Leviton A7810-000 User manual

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EMB HubLite – Data Acquisition HUBLite
Leviton
Installation and Operation Manual
Model A7810
Date January 15th, 2013
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Copyright Information
NOTICE
This product is not intended for life safety applications. Do not install this product in hazardous or classified locations. The installer is responsible for conformance to all applicable codes.
Copyright © 2001 - 2011 by Leviton Leviton and EMB HubLite are trademarks of Leviton. Other brand and product names are trademarks or registered trademarks of their respective holders. U.S. Government Restricted Rights: Use, duplication or disclosure by the Government is subject to restrictions set forth in subparagraph (a) through (d)
of the Commercial Computer Restricted Rights clause at FAR 52.227-19 when applicable, or subparagraph (c) (1) (ii) of the Rights in Technical Data and Computer Software clause at DFARS 252.227-7013, and in similar clauses in the NASA FAR Supplement.
Limited Warranty
LEVITON IS PROVIDING THIS WARRANTY IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY IS BUYER'S EXCLUSIVE REMEDY FOR ALL CLAIMS AGAINST LEVITON. LEVITON SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES. LEVITON'S TOTAL LIABILITY FOR ALL CLAIMS SHALL BE LIMITED TO THE PRICE PAID FOR ITS PRODUCT.
Leviton promises buyer that any standard product manufactured by Leviton shall be free from all material defects in design, material, or manufacturing for a period of 2 years from the manufacture date; provided, however, that the warranty shall not extend to ordinary wear and tear or to normally replaceable components (e.g., batteries). During the warranty period, Leviton may repair or replace (in its sole discretion) any product suffering from a warranty defect and returned freight prepaid by buyer, with no charge to buyer for any warranty repair or replacement. The warranty shall remain in full force and effect for such 2 year period, provided that the product: (1) was installed, operated, and maintained properly; (2) has not been abused or misused; (3) has not been repaired, altered, or modified outside of Leviton's authorized facilities; (4) has not been sold subject to other warranty terms specified at the time of sale; and (5) is still owned by the original purchaser. This warranty provides specific legal rights that may be varied by state law. Leviton's products are not designed for life or safety applications.
Product Application Limitation
Leviton products are not intended for use in critical applications such as nuclear facilities, human implantable devices or life support. Leviton is not liable, in whole or in part, for any claims or damages arising from such uses.
Leviton strongly believes in continuous improvement, therefore we must reserve the right to change specifications and product offerings without notice. Where possible, we will substitute products with equivalent functionality when necessary.
FCC Part 15 Information Note: This equipment has been tested by the manufacturer and found to comply with the limits of a class A digital device, pursuant to part 15
of the FCC rules. These limits are designed to provide reasonable protection against interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Modifications of this product without the express authorization of Leviton nullify this statement.
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Table of Contents
Overview ........................................................................................................................................................................................................ 4
Installation Checklist ................................................................ ................................ ................................................................ ...................... 4
Markings and Symbols: .................................................................................................................................................................................. 4
Hardware Overview ........................................................................................................................................................................................ 5
A7810 Features and Specifications .......................................................................................................................................................... 5
Electrical Connections .............................................................................................................................................................................. 6
Hardware Installation ............................................................................................................................................................................... 6
Basic Network Configuration ......................................................................................................................................................................... 7
Laptop/Computer Setup ............................................................................................................................................................................ 8
EMB HubLite Administration Overview ...................................................................................................................................................... 10
Security ..........................................................................................................................................................................................................11
Modbus ..........................................................................................................................................................................................................11
Device List ..............................................................................................................................................................................................11
Device List Options .......................................................................................................................................................................... 12
Device Details. ................................................................................................................................................................................ 13
Device Configuration ....................................................................................................................................................................... 14
Advanced Configuration Options ..................................................................................................................................................... 14
Manual Device Add Options ............................................................................................................................................................ 15
Troubleshooting Pulse inputs ................................................................................................................................................................. 16
Modbus Setup ......................................................................................................................................................................................... 16
Alarm Setup ............................................................................................................................................................................................ 16
Modbus Framework................................................................................................................................................................................ 17
Wireless ........................................................................................................................................................................................................ 17
Networking ................................................................................................................................................................................................... 17
Network Status ................................................................ ................................................................ ................................ ....................... 17
Ethernet setup ......................................................................................................................................................................................... 17
Troubleshooting Ethernet Problems ....................................................................................................................................................... 18
System Options ............................................................................................................................................................................................. 18
Status ...................................................................................................................................................................................................... 18
Processes ................................................................................................................................................................................................ 18
Date and Time ................................................................................................................................ ................................ ........................ 18
Universal Time Is Your Friend ......................................................................................................................................................... 19
System logs ............................................................................................................................................................................................ 19
Firmware Update .................................................................................................................................................................................... 20
Diagnostics .................................................................................................................................................................................................. 20
Host Lookup ........................................................................................................................................................................................... 20
Connection Test ...................................................................................................................................................................................... 20
LCD Console ................................................................................................................................................................................................ 21
Log File Data ................................................................................................................................................................................................ 23
Log File Status........................................................................................................................................................................................ 23
Log File Format ...................................................................................................................................................................................... 23
Log Storage Capacity ............................................................................................................................................................................. 25
Uploading data to the BMO website....................................................................................................................................................... 25
Retrieving Data From the EMB HubLite ..................................................................................................................................................... 26
HTTP Direct from the EMB HubLite ..................................................................................................................................................... 26
FTP Direct from the EMB HubLite ........................................................................................................................................................ 26
Enertrax download direct from the EMB HubLite ................................................................................................................................. 27
HTTP/Post Upload To Building Manager Online ................................................................................................................................... 27
HTTP/Post Upload To Your Database HUBLite..................................................................................................................................... 27
Removing Data From the EMB HubLite ................................................................................................................................................ 27
Linking to EMB HubLite Device Status Pages ...................................................................................................................................... 28
Mechanical Drawings ................................................................................................................................................................................... 29
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Overview
The EMB HubLite™ data acquisition system is designed to allow owners and managers of commercial and industrial facilities with a cost-effective means of gathering crucial information in a timely manner. To meet these requirements, the EMB HubLite™ system provides the installer with all the tools necessary to install and configure the hardware and software with a minimum of time and investment.
Installation Checklist
An EMB HubLite™ system installation has the following components: Required hardware
EMB HubLite™ A7810 data acquisition HUBLite (required) Ethernet connection. Ethernet Cat 5 cable (required for LAN or direct laptop-to-EMB HubLite connection)
Power Supply: 24VDC
Optional hardware
Additional pulse output devices such as a power meter. 2 wire, twisted pair for pulse input connection.
LAN information:
Ethernet 10/100Mbit connection point (hub or switch) IP address and Netmask (check with system administrator) Gateway address (check with system administrator) DNS HUBLite address (check with system administrator) HTTP Proxy address (optional), may be required if the EMB HubLite is behind a firewall (check with system
administrator)
3
Insulation connected to meters inside high voltage panels should have an insulation rating in excess of the service voltage.
Consult a licensed electrician and local building codes for further requirements that may apply.
Markings and Symbols:
WARNING: A potential risk exists if the operating instructions are not followed
General Warning Symbol: This symbol indicates the need to consult the operating instructions provided with the product.
This symbol indicates the presence of electric shock hazards.
This symbol indicates: Do not apply to or remove from hazardous live conductors.
Direct Current symbol.
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Hardware Overview
A7810 HUBLite
A7810 Features and Specifications
Processor Arm9 embedded CPU Operating System Linux 2.6 Memory 32 MB ram, 16 MB flash LED Ethernet, Pulse (x4), power, alarm Console 2 x 16 character LCD, two pushbuttons LAN RJ45 10/100 Ethernet, full half duplex, auto polarity Protocols Modbus/TCP, TCP/IP, PPP, HTTP/HTML, FTP, NTP, XML, SNMP-Trap Power Supply1 24VDC, 500mA, Required (not included) The unit is to be sourced by a Class 2 power supply with
the following output: 24Vdc, 500 mA minimum but not to exceed 8A.
Note: only 350mA is required if the USB port is not used. Interval Recording User selectable 1-60 minutes. Default 15 minute interval Inputs2 4 pulse inputs, dry contact.
