front panel of the set.
Remote control handset
Before you use the remote control handset, please install the bat­teries. See the next page.
1. POWER
switches the set on from standby or off to standby.
2. NUMBER BUTTONS
switches the set on from standby or directly select a number.
3. ARC (Aspect Ratio Control)
changes the picture format.
4. TURBO SOUND BUTTON
selects Turbo sound.
TURBO PICTURE BUTTON
selects Turbo picture.
5.
DD / EE
(Programme Up/Down)
selects a programme or a menu item. switches the set on from standby.
FF / GG
(Volume Down/Up)
adjusts the volume. adjusts menu settings.
6. VCR BUTTONS
control a LG video cassette recorder.
7. SSM (Sound Status Memory)
recalls your preferred sound setting.
8. I/II
selects the language during dual language broadcast. selects the sound output (option).
9. PSM (Picture Status Memory)
recalls your preferred picture setting.
10. TELETEXT BUTTONS (option)
These buttons are used for teletext. For further details, see the ‘Teletext’ section.
11. MUTE
switches the sound on or off.
12. TV/AV
selects TV or AV mode. switches the set on from standby.
13. MENU
selects a menu.
14. OK
accepts your selection or displays the current mode.
11
12 13 14
15 16
17 18
(With PIP)
19
DECRIPTION OF CONTROLS
- 7 -
15. LIST
displays the programme table.
16. EYE/*(option)
switches the eye function on or off.
17. SLEEP
sets the sleep timer.
18. Q.VIEW
returns to the previously viewed programme. selects a favourite programme.
19. PIP BUTTONS (option) PIP
switches the sub picture on or off.
PR +/-
selects a programme for the sub picture.
SWAP
alternates between main and sub picture.
INPUT
selects the input mode for the sub picture.
SIZE
adjusts the sub picture size.
STILL
freezes motion of the sub picture.
POSITION
relocates the sub picture in clockwise direction.
SCAN
switches on or off the programme scan mode through 12 sub pictures.
20. STILL
freezes motion of the picture.
COLOURED BUTTONS : These buttons are used for teletext (only TELETEXT models) or programme edit.
(Without PIP)
OK
PR
VOL
PR
VOL
PLAY
P/STILL STOP
REC
REW
FF
I/II SSM LIST
PSM
SLEEP
Q.VIEW
?
MIX
TIME
REVEAL
UPDATE
MODE
SIZE
STILL
INDEX
i
M
0
ARC
TV/AV
MENU
PICTURE
SOUND
1
2 3
4
5 6
7
8 9
POWER
MUTE
TEXT
T U R B O
EYE/
1
2
3 4
5
6
8
7
9
10
11
12 13 14
15 16
17 18
20
- 8 -
S-VIDEO
VIDEO
L/MONO RAUDIO
AV3
6
7
Front panel
Side panel
25/29FX5 series
1 2 3 4 85
1. MAIN POWER (ON/OFF)
switches the set on or off.
2. POWER/STANDBY INDICATOR
illuminates brightly when the set is in standby mode. dims when the set is switched on.
3. REMOTE CONTROL SENSOR
Note : Only use the supplied remote control
handset. (When you use others, they’ll be not able to function.)
4. MENU
selects a menu.
5. OK
accepts your selection or displays the current mode.
FF / GG
(Volume Up/Down)
adjusts the volume. adjusts menu settings.
DD / EE
(Programme Up/Down)
selects a programme or a menu item. switches the set on from standby.
6. AUDIO/VIDEO IN SOCKETS (AV3)
Connect the audio/video out sockets of exter­nal equipment to these sockets.
S-VIDEO/AUDIO IN SOCKETS (S-VIDEO) (option)
Connect the video out socket of an S-VIDEO VCR to the S-VIDEO socket. Connect the audio out sockets of the S-VIDEO VCR to the audio sockets as in AV3.
7. HEADPHONE SOCKET (option)
Connect the headphone plug to this socket.
8. EYE (option)
adjusts picture according to the surrounding conditions.
25/29FX6 series
1
3 8
4 5
2
S-VIDEO
VIDEO
L/MONO RAUDIO
AV3
7
6
FScope
This specification can be applied to all the television related to MC-036A Chassis.
FTest and Inspection Method
1) performance:Follow the Standard of LG TV test
2) Standards of Etc requirement Safety : IEC60065 EMC : EN55020,EN55013
FTest Condition
1) Temperature :20¡ 5°C
2) Relative Humidity:65¡ 10%
3) Use the parts only designated in B.O.M.,PARTS SPEC.,or drawings.
4) Follow each drawing or spec for spec and performance of parts,based upon P/N of B.O.M
5) Warm up TV set for more than 20min. before the measurement.
