Lexus PZ41B-X2620-00, PZ41B-X2622-00 User Manual

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LEXUS NX 200t/300h 2015 - CROSS BARS

Preparation

Part Number: PZ41B-X2620-00 PZ41B-X2622-00

Kit Contents (see next page for description)

Item # Quantity Reqd. Description 1 1 Front cross bar 2 1 Rear cross bar 3 2 Cross bar rubber trim 4 4 Key 5 2 3-hole 3M film 6 2 2-hole 3M film

Hardware Bag Contents

Item # Quantity Reqd. Description

Additional Items Required For Installation

Item # Quantity Reqd. Description

Conflicts

Recommended Tools

Personal & Vehicle

Notes

Protection

Blankets Protect the roof

Vehicle Service Parts (may be required for reassembly)

Item # Quantity Reqd. Description 1 2 3

Legend

STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with.

OPERATOR SAFETY: Use caution to avoid risk of injury.

CAUTION: A process that must be carefully observed in order to reduce the risk of damage to the accessory/vehicle and to ensure a quality installation.

TOOLS & EQUIPMENT: Used in Figures calls out the specific tools and equipment recommended for this process.

REVISION MARK: This mark highlights a change in installation with respect to previous issue.

SAFETY TORQUE: This mark indicates that torque is related to safety.

Special Tools Notes

Non-intrusive Infrared Temp Probe/Gun

Installation Tools Notes

Scissors

Special Chemicals Notes

Cleaner VDC Approved Surface

Cleaner

Soap & water solution

General Applicability

Recommended Sequence of Application

Item # Accessory 1 2 3

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*Mandatory

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LEXUS NX 200t/300h 2015 - CROSS BARS

Procedure

Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation.

These guidelines can be found in the "Accessory Installation Practices" document.

This document covers such items as:-

 Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).  Safety (eye protection, rechecking torque procedure, etc.).  Vehicle Disassem bly/Reassem bly (panel removal, part storage, etc.).  Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).

Please see your Lexus dealer for a copy of this document.

1. Prepare for Installation.

(a) Verify the kit contents (Fig. 1-1).

(1) A = Front cross bar (2) B = Rear cross bar (3) C = Cross bar rubber trim (2 pcs) (4) D = Keys (4 pcs) (5) E = 3-hole 3M film (2 pcs) (6) F = 2-hole 3M film (2 pcs)

Fig. 1-1

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LEXUS NX 200t/300h 2015 - CROSS BARS

Procedure

(b) The surface temperature should be between

65ºF and 100ºF for optimum installation. The vehicle needs to be dry as well.

VDC-approved cleaner (Fig. 1-2).

Fig. 1-2

Fig. 2-1

Fig. 2-2

2. Prepare to Install the Cross Bars.

(a) Apply the 3 hole clear 3M film strip to the

front 3 holes located at the inside of both roof rails (Fig. 2-1).

HINT: Peel the backing about halfway and line the strip up to the front hole (Fig. 2-2). Progressively peel the backing and apply the strip the rest of the way.

Fig. 2-3

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(b) Apply the 2 hole clear 3M film strip to the

NOTE: Open the bag neatly for reuse.

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rear 2 holes located at the inside of both roof rails (Fig. 2-3).

Retain the plastic bag for storing the keys.

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LEXUS NX 200t/300h 2015 - CROSS BARS

Procedure

(d) Insert the key to unlock and open the end

covers (Fig 2-4). Leave the keys in the locks until the installation is complete.

Fig. 2-4

Fig. 2-5

(e) Spray the rubber trim (C) with soap and

water solution if needed.

(f) Install the rubber trim (C) into the top of the

cross bar assemblies (Fig. 2-5).

(g) Cut the ends of the rubber trim strip (C) flush

with the end of the rail (Fig. 2-6).

Fig. 2-6

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LEXUS NX 200t/300h 2015 - CROSS BARS

Procedure

(h) Swing the end covers up on top of the cross

bar (Fig. 2-7).

(i) Pull the adjustment knobs out and turn

counterclockwise to loosen the assembly enough to allow for installation (Fig. 2-7).

NOTE: The knob will come off if loosened all the way.

Fig. 2-7

Fig. 3-1

3. Install the Front Cross Bar.

(a) Be sure to use 2 people (Fig. 3-1). (b) Do not move or slide the cross bar along the

vehicle side rails.

support (Fig. 3-2). Make sure to place the support at the proper location on the vehicle.

Fig. 3-2

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Procedure

(d) Place the front cross bars into the two

rearward holes in the side rails (Fig. 3-3).

Fig. 3-3

(e) Ensure that the cross bar supports are placed

properly into the side rail assembly by making sure the clamp is under the outer rail edge and the locating pins are fully seated into the holes in the side rail assembly(Fig. 3-4).

Fig. 3-4

(f) Tighten the passenger’s side adjustment knob

until it clicks (Fig. 3-5).

Fig. 3-5

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Procedure

(g) Tighten the driver’s side adjustment knob

until it clicks (Fig. 3-6).

Fig. 3-6

Fig. 3-7

(h) After the first click, turn the knobs clockwise

until they point down (Fig. 3-7).

(i) Push the knobs inwards as far as possible.

4. Install the Rear Cross Bar.

(a) Be sure to use 2 people (Fig. 4-1). (b) Do not move or slide the cross bar along the

vehicle side rails.

Fig. 4-1

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LEXUS NX 200t/300h 2015 - CROSS BARS

Procedure

properly into the rail assembly by making sure the clamp is under the outer rail edge and the locating pins are fully seated into the holes in the rail assembly (Fig. 4-2 & Fig. 4-

3).

Fig. 4-2

Fig. 4-3

(d) Tighten the passenger’s side adjustment knob

until it clicks (Fig. 4-4).

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Fig. 4-4

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LEXUS NX 200t/300h 2015 - CROSS BARS

Procedure

(e) Tighten the driver’s side adjustment knob

until it clicks (Fig. 4-5).

Fig. 4-5

Fig. 4-6

Fig. 5-1

(f) After the first click, turn the knobs clockwise

until they point down (Fig. 4-6).

(g) Push the knobs inwards as far as possible.

5. Complete the Installation.

(a) Swing the end caps down (Fig. 5-1).

Fig. 5-2

Fig. 5-3

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(b) Close and lock the end caps (Fig. 5-2). (c) Ensure the end caps are securely in place by

(d) Check that the cross bars are tight and do not

(e) Remove the 4 keys, place them in the

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pulling on the top edge.

move (Fig. 5-3).

original plastic bag and then place the bag with the keys in the glove compartment.

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LEXUS NX 200t/300h 2015 - CROSS BARS

Checklist - these points MUST be checked to ensure a quality installation. Check: Look For:

Accessory Function Checks

Ensure the cross bars are secure and in correct position

Ensure the covers are securely attached

Ensure the keys are in glove compartment

Vehicle Function Checks

Vehicle Appearance Check

After accessory installation and removal of protective cover(s), perform a visual inspection.

Cross bar knobs are tight and the front bars are in the rear 2 holes

Covers are securely in place and locked

Keys should be in the glove compartment

Ensure no damage (including scuffs and scratches) was caused during the installation process. (For PPO installations, refer to TMS Accessory Quality Shipping Standard.)

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