Monitor consumption, rate
Pulse rate/width user selectable to 10hz, 50hz or 100hz. Pulse rate option: 10hz, minimum pulse width 50ms
Pulse rate option: 50hz, minimum pulse width 10ms
Pulse rate option: 100hz, minimum pulse width 5ms
Contact closure threshold 100 to 2.5k user selectable
Pulse count values are stored in non-volatile memory. Isolation2: The RJ45 Ethernet is isolated to 1500VDC from the main board. Power input, Pulse inputs, and USB port and are non-isolated. Environmental Pollution Degree 2, Altitude up to 2000M.
For indoor and outdoor use when used in an appropriate enclosure.
The A7810 must be mounted inside a NEMA rated electrical enclosure for safety and isolation
requirements.
North America: Indoor, temperature -30º - +70ºc, 0 - 95% humidity, non-condensing. 4 Safety UL61010 Recognized, File: E320540 (Model A7810) EMC FCC CFR 47 Part 15, Class A
EN 61000, EN 61326 Size 4” x 4.25” x 2” (102mm x 108mm x 51mm) Mass 0.42 lbs (0.19 kg)
1
inputs are intended for low voltage
class 2 outputs.
2
if the product is used in a manner not specified by the manufacture, the protection provided by the equipment may be impaired.
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Electrical Connections
EMB HubLite Ready
A7810
EMB HubLite
Hardware Installation
Step 1 - Unpack materials: Remove all materials from shipping box and verify all required components are available Step 2 - Mount the EMB HubLite on the wall, panel or other appropriate location. Step 3 – Attach pulse output devices to the pulse inputs on the A7810. For dry-contact
WARNING: After wiring the A7810, remove all scraps of wire or foil shield from the electrical panel. This could be dangerous if wire scraps come into contact with high voltage wires.
Step 4 - Power-up and diagnostics: A power supply is not provided with the EMB HubLite EMB, therefore it is up to the
installer to provide the required 24VDC. After power is applied, the green “Alive” light in the upper right of the EMB HubLite should come on and the LCD display will display a series of diagnostic screens ending with the following message on the LCD display (this boot sequence may require up to 20 seconds to complete):
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192.168.40.50
This indicates that the EMB HubLite has loaded properly and is ready for configuration and connection to the network and
Static IP Address
DHCP
Direct Connection to Laptop
IP address: ___.___.___.___ Netmask: ___.___.___.___ Gateway: ___.___.___.___ DNS HUBLite: ___.___.___.___ DNS HUBLite: ___.___.___.___ HTTP Proxy _____________ proxy HUBLite port: ______
IP address: (dhcp assigned) Netmask: (dhcp assigned) Gateway: (dhcp assigned) DNS HUBLite: (dhcp assigned) HTTP Proxy _____________ proxy HUBLite port: ______
IP Address: 192.168.40.50 Netmask: 255.255.255.0 Gatway: 192.168.40.1 DNS: 70.99.203.62 HTTP Proxy: [blank]
(factory default settings)
EMB HubLite Ready
192.168.40.50
sensors. If the “Alive” light does not come on or the LCD display does not cycle to the above screen, verify that the power wires and connector are secure, and are providing required power as specified. If after cycling the power, the unit still does not power up (or if an error message appears in the LCD display) contact technical support. After the A7810 has been powered up for a minute, the green Alive LED should blink slowly once per second during normal operation.
Alive: blinks once per second while the system is operating correctly. Alarm: blinks to indicate a problem. Ethernet Link/Act: On when connected to a hub or switch, off when not connected. Blinks when LAN
traffic is being sent or received.
RS485 RX/TX. The 485TX LED should blink slowly once per second during normal operation. The RX
LED will blink when external Modbus devices communicate with the EMB HubLite.
Step 5– Verify the pulse input LED next to each pulse input terminal blinks in conjunction with the power meter that is attached to the input. The LED will turn on when the contact terminals are closed, or bridged together.
Basic Network Configuration
Step 1 - Determine the IP addressing needs: The IP address of the EMB HubLiteHUBLite can be implemented using one of three methods. Check with the network administrator to determine which method applies. For phone installations, use "direct connection to laptop" to allow initial configuration.
Static IP address - this is a fixed IP address which is assigned by a network administrator and configured into the
EMB HubLite; or
Dynamic Host Configuration Protocol (DHCP) address - this process assigns an IP address dynamically to the
EMB HubLite when it is connected to the network from a host DHCP HUBLite; or
Direct connection between the EMB HubLite and a single temporary computer such as a laptop. (primary
connection will be dialin or dialout by modem)
You will need the following information from your network administrator: The addresses will be in the form of “###.###.###.###”), where “#” refers to the numbers 0 to 9.
Network Address Worksheet
Step 2 - Configure the IP address as selected from the table above. For Direct Connection to Laptop, the address settings above are set as the factory default, and you may be able to skip to the "Laptop/Computer Setup" section if the factory default settings are present.
To begin configuration, make sure that the HUBLite displays the start screen:
If this screen does not appear on the LCD display, press and hold the Menu button on the HUBLite for several seconds and the message should appear. To change the IP address to the static address assigned by the network administrator, do the
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following:
A. Press the Menu button once to get the TCP/IP configuration menu
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[Main Menu] TCP/IP Config
B. Press the Select button once to select the TCP/IP Config menu options, first of which is DHCP:
[TCP/IP Config] DHCP on/off
[TCP/IP Config] IP Address
[IP Address]
192.168.40.50
C. Press the Menu button once to see the TCP/IP IP Address menu:
D. Press the Select button again to select the IP Address menu:
E. At this point, the cursor on the display will be blinking on the first number in the IP address on the second
line.
F. To change the number, press the Menu button and the display will cycle through the digits 0-9 as well as “.”. Once the correct digit is displayed, press the Select button to advance to the next digit and repeat the process until all the digits are correct.
G. Once the IP address on the EMB HubLite matches the assigned IP address, press the Select button once more to return to the main TCP/IP menu.
Step 3 - Set the Netmask, Gateway, and DNS HUBLite(s) addresses as noted in the chart "Network Address Worksheet" using the same technique as shown above. The only change is that after Step B, press the Menu button multiple times to see the Netmask, Gateway, and DNS setup menus, then push the Select button to set the options.
Note: If DHCP configuration is selected, the IP, Netmask, Gateway, and DNS HUBLite addresses will be obtained automatically. Simply select the “Enable DHCP” from the first TCP/IP configuration menu.
Step 4 - After the address information has been set, you must reboot the EMB HubLite. Select the "(Previous Menu)" option after step B above. The menu will then state that the EMB HubLite must be rebooted to take effect. Press the Select button to allow the EMB HubLite to reboot.
Once the EMB HubLite has rebooted, the new IP address will be displayed on the console. If DHCP addressing was specified, the HUBLite assigned address will be displayed.
Note: if DHCP is unable to obtain an IP address, the EMB HubLite will use the fallback address of 192.168.0.100.
Laptop/Computer Setup
Step 1 - You must have a computer to access and configure the EMB HubLite. This computer must have an Ethernet connection (on the LAN or by direct connection) and must have a web browser installed such as Internet Explorer or Firefox.
Note: If your building already has an existing LAN to which the EMB HubLite is attached, you can use an existing computer on that LAN. Check with your network administrator for details. If this option is available, use a LAN-connected computer and skip to the “EMB HubLite administration overview” section below.
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Static IP Address for the laptop
DHCP
Direct Connection to Laptop
Specify an IP address IP address: ___.___.___.___ Netmask: ___.___.___.___
Obtain an IP address automatically. (All other required settings are assigned by the DHCP HUBLite)
IP Address: 192.168.40.1 Netmask: 255.255.255.0
(EMB HubLite factory default settings)
EMB HubLite
EMB HubLite
LAN connected HubLite
Direct connected HubLite
The remainder of this section will assume the installer has brought a laptop to the site, and will connect the laptop to the building LAN, or directly to the EMB HubLite. Attach the laptop to the EMB HubLite or LAN as shown in figure 6, Ethernet hookup.
