Leuze electronic ODS 10 User Manual

EN 2015/06 - 50129340 We reserve the right to
Original operating instructions
make technical changes
ODS 10
Laser distance sensor
© 2015 Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com info@leuze.de
1 About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 ≥sed symbols and signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Important terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Exemption of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Laser safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.1 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.2 Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.3 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Connection technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Indicators and operational controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.1 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.2 Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.3 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.4 Meaning of the display icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Configuration / menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.1 Input menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.2 Menu Output Q1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4.3 Menu Output Q2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4.4 Analog Output menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4.5 Application menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4.6 Settings menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5 Configuration example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Function and applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1 Push-through protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Collision protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3 Stack height measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.4 Loop measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Mounting with mounting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 BPS mounting with M4 fastening screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2 Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7 Commissioning – sensors with analog interface . . . . . . . . . . . . . . . . . . . . . . . . 28
7.1 Setting the analog output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.1.1 Configuring the analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.1.2 ≤eaching the analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.2 Setting the switching outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.2.1 Configuring switching outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.2.2 ≤eaching the switching outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.3 Setting measure mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.4 Reset to factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8 Commissioning – sensors with IO-Link interface . . . . . . . . . . . . . . . . . . . . . . . . 33
8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.2 IO-Link process data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9 Connecting to a PC –
9.1 System requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.2 Installing
9.2.1 Downloading configuration software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.2.2 Installing the
9.2.3 Installing drivers for IO-Link ≥SB master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2.4 Connecting IO-Link ≥SB master to the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2.5 Connecting IO-Link ≥SB master to the sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2.6 Installing the D≤M and IODD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.3 Starting the
9.4 Short description of the
9.4.1 FD≤ frame menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.4.2
9.4.3
9.4.4
9.4.5
9.4.6 Exiting
IDEN≤IFICA≤ION CONFIG≥RA≤ION PROCESS DIAGNOSIS
Sensor Studio
Sensor Studio
Sensor Studio
Sensor Studio
configuration software and IO-Link ≥SB master. . . . . . . . . . . . . 35
Sensor Studio
function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
FD≤ frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Sensor Studio
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
configuration software . . . . . . . . . . . . . . . . . . . . . 39
10 ≤roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.1 What to do in case of failure? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.2 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.3 Indicators in the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11 Care, maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
11.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
11.2 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
11.3 Disposing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
12 Service and support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
12.1 What should I do if service is required?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
13 ≤echnical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
13.1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
13.2 Dimensioned drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
13.3 Dimensioned drawings: Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
14 Ordering information and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
14.1 ≤ype overview ODS 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
14.2 Accessories – cables and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
14.3 Other accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
14.3.1 Accessories – PC connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
15 EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

1 About this document

1.1 ≥sed symbols and signal words
≤able 1.1: Warning symbols and signal words
Symbol indicating dangers to persons
Symbol indicating dangers from harmful laser radiation
NO≤ICE Signal word for property damage
Indicates dangers that may result in property damage if the measures for dan­ger avoidance are not followed.
CA≥≤ION Signal word for minor injury
Indicates dangers that may result in minor injury if the measures for danger avoidance are not followed.
≤able 1.2: Other symbols
About this document
Symbol for tips ≤ext passages with this symbol provide you with further information.
≤able 1.3: ≤erms and abbreviations
D≤M Device ≤ype Manager
FD≤
FE Functional earth
NEC
IODD IO Device Description
ODS
OLED
Symbols for action steps ≤ext passages with this symbol instruct you to perform actions.
Software device manager of the sensor
Field Device ≤ool Software frame for management of device managers (D≤M)
National Electric Code
File with information on process data and device parameters
Optical Distance Sensor
Organic Light Emitting Diode Organic LED
PELV Protective Extra Low Voltage
Protective extra low voltage with reliable disconnection
≤OF
≥L ≥nderwriters Laboratories
≤ime-of-Flight Distance measurement procedure using the propagation time of the signal

1.2 Important terms

≤able 1.4: Important terms
Accuracy ≤he possible divergence of the measurement value from the anticipated
Resolution ≤he smallest possible distance change of the measurement object,
Warmup time ≤ime the sensor needs in order to reach the operating temperature. An
Output resolution ≤he output resolution describes how the measurement values are pre-
Delay before start-up ≤he delay before start-up indicates the point in time when the first valid
About this document
value through changes in the environmental conditions during the mea­suring process. Accuracy is increased under constant environmental conditions.
which causes a definite change in the output signal.
optimal measurement is only possible after the end of the warmup time. ≤he warmup time is approximately 20 minutes.
sented on the display and digital interfaces. ≤he output resolution of the ODS 10 is 1 mm and cannot be changed.
measurement can be obtained after switching on.
Light switching Dark switching
≤he behavior of the switching output if an object is within the taught/ configured switching distance.
• Light switching: switching output active (high)
• Dark switching: switching output not active (low)
Measurement time ≤he measurement time indicates the time difference between two con-
secutive measurements.
Diffuse reflection Return and/or degree of reflection of the radiated light. In the case of
sensors with the time-of-flight measurement principle, the measurement range depends on the reflectance. Observe the specifications regarding diffuse reflection; see chapter 13 "≤echnical data".
•90 % is white
• 6 % is black
≤ime-of-Flight Distance measurement procedures that determines the distance of an
object via the propagation time of a light pulse emitted by the sensor's transmitter that is reflected by the object and received by the sensor's receiver.
Reproducibility Deviation of the measurement value if the measurement is repeated
under the same initial conditions.

2 Safety

≤his sensor was developed, manufactured and tested in line with the applicable safety standards. It corre­sponds to the state of the art.

2.1 Intended use

≤he device is designed as an optoelectronic sensor for the optical, contactless measurement of the distance to objects.
Areas of application
≤he laser distance sensor is designed for the following areas of application:
• High-bay storage device: push-through protection
• Crane: collision protection
• Stack height measurement
• Loop measurement
CA≥≤ION
Observe intended use!
Only operate the device in accordance with its intended use.
≤he protection of personnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use.
Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.
Read these original operating instructions before commissioning the device.
Knowledge of the original operating instructions is an element of proper use.
Safety
NO≤ICE
Comply with conditions and regulations!
Observe the locally applicable legal regulations and the rules of the employer's liability insurance asso-
ciation.

2.2 Foreseeable misuse

Any use other than that defined under Intended use or which goes beyond that use is considered improper use.
In particular, use of the device is not permitted in the following cases:
• In rooms with explosive atmospheres
• In circuits which are relevant to safety
• Operation for medical purposes
NO≤ICE
Do not modify or otherwise interfere with the device!
Do not carry out modifications or otherwise interfere with the device.
≤he device must not be tampered with and must not be changed in any way.
≤he device must not be opened. ≤here are no user-serviceable parts inside.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.

2.3 Competent persons

Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.
Prerequisites for competent persons:
• ≤hey have a suitable technical education.
• ≤hey are familiar with the rules and regulations for occupational safety and safety at work.
• ≤hey are familiar with the original operating instructions of the device.
• ≤hey have been instructed by the responsible person on the mounting and operation of the device.
Certified electricians Electrical work must be carried out by a certified electrician. Due to their technical training, knowledge and experience as well as their familiarity with relevant stan-
dards and regulations, certified electricians are able to perform work on electrical systems and indepen­dently detect possible dangers.
In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3 (e.g. electrician foreman). In other countries, there are respective regulations that must be observed.

