Leuze electronic MA 208i Technical Description

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MA 208i

Modular interfacing unit for Leuze Ident and  RS 232 devices on Ethernet TCP/IP

en 02–2012/04 50113024

TECHNICAL DESCRIPTION

Condelectric S.A. Tel. Int. + 54 1148 361053 Fax Int. + 54 1148 361053

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Balluff-Leuze Pty. Ltd. Tel. Int. + 61 3 9720 4100 Fax Int. + 61 3 9738 2677

Leuze electronic nv/ sa Tel. Int. + 32 2253 16-00 Fax Int. + 32 2253 15-36

ATICS Tel. Int. + 359 2 847 6244 Fax Int. + 359 2 847 6244

Leuze electronic Ltda. Tel. Int. + 55 11 5180-6130 Fax Int. + 55 11 5180-6141

Leuze electronic AG Tel. Int. + 41 41 784 5656 Fax Int. + 41 41 784 5657

Imp. Tec. Vignola S.A.I.C. Tel. Int. + 56 3235 11-11 Fax Int. + 56 3235 11-28

Leuze electronic Trading (Shenzhen) Co. Ltd. Tel. Int. + 86 755 862 64909 Fax Int. + 86 755 862 64901

Componentes Electronicas Ltda. Tel. Int. + 57 4 3511049 Fax Int. + 57 4 3511019

Schmachtl CZ s.r.o. Tel. Int. + 420 244 0015-00 Fax Int. + 420 244 9107-00

Leuze electronic Scandinavia ApS Tel. Int. + 45 48 173200

SKS-automaatio Oy Tel. Int. + 358 20 764-61 Fax Int. + 358 20 764-6820

Leuze electronic Sarl. Tel. Int. + 33 160 0512-20 Fax Int. + 33 160 0503-65

Leuze electronic Ltd. Tel. Int. + 44 14 8040 85-00 Fax Int. + 44 14 8040 38-08

UTECO A.B.E.E. Tel. Int. + 30 211 1206 900 Fax Int. + 30 211 1206 999

ALL IMPEX 2001 Tel. Int. + 7 495 9213012 Fax Int. + 7 495 6462092

Leuze electronic Scandinavia ApS

Ingermark (M) SDN.BHD Tel. Int. + 60 360 3427-88 Fax Int. + 60 360 3421-88

Movitren S.A. Tel. Int. + 52 81 8371 8616 Fax Int. + 52 81 8371 8588

Leuze electronic BV Tel. Int. + 31 418 65 35-44 Fax Int. + 31 418 65 38-08

LA2P, Lda. Tel. Int. + 351 21 4 447070 Fax Int. + 351 21 4 447075

Balluff Sp. z o. o. Tel. Int. + 48 71 338 49 29 Fax Int. + 48 71 338 49 30

O`BOYLE s.r.l Tel. Int. + 40 2 56201346 Fax Int. + 40 2 56221036

Elteco A/S Tel. Int. + 47 35 56 20-70 Fax Int. + 47 35 56 20-99

Great Cofue Technology Co., Ltd. Tel. Int. + 886 2 2983 80-77 Fax Int. + 886 2 2985 33-73

Countapulse Controls (PTY.) Ltd.

11/2011

Tel. Int. + 27 116 1575-56 Fax Int. + 27 116 1575-13

Schmachtl SK s.r.o. Tel. Int. + 421 2 58275600 Fax Int. + 421 2 58275601

Tipteh d.o.o. Tel. Int. + 386 1200 51-50 Fax Int. + 386 1200 51-51

Industrial Elect

rical Co. Ltd.

Tel .

Int. + 66 2 642 6700

Fax Int. + 66 2 642 4250

Leuze electronic San.ve Tic.Ltd.Sti. Tel. Int. + 90 216 456 6704 Fax Int. + 90 216 456 3650

Balluff Asia Pte Ltd Tel. Int. + 65 6252 43-84 Fax Int. + 65 6252 90-60

Leuze electronic, Inc. Tel. Int. + 1 248 486-4466 Fax Int. + 1 248 486-6699

SV Altera OOO Tel. Int. + 38 044 4961888 Fax Int. + 38 044 4961818

C. Illies & Co., Ltd. Tel. Int. + 81 3 3443 4143 Fax Int. + 81 3 3443 4118

Profa-Tech Ltd. Tel. Int. + 254 20 828095/6 Fax Int. + 254 20 828129

Leuze electronic Co., Ltd. Tel. Int. + 82 31 382822

8 Tel. Int. +46 380-490951

Fax Int. + 82 31 3828522

Leuze electronic S.A. Tel. Int. + 34 93 4097900 Fax Int. + 34 93 49035820

Schmachtl GmbH

SABROW HI-TECH E. & A. LTD. Tel. Int. + 234 80333 86366 Fax Int. + 234 80333 84463518

Tipteh d.o.o. Beograd Tel. Int. + 381 11 3131 057 Fax Int. + 381 11 3018 326

Tipteh d.o.o. Skopje Tel. Int. + 389 70 399 474 Fax Int. + 389 23 174 197

Leuze electronic S.r.l. Tel. Int. + 39 02 26 1106-43 Fax Int. + 39 02 26 1106-40

Kvalix Automatika Kft. Tel. Int. + 36 1 272 2242 Fax Int. + 36 1 272 2244

P.T. Yabestindo Mitra Utama Tel. Int. + 62 21 92861859 Fax Int. + 62 21 6451044

Galoz electronics Ltd. Tel. Int. + 972 3 9023456 Fax Int. + 972 3 9021990

M + V Marketing Sales Pvt Ltd. Tel. Int. + 91 124 4121623 Fax Int. + 91 124 434233

Sensortech Company Tel. Int. + 852 26510188 Fax Int. + 852 26510388

Tipteh Zagreb d.o.o. Tel. Int. + 385 1 381 6574 Fax Int. + 385 1 381 6577

Leuze electronic GmbH + Co. KG P.O. Box 1111, D- 73277 Owen Tel. +49(0) 7021/ 57 3-0, Fax +49(0 )7021 / 573-199

info@leuze.de฀฀฀฀w.leuze.com

Sales Region East

Phone 035027/629-106 Fax 035027/629-107

Postal code areas 01000-19999 39000-39999 98000-99999

Sales Region North

Phone 07021/573-306 Fax 07021/9850950

Postal code areas 20000-38999 40000-65999 97000-97999

Sales Region South

Phone 07021/573-307 Fax 07021/9850911

Postal code areas 66000-96999

Sales and Service

Worldwide

AT (Austria)

AR (Argentina)

AU + NZ (Australia + New Zealand)

BE (Belgium)

BG (Bulgaria)

BR (Brasil)

CH (Switzerland)

CO (Colombia)

CZ (Czech Republic)

CL (Chile)

CN (China)

DK (Denmark)

FI (Finland)

GB (United Kingdom)

GR (Greece)

FR (France)

RU (Russian Federation)

SE (Sweden)

MY (Malaysia)

MX (Mexico)

NL (Netherlands)

PT (Portugal)

PL (Poland)

RO (Romania)

NO (Norway)

TW (Taiwan)

ZA (South Africa)

SK (Slowakia)

SI (Slovenia)

TH (Thailand)

TR (Turkey)

SG + PH (Singapore + Philippines)

US + CA (United States + Canada)

UA (Ukraine)

JP (Japan)

KR (South Korea)

ES (Spain)

Germany

KE (Kenia)

NG (Nigeria)

RS (Republic of Serbia)

MK (Macedonia)

IT (Italy)

HU (Hungary)

ID (Indonesia)

IL (Israel)

IN (India)

HK (Hong Kong)

HR (Croatia)

or reproduction in any form require the written consent of the manufacturer.  Product names are used without a guarantee of free usage. Changes reflecting technical improvements may be made.