Step 2 - Attach the Laptop to the EMB HubLite or to the LAN. The A7810 will automatically detect whether a direct or crossover cable is required, and will reverse polarity accordingly. This feature will allow you to use either a straight Ethernet cable or a crossover Ethernet cable interchangeably.
If the Laptop is to be attached to an existing LAN, obtain a static IP address (or use DHCP addressing) from the network administrator.
Laptop Address Worksheet
Step 3 - Configure the laptop IP address using the following steps. Note: Only Windows XP is detailed below, however you can use any OS/Browser you wish such as MacOS or Linux. Details on network setup for non-windows operating systems is beyond the scope of this document however.
A. From the Windows start menu, select the "Settings”, “Network Connections" option. Double click the 'Local Area'
network connection icon in the network folder, then click the "Properties" button.
B. In the network setup dialog, there should be a list of items including adapters, clients and protocols. Locate the item
labeled "Internet Protocol (TCP/IP)". Note: If you have multiple Ethernet cards, you may have multiple lines labeled "TCP/IP --> Ethernet card". Locate the Ethernet card that corresponds to the physical connection to the EMB HubLite and then select the TCP/IP option that is linked with that Ethernet card.
C. Double click the TCP/IP option you selected in step B above. The
Internet Protocol properties dialog will be shown. This page allows you to select DHCP (obtain an IP address automatically) or configure an address manually.
D. Select the option for “Use the following IP address” as shown in the
picture to the right. Set the IP and Netmask from the Laptop Address Worksheet above. It would be helpful to make note of your previous settings in this dialog so you may set them back after you are done with the EMB HubLite Configuration.
E. Close the TCP/IP settings dialog, and Network dialog.
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EMB HubLite Administration Overview
The EMB HubLite should now be available on the local area network for you to access using a web browser such as Internet Explorer or Netscape.
Step 1 - Use your web browser to connect to the EMB HubLite by entering
http://192.168.40.50/setup/ Where 192.168.40.50 is the IP address displayed on the on the EMB HubLite LCD display.
Step 2 - When prompted, use the following default login information
Login: admin Password: admin
Step 3 - Your web browser should now display the EMB HubLite configuration menu. To the left, a list of configuration options are available. On the right, a specific configuration page will be shown. The first page is a welcome message with some system status information. Proceed with the configuration of the EMB HubLite using your web browser.
Step 4 - Click on the + mark next to the Accounts menu. Select the Admin account, and click 'Change Password'. All units are shipped with the same factory default password, and it should be changed to prevent unwanted access.
Step 5 - Expand the Networking option, and select setup. Verify the addresses are consistent with those in the "Network Address Worksheet."
Step 6 - Expand the Modbus option, and select "Device List." You should see an entry for the onboard pulse inputs.
A. Click the device number to the left of the device 250 (onboard pulse inputs). B. A page with the current device status and readings will be displayed. Click on the 'configure' button at the bottom
of the page.
C. Enter a name for the device in the supplied field. D. Change any low and high range alarm settings you may need. (optional) E. Click the 'Save' button at the bottom of the page to save your changes. F. Repeat these steps for each Modbus device.
Step 7 - Select the Modbus/Setup menu option. Specify the Modbus Loop Name. This will become the name of the EMB HubLite. This is the name that will appear on the BMO website service (if subscribed). Specify the data logging period. The default is 15 minutes.
Step 8 – Decide upon a method of data transfer. (see section later in this document) . If you select the HTTP/Post method to send data to the BMO website, you can configure this by selecting the “LogFileData, Setup/Upload” page.
A. Make note of the EMB HubLite serial number. B. Select upload options as needed for time of day to upload the data and retry control. C. Check the checkbox to allow remote configuration. This will allow you to reconfigure the EMB HubLite from the
BMO web site without having to connect directly to the EMB HubLite.
D. Specify the "Target address to upload data." This is the website address where the EMB HubLite will send the
collected data. If you have an in-house data collection service, you should enter the address of your data HUBLite in this field. Leviton also provides a service called Building Manager Online that can collect and report data for you. If you are using the BMO service, the target address to upload data should be set to http://www.buildingmanageronline.com/upload.php
E. When configuring the EMB HubLite to send data to the BMO site or your own data collection HUBLite, the EMB
HubLite will authenticate itself with the HUBLite by using the serial number and a password. This password must be supplied here, and can be obtained when you subscribe for the BMO service, or by your database administrator.
F. Click "Apply" to save your changes.
If you select a manual transfer method, remove (blank out) the target address in the Modbus/Upload Data page.
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Security
The EMB HubLite has three levels of security. These are “operator”, “user” and “admin”. When using a browser to access the EMB HubLite, basic http authentication is used to prompt your browser for a username and password. The admin
account uses “admin” as the default password. To change the password, select the Accounts menu from the left side tree
display. Next, select the account name. Click the “Change Password” button to set a new password for the selected account.
admin: This account has full access to modify any of the system settings. The default password is “admin”. operator: This account may view settings, however may only change modbus alarm ranges and device names. user: This account can view some system settings including the modbus device status pages and can change nothing.
When using FTP to access the EMB HubLite, you may use the admin account username/password for read-only access. Log information is stored in /var/log/modbus. For read-write-delete access, use the login name “root” and the admin password.
The three usernames specified are not able to be changed or renamed, nor can arbitrary usernames be added to the EMB HubLite. Access is only controlled by setting the password for the three existing usernames noted above.
The “operator” and “user” accounts are disabled by default. These accounts are activated when you first set a password for
each.
Modbus
Device List
The Modbus Device List page will show a listing of all the devices the EMB HubLite has configured. The device list will show the Modbus address number, status (OK, Error, Alarm, Unconfigured), the device name (user specified) and the device identification string. Device 250 represents the onboard pulse input channels. Other devices must be added using Modbus TCP.
Click on the Modbus address number for any of the devices for specific device details
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Note: not all Modbus devices have built in driver support in the EMB HubLite. If a device appears in the list with “Unknown” in the status column, you may need to upgrade the firmware on the EMB HubLite to access the device. At the bottom of the device list page under the Type column, a link is shown that will show all the Modbus devices with built in driver support provided in the firmware. Use the System/Firmware update page to check for newer versions of the firmware.
At the bottom of the device list, there is an option to allow you to rename all the devices listed. This is useful for initial deployments. There is also a troubleshooting link that will look for common configuration problems and alert you to the appropriate solution.
Device List Options
At the top of the Modbus device list page, there are several display options that control the sorting of the device list.
Tree display: Click this icon to organize the list by showing each ModHopper, and the devices attached to each
one. List display: (default) Show the list of Modbus devices sorted by the Modbus address number. At the bottom of the Modbus device list, there are several options that may be selected to view or configure all the
Modbus devices at the same time. These options are as follows: Add: Manually add a Modbus device to the device list. This option can be used to configure a Modbus device that is not
presently connected to the system, add a framework configured device, or add a Modbus/TCP connected device. See the section on manually adding a device below.
Troubleshoot: The EMB HubLite will review the devices connected and offer suggestions about any problems found. Rename all devices: This option allows you to edit all the device names in one configuration page. This is useful when
initially configuring a large number of new devices. A name must be assigned to a device before the EMB HubLite will log data for it.
List all supported devices: This option will show a list of all Modbus devices with built in drivers in the installed firmware.
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Show [setup]: Display links for Device configuration and Advanced configuration for each device. Show [devinfo]: Display the communications options including baud rate, serial number and firmware version (when
available) for all devices in the Modbus device list.
Show [stats]: show packet counters for all devices in the device list. These include
Sent: Total number of packets sent to this Modbus address. Received: Total number of valid packets received from this Modbus address. Error: Total number of packets received that fail CRC for this device. (does not include non-response
queries) RTT: The average round trip time for the last 7-10 packets that received a valid response. This value is useful in configuring the Modbus timeout in the Modbus Setup page. Note: if the timeout is set too short, you will not see an accurate value because packets dropped for timeout are not counted for RTT.
XML: Display the device list data in XML format.
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Device Details.
The device detail page will show a list of all the pulse input data points, alarm settings and console options. The data point names for most devices are automatically entered. At the top of the page, the status of the device is shown. This usually reports “ok” however it can include error information if the device is not responding properly. A list of device errors is available in the log file details section of this manual. At the bottom of the page, several buttons are present.
