Leyro Instruments LCB Operating Manual

LCB 30 y LCB 50
Calibration Bath
ManU
al
LCB 30 & LCB 50
CALIBRATION MICRO BATH MANUAL
Leyro Instruments® doesn’t accept warranty and liability claims neither upon this publication nor in case of improper treatment of the described products.
The document may contain technical inaccuracies and typographical errors. The content will be revised on a regular basis. These changes will be implemented in later versions. The described products can be improved and changed at any time without prior notice.
© Copyright Leyro Instruments ® All rights reserved.
INDEX
1. General Information
1.1. Symbology
2. SAFETY
2.1. Use as planned
2.2. Staff qualifications
2.3 Personal protective equipment
2.4 Specific Risks
2.5 Safety instructions for using calibration liquids
2.6 Explanation of symbols
3. Homologation data and certificates
4. Design and function
4.1. Description
4.2. Scope of delivery
4.3. Overview of the different models of the device
4.4 Description of the control elements
5. Transport, packaging and storage
5.1. Transport
5.2. Packaging
5.3 Storage
6. Commissioning service
6.1 Checking temperature sensors
6.2 Startup Procedure
6.3 On the Micro-bath
6.4 Displaying the reference temperature and the nominal temperature
6.5 Regulation of reference temperature to the maximum
6.6 Operating Position
6.7. Inner sleeves
6.8. Preparation of micro calibration bath
6.8.1 Properties of calibration liquids
6.8.2 Filling the micro calibration bath
6.8.3 Operating the magnetic stirrer
7.0 Micro calibration bath management
7.1. Operation in calibration mode in each operating mode
7.2. Calibration (calibration mode)
8.0 Cooling Micro-bath Calibration
9.0 Maintenance, cleaning and Re calibration
9.1 Maintenance
9.2 Cleaning
9.2.1 Cleaning the micro calibration bath
9.2.3 External cleaning
9.3 Re calibration
10.0 Failures
11.0 Dismantling, removal and waste disposal
11.1 Dismantling
11.2 Return
11.3 Waste disposal
12.0 LCB 30 and LCB 50 accessories
1. General Information
• This instruction manual provides important information about the instrument operation. In order to work with this instrument safely it is essential to comply with all safety and handling instructions provided
• Always comply with the regulations on accident prevention and safety rules in force at the place of use of the instrument.
• The instruction manual is an integral part of the instrument and must be stored in the vicinity thereof so specialized staff can refer to it at any time
• The qualified personnel must have read and understood the instruction manual before starting any work
• The manufacturer is discharged from any liability for damages caused by usage not according to the intended purpose of use, non-observance of this manual, handling by insufficiently qualified personnel as well as unauthorized modification of the instrument
• General conditions of sale included in the sales documentation apply.
• Technical modifications reserved
• Factory calibration and calibration by the Spanish association of calibration (ENAC / ISO 17025) are performed in accordance with international standards
• For more information refer to:
-Web page: www.leyro.net
-Relevant technical sheet: LCB 30, LCB 50
-Technical service : +3491283502 info@leyro.net
1.1 Symbology
WARNING
DANGER
... Indicates an immediately dangerous situation which causes death or serious injury if not avoided
... It indicates a potentially dangerous situation which may cause death or serious injury if not avoided
... It indicates a potentially dangerous situation which may cause death or minor or medium injury or material or environmental damage if not avoided
... Marks useful tips and recommendations as well as information for efficient and fault-free use
DANGER
... Indicates hazards caused by electric current. There is a risk of serious or deadly injuries if safety instructions are not observed.
... It indicates a possibly dangerous situation which may cause burns due to hot surfaces or liquids if not avoided
WATCH OUT
Information
WARNING
2. SAFETY
WARNING
2.1 Use as planned
The micro calibration bath is a portable unit for technical service, industrial and laboratory tasks. Leyro Instruments’ micro temperature baths or micro calibration baths are provided for calibrating thermometers, switches / thermostats thermos, pyrometers electrical resistance and thermocouples.
The product has been designed and built only for the purpose described here and should be used in accordance to it.
Meet the technical specifications of this manual. An inappropriate handling or use of the equipment is not in accordance with the technical specifications requires the immediate service and verification by an authorized Leyro Instruments technician.
