evr-green
WEB VERSION
®
Electric Vehicle Charging Station
Installation Manual
Cat. Nos. EV320, EV32W, EV480, EV48W, EV800, EV80W
32A / 48A / 80A EVSE
PK-A3429-10-00-5C
WEB VERSION
TABLE OF CONTENTS
WEB VERSION
1 Warnings .........................................................................................................................................4
2 Safety and Specications .............................................................................................................5
3 Tools Needed ..................................................................................................................................6
4 Basic Interface ...............................................................................................................................7
5 Dimensions .................................................................................................................................... 8
6 Status Light Key ............................................................................................................................ 9
6.1 Status Description of the Charger Indication Light ..............................................................9
7 Installation .................................................................................................................................... 10
7.1 Wiring .......................................................................................................................................10
7.2 Wall-Mounted Bracket Installation .........................................................................................11
8 Operating Instructions ................................................................................................................12
8.1 Operating Procedures.............................................................................................................12
8.2 To Restrict User Activation via RFID Card ............................................................................13
9 Error and Warning Messages ......................................................................................................15
10 Maintenance and Repair .............................................................................................................16
10.1 Daily Maintenance ................................................................................................................16
11 FCC and Warranty ........................................................................................................................17
WEB VERSION
1 WARNINGS
Safety Instructions
WARNING: TO AVOID FIRE, SHOCK OR DEATH, TURN OFF POWER at the circuit breaker or fuse, and
test that the power is off before wiring! Do not remove circuit protective devices or any other component until
power is turned off.
WARNING: TO AVOID FIRE, SHOCK, DEATH, OR DAMAGE TO THE CHARGER, carefully read the
charging instructions in your vehicle’s manual before charging and heed the following warnings:
• Risk of electric shock. Do not remove cover or attempt to open the enclosure of the device. No user
serviceable parts inside.
• This device should be installed, adjusted, and serviced by qualied electrical personnel familiar with the
construction and operation of this type of charger and the dangers involved.
• The device is designed only for vehicles that are compatible with the SAE J1772 Level 2
charging standard.
• Do not install or use the charger near ammable, explosive, corrosive, or combustible materials,
chemicals, or vapors.
• Do not use the charger if it is defective, appears cracked, frayed, broken, or damaged.
• Do not use the charger when you are in the vehicle, or the charger is exposed to severe rain, snow, or
other severe weather.
• When transporting the charger, handle with care and do not drag or step on the device.
• Do not touch the charging connector terminal with sharp metallic objects for preventing damage.
• Do not forcefully pull the charging cable, damage it with sharp objects, put ngers, or insert foreign
objects into any part of the charging connector.
• Risk of explosion. This device has arcing or sparking parts that should not be exposed to
ammable vapors.
• Connect only to a circuit providing branch circuit overcurrent protection in accordance with the National
Electrical Code, ANSI/NFPA 70 (United States), the Canadian Electrical Code, Part I, C22.1. Canada),
or NOM-001-SEDE (Mexico).
EV320, EV32W 40A
EV480, EV48W
EV800, EV80W 100A
Incorrect installation and testing of the charger could potentially damage either the vehicle’s battery and/or
the device itself. Any resulting damage is excluded from the warranty for the device
Ensure that the charging cable is well positioned during charging so it will not be stepped on, tripped over,
or subjected to damage or stress.
The device is designed only for vehicles that are compatible with the SAE J1772 Level 2 charging standard.
Model Circuit Breaker/Fuse Rating
60A
4
2 SAFETY AND SPECIFICATIONS
WEB VERSION
Design Safety Standards
UL2594: Electric Vehicle Supply Equipment
UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV) Supply
Circuits: General Requirements
UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply
Circuits: Particular Requirements for Protection Devices for Use in Charging Systems
UL 2251: Plugs, Receptacles and Couplers for Electric Vehicles
UL 62: Flexible Cords and Cables
UL 991: Tests for Safety-Related Controls Employing Solid-State Devices
UL 1998: Software in Programmable Components
NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging System
UL840 (Clearance and Creepage)
Specications
Model Name EV320, EV32W, EV480, EV48W, EV800, EV80W
Rated Input Voltage 200-240 VAC / Single Phase
Rated Output Current 32A / 48A / 80A
AC Power Frequency 50/60 Hz
Input Protection UVP, OVP, RCD, SPD,Ground Fault Protection
Output Protection OCP, OTP, Control Pilot Fault Protection
Output Interface SAE J1772 AC Charging Connector
Storage Temperature -40°F(-40°C) to + 158°F(70°C)
Operation Temperature -22°F(-30°C) to + 122°F(50°C)
Relative Operation Humidity 95% RH Maximum
Relative Storage Humidity 95% RH Maximum
RJ45 Cable lnlet - LAN Version or Wi-Fi 10M / 100M Base-T
Wi-Fi Function - Wi-Fi Version 802.11 b/g/n
Cable Length 18 Ft.