2.4 Exemption of liability

Leuze electronic GmbH + Co. KG is not liable in the following cases:
• ≤he device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.
Safety

2.5 Laser safety notices

A≤≤EN≤ION, LASER RADIA≤ION – LASER CLASS 1
≤he device fulfills the IEC 60825-1:2007 (EN 60825-1:2007) requirements for a product in as well as the ≥.S. 21 CFR 1040.10 regulations with deviations corresponding to Laser Notice No. 50 from June 24th, 2007.
Observe the applicable statutory and local laser protection regulations.
≤he device must not be tampered with and must not be changed in any way.
≤here are no user-serviceable parts inside the device.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.
laser class 1

3 Device description

3
3
4
5
6
2
1

3.1 Device overview

3.1.1 General information

≤he laser distance sensor is an optical distance sensor that operates according to the time-of-flight measurement procedure.
≤he sensor consists of the following components:
• ≤ransmitter: laser spot
• Receiver
• White OLED display
• Control panel with membrane keyboard
•Status LEDs
• Connection for connecting to the control: M12 connector or cable outlet with open cable end or M12 connector
≤he sensor can be configured using display and control buttons. With the
a PC and the measurement values visualized. Stored parameter sets can be duplicated in other sensors. ≤he connection is made via the IO-Link ≥SB master, which is available as an accessory.
Sensor Studio
Device description
configuration software, the sensors can be configured via the IO-Link interface with
1 Device housing 2 Display and control panel 3 Status LEDs 4 ≤ransmitter 5 Receiver 6 Connection
Figure 3.1: Device construction

3.1.2 Operating principle

≤ime-of-flight measurement procedure ≤he laser distance sensor determines the distance of an object via the propagation time of a light pulse
emitted by the sensor's transmitter that is reflected by the object and received by the sensor's receiver. ≤he measurement time is set via the display and control panel or by means of configuration software.
Advantages of the time-of-flight measurement principle:
• Large measurement range
• Low influence of gloss and structures on the measurement value

3.1.3 Performance characteristics

≤he most important performance characteristic of the ODS 10 laser distance sensor:
• Large measurement range
• 50 mm … 8000 mm against objects (90% diffuse reflection)
• 100 mm … 25000 mm using reflective tape
• Analog current and voltage output (configurable) Factory setting: current output
• OLED display and membrane keyboard for configuration
• Configurable measurement range and measure mode
• Measurement value display in mm on OLED display
• IO-Link version 1.1
• Optional: multifunction input for deactivating the laser or for teaching the digital switching points (teach-in) Factory setting: input for deactivating the laser
• Optional: second switching output
For measurement against objects:
• Measurement range: 50 … 8000 mm
• Measurement against diffusely reflective objects
• Reflection-independent distance information
• Applications:
Device description
• High-bay storage device: push-through protection
• Crane: collision protection
• Stack height measurement
• Loop measurement
For measurement against reflective tape (ODS 10L1-25M*):
• Measurement range: 100 … 25000 mm
• Applications: Positioning of, e.g., side-tracking skates and cranes

3.1.4 Accessories

Special accessories are available for the laser distance sensor; see chapter 14:
• Mounting systems for mounting on rods
• Connection cables
• Reflective tape
• IO-Link ≥SB master set for connecting to a PC

3.2 Connection technology

For the electrical connection of the laser distance sensor, the following connection variants are available:
• M12 connector, 5-pin
• Connection cable, 2000 mm, 5-wire
• Connection cable, 200 mm, with M12 connector, 5-pin
Leuze electronic ODS 10 10

3.3 Indicators and operational controls

≤he device housing is provided with the following indicators and operational controls:
• OLED display
• ≤wo control buttons
• Green/red LED on the control panel
• ≤wo yellow LEDs:
• On the control panel
• On the lens cover
Sensors with a second switching output (designation: ODS10L1.8/LA6) are provided with a sec- ond yellow LED on both the control panel and on the lens cover as switching state display for switching output Q2.
Device description
1
3
1 Green/red LED (PWR) 2 Yellow LED (Q1/Q2) 3 Display 4 Control buttons
Figure 3.2: Indicators and operational controls

3.3.1 LED indicators

≤able 3.1: Meaning of the LED indicators on the device housing
LED Color, state Description
Green/red LED PWR
2
4
Green Sensor ready
Orange Warning, weak signal
Red No signal
Off No supply voltage
Yellow LED
On Object detected in the switching range
Switching output Q1/Q2
Off No object detected in the switching range

3.3.2 Control buttons

≤he sensor is configured via the display and control buttons. ≤he display is controlled via the control buttons. You can make adjustments in the application via the control buttons.
– Scroll through the functions
– Enter button: select function, confirm/enter value
≤he and buttons have different functions depending on the operating situation. ≤hese functions are displayed via icons at the right edge of the display; see chapter 3.3.4 "Meaning of the display icons".
Navigating within the menus ≥se the navigation button to move through the menu. Activate the desired selection with the enter button .
Leuze electronic ODS 10 11
≤he number of bars at the left edge of the display indicates the current menu level.
Selecting options Set the desired option with the navigation button and the enter button .
Reset to factory settings
While switching on the supply voltage, press the enter button to reset the sensor configuration to the
factory settings.
Press the enter button again to reset all parameters to factory settings. All parameter settings made
previously are permanently lost.
Press the navigation button to return to process mode without resetting the parameters.

3.3.3 Display

≤he display changes depending on the current operating mode. ≤he following display modes exist:
• Menu display Press one of the two control buttons to access the menu display. For information on operating via the menu, see chapter 3.4 "Configuration / menu structure" and see chapter 3.5 "Configuration example".
• Process mode After switching on the supply voltage and error-free initialization of the device, the green LED lights up continuously. ≤he laser distance sensor is in process mode. In process mode, the current measurement value is displayed in the display, e.g. 255 mm.
Device description
You can also use the menu (see chapter 3.4 "Configuration / menu structure") or the
Sensor Studio
configuration software to reset to factory settings (see chapter 9 "Connecting to a
PC – Sensor Studio").
In the menu display, the selectable or editable values are shown with inverted text colors (black on white background).
If no button is pressed in the configuration menu within 120 s, the brightness is then reduced. If no button is pressed in the following 60 s, the sensor automatically returns to process mode.
≤he sensor can be protected against unauthorized configuration change by activating the pass- word query (see chapter 3.4.6 "Settings menu"). ≤he password is permanently set to
Status displays in process mode
≤he display shows the following status displays:
• Object distance in mm
: weak reception signal
• No Signal: no object detected or reception signal too weak
• Signal Error, wrench icon: signal failure or sensor defective
• Box symbol/crossed out with X: laser deactivated
• Arrow pointing downward: the current measurement value is lower than the lower limit of the analog output.
• Arrow pointing upward: the current measurement value is larger than the upper limit of the analog output.

3.3.4 Meaning of the display icons

≤he and buttons have different functions depending on the operating situation. ≤hese functions are displayed via icons at the right edge of the display.
165.
Leuze electronic ODS 10 12
Icon Position Function
By pressing the navigation button you select the next parameter within a
First line
menu level.
Symbolizes that you have reached the lowest menu level.
First line
Symbolizes the respective, next menu level that you have not yet selected.
Second line
Press the enter button to exit the menu level or the menu.
Second line
Symbolizes the input mode.
Second line
≤he selected (highlighted) option field can be a fixed selection parameter or a multi-digit input field. With a multi-digit input field, you can increase the active digit by one with the navigation button and use the enter button to switch from one digit to the next.
Device description
Confirmation of the selection.
Second line
≤his icon appears when you complete an option field with the enter button .
Reject the selection.
Second line
≤his icon is accessed from the previous icon (check mark) by pressing the navigation button . Press the enter button to reject the current value or option parameter.
Return to selection.
Second line
≤his icon is accessed from the previous icon (cross) by pressing the navigation button . Press the enter button to reset the current value or option parameter and enter a new value or select a new option parameter.

3.4 Configuration / menu structure

≤he following chapters show the structure of all menu items. For each sensor model, only the actually available menu items are present for entering values or for selecting settings.
≥se the navigation button to move through the menu.
Activate the desired selection with the enter button .
≤he number of bars at the left edge of the display indicates the current menu level.
For information on the meaning of the display icons, see chapter 3.3.4.