Table of contents

1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 Description of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 Definition of terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1 General safety notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Safety standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Working safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Fast commissioning / operating principle . . . . . . . . . . . . . . . . . . . 10

3.1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2 Device arrangement and selection of the mounting location . . . . . . . . . . . . . . . . . . . . 10

3.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.3.1 Connecting the Leuze device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.3.2 Connecting the power supply and the bus cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.4 Starting the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.5 MA 208i on Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.5.1 Manually setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.5.2 Ethernet host communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5.3 TCP/IP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.5.4 UDP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1 General Information to the connector units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.2 Characteristics of the connector units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.3 Device construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.4 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.5 Fieldbus systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.5.1 Ethernet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.2 Dimensioned drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.3 Type overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Leuze electronic MA 208i 1

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6 Installation and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.1 Storage, transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.3 Device arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.3.1 Selecting a mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.1 Safety notices for the electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

7.2.1 PWR IN – voltage supply / switching input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.2.2 PWR OUT switching input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7.3 BUS IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7.4 BUS OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7.5 Device interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.5.1 RS 232 device interface (accessible after opening the device, internal) . . . . . . . . . . . . . . 31

7.5.2 Service interface (internal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.6 Ethernet wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7.7 Cable lengths and shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8 Status displays and operational controls . . . . . . . . . . . . . . . . . . . . 34

8.1 LED status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8.1.1 LED indicators on the circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8.1.2 LED indicators on the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.2 Internal interfaces and operational controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

8.2.1 Overview of operational controls of the. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

8.2.2 Connector X30 … connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.2.3 RS 232 service interface – X33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.2.4 S10 service switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.2.5 Rotary switch S4 for device selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

9.1 Connecting the service interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

9.2 Reading out information in Service mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

10 Telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

10.1 Structure of the fieldbus telegram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

10.2 Description of the input bytes (status bytes). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

2 MA 208i Leuze electronic

Table of contents

10.2.1 Structure and meaning of the input bytes (status bytes) . . . . . . . . . . . . . . . . . . . . . . . . . 45

10.2.2 Detailed description of the bits (input byte 0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

10.2.3 Detailed description of the bits (input byte 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

10.3 Description of the output bytes (control bytes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

10.3.1 Structure and meaning of the output bytes (control bytes) . . . . . . . . . . . . . . . . . . . . . . . 47

10.3.2 Detailed description of the bits (output byte 0). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

11 Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

11.1 Functionality of the data exchange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

11.1.1 Writing slave data in Collective mode (PLC -> gateway) . . . . . . . . . . . . . . . . . . . . . . . . . 49

11.1.2 Command mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

12 Commissioning and configuration. . . . . . . . . . . . . . . . . . . . . . . . . 52

12.1 Measures to be performed prior to the initial commissioning. . . . . . . . . . . . . . . . . . . . 52

12.2 Starting the device and setting the communication parameters . . . . . . . . . . . . . . . . . 53

12.2.1 Manually setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

12.2.2 Ethernet host communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

12.2.3 TCP/IP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

12.2.4 UDP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

12.3 Setting the read parameters on the Leuze device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

12.3.1 Specific feature for the use of hand-held scanners 

(bar code and 2D devices, combi devices with RFID) . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

12.3.2 Specific features in the operation of an RFM/RFI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

13 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 59

13.1 General causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

13.2 Interface errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

14 Type overview and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 61

14.1 Part number code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

14.2 Type overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

14.3 Accessory connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

14.4 Accessory ready-made cables for voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

14.4.1 Contact assignment of PWR connection cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

14.4.2 Specifications of the cables for voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

14.4.3 Order codes of the cables for voltage supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

14.5 Accessory ready-made cables for bus connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

14.5.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

14.5.2 Contact assignments of M 12 Ethernet connection cable KB ET… . . . . . . . . . . . . . . . . . 63

14.5.3 Technical data of M 12 Ethernet connection cable KB ET… . . . . . . . . . . . . . . . . . . . . . . 64

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14.5.4 Order codes of M 12 Ethernet connection cable KB ET…. . . . . . . . . . . . . . . . . . . . . . . . . 64

14.6 Accessory ready-made cables for connecting Leuze Ident devices . . . . . . . . . . . . . . . 65

14.6.1 Order codes for the device connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

14.6.2 Contact assignment for the device connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

15 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

15.1 General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

15.2 Repairs, servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

15.3 Disassembling, packing, disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

16 Specifications for Leuze end devices . . . . . . . . . . . . . . . . . . . . . . 67

16.1 Standard setting, KONTURflex (S4 switch position 0) . . . . . . . . . . . . . . . . . . . . . . . . . . 67

16.2 Bar code reader BCL 8 (S4 switch position 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

16.3 Bar code reader BCL 22 (S4 switch position 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

16.4 Bar code reader BCL 32 (S4 switch position 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

16.5 Bar code reader BCL 300i, BCL 500i (S4 switch position 4). . . . . . . . . . . . . . . . . . . . . . 72

16.6 Bar code reader BCL 90 (S4 switch position 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

16.7 LSIS 122 (S4 switch position 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

16.8 LSIS 4x2i (S4 switch position 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

16.9 Hand-held scanner (S4 switch position 8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

16.10 RFI, RFM, RFU RFID readers (S4 switch position 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

16.11 BPS 8 bar code positioning system (S4 switch position A) . . . . . . . . . . . . . . . . . . . . . . 78

16.12 AMS distance measurement device, ODSL xx optical distance sensors 

16.13 Modular interfacing unit MA 3x (S4 switch position C) . . . . . . . . . . . . . . . . . . . . . . . . . . 81

16.14 Resetting the parameters (S4 switch position F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

with RS 232 interface (S4 switch position B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

17 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

17.1 ASCII Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

4 MA 208i Leuze electronic

1 General information

1.1 Explanation of symbols

The symbols used in this operating manual are explained below.

Attention!

This symbol precedes text messages which must stri this information results in injuries to persons or damage to the equipment.

Notice!

This symbol indicates text passages containing important info

1.2 Declaration of Conformity

The MA 208i modular interfacing units have been designed and manufactured in accordance with applicable European directives and standards.

Notice!

The Declaration of Conformity for these devices can

General information

ctly be observed. Failure to comply with

rmation.

be requested from the manufacturer.

The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001.

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General information

1.3 Description of functions

The MA 208i modular interfacing unit is used to connect Leuze devices directly to the fieldbus.

Bar code reader: BCL 8, 22, 32, 300i, 500i, 90

2D code reader: LSIS 122, LSIS 4x2i

Hand-held scanner ITxxxx, HFU/HFM

RFID read-write devices: RFM 12, 32, 62 & RFI 32, RFU 61, 81

Bar code positioning system: BPS 8

Distance measurement device: AMS 200

Optical distance sensors: ODSL 9, ODSL 30, ODSL 96B

Measuring light curtain: KONTURflex to Quattro-RSX/M12

multiNet master connection box: MA 3x

Additional RS 232 devices: scales, third-party devices

This is accomplished by transmitting the data from the DEV via an RS 232 (V.24) interface to the MA 208 on the RS 232 interface corresponds to the Leuze standard data format (9600 bd, 8N1 and STX, data, CR, LF).

