Levelpro TK3B-25-SS, TK3B-08-SS, TK3B-20-SS, TK3B-40-SS, TK3B-50-SS User manual

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Page 1
TKB SERIES
INSTALLATION MANUAL
TKB SERIES BATTERY OPERATED FLOW METER
The TKB Series Paddle Wheel Flow Meter has been Factory Programmed No K-Factor Programming Required
To Ensure Full Pipe
Installation Instructions on (pg 6)
Please Follow the
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Instruction Manual
TKB Series Battery Operated LCD Flow Meter
Features
1. Energy Saving 'ECO' Mode Option
2. Units of Measurement 2-1. Flow Rate || GPM | LPM | TPM | Range 0.0~999.9
2-2. Totalizer || GAL | LTR | KL | Range 0~99,999,999
3. Totalizer Reset Protection
4. Four Directions for Installation-90 Degrees
5. Low Battery Indication
6. Eprom Memory- Retains Setting during Battery Change-out
7. High | Low Level Alarm
Model Selection
TKB - 15 - PF - V - S
1 2 3 4
5
RoHS
Compliant
1 Series
Pipe Size
2
3
Body Material PVC = PVC / PP = PP / PF = PVDF / ST = SUS 316
O-Rings Seals
4
5
End Connections
General Data
Specification Description
Fluid Accuracy
Max Flow Velocity Low Cut-Off
Operating press.
Range | Turn-Down
Response time
Materials of Construction Operating Temperature Ambient Temperature -20°C ~ +80° | 35% ~ 85% RH
Protection Class Approval
TKB Battery Operated LCD Flow Meter
08 = DN08 (1/4")* / 10 = DN10 (3/8")* / 15 = DN15 (1/2") / 20 = DN20 (3/4") 25 = DN25 (1") / 40 = DN40 (1 1/2") / 50 = DN50 (2") / 65 = DN65 (2 1/2") 80 = DN80 (3")** / 100 = DN100(4")**
V | Viton*** E | EPDM
PVC | S: SOC | T: NPT | F: Flanged || PP | PVDF | T: NPT | B: Butt | F: Flanged || 316SS | T: NPT | S: Sanitary | F: Flanged
*
SST Version Only | Note: Sanitary and Flanged Connections Size 1/2"- 4" Only
** Plastic Versions Only
Liquids | Viscosity Range: .5-20 centistokes ± 0.5% of F.S. @ 25°C 10 m/s max
0.3 m/s min. 150 PSI (10 Bar) @ Ambient Temperature | Non Shock 10 : 1 Real Time
Paddle | Tefzel || Bodies | PVC | PP | PVDF | SUS 316 || Rotor | Bearings | Zirconium Ceramic
PVC < 60°C / PP < 80°C / PVDF < 110°C / ST < 120°C
NEMA 4X | IP-66 CE | Rohs
*** Viton is Standard
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01
Page 3
Specification
Product
Model Flow Total (Totalizer) Flow Rate Operating voltage Battery Life of battery Housing material
TKB Series Battery Operated LCD Flow Meter
TKB­Range = 0~999999 | Programmable Unit = Gallon | Liter | KL Range = 0.0~999.9 | Programmable Units = GPM | LPM | TPM
3.0 VDC Lithium Battery (CR2477T)
> 2 Years Under Normal Operating Conditions
Polycarbonate (UL-94V0)
Outline Dimensions
360°
Parts List
1 2
3
7
68.2
65.0
49.0
67.0
70.2
6
5
8
Polycarbonate Cover
1
Flow Controller
2
Hall Effect Sensor
3
Paddle Wheel | Tefzel
4
Zirconium Ceramic Rotor Pin + Bearings
5
Removable Battery Cover
6
Battery
7
4
Body Material || PVC | PP | PVDF | 316 SS
8
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02
Page 4
Programming
* Units come Factory Preprogrammed | No K-Factor Programming is Required
SETUP
Flow Rate
or
Flow Total
Press
& Hold
(3 Sec)
1.
Changing K Factor K = #
2.
3.
Press
4.
SET
Press to Scroll Between Flow Rate and Flow Total (Totalizer)
Set Password
Press &
SET
F
Key for 5 sec
F
or
or
Press
Display Mode dSP.non
Light On t-5
key
key
key
or
Display Flashing
Press to Select
or
Press
Flow Alarm Delay
5.
key
Press
Reset Totalizer
5.
key
dt-10
or
Display Flashing
Press to Select
rESEt.0
or
Press
Display Flashing
Enter #
Press to Select
Display Flashing
Press to Select
Display Flashing
Press to Select
Display Flashing
Press to Select
SELECTION DESCRIPTION
Battery Installed | LCD Display On
0~999999
or
0.1~9999.9
Programmable
r = Flow Rate | Default Setting
Press
& Hold (3 Sec)
SET
Press to Scroll Between Flow Rate and Flow Total (Totalizer)
Factory Unlock Number is 8 Enter ANY Number from 0- 9 to Set
0~9
Factory
Preset
Selectable
dSP-non
dSP-Eco
Programming Backlight 'ON' Time
1~9999
Programming
Alarm Delay time (sec)
1~9999
Programming Totalizer Password
Password #
Flow Coefficient = Input pulses x 1/k *
1.