Protection Level IK08 & IP54
Installation Type Wall mount or pedestal mount
Altitude < 2000 m
Weight
Dimensions 360.50 mm. x 249.94 mm. x 86.94 mm.
Status Indication Red, Green, Blue LED
EV320 and EV32W: 5.5 ± 0.5kg
EV480 and EV48W: 6.5 ± 0.5kg
EV800 and EV80W: 7.5 ± 0.5kg
5
3 TOOLS NEEDED
WEB VERSION
# Product Name Quantity
1 AC Charger (With Charging Cable) 1
2
3 Wall Mounted Bracket 1
4 M5 teeth screws 2
5 M6 Hexagonal Expansion Screws 4
6 Standard RFID Card 2
7 Administrator RFID card 1
1
User Manual 1
2
Tools required before installing
the Wall-Mounted charger:
• Wire stripper
• Phillips screwdriver
• Adjustable Wrench
• Voltmeter or digital multimeter
(for measuring AC voltage at the installation site)
• Level
• Pencil or marker
• Drill
3
Manual
4
5
6
Standard:
7
Admin:
6
4 BASIC INTERFACE
WEB VERSION
EV320
EV32W
EV480
EV48W
EV800
EV80W
LED Light
Indication
RFID Card
Reader
SAE J1772
AC Charging
Connector
Rear Notch
Charging
Cable Inlet
AC Power Inlet
LAN Cable Inlet
7
5 DIMENSIONS
WEB VERSION
Main Size of Charger - EV320, EV32W, EV480, EV48W, EV800 and EV80W
3.4 in.
9.8 in.
(24.9 cm)
14.2 in.
(36.1 cm)
(8.6 cm)
Mounting Bracket
2.83 in.
(7.2 cm)
4.8 in.
(12.2 cm)
Ø 0.35 in.
(0.89 cm)
8
6 STATUS LIGHT KEY
WEB VERSION
6.1 Status Description of the Charger Indication Light
Status of Charger Indication Light
Standby - Blue Light
Blue Light
Green Light
The READY light stays steady in standby mode.
Waiting for Charge - Green Light
After the vehicle connector is connected
to the vehicle inlet, the CHARGE light is
constantly lit.
Charging - Green Light Flashing
Green Light
The CHARGE light ashes while charging
Flashing
Fault - Red Light
Red Light
Blue Light
The red light is lit while fault. Please refer
to section 9 “Error and Warning Messages”
for detailed information.
MyLeviton Setup Mode - Blue Light Flashing
(EV32W, EV48W and EV80W only)
Flashing
Safety Requirements:
• Be sure to preview the user manual and ensure local building and electrical codes
are reviewed before installing the AC charger.
• The AC charger should be installed by a qualied technician according to the user
manual and local safety regulations.
• Use appropriate protection when connecting to the main power distribution cable.
• Type B, C or D breaker with the rating current for table should be installed in the
upstream AC distribution box.
• Disconnect switch for each ungrounded conductor of AC input shall be provided by
others in accordance with the National Electrical Code, ANSI/NFPA 70.
9
7 INSTALLATION
WEB VERSION
7.1 Wiring
240V Single Phase -
CAUTION: The two phases used must each
measure 120V to Ground. Earth ground
must be connected to neutral at only one
point, usually at the breaker panel.
L1
120V
NEUTRAL
(NOT USED)
120V
240V
L2
GND
208V 3-Phase, Wye-Connected -
CAUTION: The 208V feed is from a y-connection
power grid, and the AC charger can connect to
L1 and L2, L2 and L3, L1 and L3. Earth ground
must be connected to neutral at only one point,
usually at the breaker panel. Leave the unused
leg open. Do not connect it to a Neutral bar,
or to ground. Be sure the center point is Earth
ground somewhere in the system.