The corresponding Leuze devices are selected using a rotary code switch on the circuit board of the connector unit. Many additional RS 232 devices can be connected through a universal position.

i where a module converts it into the Ethernet TCP/IP format. The data format

6MA 208i Leuze electronic

1.4 Definition of terms

For better understanding of the explanations provided in this document, a definition of terms follows below:

General information

• Bit designation:

The 1st bit or byte begins with count number "0" and means bit/byte 2

• Data length: Size of a valid, continuous data packet in bytes.

• Consistent: Data which belongs together with regard to content and which must not be separated is referred to as consistent data. When identifying objects, it must be ensured that the data is transmitted completely and in the correct order, otherwise the result is falsified.

• Leuze device (DEV): Leuze devices, e.g., bar code readers, RFID readers, VisionReader…

• Online command: These commands refer to the respective, connected ident device and may be different depending on the device. These commands are not interpreted by the MA 208 but are instead transmitted transparently (see description of Ident device).

• CR: Cross reference.

• Perspective of I/O data in the description: Output data is data which is sent by the control to the MA. Input data is data which is sent by the MA to the control.

• Tog g le b its :

Status toggle bit

Each change of state indicates that an action was performed, e.g., bit ND (new data): each change of state indicates that new received data was transmitted to the PLC.

Control toggle bit

An action is performed on each change of state, e.g., bit SDO: on each change of state, the registered data is sent by the PLC to the MA 208

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Leuze electronic MA 208i 7

Safety notices

2 Safety notices

2.1 General safety notices

Documentation

All entries in this technical description must strictly be observed, in particular those in the "Safety notices" section. Keep this technical description in a safe place. It should be available at all times.

Safety regulations

Observe the locally applicable legal regulations and the rules of the employer's liability insurance association.

Repair

Repairs must only be carried out by the manufacturer or an authorized representative.

2.2 Safety standards

The devices of the series MA 2xx with the applicable safety standards. They correspond to the state of the art.

2.3 Intended use

i were developed, manufactured and tested in accordance

Attention!

The protection of personnel and the device is guaranteed only if the device is operated in a manner corresponding to its intended use.

Areas of application

The MA 208 or 2D code readers, hand-held scanners, RFID read-write devices, etc. directly to the fieldbus. A detailed list can be found in "Description of functions" on page 6.

8 MA 208i Leuze electronic

i modular interfacing unit is used for connecting Leuze devices such as barcode-

2.4 Working safely

Attention!

Access to or changes on the device, except where expressly described in this operating manual, is not authorized.

Safety regulations

Observe the locally applicable legal regulations and the rules of the employer's liability insurance association.

Qualified personnel

Mounting, commissioning and maintenance of the device must only be carried out by qualified personnel.  Electrical work must be carried out by a certified electrician.

Safety notices

Leuze electronic MA 208i 9

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Fast commissioning / operating principle

PWR OUT

VOUT

123

SWIO_2

SWIO_1

GND

PWR IN

SWIO_1

SWIO_2

321

GND VIN

HOST / BUS IN

TD+

123

RD+

RD-

TD-

LEUZE Device

BUS OUT

TD+

123

RD+

RD-

TD-

M 12 connector

(A-coded)

M 12 socket

(A-coded)

M 12 socket

(D-coded)

M 12 socket

(D-coded)

3 Fast commissioning / operating principle

Notice!

Below you will find a short description for the initial commissioning of the Ethernet gateway MA 208 handbook.

3.1 Mounting

The gateway mounting plate MA 208

• using four threaded holes (M 6) or

• using two M8x6 screws on the two lateral grooves.

3.2 Device arrangement and selection of the mounting location

Ideally, the MA 208 in order to ensure good operability, e.g., for configuring the connected device.

Detailed information can be found in chapter 6.3.1.

3.3 Electrical connection

The devices from the MA 2xx differently depending on the interface.

An internal RS 232 interface is used for connecting the respective Leuze device. Another internal RS 232 interface functions as a service interface for configuring the connected device via a serial null modem cable.

i. Detailed explanations for the listed points can be found throughout the

i can be mounted in two different ways:

i should be mounted so that it is easily accessible near the Ident device

i family feature four M 12 connectors/sockets which are coded

Figure 3.1: MA 208

i connections

Detailed information can be found in chapter 7.

10 MA 208i Leuze electronic

Fast commissioning / operating principle

3.3.1 Connecting the Leuze device

 To connect the Leuze device to the internal RS 232 device interface, open the housing

of the MA 208 for BCL 32) through the middle threaded opening.

 Connect the cable to the internal device interface (X30, X31 or X32, see chapter 7.5.1).

 Use rotary switch S4 (see chapter 8.2.5) to select the connected device.

 Now screw the PG cable gland into the threaded opening to provide strain relief and

ensure protection class IP 65.

 Finally, close the housing of the MA 208

Attention!

Only then may the supply voltage be applied. Upon startup of the MA 208i, the device selection switch is queried and the gateway automatically sets itself to the Leuze device.

Connecting functional earth FE

 Ensure that the functional earth (FE) is connected correctly.

Unimpaired operation is only guaranteed when the functional earth is connected properly. All electrical disturbances (EMC couplings) are discharged via the functional earth connection.

3.3.2 Connecting the power supply and the bus cable

 Ideally, use the ready-made cables listed in chapter 14.4.3 to connect the gateway to the

power supply via the PWR IN connection.

 The ready-made cables listed in chapter 14.5.4 are preferred for connecting the gateway

to the fieldbus via the HOST / BUS IN connection.

 If applicable, use the BUS OUT connection if you would like to construct a network with

linear topology.

i and guide the corresponding device cable (see chapter 14.6, e.g., KB 031



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3.4 Starting the device

 Apply the supply voltage +18 … 30 V DC (typ. +24 V DC); the MA 208

The PWR LED displays that it is ready for operation.

Leuze electronic MA 208i 11

i starts up.



Fast commissioning / operating principle

3.5 MA 208i on Ethernet

Setting the communication parameters

With the communication parameters, you determine how data is exchanged between

i and host system, monitor PCs etc.

MA 208

The communication parameters are independent of the topology in which the MA 208i is operated (see "Ethernet" on page 18).

On delivery from firmware 1.1.0.0, automatic address assignment is deactivated via DHCP and a permanent IP address is set:

Device address: 192.168.61.100.

Net mask: 255.255.255.0

The setting can be adapted via Leuze configuration software BCL-Config, BPS-Config or RF-Config. In these tools, the MA 208 parameters in the usual way via the service interface.

3.5.1 Manually setting the IP address

If the IP address of the devices should be permanently set on your system, proceed as follows:

 Have the network administrator specify the data for IP address, net mask and gateway

address of the MA 208

 Select the connected device via the device selection switch.

 Apply the supply voltage +18 … 30 V DC (typ. +24 V DC); the MA 208

 Now switch the service switch to "MA".

i has been created as a device to enable setting of

i starts up.

Notice!

The service switch must be in switch position "MA" here so that the MA 208 addressed via the service interface.

 Connect the serial RS 232 Sub-D interface of the MA 208i to the serial interface of your

PC.

 Make the necessary settings in the configuration window.

12 MA 208i Leuze electronic

i can be

Fast commissioning / operating principle

Figure 3.2: Setting the parameters manually

3.5.2 Ethernet host communication

The Ethernet host communication enables the configuration of connections to an external host system. Both UDP as well as TCP/IP (in either client or server mode) can be used. The connection-free UDP protocol is used primarily to transfer process data to the host (monitor operation). The connection-oriented TCP/IP protocol can also be used to transfer commands from the host to the device. With this connection, the data is backed up by the TCP/IP protocol itself.

If you would like to use the TCP/IP protocol, you must also define whether the MA 208 to operate as a TCP client or as a TCP server.

