Leuze electronic MA 208i Technical Description

MA 208i
Modular interfacing unit for Leuze Ident and RS 232 devices on Ethernet TCP/IP
en 02–2012/04 50113024
TECHNICAL DESCRIPTION
Condelectric S.A. Tel. Int. + 54 1148 361053 Fax Int. + 54 1148 361053
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Balluff-Leuze Pty. Ltd. Tel. Int. + 61 3 9720 4100 Fax Int. + 61 3 9738 2677
Leuze electronic nv/ sa Tel. Int. + 32 2253 16-00 Fax Int. + 32 2253 15-36
ATICS Tel. Int. + 359 2 847 6244 Fax Int. + 359 2 847 6244
Leuze electronic Ltda. Tel. Int. + 55 11 5180-6130 Fax Int. + 55 11 5180-6141
Leuze electronic AG Tel. Int. + 41 41 784 5656 Fax Int. + 41 41 784 5657
Imp. Tec. Vignola S.A.I.C. Tel. Int. + 56 3235 11-11 Fax Int. + 56 3235 11-28
Leuze electronic Trading (Shenzhen) Co. Ltd. Tel. Int. + 86 755 862 64909 Fax Int. + 86 755 862 64901
Componentes Electronicas Ltda. Tel. Int. + 57 4 3511049 Fax Int. + 57 4 3511019
Schmachtl CZ s.r.o. Tel. Int. + 420 244 0015-00 Fax Int. + 420 244 9107-00
Leuze electronic Scandinavia ApS Tel. Int. + 45 48 173200
SKS-automaatio Oy Tel. Int. + 358 20 764-61 Fax Int. + 358 20 764-6820
Leuze electronic Sarl. Tel. Int. + 33 160 0512-20 Fax Int. + 33 160 0503-65
Leuze electronic Ltd. Tel. Int. + 44 14 8040 85-00 Fax Int. + 44 14 8040 38-08
UTECO A.B.E.E. Tel. Int. + 30 211 1206 900 Fax Int. + 30 211 1206 999
ALL IMPEX 2001 Tel. Int. + 7 495 9213012 Fax Int. + 7 495 6462092
Leuze electronic Scandinavia ApS
Ingermark (M) SDN.BHD Tel. Int. + 60 360 3427-88 Fax Int. + 60 360 3421-88
Movitren S.A. Tel. Int. + 52 81 8371 8616 Fax Int. + 52 81 8371 8588
Leuze electronic BV Tel. Int. + 31 418 65 35-44 Fax Int. + 31 418 65 38-08
LA2P, Lda. Tel. Int. + 351 21 4 447070 Fax Int. + 351 21 4 447075
Balluff Sp. z o. o. Tel. Int. + 48 71 338 49 29 Fax Int. + 48 71 338 49 30
O`BOYLE s.r.l Tel. Int. + 40 2 56201346 Fax Int. + 40 2 56221036
Elteco A/S Tel. Int. + 47 35 56 20-70 Fax Int. + 47 35 56 20-99
Great Cofue Technology Co., Ltd. Tel. Int. + 886 2 2983 80-77 Fax Int. + 886 2 2985 33-73
Countapulse Controls (PTY.) Ltd.
11/2011
Tel. Int. + 27 116 1575-56 Fax Int. + 27 116 1575-13
Schmachtl SK s.r.o. Tel. Int. + 421 2 58275600 Fax Int. + 421 2 58275601
Tipteh d.o.o. Tel. Int. + 386 1200 51-50 Fax Int. + 386 1200 51-51
Industrial Elect
rical Co. Ltd.
Tel .
Int. + 66 2 642 6700
Fax Int. + 66 2 642 4250
Leuze electronic San.ve Tic.Ltd.Sti. Tel. Int. + 90 216 456 6704 Fax Int. + 90 216 456 3650
Balluff Asia Pte Ltd Tel. Int. + 65 6252 43-84 Fax Int. + 65 6252 90-60
Leuze electronic, Inc. Tel. Int. + 1 248 486-4466 Fax Int. + 1 248 486-6699
SV Altera OOO Tel. Int. + 38 044 4961888 Fax Int. + 38 044 4961818
C. Illies & Co., Ltd. Tel. Int. + 81 3 3443 4143 Fax Int. + 81 3 3443 4118
Profa-Tech Ltd. Tel. Int. + 254 20 828095/6 Fax Int. + 254 20 828129
Leuze electronic Co., Ltd. Tel. Int. + 82 31 382822
8 Tel. Int. +46 380-490951
Fax Int. + 82 31 3828522
Leuze electronic S.A. Tel. Int. + 34 93 4097900 Fax Int. + 34 93 49035820
Schmachtl GmbH
SABROW HI-TECH E. & A. LTD. Tel. Int. + 234 80333 86366 Fax Int. + 234 80333 84463518
Tipteh d.o.o. Beograd Tel. Int. + 381 11 3131 057 Fax Int. + 381 11 3018 326
Tipteh d.o.o. Skopje Tel. Int. + 389 70 399 474 Fax Int. + 389 23 174 197
Leuze electronic S.r.l. Tel. Int. + 39 02 26 1106-43 Fax Int. + 39 02 26 1106-40
Kvalix Automatika Kft. Tel. Int. + 36 1 272 2242 Fax Int. + 36 1 272 2244
P.T. Yabestindo Mitra Utama Tel. Int. + 62 21 92861859 Fax Int. + 62 21 6451044
Galoz electronics Ltd. Tel. Int. + 972 3 9023456 Fax Int. + 972 3 9021990
M + V Marketing Sales Pvt Ltd. Tel. Int. + 91 124 4121623 Fax Int. + 91 124 434233
Sensortech Company Tel. Int. + 852 26510188 Fax Int. + 852 26510388
Tipteh Zagreb d.o.o. Tel. Int. + 385 1 381 6574 Fax Int. + 385 1 381 6577
Leuze electronic GmbH + Co. KG P.O. Box 1111, D- 73277 Owen Tel. +49(0) 7021/ 57 3-0, Fax +49(0 )7021 / 573-199
info@leuze.de฀฀฀฀w.leuze.com
Sales Region East
Phone 035027/629-106 Fax 035027/629-107
Postal code areas 01000-19999 39000-39999 98000-99999
Sales Region North
Phone 07021/573-306 Fax 07021/9850950
Postal code areas 20000-38999 40000-65999 97000-97999
Sales Region South
Phone 07021/573-307 Fax 07021/9850911
Postal code areas 66000-96999
Sales and Service
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© All rights reserved, especially the right of reproduction and translation. Copying
or reproduction in any form require the written consent of the manufacturer. Product names are used without a guarantee of free usage. Changes reflecting technical improvements may be made.
Table of contents
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Description of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Definition of terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 General safety notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Safety standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Working safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Fast commissioning / operating principle . . . . . . . . . . . . . . . . . . . 10
