Leuze electronic MA 248i Original Operating Instructions

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MA 248i

Fieldbus Gateway – PROFINET-IO

en 04-2017/01 50113019

We reserve the right to

make technical changes

Original operating instructions

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Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com info@leuze.com

Leuze electronic MA 248i

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Table of contents

1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3 Description of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.4 Definition of terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2 Foreseeable misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4 Disclaimer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Fast commissioning / operating principle . . . . . . . . . . . . . . . . . . . 11

3.1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2 Device arrangement and selection of the mounting location . . . . . . . . . . . . . . . . . . . . 11

3.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.3.1 Connecting the Leuze device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3.2 Connecting the power supply and the bus cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.4 Starting the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.5 Commissioning the MA 248i on the PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5.1 Preparing the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5.2 Installation of the GSD file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5.3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.5.4 Configuration of the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.5.5 Transfer of the configuration to the IO Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.5.6 Configuration of the device name - device naming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.5.7 Device name check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.1 General Information to the connector units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.2 Characteristics of the connector units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.3 Device construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.4 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.5 Fieldbus systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.5.1 PROFINET-IO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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5.1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.2 Dimensioned drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.3 Type overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6 Installation and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.1 Storage, transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6.3 Device arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.3.1 Selecting a mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7.1 Safety notices for the electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

7.2.1 PWR IN – voltage supply / switching input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.2.2 PWR OUT switching input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7.3 BUS IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7.4 BUS OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

7.5 Device interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.5.1 RS 232 device interface (accessible after opening the device, internal) . . . . . . . . . . . . . . 36

7.5.2 Service interface (internal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7.6 PROFINET-IO wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.7 Cable lengths and shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8 Status displays and operational controls . . . . . . . . . . . . . . . . . . . . 39

8.1 LED status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

8.1.1 LED indicators on the circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

8.1.2 LED indicators on the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8.2 Internal interfaces and operational controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

8.2.1 Overview of operational controls of the. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.2.2 Connector X30 … connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.2.3 RS 232 service interface – X33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.2.4 S10 service switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.2.5 Rotary switch S4 for device selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

9 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.1 Connecting the service interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.2 Reading out information in Service mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

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10 Telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

10.1 Structure of the fieldbus telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

10.2 Description of the input bytes (status bytes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

10.2.1 Structure and meaning of the input bytes (status bytes) . . . . . . . . . . . . . . . . . . . . . . . . . 50

10.2.2 Detailed description of the bits (input byte 0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

10.2.3 Detailed description of the bits (input byte 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

10.3 Description of the output bytes (control bytes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

10.3.1 Structure and meaning of the output bytes (control bytes) . . . . . . . . . . . . . . . . . . . . . . . 53

10.3.2 Detailed description of the bits (output byte 0). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

10.3.3 Detailed description of the bits (output byte 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

10.4 RESET function / deleting memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

11 Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

11.1 Functionality of the data exchange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

11.1.1 Reading slave data in Collective mode (gateway -> PLC) . . . . . . . . . . . . . . . . . . . . . . . . 58

11.1.2 Writing slave data in Collective mode (PLC -> gateway) . . . . . . . . . . . . . . . . . . . . . . . . . 58

11.1.3 Command mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

12 Commissioning and configuration. . . . . . . . . . . . . . . . . . . . . . . . . 64

12.1 Measures to be performed prior to the initial commissioning. . . . . . . . . . . . . . . . . . . . 64

12.2 Starting the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

12.3 Configuration steps for a Siemens Simatic S7 control . . . . . . . . . . . . . . . . . . . . . . . . . 65

12.3.1 Step 1 – Preparing the control system (S7 PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

12.3.2 Step 2 – Installation of the GSD file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

12.3.3 Step 3 – Hardware configuration of the S7 PLC: Configuration . . . . . . . . . . . . . . . . . . . . 67

12.3.4 Step 4 – Configuration of the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

12.3.5 Step 5 – Transmission of the configuration to the controller (S7 PLC). . . . . . . . . . . . . . . 68

12.3.6 Step 6 – Configuration of the device name - naming the device . . . . . . . . . . . . . . . . . . . 69

12.3.7 Step 7 – Check device names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

12.4 Commissioning via the PROFINET-IO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

12.4.1 Modular structure of the parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

12.4.2 Permanently defined parameters/device parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

12.4.3 Overview of the project modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

12.4.4 Preparing the control system for consistent data transmission . . . . . . . . . . . . . . . . . . . . 75

12.5 Variable configuration of the communication data width . . . . . . . . . . . . . . . . . . . . . . . 75

12.6 Setting the read parameters on the Leuze device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

12.6.1 Specific feature for the use of hand-held scanners

(bar code and 2D devices, combi devices with RFID) . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

12.6.2 Specific features in the operation of an RFM/RFI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

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13 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 79

13.1 General causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

13.2 Interface errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

14 Type overview and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

14.1 Part number code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

14.2 Type overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

14.3 Accessory connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

14.4 Accessory ready-made cables for voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

14.4.1 Contact assignment of PWR connection cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

14.4.2 Specifications of the cables for voltage supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

14.4.3 Order codes of the cables for voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

14.5 Accessory ready-made cables for bus connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

14.5.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

14.5.2 Contact assignment of M12 PROFINET-IO connection cable KB ET… . . . . . . . . . . . . . . 83

14.5.3 Specifications M12 PROFINET-IO connection cable KB ET… . . . . . . . . . . . . . . . . . . . . . 84

14.5.4 Order codes of M12 PROFINET-IO connection cable KB ET… . . . . . . . . . . . . . . . . . . . . 84

14.6 Accessory ready-made cables for connecting Leuze Ident devices . . . . . . . . . . . . . . . 85

14.6.1 Order codes for the device connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

14.6.2 Contact assignment for the device connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

15 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

15.1 General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

15.2 Repairs, servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

15.3 Disassembling, packing, disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

16 Specifications for Leuze end devices . . . . . . . . . . . . . . . . . . . . . . 87

16.1 Standard setting, KONTURflex (S4 switch position 0) . . . . . . . . . . . . . . . . . . . . . . . . . . 87

16.2 Bar code reader BCL 8 (S4 switch position 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

16.3 Bar code reader BCL 22 (S4 switch position 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

16.4 Bar code reader BCL 300i, BCL 500i, BCL 600i (S4 switch position 4) . . . . . . . . . . . . . 91

16.5 Bar code reader BCL 90, BCL 900i (S4 switch position 5) . . . . . . . . . . . . . . . . . . . . . . . 92

16.6 LSIS 122, LSIS 222 (S4 switch position 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

16.7 LSIS 4x2i, DCR 202i (S4 switch position 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

16.8 Hand-held scanner (S4 switch position 8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

16.9 RFI, RFM, RFU RFID readers (S4 switch position 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

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Table of contents

16.10 BPS 8 bar code positioning system (S4 switch position A) . . . . . . . . . . . . . . . . . . . . . . 97

16.11 BPS 300i bar code positioning system, ODSL xx optical distance sensors with

RS 232 interface (S4 switch position B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

16.12 Modular interfacing unit MA 3x (S4 switch position C) . . . . . . . . . . . . . . . . . . . . . . . . 100

16.13 Resetting the parameters (S4 switch position F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

17 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

17.1 ASCII Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

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General information

1 General information

1.1 Explanation of symbols

The symbols used in this operating manual are explained below.

Attention!

This symbol precedes text messages which must strictly be observed. Failure to comply with this information results in injuries to persons or damage to the equipment.

Notice!

This symbol indicates text passages containing important information.

1.2 Declaration of Conformity

The MA 248i modular interfacing units have been designed and manufactured in accordance with applicable European directives and standards.

Notice!

The Declaration of Conformity for these devices can be requested from the manufacturer.

The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001.

The MA 248i modular interfacing unit is "UL LISTED" in accordance with American and Canadian safety standards and fulfills the requirements of Underwriter Laboratories Inc. (UL).

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1.3 Description of functions

The MA 248i modular interfacing unit is used to connect Leuze devices directly to the fieldbus.

Bar code reader: BCL 8, 22, 300i, 500i, 600i, 90, 900i

2D-code reader: LSIS 122, LSIS 222, LSIS 4x2i, DCR 200i

Hand-held scanner ITxxxx, HFU/HFM

RFID read-write devices: RFM 12, 32, 62 & RFI 32, RFU 100, RFU 200

Bar code positioning system: BPS 8, BPS 300

Optical distance sensors: ODSL 9, ODSL 30, ODSL 96B

Measuring light curtain: KONTURflex to Quattro-RSX/M12

multiNet master connection box: MA 3x

Additional RS 232 devices: Scales, third-party devices

This is accomplished by transmitting the data from the DEV via an RS 232 (V.24) interface to the MA 248i and converting it into the PROFINET format. The data format on the RS 232 interface corresponds to the Leuze standard data format (9600bd, 8N1 and STX, data, CR, LF).

The integration of the GSDML file in the hardware manager of the PLC is necessary to ensure the correct function of the MA 248i.

The corresponding Leuze devices are selected using a rotary code switch on the circuit board of the connector unit. Many additional RS 232 devices can be connected through a universal position.

General information

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General information

1.4 Definition of terms

For better understanding of the explanations provided in this document, a definition of terms follows below:

• Bit designation:

The 1st bit or byte begins with count number "0" and means bit/byte 2

• Data length: Size of a valid, continuous data packet in bytes.

• GSD file (device master file): Description of the device for the control.

• Consistent: Data which belongs together with regard to content and which must not be separated is referred to as consistent data. When identifying objects, it must be ensured that the data is transmitted completely and in the correct order, otherwise the result is falsified.

• Leuze device (DEV): Leuze devices, e.g., bar code readers, RFID readers, VisionReader…

• Online command: These commands refer to the respective, connected ident device and may be different depending on the device. These commands are not interpreted by the MA 248i, but are instead transmitted transparently (see description of Ident device).

• CR: Cross reference.

• Perspective of I/O data in the description: Output data is data which is sent by the control to the MA. Input data is data which is sent by the MA to the control.

• Toggle bits:

Status toggle bit

Each change of state indicates that an action was performed, e.g., bit ND (new data): each change of state indicates that new received data was transmitted to the PLC.

Control toggle bit

An action is performed on each change of state, e.g., bit SDO: on each change of state, the registered data is sent by the PLC to the MA 248i.

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2 Safety

This device was developed, manufactured and tested in line with the applicable safety standards. It corresponds to the state of the art.

2.1 Intended use

The MA 248i modular interfacing unit is used for connecting Leuze devices such as bar code or 2D-code readers, hand-held scanners, RFID read-write devices, etc. directly to the fieldbus.

CAUTION

Observe intended use!

 Only operate the device in accordance with its intended use. The protection of per-

sonnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use. Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.

 Read the technical description before commissioning the device. Knowledge of this

technical description is an element of proper use.

NOTICE

Comply with conditions and regulations!

 Observe the locally applicable legal regulations and the rules of the employer's liability

insurance association.

Safety

Attention

For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code).

2.2 Foreseeable misuse

Any use other than that defined under "Intended use" or which goes beyond that use is considered improper use.

In particular, use of the device is not permitted in the following cases:

• Rooms with explosive atmospheres

• As stand-alone safety component in accordance with the machinery directive

• For medicinal purposes

1) Use as safety-related component within the safety function is possible, if the component combination is designed correspondingly by the machine manufacturer.

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Safety

NOTICE

Do not modify or otherwise interfere with the device.

 Do not carry out modifications or otherwise interfere with the device.

The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG.

2.3 Competent persons

Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.

Prerequisites for competent persons:

• They have a suitable technical education.

• They are familiar with the rules and regulations for occupational safety and safety at work.

• They are familiar with the technical description of the device.

• They have been instructed by the responsible person on the mounting and operation of the device.

Certified electricians

Electrical work must be carried out by a certified electrician.

Due to their technical training, knowledge and experience as well as their familiarity with relevant standards and regulations, certified electricians are able to perform work on electrical systems and independently detect possible dangers.

In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3 (e.g. electrician foreman). In other countries, there are respective regulations that must be observed.

2.4 Disclaimer

Leuze electronic GmbH + Co. KG is not liable in the following cases:

• The device is not being used properly.

• Reasonably foreseeable misuse is not taken into account.

• Mounting and electrical connection are not properly performed.

• Changes (e.g., constructional) are made to the device.

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Fast commissioning / operating principle

PWR OUT

VOUT

123

SWIO_2

SWIO_1

GND

PWR IN

SWIO_1

SWIO_2

321

GND VIN

HOST / BUS IN

TD+

123

RD+

RD-

TD-

LEUZE Device

BUS OUT

TD+

123

RD+

RD-

TD-

M12 connector

(A-coded)

M12 socket

(A-coded)

M12 socket

(D-coded)

M12 socket

(D-coded)

3 Fast commissioning / operating principle

Notice!

Below you will find a short description for the initial commissioning of the PROFINET gateway MA 248i. Detailed explanations for the listed points can be found throughout the handbook.

3.1 Mounting

The gateway mounting plate MA 248i can be mounted in two different ways:

•using four threaded holes (M6) or

• using two M8x6 screws on the two lateral grooves.

3.2 Device arrangement and selection of the mounting location

Ideally, the MA 248i should be mounted so that it is easily accessible near the Ident device in order to ensure good operability, e.g., for configuring the connected device.

Detailed information can be found in chapter 6.3.1.

3.3 Electrical connection

The devices from the MA 2xxi family feature four M12 connectors/sockets which are coded differently depending on the interface.

An internal RS 232 interface is used for connecting the respective Leuze device. Another internal RS 232 interface functions as a service interface for configuring the connected device via a serial null modem cable.

Figure 3.1: MA 248i connections

Detailed information can be found in chapter 7.

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Fast commissioning / operating principle

3.3.1 Connecting the Leuze device

 To connect the Leuze device to the internal RS 232 device interface, open the housing

of the MA 248i and lead the corresponding device cable (see chapter 14.6) through the middle threaded opening.

 Connect the cable to the internal device interface (X30, X31 or X32, see chapter 7.5.1).

 Use rotary switch S4 (see chapter 8.2.5) to select the connected device.