Done: returns you to the device list page. Log File: This icon will display a table view of the most recent data in the current log file. Use the log file export page for
complete log data access. XML: This icon will show the current data from the Modbus device in an XML format. The URL from this icon can be
copied and used to gather xml data for client side Javascript or Java applications. Configure: This button will allow you to change the device parameters such as the name, alarm and console settings.
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Device Configuration
When the “configure” button is clicked from the device details page, the screen will be refreshed, with the same information, however the device name, alarm settings and console checkbox will be available.
Device Name: This field allows you to specify a name for the device such as “main building power” or other useful name to indicate the location or function of the device. A name must be assigned to a device before the EMB HubLite will log data for it.
Low Alarm, High Alarm: Specify a threshold for the alarm. If the data point is recorded below the Low Alarm, or above the High Alarm levels at the time a log entry is taken, the point will be considered in an alarm state.
Console: Checking this checkbox will cause the EMB HubLite to display this data point on the LCD console. Multiple data points are rotated about every 10 seconds. The values on the LCD console are updated when the next log interval occurs.
Point Config: Some devices have configurable point features. Most data points are automatically configured and this option may not be displayed.
Advanced: At the lower right corner of the page, an advanced configuration button may be present depending on the Modbus device features.
Advanced Configuration Options
The advanced configuration page contains special options specific to the device you are configuring. For the onboard pulse inputs, the configuration options are shown below. The device serial number and other specific parameters will be displayed if available.
Specific options available in the Advanced Configuration page vary depending on the features available in the Modbus Device, as well as the features implemented in the built in EMB HubLite driver.
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Manual Device Add Options
Modbus devices may be added manually by clicking on the “add” link on the bottom of the Modbus device list page. This option is intended for use when adding devices to the configuration profile prior to installing the physical hardware, or configuring Modbus/TCP devices that will not automatically populate in the Modbus device list.
The manual setup page has several options that must be configured before the EMB HubLite will recognize the Modbus device. The options are as follows:
Modbus Address: The Modbus device address must be supplied. Note: when configuring a device on a remote Modbus/TCP gateway, the Modbus address of the remote device must not be the same as any address already listed in the device list page.
Modbus/TCP Gateway IP: This option allows the EMB HubLite to log data from a remote Modbus device that is attached to the LAN via a Modbus TCP gateway device such as an EGX or Moxa gateway.
Modbus/TCP Gateway Port: If a remote Modbus/TCP gateway is used, the tcp port of the remote gateway must be specified. The default TCP port is 502 on most gateways.
Device Name: You must provide a name for the Modbus device to identify it in the device list. This should be something that will identify the meter location and purpose.
Device Type: This menu will allow the selection of any built in driver or any Modbus Framework template that is available on the EMB HubLite. It is important to select the driver or template that matches the Modbus device.
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Troubleshooting Pulse inputs
If the device you have attached does not appear in the Modbus device list, check the following:
Verify the pulse input connections are correct . Verify the status LED blinks for the specific pulse input in question. Try bridging the two terminals at the input of the
EMB HubLite to verify the input LED turns on.
Bridge the terminals of the pulse output meter and verify the input LED turns on. This will verify the wiring to the meter
is correct.
Modbus Setup
The Modbus setup page provides several options related to the Modbus RS485 serial port. EMB HubLite Name: This is the name of the EMB HubLite. This name will be present on all log file descriptors when
uploaded to a central database website such as BMO. It is helpful to name the EMB HubLite based on the physical location of the system, or building. Note: this feature was labeled “Loop Name” in older firmware versions.
Data logging period: This option sets the log interval for the EMB HubLite. Options range from once per minute to once per hour. All of the selections are even divisions of one hour. The EMB HubLite calculates the next log time by finding the next multiple of the log period past the start of the hour. For example, if the log period is 15 minutes, log readings will be
taken at 0, 15, 30 and 45 minutes past the hour. The log period is not calculated based on “15 minutes after the last reading”
When the EMB HubLite is first started, it will take an initial reading of all the Modbus devices immediately. Following that, the next log reading will be calculated as a multiple of the log period after the hour. The initial reading is taken to allow the EMB HubLite to gather information for meters that require demand calculations, as well as provide accurate information starting when the EMB HubLite is booted.
Modbus/TCP access: The EMB HubLite has a Modbus TCP gateway feature that allows other systems to send queries to all attached Modbus RS485 devices. This feature allows control of what systems have access to the Modbus TCP gateway feature. The settings include “no access”, “local subnet only” and “allow any”. This basic security feature only allows control based on the IP address of the system making the request. The Modbus TCP protocol does not have provisions for any authentication password or other methods of security. By default, the gateway feature is disabled, and set to “No Access.”
The Modbus TCP gateway is a feature that allows the EMB HubLite to share the attached Modbus RS485 devices with other systems such as PCs with software and building control systems. The gateway receives incoming TCP requests, verifies the length of the packet does not exceed 255 bytes, and forwards the packet to the Modbus RS485 loop. The gateway does not verify the contents of the packet, nor the target address specified in the request. If the Modbus RS485 device sends a valid response back, the gateway will return this information to the the system requesting it via TCP. If no response is received, a timeout failure will be sent to the requester. Because the gateway does not process the contents of the request or reply, it is possible to query devices on the Modbus RS485 loop that are not specifically supported by the EMB HubLite.
Alarm Setup
The Modbus Alarms section provides the ability to send messages when alarm levels are exceeded. Messages can be sent by email, SNMP or displayed on the LCD console. Alarms are processed at the end of the data logging period. For more frequent alarms, shorten the data log interval. Log readings and alarm processing can be set to as often as once per minute.
Display all alarms on LCD console: When checked, all alarm messages are shown on the LCD display of the EMB HubLite.
SNMP Trap Send Enabled: When checked, SNMP Trap messages are sent after every log period for each data point that is in an alarm state. The trap includes information about the EMB HubLite system data point, and alarm state. A full MIB is located on the EMB HubLite, click the MIB link to the right of this option.
SNMP Trap Host 1 (2,3): When SNMP traps are enabled, a trap message is sent to each of the trap host addresses. Specify the trap host by IP address, not DNS name.
Direct email on alarm. When checked, the EMB HubLite will send an email message when any data point changes its alarm state.
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SMTP Mail HUBLite Address: The IP address of the email HUBLite on the LAN that will process and forward the email message to the recipient.
Sender Address: The address that will be used in the “From:” line of the email. This is helpful in identifying the source of the alarm email message. If your SMTP mail HUBLite has junk filtering, you may be required to use a sender address that matches a mailbox address on the SMTP mail HUBLite; check with your mail HUBLite administrator for specific details on this issue.
Recipient address 1 (2,3): The EMB HubLite can send a copy of the alarm notice to multiple email addresses. Specify one, two or three email addresses in the fields provided for the recipient addresses.
Modbus Framework
The Modbus Framework feature is a tool to allow the EMB HubLite to read data from any Modbus device by creating a template in the Modbus Framework editor. The template describes the Modbus register read commands, and the conversion required for each data point that is to be read. The Framework feature is an advanced feature of the EMB HubLite that requires the user to be familiar with the Modbus protocol and with the Modbus register point list for the specific Modbus device that will be used.
Wireless
The EMB HubLite and AcquiSuite systems have the ability to provide diagnostic information about R9120 ModHopper Wireless Modbus Networks. On typical systems, an R9120 will be attached to the RS485 of the master system. The A7810 can access a ModHopper network, however it must do so through a Modbus/TCP gateway. If a ModHopper is connected in such a way, the wireless diagnostics options will be present in the EMB HubLite. Please refer to the AcquiSuite A8812 or A8810 user manuals for further details on the wireless diagnostic features.
Networking
Network Status
This page displays the current status of the EMB HubLite network connections. Several interfaces may be shown if both Ethernet and ppp dialin/dialout are active at the same time. Each interface will report the ip address, number of packets sent and received, and other details specific to the interface. For the Ethernet interface, the MAC address (HWaddr) will be shown as well as a network collision count.