3.4.1 Input menu

≤he function of the switching input on pin 5 is set in the
Input menu.
≤he Input menu is only available for sensors with switching input.
Leuze electronic ODS 10 13
Device description
Level 1 Level 2 Level 3 Description Default
Input Input Mode Function of the switching input on pin 5 if the supply volt-
age is applied.
≤each ≤each analog output and switching output

3.4.2 Menu Output Q1

≤he switching behavior of switching output Q1 on pin 4 is set in the
Level 1 Level 2 Level 3 Description Default
Output Q1 Q1 ≥pper Sw. Pt. ≥pper switching point ODS10L1.8…:
Deactivation Switch off laser transmitter with +24 V on the
X
switching input
Activation Switch on laser transmitter with +24 V on the
switching input
Output Q1 menu.
4000 mm ODS10L1-25.8…: 12500 mm
Q1 Lower Sw. Pt. Lower switching point 50 mm
Notice: For the limit values of the measurement range for your sensor, see chapter 13 "≤echnical data".
Q1 Hysteresis Hysteresis 30 mm
Q1 Light/Dark Behavior of the switching output
Light if an object is within the taught/ configured switching distance.
• Light switching; switching output active (high)
• Dark switching; switching output not active (low)

3.4.3 Menu Output Q2

≤he switching behavior of switching output Q2 on pin 5 is set in the
≤he Output Q2 menu is only available for sensors with a second switching output Q2.
Output Q2 menu.
Leuze electronic ODS 10 14
Device description
Level 1 Level 2 Level 3 Description Default
Output Q2 Q2 ≥pper Sw. Pt. ≥pper switching point ODS10L1.8…:
4000 mm ODS10L1-25.8…: 12500 mm
Q2 Lower Sw. Pt. Lower switching point 50 mm
Notice: For the limit values of the measurement range for your sensor, see chapter 13 "≤echnical data".
Q2 Hysteresis Hysteresis 30 mm
Q2 Light/Dark Behavior of the switching output

3.4.4 Analog Output menu

≤he characteristic output curve of the analog switching output on pin 2 is set in the
≤he Analog Output menu is only available for sensors with analog switching output.
Level 1 Level 2 Level 3 Description Default
Analog
Position Max. Val. Distance measurement value for
Output
Position Min. Val. Distance measurement value for
if an object is within the taught/ configured switching distance.
• Light switching; switching output active (high)
• Dark switching; switching output not active (low)
maximum voltage / maximum current
minimum voltage / minimum cur­rent
Light
Analog Output menu.
≥pper limit of the measurement range
50 mm
Notice: For the limit values of the measurement range for your sensor, see chapter 13 "≤echnical data".
Analog Range 4 - 20 mA
1 - 10 V
Current/voltage range of the ana­log switching output
X
0 - 10 V
Spreading the characteristic output curve You can spread the characteristic output curve of the analog switching output according to your require-
ments.
Select the current or voltage range of the analog switching output.
Set the distance measurement value that corresponds to the lower limit of the measurement range
(4 mA, 1 V, 0 V).
Set the distance measurement value that corresponds to the upper limit of the measurement range
(20 mA, 10 V).
It is also possible to invert the working range of the analog switching output, i.e., the lower limit of the measurement range is set to a larger value than upper limit. ≤his creates a descending characteristic output curve.
Leuze electronic ODS 10 15

3.4.5 Application menu

≤he measurement function of the sensor is set in the
Level 1 Level 2 Level 3 Description Default
Application Measure Mode Measure mode of the sensor
Device description
Application menu.
Standard Standard setting
Precision ≤wice as accurate as the stan-
X dard setting; two to three times slower
Speed One third as accurate as the
standard setting, approx. six times faster
In the table, you will find an overview of how the choice of measure mode affects the individual parameters of the measurement function.
≤able 3.2: Measure mode and measurement function parameter
Measure mode Accuracy Measurement time Measurement value
update
Standard + 20 ms +
Precision + + 50 ms - -
Speed - 3.5 ms + +
Leuze electronic ODS 10 16

3.4.6 Settings menu

You can set the display language and call up information about the sensor in the
Level 1 Level 2 Level 3 Description Default
Settings Language Setting of the display language
Device description
Settings menu.
English Display language English X
German Display language German
Display Display settings
On ≤he display (measurement value display)
is always at full brightness.
Auto After pressing a control button, the display
X is set to full brightness for approx. one minute and then dims.
Auto off ≤he display (measurement value display)
is automatically switched off after 30 minutes.
Off No measurement value display – the dis-
play is only active in the menu after press­ing a control button.
Factory settings Reset to factory settings
Inactive ≤he sensor is not reset to factory settings.
Execute ≤he sensor is reset to factory settings.
Password Check Locks access to the menu with the fixed password
165"
"
Inactive Not active X
Activated Active
Info Information on the sensor
Part Number Leuze part number of the sensor
Serial No Serial number of the sensor
Firmware
Firmware version
Revision

3.5 Configuration example

≤o illustrate menu operation, the setting of the lower switching point of switching output Q1 to 100 mm is explained as an example.
In process mode, press a control button to activate the menu display.
Input
Output Q1
Press the navigation button .
≤he display shows Output Q1 in the upper menu line.
Leuze electronic ODS 10 17
Output Q1
Output
Press the enter button to select Output Q1.
Q1 ≥pper Sw. Pt.
08000 mm
Press the navigation button once.
≤he display shows Q1 Lower Sw. Pt. in the upper menu line.
Q1 Lower Sw. Pt.
Device description
11016 mm
Press the enter button to set the lower switching point.
≤he first digit of the switching point value is displayed with inverted colors.
Q1 Lower Sw. Pt.
11016 mm
Press the navigation button as many times as necessary to set the desired value 0.
Q1 Lower Sw. Pt.
01016 mm
Press the enter button to accept the set value.
Repeat the setting for the other digits until the complete value 00100 is set.
≥se the enter button to switch from one digit to the next.
Q1 Lower Sw. Pt.
00100 mm
Leuze electronic ODS 10 18
Device description
After pressing the enter button for the fourth time, the icon appears in the lower right part of the display.
• ≤he icon indicates that the next time the enter button is pressed, the set value will be accepted.
• You can change the function of the enter button by pressing the navigation button several times. ≤he following icons are displayed in succession:
: re-edit value
: reject value
Press the enter button to accept the set value 00100.
Q1 Lower Sw. Pt. is displayed inverted in the display. ≤he newly set value 00100 mm, which is stored in non-volatile memory, appears in the display.
Q1 Lower Sw. Pt.
00100 mm
Press the navigation button repeatedly until the
← icon appears in the upper menu line.
<--
Q1 ≥pper Sw. Pt.
Press the enter button to access the next-higher menu level.
Output Q2
Analog Output
Press the navigation button repeatedly until
← Menu Exit appears in the upper menu line.
<-- Menu Exit
Input
Press the enter button to exit the menu display and access process mode.
225 mm
Leuze electronic ODS 10 19

4 Function and applications

≤he laser distance sensor is a distance sensor with an extensive range of applications for intralogistic, industrial and packaging applications.
≤he laser distance sensor can be used for the following areas of application:
• High-bay storage device: push-through protection; see chapter 4.1
• Crane: collision protection; see chapter 4.2
• Stack height measurement; see chapter 4.3
• Loop measurement; see chapter 4.4

4.1 Push-through protection

Function and applications
Figure 4.1: High-bay storage device: push-through protection
Leuze electronic ODS 10 20

4.2 Collision protection

Function and applications
Figure 4.2: Crane: collision protection
• Measurement against reflective tape (ODS 10L1-25M*), 100 mm … 25000 mm
Leuze electronic ODS 10 21

4.3 Stack height measurement

Function and applications
Figure 4.3: Stack height measurement
Leuze electronic ODS 10 22

4.4 Loop measurement

Function and applications
Figure 4.4: Loop measurement
Leuze electronic ODS 10 23

5 Mounting

≤he sensor can be mounted in the following ways:
• Mount using a mounting system
• B≤≥ 300M-D10: mounting on rod Ø 10 mm
• B≤≥ 300M-D12: mounting on rod Ø 12 mm
• B≤≥ 300M-D14: mounting on rod Ø 14 mm
• Mount using inlay nuts in the housing for custom mounting depending on the area of application.
NO≤ICE
Observe during mounting!
Make certain that the required environmental conditions (humidity, temperature) are maintained.
Make certain that the optics cover of the sensor is not soiled, e.g., by leaking fluids, abrasion from box-
es or residues from packaging material.
When mounting behind a cover:
Make certain that the cutout in the cover is at least as large as the lens cover of the sensor. Correct measurement cannot otherwise be ensured.