Only required if changing displays from one size to another i.e. 1" to 2" pipe size
1. dSP-non | Press any key to turn on the
LED back light | Default is set to 6 seconds
2. dSP-Eco | Backlight LED function is
not active
In dSP-non mode Backlight default is t-0006 | Set
Duration Time (sec) of Backlight to remain On.
Press any key to turn on the display to turn on LED light (> Time = < Reduced Battery Life)
Delay Time ensures Alarm Setting only becomes active after the flow remains constant for xx seconds
Programming the High | Low Alarm Press + 3 Sec to Display High Alarm Setting Press or to Enter Alarm Value. Press to Display Low Alarm Setting. Press or to Enter Alarm Value. The Press
1. To Prevent Totalizer reset - Enter Password
Number 0-9 (excluding # 5 ) Flow Totalizer Reset
Protection Active |
2. rESEt.= 5 Default = Flow Totalizer Reset Enabled
to Confirm
Selection of the Engineering Units for Flow Rate | Flow Total
SET
Press
SET
Flow Rate Units
Scrolling Menu
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GPM TPM
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Key for 3 Seconds, then press
Flow Total | Totalizer Units
LPM
GAL LTR KL
or to select
GPM
04
Page 5
3. Display the Current Value of Flow Totalizer : Range 0~99,999,999
3-1. Please press the
key for 3 seconds to show current value of the 7th ~ 8th digits
3-2. After releasing the key the current value of the 1st ~ 6th digits will be displayed
4. Totalizer Reset | Password Protection Feature
4-1. The Flow Total (Totalizer) can be Protected from an Accidental Reset. To set lockout
program any number from 0-9 excluding (# 5) The Unlock Number = (5) Factory Default
Totalizer Reset
Press Both
&
Keys Together for 3 Seconds
5. Battery Life Notification
Voltage of battery Symbol of battery Status
3.0V
< 3.0V
<2.8V
Low Scale (Pilot BAT Flashing)
Full scale Mid scale
<2.6V
6. Displaying Flow Rate | Flow Totalizer
r indicates Default Flow Rate Mode
Mode of Operation
Press and Hold Set for 3 Sec to Change from Flow Rate to Flow Total
(Eco) = Extended Battery Life
ECO GAL K L GPM
Low Voltage (Pilot BAT & Display Flashing)
Highlighted to Indicated Programmed Unit of Measurement
Press & Hold for 3 Seconds to view 8+9 digits while in Totalizer Screen
LTR
LPM
TPM
Battery Life
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Flow Total
Flow Rate
05
Page 6
TM
Corrosion-Free
Instrumentation Equipment
Battery Replacement
1 2 3 4
Lightly Press on Both Sides Battery Cover
Remove the Battery Cover
Remove the Battery
+
TKB Series Battery LCD Flow Meter
TKB Series Battery LCD Flow Meter
GPM
SET
F
GPM
SET
F
SET
GPM
F
Procedure to Rotate Display
1
1. Use an A
llen key
screws located on both side of the display
and loosen the
2
2. Lightly pull on the screws in an outwards direction Screws are Captive - Do Not Completely Remove
3
Insert the New Battery
Ensure (+ -) orientation is correct
TKB Series Battery LCD Flow Meter
SET
F
Lift the display
+
GPM
Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
4 5 6
Rotate Display
Reposition the Display
Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
Tighten (Snug) the Allen
Screws Both Sides
Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
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Pipe Size 1/2" FactorK 116
Body PVDF O-Rings Viton
Rate Min. 1.0 GPM Rate Max. 32 GPM
Lot No, 1710
05
Page 7
Installation Positions
10x 3x
10x 3x
CORRECT INCORRECT
CORRECT
CORRECT
10x 3x
INCORRECT
INCORRECT
CORRECT
INCORRECT
10x 3x
Please Ensure the PIPE is FULL with the fluid under normal operation.
Min 10x Pipe Diameters Upstream 3x Pipe Diameters Downstream.
TKR Series can be installed in a Horizontal or Vertical direction.
A Plastic Basket Strainer, Bag Filter or Y Strainer Filtering Device upstream to Avoid the Paddle Wheel from being damaged by the solids or fibers - max 10% Particle Size - Not to Exceed .5mm Cross Section or Length.
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