 Now screw the PG cable gland into the threaded opening to provide strain relief and

ensure protection class IP 65.

 Finally, close the housing of the MA 248i.

Attention!

Only then may the supply voltage be applied. Upon startup of the MA 248i, the device selection switch is queried and the gateway automatically sets itself to the Leuze device.

Connecting functional earth FE

 Ensure that the functional earth (FE) is connected correctly.

Unimpaired operation is only guaranteed when the functional earth is connected properly. All electrical disturbances (EMC couplings) are discharged via the functional earth connection.

3.3.2 Connecting the power supply and the bus cable

 Ideally, use the ready-made cables listed in chapter 14.4.3 to connect the gateway to the

power supply via the PWR IN connection.

 The ready-made cables listed in chapter 14.5.4 are preferred for connecting the gateway

to the fieldbus via the HOST / BUS IN connection.

 If applicable, use the BUS OUT connection if you would like to construct a network with

linear topology.

3.4 Starting the device

 Apply the supply voltage +18 … 30VDC (+24VDC model); the MA 248i starts up.

The PWR LED displays that it is ready for operation.

First, you need to assign its individual device name to the MA 248i. The PLC must communicate this device name to the participant during the "device naming". Further information may be found below and in chapter "Step 6 – Configuration of the device name - naming the device" on page 69.

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Fast commissioning / operating principle

3.5 Commissioning the MA 248i on the PROFINET

 Complete the necessary steps for commissioning a Siemens-S7 control as described

below.

Further information regarding the individual commissioning steps is provided in see chapter

12.3 "Configuration steps for a Siemens Simatic S7 control".

3.5.1 Preparing the control system

In the first step, assign an IP address to the IO Controller (S7 PLC) and prepare the control for a consistent data transmission.

Notice!

If an S7 control is used, you need to ensure that Simatic-Manager Version 5.4 + service pack 5 (V5.4+SP5) or higher is used.

3.5.2 Installation of the GSD file

For the subsequent configuration of the IO devices, e.g., MA 248i, the corresponding GSD file must be loaded first. All data in modules required for operating the device is described in this file. These are input and output data and device parameters for the functioning of the device and the definition of the control and status bits.

 Install the GSD file associated with the device in the PROFINET-IO Manager of your

control.

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Fast commissioning / operating principle

3.5.3 Configuration

 Configure the PROFINET-IO system with the HW Config of the SIMATIC Manager by

inserting the MA 248i into your project.

Figure 3.2: Assignment of the device names to IP addresses

Here, an IP address is assigned to a unique "device name".

3.5.4 Configuration of the modules

 Now select a corresponding data module for the input and output area.

A number of different modules are available with various data lengths (4, 8, 12, 16, 20, 32 … 1024 bytes).

Notice!

Because the data module contains 2 bytes for the control and status bytes, the actual user data length is always 2 bytes smaller than the selected data module. E.g., when using the data module with 12 bytes, there are effectively 10 bytes available for user data on the Leuze device after subtracting the 2 bytes for status and control bytes.

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Fast commissioning / operating principle

Recommendation

In most cases, the 4-byte module is sufficient for the output module.

A larger module is needed, for example, if a BCL bar code scanner is to be configured by means of PT-sequences, or an RFID transponder is to be described. In these cases, larger data modules are usually sensible.

Notice!

Examples for selecting the correct data module length can be found in chapter 12.3.4, section "Examples of sensible settings for corresponding Leuze devices" on page 68.

3.5.5 Transfer of the configuration to the IO Controller

 Transfer the PROFINET-IO configuration to the IO Controller (S7 PLC)

After the correct transfer to the IO Controller (S7 PLC), the PLC automatically carries out the following activities:

• Check device names

• Assignment of the IP addresses that were configured in the HW Config to the IO devices

• Establishment of a connection between the IO Controller and configured IO devices

• Cyclical data exchange

Notice!

Participants that have not been "named" cannot be contacted yet at this point in time!

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Fast commissioning / operating principle

3.5.6 Configuration of the device name - device naming

PROFINET-IO defines the "naming of the device" as the creation of a name-based relationship for a PROFINET-IO device.

Assigning the device names to the configured IO devices

 Select the respective gateway MA 248i for the "device naming" based on its MAC

address. The unique "device name" (which must match the participant in the HW Config) is then assigned to this participant.

Notice!

Multiple MA 248i can be distinguished by the MAC addresses displayed. The MAC address may be found on the name plate of the respective bar code scanner.

Figure 3.3: Assigning the device names to the configured IO devices

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Fast commissioning / operating principle

MAC address - IP address -individual device name

 At this point, please assign an IP address (suggested by the PLC), a subnet mask and, if

required, a router address, and assign this data to the named participant ("device name").

Figure 3.4: MAC address - IP address -individual device name

From now on, and when programming, only the unique "device name" (max. 255 characters) is used.

3.5.7 Device name check

 After completing the configuration phase, recheck the "device names" that have been

assigned. Please ensure that these names are unique and that all participants are located in the same subnet.

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Device description

4 Device description

4.1 General Information to the connector units

The modular interfacing unit of the MA 2xxi family is a versatile gateway for integrating Leuze RS 232 devices (e.g., BCL 22 bar code readers, RFID devices, RFM 32, …) into the respective fieldbus. The MA 2xxi gateways are intended for use in industrial environments with a high protection class. Various device versions are available for the conventional fieldbuses. With a stored parameter structure for the connectable RS 232 devices, commissioning could hardly be simpler.

4.2 Characteristics of the connector units

A special characteristic of the MA 248i device family are three function modes:

1. Transparent mode In this function mode, the MA 248i functions as a pure gateway with automatic communication from and to the PLC. Absolutely no special programming by the user is necessary for this purpose. The data is not buffered or stored temporarily, however. Instead, it is "passed on".

The programmer must make certain to retrieve the data from the input memory of the PLC at the right time, as it is otherwise overwritten by new data.

2. Collective mode In this operating mode, data and telegram parts are temporarily stored in the memory (buffer) of the MA and sent to the RS 232 interface or to the PLC in a telegram by means of bit activation. In this mode, however, all communication control must be programmed on the PLC.

This function mode is helpful, for example, for very long telegrams or when one or more codes with long code lengths are read.

3. Command mode

With this special operating mode, it is possible to use the first bytes of the data range

to transmit predefined commands to the connected device by means of bit activation. For this purpose, device-dependent commands (so-called online commands) are predefined via the device selection switch, see chapter 16 "Specifications for Leuze end devices".

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4.3 Device construction

Fieldbus

MA 248i

Leuze device

Either network or other devices with RS 232

RS 232 (V.24)

The MA 248i modular interfacing unit is used for interconnecting Leuze devices, such as the BCL 8, BCL 22, etc., directly to the fieldbus. This is accomplished by transmitting the data from the Leuze device via an RS 232 (V.24) interface to the MA 248i where a module converts it into the fieldbus format. The data format of the RS 232 interface corresponds to the standard Leuze data format.

Device description

Figure 4.1: Connection of a Leuze device (BCL, RFI, RFM, …) to the fieldbus

The cable of the respective Leuze device is guided through cable bushings with PG cable glands into the MA 248i and connected there with the PCB connectors.

The MA 248i is intended as a gateway for any RS 232 devices, e.g., BCL 300i, hand-held scanners, scales or for coupling a multiNet network.

The RS 232 cables are internally connectable using JST plug connectors. The cable can be connected to the device using a stable PG cable gland which provide strain relief and protection against contamination.

With the help of adapter cables with Sub-D 9 or open cable end, other RS 232 devices can also be connected.

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Device description

4.4 Operating modes

For fast commissioning, the MA 248i offers an additional operating mode, the "Service mode", in addition to the "Standard mode". In this operating mode, the Leuze device can, for example, be configured on the MA 248i and the communication can be tested on the fieldbus. To do this, you need a PC/laptop with a suitable terminal program, as BCL-Config from Leuze or similar.

Service switch

Select between "operation" and "service" modes with the service switch. You have the following options:

Pos. RUN:

Operation

The Leuze device is connected to the fieldbus and communicates with the PLC.

Pos. DEV:

Service Leuze device

The connection between the Leuze device and the fieldbus is interrupted. With this switch position, you can communicate directly with the Leuze device at the fieldbus gateway via RS 232. You can send online commands via the service interface, configure the Leuze device using the corresponding BCL- BPS-, …-Config configuration software and have the read data of the Leuze device output.

Pos. MA:

Service fieldbus gateway

With this switch setting, your PC/terminal is connected with the fieldbus gateway.In doing so, the current setting values of the MA (e.g. address, RS 232 parameters) can be called up via a command.

Figure 4.2: Service-switch switch positions

Notice!

If the service switch is on one of the service settings, the SF LED flashes on the front side of the device, see chapter 8.1.2 "LED indicators on the housing".

Furthermore, on the control, the SMA service bit of the status bytes signals that the MA is in service mode.

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Page 23

Service interface

5 GND

3 TxD

2 RxD

GND 5

TxD 3

RxD 2

PC/terminal

COM interface

MA 248i

Service interface

The service interface can be accessed once the MA 248i housing cover has been removed and features a 9-pin Sub-D connector (male). A crossed RS 232 connection cable is required to make the RxD, TxD and GND connections.

Figure 4.3: Connecting the service interface to a PC/terminal

Attention!

For the service PC to function, the RS 232 parameters must be the same as those of the MA. The Leuze standard setting of the interface is 9600bd, 8N1 and STX, data, CR, LF.

4.5 Fieldbus systems

Various product variants of the MA 2xxi series are available for connecting to different fieldbus systems such as PROFIBUS DP, PROFINET-IO, DeviceNet and Ethernet.

Device description

4.5.1 PROFINET-IO

The MA 248i is designed as a PROFINET-IO device (acc. to IEEE 802.3). It supports a transmission rate of up to 100 Mbit/s (100Base TX), full duplex, as well as auto-negotiation and auto-crossover.

The functionality of the device is defined via parameter sets which are clustered in modules. These modules are contained in a GSDML file.

Each MA 248i is sealed with a unique MAC-ID. This information is used to assign a unique, plant-specific device name ("NameOfStation") to the device via the "Discovery and Configuration Protocol (DCP)". When configuring a PROFINET-IO system, the assignment of the device names to the configured IO devices creates a name-based relationship for the participating IO devices ("device naming"). Further information can be found in section "Step 6 – Configuration of the device name - naming the device" on page 69.

The MA 248i features multiple M12 connectors / sockets for the electrical connection of the supply voltage, the interface and the switching inputs and outputs. Additional information

Leuze electronic MA 248i 21

on the electrical connection can be found in chapter 7.2.

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Device description

The MA 248i supports:

• PROFINET-IO device functionality based on the PROFINET profile for identification systems

• Modular structure of the IO data

• PROFINET-IO RT (Real Time) communication

• Standard Fast EtherNet (100 Mbit/s) connections (M12 technology)

• Integrated EtherNet switch / 2 EtherNet ports

• PROFINET-IO Conformance Class B (CC-B)

• I&M support: I&M 0-4

• Diagnostics / alarms

For further details, see chapter 12!

Identification & Maintenance Functions

The MA 248i supports the base record I&M0:

Contents Index Data type Description Value

Header 0 10 bytes Manufacturer specific

MANUFACTURER_ID 10 UNSIGNED16 Leuze PNO manufacturer ID 338

ORDER_ID 12 ASCII string 20 bytes Leuze order no. Device-

SERIAL_NUMBER 32 ASCII string 16 bytes Unique device serial number Device-

HARDWARE_REVISION 48 UNSIGNED16 Hardware revision number, e.g.,

SOFTWARE_REVISION 50 1xCHAR, 3xUNSIGNED8 Software version number, e.g., V130

REVISION_COUNTER 54 UNSIGNED16 Is incremented when updating individual

PROFILE_ID 56 UNSIGNED16 PROFINET application profile number 0xF600

PROFILE_SPECIFIC_TYPE 58 UNSIGNED16 Info about subchannels and submodules

IM_VERSION 60 2xUNSIGNED8 Implemented I&M version V 1.1 0x01,0x01

IM_SUPPORTED 62 Bit[16] Optional I&M records available 0

Table 4.1: Base record I&M0

"0…65535"

corresponds to "V1.3.0"

modules This function is not supported

Not relevant

dependent

Devicedependent

(generic device)

0x01,0x01

The MA 248i supports further protocols and services for communication:

• TCP/IP (firmware upload via web server)

•DCP

•ARP

•PING

Further information on commissioning can be found in chapter 12.

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Device description

MA 248i

"192.168.0.100"

PC / PLC host interface

Other network participants

PC / PLC host interface

MA 248i

"192.168.0.100"

to other network participants

MA 248i

"192.168.0.101"

MA 208i

"192.168.0.102"

PROFINET-IO – star topology

The MA 248i can be operated as a single device (standalone) with individual device name in a star topology. The PLC must communicate this device name to the participant during the "device naming".

Figure 4.4: PROFINET-IO in a star topology

PROFINET-IO – linear topology

The innovative further development of the MA 248i with integrated switch functionality offers the option of connecting multiple connector units of type MA 248i to one another without direct connection to a switch. In addition to the classic "star topology", a "linear topology" is thus also possible.

Leuze electronic MA 248i 23

Figure 4.5: PROFINET-IO in a linear topology

Each participant in this network requires its own unique device name that is assigned by the PLC during the "device naming". For specific information, please refer to chapter "Step 6 – Configuration of the device name - naming the device" on page 69.

The maximum length of a segment (connection from the hub to the last participant) is limited to 100m.

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Specifications

5 Specifications

5.1 General specifications

Electrical data

Interface type 2x PROFINET-IO, integrated switch,

Protocols PROFINET-IO RT-communication

Baud rate 10/100MBaud Data formats Data bit: 8, parity: None, stop bit: 1 Service interface RS 232, 9-pin Sub-D connector, Leuze standard Switching input/output 1 switching input/1 switching output

Operating voltage 18 … 30V DC (PELV, Class 2) Power consumption Max. 5VA (without DEV, current consumption max.