Ethernet network
eth0 Link encap:Ethernet HWaddr 00:99:99:0E:C1:CA inet addr:192.168.10.50 Bcast:192.168.10.255 Mask:255.255.255.0 UP BROADCAST RUNNING MULTICAST MTU:1500 Metric:1 RX packets:2624171 errors:6 dropped:0 overruns:0 frame:0 TX packets:220342 errors:0 dropped:0 overruns:0 carrier:0 collisions:1 txqueuelen:100 RX bytes:174674347 (166.5 Mb) TX bytes:50607122 (48.2 Mb) Interrupt:5 Base address:0x320
Note: the “lo” or Loopback interface is the internal network and is always present, “eth0” is the Ethernet segment, and
“ppp0” is the dialout or dialin connection. In addition, the current gateway and DNS HUBLite information will be shown.
These items will provide information about DHCP assigned configuration information.
Ethernet setup
The Ethernet setup page has the following options:
IP Address: The IP address of the Ethernet interface: Default 192.168.40.50 Netmask: The netmask of the Ethernet network. Default 255.255.255.0 Gateway Address: The gateway is the routing device that moves traffic from the LAN to the internet. The default is
192.168.40.1. If you do not have an internet connection for your LAN, or you are using a crossover Ethernet cable, leave this field blank.
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DNS 1, DNS2: These are the primary and secondary DNS HUBLites. If you are using a dialout connection, these must
be set to the DNS HUBLite provided by your dialup ISP. If you only use the EMB HubLite on a crossover cable and/or dialin mode, you should leave these blank.
DHCP (enable/disable) If you LAN has a DHCP HUBLite, you may enable this option and remove the previous options
for IP, netmask, gateway, and DNS. Check with your LAN administrator first.
HTTP Proxy. If your LAN is connected to the internet using a sophisticated firewall, you may need to use the HTTP
proxy feature. Check with your LAN administrator first, however if you don't have a proxy set on your computer (MSIE/Tools/Connections-tab/LAN-Settings) then you most likely don't need to configure the EMB HubLite to use a proxy. If in doubt, leave this blank first, and try the connection test. If it fails, ask your LAN administrator about proxy HUBLites, if any.
After changing any of the settings on this page, you will be required to reboot the EMB HubLite Use the system/status web configuration page, or the LCD console to reboot the EMB HubLite.
Troubleshooting Ethernet Problems
After reconfiguring the Ethernet settings, if you experience problems accessing the EMB HubLite with your web browser, check the following items.
Verify that you rebooted the EMB HubLite after making the changes to the network settings. Use the EMB HubLite LCD console. Check the IP address and Netmask. Verify these are correct. Verify the ethernet link/act light next to the Ethernet port is on. It should blink with activity. Verify the network connection in your computer has the proper IP address, on the same subnet, to access the EMB
HubLite. NOTE: one common mistake is configuring the Laptop IP to the same address as the IP address of the EMB HubLite. In order for the laptop and EMB HubLite to communicate, the IP addresses should not be identical. (see the basic network config for suggested IP addresses. )
Use the LCD console to run the Network Status test. This will attempt a number of things including a ping query to the
gateway address. If the EMB HubLite can ping an external machine such as a gateway, the Ethernet port is most likely connected properly. If the EMB HubLite does not use a gateway, try adding a gateway address, and make it the address of your computer.
System Options
Status
The system status page shows the current memory and flash disk utilization values, system up-time, and load average. Also included on this page are two buttons for Reboot and Shutdown. It is important to use the shutdown option prior to removing power from the EMB HubLite. The LCD console will report the reboot or shutdown status.
Processes
The system process table is shown in both tree and tabular formats. The process list is useful when contacting Leviton technical support.
Date and Time
The EMB HubLite keeps time using UTC or Universal time. All log files are recorded in UTC time as well. Timestamps shown on the EMB HubLite local configuration pages are converted to local time for the convenience of the installer. The date/time configuration page provides the following options
Date/time in UTC and Local time. Date/time dropdown menus to select the current (Local) time manually. Timezone: a drop down list of the supported timezones. Time sync protocol: Select NTP or Rdate. Most Linux/Unix systems provide rdate, however many provide NTP as well.
Windows domain HUBLites can also provide NTP. If possible use NTP as it is a more robust protocol. Time HUBLite: Specify the DNS name or IP address of your time HUBLite. The default “time.Leviton.com” can be used
if the EMB HubLite has a connection to the Internet. The EMB HubLite will attempt to synchronize time with the time
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HUBLite every upload session. This will ensure that the clock is checked and adjusted at a minimum of once per day. Typically, the synchronization will align the clock to within +-1 second of the internet time source or atomic clock. You may need to verify if your firewall will allow NTP or Rdate packets to pass through. Generally, it is better to use a local time HUBLite if possible. The time HUBLite time.Leviton.com supports both NTP and Rdate time protocols. If you use a GSM-connected system, you will probably need to use Rdate. NTP is blocked by many cellular service carriers.
Universal Time Is Your Friend
Log data is stored in UTC time. This allows data collection services such as BMO to collect data from multiple sites in different time zones. If you are operating your own database system to store log data from the EMB HubLite, it is best to store the data in UTC time in the database as well, and only convert it to local time when generating the final report or graph for the user.
If you store data in Local time, you will have the following issues.
1) Local time is relative. Is Local the time where the EMB HubLite exists, or Local to where the data is stored? If local to
the EMB HubLite, you must shift each EMB HubLite data set depending on its location.
2) There are about 11 time zones in the US. Some observe DST, others do not. These include Alaska, Aleutian, Arizona,
Central, Eastern, Hawaii, Indiana, Michigan, Mountain, Pacific, and Samoa.
3) When converting to local time, there will be one hour of overlapping data in the fall when the time is adjusted for
Daylight Savings time. In other words, log entries run 12:45, 1:00, 1:15, 1:30, 1:45, 1:00, 1:15, 1:30, 1:45, 2:00am. This will prevent you from sorting your data by time in your database.
4) In the spring, you will have a gap in the data from 1:59 to 3:00am. This can cause problems if you are calculating
demand values based on consumption.
5) Converting Local time to any other timezone usually involves converting it to UTC first. Using UTC time solves these problems elegantly. The best practice is to store data in the database in UTC format and then
convert the information when generating a report for the user. For example, if you wish to draw a graph of KW over Time, prompt the user for a date range, say Jan 1 midnight to Jan 2
midnight. Take the user specified end points and convert these times from Local time to UTC. Next, create an SQL query using the new UTC formatted data as your select statement. ie:
SELECT * from TABLE where time > '2003-01-01 08:00:00' and time < '2003-01-02 08:00:00' Note that the time is 8 hours ahead of local time. This example is for Pacific which is 8 hours off from UTC. This will return
a list of data points between the two specified time ranges. Next, plot the data on a graph, using the UTC times for start and end points. Lastly, when drawing the 'time' legend on the graph, convert the values back to Local time before displaying. For example, 2003-01-01 00:00:00 to 2003-01-02 00:00:00. Any division lines on the time axis can be handled the same way. The advantage of using this technique is that it will properly draw a graph across DST change boundaries. The graph axis is based on UTC time with no DST, and will not show a gap or overlap a the time of the change. The axis labeling will be correct as well, matching the UTC times precisely.
Another way to handle the conversion is to query and convert all the returned timestamps to local time before drawing the graph. This is useful if you do not have detailed control over the graph legend drawing process. This technique will not properly graph across DST changes as the graph is based on local time including DST changes.
System logs
The EMB HubLite can keep several log files that report the general operation of the system, not related to the normal data logs. These include the following:
Debug Messages: The EMB HubLite can run a “syslog” process to record more detailed information about its operations, however this log consumes vast quantities of memory quickly, and is disabled by default. Click the “start log” button to enable the feature. Click the “end log” button to disable. Note: when the EMB HubLite is rebooted, the debug log will be disabled on startup.
Kernel Boot log: Startup messages about the Linux operating system startup. This log shows what hardware items were detected and initialized.
Ftp Connection log: This log shows a list of files transferred by FTP on the EMB HubLite. Last Data Upload log: This log file contains a report from the last data upload attempt to remote database/webHUBLites
such as BMO. This log will show if any log files are being rejected by the dabase/webHUBLite, or if the network is not allowing a connection.
