Lexmark 3350 - X Color Inkjet, 3300 Series Service Manual

Lexmark™ 3300 Series
• Table of contents
• Start diagnostics
All-In-One
4479-XXX
• Safety and notices
• Trademarks
Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.
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4479-XXX
Edition: April 2005
he following paragraph does not apply to any country where such provisions are
inconsistent with local law: LEXMARK INTERNATIONAL, INC. PROVIDES THIS
PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimer of express or implied warranties in certain transactions; therefore, this statement may not apply to you.
his publication could include technical inaccuracies or typographical errors. Changes are periodically made to the information herein; these changes will be incorporated in later editions. Improvements or changes in the products or the programs described may be made at any time.
Comments may be addressed to Lexmark International, Inc., Department D22A/032-2, 740 West New Circle Road, Lexington, Kentucky 40550, U.S.A or e-mail at ServiceInfoAndTraining@Lexmark.com. Lexmark may use or distribute any of the information you supply in any way it believes appropriate without incurring any obligation
o you. You can purchase additional copies of publications related to this product by
calling 1-800-553-9727. In other countries, contact your point of purchase.
References in this publication to products, programs, or services do not imply that the manufacturer intends to make these available in all countries in which it operates. Any reference to a product, program, or service is not intended to state or imply that only that product, program, or service may be used. Any functionally equivalent product, program, or service that does not infringe any existing intellectual property right may be used instead. Evaluation and verification of operation in conjunction with other products, programs, or services, except those expressly designated by the manufacturer, are the user’s responsibility.
Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.
Other trademarks are the property of their respective owners.
2005 Lexmark International, Inc. ll rights reserved.
UNITED STATES GOVERNMENT RIGHTS
his software and any accompanying documentation provided under this agreement are commercial computer software and documentation developed exclusively at private expense.
U.S.A. P/N 12G9463
Japanese P/N 12G9464
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Table of contents
Safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Resolutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Maintenance approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Tools required for service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Diagnostic information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Power-On Self Test (POST) sequence . . . . . . . . . . . . . . . . . . . . . . . 2-1
Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
POST errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Catastrophic errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
User intervention errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
POST symptom table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Symptom tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Service checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Carrier transport service check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
CIS module assembly service check . . . . . . . . . . . . . . . . . . . . . . . . 2-14
PictBridge service check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Maintenance station service check . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Paper feed service check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Power service check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Print quality service check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Scan and copy quality service check . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Diagnostic aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Single test page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Self Test menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Repair information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Handling ESD-sensitive parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Removal procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Releasing plastic latches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
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Removals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
General precautions on removals . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
ASF guide with spring removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Bezel removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Control panel cover removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Exit tray with extender removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Scanner lid removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Paper support removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Scanner support removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Scanner module assembly removal . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Rear cover removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Print engine removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Carrier assembly and encoder strip removal . . . . . . . . . . . . . . . . . . 4-15
System board removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Maintenance station removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Base assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Locations and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
System board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Lubrication specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Parts catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
How to use this parts catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Assembly 1: Covers, scanner, and base . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Assembly 2: Engine, carrier, and electronics. . . . . . . . . . . . . . . . . . . . . . 7-4
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
Part number index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-3
Table of contents v
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vi Service Manual
Safety information
The safety of this product is based on testing and approvals of the
original design and specific components. The manufacturer is not responsible for safety in the event of use of unauthorized replacement parts.
The maintenance information for this product has been prepared for
use by a professional service person and is not intended to be used by others.
There may be an increased risk of electric shock and personal injury
during disassembly and servicing of this product. Professional service personnel should understand this and take necessary precautions.
Consignes de sécurité
La sécurité de ce produit repose sur des tests et des
agréations portant sur sa conception d'origine et sur des composants particuliers. Le fabricant n'assume aucune responsabilité concernant la sécurité en cas d'utilisation de pièces de rechange non agréées.
Les consignes d'entretien et de réparation de ce produit s'adressent
uniquement à un personnel de maintenance qualifié.
Le démontage et l'entretien de ce produit pouvant présenter certains
risques électriques, le personnel d'entretien qualifié devra prendre toutes les précautions nécessaires.
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Norme di sicurezza
La sicurezza del prodotto si basa sui test e sull'approvazione del
progetto originale e dei componenti specifici. Il produttore non è responsabile per la sicurezza in caso di sostituzione non autorizzata delle parti.
Le informazioni riguardanti la manutenzione di questo prodotto sono
indirizzate soltanto al personale di assistenza autorizzato.