Max stress on the connector (PWR IN/OUT)

Indicators

LED LINK0 green Connection possible

yellow RX/TX0 data transmission

LED LINK1 green Connection possible

yellow RX/TX1 data transmission BF LED red Bus error SF LED red Collection error

Mechanical data

Protection class IP 65 (with screwed-on M12 and connected Leuze

Weight 700 g Dimensions (HxWxD) 130 x 90 x 41mm / with plate: 180 x 108 x 41mm Housing Diecast aluminum Connection 2 x M12: BUS IN / BUS OUT PROFINET-IO

Environmental data

Operating temperature range 0 °C … +55°C Storage temperature range -20°C … +60 °C Air humidity Max. 90% rel. humidity, non-condensing

BUS: 2x M12 socket (D-coded) PWR/IO: 1x M12 connector (A-coded), 1x M12 socket (A-coded)

DCP TCP/IP (firmware upload via web server) ARP PING

device-dependent voltage

300mA) 3A

device)

1 connector: RS 232 1 x M12: Power IN/GND and switching input/output 1 x M12: Power OUT/GND and switching input/output

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Page 27

Vibration IEC 60068-2-6, test FC Shock IEC 60068-2-27, test Ea Electromagnetic compatibility EN 61000-6-3:2007 (interference emissions for resi-

Certifications UL 60950-1, CSA C22.2 No. 60950-1

1) For UL applications: only for use in "Class 2" circuits acc. to NEC.

5.2 Dimensioned drawings

Specifications

dential, commercial and light-industrial environments) EN 61000-6-2:2005 (interference rejection for industrial sectors)

Figure 5.1: MA 248i dimensioned drawing

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Specifications

5.3 Type overview

The following versions of the MA 2xxi gateway family are available for facilitating the integration of Leuze RS 232 devices in the various fieldbus types.

Fieldbus Device type Part no.

PROFIBUS DP V0 MA 204i 50112893 Ethernet TCP/IP MA 208i 50112892 PROFINET-IO RT MA 248i 50112891 DeviceNet MA 255i 50114156 CANopen MA 235i 50114154 EtherCAT MA 238i 50114155 EtherNet/IP MA 258i 50114157

Table 5.1: Type overview MA 2xxi

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6 Installation and mounting

6.1 Storage, transportation

Attention!

When transporting or storing, package the device s o that it is prot ected against collision and humidity. Optimal protection is achieved when using the original packaging. Heed the required environmental conditions specified in the technical data.

Unpacking

 Check the packaging for any damage. If damage is found, notify the post office or shipping

agent as well as the supplier.

 Check the delivery contents using your order and the delivery papers:

• Delivered quantity

• Device type and model as indicated on the name plate

• Brief manual

The name plate provides information as to what MA 2xxi type your device is. For specific information, please refer to the package insert or chapter 14.2.

Name plate of the connector unit

Installation and mounting

Figure 6.1: Device name plate MA 248i

 Save the original packaging for later storage or shipping.

If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office.

 Observe the applicable local regulations when disposing of the packaging materials.

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Installation and mounting

Fastening options

6.2 Mounting

The gateway mounting plate MA 248i can be mounted in two different ways:

• using four threaded holes (M6) or

• using two M8 screws on the two lateral grooves.

Fastening by means of four M6 or two M 8 screws

Figure 6.2: Fastening options

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6.3 Device arrangement

Ideally, the MA 248i should be mounted so that it is easily accessible near the Ident device in order to ensure good operability - e.g., for configuring the connected device.

6.3.1 Selecting a mounting location

In order to select the right mounting location, several factors must be considered:

• The permissible cable lengths between the MA 248i and the host system depending on which interface is used.

• The housing cover should be easily accessible, so that the internal interfaces (device interface for connecting the Leuze device via PCB connectors, service interface) and other operational controls are easy to reach.

• Maintaining the required environmental conditions (temperature, humidity).

• Lowest possible chance of damage to the MA 248i by mechanical collision or jammed parts.

6.4 Cleaning

 Clean the housing of the MA 248i with a soft cloth after mounting. Remove all packaging

remains, e.g. carton fibers or Styrofoam balls.

Attention!

Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device.

Installation and mounting

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Electrical connection

7 Electrical connection

The fieldbus gateways MA 2xxi are connected using variously coded M12 connectors.

An RS 232 device interface allows the respective devices to be connected with system connectors. The device cables are equipped with a prefabricated PG cable gland.

Coding varies and the design is implemented as either socket or connector depending on the HOST (fieldbus) interface and function. For the exact design, refer to the corresponding description of the MA 2xxi device type.

Notice!

The corresponding mating connectors and ready-made cables are available as accessories for all cables. For further information, see chapter 14 "Type overview and accessories".

Figure 7.1: Location of the electrical connections

7.1 Safety notices for the electrical connection

Attention!

Before connecting the device please ensure that the supply voltage matches the value printed on the nameplate. Connection of the device and cleaning must only be carried out by a qualified electrician. Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only guaranteed when the functional earth is connected properly. If faults cannot be corrected, the device should be removed from operation and protected against possible commissioning.

Attention!

For UL applications, use is only permitted in class 2 circuits in accordance with the NEC (National Electric Code).

The fieldbus gateways are designed in accordance with safety class III for supply by PELV (protective extra-low voltage with reliable disconnection).

Notice!

Protection class IP65 is achieved only if the connectors and caps are screwed into place!

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7.2 Electrical connection

PWR OUT

VOUT

123

SWIO_2

SWIO_1

GND

PWR IN

SWIO_1

SWIO_2

321

GND VIN

HOST / BUS IN

TD+

123

RD+

RD-

TD-

LEUZE Device

BUS OUT

TD+

123

RD+

RD-

TD-

M12 connector

(A-coded)

M12 socket

(A-coded)

M12 socket

(D-coded)

M12 socket

(D-coded)

PWR IN

SWIO_1

SWIO_2

GND VIN

M12 connector

(A-coded)

The MA 248i features two M12 connectors/sockets for voltage supply; each is A-coded.

The voltage supply (PWR IN) as well as the switching inputs/outputs (PWR OUT or PWR IN) are connected there. The number and function of the switching inputs/outputs is dependent on the connected end device. Two additional M12 sockets are used for connection to the fieldbus. Both of these connections are D-coded.

Figure 7.2: MA 248i connections

Described in detail in the following are the individual connections and pin assignments.

Attention!

Voltage supply and bus cable are coded in the same way. Please observe the printed connection designations

Electrical connection

7.2.1 PWR IN – voltage supply / switching input/output

Leuze electronic MA 248i 31

PWR IN (5-pin connector, A-coded)

Thread FE Functional earth (housing)

Table 7.1: PWR IN pin assignment

Pin Name Remark

1 VIN Positive supply voltage +18 … +30VDC

2 SWIO_2 Switching input/switching output 2

3 GND Negative supply voltage 0V DC

4 SWIO_1 Switching input/switching output 1

5 FE Functional earth

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Electrical connection

Notice!

The designation and function of the SWIO depends on the connected device. Please observe the following table!

Device PIN 2 PIN 4

BCL 22 SWOUT_1 SWIN_1 BCL 8 SW_0 SW_I Hand-held scanner/BCL 90 n.c. n.c. RFM/RFU/RFI SWOUT_1 SWIN_1 LSIS 122, LSIS 222, DCR 202i SWOUT SWIN LSIS 4x2/BCL 300, BCL 500, BCL 600i

KONTURflex n.c. n.c. ODSL 9, ODSL 96B Q1 n.c. ODSL 30 Q1 active/reference

Table 7.1: Device-specific function of the SWIOs

Supply voltage

Attention!

For UL applications, use is only permitted in class 2 circuits in accordance with the NEC (National Electric Code).

configurable IO 1 / SWIO 3 IO 2 / SWIO 4

configurable

(on SWIN_1, PWRIN)

The fieldbus gateways are designed in accordance with safety class III for supply by PELV (protective extra-low voltage with reliable disconnection).

Connecting functional earth FE

Notice!

Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only guaranteed when the functional earth is connected properly. All electrical disturbances (EMC couplings) are discharged via the functional earth connection.

Switching input/output

The MA 248i is equipped with the SWIO_1 and SWIO_2 switching inputs/outputs. This is located on the PWR IN M12 connector and on the PWR OUT M12 connector. The connection of the switching inputs/outputs from PWRIN to PWROUT can be interrupted by means of a jumper. In this case, only the switching input and output on PWR IN are active.

The function of the switching inputs and outputs is dependent on the connected Leuze device. Detailed information on this topic can be found in the respective operating instructions.

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7.2.2 PWR OUT switching input/output

M12 socket

(A-coded)

HOST / BUS IN

TD+

RD+

RD-

TD-

M12 socket

(D-coded)

PWR OUT (5-pin socket, A-coded)

PWR OUT

SWIO_2

VOUT

SWIO_1

Table 7.2: PWR OUT pin assignment

Notice!

The maximum admissible current of the PWR OUT and IN connectors is maximum 3 A. To be subtracted from this is the current consumption of both the MA and of the connected end device.

The function of the switching inputs and outputs is dependent on the connected Leuze device. Detailed information on this topic can be found in the respective operating instructions.

On delivery, the SWIO 1/2 are connected in parallel on PWR IN/OUT. This connection can be separated with a jumper.

GND

Pin Name Remark

1VOUT

2 SWIO_2 Switching input/switching output 2

3 GND GND

4 SWIO_1 Switching input/switching output 1

5 FE Functional earth

Thread FE Functional earth (housing)

Electrical connection

Voltage supply for additional devices

(VOUT identical to VIN at PWR IN)

7.3 BUS IN

Leuze electronic MA 248i 33

The MA 248i makes a PROFINET-IO interface available as host interface.

BUS IN (4-pin socket, D-coded)

Pin Name Remark

1 TD+ Transmit Data +

2 RD+ Receive Data +

3 TD- Transmit Data -

4 RD- Receive Data -

Thread FE Functional earth (housing)

Table 7.3: Pin assignment HOST / BUS IN

 For the host connection of the MA 248i, the "KB ET - … - SA-RJ45" ready-made cables

are preferred, see table 14.4 Bus connection cable for the MA 248i on page 84.

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Electrical connection

Twisted Pair

max. 100m

shielded cable

RJ45 - assignment and wire colors

Pin Signal Name

Wire color according

to PROFINET

Wire color according

to EIA T568B

1 TD+ Transmission Data + yellow white/orange 2TD

Transmission Data - orange orange 3 RD+ Receive Data + white white/green 6RD

Receive Data

blue green

PROFINET-IO cable assignments

MA 248 HOST / BUS IN RJ 45

RD+

TD+

Figure 7.3: HOST/BUS IN cable assignments on RJ-45 (shown here is the device connection)

Notice for connecting the PROFINET-IO interface!

Ensure adequate shielding. The entire connection cable must be shielded and earthed. The RD+/RD- and TD+/TD- wires must be stranded in pairs. Use CAT 5 cable for the connection.

RD-

TD-

TD+ (1) TD- (2)

RD+ (3)

RD- (6)

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7.4 BUS OUT

BUS OUT

TD+

RD+

RD-

TD-

M12 socket

(D-coded)

Table 7.4: Pin assignment HOST/BUS OUT

 For the host connection of the MA 248i, the "KB ET - … - SSA" ready-made cables are

preferred, see table 14.4 Bus connection cable for the MA 248i on page 84.

If you use user-configurable cables, note the following:

Notice!

Ensure adequate shielding. The entire connection cable must be shielded and earthed. The signal lines must be stranded in pairs. Use CAT 5 cable for the connection.

Notice!

For the MA 248i as standalone device or as the last participant in a linear topology, termination on the BUS OUT socket is not mandatory!

Electrical connection

BUS OUT (4-pin socket, D-coded)

Pin Name Remark

1 TD+ Transmit Data +

2 RD+ Receive Data +

3 TD- Transmit Data -

4 RD- Receive Data -

Thread FE Functional earth (housing)

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Electrical connection

7.5 Device interfaces

Figure 7.4: Open MA 248i

7.5.1 RS 232 device interface (accessible after opening the device, internal)

The device interface is prepared for the system plugs (PCB connectors) for Leuze devices RFI xx, RFM xx, BCL 22.

Figure 7.5: RS 232 device interface

The standard devices are connected with 6- or 10-pin connector piece to X31 or X32, respectively. For hand-held scanners, BCL 8 and BPS 8 with 5V DC supply (from the MA) on pin 9, the 12-pin X30 PCB connection is available as well.

By using an additional cable (cf. "Type overview and accessories" on page 81), the system connection can be established on M12 or 9-pin Sub-D, e.g., for hand-held scanners.

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7.5.2 Service interface (internal)

5 GND

3 TxD

2 RxD

GND 5

TxD 3

RxD 2

PC/terminal

COM interface

MA 248i

Service interface

Figure 7.6: RS 232 service switch and service interface

Following activation, this interface enables access via the RS 232 to the connected Leuze device and the MA for configuration using the 9-pin Sub-D. The connection between the fieldbus interface and the device interface is switched off during access. The fieldbus itself is, however, not interrupted as a result.

Electrical connection

Figure 7.7: Connecting the service interface to a PC/terminal

Attention!

For the service PC to function, the RS 232 parameters must be the same as those of the MA. The Leuze standard setting of the interface is 9600Bd, 8N1 and STX, data, CR, LF.

Notice!

To configure the devices connected to the external interface, e.g., BCL 8 (JST plug connector "X30"), a cable specially configured for this purpose is necessary. The service switch must be in the "DEV" or "MA" position (Service Leuze device/MA).

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Electrical connection

7.6 PROFINET-IO wiring

A Cat. 5 Ethernet cable should be used for wiring.

For the connection technology transition from M12 to RJ45, a "KDS ET M12/RJ 45 W - 4P" adapter is available that lets you connect standard network cables.

If no standard network cables are to be used (e.g., due to lacking IP… protection class), you can use the "KB ET - … - SA" user-configurable cables on the side of the MA 248i, see table 14.4 Bus connection cable for the MA 248i on page 84.

The individual MA 248i devices in a linear topology are connected with the "KB ET - … - SSA" cable, see "Bus connection cable for the MA 248i" on page 84.