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Last Modem Connection log: This log file shows the details of the modem operation including modem connection quality parameters. This is updated ever time the modem makes a dialin or dialout connection.
Time Change Log: This log contains a list of time change events. When the EMB HubLite system clock is changed either manually or by automated time sync, and the change is more than a few seconds, the event is recorded here.
System boot log: This log shows when the EMB HubLite was started, and lists process events such as remote logins, or logger process restarts. This log is most useful for detecting when the EMB HubLite was restarted, and whether there was a proper shutdown event prior to rebooting (if not, possibly a power outage).
Start/End logging: This button allows the user to start detailed logging or disable it if it is running. Purge Log Files: This button will clear all the system log files listed on this page, but not the meter data log files (deletes
kernel, boot, ftp, messages, upload log files). This does not clear the interval log data from attached meter devices.
Firmware Update
The EMB HubLite can upgrade its own firmware using the Firmware Version page. The EMB HubLite must have an Internet connection to communicate with the Leviton.com website for firmware updates. If a LAN connection is present and configured, it will be used by default.
After clicking the “Check for updates” button, the EMB HubLite will contact the Leviton.com webHUBLite and attempt to download a list of firmware files. The list is compared to the firmware versions installed, and a listing of the files will be
displayed. If any firmware updates are available, a button to the right will be shown labeled “Download”. The firmware
files are : asarm.cramfs The main EMB HubLite firmware file including the modbus and data logging software usrarm.cramfs High level system support files such as FTP, and timezone information ramdisk.gz Low level system files and system libraries zImage The Linux operating system.
When clicking on the Upgrade button, the EMB HubLite will again contact the Leviton.com website and download the requested firmware image file. The EMB HubLite will take a few seconds to verify the file checksum and prompt you with an “Install” button. Click the install button and the EMB HubLite will install the firmware update and reboot itself to make the changes take effect.
Do not power down the EMB HubLite during any step of the EMB HubLite firmware update process. Doing so may corrupt the system and render the EMB HubLite unusable.
Diagnostics
Host Lookup
The Host Lookup page provides the ability to do some basic network tests. These are as follows:
Ping: send an echo request to the specified host. Traceroute: Send an echo request to the target address and attempt to locate every router in between the EMB HubLite and
that address. Nslookup: convert the DNS name to an IP address, useful for testing the functionality of the DNS HUBLite configured in
the Network/Setup webpage. To run a network test, enter the IP address or DNS name in the field provided, check the checkbox next to the test you wish
to use, and click the OK button. Multiple tests can be specified.
Connection Test
The Connection Test page will attempt to establish an HTTP session with the specified upload HUBLite. Click the “Begin
Test” button to start this process. Information will be printed in black. Success responses will be printed in Green, and
failure messages will be printed in Red. A sample upload test follows:
Ping localhost [127.0.0.1]: Success Ethernet IP address [192.168.10.50], mask [255.255.255.0] Local subnet [192.168.10.0] to [192.168.10.255] Ping ethernet ip address [192.168.10.50]: Success Starting system debug logger
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Dialout not enabled, using ethernet LAN connection. Ping ethernet gateway [192.168.10.1]: Success Ping DNS #1 [192.168.10.1]: Success The DNS #2 HUBLite address is not configured. Resolving time HUBLite [time.Leviton.com] to an IP address: Success. Got [70.99.203.62] Ping time HUBLite [time.Leviton.com]: Success Testing time HUBLite SyncTime: Sync system time with time.Leviton.com. 16 Dec 19:49:36 ntpdate[3165]: adjust time HUBLite 70.99.203.62 offset 0.009985 sec new time: Tuesday, December 16 2003 19:49:36 PST, drift 1 seconds. Processing upload url. No proxy specified, using direct connect method. Upload URL looks ok: http://www.buildingmanageronline.com/upload.php Resolving web HUBLite [www.buildingmanageronline.com] to an IP address: Success. Got
[70.99.203.62.56.37]
Ping web HUBLite [www.buildingmanageronline.com]: Success Connecting to HUBLite at [70.99.203.62:80]: Success Sending HTTP request: Success Reading response:
Upload test completed. Got:
HTTP/1.1 200 OK Date: Wed, 17 Dec 2003 03:49:38 GMT HUBLite: Apache/1.3.23 (Unix) PHP/4.1.2 AuthMySQL/2.20 X-Powered-By: PHP/4.1.2 Connection: close Content-Type: text/html
SUCCESS - Test Successful
Closing TCP connection Shutting down system debug logger
Test complete
Note in the last section where SUCCESS is indicated. The failure is due to the password not being correct.
LCD Console
The EMB HubLite has an LCD console and two push buttons labeled “Menu” and “Select”. These can be used to configure some of the basic features of the EMB HubLite. The intended purpose of the console is to configure the EMB HubLite to a point where a computer can communicate with it for further detailed configuration.
When the EMB HubLite is running, it will show “EMB HubLite Ready” and the current time alternated with the Ethernet IP address. If you choose to enable the console display of data points, the LCD will also show the selected point names and current reading values. The display will change to the next listed item about once every 10 seconds. If a data point name is longer than will fit on the 16 character wide display, it will be scrolled. Pressing the Select button will cause the display to change to the next configured item. Pressing the Select button quickly will skip through multiple display points.
Pressing the Menu button will cause the main menu to appear. Once [Main Menu] is shown on the console, the Menu button will change the menu option, and the Select button will take action on the currently displayed option. Some options provide sub menus, others allow you to edit the option value. The following is a tree display of the main menu and sub menus.
[Main Menu] TCP/IP Config [TCP/IP Config] DHCP on/off IP Address Netmask Gateway DNS HUBLite #1 DNS HUBLite #2 (previous menu) Network Status Dialin Enable/Disable (previous menu) Modbus Status Data Upload
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Show Serial # Upload Data Now Modules Disable All (previous menu) Shutdown Reboot (previous menu)
The TCP/IP sub menu will allow you to configure the Ethernet settings for the EMB HubLite. To edit the IP settings, use the Menu button to change options, and press the Select button to edit the option. Once selected, you will see the current value displayed and a blinking square cursor on the first character. Press the Menu button to change the character or digit. Press the Select button to use the digit and move the cursor to the right one space. If you press the Select button multiple times, the cursor will move right a similar number of spaces, allowing you to skip over characters that may be correct based on the previous settings. When you are finished entering the IP address, select a blank space with the Menu button, and press the Select button. Any characters still remaining to the right of the cursor will be eliminated. In other words, if changing 128.193.100.200 to 10.0.0.1, the new IP address will be several digits shorter than the old one.
Network Status: This option will test the Ethernet connection by attempting to ping the following addresses: localhost, Ethernet IP address, Gateway, DNS1, and DNS2. The localhost ping will verify the kernel IP stack is properly initialized. The Ethernet ping will verify the that Ethernet card's IP address is set and communicating with the kernel. The Ethernet ping test does not send any packets over the Ethernet cable however. The Gateway ping test will verify that the Gateway address responds to queries. This test is the first one that actually sends packets over the Ethernet wire. The Gateway test does not verify that the IP address of the Gateway is correct, or that the Gateway is working correctly; it only tests that the address specified as a Gateway responds to a ping request. The DNS1 and DNS2 ping tests verify the IP addresses listed for DNS HUBLites respond to ping requests. This test does not verify if the DNS HUBLites can actually resolve DNS names to IP addresses.
For a more complete test, use the Connection Test web page in the EMB HubLite diagnostics menu. Modbus Status: This option will report the number of devices currently detected by the EMB HubLite. The display will
show a device count for “Devices OK”, “New”, and “Failed”. These are as follows:
Devices OK: The number of Modbus devices that are presently working, and have been configured.
New: Devices that the EMB HubLite supports, and are working, but have not yet been given a name.
Failed: The number of Modbus devices that either stopped responding, or are not supported by the EMB
HubLite.
Note: selecting the Modbus Status option from the EMB HubLite console does not cause the EMB HubLite to search for new devices. The EMB HubLite checks for new devices in the background all the time, taking about 2.5 minutes to complete each pass through all 255 possible addresses. The Modbus Status console option simply displays the number of devices the EMB HubLite presently knows about.
