Lexmark 10G0200, T630, T632, T634, T630n Service Manual

(including Lexmark T630, Lexmark T632, Lexmark T634)

(including 4060-000, 4060-010, 4060-200,

• Table of Contents

Revised: January 2005

Lexmark™ T63x

4060-xxx

4060-210, 4060-400, 4060-410)

• Start Diagnostics

• Safety and Notices

•Trademarks

• Index

Lexmark and Lexmark with diamond design are
trademarks of Lexmark International, Inc., registered
in the United States and/or other countries.

4060-xxx

7. Parts catalog

How to use this parts catalog

• SIMILAR ASSEMBLIES: If two assemblies contain a majority of identical parts, they are shown

on the same list. Common parts are shown by one index number. Parts peculiar to one or the
other of the assemblies are listed separately and identified by description.

• NS: (Not Shown) in the Asm—Index column indicates that the part is procurable but is not

pictured in the illustration.

• PP: (Parts Packet) in the Description column indicates the part is contained in a parts packet.

The parts catalog uses the last three digits of the type to identify model specific replacement FRUs.

Model name Configuration Machine type Parts catalog

Lexmark T630 Non-network 4060-000 000
Lexmark T630n Network 4060-010 010
Lexmark T632 Non-network 4060-200 200
Lexmark T632n Network 4060-210 210
Lexmark T634 Non-network 4060-400 400
Lexmark T634n Network 4060-410 410

Parts catalog 7-1

4060-xxx

Assembly 1: Covers

7-2 Service Manual

4060-xxx

Assembly 1: Covers

Asm­Index

1—1 56P1300 1 Cover, fuser wick assembly

2 99A2074 1 Cover assembly, redrive cap
3 56P1301 1 Cover assembly, laser assembly, 250-sheet output, 000/010
3 56P1302 1 Cover assembly, laser assembly, 500-sheet output, 200/210/400/410
4 56P2797 1 Support, paper assembly
5 56P1305 1 Hinge, upper front cover
6 56P1306 1 Cover, right side, 250-sheet output, 000/010
6 56P1307 1 Cover, right side 500-sheet output, 200/210/400/410
7 99A0007 1 Label, TLI/ID/serial number—blank
8 56P1303 1 Upper front cover with Lexmark logo

9 56P1308 1 Latch, upper cover
10 56P1309 1 Cover assembly, lower front
11 99A0004 1 Spring, latch
12 56P1356 1 Cover, clear bezel, 000/010
12 56P1358 1 Cover, clear bezel, 200/210
12 56P1862 1 Cover, clear bezel, 400/410
13 56P1753 1 Kit, operator panel overlay—English, Brazilian Portuguese, French, and Spanish
13 56P1754 1 Kit, operator panel overlay—Dutch, French, German, and Italian
13 56P1755 1 Kit, operator panel overlay—Czech and Hungarian
13 56P1756 1 Kit, operator panel overlay—Danish, Finnish, Norwegian, and Swedish
13 56P1757 1 Kit, operator panel overlay—Polish, Russian, and Turkish
13 56P1758 1 Kit, operator panel overlay—WW English and Spanish
13 56P1759 1 Kit, operator panel overlay—WW English, Simplified Chinese, Traditional Chinese, and

14 56P1310 1 Operator panel assembly 110V
14 56P1311 1 Operator panel assembly 220V
15 56P1394 1 Cable assembly, operator panel
16 56P2122 1 Cover, left door, 250 1-slot, 000/010
17 99A1524 1 Cartridge load spring
18 56P1395 1 Switch, cover closed w/cable assembly
19 56P2126 1 Cover, left door, 500 2-slot, 200/210/400/410

NS 99A0577 1 Parts packet, cable ties (10 each)
NS 99A1594 1 Retainer, cable
NS 99A0263 5 Parts packet, screw (left side cover mounting)
NS 99A0263 3 Parts packet, screw (right side cover mounting)
NS 99A0263 6 Parts packet, screw (laser cover)
NS 99A0263 5 Parts packet, screw (upper front cover mounting)

