LG 21FD5 Schematic

Page 1
COLOR TV SERVICE MANUAL
CHASSIS: CP-079B
CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
Page 2
CONTENTS
Contents
Safety Precautions
Specifications
Adjustment
Block Diagram
R,G,B Section / Deflection Section
Audio AMP. Section
Exploded View
2
3
4
7
9
15
16
17
18
Exploded View Parts List
Replacement Parts List
Schematic Diagram
19
20
2
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1
19
18
13
5
10
21
16
Location and function of controls
All the functions can be controlled with the remote control handset. Some functions can also be adjusted with the buttons on the front panel of the set.
Remote control handset
Before you use the remote control handset, please install the batteries. See the previous page.
1. POWER
switches the set from On to standby or standby to On.
2. NUMBER BUTTONS
switches the set On from standby or directly select a Programme number.
3. MENU
selects a menu.
POWER
MUTE
9
1
4
2
7
3
2
6
5
9
8
4. EYE/ (option)
5. / (Programme Up/Down)
(Volume Up/Down)
OK accepts your selection or displays the current mode.
PSM
7
C
I
/
E
S
Q
U
*
M
W
/
O
S
O
E
I
V
O
M
SSM/*
0
M
A
R
D
S
/
M
W
M
E
N
F
E
R
*
14
A
/
A
R
C
15 17
SLEEP
MENU
3
6. Q. VIEW
7. PSM (Picture Status Memory)
8. XDP (option)
9. MUTE
PR
10. TV/AV
VOL
OK
VOL
EYE/
11. I/II/ (option)
*
VOL
VOL
TV/AV
PR
4
USB/*
FAV/X-SORT*
LIST/X-LIST*
Q-VIEW
XDS/* XDP
12
6
12. LIST/X-LIST* (option)
13. SLEEP
8
l/ll/*
20
14. SSM (option) (Sound Status Memory)
11
15. ARC (option)
16. FAVOURITE (OPTION) / X-SORT (option)
17. MM (option) select music mode.
18. Woofer direct access key for woofer on/off.
19. EQ/* (option) direct access key to select EQ (Graphics Equalizer).
20. XDS/* selects excellent digital surround.
21. USB/* (option) to enter into USB mode.
*
switches the eye function On or Off.
selects a programme or a menu item. switches the set On from standby.
adjusts the volume. adjusts menu settings.
returns to the previously viewed programme.
recalls your preferred picture setting.
Select Excellent Digital Picture.
switches the sound On or Off.
selects TV or AV mode. switches the set On from Standby.
selects the language during dual language broadcast. (option) selects the sound output in AV mode.
displays the programme table. press LIST key again to clear the LIST table from the screen.
sets the sleep timer.
recalls your preferred sound setting.
change picture format (Normal/Zoom).
pressing each time this button will select a stored favourite programme. X-SORT switches X- SORT (option) On/Off.
(option)
(option)
COLOURED BUTTONS : When Menu is On some of these buttons are used
for programme edit.
Remarks : 1. Some keys in remote can be non-functional, these keys are used in
other models. 2. Keys marked * are non functional.
# Remote Design / Aesthetic may vary from model to model.
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SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X­RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An Isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitary that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor l0mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Due to high vacuum and large surface area of picture tube, extreme care should be used in handling the Picture Tube. Do not lift the Picture tube by it's Neck.
X-RAY Radiation
Warning:
The source of X-RAY RADIATION in this TV receiver is the High Voltage Section and the Picture Tube.
For continued X-RAY RADIATION protection, the replacement tube must be the same type tube as specified in the Replacement Parts List.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check (Antenna Cold Check)
With the instrument AC plug removed from AC source connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc.
If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1MW and 5.2MW.
When the exposed metal has no return path to the chassis the reading must be infinite.
An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure) Plug the AC cord directly into the AC outlet. Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each esposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5mA. In case any measurement is out of the limits sepcified, there is
possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
To determine the presence of high voltage, use an accurate high impedance HV meter.
Adjust brightness, color, contrast controls to minimum. Measure the high voltage.
The meter reading should indicate
23.5 .5KV: 14-19 inch, 26 1.5KV: 19- 21 inch,
29.0 1.5KV: 25-29 inch, 30.0 1.5KV: 32 inch, If the meter indication is out of tolerance, immediate service and
correction is required to prevent the possibility of premature component failure.