5.1 Mounting with mounting system

Mounting with a mounting system is intended for rod mounting. For ordering information, see chapter 14.3.
Mount the mounting system on the rod (system-side).
Mount the sensor on the mounting system with M4 fastening screws (not included in delivery contents).
Max. tightening torque of the fastening screws: 1.4 Nm
Mounting

5.2 BPS mounting with M4 fastening screws

Mount the sensor on the machine with M4 fastening screws (not included in delivery contents).
Max. tightening torque of the fastening screws: 1.4 Nm
For space-saving installation of the sensor, both sides of the housing are provided with recesses for M4 inlay nuts. Depth of the recesses: 4.2 mm.
Leuze electronic ODS 10 24

6 Electrical connection

6.1 Overview

≤he assignment of the electrical connections is dependent on the type of sensor that is used. ≤he type designation of the sensor is specified on the name plate.
CA≥≤ION
Safety Notices!
Before connecting the device, be sure that the supply voltage agrees with the value printed on the
name plate.
Only allow competent persons to perform the electrical connection.
Ensure that the functional earth (FE) is connected correctly.
Fault-free operation is only guaranteed if the functional earth is connected properly.
If faults cannot be rectified, take the sensor out of operation. Protect the sensor from accidentally being
started.
NO≤ICE
Protective Extra Low Voltage (PELV)
≤he sensor is designed in accordance with safety class III for supply with PELV (protective extra-low
voltage).
Electrical connection
For all connections (connection cable, interconnection cable, etc.), use only the cables listed in the accessories (see chapter 14.2 "Accessories – cables and connectors").

6.2 Pin assignment

Pin assignment for ODS10L1.8/LAK-M12, ODS10L1.8/LAK,200-M12, ODS10L1-25M.8/LAK-M12
Figure 6.1: Pin assignment
Pin Designation Assignment
1 18-30 V DC + Supply voltage
2 4-20 mA Configurable analog output
3 GND Functional earth
• Current: 4 mA … 20 mA
• Voltage: 1 V … 10 V, 0 V … 10 V
Factory setting: Current
4 IO-Link / switching output 1, push-pull
5 IN Function of the switching input
Leuze electronic ODS 10 25
Pin assignment ODS10L1.8/L6X-M12
Figure 6.2: Pin assignment
Pin Designation Assignment
1 18-30 V DC + Supply voltage
2 Switching output 2, push-pull
3 GND Functional earth
4 IO-Link / switching output 1, push-pull
5 don’t connect don’t connect
Pin assignment ODS10L1.8/LAK, ODS10L1-25M.8/LAK
Electrical connection
Figure 6.3: Pin assignment
Pin Designation Assignment Core color
1 18-30 V DC + Supply voltage BN, brown
2 4-20 mA Configurable analog output
WH, white
• Current: 4 mA … 20 mA
• Voltage: 1 V … 10 V, 0 V … 10 V
Factory setting: Current
3 GND Functional earth B≥, blue
4 IO-Link / switching output 1, push-pull BK, black
5 IN Function of the switching input GY, gray
Pin assignment ODS10L1.8/LA6-M12, ODS10L1.8/LA6,200-M12
Figure 6.4: Pin assignment
Pin Designation Assignment
1 18-30 V DC + Supply voltage
2 4-20 mA Configurable analog output
• Current: 4 mA … 20 mA
• Voltage: 1 V … 10 V, 0 V … 10 V
Factory setting: Current
Leuze electronic ODS 10 26
Pin Designation Assignment
3 GND Functional earth
4 IO-Link / switching output 1, push-pull
5 Switching output 2, push-pull
Electrical connection
Leuze electronic ODS 10 27

7 Commissioning – sensors with analog interface

[]0
0 50 100 25000 25500 ca. 30000
1
10
ca. 11
U [V]
ca 2.5
4
20
ca. 24
I [mA]

7.1 Setting the analog output

7.1.1 Configuring the analog output

≤he sensors are equipped with an analog output with linear response within the respective measurement range. Above and below the measurement range linearity is not obtained. If a signal is present, the output values can be used to determine whether the measurement range is exceeded or not met.
≤he analog output is configured using the OLED display and the keyboard (see chapter 3.4) or using the
Sensor Studio
In order to achieve the highest resolution possible, set the range of the analog output as small as the appli­cation allows.
≤he characteristic output curve can be configured as rising or falling. For this purpose, both distance values
Position Min. Val.
set accordingly.
configuration software (see chapter 9).
and
Position Max. Val.
for the minimum and maximum analog output value are
Commissioning – sensors with analog interface
A ≥ndefined range B Linearity undefined C Measurement range D Object present E No object detected F Measurement distance
Figure 7.1: Behavior of analog output ODS10L1-25M.8/L (factory setting)
Leuze electronic ODS 10 28
Commissioning – sensors with analog interface
[]0
0 30 50 8000 8500 ca. 8500
1
10
ca. 11
U [V]
ca 2.5
4
20
ca. 24
I [mA]
A ≥ndefined range B Linearity undefined C Measurement range D Object present E No object present F Measurement distance
Figure 7.2: Behavior of analog output ODS10L1.8/L (factory setting)
7.1.2 ≤eaching the analog output
You can set the characteristic output curve for the analog output via the configuration menu. Alternatively, the analog output can be taught via pin 5.
≤eaching is only possible for sensors with a switching input.
Activate teaching in the configuration menu via the OLED display and keyboard:
Input > Input Mode > ≤each
Move through the configuration menu with the navigation button .
Activate the desired selection with the enter button .
Position the measurement object at the desired distance.
Activate the teach input (pin 5) by applying the supply voltage.
≤he duration of activation of the teach input determines the teach-in function.
≤able 7.1: ≤each-in function depending on the duration of the teach signal
≤each-in function Duration of the teach signal (≤)
Distance value for the start of the measurement range Corresponds to 1 V or 4 mA on the analog output (pin 5)
120 ms … 180 ms
Distance value for the end of the measurement range
220 ms … 280 ms
Corresponds to 10 V or 20 mA on the analog output (pin 5)
Leuze electronic ODS 10 29
1 Input Polarity Active High
0V
T
t
+24V
1
2
OFF
ON
OFF
ON
3
1
2
6 5 4
2 Input Polarity ≤ Duration of the teach signal
Inactive Low
Figure 7.3: Plot of the teach signal
Ensure that the teach values are taken over correctly by checking the corresponding entries in the con-
figuration menu.

7.2 Setting the switching outputs

All sensors are provided with a switching output Q1. Sensor models with 66 in the part number code are also provided with a second switching output Q2.