3.1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Device arrangement and selection of the mounting location . . . . . . . . . . . . . . . . . . . . 10
3.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.1 Connecting the Leuze device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.2 Connecting the power supply and the bus cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4 Starting the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5 MA 208i on Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5.1 Manually setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5.2 Ethernet host communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5.3 TCP/IP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.4 UDP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 General Information to the connector units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Characteristics of the connector units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Device construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.5 Fieldbus systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.5.1 Ethernet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 Dimensioned drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.3 Type overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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6 Installation and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1 Storage, transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.3 Device arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.3.1 Selecting a mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.1 Safety notices for the electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
7.2.1 PWR IN – voltage supply / switching input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2.2 PWR OUT switching input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.3 BUS IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.4 BUS OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.5 Device interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.5.1 RS 232 device interface (accessible after opening the device, internal) . . . . . . . . . . . . . . 31
7.5.2 Service interface (internal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.6 Ethernet wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.7 Cable lengths and shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8 Status displays and operational controls . . . . . . . . . . . . . . . . . . . . 34
8.1 LED status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.1.1 LED indicators on the circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.1.2 LED indicators on the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.2 Internal interfaces and operational controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
8.2.1 Overview of operational controls of the. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.2.2 Connector X30 … connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.2.3 RS 232 service interface – X33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.2.4 S10 service switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.2.5 Rotary switch S4 for device selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.1 Connecting the service interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.2 Reading out information in Service mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10 Telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10.1 Structure of the fieldbus telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10.2 Description of the input bytes (status bytes). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2 MA 208i Leuze electronic
Table of contents
10.2.1 Structure and meaning of the input bytes (status bytes) . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.2.2 Detailed description of the bits (input byte 0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10.2.3 Detailed description of the bits (input byte 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10.3 Description of the output bytes (control bytes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
10.3.1 Structure and meaning of the output bytes (control bytes) . . . . . . . . . . . . . . . . . . . . . . . 47
10.3.2 Detailed description of the bits (output byte 0). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11 Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
11.1 Functionality of the data exchange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