Part
number

Units Description

Japanese

Parts catalog 7-3

4060-xxx

Assembly 2: Frame 1

8

1

3

7

4

6

5

2

3

4

7-4 Service Manual

4060-xxx

Assembly 2: Frame 1

Asm­index

2—1 56P1322 1 Frame, EP module, 000/010

1 56P1347 1 Frame, EP module, 200/210/400/410

2 56P1320 1 Right side frame assembly

3 99A1540 4 Nut plate, frame extension, 200/210/400/410

4 99A0263 4 Parts packet, screw

5 99A1518 1 Frame extension, right, 200/210/400/410

6 99A1538 1 Contact, RSF ground

7 99A1517 1 Frame extension, left, 200/210/400/410

8 56P1321 1 Left side frame

Part
number

Units Description

Parts catalog 7-5

4060-xxx

Assembly 3: Frame 2

38

2

31

30

29

28

27

26

25

24

23

5

22

32

37

36

35

33

4

5

34

7

8

1

3

6

9

10

21

20

14

5

8

8

19

18

17

16

14

15

8

13

11

5

12

7-6 Service Manual

4060-xxx

Assembly 3: Frame 2

Asm­index

3—1 99A1857 1 Upper redrive deflector

2 99A0104 1 Upper diverter spring

3 99A2151 1 Redrive assembly, 250 in/250 out, 000/010

3 56P1328 1 Redrive assembly, 500 in/500 out, 200/210/400/410

4 56P1318 1 Duct, main cap

5 99A0263 3 Parts packet, screw

6 99A2021 1 Support, right stacker plate, 000/010

6 56P1319 1 Support, right stacker plate, 200/210/400/410

7 99A2020 1 Transfer plate assembly

8 99A2077 4 Pad, machine mounting

9 56P1399 1 Smart cartridge contact assembly w/cable
10 56P1408 1 Cartridge fan
11 56P1361 1 Toner sensor assembly
12 99A0585 1 Parts packet, contact kit

13 99A0028 1 Spring, tray bias
14 99A2019 2 Spring, cartridge hold down
15 99A0026 1 Tray bias arm assembly
16 99A0039 2 Roller, developer support
17 99A1525 1 Deflector, upper PF
18 56P1334 1 Deflector, inner, 000/010
18 56P1336 1 Deflector, inner, 200/210/400/410
19 99A0053 1 Sensor, input
20 99A1546 1 Shield, gear #60/MPF
21 99A0549 1 Shield, ESD assembly with label
22 99A2445 1 Guard, gear
23 99A2078 1 Pan, motor drip
24 56P1350 1 Board, input tray (ITC)
25 99A2076 1 Pan, drip ITC
26 99A0063 1 Paper switch activate
27 99A0567 1 Link, gear release
28 99A0556 1 Spring, counterbalance
29 56P1314 1 Shroud, fan, 000/010
29 56P1315 1 Shroud, fan, 200/210/400/410
30 56P1391 1 Sensor, standard bin level with cable
31 99A0062 1 Bracket, level sensor
32 56P1360 1 Fan, main w/cable
33 99A2018 1 Support, left lower stacker

Part
number

Units Description

• Contact, doctor blade/TAR/developer roll (3)

• Contact, PC drum (1)

• Contact, charge roll (1)

• Block, contact mounting (4)

• Screw, contact mounting (5)

Parts catalog 7-7

4060-xxx

Assembly 3 (cont.): Frame 2

38

2

31

30

29

28

27

26

25

24

23

5

22

32

37

36

35

33

4

5

34

7

8

1

3

6

9

10

21

20

14

5

8

8

19

18

17

16

14

15

8

13

11

5

12

7-8 Service Manual

4060-xxx

Assembly 3 (cont.): Frame 2

Asm­index

3—34 99A1596 1 Contact, LSF ground

35 56P1317 1 Duct, left stacker, 250-sheet, 000/010
35 99A2016 1 Duct, left stacker, 500-sheet, 200/210/400/410
36 56P1351 1 Door assembly, redrive 250-sheet
36 56P1329 1 Door assembly, redrive 500-sheet
37 99A1613 1 Flag, output paper level, 000/010
37 56P1316 1 Flag, output paper level, 200/210/400/410
38 99A2017 1 Guide, extension

NS 99A1541 1 Clip, external ground
NS 99A0263 17 Parts packet, screw

Part
number

Units Description

Parts catalog 7-9

4060-xxx

Assembly 4: Printhead 1 (000/010)