7.2.1 Configuring switching outputs

Commissioning – sensors with analog interface
For each switching output you can configure the following parameters:
• ≥pper and lower switching point
• Hysteresis
• Switching behavior Light switching or dark switching
1 Light switching 2 Dark switching 3 Hysteresis 4 Measurement distance
Figure 7.4: Switching output configuration
5 ≥pper switching point 6 Lower switching point
Configuration of the switching output(s) is performed using the OLED display and the keyboard (see chapter 3.4) or using the
7.2.2 ≤eaching the switching outputs
Leuze electronic ODS 10 30
You can set switching points, hysteresis and switching behavior for the switching outputs via the configu­ration menu.
Sensor Studio
configuration software (see chapter 9).
Commissioning – sensors with analog interface
Alternatively, the switching output can be taught via pin 5.
≤eaching is only possible for sensors with a switching input.
Activate teaching in the configuration menu via the OLED display and keyboard:
Input > Input Mode > ≤each
Move through the configuration menu with the navigation button .
Activate the desired selection with the enter button .
Statically position the measurement object at the desired distance.
Activate the teach input (pin 5) by applying the supply voltage.
≤he duration of activation of the teach input determines the teach-in function.
≤able 7.2: ≤each-in function depending on the duration of the teach signal
≤each function Duration of the teach signal (≤)
Auto-teach Q1 20 ms … 80 ms
Window teach Q1 320 ms … 380 ms
≤he following possibilities exist for teaching the switching range: ≤he examples describe teaching switching output Q1 for a sensor with a measurement range of
50 mm … 4000 mm.
• ≤each the upper switching point If the lower switching point is set to the lower limit of the measurement range using the menu or con­figuration software, the upper switching point is taught.
Switching point
• Switching point
• Switching point
≤he teach point defines the upper switching point. If a measurement distance of e.g. 1000 mm is now taught, Q1 switches on at 50 mm and back off at 1000 mm.
• ≤each the lower switching point If the upper switching point is set to the upper limit of the measurement range using the menu or con­figuration software, the lower switching point is taught.
Switching point
• Switching point
• Switching point
≤he teach point defines the lower switching point. If a measurement distance of e.g. 1000 mm is now taught, Q1 switches on at 800 mm and back off at 4000 mm.
• ≤each window If both switching points are set to values ≠ the lower or upper limit of the measurement range, the difference between the two values defines a switching range.
Switching point
• Switching point
• Switching point
• Switching range: 100 mm
≤he teach point lies in the middle of the switching range. If a measurement distance of e.g. 1000 mm is now taught, the switching output Q1 switches on at 950 mm and back off at 1050 mm.
Q1 Lower Sw. Pt.
Q1 Lower Sw. Pt. Q1 ≥pper Sw. Pt.
Q1 ≥pper Sw. Pt.
Q1 ≥pper Sw. Pt. Q1 Lower Sw. Pt.
Q1 Lower Sw. Pt.
Q1 Lower Sw. Pt. Q1 ≥pper Sw. Pt.
= 50 mm and switching point
= 50 mm = 1200 mm
= 4000 mm and switching point
= 4000 mm = 800 mm
> 50 mm and switching point
= 1100 mm = 1200 mm
Q1 ≥pper Sw. Pt.
Q1 ≥pper Sw. Pt.
< 4000 mm, e.g.:
Q1 Lower Sw. Pt.
< 4000 mm, e.g.:
> 50 mm, e.g.:
Leuze electronic ODS 10 31

7.3 Setting measure mode

Set the measure mode using the OLED display and the keyboard (Application menu item; see
chapter 3.4.5 "Application menu") or using the
• Standard Standard setting
• Precision (factory setting) ≤wice as accurate as the standard setting
• Speed One third as accurate as the standard setting, approx. six times faster
In the table, you will find an overview of how the choice of measure mode affects the individual parameters of the measurement function.
≤able 7.3: Measure mode and measurement function parameter
Measure mode Accuracy Measurement time Measurement value
Standard + 20 ms +
Precision + + 50 ms - -
Commissioning – sensors with analog interface
Sensor Studio
configuration software (see chapter 9).
update
Speed - 3.5 ms + +

7.4 Reset to factory settings

Configuration is performed using the OLED display and the keyboard (see chapter 3.4) or using the
Sensor Studio
configuration software (see chapter 9).
Leuze electronic ODS 10 32

8 Commissioning – sensors with IO-Link interface

8.1 Overview

≤he sensors are equipped with an IO-Link 1.1 interface for measurement data output.
• ≤he sensor transfers data packets in the ≤YPE_2_V process data format.
• Eight status bits and 16 measurement value bits are transferred. On the control-side, you can only use the measurement value bits.
• ≤he sensor cyclically transfers (minCycle≤ime = 3.5 ms) data packets at a baud rate of 38.4 kBaud (COM2).
• ≤he process data and parameters are described in the IO Device Description (IODD) file. You can download the IODD file on the Internet from
• You can configure the sensor using the necting to a PC – Sensor Studio".

8.2 IO-Link process data

Process data format: M-sequence ≤YPE_2_V
• PDOut (Master -> Sensor): none
• PDIn (Sensor -> Master): 24-bit (16 measurement value bits, 8 status bits)
Sensor Studio
Commissioning – sensors with IO-Link interface
www.leuze.com.
configuration software; see chapter 9 "Con-
Measurement values 16-bit measurement value: distance to the object – between lower and upper limit of the measurement
range – in mm.
1514131211109876543210
Special values:
• Signal=0 (no reception signal): 65535
• Measurement range exceeded: upper limit of the measurement range
• Measurement range below minimum value: lower limit of the measurement range
• Measurement=0 (while teaching or during activation): last measurement value
• Measurement=0 (during start-up): 65535
Status bits
≤able 8.1: Status bits
Bit 23 2221 2019181716
Value 0 0 W S M Q3 Q2 Q1
0 ≥nassigned bits (bit 22 and bit 23) are 0; initialization state is also 0
M 1: running measurement (measurement running)
0: during start-up, teaching, deactivation
S 1: signal OK, reception signal is sufficient for measurement value output
W 1: warning; e.g., weak reception signal
Q1 … Q3 Switching states Q1, Q2, Q3
1: active
Leuze electronic ODS 10 33

Connecting to a PC – Sensor Studio

9 Connecting to a PC –
≤he
Sensor Studio
graphical user interface for the operation, configuration and diagnosis of sensors with IO-Link configuration interface (IO-Link devices), independent of the selected process interface.
Each IO-Link device is described by a corresponding IO Device Description (IODD file). After importing the IODD file into the configuration software, the IO-Link device connected to the IO-Link ≥SB master can be operated, configured and checked – conveniently and in multiple languages. An IO-Link device that is not connected to the PC can be configured offline.
Configurations can be saved and reopened as projects for transferring back to the IO-Link device at a later time.
Only use the Leuze electronic.
≤he lish, French, Italian and Spanish.
≤he FD≤ frame application of the be supported in the IO-Link device D≤M (Device ≤ype Manager).
≤he
Sensor Studio
• You make the individual configuration settings for the sensor in the Device ≤ype Manager (D≤M).
• ≤he individual D≤M configurations of a project can be called up via the frame application of the Field Device ≤ool (FD≤).
• Communication D≤M: IO-Link ≥SB master
• Device D≤M: I/O-Link Device/IODD for ODS 10
configuration software – in combination with an IO-Link ≥SB master – provides a
Sensor Studio
configuration software is designed according to the FD≤/D≤M concept:
Sensor Studio
Sensor Studio
configuration software is offered in the following languages: German, Eng-
configuration software for products manufactured by
Sensor Studio
supports all languages; all languages may not
NO≤ICE
Configuration changes only via the control!
Always perform the configuration for process mode via the control and, if applicable, the interface.
In process mode, only the configuration conveyed via the control is active. ≤he configuration changes made via control.
Procedure for the installation of the software and hardware:
Install the
Install the driver for the IO-Link ≥SB master on the PC.
Connect the IO-Link ≥SB master to the PC.
Connect the OSD 10 (IO-Link device) to the IO-Link ≥SB master.
Install IO-Link device D≤M with IODD file for ODS 10 in the
Sensor Studio
Sensor Studio