 Contact your network administrator to determine which communication protocol is used.

Leuze electronic MA 208i 13

i is

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Fast commissioning / operating principle

3.5.3 TCP/IP

 Set the TCP/IP mode of the MA 208

In TCP client mode, the MA 208 system (PC / PLC as server). The MA 208 (host system) and the port number on which the server (host system) accepts a connection. In this case, the MA 208

 With a MA 208

In TCP server mode, the primary host system (PC / PLC) actively establishes the connection and the connected MA 208 requires information from the user regarding the local port of the MA 208 which the connection requests of a client application (host system) are to be accepted. If there is a connection request and a connection is established by the primary host system (PC / PLC as client), the MA 208 sent and received.

 With a MA 208

The corresponding adjustment options can be found in the configuration tool.

3.5.4 UDP

The MA 208 cation partner. Correspondingly, the host system (PC / PLC) now also requires the set IP address of the MA 208 a socket is formed via which the data can be sent and received.

 Set the following values:

The corresponding adjustment options can be found in the configuration tool.

i determines when and with whom a connection is established!

i as TCP client, set the following values:

• IP address of the TCP server (normally the PLC/host computer)

• Port number of the TCP server

• Optional: Timeout for the wait time for an answer from the server

• Optional: Repetition time for renewed communication attempt following a timeout

i as TCP server, also set the following values:

• Port number for the communication of the MA 208

i requires from the user the IP address and the port number of the communi-

i and the selected port number. By assigning these parameters,

• IP address of the communication partner

• Port number of the communication partner

i actively establishes the connection to the primary host

i requires from the user the IP address of the server

i waits for the connection to be set up. The TCP/IP stack

i (server mode) accepts the connection. Data can then be

i (port number) on

i with the TCP client

14 MA 208i Leuze electronic

4 Device description

4.1 General Information to the connector units

The modular interfacing unit of the MA 2xx RS 232 devices (e.g., BCL 22 bar code readers, RFID devices, RFM 32, AMS 200) in the respective fieldbus. The MA 2xx with a high protection class. Various device versions are available for the conventional fieldbuses. With a stored parameter structure for the connectable RS 232 devices, commissioning could hardly be simpler.

i gateways are intended for use in industrial environments

4.2 Characteristics of the connector units

A special characteristic of the MA 208

1. Transparent mode In this function mode, the MA 208 munication from and to the PLC. Absolutely no special programming by the user is necessary for this purpose. The data is not buffered or stored temporarily, however. Instead, it is "passed on".

The programmer must make certain to retrieve the data from the input memory of the PLC at the right time, as it is otherwise overwritten by new data.

2. Collective mode In this operating mode, data and telegram parts are temporarily stored in the memory (buffer) of the MA and sent to the RS 232 interface or to the PLC in a telegram by means of bit activation. In this mode, however, all communication control must be programmed on the PLC.

This function mode is helpful, for example, for very long telegrams or when one or more codes with long code lengths are read.

i family is a versatile gateway for integrating Leuze

i device family are three function modes:

i functions as a pure gateway with automatic com-

Device description

Notice!

The Collective mode is not available for the MA 208 length, data can always be transmitted in its entirety independent of its length. It is not necessary to transfer data in blocks.

3. Command mode

With this special operating mode, it is possible to use the first bytes of the data range

to transmit predefined commands to the connected device by means of bit activation. For this purpose, device-dependent commands (so-called online commands) are predefined via the device selection switch, see chapter 16 "Specifications for Leuze end devices".

Leuze electronic MA 208i 15

i. Due to a variable telegram

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Device description

Fieldbus

MA 208

Leuze device

Either  network or other devices with RS 232

RS 232 (V.24)

4.3 Device construction

The MA 208i modular interfacing unit is used for interconnecting Leuze devices, such as the BCL 8, BCL 22, etc., directly to the fieldbus. This is accomplished by transmitting the data from the Leuze device via an RS 232 (V.24) interface to the MA 208 converts it into the fieldbus format. The data format of the RS 232 interface corresponds to the standard Leuze data format.

i where a module

Figure 4.1: Connection of a Leuze device (BCL, RFI, RFM, VR) to the fieldbus

The cable of the respective Leuze device is guided through cable bushings with PG cable glands into the MA 208

The MA 208i is intended as a gateway for any RS 232 devices, e.g., BCL 90 with MA 90, hand-held scanners, scales or for coupling a multiNet network.

The RS 232 cables are internally connectable using JST plug connectors. The cable can be connected to the device using a stable PG cable gland which provide strain relief and protection against contamination.

With the help of adapter cables with Sub-D 9 or open cable end, other RS 232 devices can also be connected.

i and connected there with the PCB connectors.

16 MA 208i Leuze electronic

4.4 Operating modes

For fast commissioning, the MA 208i offers an additional operating mode, the "Service mode", in addition to the "Standard mode". To do this, you need a PC/laptop with a suitable terminal program, as BCL-Config from Leuze or similar.

Service switch

Select between "operation" and "service" modes with the service switch. You have the following options:

Pos. RUN:

Operation

The Leuze device is connected to the fieldbus and communicates with the PLC.

Pos. DEV:

Service Leuze device

The connection between the Leuze device and the fieldbus is interrupted. With this switch position, you can communicate directly with the Leuze device at the fieldbus gateway via RS 232. You can send online commands via the service interface, configure the Leuze device using the corresponding BCL- BPS-, …-Config configuration software and have the read data of the Leuze device output.

Pos. MA:

Service fieldbus gateway

With this switch setting, your PC/terminal is connected with the fieldbus gateway. In doing so, the current setting values of the MA (e.g. address, RS 232 parameters) can be called up via a ’v’ command.

Device description

Figure 4.2: Service-switch switch positions

Notice!

If the service switch is on one of the service settings, the PWR LED flashes on the front side of the device, see chapter 8.1.2 "LED indicators on the housing".

Furthermore, on the control, the SMA service bit of the status bytes signals that the MA is in service mode.

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Device description

5 GND

3 TxD

2 RxD

GND 5

TxD 3

RxD 2

PC/terminal

COM interface

MA 208i

Service interface

The service interface can be accessed once the MA 208 and features a 9-pin Sub-D connector (male). A crossed RS 232 connection cable is required to make the RxD, TxD and GND connections.

Figure 4.3: Connecting the service interface to a PC/terminal

Attention!

For the service PC to function, the RS 232 parameters must be the same as those of the MA. The Leuze standard setting of the interface is 9600 bd, 8N1 and STX, data, CR, LF.

4.5 Fieldbus systems

Various product variants of the MA 2xx fieldbus systems such as PROFIBUS DP, PROFINET-IO, DeviceNet and Ethernet.

i housing cover has been removed

i series are available for connecting to different

4.5.1 Ethernet

The MA 208 rate of 10/100 Mbit. A fixed MAC ID is assigned to each MA 208 ID cannot be changed.

The MA 208 100 Mbit/s (10Base TX), as well as auto-negotiation and auto-crossover.

The MA 208 supply voltage, the interface and the switching inputs and outputs. Additional information on the electrical connection can be found in chapter 7.

The MA 208

• TCP / IP (client / server)

•UDP

•DHCP

•ARP

•PING

18 MA 208i Leuze electronic

i is designed as an Ethernet device (acc. to IEEE 802.3) with a standard baud

i by the manufacturer; this

i automatically supports the transmission rates of 10 Mbit/s (10Base T) and

i features multiple M 12 connectors / sockets for the electrical connection of the

i supports the following protocols and services:

Device description

MA 208i

192.168.60.xxx

PC / PLC host interface

Other network participants

PC / PLC host interface

MA 208

"192.168.60.xxx"

To other network participants

MA 208i

"192.168.60.yyy"

MA 208

"192.168.60.zzz"

For communication with the superior host system, the corresponding TCP/IP protocol (client/server mode) or UDP must be selected.  Further information on commissioning can be found in chapter 12.