Durante lo smontaggio e la manutenzione di questo prodotto,
il rischio di subire scosse elettriche e danni alla persona è più elevato. Il personale di assistenza autorizzato deve, quindi, adottare le precauzioni necessarie.
Safety information vii
4479-XXX
Sicherheitshinweise
Die Sicherheit dieses Produkts basiert auf Tests und Zulassungen des
ursprünglichen Modells und bestimmter Bauteile. Bei Verwendung nicht genehmigter Ersatzteile wird vom Hersteller keine Verantwortung oder Haftung für die Sicherheit übernommen.
Die Wartungsinformationen für dieses Produkt sind ausschließlich für
die Verwendung durch einen Wartungsfachmann bestimmt.
Während des Auseinandernehmens und der Wartung des Geräts
besteht ein zusätzliches Risiko eines elektrischen Schlags und körperlicher Verletzung. Das zuständige Fachpersonal sollte entsprechende Vorsichtsmaßnahmen treffen.
Pautas de Seguridad
La seguridad de este producto se basa en pruebas y aprobaciones del
diseño original y componentes específicos. El fabricante no es responsable de la seguridad en caso de uso de piezas de repuesto no autorizadas.
La información sobre el mantenimiento de este producto está dirigida
exclusivamente al personal cualificado de mantenimiento.
Existe mayor riesgo de descarga eléctrica y de daños personales
durante el desmontaje y la reparación de la máquina. El personal cualificado debe ser consciente de este peligro y tomar las precauciones necesarias.
Informações de Segurança
A segurança deste produto baseia-se em testes e aprovações do
modelo original e de componentes específicos. O fabricante não é responsável pela segunrança, no caso de uso de peças de substituição não autorizadas.
As informações de segurança relativas a este produto destinam-se a
profissionais destes serviços e não devem ser utilizadas por outras pessoas.
Risco de choques eléctricos e ferimentos graves durante a
desmontagem e manutenção deste produto. Os profissionais destes serviços devem estar avisados deste facto e tomar os cuidados necessários.
viii Service Manual
Informació de Seguretat
La seguretat d'aquest producte es basa en l'avaluació i aprovació del
disseny original i els components específics. El fabricant no es fa responsable de les qüestions de seguretat si s'utilitzen peces de recanvi no autoritzades.
La informació pel manteniment d’aquest producte està orientada
exclusivament a professionals i no està destinada a ningú que no ho sigui.
El risc de xoc elèctric i de danys personals pot augmentar durant el
procés de desmuntatge i de servei d’aquest producte. El personal professional ha d’estar-ne assabentat i prendre les mesures convenients.
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Safety information ix
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x Service Manual
Preface
This manual contains maintenance procedures for service personnel. It is divided into the following chapters:
1. General information contains a general description of the All-In-One
and the maintenance approach used to repair it. Special tools and test equipment are listed, as well as general environmental and safety instructions.
2. Diagnostic information contains an error indicator table, symptom
tables, and service checks used to isolate failing field replaceable units (FRUs).
3. Diagnostic aids contains tests and checks used to locate or repeat
symptoms of All-In-One problems.
4. Repair information provides instructions for making All-In-One
adjustments and removing and installing FRUs.
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5. Locations and connections uses illustrations to identify the
connector locations and test points on the All-In-One.
6. Preventive maintenance contains the lubrication specifications and
recommendations to prevent problems.
7. Parts catalog contains illustrations and part numbers for individual
FRUs.
Definitions
Note: A note provides additional information.
Warning: A warning identifies something that could damage the product
hardware or software.
CAUTION: A caution identifies something that could cause you harm.
Preface xi
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xii Service Manual
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1. General information
The Lexmark™ 3300 Series (4479-XXX) All-In-One features an electro­mechanical color scanner, copier, and printer that creates characters and graphics by composing programmed patterns of ink dots using a printhead and liquid ink. The printhead uses small heater plates and nozzles to control ink flow and the formation of characters on the print media. The printhead assembly and ink supply are combined into a single-unit print cartridge available as a customer replaceable supply item. Dual printheads provide color and true black printing without changing printheads. The number and size of inkjets or nozzles in the printhead determines the overall quality and capability of the printer. The black print cartridge has a total of 640 nozzles and installs on the left. The color cartridge has a total of 480 nozzles installs on the right. The photo cartridge has a total of 480 nozzles and installs on the left. The All-In-One is capable of printing in two directions from either cartridge.