Leakage Current Hot Check circuit
AC Volt - meter
To Instrument's exposed METALLIC PARTS
1.5 Kohm10W
4
0.15uF
Good Earth Ground such as WATER PIPE, CONDUIT etc.
Page 5
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual
and its supplements and addenda, read and follow the SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before;
a. Removing or reinstalling any component, circuit board module
or any other receiver assembly.
b.Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c.Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an explosion hazard.
d. Discharging the picture tube anode.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Discharge the picture tube anode only by (a) first connecting one end of an insulated clip lead to the degaussing or kine aquadag grounding system shield at the point where the picture tube socket ground lead is connected, and then (b) touch the other end of the insulated clip lead to the picture tube anode button, using an insulating handle to avoid personal contact with high voltage.
4. Do not spray chemicals on or near this receiver or any of its assemblies.
5. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable nonabrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength)
CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of
contacts in not required.
6. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
7. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
8. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead.
Always remove the test receiver ground lead last.
9. Use with this receiver only the test fixtures specified in this service
manual.
CAUTION: Do not connect the test fixture ground strap to any heatsink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some fieldeffect
transistors and semicounductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity.
1.Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2.After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3.Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4.Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficent to demage ES devices.
5.Do not use freon - propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6.Do not remove a repalcement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7.Immediately before removing the protective material from the ieads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the bruching together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
General Soldering Guidelines
1.Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintan tip temperature within the range or 500º F to 600º F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3.Keep the soldering iron tip clean and well tinned.
4. Thorohly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25cm) brush with a metal handle.
Do not use freon- propelled spray-on cleaners.
5.Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature. (500º F
to 600º F) b.Heat the component lead until the solder melts. c.Quickly draw the melted solder with an anti-static, suction-type
solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuiboard
printed foil.
6.Use the following soldering technique. a.Allow the soldering iron tip to reach a normal temperature (500º F
to 600º F)
b.First, hold the soldering iron tip and solder the strand against the
component lead the solder melts.
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c. OuIckly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in parapraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit boare.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heatsink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heatsink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as possible to diode body.
2. Bend the two remaining leads perpendicula y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
Fuse and Conventional Resistor Removal/Replacement
1.Clip each fuse or resistor lead at top of the circuit board hollow stake.
2.Securely crimp the leads of replacement component around notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).
1.Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2.carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3.Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4.Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the
good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections Use the following technique to repair the defective copper pattern at
connections other than IC Pins. This technique involoves the installation of a jumper wire on the component side of the circuit board.
1.Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2.Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern.
3.Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
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SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement.
?Video input system:
PAL-B/G, D/K, I/I
SECAM -B/G, D/K,L/L** NTSC M ** NTSC 4.43**
? Intermediate Frequency (Unit : Mhz)
VISION IF : 38.9MHz
35.32MHz(3.58) : NTSC-M
COLOR IF : 34.47MHz(4.43)
VIF-4.25000 MHz
( )
V I F-4.40625MHz**
: SECAM**
? Tuning range
SOUND IF : 33.4MHz (B/G)
?Power requirement : 110 240V, 50/60Hz
? Power consumption :
? STAND-BY : <6W
32.9MHz (I/I)
32.4MHz (D/K)
34.4MHz (M)
~
*
Band
B/G
D/K
I/I
NTSC
VHF-Low Ch2-4 Ch1-5
Ch4-13
For TV
VHF-High
Ch5-12
Ch6-12
Ch2-13
Hyper
UHF
?Tuning system : ?Feature :Auto programme /Manual programme
FVS Auto Sleep 100 Programme memory (option) PSM (Picture Status Memory) 200 Programme memory(W/0 TXT) Programme Editing
?Antenna input impedance : VHF/UHF 75 ohm, unbalanced SSM (Sound Status Memory)
?OSD (On Screen Display) : EASY_MENU XDP*
?Voice coil impedance : 8 ohm
?Sound output :
Dual/Stereo : A2/NICAM(Option)
*
Chl4-69 Ch21-69
Auto Volume Level
Favourite Program
For CATV
S1'-S3', S1
S2-S10,
S11-S20
S21-S41
?External connection : Head Phone Jack
A/V in : 2 PERI Connector(Full Scart) :1 (option) DVD in (option)
?External In/Output
Audio-In:O.5Vrms±3dB, over 10Kohm Audio-Out:0.5Vrms±3dBb,below 1Kohm
Video-In/Out:1Vp-p±3d8, 75ohm DVD In Y: 1Vp-p±3dB
Pb,Pr : 0.7Vp-p±3dB
*Depend on model. ** For Export model.