11.1.1 Writing slave data in Collective mode (PLC -> gateway) . . . . . . . . . . . . . . . . . . . . . . . . . 49
11.1.2 Command mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
12 Commissioning and configuration. . . . . . . . . . . . . . . . . . . . . . . . . 52
12.1 Measures to be performed prior to the initial commissioning. . . . . . . . . . . . . . . . . . . . 52
12.2 Starting the device and setting the communication parameters . . . . . . . . . . . . . . . . . 53
12.2.1 Manually setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
12.2.2 Ethernet host communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
12.2.3 TCP/IP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
12.2.4 UDP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
12.3 Setting the read parameters on the Leuze device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
12.3.1 Specific feature for the use of hand-held scanners
(bar code and 2D devices, combi devices with RFID) . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
12.3.2 Specific features in the operation of an RFM/RFI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
13 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 59
13.1 General causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
13.2 Interface errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
14 Type overview and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 61
14.1 Part number code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
14.2 Type overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
14.3 Accessory connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
14.4 Accessory ready-made cables for voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
14.4.1 Contact assignment of PWR connection cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
14.4.2 Specifications of the cables for voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
14.4.3 Order codes of the cables for voltage supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
14.5 Accessory ready-made cables for bus connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
14.5.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
14.5.2 Contact assignments of M 12 Ethernet connection cable KB ET… . . . . . . . . . . . . . . . . . 63
14.5.3 Technical data of M 12 Ethernet connection cable KB ET… . . . . . . . . . . . . . . . . . . . . . . 64
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14.5.4 Order codes of M 12 Ethernet connection cable KB ET…. . . . . . . . . . . . . . . . . . . . . . . . . 64
14.6 Accessory ready-made cables for connecting Leuze Ident devices . . . . . . . . . . . . . . . 65
14.6.1 Order codes for the device connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
14.6.2 Contact assignment for the device connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
15 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
15.1 General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
15.2 Repairs, servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
15.3 Disassembling, packing, disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
16 Specifications for Leuze end devices . . . . . . . . . . . . . . . . . . . . . . 67
16.1 Standard setting, KONTURflex (S4 switch position 0) . . . . . . . . . . . . . . . . . . . . . . . . . . 67
16.2 Bar code reader BCL 8 (S4 switch position 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
16.3 Bar code reader BCL 22 (S4 switch position 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
16.4 Bar code reader BCL 32 (S4 switch position 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
16.5 Bar code reader BCL 300i, BCL 500i (S4 switch position 4). . . . . . . . . . . . . . . . . . . . . . 72
16.6 Bar code reader BCL 90 (S4 switch position 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
16.7 LSIS 122 (S4 switch position 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
16.8 LSIS 4x2i (S4 switch position 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
16.9 Hand-held scanner (S4 switch position 8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
16.10 RFI, RFM, RFU RFID readers (S4 switch position 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
16.11 BPS 8 bar code positioning system (S4 switch position A) . . . . . . . . . . . . . . . . . . . . . . 78
16.12 AMS distance measurement device, ODSL xx optical distance sensors
16.13 Modular interfacing unit MA 3x (S4 switch position C) . . . . . . . . . . . . . . . . . . . . . . . . . . 81
16.14 Resetting the parameters (S4 switch position F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
with RS 232 interface (S4 switch position B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
17 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
17.1 ASCII Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
4 MA 208i Leuze electronic