2

1

3

2

5

4

000/010

Asm­index

4—1 56P1386 1 Cable, laser

2 99A0263 3 Parts packet, screw (printhead mounting)
3 56P1396 1 Printhead assembly (includes all cables), 000/010
4 56P1387 1 Cable, HSYNC
5 56P1388 1 Cable, mirror motor, 000/010

Part
number

Units Description

7-10 Service Manual

4060-xxx

Assembly 5: Printhead 2 (200/210)

1

Top

View

2

3

4

2

Bottom

View

200/210

Asm­index

5—1 56P1386 1 Cable, laser

2 99A0263 3 Parts packet, screw (printhead mounting)

3 56P1443 1 Printhead assembly (includes all cables), 200/210

4 56P1387 1 Cable, HSYNC

Part
number

Units Description

Parts catalog 7-11

4060-xxx

Assembly 6: Printhead 3 (400/410)

1

Top

View

2

3

2

4

Bottom

View

400/410

Asm­index

6—1 56P1386 1 Cable, laser

2 99A0263 3 Parts packet, screw (printhead mounting)
3 56P1854 1 Printhead assembly (includes all cables), 400/410
4 56P1387 1 Cable, HSYNC

Part
number

Units Description

7-12 Service Manual

4060-xxx

Assembly 7: Paper feed—autocompensator

7

6

5

4

1

3

Asm­index

Part
number

Units Description

7—1 56P1325 1 Pick arm assembly (500-sheet), 200/210/400/410

1 56P1326 1 Pick arm assembly (250-sheet), 000/010

2 56P1337 1 Parts packet, bellcrank and spring for 250 tray, 000/010

2 56P1331 1 Parts packet, bellcrank and spring for 500 tray, 200/210/400/410

3 99A0070 2 Pick roll assembly

4 56P1324 1 Flag, paper out 250-sheet tray, 000/010

4 56P1323 1 Flag, paper out 500-sheet tray, 200/210/400/410

5 99A0263 1 Parts packet, screw (hanger)

6 56P1406 1 Card asm, paper wt/paper low/out sensor

7 56P1382 1 Int. card/autocomp card cable (paper low/out sensors)

2

Parts catalog 7-13

4060-xxx

Assembly 8: Paper feed—multipurpose feeder

1

2

3

13

12

11

10

7

9

5

4

8

5

6

7

7-14 Service Manual

4060-xxx

Assembly 8: Paper feed—multipurpose feeder

Asm­index

8—1 99A0075 1 Screw, socket set M4X5 mm

2 99A0071 1 Arm assembly, MPF

3 99A0076 1 Pick roll assembly

4 99A0084 1 Flag, MPT paper out

5 56P1352 1 MPF pad/separator arm assembly, includes:

6 99A1531 1 MPF lower deflector

7 99A0263 2 Parts packet, screw (lower deflector mounting 8 mm)

7 99A0263 2 Parts packet, screw (lower deflector mounting 12 mm)

8 99A2071 1 Sensor, MPF paper out

9 99A0081 1 Spring assembly, separator
10 99A0263 1 Parts packet, screw (frame mounting)
11 99A0073 2 Screw, damper
12 99A0074 2 Bushing, pick roll shaft
13 56P2407 1 MPF frame assembly with solenoid

NS 99A0267 2 Parts packet, clip (pick roll shaft)

Part
number

Units Description

• Pad, restraint

• Pad, separator

• Housing, separator pad

• Spring, sep pad

•Arm, separator

• Spring, sep

Parts catalog 7-15

4060-xxx

Assembly 9: Paper feed—alignment

1

2

3

4

7-16 Service Manual

4060-xxx

Assembly 9: Paper feed—alignment

Asm­index

9—1 56P1327 1 Alignment assembly paper feed

2 99A0263 1 Parts packet, screw (clip ref ground mounting)

3 56P1349 1 Clip, reference ground

4 56P1346 1 Parts packet (reference adjust)

NS 99A0263 3 Parts packet, screw (alignment asm mounting)