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DISASSEMBLY INSTRUCTIONS
Important note
This set is disconnected from the power supply through the converter. transformer. An isolating transformer is necessary for service operations on the primary side of the converter transformer.
Back Cabinet Removal
Removal the screws residing on the back cabinet and carefully separate the back cabinet from the front cabinet cabinet. (Fig. 2-1).
CPT Removal
1. Pull out the CPT board from the CPT neck.
2. Place the front cabinet on soft material not to mar the front surface or damage control knobs.
3. Remove 5 screws securing the picture tube mounting brackets to the front cabinet.
4. Carefully separate CPT from the front cabinet.
Chassis Assy Removal
Grasp both side of Frame and pull it backward smoothly.
PICTURE TUBE HANDLING CAUTION
Due to high vacuum and large surface area of picture tube, great care must be exercised when handling picture tube. Always lift picture tube by grasping it firmly around faceplate. NEVER LIFT TUBE BY ITS NECK! The picture tube must not be scratched or subjected to excessive pressure as fracture of glass may result in an implosion of considerable violence which can cause personal injury or property damage.
Remove Screws
CPT
board
Main PCB
8
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Page 10
AUTOMETIC GAIN CONTROL ( AGC )
ADJUSTMENT (LINE SVC-1)
Test Point :AGC TP (C102) Adjust :Remote Controller
White Balance Adjustment.(LINE SVC-0)
NOTE : This adjustment should be performed after screen voltage adjustment.
1 Adjustment preparation
1.1 Put PAL-B/G 05CH with 70dB±1 dB Signal to Tuner.
Connect Multi-meter cable to AGC check point (J125).
2 Adjustment
2.1 Select SVC-1 Mode by SVC Key on the SVC Remote-
con (or Press same time Normal Remote- Controller
OK Key and TV pannel OK Key).
2.2 After select AGC -- by CH UP/DOWN (/) Key, Adjust
voltage of Multi-meter as below [Table 6] by VOL
UP/DOWN(/)Key.
FOCUS Adjustment
Test Point : Observing Display Adjust : Focus Volume of FBT
1)Tune the TV set to receive an 100% white pattern.
2)Press OK buttons on TV set and remote controller at the same time to get into SVC mode.
3) Use the CH CH Key to chose adjustment item.
4) Use the VOL VOL Key to change item data.
5) Adjustment.
a)Make the picture luminance 4.5 changing the
" CONTRAST" and "BRIGHTNESS".
b)Adjust X data of low light with BLO-R and Y data with
BLO-B.
c)Adjust X dada of High light RG and Y data with BG. d) Repeat steps b~c until both low & high light hare same
readings as shown below.
1 )Tune the TV set to receive a PAL OSCH.
2)Adjust the Focus Volume of FBT for best focus.
Screen voltage Adjustment
Test Point : Rk ( Red cathode of CPT board) Adjust : Screen volume of FBT
1) Screen Voltage Adjustment. To readjust, Press “Instart” key and then “Adj” key of SVC remocon.
2) A thin horizontal line will appear on screen, the brightness of which changes with the screen knob of FBT.
3) Adjust screen knob of FBT, till thin line becomes just visible. Press TV/AV to exit.
6) Press the OK button to memorize the data.
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?Deflection Data Adjustment (Line SVC-1 )
NOTE: To enter SVC mode, press "OK" buttons on both TV set
and the Remote control at the same time.
1.Preparation for Deflection Adjustment
1 ) At SVC mode, press the "IN- START" key.
And then, deflection data adjustment OSD (SVC1 mode) will be displayed.
2) Tune the TV set to receive a PAL 05 CH and set the ARC mode is standard.
DEFLECTION DATA ADJUSTMENT (SVC-2)
1 Adjustment Preparation
1.1. Select SVC-2 Mode by IN-START key.
1.2. Receive PAL-B/G 05 CH.(LG standard Pattern) on TV( in case of LG TV production system)
* If not available LG Standard Digital Signal then Put
Crosshatch Pattern with Circle to TV set.