1 General information

1.1 Explanation of symbols

The symbols used in this operating manual are explained below.
Attention!
This symbol precedes text messages which must stri this information results in injuries to persons or damage to the equipment.
Notice!
This symbol indicates text passages containing important info

1.2 Declaration of Conformity

The MA 208i modular interfacing units have been designed and manufactured in accordance with applicable European directives and standards.
Notice!
The Declaration of Conformity for these devices can
General information
ctly be observed. Failure to comply with
rmation.
be requested from the manufacturer.
The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001.
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General information

1.3 Description of functions

The MA 208i modular interfacing unit is used to connect Leuze devices directly to the fieldbus.
Bar code reader: BCL 8, 22, 32, 300i, 500i, 90
2D code reader: LSIS 122, LSIS 4x2i
Hand-held scanner ITxxxx, HFU/HFM
RFID read-write devices: RFM 12, 32, 62 & RFI 32, RFU 61, 81
Bar code positioning system: BPS 8
Distance measurement device: AMS 200
Optical distance sensors: ODSL 9, ODSL 30, ODSL 96B
Measuring light curtain: KONTURflex to Quattro-RSX/M12
multiNet master connection box: MA 3x
Additional RS 232 devices: scales, third-party devices
This is accomplished by transmitting the data from the DEV via an RS 232 (V.24) interface to the MA 208 on the RS 232 interface corresponds to the Leuze standard data format (9600 bd, 8N1 and STX, data, CR, LF).
The corresponding Leuze devices are selected using a rotary code switch on the circuit board of the connector unit. Many additional RS 232 devices can be connected through a universal position.
i where a module converts it into the Ethernet TCP/IP format. The data format
6MA 208i Leuze electronic

1.4 Definition of terms

For better understanding of the explanations provided in this document, a definition of terms follows below:
General information
Bit designation:
The 1st bit or byte begins with count number "0" and means bit/byte 2
Data length: Size of a valid, continuous data packet in bytes.
Consistent: Data which belongs together with regard to content and which must not be separated is referred to as consistent data. When identifying objects, it must be ensured that the data is transmitted completely and in the correct order, otherwise the result is falsified.
Leuze device (DEV): Leuze devices, e.g., bar code readers, RFID readers, VisionReader…
Online command: These commands refer to the respective, connected ident device and may be differ­ent depending on the device. These commands are not interpreted by the MA 208 but are instead transmitted transparently (see description of Ident device).
CR: Cross reference.
Perspective of I/O data in the description: Output data is data which is sent by the control to the MA. Input data is data which is sent by the MA to the control.
Tog g le b its :
Status toggle bit
Each change of state indicates that an action was performed, e.g., bit ND (new data): each change of state indicates that new received data was transmitted to the PLC.
Control toggle bit
An action is performed on each change of state, e.g., bit SDO: on each change of state, the registered data is sent by the PLC to the MA 208
i.
0
.
i,
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Leuze electronic MA 208i 7
Safety notices

2 Safety notices

2.1 General safety notices

Documentation
All entries in this technical description must strictly be observed, in particular those in the "Safety notices" section. Keep this technical description in a safe place. It should be available at all times.
Safety regulations
Observe the locally applicable legal regulations and the rules of the employer's liability insurance association.
Repair
Repairs must only be carried out by the manufacturer or an authorized representative.

2.2 Safety standards

The devices of the series MA 2xx with the applicable safety standards. They correspond to the state of the art.

2.3 Intended use

i were developed, manufactured and tested in accordance
Attention!
The protection of personnel and the device is guaranteed only if the device is operated in a manner corresponding to its intended use.
Areas of application
The MA 208 or 2D code readers, hand-held scanners, RFID read-write devices, etc. directly to the fieldbus. A detailed list can be found in "Description of functions" on page 6.
8 MA 208i Leuze electronic
i modular interfacing unit is used for connecting Leuze devices such as barcode-

2.4 Working safely

Attention!
Access to or changes on the device, except where expressly described in this operating manual, is not authorized.
Safety regulations
Observe the locally applicable legal regulations and the rules of the employer's liability insurance association.
Qualified personnel
Mounting, commissioning and maintenance of the device must only be carried out by qualified personnel. Electrical work must be carried out by a certified electrician.
Safety notices
Leuze electronic MA 208i 9
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Fast commissioning / operating principle
PWR OUT
VOUT
123
4
SWIO_2
SWIO_1
GND
FE
5
PWR IN
SWIO_1
SWIO_2
321
4
5
GND VIN
FE
HOST / BUS IN
TD+
123
4
RD+
RD-
TD-
LEUZE Device
BUS OUT
TD+
123
4
RD+
RD-
TD-
M 12 connector
(A-coded)
M 12 socket
(A-coded)
M 12 socket
(D-coded)
M 12 socket
(D-coded)

3 Fast commissioning / operating principle

Notice!
Below you will find a short description for the initial commissioning of the Ethernet gateway MA 208 handbook.

3.1 Mounting

The gateway mounting plate MA 208
• using four threaded holes (M 6) or
• using two M8x6 screws on the two lateral grooves.

3.2 Device arrangement and selection of the mounting location

Ideally, the MA 208 in order to ensure good operability, e.g., for configuring the connected device.
Detailed information can be found in chapter 6.3.1.