For unavailable cable lengths, you can configure your cables yourself. When doing so, make certain that you connect TD+ on the M12 connector with RD+ on the RJ-45 connector and TD- on the M12 connector with RD- on the RJ-45 connector, respectively, etc.

Notice!

Use the recommended connectors / sockets or the ready-made cables (see chapter 14 "Type overview and accessories"). For further information on the topologies, see chapter 4.5.1 "PROFINET-IO".

7.7 Cable lengths and shielding

 Observe the following maximum cable lengths and shielding types:

Connection Interface Max. cable length Shielding

MA 248i– – Service RS 232 10m not necessary

MA 248i – Host PROFINET-IO RT 100m absolutely required, shielded

MA 248i – Power supply unit

Switching input 10m not necessary

Switching output 10m not necessary

Table 7.5: Cable lengths and shielding

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Status displays and operational controls

8 Status displays and operational controls

Figure 8.1: LED indicators on the MA 248i

8.1 LED status indicators

8.1.1 LED indicators on the circuit board

LED (Status)

off Device OFF

- no operating voltage or device defect

continuous green light Device ok

- readiness for operation

continuous orange light Device error / firmware available

flashing green-orange Device in boot mode

-no firmware

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Status displays and operational controls

Link 0 RX/TX 0

Link 1 RX/TX 1

8.1.2 LED indicators on the housing

SF LED

flashing green Device in service mode

continuous red light Network error

BF LED

continuous red light Network error

LINK 0/RX/TX 0 LED

continuous green light LINK0

flashing yellow RX/TX0

- system error for details, see chapter 15 "Diagnostics and troubleshooting"

-errors on PROFINET for details, see chapter 15 "Diagnostics and troubleshooting"

- connection exists

- data exchange

LINK 1/RX/TX 1 LED

continuous green light LINK1

- connection exists

flashing yellow RX/TX1

- data exchange

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Status displays and operational controls

= Standard settings

A MA 248i: not equipped B Rotary switch S4 for device selection C Service switch D RS 232

Sub-D service interface

E Jumper for bridging, separating switching input/output PWR IN/OUT F 3 JST plug connectors: connection of the Leuze devices G MA 248i: not equipped

8.2 Internal interfaces and operational controls

8.2.1 Overview of operational controls of the

The operational controls of the MA 248i are described in the following. The figure shows the MA 248i with opened housing cover.

Figure 8.2: Front view: operational controls of the MA 248i

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Status displays and operational controls

Circuit board element desig.

X1 Operating voltage

X2 Output voltage

X4 HOST interface

X5 HOST interface

X30 Leuze device

X31 Leuze device

X32 Leuze device

X33 RS 232 service interface

S4 Rotary switch

S10 DIP switch

J1, J2 Jumper

Function

PWR IN M12 connector for operating voltage (18 … 30VDC) MA 248i and connected Leuze device xx

PWR OUT M12 connector for other devices (MA, BCL, sensor, …) VOUT = VIN max. 3A

BUS IN HOST interface for connecting to the fieldbus

BUS OUT Second BUS interface for creating a network with other participants in a linear topology

JST plug connector with 12 pins Connection of the Leuze devices with 5V / 1A (BCL 8, BPS 8 and hand-held scanner)

JST plug connector with 10 pins Connection of the Leuze devices (BCL, RFI, RFM,…) Pin VINBCL with standard setting = V+ (18 - 30 V)

JST plug connector with 6 pins Connection of the Leuze devices (BCL, RFI, RFM,…) Pin VINBCL with standard setting = V+ (18 - 30 V)

9-pin SUB-D connector RS 232 interface for service/setup operation. Enables the connection of a PC via serial null modem cable for configuring the Leuze device and the MA 248i

Rotary switch (0 … F) for device selection Standard setting = 0

Service switch Switch between service Leuze device (DEV), service fieldbus gateway (MA) and operation (RUN). Standard setting = operation.

Bridging, separating switching input/output (interruption of connection between the two PWR M12 connectors of the SWIO 1/SWIO 2)

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8.2.2 Connector X30 … connectors

PCB connectors X30 … X32 are available in the MA 248i for connecting the respective Leuze devices via RS 232.

Figure 8.3: Connections for Leuze devices

Attention!

Several Leuze devices may not be connected to the MA 248i simultaneously, as only one RS 232 interface can be operated.

8.2.3 RS 232 service interface – X33

The X33 RS 232 interface facilitates the configuration of the Leuze device and the MA 248i via PC, which is connected by means of a serial null modem cable.

X33 pin assignment – service connector

SERVICE (9-pin SUB-D connector)

Pin Name Remark

2RXD Receive Data

3 TXD Transmit Data

Status displays and operational controls

5 GND Functional earth

Table 8.1: SERVICE pin assignment

8.2.4 S10 service switch

The S10 DIP switch can be used to select between the "operation" and "service" modes, i.e. you switch between the following options here:

• Operation (RUN) = default setting

• Service Leuze device (DEV) and

• Service fieldbus gateway (MA)

Figure 8.4: DIP switch service - operation

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Status displays and operational controls

For further information on the corresponding options, see chapter 4.4 "Operating modes".

8.2.5 Rotary switch S4 for device selection

The S4 rotary switch is used to select the Leuze end device.

Figure 8.5: Rotary switch for device selection

The following switch positions are assigned to the Leuze devices:

Leuze device Switch position Leuze device Switch position

Standard setting Other RS 232 devices such as KONTURflex QUATTRO BCL 8 1 Hand scanner 8

BCL 22 2

n.c. 3 BPS 8 A BCL 300i, BCL 500i, BCL 600i BCL 90, BCL 900i 5 MA 3x C LSIS 122, LSIS 222 6 Reset to factory setting F

The gateway is set via the switch position on the Leuze device. If the switch position is changed, the device must be restarted, since the switch position is only queried after switching off completely and then restarting the device.

0 LSIS 4x2i, DCR 202i 7

RFID (RFI xx, RFM xx, RFU xx)

ODS 9, ODSL 30, ODSL 96B, BPS 300i

Notice!

In switch position "0", a distance of >20ms must be maintained between two telegrams so they can be distinguished from one another.

The parameters of the Leuze end devices are described in chapter 16.

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9 Configuration

The MA 248i is configured using the GSD or GSDML file via the device manager of the control. The connected device is normally configured via the service interface of the MA with the help of a suitable configuration program.

The respective configuration programs – e.g. for bar code readers the BCL-Config, for RFID devices the RF-Config etc. – and the associated documentation is provided on the Leuze home page www.leuze.com in the respective Download area:

Notice!

In order to display the help texts, a PDF viewer program (not included in the delivery contents) must also be installed. For important information on configuring and on the configurable functions, please refer to the description of the respective device.

9.1 Connecting the service interface

The RS 232 service interface is connected after opening the device cover of the MA 248i via the 9-pin Sub-D and a cross-wired null modem cable (RxD/TXD/GND). For connection, see chapter "Service interface (internal)" on page 37.

The service interface is activated with the help of the service switch and establishes a direct connection to the connected device with the "DEV" (Leuze device) or "MA" (gateway) setting.

9.2 Reading out information in Service mode

 After starting up in the "RUN" switch position, set the service switch of the MA to the

"MA" position.

 Now start one of the following terminal programs: e.g., BCL, RF, BPS Config.

Alternatively, you can also use the Windows tool "Hyperterminal".

 Start the program.

 Select the correct COM port (e.g., COM1) and set the interface as follows:

Configuration

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Configuration

Figure 9.1: COM port settings

Notice!

Observe that STX, data, CR, LF framing must be set on the PC terminal program so that communication is possible with the connected Leuze device.

Commands

You can now call up information on the MA 248i by sending the following commands.

v General service information.

s Enable memory mode for the last frames.

l The memory mode shows the last RX and TX frames for ASCII and fieldbus.

Table 9.1: Available commands

Information

Version Version information.

Firmware date Firmware date.

Table 9.2: General firmware information

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Configuration

Selected scanner Currently selected Leuze device (selected via switch S4).

Gateway mode Transparent or Collective mode.

Ring buffer fill level Current fill level of the ring memory in Collective mode (ASCII->Fieldbus).

Received ASCII Frames Number of received ASCII frames.

ASCII Framing Error (GW) Number of received framing errors.

Number of Received CTB's Number of CTB commands.

Number of Received SFB's Number of SFB commands.

Command-Buffer fill level Current fill level of the ring memory in Command mode (fieldbus->ASCII).

Number of received transparent frames Number of received fieldbus frames without CTB/SFB.

Number of send fieldbus frames Number of frames sent via the fieldbus.

Number of invalid commands Number of invalid commands.

Number of ASCII stack send errors Number of frames that the ASCII memory could not send.

Number of good ASCII send frames Number of frames that the ASCII memory sent successfully.

Table 9.3: General gateway information

ND Current status of ND bit.

W-Ack Current status of W-Ack bit.

R-Ack Current status R-Ack bit.

Data loss Current status of data loss bit.

Ring buffer overflow Current status of ring buffer overflow bit.

DEX Current status of DEX bit.

BLR Current status of BLR bit.

Table 9.4: Current states of the status and control bits

1024 bytes max.

ASCII-Start-Byte Currently configured start byte

ASCII-End-Byte1 Currently configured stop byte 1

ASCII-End-Byte2 Currently configured stop byte 2

ASCII baud rate Currently configured baud rate

ASCII warm start status Indicates whether the ASCII memory has detected and accepted a valid

(dependent on switch position S4).

configuration.

Table 9.5: ASCII configuration

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Configuration

PNS substitute module Indicates whether the default PROFINET slave configuration was changed by the

PNS input data length Currently configured PROFINET input frame length in slot 1.

PNS output data length Currently configured PROFINET output frame length in slot 2.

IP address Displays the set IP address.

Gateway address Displays the set gateway address.

Network mask Displays the set network mask.

master. "0" means that the expected configuration matches the current configuration.

Table 9.6: PNS configuration (only for MA 248i devices)

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10 Telegram

10.1 Structure of the fieldbus telegram

All operations are performed by control and status bits. Two bytes of control information and two bytes of status information are available for this purpose. The control bits are a part of the output module and the status bits are a part of the input bytes. The data starts with the third byte.

If the actual data length is longer than the data length configured in the gateway, only part of the data is transmitted; the remaining data is lost. In this case, the DL (data loss) bit is set.

The following telegram structure is used between PLC -> fieldbus gateway:

76543210

ND Address 4 Address 3 Address 2 Address 1 Address 0 Broadcast Command

CTB SFB R-ACK Control byte 1

Data byte / parameter byte 0 Data Data byte / parameter byte 1

…

This telegram structure is used between fieldbus gateway -> PLC:

76543210

ND BO DL BLR DEX SMA W-ACK Status byte 0

mode

Control byte 0

DLC7 DLC6 DLC5 DLC4 DLC3 DLC2 DLC1 DLC0 Status byte 1

Data byte / parameter byte 0

Data byte / parameter byte 1

…

Data

Only the data part with the corresponding frame (e.g., STX, CR & LF) is then transmitted between the fieldbus gateway and the Leuze end device. The two control bytes are processed by the fieldbus gateway.

The corresponding control and status bits and their meaning are specified in section 10.2 and section 10.3.

Further information on the broadcast control bytes and address bits 0 … 4 can be found in chapter "Modular interfacing unit MA 3x (S4 switch position C)" on page 100.

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10.2 Description of the input bytes (status bytes)

10.2.1 Structure and meaning of the input bytes (status bytes)

76543210

ND BO DL BLR DEX SMA W-ACK Status byte 0

DLC7DLC6DLC5DLC4DLC3DLC2DLC1DLC0 Status byte 1

Data byte / parameter byte 0

Data byte / parameter byte 1

…

Data

Table 10.1: Structure of the input bytes (status bytes)

Bits of the input byte (status byte) 0

Bit no. Designation Meaning

0 W-ACK Write-Acknowledge (write confirmation when using buffer)

2 SMA Service mode active(service mode activated)

3 DEX Data exist (data in transmit buffer)

4 BLR Next block ready (new block ready)

5 DL Data loss

6 BO Buffer overflow

7 ND New data only in Transparent mode

Bits of the input byte (status byte) 1

Bit no. Designation Meaning

0…7 DLC0… DLC7 Data Length Code (length of the following user data)

Notice!

T-bit means toggle bit, i.e. this bit changes its state on each event ("0" → "1" or "1" → "0").

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10.2.2 Detailed description of the bits (input byte 0)

Bit 0: Write-Acknowledge: W-ACK

This bit is only relevant for writing slave data in blocks, see chapter 11.1.2 (buffer data on RS 232). It toggles when data from the PLC are sent to the MA with CTB or SFB.

Input data Description Addr. Data

Write-Acknowledge

(write confirmation) Write handshake Indicates that the data was successfully sent by the PLC to

W-ACK

the gateway. Write-Acknowledge is indicated via this bit. The W-ACK bit is toggled by the fieldbus gateway whenever a transmit command has been successfully executed. This applies both for the transmission of data to the transmit buffer with the CTB command and for sending the transmit buffer contents with the SFB command.

0.0 Bit

Value range Default

type

0->1: Successfully written 1->0: Successfully written

Bit 2: Service mode active: SMA

Input data Description Addr. Data

Service mode active (SMA)

The SMA bit is set if the service switch is set to "MA" or

SMA

"DEV", i.e. if the device is in either fieldbus gateway or Leuze device service mode. This is also indicated by a flashing PWR LED on the front side of the device. Upon changing to the normal operating mode "RUN", the bit is reset.

0.2 Bit

Value range Default

type

0: Device in operating mode 1: Device in service mode

Bit 3: Data exist: DEX

This bit is only relevant for reading slave data in Collective mode relevant, see chapter 11.1.1.

Input data Description Addr. Data

Data exist

(data in transmit buffer)

DEX

Indicates that further data is stored in the transmit buffer which is ready for transmission to the control. This flag bit is always set to high ("1") by the fieldbus gateway as long as data is in the buffer.

0.3 Bit

Value range Default

type

0: No data in the transmit buffer 1: Further data in the transmit buffer

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Bit 4: Next block ready to transmit: BLR

This bit is only relevant for reading slave data in Collective mode relevant, see chapter 11.1.1.