(Example: Cross-hatch + Circle)
3. Deflection Adjustment Procedure
1) At adjustment mode (IN-START button on SVC remote control), changed to LINE SVC 2 mode to Adjust the deflection.
2) Press Channel UP/DOWN button for desired function Adjustment.
3) Press Volume UP/DOWN button to adjust the data.
4) Tune the TV set to receive a Digital pattern. (PAL:05CH)
VL (Vertical Linearity)
Adjust so that the boundary line between upper and lower half is in accord with geometric horizontal center of the CPT.
VA (Vertical Amplitude)
Adjust so that the circle of a digital circle pattern may be located within the effective screen of the CPT.
SC (Vertical "S" Correction)
Adjust so that all distance between each horizontal lines are to be the same.
VS (Vertical Shift)
Adjust so that the horizontal center line of a digital circle pattern is in accord with geometric horizontal center of the CPT.
HS (Horizontal Shift)
Adjust so that the vertical center line of a digital circle pattern is in accord with geometric vertical center of the CPT.
Press the OK button to memorize the data.
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Page 12
PURITY & CONVERGENCE ADJUSTMENT
Caution:
Convergence and Purity have been factory aligned. Do not attempt to tamper with these alignments.
However, the effects of adjacent receiver components, or replacement of picture tube or deffection yoke may require the need to readjust purity any convergence.
DEFLECTION YPKE
PURITY%CONVERGENCE MAGNET ASSEMBLY
6-POLE
X-AXISYOKE MAGNET POSITIONING (L/R PURITY)
RUBBER WEDGES
PURITY MAGNET
4-POLE
GLASS CLOTH TAPE
5. Reconnect the internal degaussing coil.
6. Position the beam bender locking rings at the 9 o'clock position and the other three pairs of tabs (2,4 and 6 pole magnets) at the 12 o'clock position.
6-POLE MAGNETS
4-POLE
CONVERGENCE MAGNET ASSEMBLY
PURITY MAGNET(2-POLE)
? Purity Adjustment
This procedure DOES NOT apply to bonded yoke and picture tube assemblies.
The instrument should be at room temperature (60 degress F or above) for six (6) hours and be operating at low beam current (dark background) for approximately 20 to 30 minutes before performing purity adjustments.
CAUTION: Do not remove any trim magnets that may be attached
to the bell of the picture tube.
1. Remove the AC power and disconnect the internal degaussing coil.
2. Remove the yoke from the neck of the picture tube.
3. If the yoke has the tape version beam bender, remove it and replace it with a adjustable type beam bender (follow the instructions provided with the new beam bender)
4. Replace the yoke on the picture tube neck, temporarily remove the three (3) rubber wedges from the bell of the picture tube and then slide the yoke completely forward.
7. Perform the following steps, in the order given, to prepare the receiver for the purity adjustment procedure.
a.Face the receiver in the "magnetic north" direction.
b.Externally dsgauss the receiver screen with the television
power turned off.
c.Turn the television on for approximately 10 seconds to perform
internal degaussing and then turn the TV off.
d. Unplug the internal degaussing coil. This allows the thermistor
to cool down while you are performing the purity adjustment. DO NOT MOVE THE RECEIVER FROM ITS "MAGNETIC NORTH" POSITION.
e.Turn the receiver on and obtain a red raster by increasing the
red bias control (CW) and decreasing the bias controls for the remaining two colors (CCW).
f. Attach two round magnets on the picture tube screen at 3
o'clock and 9 o'clock positions, approximately one (1 ) inch from the edge of the mask (use double-sided tape).
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Page 13
1.ADJUST YOKE Z-AXIS FIRST TO GET EQUAL BLUE COLOR CIRCLES
MAGNETS
1.ADJUST BEAM BENDER 2 POLE MAGNET TO GET FOUR EQUAL COLOR CIRCLES
RED
8. Referring to above, perform the following two steps: a. Adjust the yoke Z-axis to obtain equal blue circles. b. Adjust the appropriate beam bender tabs to obtain correct purity
(four equal circles).
9. After correct purity is set, tighten the yoke clamp screw and remove the two screen magnets.
10. Remove the AC power and rotate the receiver 180 degrees (facing "magnetic south").
11. Reconnect the internal degaussing coil.
12. Turn the receiver on for 10 seconds (make sure the receiver came on) to perform internal degaussing, and then turn the receiver off.