3.3 Electrical connection

The devices from the MA 2xx differently depending on the interface.
The voltage supply (PWR IN) as well as the switching inputs/outputs (PWR OUT or PWR IN) are connected there. The number and function of the switching inputs/outputs is dependent on the connected end device.
An internal RS 232 interface is used for connecting the respective Leuze device. Another internal RS 232 interface functions as a service interface for configuring the connected device via a serial null modem cable.
i. Detailed explanations for the listed points can be found throughout the
i can be mounted in two different ways:
i should be mounted so that it is easily accessible near the Ident device
i family feature four M 12 connectors/sockets which are coded
Figure 3.1: MA 208
i connections
Detailed information can be found in chapter 7.
10 MA 208i Leuze electronic
Fast commissioning / operating principle

3.3.1 Connecting the Leuze device

To connect the Leuze device to the internal RS 232 device interface, open the housing
of the MA 208 for BCL 32) through the middle threaded opening.
Connect the cable to the internal device interface (X30, X31 or X32, see chapter 7.5.1).
Use rotary switch S4 (see chapter 8.2.5) to select the connected device.
Now screw the PG cable gland into the threaded opening to provide strain relief and
ensure protection class IP 65.
Finally, close the housing of the MA 208
Attention!
Only then may the supply voltage be applied. Upon startup of the MA 208i, the device selection switch is queried and the gateway automatically sets itself to the Leuze device.
Connecting functional earth FE
Ensure that the functional earth (FE) is connected correctly.
Unimpaired operation is only guaranteed when the functional earth is connected properly. All electrical disturbances (EMC couplings) are discharged via the functional earth connection.

3.3.2 Connecting the power supply and the bus cable

Ideally, use the ready-made cables listed in chapter 14.4.3 to connect the gateway to the
power supply via the PWR IN connection.
The ready-made cables listed in chapter 14.5.4 are preferred for connecting the gateway
to the fieldbus via the HOST / BUS IN connection.
If applicable, use the BUS OUT connection if you would like to construct a network with
linear topology.
i and guide the corresponding device cable (see chapter 14.6, e.g., KB 031
i.
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3.4 Starting the device

Apply the supply voltage +18 … 30 V DC (typ. +24 V DC); the MA 208
The PWR LED displays that it is ready for operation.
Leuze electronic MA 208i 11
i starts up.
Fast commissioning / operating principle

3.5 MA 208i on Ethernet

Setting the communication parameters
With the communication parameters, you determine how data is exchanged between
i and host system, monitor PCs etc.
MA 208
The communication parameters are independent of the topology in which the MA 208i is operated (see "Ethernet" on page 18).
On delivery from firmware 1.1.0.0, automatic address assignment is deactivated via DHCP and a permanent IP address is set:
Device address: 192.168.61.100.
Net mask: 255.255.255.0
The setting can be adapted via Leuze configuration software BCL-Config, BPS-Config or RF-Config. In these tools, the MA 208 parameters in the usual way via the service interface.

3.5.1 Manually setting the IP address

If the IP address of the devices should be permanently set on your system, proceed as follows:
Have the network administrator specify the data for IP address, net mask and gateway
address of the MA 208
Select the connected device via the device selection switch.
Apply the supply voltage +18 … 30 V DC (typ. +24 V DC); the MA 208
Now switch the service switch to "MA".
i.
i has been created as a device to enable setting of
i starts up.
Notice!
The service switch must be in switch position "MA" here so that the MA 208 addressed via the service interface.
Connect the serial RS 232 Sub-D interface of the MA 208i to the serial interface of your
PC.
Make the necessary settings in the configuration window.
12 MA 208i Leuze electronic
i can be
Fast commissioning / operating principle
Figure 3.2: Setting the parameters manually

3.5.2 Ethernet host communication

The Ethernet host communication enables the configuration of connections to an external host system. Both UDP as well as TCP/IP (in either client or server mode) can be used. The connection-free UDP protocol is used primarily to transfer process data to the host (monitor operation). The connection-oriented TCP/IP protocol can also be used to transfer commands from the host to the device. With this connection, the data is backed up by the TCP/IP protocol itself.
If you would like to use the TCP/IP protocol, you must also define whether the MA 208 to operate as a TCP client or as a TCP server.
Contact your network administrator to determine which communication protocol is used.
Leuze electronic MA 208i 13
i is
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Fast commissioning / operating principle

3.5.3 TCP/IP

Set the TCP/IP mode of the MA 208
In TCP client mode, the MA 208 system (PC / PLC as server). The MA 208 (host system) and the port number on which the server (host system) accepts a connection. In this case, the MA 208
With a MA 208
In TCP server mode, the primary host system (PC / PLC) actively establishes the connec­tion and the connected MA 208 requires information from the user regarding the local port of the MA 208 which the connection requests of a client application (host system) are to be accepted. If there is a connection request and a connection is established by the primary host system (PC / PLC as client), the MA 208 sent and received.
With a MA 208
The corresponding adjustment options can be found in the configuration tool.