Handle the electronic precision instrument with due diligence (protect against humidity, strong impacts magnetic fields, static electricity, extreme temperatures; Do not introduce any objects into the openings instrument). Pins must be protected against dirt. If the instrument is moved from a cold to a warm environment, a malfunction due to condensation can occur. In this case you have to wait until the temperature of the instrument suits the room temperature before putting it back into operation
No claim due to inappropriate handling is admitted.
2.2 Staff qualification
WARNING
Specialized staff
Because of their professional training, their knowledge, control and measurement technology, as well as their experience and knowledge of regulations, standards and guidelines in the country of use, specialized staff is able to perform the works described and recognize possible dangers by themselves.
Some specific usage conditions require additional knowledge. E.g, about aggressive environments.
2.3 Personal protective equipment
The personal protective equipment protects qualified personnel from hazards which may harm their health and safety during work. The specialized personnel must wear a personal protective equipment during the different works on and with the instrument..
Comply with the indications about personal protective equipment in the work area!
The owner must provide personal protective equipment.
... Before installation commissioning and operation make sure you have selected the appropriate micro calibration bath respect to measuring range, version and specific measurement conditions. Risk of serious injury and / or property damage if not avoided,
... The different chapters of this manual contain other important safety instructions.
Risk of injury due to insufficient qualification!
Improper handling can cause considerable personal and property damage. The activities described in this manual should be performed only by qualified personnel with the appropriate qualifications.
Wearing protective glasses!
These protect the eyes from projected parts and splashes.
2.4 Specific Risks
WARNING
In the case of dangerous substances to be measured, e.g. oxygen, acetylene, flammable toxic substances, as well as in refrigeration premises, compressors, etc., the relevant provisions must be observed in each case, plus all general rules,
DANGER
Risk of death, by electric current. There is direct danger of death from touching live parts
Residual media in dismounted instruments can cause risks to people, the environment and installation. Take appropriate precautions
Overheating protection
WARNING
WARNING
If a malfunction of micro calibration bath can cause personal injury or property damage, it is necessary to ensure the subsequent installation of electromechanical protection devices
The installation and assembly of electric products must only be performed by a qualified electrician
Before replacing the fuse circuit breakers, cleaning and maintenance / conservation and in the case of
danger, disconnect the micro calibration bath network by removing the power cord from the electrical outlet
For your safety and the micro calibration bath is equipped with a protection on independent temperature that disconnects the power supply of heating in case of excessive temperature inside the housing. After cooling must send the micro bath to control Leyro Instruments
The micro calibration bath is designed as a product of measurement and regulation. You need to take further protective measures if the micro calibration bath for applications not explicitly mentioned in this manual is used.
Do not use the micro calibration bath in atmospheres hazardous (flammable or explosive atmosphere)
2.5 Safety instructions for using calibration liquids Calibration liquid water
Only use distilled water, otherwise Tartar forms and micro bath deposit gets dirty.
Calibration liquid silicone oil
WARNING
Only use the silicone oil recommended in this manual  Read the safety data sheet before starting to work with silicone oil. The data sheet is available from the
manufacturer or distributor.
Ensure that the room is well ventilated when working with silicone oil because harmful substances may
escape.
Because the silicone oiling is hygroscopic, always close the micro bath with the transport cover after use.  The transportation cover is equipped with a safety valve. If the micro calibration state is closed in hot
condition, unacceptable pressures may occur, to avoid overpressure that can destroy the liquid bath, the safety valve is activated with an accuracy of about 2.5 bar. Hot steam may escape.
Wearing safety glasses!
Make sure that the silicone oil does not get in touch with the eyes
WARNING Risk of burns
Before transporting or touching the micro-bath it is necessary to ensure that it is to sufficiently cool because otherwise there is a risk of burns
2.6 Explanation of Symbols
It is absolutely necessary to read the instruction manual before installation and commissioning of the equipment
EC European Community Instruments with this mark comply with applicable European directives.
Homologation and certificates, LCB series
CE compliance
Low Voltage Directive
Low Voltage Directive
Certificate
Calibration
3.0 Homologation data and certificates
2004/108 CE, EN 61326 Emission (Group 1, Class B) and resistance to interferences (industrial locations) 2006/95 / EC, EN 61010-1, safety regulation for electrical measuring, control, regulation and laboratory instruments
3.1 calibration certificate according to DIN EN 10204
For more technical details see data sheet from Leyro Instruments and order documentation.