Ethernet – star topology

The MA 208 with individual IP address.

The IP address is either set permanently via the RS 232 interface or assigned dynamically via a DHCP server.

Figure 4.4: Ethernet with star topology

Ethernet – linear topology

The innovative further development of the MA 208 the option of connecting multiple gateways of type MA 208 connection to a switch. In addition to the classic "star topology", a "linear topology" is thus also possible.

i can be operated as a single device (standalone) in an Ethernet star topology

i with integrated switch functionality offers

i to one another without direct

Leuze electronic MA 208i 19

Figure 4.5: Ethernet with linear topology

Each participant in this network requires its own unique IP address, which must be assigned to it via the RS 232 interface. Alternatively, the DHCP procedure can be used.

The maximum length of a segment (connection from the hub to the last participant) is limited to 100 m.

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Specifications

5 Specifications

5.1 General specifications

Electrical data

Interface type 1 Ethernet TCP/IP, integrated switch,

Protocols Ethernet TCP/IP communication (client/server)

Baud rate 10/100 MBd

Interface type 2 RS 232

Baud rate 300 bit/s … 115200 bit/s, default: 9600

Service interface RS 232, 9-pin Sub-D connector, Leuze standard

Data format data bit: 8, parity: None, stop bit: 1

Switching input/output 1 switching input/1 switching output

Operating voltage 18 … 30 V DC Power consumption Max stress on the connector (PWR IN/OUT)

Indicators

LED LINK0 green connection possible

yellow RX/TX0 data transmission

LED LINK1 green connection possible

yellow RX/TX1 data transmission

COM LED green bus state ok

red bus error

PWR LED green power

red collection error

Mechanical data

Protection class IP 65 (with screwed-on M12 and connected Leuze device) Weight 700 g Dimensions (H x W x D) 130 x 90 x 41 mm / with plate: 180 x 108 x 41 mm Housing diecast aluminum Connection 2 x M 12: BUS IN / BUS OUT Ethernet TCP/IP

BUS: 2x M12 socket (D-coded) PWR/IO: 1x M 12 connector (A-coded), 1x M 12 socket  (A-coded)

UDP DHCP ARP PING

device-dependent voltage

max. 5VA (without DEV, current consumption max. 300 mA) 3 A

1 connector: RS 232 1 x M12: Power IN/GND and switching input/output 1 x M12: Power OUT/GND and switching input/output

20 MA 208i Leuze electronic

Environmental data

Operating temperature range 0 °C … +55 °C Storage temperature range -20 °C … +60 °C Air humidity max. 90% rel. humidity, non-condensing Vibration IEC 60068-2-6, test FC Shock IEC 60068-2-27, test Ea Electromagnetic compatibility EN 61000-6-3:2007 (interference emissions for residen-

5.2 Dimensioned drawings

Specifications

tial, commercial and light-industrial environments) EN 61000-6-2:2005 (interference rejection for industrial sectors)

LINK0

COM

LINK1

PWR

Figure 5.1: MA 208i dimensioned drawing

Leuze electronic MA 208i 21

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Specifications

5.3 Type overview

The following versions of the MA 2xxi gateway family are available for facilitating the integration of Leuze RS 232 devices in the various fieldbus types.

Fieldbus Device type Part no.

PROFIBUS DP V0 MA 204 Ethernet TCP/IP MA 208 PROFINET-IO RT MA 248i 50112891 DeviceNet MA 255 CANopen MA 235 EtherCAT MA 238 EtherNet/IP MA 258

Table 5.1: Type overview MA 2xx

i 50112893 i 50112892

i 50114156 i 50114154 i 50114155 i 50114157

22 MA 208i Leuze electronic

6 Installation and mounting

6.1 Storage, transportation

Attention!

When transporting or storing, package the device s o that it is prot ected against collision and humidity. Optimal protection is achieved when using the original packaging. Heed the required environmental conditions specified in the technical data.

Unpacking

 Check the packaging for any damage. If damage is found, notify the post office or shipping

agent as well as the supplier.

 Check the delivery contents using your order and the delivery papers:

• Delivered quantity

• Device type and model as indicated on the name plate

• Brief manual

The name plate provides information as to what MA 2xx information, please refer to the package insert or chapter 14.2.

Name plate of the connector unit

Installation and mounting

i type your device is. For specific

Figure 6.1: MA 208i device name plate

 Save the original packaging for later storage or shipping.

If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office.

 Observe the applicable local regulations when disposing of the packaging materials.

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Installation and mounting

Fastening options

6.2 Mounting

The gateway mounting plate MA 208i can be mounted in two different ways:

• using four threaded holes (M 6) or

•using two M 8 screws on the two lateral grooves.

Fastening by means of four M 6 or two M 8 screws

Figure 6.2: Fastening options

24 MA 208i Leuze electronic

6.3 Device arrangement

Ideally, the MA 208i should be mounted so that it is easily accessible near the Ident device in order to ensure good operability - e.g., for configuring the connected device.

6.3.1 Selecting a mounting location

In order to select the right mounting location, several factors must be considered:

• The permissible cable lengths between the MA 208 on which interface is used.

• The housing cover should be easily accessible, so that the internal interfaces (device interface for connecting the Leuze device via PCB connectors, service interface) and other operational controls are easy to reach.

• Maintaining the required environmental conditions (temperature, humidity).

• Lowest possible chance of damage to the MA 208 parts.

6.4 Cleaning

 Clean the housing of the MA 208i with a soft cloth after mounting. Remove all packaging

remains, e.g. carton fibers or Styrofoam balls.

Attention!

Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device.

Installation and mounting

i and the host system depending

i by mechanical collision or jammed

Leuze electronic MA 208i 25

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Electrical connection

7 Electrical connection

The fieldbus gateways MA 2xxi are connected using variously coded M 12 connectors.

An RS 232 device interface allows the respective devices to be connected with system connectors. The device cables are equipped with a prefabricated PG cable gland.

Coding varies and the design is implemented as either socket or connector depending on the HOST (fieldbus) interface and function. For the exact design, refer to the corresponding description of the MA 2xx

Notice!

The corresponding mating connectors and ready-made cables are available as accessories for all cables. For further information, see chapter 14 "Type overview and accessories".

Figure 7.1: Location of the electrical connections

7.1 Safety notices for the electrical connection

Attention!

Before connecting the device please ensure that the supply voltage matches the value printed on the nameplate. Connection of the device and cleaning must only be carried out by a qualified electrician. Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only guaranteed when the functional earth is connected properly. If faults cannot be corrected, the device should be removed from operation and protected against possible commissioning.

i device type.

Attention!

For UL applications, use is only permitted in class 2 circuits in accordance with the NEC (National Electric Code).

The fieldbus gateways are designed in accordance with safety class III for supply by PELV (protective extra-low voltage with reliable disconnection).

Notice!

Protection class IP65 is achieved only if the connectors and caps are screwed into place!

26 MA 208i Leuze electronic



7.2 Electrical connection

PWR OUT

VOUT

123

SWIO_2

SWIO_1

GND

PWR IN

SWIO_1

SWIO_2

321

GND VIN

HOST / BUS IN

TD+

123

RD+

RD-

TD-

LEUZE Device

BUS OUT

TD+

123

RD+

RD-

TD-

M 12 connector

(A-coded)

M 12 socket

(A-coded)

M 12 socket

(D-coded)

M 12 socket

(D-coded)

PWR IN

SWIO_1

SWIO_2

GND VIN

M 12 connector

(A-coded)

The MA 208i features two M 12 connectors/sockets for voltage supply; each is A-coded.

