LeviFlow LFIF-06 Instruction Manual

User Manual for LEVIFLOW® LFIF-06 Flowmeters
www.levitronix.com
PL-4511-00, RevA, DCO# RD
First Release: 14-Jun-17
Last Update: 14-Jun-17
LEVIFLOW
®
INTEGRATED
FLOWMETER LFIF
USER MANUAL
LEVIFLOW® Integrated Flowmeter: LFIF-06 (10 l/min)
This manual contains information necessary for the safe and proper use of the LEVIFLOW® LFS flowmeter series. Included are specifications for the standard configuration, components, and instructions regarding its use, installation, operation, adjustment, inspection and maintenance. For special configuration of the LEVIFLOW® flowmeters refer to accompanying information. If the flowmeters have to be configured for other parameter settings then the LEVIFLOW® Configuration Software (see relevant manual Levitronix Doc.# PL-4501-00) is necessary. Please familiarize yourself with the contents of this manual to ensure the safe and effective use of this product. After reading, please store the manual where the personnel responsible for operating can readily refer to it at any time.
User Manual for LEVIFLOW® LFIF-06 Flowmeters
www.levitronix.com
PL-4511-00, RevA, DCO# RD
2
Table of Contents
1 SAFETY PRECAUTIONS .......................................................................................................................................... 3
2 SPECIFICATIONS ..................................................................................................................................................... 4
2.1 Component Overview ........................................................................................................................................ 4
2.2 General Specifications ....................................................................................................................................... 4
2.3 Basic Dimensions of Main Components ............................................................................................................ 5
2.3.1 Dimensions of Flowmeter ................................................................................................................................................. 5
2.3.2 Dimensions of Cables ...................................................................................................................................................... 5
2.4 Overview of Parameter Configuration ................................................................................................................ 6
3 INSTALLATION ......................................................................................................................................................... 7
3.1 Electrical Installation .......................................................................................................................................... 7
3.1.1 Overview and Preparation ................................................................................................................................................ 7
3.1.2 Instructions for Electrical Installation ................................................................................................................................. 8
3.1.3 Configuration of Flowmeter Data ...................................................................................................................................... 9
3.2 Mechanical and Hydraulic Installation ................................................................................................................ 9
3.2.1 Instructions ....................................................................................................................................................................... 9
4 OPERATION ............................................................................................................................................................ 10
4.1 General Timing Specifications ......................................................................................................................... 10
4.1.1 Startup Time .................................................................................................................................................................. 10
4.1.2 Thermal Stability Time .................................................................................................................................................... 10
4.1.3 Zero Adjustment Activation Time .................................................................................................................................... 10
4.1.4 Automatic Zero Adjustment Duration .............................................................................................................................. 10
4.2 Operation ......................................................................................................................................................... 10
4.2.1 System Operation with PLC Interface ............................................................................................................................. 10
4.2.2 Operation with RS485 .................................................................................................................................................... 10
4.2.1 LED Messages ................................................................................................ ............................................................... 10
4.2.2 Operation with LEVIFLOW® Configuration Software ....................................................................................................... 11
5 INSPECTION AND MAINTENANCE ....................................................................................................................... 11
6 TROUBLESHOOTING ............................................................................................................................................. 12
6.1 Common Troubles ........................................................................................................................................... 12
6.2 Troubleshooting with LEVIFLOW® Configuration Software.............................................................................. 12
7 TECHNICAL SUPPORT .......................................................................................................................................... 12
8 APPENDIX ................................ ................................................................ ............................................................... 13
8.1 Regulatory Status ............................................................................................................................................ 13
8.1.1 CE Marking .................................................................................................................................................................... 13
8.2 Symbols and Signal Words .............................................................................................................................. 13
User Manual for LEVIFLOW® LFIF-06 Flowmeters
www.levitronix.com
PL-4511-00, RevA, DCO# RD
3
1 Safety Precautions
CAUTION
Do not under any circumstances open the flowmeter housing. Levitronix does not assume responsibility for any damage, which occurs under such circumstances.