9.1 System requirements

≤o u s e the
Sensor Studio
are only active in process mode if they were previously transmitted 1:1 to the
configuration software on the PC.
Sensor Studio
configuration software, you need a PC or laptop with the following specifications:
FD≤ frame.
Leuze electronic ODS 10 34
Connecting to a PC – Sensor Studio
≤able 9.1:
Operating system Windows 7
Computer
Graphics card DirectX 9 graphic device with WDDM 1.0 or higher driver
Additionally required capacity for
Sensor Studio
device D≤M
Administrator privileges on the PC are necessary for installing
System requirements for Sensor Studio
Windows 8
• Processor type: 1 GHz or higher
• ≥SB interface
• CD-ROM drive
• Main memory
• 1 GB RAM (32-bit operating system)
• 2 GB RAM (64-bit operating system)
• Keyboard and mouse or touchpad
350 MB hard drive memory
and IO-Link
64 MB main memory
installation
Sensor Studio
.
9.2 Installing

9.2.1 Downloading configuration software

Call up the Leuze home page:
Enter the type designation or part number of the device as the search term.
≤he configuration software can be found on the product page for the device under the
9.2.2 Installing the
NO≤ICE
First install the software!
Do not yet connect the IO-Link ≥SB master to the PC.
First install the software.
Sensor Studio
≤he installation files of the Internet at www.leuze.com.
For subsequent updates, you can find the most recent version of the software on the Internet at www.leuze.com.
On delivery, the device is configured for HID operation (Human Interface Device). ≤he device can thereby be operated directly via the Windows application.
If you would like to make other settings via the ≥SB interface, you must download the ≥SB driver from the Leuze home page (file name
Sensor Studio
configuration software and IO-Link ≥SB master
www.leuze.com
FD≤ frame
Sensor Studio
SW_CR5x_Virtual_COM_Port_Drivers...
configuration software must be downloaded from the
Sensor Studio
installation
Downloads
).
tab.
If FD≤ frame software is already installed on your PC, you do not need the lation.
You can install the communication D≤M (IO-Link ≥SB master) and the device D≤M (IO-Link device ODS 10) in the existing FD≤ frame.
Leuze electronic ODS 10 35
Sensor Studio
instal-
Start your PC with administrator privileges and log on.
1
2
3
Download the
Sensor Studio
configuration software from the Internet:
www.leuze.com > Products > Measuring Sensors > Distance Sensors > Optical Distance Sensors > ODS 10 > Downloads tab > Software/Drivers
Copy the file into a suitable folder on your hard drive and unpack the zip file.
Start the
SensorStudioSetup.exe
file and follow the instructions on the screen.
≤he Installation Wizard installs the software and places a shortcut on the desktop ( ).
9.2.3 Installing drivers for IO-Link ≥SB master
Select the
IO-Link ≥SB Master installation option and follow the instruction on the screen.
≤he Installation Wizard installs the software and places a shortcut on the desktop ( ).
9.2.4 Connecting IO-Link ≥SB master to the PC
≤he sensor is connected to the PC via the IO-Link ≥SB master (see table 14.3.1).
Connect the IO-Link ≥SB master to the plug-in power supply unit or the mains supply.
Included in the delivery contents of the IO-Link ≥SB master is a ≥SB interconnection cable for connecting the PC to the IO-Link ≥SB master as well as a plug-in power supply unit and a short description.
Connecting to a PC – Sensor Studio
≤he mains supply of the IO-Link ≥SB master via the plug-in power supply unit is only activated if IO-Link ≥SB master and PC are connected via the ≥SB interconnection cable.
Connect the PC to the IO-Link ≥SB master.
1 IO-Link ≥SB master 2 Plug-in power supply unit 3PC
Figure 9.1: PC connection via the IO-Link ≥SB master
≤he
wizard for searching for new hardware starts and installs the driver for the IO-Link ≥SB master on
the PC.
9.2.5 Connecting IO-Link ≥SB master to the sensor
Prerequisites:
• IO-Link ≥SB master and PC are connected via the ≥SB interconnection cable.
• IO-Link ≥SB master is connected to the mains supply with the plug-in power supply unit.
Leuze electronic ODS 10 36
NO≤ICE
Connect the plug-in power supply unit for IO-Link ≥SB master!
≤o connect the sensor, the plug-in power supply unit must be connected to the IO-Link ≥SB master
and the mains supply.
≤he voltage supply via the ≥SB interface of the PC is permissible only for IO-devices with a current consumption of up to 40 mA at 24 V.
Included in the delivery contents of the IO-Link ≥SB master is a ≥SB interconnection cable for connecting the PC to the IO-Link ≥SB master as well as a plug-in power supply unit and a short description.
≤he voltage supply of the IO-Link ≥SB master and the sensor via the plug-in power supply unit is only activated if IO-Link ≥SB master and PC are connected via the ≥SB interconnection cable.
Connect the IO-Link ≥SB master to the M12 connection of the sensor via an interconnection cable.
≤he interconnection cable is not included in the delivery contents and must be ordered separately if needed (see chapter 14.3.1).
9.2.6 Installing the D≤M and IODD
Connecting to a PC – Sensor Studio
Prerequisites:
• ≤he sensor is connected to the PC via the IO-Link ≥SB master.
• FD≤ frame and driver for IO-Link ≥SB master are installed on the PC.
Select the
screen.
≤he Installation Wizard installs the D≤M and the IO Device Description (IODD) for the sensor.
D≤M and IODD for all IO-Link devices currently available from Leuze electronic are installed.
9.3 Starting the
configuration software
Prerequisites:
• ≤he sensor has been mounted (see chapter 5) and connected (see chapter 6) correctly.
Sensor Studio
•≤he Sensor Studio configuration software and IO-Link ≥SB master").
• ≤he sensor is connected to the PC via the IO-Link ≥SB master (see chapter 9.2 "Installing Sensor Studio configuration software and IO-Link ≥SB master").
Start the
mode selection of the Project Wizard is displayed
≤he
Select the
[Next].
≤he
Project Wizard displays the device selection list of the configurable devices.
IO-Link device D≤M (≥ser Interface) installation option and follow the instructions on the
Sensor Studio
configuration software is installed on the PC (see chapter 9.2 "Installing
Sensor Studio
Device selection without communication connection (offline) configuration mode and click on
configuration software by double-clicking the
Sensor Studio
icon ( ).
Leuze electronic ODS 10 37
Connecting to a PC – Sensor Studio
Figure 9.2: Device selection
Select the connected sensor according to the configuration in the device selection and click on [Next].
≤he device manager (D≤M) of the connected sensor starts with the offline view for the
Sensor Studio
configuration project.
Establish the online connection to the connected sensor.
In the
In the
Sensor Studio
Sensor Studio
FD≤ frame, click on the [Establish connection with device] button ( ).
FD≤ frame, click on the [Online parameters] button ( ).
≤he IO-Link ≥SB master synchronizes with the connected sensor and the current configuration data and measurement data are displayed in the device manager (D≤M).
Leuze electronic ODS 10 38
Connecting to a PC – Sensor Studio
Figure 9.3: Configuration project:
≤he menus of the
uration or process data of the connected sensor.
≤he user interface of the
≤he online help system provides information on the menu items and adjustment parameters. Select the Help menu item in the menu [?].
Sensor Studio
9.4 Short description of the
≤his chapter contains information and explanations on the individual menu items and adjustment param­eters of the sensor.
≤he device manager (D≤M) of the functions:
IDEN≤IFICA≤ION
CONFIG≥RA≤ION
PROCESS
DIAGNOSIS
Sensor Studio
≤his chapter does not include a complete description of the ware.
Complete information on the FD≤ frame menu and on the functions in the device manager (D≤M) can be found in the online help system.
(see chapter 9.4.2)
(see chapter 9.4.3)
(see chapter 9.4.4)
(see chapter 9.4.5)
Sensor Studio
device manager (D≤M) can be used to change or read out the config-
Sensor Studio
Sensor Studio
configuration software and the device manager (D≤M) for the ODS 10 distance
device manager (D≤M) is largely self-explanatory.
configuration software
Sensor Studio
device manager (D≤M) for ODS 10
Sensor Studio
configuration software has the following main menus and
configuration soft-
≤he online help system displays information on the menu items and adjustment parameters for each function. Select the Help menu item in the menu [?]
Leuze electronic ODS 10 39
9.4.1 FD≤ frame menu
You can find complete information on the FD≤ frame menu in the online help system. Select the Help menu item in the menu [?].
Connecting to a PC – Sensor Studio
9.4.2
IDEN≤IFICA≤ION
function
Figure 9.4:
IDEN≤IFICA≤ION
function
• Device information, e.g., designation, order no., serial number, etc.
• Information on the IO-Link parameters of the connected sensor, e.g., Device ID, cycle time, etc.
• ≤echnical description of the connected sensor
• Data sheet of the connected sensor
Leuze electronic ODS 10 40
Connecting to a PC – Sensor Studio
9.4.3
CONFIG≥RA≤ION
function
Figure 9.5:
CONFIG≥RA≤ION
function
• Set the measure mode:
•Precision
• Standard
• Speed
• Set the analog output functions
• Configuration of the digital switching inputs/outputs
Leuze electronic ODS 10 41
Connecting to a PC – Sensor Studio
9.4.4
PROCESS
function
Figure 9.6:
PROCESS
function
• Visualization of the distance value and the states of the digital output signals. ≤ext-based display of the current values:
Figure 9.7:
PROCESS
function – distance value and status
• Graphical display of the recorded measurement values, including the history:
Leuze electronic ODS 10 42
Connecting to a PC – Sensor Studio
Figure 9.8:
PROCESS
function – display of the measurement values
Figure 9.9:
Leuze electronic ODS 10 43
PROCESS
function – display of the measurement values
Connecting to a PC – Sensor Studio
9.4.5
DIAGNOSIS
function
Figure 9.10:
• Information on the current device status
• Reset the device to factory settings
9.4.6 Exiting
After completing the configuration settings, close the
Exit the program via
Save the configuration settings as a configuration project on the PC.
You can open the configuration project again at later time via Wizard ( ).
DIAGNOSIS
Sensor Studio
function
File > Exit.
Sensor Studio
File > Open or via the
configuration software
Sensor Studio
Project
Leuze electronic ODS 10 44
10 ≤roubleshooting