- 9 -
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
No
1
2
3
4 5 6 7 8
9
Item
Receiving System
AV Receiving System
Available Channel
Input Voltage Market Screen Size Tuning System Operating Environment
Storage Environment
Remark
OPTION NON EU
Flat / Wide
Specification PAL,SECAM-BG PAL,SECAM-DK,PAL I/I SECAM-LL’, NTSC M
1) NTSC M
2) PAL
3) SECAM
1) VHF:E2~E12
2) UHF:E21~E69
3) CATV:S1~S20
4) HYPER:S21~S41 110-240V~, 50/60 Hz MIDDLE EAST, AFRICA Flat 29”, Wide 28” / 32” FVS 100Program
1) Temp : 0 ~ 40 deg
2) Humidity: 85% under
1) Temp : -20 ~ 60 deg
2) Humidity: 85% under
FGeneral Specification
- 10 -
FFeature and Function
TOP, FLOF, LIST 8page NEC code 3 480I Full SCART:1 1 BG,DK BG,I BG,DK BG,I X PAL. BG.I, DK, M X X X X O X O
No
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19
Teletext Remocon AV input Component input PERI TV connector RGB input 2 Carrier stereo NICAM stereo 2 Carrier Dual NICAM Dual SSC(Split Screen) mode Multi picture display mode(1,2,12 PIP) Film mode Noise reduction Progressive scan Motion detection DBS Swivel speaker Digital eye
Option
Side or, Front: 1, Rear: 2 Option(RT- MODEL) AV1 AV1
Option(RT- MODEL)
Max.: PSM (Dynamic) Min.: PSM (Mild)
Item Specification Remark
- 11 -
1. Application Object
These instructions are applied to all of the color TV, MC-036A.
2. Notes
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.But the
adjustment can be changed by consideration of mass production.
(3) The adjustment must be performed in the circumstance of
25±5°C of temperature and 65±10% of relative humidity if there is no specific designation.
(4) The input AC voltage of the receiver must keep 220V±10%
in adjusting.
(5) The receiver must be operated for about 15 minutes prior
to the adjustment.
3. Focus adjustment
3-1. Preliminary steps
(1) Tune the TV set to receive a digital pattern.
(SVC mode: Automatically mode change the STANDARD MODE)
3-2. Adjustment
(1) Adjust center focus volume of FBT for the best focus of
vertical line (B).
(2) Adjust the upper focus volume of FBT for the best focus of
area (A).
(3) Repeat above step 1) and 2) for the best overall focus.
4. Purity & Convergence adjustment
4-1. Color purity adjustment
(1) Magnetic room set to destination magnetic and horizontal
magnetic set to zero. (2) It makes CPT or CABINET enough to demagnetization. (3) Self-adjustment: Adjust by input of Green raster signal
Manual-adjustment: Receive the signal of red raster.
(RF: PG50Ch or A/V input: RED pattern)
(4) Loosen fixed screw of DY and closely to CPT funnel part. (5) Check the center of screen that purity magnet of CPT by
crossing adjustment. At this time, 4 & 6 pole magnet is located to magnet of nothing.
(6) Move the DY to make equal red on whole screen and it
does not to make the DY by fixed screw after check a simple color of Red/Green/Blue and white raster whether or not it is a pollution of color. (At this time, take care raster of screen and DY must fixing in the condition which maintains a horizontality.)
(7) Check the TV set by move direction.
4-2. Convergence adjustment
These adjustments can the best condition of focus after finished purity adjustment.
(1) Receive the signal of cross hatch that color is black. (2) Adjust brightness and luminosity till dot appear 9 ~12. (3)Open angle of the two tab of 4 pole magnet by isotonic
angle and accord with vertical line of red and blue color in the middle of screen.
(4)Maintain as angle of 3) and rotate the tab to accord with
vertical line of Red and Blue color in the middle of screen.
(5) Open angle of the two tab of 6 pole magnet by isotonic
angle and accord with vertical line of Red/Blue and Green.
(6) Maintain as angle of 5) and rotate the tab to accord with
horizontal line. In case of twisted horizontal line,repeat adjustment of 3) ~ 5) remembering the movement of Red/Green/Blue color.
(7) Move the DY to best condition of convergence and attach
the CPT to a rubber-chock for fixed DY.
4-3. Screen voltage adjustment
(1) Preliminary steps
1) Turn on the TV set.
2) This adjustment should be performed after warming up for more than 15 minutes.
(2) Adjustment
1) Adjust in RF non-signal.
2) Press the ADJ key of SVC remote controller to make horizontal line.
5. White balance adjustment
This adjustment should be performed after screen adjustment. This adjustment set the self-adjustment rule.
5-1. Test Equipment
(1) Automatic White balance meter: Incase of self-adjustment (2) White balance meter(CRT Color Analyzer, CA-100): 1 EA (3) A SVC remote controller.
5-2. Preliminary steps
(1) Tune the TV set to receive an 100% white pattern. (2) This adjustment should be performed after screen voltage
adjustment.
ADJUSTMENT INSTRUCTION
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