Input data Description Addr. Data

Next block ready to transmit (new block ready) The Block Ready toggle bit changes its state whenever the

BLR

fieldbus gateway has removed received data from the receive buffer and registered it in the corresponding receivedata bytes. This signals to the master that the quantity of data indicated in the DLC bits to be present in the input data bytes originated in the data buffer and is current.

0.4 Bit

Value range Default

type

0->1: Data transmitted 1->0: Data transmitted

Bit 5: Data loss: DL

This bit is important for monitoring data transmission in Transparent and Collective mode.

Input data Description Addr. Data

Data loss

(Data transmission monitoring) This bit is set until the device is reset (bit pattern see chapter

10.4 "RESET function / deleting memory") in case gateway

data was not able to be sent to the PLC and was lost. Furthermore, this bit is set in case the configured data frame, e.g. 8 bit, should be smaller than the data to be transmitted to the PLC, e.g. bar code with 20 digits. In this case, the first 8 digits are transmitted to the PLC, the rest are truncated and are lost. In this process, the Data loss bit is also set.

0.6 Bit

Value range Default

type

0->1: Data loss

Bit 6: Buffer overflow: BO

Input data Description Addr. Data

Buffer overflow (buffer overflow) This flag bit is set to high ("1") when the buffer overflows.

The bit is automatically reset when the buffer again has memory space available. While the BO bit is set, the RTS signal of the serial interface is deactivated. The memory size of the gateway for the data of both the PLC and the Leuze end device is 1 kByte.

0.6 Bit

Value range Default

type

0->1: Buffer overflow 1->0: Buffer o.k.

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Bit 7: New data: ND

This bit is only relevant in Transparent mode.

Input data Description Addr. Data

New data

(new data) This bit is toggled on each data set that is sent from the gateway to the PLC. This can be used to differentiate between multiple, identical data sets that are sent to the PLC.

0.7 Bit

Value range Default

type

0->1; 1->0: On each status change for new data

10.2.3 Detailed description of the bits (input byte 1)

Bit 0 … 7: Data length code: DLC0 … DLC7

Input data Description Addr. Data

Data length code

DLC0 … DLC7

(number of user data in bytes) Stored in these bits is the number of user data bytes transmitted to the PLC which follow.

1.0 …

1.7

Value range Default

type

Bit

10.3 Description of the output bytes (control bytes)

10.3.1 Structure and meaning of the output bytes (control bytes)

76543210

ND Address 4 Address 3 Address 2 Address 1 Address 0 Broadcast

CTB SFB R-ACK Control byte 1

Data byte 1

…

Table 10.2: Structure of the output bytes (control bytes)

Command

(00001b) …

(00255b)

mode

0h (00000b)

Control byte 0

DataData byte 2

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Bits of the output byte (control byte) 0

Bit no. Designation Meaning

0 Command mode Command mode

1 Broadcast Broadcast

(only relevant with a connected MA 3x)

2 … 6 Address 0 .. 4 Address bits 0 .. 4

(only relevant with a connected MA 3x)

7ND New data

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Bits of the output byte (control byte) 1

Bit no. Designation Meaning

0R-ACK Read-Acknowledge

2SFB Send data from transmit buffer

3CTB Copy to transmit-buffer

10.3.2 Detailed description of the bits (output byte 0)

Bit 0: Command mode: Command mode

Output data Description Addr. Data

Command mode This bit is used to activate Command mode. In Command

Command mode

mode, no data is sent by the PLC to the Leuze end device via the gateway. In Command mode, various bits that execute corresponding commands depending on the selected Leuze device can be set in the data- or parameter field. For further information, see chapter 11.1.3 "Command mode".

0.0 Bit

Value range Default

type

0: Default, transparent data transmission 1: Command mode

The following two control bits ("Bit 1: Broadcast: Broadcast" on page 54 and "Bits 2 … 6: address bits 0 .. 4: address 0 .. 4" on page 54) are only relevant with a connected MA 3x. With other devices, these fields are ignored.

Bit 1: Broadcast: Broadcast

Output data Description Addr. Data

Broadcast

A broadcast only functions with a multiNet network connected via the MA 3x. If this bit is activated, the gateway automatically adds the broadcast command "00B" before the data. This is directed at all participants in the multiNet.

0.1 Bit

Value range Default

type

0: No broadcast 1: Broadcast

Bits 2 … 6: address bits 0 .. 4: address 0 .. 4

Output data Description Addr. Data

Address bits 0 .. 4

Address 0..4

As with the broadcast command, individual devices in the multiNet can also be addressed via the MA 3x . In this case, the corresponding address of the device precedes the data field telegram.

0.2 …

0.6

Value range Default

type

00000: Addr. 0 00001: Addr. 1

Bit

00010: Addr. 2 00011: Addr. 3 …

Bit 7: New data: ND

Output data Description Addr. Data

New data This bit is needed if several identical pieces of data are to be sent in sequence.

0.7 Bit

Value range Default

type

0->1; 1->0: On each status change for new data

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10.3.3 Detailed description of the bits (output byte 1)

Bit 0: Read-Acknowledge: R-ACK

This bit is only relevant for writing slave data in blocks (Collective mode), see chapter 11.1.2.

Output data Description Addr. Data

Read-Acknowledge

(read confirmation) Toggle bit: Indicates to the fieldbus gateway that the "old" data has been processed and that new data can be received. At the end of a read cycle, this bit must be toggled

R-ACK

in order to be able to receive the next data set. This toggle bit is switched by the master after valid received data has been read out of the input bytes and the next datablock can be requested. If the gateway detects a signal change in the R-ACK bit, the next bytes are automatically written from the receive buffer to the input data words and the BLR bit toggled. Further toggling erases the memory (to 00h).

1.0 Bit

Value range Default

type

0->1 or 1->0: Successfully written & ready for the next transmission

Bit 2: Send data from buffer: SFB

This bit is only relevant for writing slave data in blocks (Collective mode), see chapter 11.1.2.

Output data Description Addr. Data

Send data from buffer

(send data from the gateway transmit buffer to the RS 232)

SFB

Toggle bit: changing this bit causes all data which was copied to the transmit buffer of the fieldbus gateway via the CTB bit to be transmitted to the RS 232 interface or the connected Leuze device.

1.2 Bit

Value range Default

type

0->1: Data to RS 232 1->0: Data to RS 232

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Bit 3: Copy to transmit buffer: CTB

This bit is only relevant for writing slave data in blocks (Collective mode), see chapter 11.1.2.

Output data Description Addr. Data

Copy to transmit buffer

(transmission data to transmit buffer) Toggle bit: Changing this bit writes the data from the PLC to

CTB

the transmit buffer of the fieldbus gateway. This is used, for example, for long command strings which must be transmitted to the connected ident device. The CTB toggle bit is switched whenever transmit data is not to be sent directly via the serial interface, but instead transferred to the transmit buffer.

Notice!

The state change of the CTB bit signals the MA that the data is going into the buffer; therefore, it's essential to observe the order! When the CTB is not used, the telegram (which fits in one cycle) is transmitted directly to the RS 232 interface. Please make sure it is complete!

10.4 RESET function / deleting memory

For many applications, it is helpful to be able to reset the MA buffer (in Collective mode) or status bits.

The following bit pattern can be transmitted from the PLC for this purpose (if >20 ms is pending):

Control byte 0: 10101010 (AAh) Control byte 1: 10101010 (AAh) OUT data byte 0/parameter byte 0: AAh OUT data byte 1/parameter byte 1: AAh

1.3 Bit

Value range Default

type

0->1: Data in buffer 1->0: Data in buffer

This sets the memory or status/control bits to 00h.

Please observe that the data image may need to be updated by toggling in Collective mode.

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11 Modes

11.1 Functionality of the data exchange

The fieldbus gateway has two different modes that can be selected via the PLC:

• Transparent mode (standard setting) In Transparent mode, all data is sent 1:1 and directly by the serial end device to the PLC. It is not necessary to use status and control bits here. However, only data bytes possible for one transmission cycle are transmitted - all others are lost. The distance between two successive telegrams (without frame) must be more than 20ms, since there is otherwise no clear separation between them. ASCII characters are typically expected as data content; under certain circumstances, the MA therefore detects different control characters as invalid characters in the data range and truncates them. At 00 because unnecessary bytes are also filled with 00

• Collective mode In Collective mode, the data of the serial end device is stored temporarily in the fieldbus gateway by toggling the CTB bit and is not sent to the PLC in blocks until prompted to do so by the PLC. On the PLC, a status bit (DEX) then signals that new data is ready for retrieval. This data is then read out from the fieldbus gateway in blocks (toggle bit). In order to distinguish between the individual telegrams on the PLC, in Collective mode the serial frame is sent to the PLC in addition to the data.

The size of the buffer is 1 kByte.

in the data range, the MA cuts the telegram off

Modes

Notice!

In Collective mode, the CTB and SFB bits are needed for communication handling via the buffer. Telegrams that can also be completely transmitted in one cycle in Collective mode (including data frame) go directly through. If PLC data is provided and transferred without a state change of the CTB bit, it goes directly to the RS 232 interface with the set telegram data length. Incomplete (incl. data frame) or faulty telegrams can cause error messages in the connected device!

Combination with the Command mode is possible.

Data exchange in blocks must be programmed on the PLC.

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Modes

11.1.1 Reading slave data in Collective mode (gateway -> PLC)

If the Leuze device transmits data to the fieldbus gateway, the data is stored temporarily in a buffer. The PLC is signaled via the "DEX" bit that data is ready for retrieval in the memory. Data is not automatically transmitted.

If no further user data is present in the MA 2xxi ("DEX" bit = "0"), the "R-ACK" bit must be toggled once as read confirmation to release data transmission for the next read cycle.

If the buffer still contains more data ("DEX bit = 1), the next remaining user data present in the buffer is transmitted by toggling the "R-ACK" control bit. This process is to be repeated until the "DEX" bit returns to "0"; all data has then been removed from the buffer. "R-ACK" must be toggled here again once more as a terminating read confirmation in order to release data transmission for the next read cycle.

Used status and control bits:

•DLC

•BLR

•DEX

•R-ACK

11.1.2 Writing slave data in Collective mode (PLC -> gateway)

Writing in blocks

The data sent by the master to the slave is first collected in a "transmit buffer" by setting the "CTB" bit (Copy to transmit buffer). Please observe that data provided is transmitted directly by toggling the bit.

The data is then sent in the order received from the buffer to the connected Leuze device via the serial interface with the command: "SFB" (Send data from transmit buffer). Please don't forget the suitable data frame!

Afterward, the buffer is again empty and can be written with new data.

Notice!

With this function, it is possible to temporarily store longer data strings in the gateway independent of how many bytes the used fieldbus can transmit at once. With this function, longer PT sequences or RFID write sequences, for example, can be transmitted, since the connected devices can, in this way, receive their commands (e.g., PT or W) in a continuous string. The respective frame (STX CR LF) is needed to differentiate between the individual telegrams.

Used status and control bits:

•CTB

•SFB

•W-ACK

If PLC data is provided and transferred without a state change of the CTB bit, it goes directly to the RS 232 interface with the set telegram data length. Incomplete (incl. data frame) or faulty telegrams can cause error messages in the connected device!

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Modes

Examples for the activation of a Leuze device

In the data part (starting at byte 2) of the telegram to the gateway, a "+" (ASCII) is sent for activation.

This means that the hex value "2B" (corresponds to a "+") is to be entered in control or output byte 2. To deactivate the reading gate, a "2D" (hex) must be used instead (corresponds to a "-" ASCII).

76543210

ND Address 4 Address 3 Address 2 Address 1 Address 0 Broadcast

CTB SFB R-ACK Control byte 1

Command

mode

Control byte 0

Data byte / parameter byte 0

…

76543210

00000000 Output byte 0 00000000 Output byte 1 000000 00000000 Output byte 3

B 2 Output byte 2

DataData byte / parameter byte 1

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Modes

Activate Collective

mode

Select function mode in PLC via EDS file?

Save toggle bits

as process image

Reception of data

Data is transferred and must be saved

Is there still data

in the receive buffer?

DEX = 1 set

(status bit 0.3)

Transmit the next

data with toggle bit

R-ACK = ! R-ACK

(control bit 1.0)

Confirm data retrieval

with toggle bit

R-ACK = ! R-ACK

(control bit 1.0)

Yes

Sending of data

Number < 254

Enter user data that are to

be sent into output data

words starting at Out2

DLC = number of binary-

coded data bytes

Send data in the transmit

buffer with the

CTB = ! CTB toggle bit

(control bit 1.3)

All desired data in the buf-

fer?

Command ok?

W-ACK = ! W-ACK

(status bit 0.0)

(Display!)

Command ok?

W-ACK = ! W-ACK

(status bit 0.0)

(Display!)

Send data with the

SFB = ! SFB toggle bit

(control bit 1.2)

Yes

Collective mode sequence diagram

Send long online commands to the DEV, read RS 232 answer from DEV

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Figure 11.1: Data transmission scheme with long online commands

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11.1.3 Command mode

One specific feature is the so-called Command mode, which is defined via the output control byte 0 (bit 0) ... and enables the control of the connected device per bit.

If the command mode is activated (command mode = 1), no data is sent by the PLC to the Leuze end device via the gateway. The data from the MA to the PLC is transmitted in the selected operating mode (Transparent/Collective).

With the Command mode, it is possible to set various device-specific bits in the data- or parameter field that execute the corresponding serial commands (e.g., v, +, -, etc.). If, for example, the version of the Leuze end device is to be queried, the corresponding bit is to be set so that a "v" is sent to the Leuze device with the <STX> v <CR> <LF> frame.

The Leuze end device also answers the gateway with data (e.g. bar code content, NoRead, device version, etc.) in response to most commands. The answer is immediately passed on to the PLC by the gateway.

Notice!

The parameters available for the individual Leuze devices are listed in chapter 16. Command mode cannot be used with hand-held scanners.

Examples for the activation of a Leuze device

In Command mode, control or output byte 0.0 is to be set for activating the Command mode. Only the corresponding bit (control or output byte 2.1) then needs to be set for activating and deactivating the reading gate.