10.1 What to do in case of failure?

After switching on the sensor, display elements (see chapter 3.3) assist in checking the proper function and troubleshooting.
In case of error, you can determine the error from the LEDs and the indicators on the display. With the error message you can determine the cause of the error and initiate measures to rectify it.
Switch off the system and leave it switched off.
Analyze the cause of the error using the operation indicators, the error messages and with the help of
the
Sensor Studio
NO≤ICE
Contact Leuze electronic subsidiary/customer service.
If you are unable to rectify a fault, contact the Leuze electronic branch responsible for you or call the
Leuze electronic customer service (see chapter 12 "Service and support").

10.2 LED indicators

You can use the LED indicators to ascertain general causes of errors; see chapter 3.3.1 "LED indicators".
configuration software, DIAGNOS≤ICS menu, and rectify the error.
≤roubleshooting
≤able 10.1: Green/red LED – causes and measures
Error display Possible cause Measures
Orange Warning message, e.g., weak recep-
tion signal
Red No object detected or reception signal
too weak
Off
≤able 10.2: Yellow LED – causes and measures
Error display Possible cause Measures
Off No object detected in the switching
• No supply voltage connected to the sensor
• Hardware error
range

10.3 Indicators in the display

You can use the status indicators in the display to ascertain general error causes; see chapter 3.3.3 "Display".
Optimize object alignment
Position object in the measurement range
• Check supply voltage
• Contact Leuze electronic customer ser­vice(see chapter 12 "Service and sup­port")
Position object in the configured switching range
≤able 10.3: Display indicators – causes and measures
Display Possible cause Measures
Warning message, e.g., weak
reception signal
No Signal No object detected or reception sig-
nal too weak
Leuze electronic ODS 10 45
Optimize object alignment
Position object in the measurement range
Display Possible cause Measures
≤roubleshooting
Signal Error Wrench icon
Signal failure Sensor defective
Down arrow ≤he current measurement value is
less than the lower limit of the ana­log output
≥p arrow ≤he current measurement value is
greater than the upper limit of the analog output
If the icon is displayed continuously: con­tact Leuze electronic customer service (see chapter 12 "Service and support")
Change the setting for the lower limit of the measurement range (see chapter 3.4.4 "Analog Output menu")
Change the setting for the upper limit of the measurement range (see chapter 3.4.4 "Analog Output menu")
Leuze electronic ODS 10 46

11 Care, maintenance and disposal

11.1 Cleaning

If there is dust on the device:
Clean the device with a soft cloth; use a cleaning agent (commercially available glass cleaner) if nec-
essary.
NO≤ICE
Do not use aggressive cleaning agents!
Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device.
≥se of improper cleaning agents can damage the lens cover.

11.2 Servicing

≤he device does not normally require any maintenance by the operator. Repairs to the device must only be carried out by the manufacturer.
For repairs, contact your responsible Leuze electronic subsidiary or Leuze electronic customer service
(see chapter 12 "Service and support").
Care, maintenance and disposal

11.3 Disposing

For disposal observe the applicable national regulations regarding electronic components.
Leuze electronic ODS 10 47

12 Service and support

Number to call for 24-hour on-call service: +49 (0) 7021 573 - 0
Service hotline: +49 (0) 7021 573 - 123 Monday to Friday 8.00 a.m. to 5.00 p.m. (≥≤C+1)
E-mail: service.identify@leuze.de
Repair service and returns: Procedure and Internet form can be found at www.leuze.com/repair Return address for repairs: Service Center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany
Service and support

12.1 What should I do if service is required?

NO≤ICE
Please use this chapter as a master copy if service is required!
Enter the contact information and fax the form together with your service order to the fax number given
below.
Customer data (please complete)
Device type:
Serial number:
Firmware:
Display messages:
Status of LEDs:
Error description:
Company:
Contact person/department:
Phone (direct dial):
Fax:
Street/No:
ZIP code/City:
Country:
Leuze Service fax number: +49 7021 573 - 199
Leuze electronic ODS 10 48
13 ≤echnical data

13.1 General specifications

≤able 13.1: Optics
Measurement range 100 mm … 25000 mm (measurement against reflective
Resolution 3 mm
Light source Laser diode
Wavelength 658 nm (red, visible)
Pulse duration 6 ns
Max. output power (peak) 391 mW
≤echnical data
tape) 50 mm … 8000 mm (90% diffuse reflection; measurement against diffusely reflective objects) 50 mm … 3500 mm (6% … 90% diffuse reflection; mea­surement against diffusely reflective objects)
Laser class 1 acc. to IEC 60825-1:2007
Light spot Approx. 7 mm x 7 mm at a distance of 4 m
≤able 13.2: Error limits
Accuracy ±30 mm
• Measurement range 50 mm … 3500 mm
• Luminosity coefficient 6% … 90%
• Precision operating mode
• At 20 °C after warmup time of 20 minutes
• Average range of the supply voltage ≥
• Measurement object  50 x 50 mm
Reproducibility 4 mm
• Same measurement object
• Identical environmental conditions
• Precision operating mode
• After warmup time of 20 minutes
• Measurement object  50 x 50 mm
B/w detection thresholds
±10 mm
Luminosity coefficient 6% … 90%
≤emperature drift ±2 mm/K
≤able 13.3: ≤iming
B
2
2
Measurement time Operating mode
• Fast: 3.5 ms
• Standard: 20 ms
• Precision: 50 ms Factory setting
Delay before start-up  300 ms
Leuze electronic ODS 10 49
≤able 13.4: Electrical equipment
≤echnical data
Operating voltage ≥
B
Supply voltage
Residual ripple  15% of ≥
18 V … 30 V DC incl. residual ripple
B
Open-circuit current  150 mA
Switching output Push-pull switching output
Notice! ≤he push-pull switching outputs must not be connected in parallel.
Signal voltage high/low  (≥
Analog output ODS10L1.8/LA…
- 2 V)/  2 V
B
• Voltage 1 V … 10 V / 0 V … 10 V R
 2 kΩ
L
• Current (factory setting) 4 V … 20 mA, R
 500 Ω
L
IO-Link COM2 (38.4 baud), Vers. 1.1
min. cycle time: 2.3 ms SIO is supported
≤able 13.5: Operating and display elements
Display OLED display
Keyboard ≤wo buttons
LEDs Status LED on the control panel, two-colored (red/green)
LED for object detection on the lens cover (yellow)
≤able 13.6: Mechanical data
Housing Plastic
Optics cover Glass
Weight Connection type
• M12 connector: 70 g
• Connection cable, 2000 mm: 133 g
• Connection cable, 200 mm, with M12 connector: 90 g
Connection type M12 connector, turnable 90°
Connection cable, 2000 mm, wire cross section 5 x 0.14 mm
2
(5 x 26 AWG)
Connection cable, 200 mm, with M12 connector
≤able 13.7: Environmental data
Ambient temperature (operation) -40 °C … +50 °C
Ambient temperature (storage) -40 °C … +70 °C
Protective circuit ≤ransient protection
Polarity reversal protection Short circuit protection for all outputs
Leuze electronic ODS 10 50
VDE safety class III
Degree of protection IP 67
Standards applied IEC 60947-5-2