General information 1-1
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Specifications
Scanner
Scanner Type Flatbed, CIS
Scan Modes True Color:
• 48 bit internal
• 24 bit external
Gray Mode:
• 16 bit internal
• 8 bit external
Text/Line Art:
• 1 bit per pixel
Scan Method One-pass scanning
Scan Area • 8.5 x 11.7 inches
• 216 x 297 mm
Scan Resolution Flatbed Scanning:
• Horizontal: 600 ppi (optical)
• Vertical: 2400 ppi
• Interpolated: 19,200 x 19,200
Resolutions
Mode Scan resolution Print resolution
Quick 150 x 150 ppi grayscale 300 x 600 dpi
Normal 300 x 300 ppi grayscale 600 x 600 dpi
Photo 600 x 600 ppi grayscale 2400 x 1200 dpi
Quick 150 x 150 ppi color 300 x 600 dpi
Normal 200 x 200 ppi color 600 x 600 dpi
Photo 300 x 300 ppi color 2400 x 1200 dpi
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Control panel
The control panel is set up to function in scan and copy mode. The LCD offers different options depending upon the mode.
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Buttons Functions
Power The Power button turns the power on and off when the
All-In-One is idle.
When the All-In-One is on and performing a standalone or computer based print job, pressing the Power button cancels the print job and sends a printer initiated “cancel print” alert to the computer. The All-In-One will power off after the page has been ejected.
During a computer scan job, this button cancels the job by sending a “scan abort” command to the computer.
During a computer copy job, this button performs a combination command, to cancel the print and scan job.
During a standalone copy job, this button cancels the copy job and ejects the page.
General information 1-3
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Buttons Functions
Cancel During a computer print job, the Cancel button cancels
the job by sending the “cancel print” alert to the computer, and the ejects the page.
During a computer scan job, this button cancels the job by sending a “scan abort” command to the computer.
During a computer copy job, this button performs a combination command to cancel the print and scan job.
During a standalone copy job, this button cancels the copy job and ejects the page.
The All-In-One stays on after a job has been canceled.
+/- When the LCD is on the default page, the +/- buttons
are used to increase or decrease the number of copies. When in other menus, the +/- buttons are used to scroll through the available settings.
Arrow The Arrow button is used to scroll through the available
menus. For this reason, the Arrow button is also referred to as the menu button. Each time the Arrow button is pressed, the next menu item on the LCD is selected. If a setting in a menu is changed, pressing the Arrow button will save the setting and proceed to the next menu item.
The Arrow button is also used during special conditions when the user needs to make a selection. In all cases where a selection is necessary, the +/- buttons are used to scroll through the choices and the Arrow
Color Copy The All-In-One is equipped with a green Color Copy
button. The primary function of the Color Copy button is to initiate color copies when the All-In-One is idle.
Black Copy The All-In-One is equipped with a Black Copy button.
The primary function of the Black Copy button is to initiate grayscale copies when the All-In-One is idle.
button is used to make the selection.
Scan Pressing the Scan button sends a message to the host
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computer causing the All-In-One Center to open and perform a preview. The Scan button has no function defined for non-host attached operation.
Maintenance approach
The diagnostic information in this manual leads you to the correct field replaceable unit (FRU) or part. Use the error codes, symptom tables, service checks, and diagnostic aids to determine the symptom and repair the failure.
After you complete the repair, perform tests as needed to verify the repair.
Tools required for service
Flat-blade screwdriver
#1 Phillips screwdriver
#2 Phillips screwdriver
Spring hook
Analog or digital multimeter
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General information 1-5
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Acronyms
ADF Automatic Document Feeder B/M Bill of Material CCD Charge Coupled Device CIS Contact Image Sensor DBCS Double Byte Character Set EOF End of Form ESD Electrostatic Discharge FFC Flexible Flat Cable FPC Flat Printhead Cable FRU Field Replaceable Unit HVPS High Voltage Power Supply LCD Liquid Crystal Display LED Light-Emitting Diode LVPS Low Voltage Power Supply MPF Multipurpose Feeder NVRAM Nonvolatile Random Access Memory OEM Original Equipment Manufacturer POST Power-On Self Test ROM Read Only Memory SBCS Single Byte Character Set USB Universal Serial Bus V ac Volts alternating current V dc Volts direct current ZIF Zero Insertion Force
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2. Diagnostic information
Use the error code tables, post symptom table, symptom tables, and service checks in this chapter to determine the All-In-One failure.
Start
Power-On Self Test (POST) sequence
Press the Power button to turn on the All-In-One.
1. The Power button indicator light comes on.
2. Lexmark 3300 Series appears on the LCD.
3. The carrier moves off the maintenance station, and then returns.
4. The paper feed motor runs, and then stops.
5. The Contact Image Sensor (CIS) moves to the left, and then returns.
6. Copies:1 appears on the LCD.
If the printer completes POST with no errors, go to “Symptom tables” on
page 2-10, locate the symptom, and take the appropriate action.