Upload Data Now: If the EMB HubLite is configured to upload data using HTTP/POST to a webHUBLite/database such as BMO, this option will cause the EMB HubLite to upload all stored data immediately.
Reboot: This option will reboot the EMB HubLite. Shutdown: This option will stop the data logging processes and secure the flash memory. When secured, the console will
state that the power may be disconnected. It is important to shut down the EMB HubLite cleanly prior to disconnecting the power from the device.
The EMB HubLite has an advanced menu that can be used to perform system checks and clear all configuration options to the default settings. To access the advanced menu, wait until the LCD shows “EMB HubLite Ready” and press both the Menu and Select buttons at the same time. Hold both down together for about 10 seconds. When the advanced menu is displayed, you may release the two buttons. The following is a tree display of the advanced menu.
[Advanced Menu] Console on Com1 Check Flash disk Erase log/config
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(previous menu)
The Check Flash Disk option will force the EMB HubLite to check the entire flash disk for file system integrity. This will require you to reboot the EMB HubLite.
The Enable Console feature will provide a shell prompt on the serial port for remote diagnostics. This is intended to be used by Leviton technical support only.
The Reset Configuration option will remove all the user settings, data, and passwords that have been configured and will return the EMB HubLite to the factory default settings. This is mainly useful when reconfiguring an EMB HubLite that has been used previously on a different job or project.
Log File Data
The EMB HubLite stores data from the Modbus devices in text (CSV) log files. One log file is created for each Modbus device on the system. On a daily basis, the log files are "rotated" -- that is the current log file is renamed and compressed with gzip compression, and a new log file is started. This allows the EMB HubLite to make efficient use of the flash memory. When the storage capacity is beyond 95% full, the oldest log file will be removed from the system.
Log File Status
The EMB HubLite can display a list of log files in the "Log File Data/Status" web configuration page. A bar graph will show the amount of storage capacity that is used by the existing log data. Below, a list of Modbus device log files will be displayed along with the file size and timestamp when each file was last modified.
Each Modbus device may have multiple log files. The log file name starts with “mb-xxx.”, where xxx is the Modbus device address number. One file, with the .log extension, is the file where the most recent data is being stored. Other log files have a .gz extension. These are older log data files that have been compressed to save space.
The file name will be a link that will open up a browser window to view the contents of the single log file. Clicking on the single log file will only show the contents of that log file, and not all historical data for the device. Use the log export feature if all log data is required.
Log File Format
Once you have downloaded the data from the EMB HubLite, you will need to process it. The file is an ASCII text file with comma delimited data. One line is recorded for each log cycle. The file will look something like the following example from a 4A4P-M IO Module.
'2002-01-31 18:30:00',0,0,0,-0.00,89.29,39.05,49.11,0,0,0,0 '2002-01-31 18:35:00',0,0,0x02,-0.01,104.24,39.05,49.11,0,0,0,0 '2002-01-31 18:40:00',0,0,0,,87.82,39.05,49.11,0,0,0,0 '2002-01-31 18:45:00',139,,,,,,,,,,
In this example, the first line shows a regular log entry. The second line shows a high range alarm for data point 2. The third column shows point 1 as invalid, and the fourth line shows the Modbus device is not responding.
Notice the following columns are shown.
1. Date/Time in UTC (GMT) time. This field is quoted to handle the space in the middle.
The format is YYYY-MM-DD HH-MM-SS
2. Modbus error (if any). 0=no-error. See table below.
3. Low Range alarm bitmap (hex notation).
4. High Range alarm bitmap (hex notation)
5. Data point 1
6. Data point 2
7. - - -
8. Data point N
Comments: Date/Time: The date/time column reports the time at which data was logged from the Modbus device. Note: this is not
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necessarily the time at the start of the log cycle. Users with large number of devices may notice some of the Modbus devices at higher address numbers report 1 or 2 seconds after the first Modbus devices. This is because the 9600baud speed of the Modbus loop is not fast enough to log all Modbus devices in less than 1 second. If a device does not respond during a log cycle, the EMB HubLite will attempt to query the device several more times. If a subsequent query is successful, the time of the successful query will be used in the log file but may be several seconds after the initial log cycle.
The log date/time is in Universal time. (UTC) This means that the data is logged with no shift for daylight savings time, and must be converted to local time for reporting purposes. When importing into a database, data should be kept in UTC time for ease of use. When reporting the final data, you should adjust the time to reflect the local timezone for which you are reporting. The data export option on the BMO website will prompt you for a timezone when you export the data, and will adjust the log date/time accordingly. Note: UTC is sometimes referred to as GMT. (Greenwich Mean Time)
Modbus Error: If the error value is not 0, the remainder of the columns for this line will be reported as NULL.
1 Operation not permitted
2 No such file or directory
3 No such process
4 Interrupted system call
5 Input/output error
6 No such device or address
9 Bad file descriptor
11 Resource temporarily unavailable
12 Cannot allocate memory
13 Permission denied
16 Device or resource busy
19 No such device
23 Too many open files in system
24 Too many open files
26 Text file busy
28 No space left on device
32 Broken pipe
52 Invalid Exchange
101 Network is unreachable
110 Connection timed out
111 Connection refused
113 No route to host
129 Illegal Function (function was not allowed by the slave device)
130 Illegal Data Address (the data address is not allowed by the slave device)
131 Illegal Data Value
132 Illegal Response Length
138 Gateway Path Unavailable (the Modbus/TCP gateway may be misconfigured)
139 Device Failed to Respond (the Modbus device may be off or disconnected)
140 Received invalid Modbus data checksum
141 Received response from unexpected device
142 Received unsolicited query, assume another Modbus master device is present.
143 Modbus device probe function received some good responses and some failures.
160 Start log (Entry in log file after EMB HubLite starts up)
161 Stop log (Entry in log file if EMB HubLite is shut down properly)
162 System time changed, caused logger to restart logging for intervals.
163 System auto-restart
164 Log entry corrupt.
165 Modbus device restart detected.
192 Modbus device does not match the device type in the configuration file.
193 Modbus device's serial number changed. (could be two devices with the same Modbus address)
Low/High Range Alarms: This number is a hex representation showing which data points are out of range. 0x01 shows data point 1 in alarm state. 0x04 shows data point 3 in alarm state.
Data Points: Data points are shown in the same order as the Modbus device configuration display in the Modbus/device list page. Data is displayed in floating point form. When a specific point is unavailable (A8332-8F2D broken wire alarm) or the point is not supported as part of the configuration (phase B current on a single phase H8163 meter hookup) the point will be logged as blank. This preserves the column structure of the file, and allows notation of invalid data. SQL databases often accept blank or NULL as a valid entry in a data table to represent invalid data.
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For data exported from the BMO website, the columns that are invalid (NULL) are reported as blank fields. This makes it easier to import into MS Excel as blank cells. With the current firmware, the EMB HubLite will report blank fields rather than "NULL" to make direct import of data from the EMB HubLite easier, as well as reduce the file size. Developers intending to use data files from the EMB HubLite should handle both the word "NULL" as well as a blank column as indications of an invalid data point.
Log Storage Capacity
The EMB HubLite uses approximately 8 Mbytes of flash disk for log file storage. As data from the modbus meters is collected, it is appended to log files on this flash chip. Once a day (at the first call-out period for uploading data) the log files are "rotated". This action renames each log file and compresses the old file using gzip. The net result is a smaller file for storage or modem/ethernet transfer.
Because the files are compressed, the actual size of the data on the flash chip will vary depending on the data itself. For example, if a device is reporting 25KWh, it will use fewer bytes than a log entry that has 9,999,999KWh.
We have measured a typical installation with 5 H8036 power meters and 5 A8923 IO modules, and determined the system will run for well over a hundred days with a 15 minute log cycle. Changing the number of meters, the type of log data, or
the log cycle period will affect your results accordingly.
When the EMB HubLite storage area on the flash starts to run out of space, the following action is taken:
When the 8 Mbyte log file storage area is 75% full, the EMB HubLite will immediately compress the log files and
attempt to upload the data to the BMO website or user specified site. This action will not wait until the next scheduled upload time.
When the storage area is 95% full, the EMB HubLite will immediately attempt to upload the data, and if
unsuccessful, will purge the oldest (rotated) log data file.