13. Unplug the internal degaussing coil.
14. Turn on the receiver and check the purity by holding one (1) round magnet at the 3 o'clock and a second round magnet at 9 o'clock position. If purity is not satisfactory, repeat steps 8 through 14.
15. Turn off the receiver and reconnect the internal degaussing coil.&
? Convergence Adjustment
Caution: This procedure DOES NOT apply to bonded yoke and
picture tube assemblies. Do not use screen magnets during this adjustment
procedure. Use of screen magnets will cause an incorrect display.
1. Remove AC power and disconnect the internal degaussing coil.
2. Apply AC Power and set the brightness to the Picture Reset condition. Set the Color control to minimum.
3. Make a horizontal line.
4. Adjust the Red, Green and Blue Bias controls to get a dim white line.
RED
6. Reconnect the internal degaussing coil and apply AC power.
7. Turn he receiver on for 10 seconds to perform internal degaussing and then turn the receiver off again.
8. Unplug the internal degaussing-coil.
9. Turn on the receiver, connect a signal generator to the VHF antenna terminal and apply a crosshatch signal.
Caution: During the convergence adjustment procedure, be very
careful not to disturb the purity adjustment tabs are accidentally move, purity should be confirmed before proceeding with the convergence adjustments.
Note: Make sure the focus is set correctly on this instrument
before proceeding with the following adjustment.
10.Converge the red and blue vertical lines to the green vertical line
at the center of the screen by performing the following steps (below TABLE).
a.Carefully rotate both tabs of the 4-pole ring magnet
simultaneously in opposite directions from the 12 o'clock position to converge the red and blue vertical lines.
b.Carefully rotate both tabs of the 6-pole ring magnet
simultaneously in opposite directions form the 12 o'clock position to converge the red and blue (now purple) vertical lines with the green vertical line.
11. Converge the red and blue horizontal with the green line at the
center of the screen by performing the following steps. (below TABLE)
a.Carefully rotate both tabs of the 4-pole ring magnet
simultaneously in the same direction (keep the spacing between the two tabs the same) to converge the red and blue horizontal lines.
b.Carefully rotate both tabs of the 6-pole ring magnet
simultaneously in same direction (keep the spacing between the two tabs the same) to converge the red and blue (nowpurple) horizontal lines with the green horizontal line.
c. Secure the tabs previsouly adjusted by locking them in
place with the locking tabs on the beam bender.
5. Restore the screen by removing the horizontal line.
13
Page 14
MOVEMENT OF RED AND BLUE BEAMS
RING PAIRS
ROTATION DIRECTION OF BOTH TABS
4
POLE
6
POLE
UP/DOWN ROCKING OF THE YOKE CAUSES OPPOSITE ROTATION OF RED AND BLUE RASTERS
OPPOSITE
SAME
OPPOSITE
SAME
B
B
OR
R
R
B
OR
R
R
B
B B
OR
R R
R
B
LEFT/RIGHT ROCKING OF THE YOKE CAUSES OPPOSITE SIZE CHANGE OF THE RED AND BLUE RASTERS
OR
R
B
GREEN
ADJUSTMENT
VIEWING
AREA
GREEN
RED
BLUE
BLUE
RED
GREEN
RED
BLUE
BLUE
RED
GREEN
12. While watching the 6 o'clock positions on the screen, rock the front of the yoke in a vertical (up/down) direction to converge the red and blue vertical lines. (Fig upper left)
13. Temporarily place a rubber wedge at the 12 o'clock position to hold the vertical position or the yoke.
14. Check the 3 o'clock and 9 o'clock areas to confirm that the red and blue horizontal lines are converged.
If the lines are not converged, slightly offset the vertical tilt of the yoke (move the rubber wedge if necessary) to equally balance the convergence error of the horizontal tines at 3 o'clock and 9 o'clock and the vertical lines at 6 o'clock and 12 o'clock.
15. Place a 1.5 inch piece of glass tape over the rubber foot at the rear of the 12 o'clock wedge.
16. While watching the 6 o'clock and 12 o'clock areas of the screen, rock the front of the yoke in the horizontal (left to right) motion to converge the red and blue horizontal lines. (Fig. upper right)
ADJUSTMENT
VIEWING
AREA
RED
BLUE
GREEN
RED
TV SCREEN
17. Temporarily place a rubber wedge at the 5 o'clock and 7 o'clock positions to hold the horizontal position of the yoke.