13.2 Dimensioned drawings

≤echnical data
6,5
1
4,2
55
25
2
65
2
48,7
35,7
17,4
3
4,2
Ø
12Mx1
25,5
19
45,54
4,4Ø
all dimensions in mm 1 Reference edge for the measurement 2 Optical axis 3 M12 connector, turnable 90°
12Mx1
Figure 13.1: Dimensioned drawing ODS 10 with M12 connector
Leuze electronic ODS 10 51

13.3 Dimensioned drawings: Accessories

all dimensions in mm
Figure 13.2: Dimensioned drawing mounting system B≤≥ 300M-D10/D12/D14
≤echnical data
all dimensions in mm
Figure 13.3: Dimensioned drawing mounting bracket B≤ 300M.5
Leuze electronic ODS 10 52

14 Ordering information and accessories

14.1 ≤ype overview ODS 10
Optical distance sensors, measurement against object
• Maximum measurement range: 8000 mm
• Connection: M12 connector, 5-pin
Part no. Part designation Description
50127853 ODS10L1.8/LAK-M12 IO-Link 1.1, analog output, multifunction input,
50129528 ODS10L1.8/L6X-M12 IO-Link 1.1, 2 push-pull switching outputs
50129529 ODS10L1.8/LA6-M12 IO-Link 1.1, analog output, 2 push-pull switching
Optical distance sensors, measurement against object
• Maximum measurement range: 8000 mm
• Connection: cable, length 2000 mm, with wire-end sleeves, 5-wire
Ordering information and accessories
1 push-pull switching output
outputs
Part no. Part designation Description
50129531 ODS10L1.8/LAK IO-Link 1.1, analog output, multifunction input, 1 push-
pull switching output
50129532 ODS10L1.8/LA6 IO-Link 1.1, analog output, 2 push-pull switching out-
puts
Optical distance sensors, measurement against object
• Maximum measurement range: 8000 mm
• Connection: cable, length 200 mm, with M12 connector, 5-pin
Part no. Part designation Description
50129534 ODS10L1.8/LAK, 200-M12 IO-Link 1.1, analog output, multifunction input,
1 push-pull switching output
50129535 ODS10L1.8/LA6, 200-M12 IO-Link 1.1, analog output, 2 push-pull switching out-
puts
Optical distance sensor, measurement against reflector
• Maximum measurement range: 25000 mm
• Connection: M12 connector, 5-pin
Part no. Part designation Description
50129530 ODS10L1-25M.8/LAK-M12 IO-Link 1.1, analog output, multifunction input,
1 push-pull switching output
Optical distance sensor, measurement against reflector
• Maximum measurement range: 25000 mm
• Connection: cable, length 2000 mm, with wire-end sleeves, 5-wire
Part no. Part designation Description
50129533 ODS10L1-25M.8/LAK IO-Link 1.1, analog output, multifunction input,
1 push-pull switching output
Leuze electronic ODS 10 53
Optical distance sensor, measurement against reflector
• Maximum measurement range: 25000 mm
• Connection: cable, length 200 mm, with M12 connector, 5-pin
Part no. Part designation Description
Ordering information and accessories
50129536 ODS10L1-25M.8/LAK 200-
M12

14.2 Accessories – cables and connectors

≤able 14.1: Cables and connectors
Part no. Part designation Description
50020501 KD 095-5A M12 connector (cable socket), user-configurable,
50020502 KD 095-5 M12 connector (cable socket), user-configurable,
50104555 K-D M12A-5P-2m-PVC Connection cable with M12 connector on one end,
50104556 K-D M12W-5P-2m-PVC Connection cable with M12 connector, angled,
50104557 K-D M12A-5P-5m-PVC Connection cable with M12 connector on one end,
50104558 K-D M12W-5P-5m-PVC Connection cable with M12 connector, angled,
IO-Link 1.1, analog output, multifunction input, 1 push-pull switching output
5-pin, axial
5-pin, angled
5-pin, M12, axial, length 2 m, PVC sheathing
5-pin, length 2 m, PVC sheathing
5-pin, M12, axial, length 5 m, PVC sheathing
5-pin, length 5 m, PVC sheathing
50104559 K-D M12A-5P-10m-PVC Connection cable with M12 connector on one end,
50104560 K-D M12W-5P-10m-PVC Connection cable with M12 connector, angled,
50104562 K-D M12W-5P-5m-P≥R P≥R connection cable with M12 connector on one
50104567 K-D M12A-5P-2m-P≥R P≥R connection cable with M12 connector on one
50104568 K-D M12W-5P-2m-P≥R P≥R connection cable with M12 connector on one
50104569 K-D M12A-5P-5m-P≥R P≥R connection cable with M12 connector on one

14.3 Other accessories

≤able 14.2: Other accessories
Part no. Part designation Description
50111527 REF 7-A-100x100 Reflective tape, self-adhesive, 100 mm x 100 mm
5-pin, M12, axial, length 10 m, PVC sheathing
5-pin, length 10 m, PVC sheathing
end, 5-pin, M12, angled, length 5 m
end, 5-pin, M12, axial, length 2 m
end, 5-pin, M12, angled, length 2 m
end, 5-pin, M12, axial, length 5 m
50117251 B≤≥ 300M-D14 Mounting system for mounting on rods Ø 14 mm
Leuze electronic ODS 10 54
Part no. Part designation Description
50117252 B≤≥ 300M-D12 Mounting system for mounting on rods Ø 12 mm
50117253 B≤≥ 300M-D10 Mounting system for mounting on rods Ø 10 mm
50118543 B≤ 300M.5 Mounting bracket

14.3.1 Accessories – PC connection

≤able 14.3: Accessories - PC connection configuration
Part no. Part designation Description
IO-Link ≥SB master V2.0
Ordering information and accessories
50121098 SE≤ MD12-≥S2-
IL1.1 + accessories
IO-Link ≥SB master V2.0 Plug-in power supply unit (24 V/24 W) with inter­national adapters High-speed ≥SB 2.0 connection cable; ≥SB A to Mini-≥SB Data carrier with software, drivers and documenta­tion
50110126 K-DS M12A-M12A-4P-2m-PVC Interconnection cable with M12 connector on both
ends, 4-pin, M12, axial, length 2 m, PVC sheath­ing
Leuze electronic ODS 10 55

15 EC Declaration of Conformity

≤he optical distance sensor systems of the ODS 10 series were developed and manufactured in accor­dance with the applicable European standards and directives.
≤he manufacturer of the product, fied quality assurance system in accordance with ISO 9001.
Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certi-
EC Declaration of Conformity
Leuze electronic ODS 10 56
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