If the printer does not complete POST, go to “POST symptom table” on
page 2-9, locate the symptom, and take the appropriate action.
Error codes
POST errors
Code Name Description Action
0300 NVRAM R/W An error was detected
in reading or writing NVRAM.
0301 Memory
Failure
Unable to initialize memory
Replace the system board.
Replace the system board.
Diagnostic information
2-1
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Code Name Description Action
0302 Hardware
Failure
0303 ROM
Checksum Failure
General hardware failure (unable to localize failure to a specific system)
Corrupted ROM Replace the system
Replace the system board.
board.
Catastrophic errors
In this state, the All-In-One is in an error mode such that operation cannot continue. These errors affect the entire All-In-One. The LCD is on and operating. An error message appears on the LCD. The power LED blinks continuously and all button presses are ignored except for the power button which resets the machine. The All-In­One accepts data, but discards it and does not respond.
Code Name Description Action
1202 Data Error Incorrect data has
been sent from the host computer to the All-In-One.
1204 Printhead
Programming
Unable to program pseudo-random printhead ID
Unplug the All-In-One; wait a few seconds, then plug the All-In-One back in and turn the power on. If the error remains, replace the USB cable. If the error continues, replace the system board.
Replace print cartridge(s).
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Code Name Description Action
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1207 Paper System
Error
1209 FLASH
Programming Error
A paper system error control failure was detected.
Cannot program FLASH memory
Clear the paper path. Unplug the All-In-One; wait a few seconds, then plug the All-In-One back in and turn the power on. If the error remains, clean the NVRAM by pressing the Black
Copy button and Power button
simultaneously until the Mfg Menu Enabled message appears. Select Clean NVRAM. If the error continues, replace the system board.
Unplug the All-In-One; wait a few seconds, then plug the All-In-One back in and turn the power on. If the error remains, replace the USB cable. If the error continues, replace the system board.
1211 USB Error An error was detected
1212 Watchdog
Error
in USB hardware, or invalid results occurred in USB code.
Indicates printer system was reset by Watchdog timer; Subsystem stall failure
Unplug the All-In-One; wait a few seconds, then plug the All-In-One back in and turn the power on. If the error remains, replace the USB cable. If the error continues, replace the system board.
Unplug the All-In-One; wait 5 minutes, then plug the All-In-One back in and turn the power on. If the error remains, replace the system board.
Diagnostic information
2-3
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Code Name Description Action
1213 Data Abort
Error
Firmware attempted to load or store to an invalid address.
1214 Invalid
Processor Mode Error
Indicates the ARM processor was in an incorrect mode to perform the requested operation
1215 Math Error There is a problem
doing math, such as dividing by zero.
Unplug the All-In-One; wait a few seconds, then plug the All-In-One back in and turn the power on. If the error remains, replace the system board.
Unplug the All-In-One; wait a few seconds, then plug the All-In-One back in and turn the power on. If the error remains, replace the system board.
Unplug the All-In-One; wait a few seconds, then plug the All-In-One back in and turn the power on. If the error remains, replace the system board.
1216 Mailbox Error There is a problem with
the internal mailbox messaging system.
1217 Temperature
Error
There is a problem determining temperature.
Unplug the All-In-One; wait a few seconds, then plug the All-In-One back in and turn the power on. If the error remains, replace the system board.
Replace print cartridge(s).
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Code Name Description Action
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1218 Serial Flash
Error
1219 Undefined
Signal Error
Invalid parameters have been passed to ReadFlashPage.
Microprocessor has encountered a bad signal (other than an abort, illegal instruction, or arithmetic exception).
Unplug the All-In-One; wait a few seconds, then plug the All-In-One back in and turn the power on. If the error remains, clean the NVRAM by pressing the Black
Copy button and Power button
simultaneously until the Mfg Menu Enabled message appears. Select Clean NVRAM. If the error continues, replace the system board.
Unplug the All-In-One; wait a few seconds, then plug the All-In-One back in and turn the power on. If the error remains, replace the system board.
2200 Scan Carrier
Stall
120A Undefined
Error
The scan carrier has stalled.
Microprocessor has encountered an abort or undefined instruction.
Unplug the All-In-One; wait a few seconds, then plug the All-In-One back in and turn the power on. If the error remains, replace the system board.
Unplug the All-In-One; wait a few seconds, then plug the All-In-One back in and turn the power on. If the error remains, replace the system board.
Diagnostic information
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