18. Check the 3 o'clock and 9 o' clock areas to confirm that the red and blue vertical lines are converged. If the lines are not converged, slightly offset the horizontal tilt of the yoke (move the temporary rubber wedges if necessary) to equally balance the convergence error of the horizontal lines at 6 o'clock and 12 o'clock and the vertical lines at 3 o'clock and 9 o'clock.
19. Using a round magnet confirm purity at the center, right and left sides and corners. See Purity Adjustment Procedure.
20. Reconfirm convergence and apply a 1.5 inch piece of glass tape over the rubber toot at the rear of the 5 o'clock and the 7 o'clock wedges.
14
Page 15
L402
W/O Woofer
IIC Bus Line
Option Part
CP79B BLOCK DIAGRAM
CP79B BLOCK DIAGRAM
SMPS
TRANS
10.5V
14
IC806
(ST-5V REG)
IC803
(ST-3.3V REG)
ST-5V
ST-3.3V
P02A
P02A
(Pre amp/LED)
(Pre amp/LED)
P13A
P13A
(Side Local Key)
P902A
(To CPT B/D)
P05A
P05A
(Eye Module)
(Eye Module)
(Side Local Key)
L OUT
(Front Local Key)
( ~016D )
IC804
(9V REG)
IC805
9V
5V
IC202
IC202
USB Module
USB Module
IC602 TDA7297
IC602 TDA7297
(Sound Amp W/O Woofer)
(Sound Amp W/O Woofer)
(((
(((
W/ Woofer
( ~ ????)
For SW
(5V REG)
R OUT
(
(
IC301 TDA4865A
7
37
39
29
27
46~44
28
IC1601
IC1601
IC1602
IC1602
V_DY
4
1
(Vertical Amp)
6
14
VA
PWR
IR
USB SW
KEY
R/G/B OUT
EYE
AUDIO L/R
58
(ADC)
(ADC)
CS5343
CS5343
STA326
STA326
(D-class amp)
(D-class amp)
15
VB
59
P620
Woofer Assy
IC501 UOC Top
IC501 UOC Top
(W/ Woofer)
Woofer
B+
2
16
EW
V2 IN
P621
OUT
14V
3
34
SCL/SDA
49 51
Y/Pb/Pr
50
62
V1 IN
L/R IN
63 61
30 32
AV SW
64
IF IN
12 13
35
H_DY
-14V
4
VIF
Z111
Z111
FBT
200V
5
V2
SAW
SAW
1
Pulse
7
Collector
28V
8
IC02
16
11 13
IC201 LA7958
IC201 LA7958
2
L2
IF
IF
ABL
9
6
AT24C16
EEPROM
7
41
63
(AV switching)
(AV switching)
12
5
R2
5V
5V
33V
33V
Q401
HD
8
IC302
USB
V1L1R1
2SC6090
2
1
KIA4558
OPT
L R
V
SDA
SCL
SDA
SCL
EW OUT
L401
Q302
KTD2059
Rear_AV DVD_In ( Y,Pb,Pr )
P210
P210
P205
P205
JA02
JA02
AV_Out (V,L,R)
AV_In (V,L,R)
& Video)
& Video)
(USB Audio
(USB Audio
(Side AV)
(Side AV)
(Front AV)
(Front AV)
15
Page 16
R,G,B SECTION
R,G,B SECTION
ABL CIRCUIT
IC 501
brightness
reduction
(2.5V)
contrast
reduction
(3.5V)
BEAM CURRENT
48
D510
R415
R408
A
R409
FBT T402
R411
B+
C420
9
ABL
To protect the picture tube and FBT,the average beam current an d peak beam current may not to high.
The beam current limit information and High Voltage(H.V) tracking information are derived from
the H.V voltage winding of T401 (point A).
1. The contrast and brightness reduction of RGB is proportional to the voltage on the pin 48 of IC501.
2. As the beam current(slow),and H.V (fast) are changes, the voltage of point A is changed.
3. By the increase of beam current ,the point A voltage is decreased and this information is fed to pin 48 of IC501.
- Contrast reduction begins when V49 is below than 3.1V.
- By the more increasing of the beam current , the V48 decreased and eventually when this voltage is less than
1.8V the brightness reduction is started.