Log files are deleted automatically if the EMB HubLite has successfully uploaded the log file to a database HUBLite using the HTTP/Post protocol. If you do not configure the EMB HubLite to automatically push the log files to your HUBLite, you must manually delete them. To delete log files, refer to the FTP method of downloading log files. One step detailed in the FTP section is how to delete a log file from the EMB HubLite.
Uploading data to the BMO website.
After the EMB HubLite has been configured and has logged some data, you will want to collect the data for analysis. There are several ways of collecting the data from the EMB HubLite, including the Building Manager Online service. Other methods are noted in the data collection FAQ. This section details configuring the EMB HubLite for use with the BMO service.
Step 1: First, use your browser to connect to the EMB HubLite. Select the Modbus/Setup section from the menu on the left. In the field titled "Modbus Loop Name" enter a name for this EMB HubLite to uniquely identify it on the BMO website. Because the BMO site can show multiple EMB HubLite devices, it is important to have a descriptive name in this field.
Step 2: Select the “Log File Data”, “Setup/Upload” menu option. The following features are available:
EMB HubLite Serial Number: This is the serial number that uniquely identifies this EMB HubLite. This number
cannot be changed. When uploading data to the BMO website, this serial number is used to identify the EMB HubLite to the BMO HUBLite.
Scheduled upload time: This option allows you to control when the EMB HubLite will initiate the upload process.
You can select any hour of the day, and the EMB HubLite will select some time at random within that hour to start the upload. The random feature allows multiple EMB HubLite devices to share a single dialup account or phone line by not starting the dialout at the same time for all devices. If the EMB HubLite is on a LAN connection (DSL, Cable Modem, T1, etc) an upload time of "hourly" may be selected.
Upload data on alarm status change will cause the EMB HubLite to initiate the upload process if any point on
any modbus device enters or leaves an alarm state. This allows the EMB HubLite to send data when an alarm is detected, and will upload that information to the BMO website in a timely manner. The BMO website will then send email notifications if necessary. If this option is disabled, the BMO website may not be able to send notifications until the end of the day when the EMB HubLite calls in at its specified upload time.
Upload data on low disk alarm: This feature will cause the EMB HubLite to attempt a data upload immediately if
the log file storage area is more than 75% full.
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Allow remote modbus device configuration: If enabled, users may remotely configure alarms and other modbus
device features on the BMO website. When the EMB HubLite uploads data to the BMO website, it will also download any new configuration information as needed. Note: if configuration changes are made to the EMB HubLite, those changes will be uploaded to the BMO site. If configuration changes are made at both the EMB HubLite and the BMO website, the most recent changes will be used.
Target Address to upload data: This is the website URL to upload data to. This should always be set to
"http://www.buildingmanageronline.com/upload.php" unless you are configuring the EMB HubLite to send data to your own internal database HUBLite. (see the Data Collection FAQ at Leviton.com )
Password to upload data: This password is used by the BMO webHUBLite to verify the EMB HubLite device
authentication before accepting the uploaded data. You should select a password other than the default, and make note of it for future reference.
Number of times to retry: In the event of a failure (often due to dialup problems, busy signals, etc) this option
specifies the number of retries to attempt the upload again. If all retries fail, the EMB HubLite will wait until the next scheduled upload time before trying again.
Time to wait before retry: In the event of a failure, the EMB HubLite can be configured to wait for a specified
period of time before attempting another connection. This option specifies how long to wait before retrying.
Step 3: Contact the Leviton Technical Support department. Please have the EMB HubLite serial number and password to upload data handy. Your tech support representative will confirm your BMO account and will add the EMB HubLite to one
of your client databases.
Step 4: Click the "Upload Data Now" button. Your data should be sent to the BMO webHUBLite. Step 5: For more detailed information about the transfer process, use the Connection Test page in the Testing/Diags menu
on the EMB HubLite for a full report of the data upload progress.
Retrieving Data From the EMB HubLite
Overview of how the system was designed to work. Now that you have installed your EMB HubLite and configured it to collect data from your meters and sensors, you will
want to collect the data from your EMB HubLite. This document will provide an overview for collecting data from the EMB HubLite. Processing the data for billing reports, summaries, and other data processing are beyond the scope of this document.
Three basic ways to collect data from the EMB HubLite:
HTTP download from the EMB HubLite with a browser (pull) FTP download from the EMB HubLite (pull) Enertrax DL download from the EMB HubLite. (pull) HTTP Post: The EMB HubLite uploads data to a database/webHUBLite. (push)
HTTP Direct from the EMB HubLite
The EMB HubLite has the ability to export log file data to a web browser directly from the setup web pages. To use this feature, access the EMB HubLite setup menu with your web browser. Select the "Log File Export" page from the Log File Data menu on the left side of the page.
For each device, a separate log file will be saved. Select the device from the dropdown list provided. Specify Comma or Tab delimited data, and indicate if column headers are required. Click the download button to download the data.
The log file format is the same as is provided by FTP and by the BMO web site. Note: All timestamps are in UTC. When importing log files into Microsoft Excel, be sure to specify the log data is comma separated, and use a single quote
mark as the text delimiter.
FTP Direct from the EMB HubLite
The EMB HubLite will allow inbound connections for transfer of log data files using the FTP protocol. Ftp to the EMB HubLite and log in using the system admin password. Files are located in /var/log/modbus. For further information on FTP log file transfer, please review the technote and FAQ section of the Leviton website.
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Enertrax download direct from the EMB HubLite
Leviton provides a free tool called Enertrax DL that can automate the process of downloading log data from the EMB HubLite to your Windows PC hard drive. Enertrax DL can merge new log data into existing log files on your computer as well as provide configuration information about the EMB HubLite. Enertrax DL can also be configured to make LAN or Dialup calls to one or more EMB HubLite or AcquiSuite data acquisition HUBLites.
HTTP/Post Upload To Building Manager Online
EMB HubLite sends data to the BMO website The BMO Website stores the data in a SQL database. Quick reporting from our website Includes remote EMB HubLite configuration service. Includes alarm notification by email. Data available for download in CSV/Tab delimited format upon your request.
HTTP/Post Upload To Your Database HUBLite
EMB HubLite uploads data directly to your webHUBLite or database HUBLite. You must supply a script to process the incoming data. Sample script for ASP and PHP are available upon request. Requires WebHUBLite, CGI scripting and database (SQL) knowledge Alarm processing available by processing data on your HUBLite when data is uploaded Designed for integration with existing energy reporting systems.
Removing Data From the EMB HubLite
When using an HTTP/Post method to allow the EMB HubLite to push data to a database HUBLite, the EMB HubLite will automatically remove log files from its flash memory once the EMB HubLite has confirmed that the file was received by the database HUBLite.
If you are using the EMB HubLite with a standalone mode, you can use FTP or Enertrax DL to delete log files from the flash memory.
With EnertraxDL, simply check the setup checkbox to delete log data after download.
For FTP, the process is essentially the same process as the manual FTP data download.
Steps for Microsoft Windows command prompt ftp. Use the following commands.
ftp 192.168.40.50 Use the IP address of your EMB HubLite username: root password: admin The same as the admin password cd /var/log/modbus dir view a list of log files. mdel *.gz remove the log file to free up flash space bye
The mdel command will tell the FTP software to delete all files ending in .gz in the current directory. Some FTP clients will allow you to specify a command “prompt” prior to using mdel that will prevent the FTP client software from asking if you are sure you wish to delete each file.
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Linking to EMB HubLite Device Status Pages
It may be helpful to create a shortcut or a hyperlink on another web page that will direct the browser to bring up a specific device status page in your browser. To do this, right click on the page and select properties. The URL for the page will be shown on that dialog. Simply copy/paste this URK into your link.
The EMB HubLite can provide Modbus device data in XML format. This feature, coupled with browser based AJAX (Javascript) can provide a very powerful tool to allow the creation of custom web pages. Further examples of XML and its uses are available on the Leviton website in the Documentation/Technotes section.
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Mechanical Drawings
The EMB HubLite uses a plastic enclosure that is approximately 4” x 4.25” x 2” deep.
The EMB HubLite has 4 mounting holes for use with a #6 screw. The drawing above shows the relative position of the mounting holes.
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