3.5.4 UDP

The MA 208 cation partner. Correspondingly, the host system (PC / PLC) now also requires the set IP address of the MA 208 a socket is formed via which the data can be sent and received.
Set the following values:
The corresponding adjustment options can be found in the configuration tool.
i determines when and with whom a connection is established!
i as TCP client, set the following values:
• IP address of the TCP server (normally the PLC/host computer)
• Port number of the TCP server
• Optional: Timeout for the wait time for an answer from the server
• Optional: Repetition time for renewed communication attempt following a timeout
i as TCP server, also set the following values:
• Port number for the communication of the MA 208
i requires from the user the IP address and the port number of the communi-
i and the selected port number. By assigning these parameters,
• IP address of the communication partner
• Port number of the communication partner
i.
i actively establishes the connection to the primary host
i requires from the user the IP address of the server
i waits for the connection to be set up. The TCP/IP stack
i (server mode) accepts the connection. Data can then be
i (port number) on
i with the TCP client
14 MA 208i Leuze electronic

4 Device description

4.1 General Information to the connector units

The modular interfacing unit of the MA 2xx RS 232 devices (e.g., BCL 22 bar code readers, RFID devices, RFM 32, AMS 200) in the respective fieldbus. The MA 2xx with a high protection class. Various device versions are available for the conventional field­buses. With a stored parameter structure for the connectable RS 232 devices, commis­sioning could hardly be simpler.
i gateways are intended for use in industrial environments

4.2 Characteristics of the connector units

A special characteristic of the MA 208
1. Transparent mode In this function mode, the MA 208 munication from and to the PLC. Absolutely no special programming by the user is necessary for this purpose. The data is not buffered or stored temporarily, however. Instead, it is "passed on".
The programmer must make certain to retrieve the data from the input memory of the PLC at the right time, as it is otherwise overwritten by new data.
2. Collective mode In this operating mode, data and telegram parts are temporarily stored in the memory (buffer) of the MA and sent to the RS 232 interface or to the PLC in a telegram by means of bit activation. In this mode, however, all communication control must be pro­grammed on the PLC.
This function mode is helpful, for example, for very long telegrams or when one or more codes with long code lengths are read.
i family is a versatile gateway for integrating Leuze
i device family are three function modes:
i functions as a pure gateway with automatic com-
Device description
Notice!
The Collective mode is not available for the MA 208 length, data can always be transmitted in its entirety independent of its length. It is not necessary to transfer data in blocks.
3. Command mode
With this special operating mode, it is possible to use the first bytes of the data range
to transmit predefined commands to the connected device by means of bit activation. For this purpose, device-dependent commands (so-called online commands) are pre­defined via the device selection switch, see chapter 16 "Specifications for Leuze end devices".
Leuze electronic MA 208i 15
i. Due to a variable telegram
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Device description
Fieldbus
Fieldbus
MA 208
i
Leuze device
Either network or other devices with RS 232
RS 232 (V.24)

4.3 Device construction

The MA 208i modular interfacing unit is used for interconnecting Leuze devices, such as the BCL 8, BCL 22, etc., directly to the fieldbus. This is accomplished by transmitting the data from the Leuze device via an RS 232 (V.24) interface to the MA 208 converts it into the fieldbus format. The data format of the RS 232 interface corresponds to the standard Leuze data format.
i where a module
Figure 4.1: Connection of a Leuze device (BCL, RFI, RFM, VR) to the fieldbus
The cable of the respective Leuze device is guided through cable bushings with PG cable glands into the MA 208
The MA 208i is intended as a gateway for any RS 232 devices, e.g., BCL 90 with MA 90, hand-held scanners, scales or for coupling a multiNet network.
The RS 232 cables are internally connectable using JST plug connectors. The cable can be connected to the device using a stable PG cable gland which provide strain relief and protec­tion against contamination.
With the help of adapter cables with Sub-D 9 or open cable end, other RS 232 devices can also be connected.
i and connected there with the PCB connectors.
16 MA 208i Leuze electronic