Deflection SECTION
HORIZONTAL DRIVE CIRCUIT
IC501
56
H-OUT
R555
R556
5V
J546
J405
H.Vcc
R421C401
Q442
C2231Y
D403
C402
Q402
R403
C403
T401 HDT
Q401
R407
i1(t1.t2)
i2(t2.t3)
i4(t4.t5)
FB401
i3(t3.t4)
C405
CT
H-DY
C496
CS
FBT
i5
1
Primary Winding
2
B+
110V
1. The H drive output is open collector and active low, I.e. the H-out TR should conduct during the low period of output.
2. Under normal operation condition the duty cycle of the
output pulse is 50%.
3. To ensure a smooth start/stop behavior of the horizontal
deflection and protect the H-out TR, there are 3 different condition of H-drive output.
During switch-on. The horizontal output starts with the double frequency (31KHz) and with duty of 75%(off),25%(on).
After about 50mSec of switch-on. The frequency is changed to normal value(15.625KHz) and duty cycle to 50%.
During switching-off.
Also the frequency is switched to the double value and R.G.B drive is set to Max. and after 100mSec R.G.B
is set to Min. and 50mSec later the H drive is switch-off.
4. The H drive pulse from the MICOM (IC 501) horizontal drive circuit,to get sufficient base drive current for the high voltage switching TR(Q401).
is amplified by the
VB of Q401
Collector
Current
of Q401
The Voltage
at H-DY
The current
of resonant
Capacitor
(C405)
DAMP
current
Deflection current of
H-DY
tr : retrace period
16
t1 t2t3t4 t5 t6
i2
i1
i3
i4
ts : scannig period
t1 : Q401 is switched on.
t
t1.t2
: Collector current of Q401 increases linearly.
i1 flows from C496 Which have been charged
t
at the end of first half of scan. i5 also flows, energy stored in the primary winding(.) ) of FBT.
t2 : Q401 is switched off abruptly.
t2.t3
: Reverse EMF of H-DY maintains i1 direction
and charges C405. Reverse EMF of the FBT primary occurs to maintain is direction.
t3 : Q401 is still off.
t3.t4
: C405 discharges through H-DY.
t4.t5
: H-DY attempts to maintain i3 direction.
Damping diode becomes forward biased and C496 is charged.
Page 17
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics.These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION,Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
913
170
150
112
400
300
500
P801
120
LG Electronics. All right reserved.
Only for training and service purposes.
LGE Internal Use Only
'
Page 18
FR825
S-Vcc
IC602
C602
R608
SPEAKER
1
_
+
4
R606
SPEAKER
JACK
HEAD-PHONE
2
+
_
7
R605
Vref
12
15
+
_
C606
C605
R609
_
6
C601
31
IC603
14
+
9 8 133
2
R601
D824
J602
J605
C612
S-Gnd Pw-Gnd
Q621
J609
ST-5V
R604
59
58
L SPK OUT
R SPK OUT
R602
R603
ZD601
9.1V
ROLE DESCRIPTION
Output 1+
Output 1-
U.O.C
MICOM
Supply Voltage
Audio Input 1t
Vcc
In1
J557
38
MUTE
Not using.
Mute
Nc
CIRCUIT ANALYSIS
Power Ground
St-by
Pw-Gnd
through R604,R608[Input level adjust] and C602,C606[AC coupling].
- Audio signal from the PIN 58, 59 of IC501 are applied to PIN4,12
R601 is to mute during ST-BY mode.
IC603,Q621 is for muting during the set is on.
Signal Ground
Audio input 2
Supply Voltage
S-Gnd
In2
Vcc
ZD601/ R602 is to drop the input voltage IC603.
Output 2-
Output 2+
TDA7297
TDA7297
AUDIO AMP. SECTION
TDA7297
15+15W DUAL BRIDGE AMPLIFIER
FEATURES :
MINIMUM EXTERNAL COMPONENTS
INTERNALLY FIXED GAIN
STAND-BY & MUTE FUNCTIONS
WIDE SUPPLY VOLTAGE RANGE (6.5V-18V)
•••••
THERMAL OVERLOAD PROTECTION
SHORT CIRCUIT PROTECTION
Pin descriptions of TDA7297
Pin descriptions of TDA7297
17
1
Pin NO
2
3
4
6
7
8
5,10,11
9
12
13
14
15
Page 19
fafag
Page 20
LGElectronics
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