3.1 LCB LCB 30 and 50 Micro calibration bath
Temperature range Accuracy Uniformity
Screen Resolution
Heating time ² Cooling time ²
Depth
Volume Approximately 0.7 liters Approximately 0.7 liters
LCB 30 LCB 50
Option: calibration certificate ISO 17025 ENAC
-35 ... 165 ºC / -31 ... 329 ºF (1) 30 ... 225 ºC / 86 ... 437 ºF
± 0.3 ºC / ± 0.5 ºF ± 0.3 ºC / ± 0.5 ºF
± 0.05 ºC / ± 0.09 ºF ± 0.05 ºC / ± 0.09 ºF
0.1ºC / 0.1 ºF 0.1ºC / 0.1 ºF
-20 to 120 ºC / - 4 to 248 ºF: 35 minutes 25 to 220 ºC / 77 to 428 ºF : 42 minutes 30 to -20 ºC / 86 to - 4 ºF: 30 minutes 220 to 100 ºC / 428 to 212 ºF: 35 minutes
190mm / 7.48 in 190mm / 7.48 in
Tank dimensions Auxiliary power 88 A 264 VAC
Electricity consumption Network connection cable Box Dimensions
Weight
(1) AT 52 ºC / 125.6 ºF below ambient temperature.
2) The reference thermometer with which the measurement is made has a diameter of 6mm / 0.24 in. Tests performed at an ambient temperature of 20 ºC ± 3 ºC / 68 ºF ± 5.5 ºF.
ACCESSORIES LCB 30 LCB 50
Silicone oil AC 10
-30 ... 160 ºC / FP = 170ºC
-22 ... 320 ºF / FP = 338 ºF
Silicone oil AC 20
-20 ... 200 ºC / FP = 240 ºC
- 4 ... 392 ºF / FP = 464 ºF
60 x 190 mm / 2.36 x 7.48 in 60 x 190 mm / 2.36 x 7.48 in
45-65 HZ 310 W MAX 320 W MAX
AC 320 for Europe AC 320 for Europe 280 x 280 x 400mm (An x Al x P) 280 x 280 x 400mm (An x Al x P)
11.02 x 11.02 x 15.75 in (An x Al x P) 11.02 x 11.02 x 15.75 in (An x Al x P)
12.8 kg / 28.22 lb 11.4 kg / 25.13 lb
Recommended
Recommended
88 A 264 VAC 45-65 HZ
Not recommended
Not recommended
Silicone oil AC 50 30 ... 220 ºC / FP = 280 ºC 86 ... 428 ºF / FP = 536 ºF
Silicone oil AC 100 70 ... 288 ºC / FP = 315 ºC
158 ... 550.4 ºF / FP = 599 ºF
Not recommended Recommended
Not recommended Recommended
FP = Flashpoint
4. Design and function
4.1
Description
The micro calibration bath is a portable unit for technical, industrial service task at the laboratory. Leyro Instruments’ micro calibration baths are provided for calibrating thermometers, switches / thermostats, electrical resistance pyrometers and thermocouples. The operational safety of the equipment is only guaranteed when used as planned (control of temperature sensors).
The limit values specified should not be exceeded under any circumstances (see Chapter 3 "Technical Data"). The corresponding equipment must be selected according to the application. The product is then properly connected
and tests must be conducted0 and monitor the proper maintenance of all components. The product is manufactured in several versions. The version is indicated on the nameplate on the micro calibration
bath
4.2
The micro calibration baths are shipped in a special safety packaging. The packaging must be kept to send the micro calibration bath safely to the manufacturer for repair or recalibration
Standard supply volume of the micro calibration bath model LCB
Compare by packing list if all parts have been delivered
WARNING
Use only the supplied power cable
Micro temperature baths
The micro calibration bath is comprised of sturdy steel painted grey and provided with a carrying handle. The back contains a bore accessible from above for the introduction of mass. The liquid bath includes heating and cooling components for determining the reference temperature. The bath liquid has a thermal insulation. The front of the envelope contains the entire electronic control module for adjusting the reference temperature and a
potentiometer. For handling heating or cooling towers networks semiconductor (SSR) are used. On the front panel is the controller, which is equipped with a 7-segment LED (2 rows and 4 digits to indicate the
reference and nominal temperature. The micro calibration bath further comprises a turning knob to control the stirring speed
Supply volume
Micro calibration bath  Transport cover  Basket for sensor  Magnetic stirrer  Power connection cable  Calibration certificate  Instructions Manual
4.3
overview of the different models of the device
LCB 30 (hot and cold)  LCB 50 (heat)
LCB 30 (hot and cold)
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