4.4 Operating modes

For fast commissioning, the MA 208i offers an additional operating mode, the "Service mode", in addition to the "Standard mode". To do this, you need a PC/laptop with a suitable terminal program, as BCL-Config from Leuze or similar.
Service switch
Select between "operation" and "service" modes with the service switch. You have the following options:
Pos. RUN:
Operation
The Leuze device is connected to the fieldbus and communicates with the PLC.
Pos. DEV:
Service Leuze device
The connection between the Leuze device and the fieldbus is interrupted. With this switch position, you can communicate directly with the Leuze device at the fieldbus gateway via RS 232. You can send online commands via the service interface, con­figure the Leuze device using the corresponding BCL- BPS-, …-Config configuration software and have the read data of the Leuze device output.
Pos. MA:
Service fieldbus gateway
With this switch setting, your PC/terminal is connected with the fieldbus gateway. In doing so, the current setting values of the MA (e.g. address, RS 232 parameters) can be called up via a ’v’ command.
Device description
Figure 4.2: Service-switch switch positions
Notice!
If the service switch is on one of the service settings, the PWR LED flashes on the front side of the device, see chapter 8.1.2 "LED indicators on the housing".
Furthermore, on the control, the SMA service bit of the status bytes signals that the MA is in service mode.
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Device description
5 GND
3 TxD
2 RxD
GND 5
TxD 3
RxD 2
1
1
PC/terminal
COM interface
MA 208i
Service interface
Service interface
The service interface can be accessed once the MA 208 and features a 9-pin Sub-D connector (male). A crossed RS 232 connection cable is required to make the RxD, TxD and GND connections.
Figure 4.3: Connecting the service interface to a PC/terminal
Attention!
For the service PC to function, the RS 232 parameters must be the same as those of the MA. The Leuze standard setting of the interface is 9600 bd, 8N1 and STX, data, CR, LF.

4.5 Fieldbus systems

Various product variants of the MA 2xx fieldbus systems such as PROFIBUS DP, PROFINET-IO, DeviceNet and Ethernet.
i housing cover has been removed
i series are available for connecting to different

4.5.1 Ethernet

The MA 208 rate of 10/100 Mbit. A fixed MAC ID is assigned to each MA 208 ID cannot be changed.
The MA 208 100 Mbit/s (10Base TX), as well as auto-negotiation and auto-crossover.
The MA 208 supply voltage, the interface and the switching inputs and outputs. Additional information on the electrical connection can be found in chapter 7.
The MA 208
• TCP / IP (client / server)
•UDP
•DHCP
•ARP
•PING
18 MA 208i Leuze electronic
i is designed as an Ethernet device (acc. to IEEE 802.3) with a standard baud
i by the manufacturer; this
i automatically supports the transmission rates of 10 Mbit/s (10Base T) and
i features multiple M 12 connectors / sockets for the electrical connection of the
i supports the following protocols and services:
Device description
MA 208i
192.168.60.xxx
PC / PLC host interface
Other network participants
PC / PLC host interface
MA 208
i
"192.168.60.xxx"
To other network participants
MA 208i
"192.168.60.yyy"
MA 208
i
"192.168.60.zzz"
For communication with the superior host system, the corresponding TCP/IP protocol (client/server mode) or UDP must be selected. Further information on commissioning can be found in chapter 12.
Ethernet – star topology
The MA 208 with individual IP address.
The IP address is either set permanently via the RS 232 interface or assigned dynamically via a DHCP server.
Figure 4.4: Ethernet with star topology
Ethernet – linear topology
The innovative further development of the MA 208 the option of connecting multiple gateways of type MA 208 connection to a switch. In addition to the classic "star topology", a "linear topology" is thus also possible.
i can be operated as a single device (standalone) in an Ethernet star topology
i with integrated switch functionality offers
i to one another without direct
Leuze electronic MA 208i 19
Figure 4.5: Ethernet with linear topology
Each participant in this network requires its own unique IP address, which must be assigned to it via the RS 232 interface. Alternatively, the DHCP procedure can be used.
The maximum length of a segment (connection from the hub to the last participant) is limited to 100 m.
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Specifications