L3 (NOT USED)
L1
120V
120V
NEUTRAL
(NOT USED)
120V
L2
GND
Output Amperage Amps 32A 48A 80A
Cir
cuit Breaker Options Amps 40A 60A 100A
L1 L2
PE
L1 L2
PE
Circuit Breaker Options Table
10
7 INSTALLATION
WEB VERSION
7.2 Wall-Mounted Bracket Installation
1.
• Set the positions of the four (4) screw holes and drill them, with a diameter of .33 in. (8.5 mm) and
a depth of 2.05 in. (52 mm).
• Use 4 sets expansion screw and M6 screw to x the wall-mounted bracket on the wall.
• Use anchors appropriate for the wall substrate on which you are mounting.
2.
• Align the rear notch of charger into the wall-mounted bracket and t the screw
holes of the right and left side.
3.
• Fix two M5 screws to complete the installation.
11
8 OPERATING INSTRUCTIONS
WEB VERSION
8.1 Operating Procedures
• User authorization
• Connect to Vehicle Charging Inlet
• Charging Message
• Charging completed
NOTE: Device may need to be activated or de-activated with RFID cards.
NOTE: RFID access control is disabled by default on all units. See section 8.2 for
operation with RFID enabled.
Operating Steps
READY
CHARGE
1. Standby - Blue Light
2. Plug the charging connector into the vehicle charging inlet.
NOTE: If you have activated RFID on your charging station, you must
tap the RFID card to the station and then plug in within 2 minutes.
3. Charging
The green light ashes automatically, which indicates the device
is charging.
NOTES:
• If the red light (FAULT) is lit, plug-in the vehicle connector
again.
• If red light is still lit, please refer to “Error and
Warning Messages.”
4. Charging Finished
When charging is nished, the green light stops ashing. Unplug
the connector to complete the charging session.
12
8 OPERATING INSTRUCTIONS
WEB VERSION
8.2 To Restrict User Activation via RFID Card
Activation and Usage
NOTE: Activation of RFID access control is ONLY required when access to charging will be restricted
only for RFID card holders. If no restriction is required (open charging) this step is NOT required.
1. Identify Your Card
• All units come with 1 administrative (admin) card and 2 standard cards as marked on the cards
• Admin cards are used to activate RFID access control and should be kept by charger owner
• Standard cards are used to enable charging by users
Admin: Standard:
2. Activate RFID Access Control
CAUTION: Once enabled, RFID access control cannot be disabled. If you prefer to keep this as an
unrestricted unit, do not activate this card.
• To enable RFID access control, hold the admin card to the RFID sensor image on the front of the
charger until you hear a beep. RFID access control is now enabled.
13
8 OPERATING INSTRUCTIONS
WEB VERSION
3. To enable charging with RFID card(s)
• Charging can be enabled with your standard RFID cards
1. Enable charging.
TAP your RFID card to the front of
the charger over the image of the
RFID. The POWER light will turn
solid green when the RFID card
has enabled the unit to charge.
2. Start charging.
Press and hold the black button on
the top of the charge plug and insert
it into the inlet on your car. Charging
starts automatically. The CHARGE
light will ash green.
Button
Button
3. How to stop and restart.
To stop charging, press black button on
top of charge plug to remove plug. To
restart charging, tap your RFID card,
press black button and reinsert.
4. After charging is complete.
NOTE: When charging is complete, loop
charging cable over station to prevent
tripping hazard.
NOTE: If the charging station is not
being used for an extended period
of time, it should be turned OFF.