76543210

0000000 00000000 Output byte 1 000000 00000000 Output byte 3

Modes

1 Output byte 0

10 Output byte 2

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Modes

Device executes the corresponding function (cf. chap. 16). For function to be reestablished, the ND bit and the selected bit in byte 2 must be toggled, byte 0.0 can stay.

Yes

Bit 0.0 =1?

Byte 2: Bit set?

Connected device can only be addressed via HW or PLC data telegram e.g. +

Bit 0.0 signals that the respective bit is evaluated as a "control bit" in byte 2, and according to the position of the device selection switch, executes a corresponding function on the device via the stored table

No detectable function

Select bit, or incorrect byte

Command mode sequence diagram

Set control byte 0, bit 0.0 to 1

Figure 11.2: Execution of command after activation of the Command mode

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Triggering the ident devices and reading the data

Triggering scanner

Reception of data

Has the slave

received data from

the RS 232?

BLR = ! BLR

Rescue data

e.g. data block

DLC = number of valid

binary-coded data bytes

Is there still data

in the receive buffer?

DEX = 1 set

(status bit 0.3)

Transmit the next

data with toggle bit

R-ACK = ! R-ACK

(control bit 1.0)

Confirm data retrieval

with toggle bit

R-ACK = ! R-ACK

(control bit 1.0)

Yes

Modes

Figure 11.3: Activating DEV and reading data

Notice!

Further information on fieldbus telegram structure can be found in chapter 10.1. A specification of all usable commands can be found in chapter "Specifications for Leuze end devices" on page 87.

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M12 connector

(A-coded)

M12 socket

(A-coded)

M12 socket

(D-coded)

M12 socket

(D-coded)

12 Commissioning and configuration

12.1 Measures to be performed prior to the initial commissioning

 Before commissioning, familiarize yourself with the operation and configuration of the

MA 248i.

 Before connecting the supply voltage, recheck all connections and ensure that they

have been properly made.

The Leuze device must be connected to the internal RS 232 device interface.

Connecting the Leuze device

 Open the housing of the MA 248i and lead the corresponding device cable (see chapter

14.6) through the middle threaded opening.

 Connect the cable to the internal device interface (X30, X31 or X32, see chapter 7.5.1).

 Use rotary switch S4 (see chapter 8.2.5) to select the connected device.

 Now screw the PG cable gland into the threaded opening to provide strain relief and

ensure protection class IP 65.

 Finally, close the housing of the MA 248i.

Attention!

Only then may the supply voltage be applied. Upon startup of the MA 248i, the device selection switch is queried and the gateway automatically sets itself to the Leuze device.

PWR IN

SWIO_2

GND VIN

321

SWIO_1

VOUT

PWR OUT

SWIO_2

123

SWIO_1

LEUZE Device

GND

HOST / BUS IN

RD+

TD+

123

RD-

TD-

TD+

Figure 12.1: Connections of the MA 248i seen from below, device on mounting plate

 Check the applied voltage. It must be in the range between +18V … 30VDC.

Connecting functional earth FE

 Ensure that the functional earth (FE) is connected correctly.

Unimpaired operation is only guaranteed when the functional earth is connected properly. All electrical disturbances (EMC couplings) are discharged via the functional earth connection.

On delivery, the SWIO 1/2 are connected in parallel on PWR IN/OUT. This connection can be separated with a jumper.

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BUS OUT

RD+

123

RD-

TD-

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Commissioning and configuration

12.2 Starting the device

 Apply the supply voltage +18 … 30VDC (+24VDC model); the MA 248i starts up.

12.3 Configuration steps for a Siemens Simatic S7 control

The following steps are necessary for commissioning with a Siemens S7 control:

1. Preparation of the control system (S7 PLC)

2. Installation of the GSDML file

3. Hardware configuration of the S7 PLC

4. Configuration of the modules

5. Transmission of the PROFINET configuration to the controller (S7 PLC)

6. Naming the device

• Configuration of the device name

• Naming the device

• Assignment of the device names to the configured IO devices (Figure 10.3...)

• Assignment of MAC address - IP address - individual device name (Figure 10.4)

7. Check device name

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12.3.1 Step 1 – Preparing the control system (S7 PLC)

The first step involves the assignment of an IP address to the IO Controller (PLC - S7) and the preparation of the control for consistent data transmission, see chapter 12.4.4 "Preparing the control system for consistent data transmission".

Notice!

If an S7 control is used, you need to ensure that Simatic-Manager Version 5.4 + service pack 5 (V5.4+SP5) or higher is used.

12.3.2 Step 2 – Installation of the GSD file

For the subsequent configuration of the IO devices, e.g., MA 248i, the corresponding GSD file must be loaded first.

General information on the GSD file

The term GSD stands for the textual description of a PROFINET-IO device model.

For the description of the more complex PROFINET-IO device model, the XML-based GSDML (Generic Station Description Markup Language) was introduced.

In the following, the terms "GSD" or "GSD file" always refer to the GSDML-based format.

The GSDML file can support an arbitrary number of languages in one file. Every GSDML file contains a version of the MA 248i device model. This is also reflected in the file name.

You can find the GSD file at www.leuze.com.

All data in modules required for operating the MA 248i is described in this file. These are input and output data and device parameters for the functioning of the MA 248i and the definition of the control and status bits.

If parameters are changed, e.g., in the project tool, these changes are stored on the PLC side in the project, not in the GSD file. The GSD file is a certified and integral part of the device and must not be changed manually. The file is not changed by the system either.

The functionality of the MA 248i is defined via parameter sets. The parameters and their functions are structured in the GSD file using module. A user-specific configuration tool is used during PLC program creation to integrate the required modules and configure them appropriately for their respective use. During operation of the MA 248i on the PROFINET-IO, all parameters are set to default values. If these parameters are not changed by the user, the device functions with the default settings delivered by Leuze electronic.

For the default settings of the MA 248i, please refer to the following module descriptions.

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12.3.3 Step 3 – Hardware configuration of the S7 PLC: Configuration

For the configuration of the PROFINET-IO system using the HW Config of the SIMATIC Manager, insert the MA 248i into your project. An IP address is now assigned to a unique "device name".

Figure 12.1: Assignment of the device names to IP addresses

12.3.4 Step 4 – Configuration of the modules

 Now select a corresponding data module for the input and output area.

A number of combinable modules are available with various data lengths (4, 8, 12, 16, 20, 32 … 1024 bytes). In total, a maximum of 1024 bytes are possible for both the input bytes and for the output bytes.

Notice!

Recommendation

In most cases, the 4-byte module is sufficient for the output module.

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Examples of sensible settings for corresponding Leuze devices

BPS 8 and BPS 300i

• Input module: 8 bytes

• Output module: 4 bytes

Hand-held scanner

• Input module: individual The size of the input module is dependent on the number of digits of the bar code or 2D code that is to be read. For example, with an 12-digit bar code (+ 2 bytes of status bytes), the input module with 16 bytes is sensible.

• Output module: none Because the hand-held scanner does not typically send any data, no output module is necessary.

BCL bar code scanners, RFID devices (RFM, RFI and RFU), LSIS 222 and DCR 202i

• Input module: individual The size of the input module is dependent on the number of digits of the bar code, RFID code or 2D code that is to be read. For example, with an 18-digit bar code (+ 2 bytes of status bytes), the input module with 20 bytes is sensible.

• Output module: 4 bytes

12.3.5 Step 5 – Transmission of the configuration to the controller (S7 PLC)

After correct transmission to the controller (S7 PLC), the PLC automatically carries out the following activities:

• Check device names

• Assignment of the IP addresses that were configured in the HW Config to the IO devices

• Establishment of a connection between the controller and configured IO devices

• Cyclical data exchange

Notice!

Participants that have not been "named" cannot be contacted yet at this point in time!

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12.3.6 Step 6 – Configuration of the device name - naming the device

The PROFINET-IO device has a unique MAC address that is part of the factory settings. You can find this address on the name plate of the gateway.

This information is used to assign a unique, plant-specific device name ("NameOfStation") to the device via the "Discovery and Configuration Protocol (DCP)".

The PROFINET-IO also uses the "Discovery and Configuration Protocol" (DCP) for the IP address assignment during each system boot-up if the IO device is located in the same subnet.

Notice!

All MA 248i participants in a PROFINET-IO network must be located in the same subnet!

Naming the device

PROFINET-IO defines the "naming of the device" as the creation of a name-based relationship for a PROFINET-IO device.

Assigning the device names to the configured IO devices

Figure 12.1: Assigning the device names to the configured IO devices

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At this point, you can select the respective gateway MA 248i for the "device naming" based on its MAC address. The unique "device name" (which must match the participant in the HW Config) is then assigned to this participant.

Notice!

Multiple MA 248i can be distinguished by the MAC addresses displayed. The MAC address may be found on the name plate of the respective bar code scanner.

MAC address - IP address -individual device name

At this point, please assign an IP address (suggested by the PLC), a subnet mask and, if required, a router address, and assign this data to the named participant ("device name").

Figure 12.2: MAC address - IP address -individual device name

From now on, and when programming, only the unique "device name" (max. 255 characters) is used.

12.3.7 Step 7 – Check device names

After completing the configuration phase, it is sensible to recheck the "device names" that have been assigned. Please ensure that these names are unique and that all participants are located in the same subnet.

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12.4 Commissioning via the PROFINET-IO

General information on the PROFINET implementation of the MA 248i

PROFINET-IO communication profile

The communication profile defines how participants serially transmit their data via the transmission medium.

The

PROFINET-IO

level. The data exchange with the devices is mainly monitoring and alarm handling, however,

Depending on the communication requirements, PROFINET-IO offers suitable protocols and transfer methods:

• Real Time communication (RT) via prioritized Ethernet frames for

• Cyclical process data (I/O data stored in the I/O area of the control)

• Neighborhood information

• Address assignment/address resolution via DCP

• TCP/IP communication via standard Ethernet TCP/IP frames for

• Establishing communication and

• Acyclic data exchange, and also for the transfer of various information types such as:

- Parameters for the configuration of the modules during the establishment of the

- I&M data (Identification & Maintenance functions) (read)

- Reading diagnostic information via RS 232

- Reading I/O data

- Writing device data

communication profile is designed for efficient data exchange on the field

acyclic

communication (write)

cyclical

. For the configuration, operation,

communication services are also used.

Conformance classes

PROFINET-IO devices are categorized into conformance classes to simplify the evaluation and selection of the devices for the users. The MA 248i can use an existing Ethernet network infrastructure and corresponds to Conformance Class B (CC-B). Thus, it supports the following features:

• Cyclical RT communication

• Acyclic TCP/IP communication

•Alarms/diagnostics

• Automatic address assignment

• I&M functionality 0-4

• Neighborhood detection basic functionality In the factory settings, which can be re-set if necessary through a restart in device switch position F, the MA 248i supports neighborhood detection.

• In the PLC, the BUS IN connection is detected as Port1 and BUS OUT as Port2.

• FAST Ethernet 100 Base-TX

• Convenient device exchange without engineering tools

• SNMP support

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12.4.1 Modular structure of the parameter

The PROFINET-IO functionality of the device is defined via parameter sets which are clustered in modules. The modules are included in a XML-based GSD file, which is supplied as an integral part of the device. By using a user-specific project tool, such as, e.g., Simatic Manager for the Siemens programmable logic control, the required modules are integrated into a project during commissioning and its settings and parameters are adjusted accordingly. These modules are provided by the GSD file.

Notice!

All input and output modules described in this documentation are described from the controller's perspective:

- Input data arrives at the controller.

- Output data is sent out by the controller.

Detailed information on how to prepare the control and the GSD file may be found in chapter "Configuration steps for a Siemens Simatic S7 control" on page 65.

For the default settings of the MA 248i, please refer to the following module descriptions.

Notice!

Please note that the set data is overwritten by the PLC! Some controls make available a so-called "universal module". This module must not be activated for the MA 248i!

From the perspective of the device, a distinction is made between PROFINET-IO parameters and internal parameters. PROFINET-IO parameters are all parameters that can be changed via the PROFINET-IO and are described in the following modules. Internal parameters, on the other hand, can only be changed via a service interface and retain their value even following a PROFINET-IO configuration.

During the configuration phase, the MA 248i receives parameter telegrams from the controller (master). Before this is evaluated and the respective parameter values are set, all PROFINET-IO parameters are reset to default values. This ensures that the parameters of modules that are not selected are set to the default values.

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12.4.2 Permanently defined parameters/device parameters

On the PROFINET-IO, parameters may be stored in modules or may be defined permanently in a PROFINET-IO participant.

The permanently defined parameters are called "common" parameters or device-specific parameters, depending on the configuration tool.

These parameters must always be present. They are defined outside of the configuration modules and are permanently anchored in the telegram header.

In Simatic Manager, the permanently defined parameters are set via object properties of the device. The module parameters are set via the module list of the selected device. By selecting the project properties of a module, the respective parameters may be set if required.

The following list contains the device parameters that are permanently defined in the MA 248i (DAP Slot 0/Subslot 0) but are configurable. These parameters always exist and are available independent of the modules.

Parameter Description Addr. Data type Value range Default Unit

Operating mode Baud rate 0.1 Bit Default, 9600 Default

Data Bits 0.2 Bit 7, 8, 9 8 Parity 0.3 Bit Yes, None None Stop bit 0.4 Bit 0.1 1 Use separator 0.5 Bit Yes, No No Use status

and control bits

0:0 Bit

0.6 Bit Yes, No No

Table 12.1: Device parameters

Parameter length: 33 byte

0:Transparent mode 1:Collective mode

Input data

None

Output data

None

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12.4.3 Overview of the project modules

When using PROFINET-IO modules, the parameters are assembled dynamically, i.e., only the parameters that were selected by the activated modules are changed.

The MA 248i has parameters (device parameters) that must always be present. These parameters are defined outside of modules and are thus linked to the base module (DAP).

In the current version, several modules are available for use. A device module (DAP, see Permanently defined parameters/device parameters) is used for basic configuration of the MA 248i and is permanently integrated into the project. Further modules may be included into the project according to requirements and application.

The modules fall into the following categories:

• Parameter module for the configuration of the MA 248i.

• Status or control modules that influence the input/output data.