5 Specifications

5.1 General specifications

Electrical data
Interface type 1 Ethernet TCP/IP, integrated switch,
Protocols Ethernet TCP/IP communication (client/server)
Baud rate 10/100 MBd
Interface type 2 RS 232
Baud rate 300 bit/s … 115200 bit/s, default: 9600
Service interface RS 232, 9-pin Sub-D connector, Leuze standard
Data format data bit: 8, parity: None, stop bit: 1
Switching input/output 1 switching input/1 switching output
Operating voltage 18 … 30 V DC Power consumption Max stress on the connector (PWR IN/OUT)
Indicators
LED LINK0 green connection possible
yellow RX/TX0 data transmission
LED LINK1 green connection possible
yellow RX/TX1 data transmission
COM LED green bus state ok
red bus error
PWR LED green power
red collection error
Mechanical data
Protection class IP 65 (with screwed-on M12 and connected Leuze device) Weight 700 g Dimensions (H x W x D) 130 x 90 x 41 mm / with plate: 180 x 108 x 41 mm Housing diecast aluminum Connection 2 x M 12: BUS IN / BUS OUT Ethernet TCP/IP
BUS: 2x M12 socket (D-coded) PWR/IO: 1x M 12 connector (A-coded), 1x M 12 socket (A-coded)
UDP DHCP ARP PING
device-dependent voltage
max. 5VA (without DEV, current consumption max. 300 mA) 3 A
1 connector: RS 232 1 x M12: Power IN/GND and switching input/output 1 x M12: Power OUT/GND and switching input/output
20 MA 208i Leuze electronic
Environmental data
Operating temperature range 0 °C … +55 °C Storage temperature range -20 °C … +60 °C Air humidity max. 90% rel. humidity, non-condensing Vibration IEC 60068-2-6, test FC Shock IEC 60068-2-27, test Ea Electromagnetic compatibility EN 61000-6-3:2007 (interference emissions for residen-

5.2 Dimensioned drawings

Specifications
tial, commercial and light-industrial environments) EN 61000-6-2:2005 (interference rejection for industrial sectors)
LINK0
COM
LINK1
PWR
Figure 5.1: MA 208i dimensioned drawing
Leuze electronic MA 208i 21
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Specifications

5.3 Type overview

The following versions of the MA 2xxi gateway family are available for facilitating the integration of Leuze RS 232 devices in the various fieldbus types.
Fieldbus Device type Part no.
PROFIBUS DP V0 MA 204 Ethernet TCP/IP MA 208 PROFINET-IO RT MA 248i 50112891 DeviceNet MA 255 CANopen MA 235 EtherCAT MA 238 EtherNet/IP MA 258
Table 5.1: Type overview MA 2xx
i 50112893 i 50112892
i 50114156 i 50114154 i 50114155 i 50114157
i
22 MA 208i Leuze electronic

6 Installation and mounting

6.1 Storage, transportation

Attention!
When transporting or storing, package the device s o that it is prot ected against collision and humidity. Optimal protection is achieved when using the original packaging. Heed the required environmental conditions specified in the technical data.
Unpacking
Check the packaging for any damage. If damage is found, notify the post office or shipping
agent as well as the supplier.
Check the delivery contents using your order and the delivery papers:
• Delivered quantity
• Device type and model as indicated on the name plate
• Brief manual
The name plate provides information as to what MA 2xx information, please refer to the package insert or chapter 14.2.
Name plate of the connector unit
Installation and mounting
i type your device is. For specific
Figure 6.1: MA 208i device name plate
Save the original packaging for later storage or shipping.
If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office.
Observe the applicable local regulations when disposing of the packaging materials.
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Installation and mounting
Fastening options

6.2 Mounting

The gateway mounting plate MA 208i can be mounted in two different ways:
• using four threaded holes (M 6) or
•using two M 8 screws on the two lateral grooves.
Fastening by means of four M 6 or two M 8 screws
Figure 6.2: Fastening options
24 MA 208i Leuze electronic

6.3 Device arrangement

Ideally, the MA 208i should be mounted so that it is easily accessible near the Ident device in order to ensure good operability - e.g., for configuring the connected device.

6.3.1 Selecting a mounting location

In order to select the right mounting location, several factors must be considered:
• The permissible cable lengths between the MA 208 on which interface is used.
• The housing cover should be easily accessible, so that the internal interfaces (device interface for connecting the Leuze device via PCB connectors, service interface) and other operational controls are easy to reach.
• Maintaining the required environmental conditions (temperature, humidity).
• Lowest possible chance of damage to the MA 208 parts.

6.4 Cleaning

Clean the housing of the MA 208i with a soft cloth after mounting. Remove all packaging
remains, e.g. carton fibers or Styrofoam balls.
Attention!
Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device.
Installation and mounting
i and the host system depending
i by mechanical collision or jammed
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