WARNING
Hazardous voltage may be present.
In case of the usage of an inadequate AC/DC power supply, mains voltages may be present (even if the system is designed for 24VDC).
Do not under any circumstances open the powered converter. The usage of galvanic separated 3rd party tested (like CE and/or UL)
AC/DC supply is highly recommended.
WARNING
Toxic chemicals may be present.
When using the flowmeter to measure chemicals skin contact and toxic gases may be hazardous to your health. Wear safety gloves and other appropriate safety equipment.
User Manual for LEVIFLOW® LFIF-06 Flowmeters
www.levitronix.com
PL-4511-00, RevA, DCO# RD
4
2 Specifications
2.1 Component Overview
Figure 1: Standard LEVIFLOW® LFIF components and accessories
Pos.
Article Name
Part #
Feature/Description
Note 1 LFIF-06
100-30393
Integrated Flowmeter
Calibration parameters are stored in flowmeter.
2a
LFE-E.1-50
190-10371
Extension Cable 5m PVC
Waterproof lock-release mounting connector type for flowmeter connection. Open wires at cable end for connecting to other equipment.
2b
LFE-E.2-50
190-10372
Extension Cable 5m PVC
Waterproof lock-release mounting connector type for flowmeter connection. Integrated pull-up resistor at digital output for flow switch applications.
2b
LFE-E.3-50
190-10383
Extension Cable 5m PVC
Waterproof lock-release mounting connector type for flowmeter connection. Open wires at cable end, integrated conversion for analog output from current to voltage.
3
YN-485I-TR, USB to RS485 Adaptor-TR Isolated
100-30392 Structure/Design
USB connector (3a) with termination resistor and cable with connector pair (3b and 3c) for external RS485 wire connection. Magnetically isolated. Cable length is 2m.
Purpose
Communication over fieldbus of converter with PC
Table 1: Order information for standard flow sensor models
2.2 General Specifications
Characteristics
Specification
Flow Range [l/min]
0 – 10 l/min
Accuracy of Reading @ 20 °C Water
For > 1.7 l/min: ± 2% For < 1.7 l/min: ± 34 ml/min
Kinematic Viscosity
0.36 – 1.3 mm2/s (0.36 – 1.3 cSt)
Sound Speed
1450 – 1550 m/s (water)
Fluid Temperature
10 – 80 oC (50 – 176 oF )
Ambient must be < 40 °C at 80 °C fluid temp.
Ambient Temperat.
0 – 50 oC (32 - 122 oF)
Max. Fluid Pressure
0.5 MPa = 5 bar
Power Supply Inrush current
24 VDC ±10%, 38 mA Peak < 690 mA during < 1 ms
Pressure Drop
380 mbar at 10 l/min and 20 °C water
Wet Parts / Fittings
PFA / Tube 3/8” (OD=9.52, ID=6.38 mm)
Characteristics
Specification
Weight
~ 80 g for flowmeter and ~ 180 g for 5m extension cable
Housing Materials
PPS for housing body, FKM for sealing gaskets PEEK for screws, PET for label
IP Classification
IP-65 (indoor)
Electrical Connector
Circular type, lock-release mounting (housing material: PPS)
Cables
Separate extension cable with connector (see Figure 3)
Interfaces
(see also Table 5)
RS485 with Modbus protocol Analog Output with 0-20 mA (4-20mA configurable) Digital Output:
Measurement Error, Flow Alarm, Volume Counter Pulse, Pulsed Flow Output (0-1000Hz)
Configuration Parameters
(Lev. Config. SW)
Viscosity Linearization (up to 10 points) Low Cutoff Alarm Outputs (low and high) Damping Time (filter) Volume Counter
Table 2: Specifications of flowmeter LFIF-06
(All data based on water at 20 oC with zeroing and ambient at 25°C.)
1 2 3a
3b
3c
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