• Modules that may include both parameters and control or status information.

A PROFINET-IO module defines the existence and meaning of the input and output data. In addition, it defines the necessary parameters. The arrangement of the data within a module is defined.

The composition of the input/output data is defined via the module list.

The MA 248i interprets the incoming output data and triggers the appropriate reactions in the MA 248i. The interpreter for processing the data is adapted to the module structure during initialization.

The same applies for the input data. Using the module list and the defined module properties, the input data string is formatted and referenced to the internal data.

During cyclic operation, the input data is then passed on to the controller.

During the startup or initialization phase, the MA 248i sets the input data to an initial value (usually 0).

Notice!

The modules can be grouped together in any order in the engineering tool. Note, however, that many MA 248i modules contain related data. It is important to maintain the consistency of these data. The MA 248i offers different modules. Each of these modules may only be selected once; otherwise, the MA 248i ignores the configuration. The MA 248i checks its max. permissible number of modules. A maximum of 1024 bytes can be used for both the input data and for the output data. The specific limits of the individual modules of the MA 248i are declared in the GSD file.

The following module overview shows the characteristics of the individual modules:

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Module Description Input data Output data

4 bytes input Data content with max. 2 bytes 4 8 bytes input Data content with max. 6 bytes 8 12 bytes input Data content with max. 10 bytes 12 16 bytes input Data content with max. 14 bytes 16 20 bytes input Data content with max. 18 bytes 20 32 bytes input Data content with max. 30 bytes 32 64 bytes input Data content with max. 62 bytes 64 128 bytes input Data content with max. 126 bytes 128 256 bytes input Data content with max. 254 bytes 256 384 bytes input Data content with max. 382 bytes 384 512 bytes input Data content with max. 510 bytes 512 640 bytes input Data content with max. 638 bytes 640 768 bytes input Data content with max. 766 bytes 768 896 bytes input Data content with max. 894 bytes 896 1024 bytes input Data content with max. 1022 bytes 1024

4 bytes output Data content with max. 2 bytes 4 8 bytes output Data content with max. 6 bytes 8 12 bytes output Data content with max. 10 bytes 12 16 bytes output Data content with max. 14 bytes 16 20 bytes output Data content with max. 18 bytes 20 32 bytes output Data content with max. 30 bytes 32 64 bytes output Data content with max. 62 bytes 64 128 bytes output Data content with max. 126 bytes 128 256 bytes output Data content with max. 254 bytes 256 384 bytes output Data content with max. 382 bytes 384 512 bytes output Data content with max. 510 bytes 512 640 bytes output Data content with max. 638 bytes 640 768 bytes output Data content with max. 766 bytes 768 896 bytes output Data content with max. 894 bytes 896 1024 bytes output Data content with max. 1022 bytes 1024

Table 12.2: Module overview

12.4.4 Preparing the control system for consistent data transmission

During programming the control system must be prepared for consistent data transmission. This varies from control system to control system.

Notice!

If an S7 control is used, you need to ensure that Simatic-Manager Version 5.4 + service pack 5 (V5.4+SP5) or higher is used.

12.5 Variable configuration of the communication data width

The communication of the MA 248i with the fieldbus system can be configured with a variable data width; the upper limit is restricted by the fieldbus. The following sizes are available for the data frame for PROFINET-IO:

4 … 1024 bytes

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The small data lengths (< 28 bytes) are particularly of interest for use with bar code scanners (BCL). The larger data lengths are, on the other hand, relevant for 2D-code scanners (handheld scanners, LSIS) and RFID.

Taking into consideration the maximum permissible data width of 1024 bytes, multiple modules can also be used for the input data or combined with one another. The combination of module 128 and module 64, for example, yields an input data length of 192 bytes.

12.6 Setting the read parameters on the Leuze device

Commissioning the Leuze device

To commission a read station, you must prepare the Leuze device on the MA 248i for its reading task. Communication with the Leuze device occurs via the service interface.

Notice!

For further information on connecting and using the service interface, see chapter 9 "Configuration".

 To do this, connect the Leuze device to the MA 248i.

Depending on the Leuze device, this occurs either via a connection cable (accessory no.: KB 031-1000) or directly on the MA 248i. The service connector and corresponding switches can be accessed with the housing cover open.

 Select the "DEV" service switch position.

Connect the service interface; call up the terminal program

 Connect your PC to the service connector via the RS 232 cable.

 On the PC, call up a terminal program (e.g., BCL-Config) and check whether the interface

(COM 1 or COM 2) to which you have connected the MA 248i is set to the following Leuze standard setting: 9600 baud, 8 data bits, no parity, 1 stop bit and STX, data, CR, LF.

You can download the config. tool from www.leuze.com for BCL, RFID, etc.

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In order to communicate with the connected Leuze device, the STX, data, CR, LF framing must be set on the PC terminal program, as the Leuze device is preconfigured ex works for this frame character.

STX (02h): Prefix 1

CR (0Dh): Postfix 1

LF (0Ah): Postfix 2

Operation

 Switch the MA 248i to switch position "RUN" (operation).

The Leuze device is now connected to the fieldbus. Activation of the Leuze device can now occur via the switching input on the MA 248i, via the process data word Out bit 1 (bit 0.2) or by transmitting a "+" command to the Leuze device (see chapter 16 "Specifications for Leuze end devices"). For further information on the fieldbus transmission protocol, see see chapter 10 "Telegram".

Reading out information in service mode

 Set the service switch of the gateway to switch position "MA" (gateway).

 Send a "v" command to call up all service information of the MA 248i.

An overview of the available commands and information can be found in chapter "Reading out information in Service mode" on page 45.

12.6.1 Specific feature for the use of hand-held scanners (bar code and 2D devices, combi devices with RFID)

Notice!

For a description of device configuration and the required codes, please see the corresponding documentation at www.leuze.com.

12.6.1.1 Cable-connected hand-held scanners on the MA 248i

All hand-held scanners and mobile combi devices available in the Leuze electronic product line can be used with the corresponding connection cable.

When using the MA 248i, the voltage supply of the hand-held scanner (5V/at 1A) can be connected to the interface by means of a cable via the 9-pin Sub-D connector (voltage on PIN 9). The corresponding cable is to be selected for the respective hand-held scanner and ordered separately. The 9-pin Sub-D cable (KB JST-HS-300, part no. 50113397) is connected to this cable, which is connected to the MA 248i. This cable must also be ordered separately.

In this example, triggering occurs by means of a trigger button on the hand-held scanner.

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12.6.1.2 Cableless hand-held scanners on the MA 248i

All wireless hand-held scanners and mobile combi devices available in the Leuze electronic product line can be used with the corresponding connection cable via the base station.

A 230VAC connection (socket) is usually necessary for the charging station. Here, a data connection of the charging station is established with the MA 248i. The corresponding cable is to be selected for the respective hand-held scanner and ordered separately. The 9-pin Sub-D cable (KB JST-HS-300, part no. 50113397) is connected to this cable, which is connected to the MA 248i. This cable must also be ordered separately.

In this example, triggering occurs by means of a trigger button on the hand-held scanner.

The following codes for configuring the devices are necessary for these devices as well.

12.6.2 Specific features in the operation of an RFM/RFI

When using the MA 248i in connection with an RFID device, we recommend a data width of at least 24 bytes to be able to transmit information to or from the reader in a telegram.

Shown here is a sample telegram for a write command in combination with an RFID device.

Notice!

Also note that all characters which are sent to a transponder are hex-encoded ASCII characters. Each of these (hexadecimal) characters is, in turn, to be handled as an individual ASCII character and converted to hexadecimal format for transmission via the fieldbus.

Example:

76543210

00 00 00 00 00 00 00 00 Control byte 0

00 00 00 00 00 00 00 00 Control byte 1

34 35 31 31 30 35 30 57 00 00 34 37 33 37 35 36

Data

HEX 5730353031313534363537333734 CHAR W0501154657374 Plain text T e s t

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Diagnostics and troubleshooting

13 Diagnostics and troubleshooting

If problems should occur during commissioning of the MA 248i you can refer to the following table. Typical errors and their possible causes are described here as well as tips for their elimination.

13.1 General causes of errors

Error Possible error causes Measures

Data loss (DL bit) Data in the RS 232 instead of in the buffer

Data telegram longer than the bus telegram in bus cycle/memory size.

Incorrect order.

Increase in bus telegram length. Toggle out data earlier.

Correct order: Provide data, toggle CTB.

PWR status LED on the circuit board

Off

Green/orange, flashing Continuous orange light SF LED on the housing Green, flashing Device in service mode. Reset service mode with webConfig tool.

Red continuous light Network error.

BF LED on the housing

Red continuous light

Table 13.1: General causes of errors

No supply voltage connected to the device. Check supply voltage. Hardware error. Send the device to customer service.

Device in boot mode.

Device error. Firmware update failed.

Communication error on the PROFINET-IO: No communication to IO Controller established ("no data exchange").

No valid firmware, send device to customer service.

Send the device to customer service.

Check interface. Cannot be rectified by a reset. Send the device to customer service.

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13.2 Interface errors

Error Possible error causes Measures

No communication via PROFINET-IO BF continuous red light LED

Sporadic errors at the PROFINET-IO

Figure 13.1: Interface error

Notice!

Please use chapter 13 as a master copy should servicing be required. Cross the items in the "Measures" column which you have already examined, fill out the following address field and fax the pages together with your service contract to the fax number listed below.

Customer data (please complete)

Device type:

Company:

Contact partner / department:

Phone (direct):

Fax:

Street / No:

ZIP code/City:

Country:

Incorrect wiring. Check wiring. Different protocol settings. Check protocol settings. Incorrect device name set. Check device name.

Incorrect configuration.

Incorrect wiring.

Effects due to EMC.

Overall network expansion exceeded.

Check configuration of the device in the configuration tool. Check wiring. In particular, check wire shielding. Check the cable used. Check shielding (shield covering in place up to the clamping point). Check grounding concept and connection to functional earth (FE). Avoid EMC coupling caused by power cables laid parallel to device lines. Check max. network expansion as a function of the max. cable lengths.

Leuze Service fax number:

+49 7021 573 - 199

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14 Type overview and accessories

14.1 Part number code

MA 2xx i

i = Integrated fieldbus technology

Interface 04 PROFIBUS DP

08 Ethernet TCP/IP 35 CANopen 38 EtherCAT 48 PROFINET RT 55 DeviceNet 58 EtherNet/IP MA Modular interfacing unit

14.2 Type overview

Type designation Description Description

MA 204i PROFIBUS gateway 50112893 MA 208i Ethernet TCP/IP gateway 50112892 MA 235i CANopen gateway 50114154 MA 238i EtherCAT gateway 50114155 MA 248i PROFINET-IO RT gateway 50112891 MA 255i DeviceNet gateway 50114156 MA 258i EtherNet/IP gateway 50114157

Table 14.1: Type overview MA 2xxi

Type overview and accessories

14.3 Accessory connectors

Type designation Description Description

KD 095-5A M12 socket for voltage supply 50020501 KS 095-4A M12 connector for SW IN/OUT 50040155 D-ET1 RJ45 connector for user-configuration 50108991 KDS ET M12 / RJ 45 W - 4P Converter from M12 D-coded to RJ 45 socket 50109832 S-M12A-ET Ethernet connector, M12 axial. Connector, 4-pin, D-coded 50112155

Table 14.2: Connectors for the MA 248i

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PWR IN

SWIO_2

SWIO_1

GNDVIN

M12 socket

(A-coded)

M12 connector

(A-coded)

14.4 Accessory ready-made cables for voltage supply

14.4.1 Contact assignment of PWR connection cable

PWR IN (5-pin socket, A-coded)

Pin Name Core color

1VIN brown

2SWIO_2 white

3GND blue

4SWIO_1 black

5FE gray

Thread FE bare

PWR OUT (5-pin connector, A-coded)

PWR OUT

SWIO_2

GND VOUT

SWIO_1

Pin Name Core color

1VOUT brown

2SWIO_2 white

3GND blue

4SWIO_1 black

5FE gray

Thread FE bare

14.4.2 Specifications of the cables for voltage supply

Operating temperature range in rest state: -30°C … +70° C

in motion: 5°C … +70°C

Material sheathing: PVC

Bending radius > 50mm

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Ethernet

TD+

RD+

M12 connector

(D-coded)

Core color

Conductor class: VDE 0295, EN 60228, IEC 60228 (class 5)

WH YE BU OG

14.4.3 Order codes of the cables for voltage supply

Type designation Description Part no.

K-D M12A-5P-5m-PVC

K-D M12A-5P-10m-PVC

Table 14.3: PWR cables for the MA 248i

M12 socket for PWR, axial plug outlet, open cable end, cable length 5m

M12 socket for PWR, axial plug outlet, open cable end, cable length 10m

50104557

50104559

14.5 Accessory ready-made cables for bus connection

14.5.1 General information

•Cable KB ET… for connecting to PROFINET-IO via M 12 connector

• Standard cable available in lengths from 2 … 30m

• Special cables on request

14.5.2 Contact assignment of M12 PROFINET-IO connection cable KB ET…

M12 PROFINET-IO connection cable (4-pin connector, D-coded, two-sided)

Pin Name Core color

1TD+ yellow

2RD+ white

3TD- orange

4RD- blue

SH (thread) FE bare

Figure 14.1: Cable construction of PROFINET-IO connection cable

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14.5.3 Specifications M 12 PROFINET-IO connection cable KB ET…

Operating temperature range

in rest state: -50°C … +80°C in motion: -25°C … +80°C in motion: -25°C … +60°C (when used with drag chains)

Material cable sheath: PUR (green), wire insulation: PE foam,

free of halogens, silicone and PVC

Bending radius > 65 mm, suitable for drag chains Bending cycles > 10

, perm. acceleration < 5m/s

14.5.4 Order codes of M 12 PROFINET-IO connection cable KB ET…

Type designation Description Part no.