Part
number

Units Description

• Screw, paper reference adjust

• Washer, paper reference adjust

• Nut, paper reference adjust

Parts catalog 7-17

4060-xxx

Assembly 10: Integrated paper tray—250-sheet

1

2

10

4

11

3

9

8

5

7

6

7-18 Service Manual

4060-xxx

Assembly 10: Integrated paper tray—250-sheet

Asm­index

10—1 99A1536 1 Tray, integrated 250-sheet

2 99A1601 1 Latch, back restraint

3 99A2160 1 Restraint, back 250-sheet tray

4 99A0120 2 Restraint pad

5 99A1894 1 Restraint, side 250-sheet tray

6 56P1229 4 Wear strips

7 99A1812 1 Label, tray option number

8 99A0121 1 Clip, 250-sheet tray wear

9 99A0126 3 Finger, autosize
10 99A0124 1 Plate, snap-in
11 99A0127 1 Slider, autosize 250-sheet

Part
number

Units Description

Parts catalog 7-19

4060-xxx

Assembly 11: Integrated paper tray—500-sheet

11

10

9

7

8

6

5

4

3

1

2

7-20 Service Manual

4060-xxx

Assembly 11: Integrated paper tray—500-sheet

Asm­index

11—1 99A1576 1 Tray assembly 500-sheet

2 99A1895 1 Restraint, side

3 99A0292 4 Strip, wear

4 99A1812 1 Label, tray option number

5 99A1583 1 Plate, 500-sheet tray wear

6 99A0126 3 Finger, autosize

7 99A0124 1 Plate, snap-in

8 99A1582 1 Slider, autosize 500-sheet

9 99A0120 2 Restraint pad
10 99A2093 1 Restraint, back
11 99A1601 1 Latch, back restraint

Part
number

Units Description

Parts catalog 7-21

4060-xxx

Assembly 12: Drives—Main drive and developer drive

1

7

4

5

3

2

6

7-22 Service Manual

4060-xxx

Assembly 12: Drives—Main drive and developer drive

Asm­index

12—1 56P1330 1 Gearbox, w/motor, 000/010

1 56P1332 1 Gearbox, w/motor, 200/210

1 56P1858 1 Gearbox, w/motor, 400/410

2 99A0134 1 Shaft, power takeoff 250, 000/010

2 99A1569 1 Shaft, power takeoff 500, 200/210/400/410

3 99A0275 1 Spring, power takeoff shaft

4 56P2162 1 Gear, bevel with grease packet and washer

5 99A1544 1 Developer drive assembly

6 99A2081 1 Parts packet, developer drive shaft, coupler gear #55

7 99A0263 3 Parts packet, screw (developer drive ground)

NS 99A0263 4 Parts packet, screw (gearbox mounting)
NS 99A0263 3 Parts packet, screw (motor mounting)

Part
number

Units Description

Parts catalog 7-23

4060-xxx

Assembly 13: Hot roll fuser

1

2

3

5

4

5

6

9

7

8

7

7-24 Service Manual

4060-xxx

Assembly 13: Hot roll fuser

Asm­index

13—1 56P2542 1 Fuser assembly w/115V lamp, 000/010/200/210

1 56P2544 1 Fuser assembly w/100V lamp, 000/010/200/210

1 56P2543 1 Fuser assembly w/220V lamp, 000/010/200/210

1 56P2545 1 Fuser assembly w/115V lamp, 400/410

1 56P2546 1 Fuser assembly w/220V lamp, 400/410

1 56P2547 1 Fuser assembly w/100V lamp, 400/410

2 99A1658 1 Cover, fuser wiper cavity

3 56P1415 1 Wiper assembly, wet

4 56P1348 1 Kit, fuser cover assembly with thermistor, thermal fuse, and L & R fuser lamp contact

5 99A0263 4 Parts packet, screws:

6 56P1362 1 Lamp, 115V, 000/010/200/210

6 56P1363 1 Lamp, 220V, 000/010/200/210

7 2 Screw, PP 99A0263

8 56P1402 1 Sensor, narrow media

9 56P1403 1 Sensor, exit

Part
number

Units Description

assemblies, w/ fuser cover control card

• Contact assembly (4)

• Solenoid mounting (1)

• Board cover mounting (1)

• Fuser cover assembly (4)

• Hanger (7)

Parts catalog 7-25

4060-xxx

Assembly 14: Transfer/charging

1

4

2

3

10

5

6

9

7

8

7-26 Service Manual