The voltage supply (PWR IN) as well as the switching inputs/outputs (PWR OUT or PWR IN) are connected there. The number and function of the switching inputs/outputs is dependent on the connected end device. Two additional M 12 sockets are used for connection to the fieldbus. Both of these connections are D-coded.

Electrical connection

7.2.1 PWR IN – voltage supply / switching input/output

Leuze electronic MA 208i 27

Figure 7.2: MA 208

i connections

Described in detail in the following are the individual connections and pin assignments.

Attention!

Voltage supply and bus cable are coded in the same way. Please observe the printed connection designations

PWR IN (5-pin connector, A-coded)

Pin Name Remark

1 VIN Positive supply voltage +18 … +30 V DC

2 SWIO_2 Switching input/switching output 2

3 GND Negative supply voltage 0 V DC

4 SWIO_1 Switching input/switching output 1

5 FE Functional earth

Thread FE Functional earth (housing)

Table 7.1: PWR IN pin assignment

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Electrical connection

Notice!

The designation and function of the SWIO depends on the connected device. Please observe the following table!

Device PIN 2 PIN 4

BCL 22/BCL 32 SWOUT_1 SWIN_1 BCL 8 SW_0 SW_I Hand-held scanner/BCL 90 n.c. n.c. RFM/RFU/RFI SWOUT_1 SWIN_1 LSIS 122 SWOUT SWIN LSIS 4x2/BCL 500 configurable

KONTURflex n.c. n.c. ODSL 9, ODSL 96B Q1 n.c. ODSL 30 Q1 active/reference 

Table 7.1: Device-specific function of the SWIOs

Supply voltage

Attention!

For UL applications, use is only permitted in class 2 circuits in accordance with the NEC (National Electric Code).

IO 1 / SWIO 3

configurable

IO 2 / SWIO 4

(on SWIN_1, PWRIN)

The fieldbus gateways are designed in accordance with safety class III for supply by PELV (protective extra-low voltage with reliable disconnection).

Connecting functional earth FE

Notice!

Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only guaranteed when the functional earth is connected properly. All electrical disturbances (EMC couplings) are discharged via the functional earth connection.

Switching input/output

The MA 208 located on the PWR IN M 12 connector and on the PWR OUT M 12 connector. The connection of the switching inputs/outputs from PWR IN to PWR OUT can be interrupted by means of a jumper. In this case, only the switching input and output on PWR IN are active.

The function of the switching inputs and outputs is dependent on the connected Leuze device. Detailed information on this topic can be found in the respective operating instructions.

28 MA 208i Leuze electronic

i is equipped with the SWIO_1 and SWIO_2 switching inputs/outputs. This is

7.2.2 PWR OUT switching input/output

PWR OUT

VOUT

SWIO_2

SWIO_1

GND

M 12 socket

(A-coded)

HOST / BUS IN

TD+

RD+

RD-

TD-

M 12 socket

(D-coded)

PWR OUT (5-pin socket, A-coded)

Pin Name Remark

1 VOUT

2 SWIO_2 Switching input/switching output 2

3 GND GND

4 SWIO_1 Switching input/switching output 1

5 FE Functional earth

Thread FE Functional earth (housing)

Table 7.2: PWR OUT pin assignment

Notice!

The maximum admissible current of the PWR OUT and IN connectors is maximum 3 A. To be subtracted from this is the current consumption of both the MA and of the connected end device.

The function of the switching inputs and outputs is dependent on the connected Leuze device. Detailed information on this topic can be found in the respective operating instructions.

On delivery, the SWIO 1/2 are connected in parallel on PWR IN/OUT. This connection can be separated with a jumper.

Electrical connection

Voltage supply for additional devices

(VOUT identical to VIN at PWR IN)

7.3 BUS IN

Leuze electronic MA 208i 29

The MA 208

i makes an Ethernet interface available as host interface.

Table 7.3: Pin assignment HOST / BUS IN

 For the host connection of the MA 208

are preferred, see table 14.4 Bus connection cable for the MA 208ion page 64.

BUS IN (4-pin socket, D-coded)

Pin Name Remark

1 TD+ Transmit Data +

2 RD+ Receive Data +

3 TD- Transmit Data -

4 RD- Receive Data -

Thread FE Functional earth (housing)

i, the "KB ET - … - SA-RJ45" ready-made cables

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Electrical connection

Twisted pair

BUS OUT

TD+

RD+

RD-

TD-

M 12 socket

(D-coded)

Ethernet TCP/IP cable assignments

MA 208 HOST / BUS IN

RD+

TD+

RD-

Figure 7.3: HOST/BUS IN cable assignments on RJ-45 (shown here is the device connection)

Notice for connecting the Ethernet TCP/IP interface!

Ensure adequate shielding. The entire connection cable must be shielded and earthed. The RD+/RD- and TD+/TD- wires must be stranded in pairs. Use CAT 5 cable for the connection.

7.4 BUS OUT

To set up an Ethernet network with other participants with linear topology, the MA 208 makes available another Ethernet interface. The use of this interface drastically reduces the cabling requirements, as only the first MA 208 via which it can communicate with the host. All other MA 208 the first MA 208

TD-

i,(see figure 4.5 on page 19).

BUS OUT (4-pin socket, D-coded)

RJ 45

TD+ (1) TD- (2)

RD+ (3)

RD- (6)



i requires a direct connection to the switch,

i are connected in series to

Pin Name Remark

1 TD+ Tra ns mi t Data +

2 RD+ Receive Data +

3 TD- Transmit Dat a -

4 RD- Receive Data -

Thread FE Functional earth (housing)

Table 7.4: Pin assignment HOST/BUS OUT

 For the host connection of the MA 208

i, the "KB ET - … - SSA" ready-made cables are

preferred, see table 14.4 Bus connection cable for the MA 208ion page 64.

If you use user-configurable cables, note the following:

30MA 208i Leuze electronic

Notice!

Ensure adequate shielding. The entire connection cable must be shielded and earthed. The signal lines must be stranded in pairs. Use CAT 5 cable for the connection.

Notice!

For the MA 208 termination on the BUS OUT socket is not mandatory!

i as standalone device or as the last participant in a linear topology,

7.5 Device interfaces

Electrical connection



Figure 7.4: Open the MA 208

7.5.1 RS 232 device interface (accessible after opening the device, internal)

The device interface is prepared for the system plugs (PCB connectors) for Leuze devices RFI xx, RFM xx, BCL 22 as well as BCL 32, VR with KB 031.

Figure 7.5: RS 232 device interface

Leuze electronic MA 208i 31

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Electrical connection

5 GND

3 TxD

2 RxD

GND 5

TxD 3

RxD 2

PC/terminal

COM interface

MA 208i

Service interface

The standard devices are connected with 6- or 10-pin connector piece to X31 or X32, respectively. For hand-held scanners, BCL 8 and BPS 8 with 5 V DC supply (from the MA) on pin 9, the 12-pin X30 PCB connection is available as well.

By using an additional cable (cf. "Type overview and accessories" on page 61), the system connection can be established on M 12 or 9-pin Sub-D, e.g., for hand-held scanners.

7.5.2 Service interface (internal)

Figure 7.6: RS 232 service switch and service interface

Following activation, this interface enables access via the RS 232 to the connected Leuze device and the MA for configuration using the 9-pin Sub-D. The connection between the fieldbus interface and the device interface is switched off during access. The fieldbus itself is, however, not interrupted as a result.