M12 connector for BUS IN, axial connector, open cable end

KB ET - 1000 - SA Cable length 1m 50106738 KB ET - 2000 - SA Cable length 2m 50106739 KB ET - 5000 - SA Cable length 5m 50106740 KB ET - 10000 - SA Cable length 10m 50106741

M12 connector for BUS IN to RJ-45 connector

KB ET - 1000 - SA-RJ45 Cable length 1 m 50109879 KB ET - 2000 - SA-RJ45 Cable length 2 m 50109880 KB ET - 5000 - SA-RJ45 Cable length 5 m 50109881 KB ET - 10000 - SA-RJ45 Cable length 10 m 50109882

M12 connector + M 12 connector for BUS OUT to BUS IN

KB ET - 1000 - SSA Cable length 1m 50106898 KB ET - 2000 - SSA Cable length 2m 50106899 KB ET - 5000 - SSA Cable length 5m 50106900 KB ET - 10000 - SSA Cable length 10 m 50106901

Table 14.4: Bus connection cable for the MA 248i

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14.6 Accessory ready-made cables for connecting Leuze Ident devices

14.6.1 Order codes for the device connection cables

Type designation Description Part no.

KB JST-3000 MA 31, BCL 90, IMRFU-1(RFU), cable length 3m 50115044 KB JST-HS-300 Hand-held scanner, cable length 0.3m 50113397 KB JST-M12A-5P-3000 BPS 8, BCL 8, cable length 3 m 50113467 KB JST-M12A-8P-Y-3000 LSIS 4x2i, cable length 3m 50113468 KB JST-M12A-8P-3000 LSIS 122, LSIS 222, cable length 3m 50111225 K-D M12A-5P-5m-PVC Voltage supply, cable length 5m 50104557 K-D M12A-5P-10m-PVC Voltage supply, cable length 10m 50104559 K-DS M12A-MA-5P-3m-S-PUR ODS 96B with RS 232 50115049 K-DS M12A-MA-8P-3m-S-PUR ODSL 30/D 232-M12 50115050 K-DS M12A-MA-5P-3m-1S-PUR Konturflex Quattro RSX 50116791 KB 500-3000-Y BCL 500i, cable length 3m 50110240 KB 301-3000-MA200 BCL 300i, cable length 3m 50120463

Table 14.5: Device connection cables for the MA 248i

Notice!

The BCL 22 devices with JST connector, RFM xx and RFI xx can be connected directly with the injection molded device cable.

14.6.2 Contact assignment for the device connection cables

K-D M12A-5P-5000/10000 connection cable (5-pin with injection molded connector), open cable end

Pin Core color

1brown

2white

3blue

4black

5gray

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KB JST 3000 (RS 232 connection cable, JST pin strip 10-pin, open cable end)

Signal Core color JST 10-pin

TxD 232 red 5

RxD 232 brown 4

GND orange 9

FE shield 10

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Maintenance

15 Maintenance

15.1 General maintenance information

The MA 248i does not require any maintenance by the operator.

15.2 Repairs, servicing

Repairs to the device must only be carried out by the manufacturer.

 Contact your Leuze distributor or service organization should repairs be required.

The addresses can be found on the inside of the cover and on the back.

Notice!

When sending devices to Leuze electronic for repair, please provide an accurate description of the error.

15.3 Disassembling, packing, disposing

Repacking

For later reuse, the device is to be packed so that it is protected.

Notice!

Electrical scrap is a special waste product! Observe the locally applicable regulations regarding disposal of the product.

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Specifications for Leuze end devices

16 Specifications for Leuze end devices

Serial interface and Command mode

The corresponding Leuze end device can be selected while configuring the fieldbus gateway (see chapter 9 "Configuration").

The exact specifications for the individual Leuze end devices can be found in the following sections and in the device description.

The corresponding serial command is sent to the Leuze end device in Command mode. To send the corresponding command to the RS 232 device after activating the Command mode in byte 0 (control bit 0.0), set the corresponding bit in byte 2.

The Leuze end device also responds to most commands by sending data, such as the bar code contents, NoRead, device version, etc., back to the gateway. The answer is not evaluated by the gateway, but is instead passed on to the PLC.

For the BPS 8, BPS 300i and hand-held scanners, a number of specific features are to be noted.

16.1 Standard setting, KONTURflex (S4 switch position 0)

This switch position can be used with almost all devices, since a data frame is transmitted along with it if necessary. A 00h in the data range of the control is interpreted as the end of a telegram/invalid, however.

The distance between two successive telegrams (without frame) must be more than 20ms in this switch position, since there is otherwise no clear separation between them. If necessary, the settings have to be adjusted on the device.

Leuze measuring sensors with RS 232 interface (such as a KONTURflex Quattro RS) do not necessarily use a telegram frame, which is why these are also operated in switch position 0.

Specifications for the serial interface

Default parameter Standard

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <Data> Data Mode transparent

Notice!

The data frame is specified via the switch position.Only the data mode and the baud rate can also be set via the GSD file.

In the factory setting, the S4 switch position is 0. Resetting the settings to these is possible in S4 switch position F. The procedure for doing this is described in chapter 16.13.

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Specifications for Leuze end devices

KONTURflex specifications

Settings on the MA 248i

• PROFINET address is freely selectable

• Device selection switch at position "0"

PROFINET settings

• Module selection: Dependent on number of beams used, but at least "8 bytes In"

• User parameters: "Transparent mode", "Use GSD settings", baud rate 38400, "8 data bits", "No parity", "2 stop bits"

KONTURflex settings

First, the following settings are to be performed on the device using KONTURFlex-Soft:

• Either "Autosend (fast)" or "Autosend with data in Modbus format"

• Repeat time "31.5ms"

• Autosend baud rate "38.4KB"

• 2 stop bits, no parity

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Specifications for Leuze end devices

16.2 Bar code reader BCL 8 (S4 switch position 1)

Specifications for the serial interface

Default parameter BCL 8

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.3 "Command mode", figure 11.2.

Control bit Meaning Corresponds to

0 Version query v 1 Activation / deactivation reading gate + / 2 Reference-code 1 teach-in RT1 3 Reference-code 2 teach-in RT2 4 Automatic configuration of reading task activation / deactivation CA+ / CA5 Switching output 1 activation OA1 6 7 Switching output 1 deactivation OD1 8 System standby SOS 9 System active SON 10 Query reflector polling AR? 11 Output version of the boot kernel with check sum VB 12 Output version of the decoder program with check sum VK 13 Reset parameters to default values PC20 14 Device restart H

Recommended settings

• Input module: dependent on the number of digits of the bar code that is to be read.

serial command (ASCII)

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With an 18-digit bar code (+ 2 bytes of status bytes), for example, the input module with 20 bytes is advisable.

• Output module: 4 bytes

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Specifications for Leuze end devices

16.3 Bar code reader BCL 22 (S4 switch position 2)

Specifications for the serial interface

Default parameter BCL 22

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.3 "Command mode", figure 11.2.

Control bit Meaning Corresponds to

0 Version query v 1 Activation / deactivation reading gate + / 2 Reference-code 1 teach-in RT1 3 Reference-code 2 teach-in RT2 4 Automatic configuration of reading task activation / deactivation CA+ / CA5 Switching output 1 activation OA1 6 Switching output 2 activation OA2 7 Switching output 1 deactivation OD1 8 Switching output 2 deactivation OD2 9 10 11 Output version of the boot kernel with check sum VB 12 Output version of the decoder program with check sum VK 13 Reset parameters to default values PC20 14 Device restart H 15

serial command (ASCII)

Recommended settings

• Input module: dependent on the number of digits of the bar code that is to be read.

With an 18-digit bar code (+ 2 bytes of status bytes), for example, the input module with 20 bytes is advisable.

• Output module: 4 bytes

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Specifications for Leuze end devices

16.4 Bar code reader BCL 300i, BCL 500i, BCL 600i (S4 switch position 4)

Specifications for the serial interface

Default parameter BCL 300i, BCL 500i, BCL 600i

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.3 "Command mode", figure 11.2.

Control bit Meaning Corresponds to

serial command (ASCII)

0 Version query v 1 Activation / deactivation reading gate + / 2 Reference code teach-in activation / deactivation RT+ / RT3 4 Autom. configuration of reading task activation / deact. CA+ / CA5 Switching output 1 activation OA1 6 Switching output 2 activation OA2 7 Switching output 1 deactivation OD1 8 Switching output 2 deactivation OD2 9 10 11 12 13 Parameter - difference to default parameter set PD20 14 Reset parameters to default values PC20 15 Device restart H

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Recommended settings

• Input module: dependent on the number of digits of the bar code that is to be read.

With an 18-digit bar code (+ 2 bytes of status bytes), for example, the input module with 20 bytes is advisable.

• Output module: 4 bytes

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Specifications for Leuze end devices

16.5 Bar code reader BCL 90, BCL 900i (S4 switch position 5)

Specifications for the serial interface

Default parameter BCL 90, BCL 900i

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.3 "Command mode", figure 11.2.

Control bit Meaning Corresponds to

0 Version query v 1 Activation / deactivation reading gate + / 2 Configuration mode 11 3 Alignment mode 12 4 Read operation 13 5 6 7 8 9 10 11 12 13 14 Reset parameters to default values PC20 15 Device restart H

serial command (ASCII)

Recommended settings

• Input module: dependent on the number of digits of the bar code that is to be read.

With an 18-digit bar code (+ 2 bytes of status bytes), for example, the input module with 20 bytes is advisable.

• Output module: 4 bytes

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Specifications for Leuze end devices

16.6 LSIS 122, LSIS 222 (S4 switch position 6)

Specifications for the serial interface

Default parameter LSIS 122, LSIS 222

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.3 "Command mode", figure 11.2.

Control bit Meaning Corresponds to

0 Version query i 1 Activation/Deactivation of reading gate: 12h/14h (LSIS 122 only)<DC2> / <DC4> 2 Activation of reading gate (LSIS 222 only)<SYN>T<CR> 3 Deactivation of reading gate (LSIS 222 only) <SYN>U<CR> 4 5 6 7 8 9 10 11 12 13 14 15

serial command (ASCII)

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Recommended settings

• Input module: dependent on the number of digits of the 2D code that is to be read.

With an 18-digit code (+ 2 bytes of status bytes), for example, the input module with 20 bytes is advisable.

• Output module: 4 bytes

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Specifications for Leuze end devices

16.7 LSIS 4x2i, DCR 202i (S4 switch position 7)

Specifications for the serial interface

Default parameter LSIS 4x2i, DCR 202i

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.3 "Command mode", figure 11.2.

Control bit Meaning Corresponds to

0 Version query v 1 Image acquisition trigger + 2 3 4 5 6 7 8 9 10 11 12 13 14 15

serial command (ASCII)

Recommended settings

• Input module: dependent on the number of digits of the 2D code that is to be read.

With an 18-digit code (+ 2 bytes of status bytes), for example, the input module with 20 bytes is advisable.

• Output module: 4 bytes

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Specifications for Leuze end devices

16.8 Hand-held scanner (S4 switch position 8)

Specifications for the serial interface

Default parameter Hand-held scanner

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <Data> <CR> <LF>

Notice!

Command mode cannot be used with hand-held scanners.

Recommended settings

• Input module: dependent on the number of digits of the bar code or 2D code that is to be read.

With a 12-digit code (+ 2 bytes of status bytes), for example, the input module with 16 bytes is advisable.

• Output module: none

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Specifications for Leuze end devices

16.9 RFI, RFM, RFU RFID readers (S4 switch position 9)

Specifications for the serial interface

Default parameter RFM 12,RFM 32 and RFM 62

RFI 32 RFU (via IMRFU)

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.3 "Command mode", figure 11.2.

Control bit Meaning Corresponds to serial

0 Version query v 1 Activation / deactivation reading gate + / 2 3 4 5 6 7 8 9 10 11 12 13 14 Reset parameters to default values R 15 Device restart H

1) Not for IMRFU/RFU

command (ASCII)

Recommended settings

• Input module: dependent on the number of digits of the RFID code that is to be read.

For example, it is advisable to use the input module/output module setting with 24 bytes during the reading of a serial number with 16 characters (+ 2 bytes of status bytes).

• Output module: 4 bytes

If data is to be written, it is advisable to use the setting with 24 bytes or 32 bytes.The RFID devices expect the telegrams / data in HEX format.

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Specifications for Leuze end devices

16.10 BPS 8 bar code positioning system (S4 switch position A)

Specifications for the serial interface

Default parameter BPS 8

Baud rate 57600 Data mode 8N1 Handshake no Protocol binary protocol without acknowledgment Frame <Data>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.3 "Command mode", figure 11.2.

Control bit Meaning Corresponds to serial

command (HEX)

byte 1 byte 2 0 Request diagnostic info 01 01 1 Request marker info 02 02 2 Request SLEEP mode 04 04 3 Request position info 08 08 4 Request individual measurement 10 10 5 6 7 8 9 10 11 12 13 14 15

TNT 35/7-24V

Recommended settings

• Input module: 8 bytes

• Output module: 4 bytes

In this switch position, the MA automatically sends a position request to the BPS 8 every 10ms until another command comes via the control. Automatic request only restarts when a new position request is sent by the PLC or when the MA is restarted.

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Specifications for Leuze end devices

16.11 BPS 300i bar code positioning system, ODSL xx optical distance sensors with RS 232 interface (S4 switch position B)

Notice!

In this switch position, 6-byte data (fixed) is always expected by the device. This is why a quick telegram sequence can be transmitted reliably even without a data frame.

BPS 300i

Specifications for the serial interface

Default parameter BPS 300i

Baud rate 38400 Data mode 8N1 Handshake no Protocol binary protocol without acknowledgment Frame <Data>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.3 "Command mode", figure 11.2.

Control bit Meaning Corresponds to

0 Transmit individual position value = single shot C0F131 1 Cyclically transmit position values C0F232 2 Stop cyclical transmission C0F333 3 Laser diode on C0F434 4 Laser diode off C0F535 5 Transmit single speed value C0F636 6 Cyclically transmit speed values C0F737 7 Transmit single position and speed value C0F838 8 Cyclically transmit position and speed values C0F939 9 Transmit marker information C0FA3A 10 Not used / reserved 11 Transmit diagnostic information C0FC3C 12 Activate standby C0FD3D 13 14 15

serial command (ASCII)

Recommended settings

• Input module: 8 bytes

• Output module: 8 bytes

98 MA 248i Leuze electronic