14
9 ERROR AND WARNING MESSAGES
WEB VERSION
Status Blue Green Red Remark
Input OVP - -
ash followed
1
by 3 sec pause
Auto Recover
Input UVP - -
Output OCP - -
OTP - -
RCD Abnormal - -
Ground Fault - -
Control Pilot Fault - - Flicker Auto Recover
MCU Self-Test Fail - -
RCD Self-Test Fail - -
Relay Self-Test Fail - -
2 ashes followed
by 3 sec pause
3 ashes followed
by 3 sec pause
4 ashes followed
by 3 sec pause
5 ashes followed
by 3 sec pause
6 ashes followed
by 3 sec pause
Constantly
Bright
Constantly
Bright
Constantly
Bright
Auto Recover
Auto Recover
Auto Recover
Auto Recover
Auto Recover
Auto Recover
Contact Customer
Service
Contact Customer
Service
RCD Abnormal
Stop Charging
Output OCP Stop
Charging
OTP
Stop Charging
--
--
--
15
Constantly
Bright
Constantly
Bright
Constantly
Bright
Contact Customer
Service
Contact Customer
Service
Contact Customer
Service
10 MAINTENANCE AND REPAIR
WEB VERSION
10.1 Daily Maintenance
WARNING
• Avoid moisture or water in the charger. If there is water or moisture, it is necessary to immediately
power off to avoid immediate danger, and notify professional personnel to carry out maintenance
before next use.
CAUTIONS
• If possible, keep the charger clean and in a clean area with low humidity.
Do not install it in an environment near the sea, with high oil, high humidity, or high dust.
• If there is any damage or dirt on the vehicle connector, charging cable, or vehicle connector
holder, please contact the maintenance personnel immediately.
• Please use the charger properly. Do not hit or press hard on the case. If the case is damaged,
please contact a professional technician.
• Avoid placing the charger near hot objects and at high temperature locations and away from
dangerous substances such as ammable gases and corrosive materials.
• Do not place external objects or heavy objects on the charger to avoid danger.
16
11 FCC AND WARRANTY
WEB VERSION
FCC STATEMENT:
This device complies with Part 15 of the FCC Rules and ISED License-exempt RSS standard(s). Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received,
including interference that may cause undesired operation. Changes or modications not expressly approved by Leviton could void the
user’s authority to operate the equipment.
These limits are designed to provide reasonable protection against harmful interference in a commercial installation. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment
off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
This Class A digital apparatus complies with Canadian CAN ICES-3(A)/NMB-3(A).
FCC SUPPLIER’S DECLARATION OF CONFORMITY:
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not
cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired
operation.
TRADEMARK DISCLAIMER:
Leviton and the Leviton logo are trademarks of Leviton Manufacturing Co., Inc. Use herein of third party trademarks, service marks,
trade names, brand names and/or product names are for informational purposes only, are/may be the trademarks of their respective
owners; such use is not meant to imply affiliation, sponsorship, or endorsement.
Leviton Manufacturing Co., Inc.
201 North Service Road, Melville, NY 11747
Visit Leviton’s website at www.leviton.com.
© 2023 Leviton Manufacturing Co., Inc. All rights reserved.
Specications and price subject to change at any time without notice.
FOR CANADA ONLY
For warranty information and/or product returns, residents of Canada should contact Leviton in writing at Leviton Manufacturing of
Canada ULC to the attention of the Quality Assurance Department, 165 Hymus Blvd, Pointe-Claire (Quebec), Canada H9R 1E9 or
by telephone at 1-800-405-5320.
Leviton warrants to the original consumer purchaser and not for the benet of anyone else that this product at the time of its sale by Leviton is free
of defects in materials and workmanship under normal and proper use for two years from the purchase date. Leviton’s only obligation is to correct
such defects by repair or replacement, at its option. For details visit www.leviton.com or call 1-800-824-3005. This warranty excludes and
there is disclaimed liability for labor for removal of this product or reinstallation. This warranty is void if this product is installed improperly or in an
improper environment, overloaded, misused, opened, abused, or altered in any manner, or is not used under normal operating conditions or not
in accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and tness
for a particular purpose, but if any implied warranty is required by the applicable jurisdiction, the duration of any such implied warranty, including
merchantability and tness for a particular purpose, is limited to two years. Leviton is not liable for incidental, indirect, special, or consequential
damages, including without limitation, damage to, or loss of use of, any equipment, lost sales or prots or delay or failure to perform this
warranty obligation. The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.
For Technical Assistance Call: 1-800-824-3005 (USA Only) or 1-800-405-5320 (Canada Only) www.leviton.com
LIMITED 2 YEAR WARRANTY AND EXCLUSIONS
17
WEB VERSION
WEB VERSION
WEB VERSION
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