The service interface can be accessed once the MA 208 and features a 9-pin Sub-D connector (male). A crossed RS 232 connection cable is required to make the RxD, TxD and GND connections. A hardware handshake via RTS, CTS is not supported at the service interface.

i housing cover has been removed

Figure 7.7: Connecting the service interface to a PC/terminal

Attention!

For the service PC to function, the RS 232 parameters must be the same as those of the MA. The Leuze standard setting of the interface is 9600Bd, 8N1 and STX, data, CR, LF.

Notice!

To configure the devices connected to the external interface, e.g., BCL 8 (JST plug connector "X30"), a cable specially configured for this purpose is necessary. The service switch must be in the "DEV" or "MA" position (Service Leuze device/MA).

32MA 208i Leuze electronic

7.6 Ethernet wiring

A Cat. 5 Ethernet cable should be used for wiring.

For the connection technology transition from M 12 to RJ45, a "KDS ET M12 / RJ 45 W - 4P" adapter is available that lets you connect standard network cables.

If no standard network cables are to be used (e.g., due to lacking IP… protection class), you can use the "KB ET - … - SA" user-configurable cables on the side of the MA 208 table 14.4 Bus connection cable for the MA 208ion page 64.

The individual MA 208 "KB ET - … - SSA" cable, see "Bus connection cable for the MA 208i" on page 64.

For unavailable cable lengths, you can configure your cables yourself. When doing so, make certain that you connect TD+ on the M 12 connector with RD+ on the RJ-45 connector and TD- on the M 12 connector with RD- on the RJ-45 connector, respectively, etc.

Notice!

Use the recommended connectors / sockets or the ready-made cab les (see chapter 14 "Type overview and accessories"). For further information on the topologies, see chapter 4.5.1 "Ethernet".

i devices in a linear topology are connected with the 



7.7 Cable lengths and shielding

 Observe the following maximum cable lengths and shielding types:

Connection Interface Max. cable length Shielding

Electrical connection

i, see

i– – Service RS 232 10 m not necessary

MA 208

MA 208i – Host Ethernet 100 m absolutely required, shielded

Network from the first MA 208

i to the last

MA 208

i – Power 

supply unit Switching input 10 m not necessary

Switching output 10 m not necessary

Table 7.5: Cable lengths and shielding

Leuze electronic MA 208i 33

Ethernet

the maximum segment length

must not exceed 100 m for

100Base-TX Twisted Pair

(min. Cat. 5)

30 m not necessary

absolutely required, shielded

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Status displays and operational controls

8 Status displays and operational controls

Figure 8.1: LED indicators on the MA 208i

8.1 LED status indicators

8.1.1 LED indicators on the circuit board

LED (Status)

off Device OFF

- no operating voltage or device defect

continuous green light Device ok

- readiness for operation

continuous orange light Device error / firmware available

flashing green-orange Device in boot mode

-no firmware

34MA 208i Leuze electronic



8.1.2 LED indicators on the housing

COM PWR

PWR

Link 1 RX/TX 1

COM LED

Status displays and operational controls

COM

continuous green light Bus operation ok

continuous red light Configuration error

PWR LED

off Device OFF

continuous green light Device ok

PWR

flashing green Device ok, device in service mode

flashing red Configuration error

LINK 0/RX/TX 0 LED

Link 0 RX/TX 0

continuous green light LINK0

-network mode ok

- connection and communication to the host established

-network error

- no connection established

- no communication possible

- no operating voltage or device error for details, see chapter 15 "Diagnostics and troubleshooting"

- self test successfully finished

-ready



- baud rate or address incorrect

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- connection exists

Link 0 RX/TX 0

flashing yellow RX/TX0

- data exchange

LINK 1/RX/TX 1 LED

continuous green light LINK1

- connection exists

Link 1 RX/TX 1

flashing yellow RX/TX1

- data exchange

Leuze electronic MA 208i 35

Status displays and operational controls

= Standard settings

A MA 208i: not equipped B Rotary switch S4 for device selection C Service switch D RS 232

Sub-D service interface

E Jumper for bridging, separating switching input/output PWR IN/OUT F 3 JST plug connectors: connection of the Leuze devices G MA 208

i: without function/not equipped

8.2 Internal interfaces and operational controls

8.2.1 Overview of operational controls of the

The operational controls of the MA 208 the MA 208

i with opened housing cover.

i are described in the following. The figure shows

Figure 8.2: Front view: operational controls of the MA 208

36MA 208i Leuze electronic

Status displays and operational controls

Circuit board element desig.

X1 Operating voltage

X2 Output voltage

X4 HOST interface

X5 HOST interface

X30 Leuze device

X31  Leuze device

X32 Leuze device

X33 RS 232 service interface

S4 Rotary switch

S10 DIP switch

J1, J2 Jumper

Function

PWR IN M 12 connector for operating voltage (18 … 30 V DC) MA 208 Leuze device xx

PWR OUT M 12 connector for other devices (MA, BCL, sensor, …)  VOUT = VIN max. 3 A

BUS IN HOST interface for connecting to the fieldbus

BUS OUT Second BUS interface for creating a network with other participants in a linear topology

JST plug connector with 12 pins Connection of the Leuze devices with 5 V / 1 A (BCL 8, BPS 8 and hand-held scanner)

JST plug connector with 10 pins Connection of the Leuze devices (BCL, RFI, RFM,…) Pin VINBCL with standard setting = V+ (18 - 30 V)

JST plug connector with 6 pins Connection of the Leuze devices (BCL, RFI, RFM,…) Pin VINBCL with standard setting = V+ (18 - 30 V)

9-pin SUB-D connector RS 232 interface for service/setup operation. Enables the connection of a PC via serial null modem cable for configuring the Leuze device and the MA 208

Rotary switch (0 … F) for device selection  Standard setting = 0

Service switch Switch between service Leuze device (DEV), service fieldbus gateway (MA) and operation (RUN).  Standard setting = operation.

Bridging, separating switching input/output (interruption of connection between the two PWR M12 connectors of the SWIO 1/ SWIO 2)

i and connected

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Leuze electronic MA 208i 37

Status displays and operational controls

8.2.2 Connector X30 … connectors

PCB connectors X30 … X32 are available in the MA 208 Leuze devices via RS 232.

Figure 8.3: Connections for Leuze devices

Attention!

Several Leuze devices may not be connected to the MA 208 RS 232 interface can be operated.

8.2.3 RS 232 service interface – X33

The X33 RS 232 interface facilitates the configuration of the Leuze device and the MA 208 via PC, which is connected by means of a serial null modem cable.

X33 pin assignment – service connector

SERVICE (9-pin SUB-D connector)

Pin Name Remark

2 RXD Receive Data

3 TXD Transmit Data

5 GND Functional earth

i for connecting the respective

i simultaneously, as only one

Table 8.1: SERVICE pin assignment

8.2.4 S10 service switch

The S10 DIP switch can be used to select between the "operation" and "service" modes, i.e. you switch between the following options here:

• Operation (RUN) = default setting

• Service Leuze device (DEV) and

• Service fieldbus gateway (MA)

Figure 8.4: DIP switch service - operation

For further information on the corresponding options, see chapter 4.4 "Operating modes".

38 MA 208i Leuze electronic

Status displays and operational controls

8.2.5 Rotary switch S4 for device selection

The S4 rotary switch is used to select the Leuze end device.

Figure 8.5: Rotary switch for device selection

The following switch positions are assigned to the Leuze devices:

Leuze device Switch position Leuze device Switch position

Standard setting Other RS 232 devices such as KONTURflex QUATTRO BCL 8 1 Hand scanner 8

BCL 22 2

BCL 32 3 BPS 8 A

BCL 300i, BCL 500i 4

BCL 90 5 MA 3x C LSIS 122 6 Reset to factory setting F

The gateway is set via the switch position on the Leuze device. If the switch position is changed, the device must be restarted, since the switch position is only queried after switching off completely and then restarting the device.

Notice!

In switch position "0", a distance of >20 ms must be maintained between two telegrams so they can be distinguished from one another.

0 LSIS 4x2i 7

RFID (RFI xx,  RFM xx, RFU xx)

AMS, ODS 9, ODSL 30, ODSL 96B

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The parameters of the Leuze end devices are described in chapter 16.

Leuze electronic MA 208i 39

Configuration

9 Configuration

The connected device is normally configured via the service interface of the gateway with the help of a suitable configuration program. In these tools, the MA 208 as a device to enable setting of gateway parameters as well in the usual way via the service interface.

The respective configuration programs – e.g. for bar code readers the BCL-Config, for RFID devices the RF-Config etc. – and the associated documentation is provided on the Leuze home page in the Download area:

www.leuze.com \ download \ identify

Notice!

In order to display the help texts, a PDF viewer program (not included in the delivery contents) must also be installed. For important information on configuring and on the configurable functions, please refer to the description of the respective device.

9.1 Connecting the service interface

The RS 232 service interface is connected after opening the device cover of the MA 208 via the 9-pin Sub-D and a cross-wired null modem cable (RxD/TXD/GND). For connection, see chapter "Service interface (internal)" on page 32.

The service interface is activated with the help of the service switch and establishes a direct connection to the connected device with the "DEV" (Leuze device) or "MA" (gateway) setting.

i has been created

9.2 Reading out information in Service mode

 After starting up in the "RUN" switch position, set the service switch of the MA to the

"MA" position.

 Now start one of the following terminal programs: e.g., BCL, RF, BPS Config.

Alternatively, you can also use the Windows tool "Hyperterminal".

 Start the program.

 Select the correct COM port (e.g., COM1) and set the interface as follows:

40 MA 208i Leuze electronic

Configuration

Figure 9.1: COM port settings

Notice!

Observe that STX, data, CR, LF framing must be set on the PC terminal program so that communication is possible with the connected Leuze device.

Commands

You can now call up information on the MA 208

v General service information.

s Enable memory mode for the last frames.

l The memory mode shows the last RX and TX frames for ASCII and fieldbus.

Table 9.1: Available commands

Leuze electronic MA 208i 41

i by sending the following commands.

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Configuration

Information

Version Version information.

Firmware date Firmware date.

Table 9.2: General firmware information

Selected scanner Currently selected Leuze device (selected via switch S4).

Gateway mode Transparent or Collective mode.

State and Control Bytes Used Displays whether the status and control bytes can be used.

Separator Length Display of the separator length.

Separator (hex) Display of the set separator.

Ring buffer fill level Current fill level of the ring memory in Collective mode (ASCII->Fieldbus). 

Received ASCII Frames Number of received ASCII frames.

ASCII Framing Error (GW) Number of received framing errors.

Number of Received CTB's Number of CTB commands.

Number of Received SFB's Number of SFB commands.

Command-Buffer fill level Current fill level of the ring memory in Command mode (fieldbus->ASCII).

Number of send serial frames Number of serial frames sent without CTB/SFB.

Number of send fieldbus frames Number of frames sent via the fieldbus.

Number of invalid commands Number of invalid commands.

Number of serial stack send errors Number of frames that the serial memory could not send.

Number of good serial send frames Number of frames that the serial memory sent successfully.

Table 9.3: General gateway information

1024 bytes max.

ND Current status of ND bit.

Data loss Current status of data loss bit.

Table 9.4: Current states of the status and control bits

ASCII start byte Currently configured start byte 

ASCII end byte1 Currently configured stop byte 1 

ASCII end byte2 Currently configured stop byte 2 

Rotary switch used Rotary switch used.

ASCII baud rate Currently configured baud rate 

ASCII framing Character length, parity, stop bit(s).

ASCII warm start status Indicates whether the ASCII memory has detected and accepted a valid

(dependent on switch position S4).

configuration.

Table 9.5: ASCII configuration

42 MA 208i Leuze electronic

Configuration

Lost packets while TCPIP in progress Lost packets.

DHCP DHCP.

IP address Displays the set IP address.

Gateway address Displays the set gateway address.

Network mask Displays the set network mask.

TCP-UDP mode Displays the configured mode: TCP client, TCP server or UDP.

Remote IP address Displays the IP address of the communication partner.

Local port Displays the local port address.

Remote port Displays the port address of the communication partner.

Table 9.6: MA 208i communication parameters

Leuze electronic MA 208i 43

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10 Telegram

10.1 Structure of the fieldbus telegram

All operations are performed by control and status bits. Two bytes of control information and two bytes of status information are available for this purpose. The control bits are a part of the output module and the status bits are a part of the input bytes. The data starts with the third byte.

If the actual data length is longer than the data length configured in the gateway, only part of the data is transmitted; the remaining data is lost. In this case, the DL (data loss) bit is set.

The following telegram structure is used between PLC -> fieldbus gateway:

7 6 5 4 3 2 1 0

ND Address 4 Address 3 Address 2 Address 1 Address 0 Broadcast Command

Reserved Reserved Reserved Control byte 1

Data byte / parameter byte 0 Data Data byte / parameter byte 1

…

This telegram structure is used between fieldbus gateway -> PLC:

7 6 5 4 3 2 1 0

ND Reserved DL Reserved Reserved SMA Reserved Status byte 0

mode

Control byte 0

DLC7 DLC6 DLC5 DLC4 DLC3 DLC2 DLC1 DLC0 Status byte 1

Data byte / parameter byte 0

Data byte / parameter byte 1

…

Data

Only the data part with the corresponding frame (e.g., STX, CR & LF) is then transmitted between the fieldbus gateway and the Leuze end device. The two control bytes are processed by the fieldbus gateway.

The corresponding control and status bits and their meaning are specified in section 10.2 and section 10.3.

Further information on the broadcast control bytes and address bits 0 … 4 can be found in chapter "Modular interfacing unit MA 3x (S4 switch position C)" on page 81.

44 MA 208i Leuze electronic

10.2 Description of the input bytes (status bytes)

10.2.1 Structure and meaning of the input bytes (status bytes)

7 6 5 4 3 2 1 0

ND Reserved DL Reserved Reserved SMA Reserved Status byte 0

DLC7 DLC6 DLC5 DLC4 DLC3 DLC2 DLC1 DLC0 Status byte 1

Data byte / parameter byte 0

Data byte / parameter byte 1

…

Data

Table 10.1: Structure of the input bytes (status bytes)

Bits of the input byte (status byte) 0

Bit no. Designation Meaning

2 SMA Service mode active(service mode activated)

5 DL Data loss

7 ND New data only in Transparent mode

Bits of the input byte (status byte) 1

Bit no. Designation Meaning

0 … 7 DLC0 … DLC7 Data Length Code (length of the following user data)

Notice!

T-bit means toggle bit, i.e. this bit changes its state on each event ("0"  "1" or "1"  "0").

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Leuze electronic MA 208i 45

10.2.2 Detailed description of the bits (input byte 0)

Bit 2: Service mode active: SMA

Input data Description Addr. Data

Service mode active (SMA)

The SMA bit is set if the service switch is set to "MA" or

SMA

"DEV", i.e. if the device is in either fieldbus gateway or Leuze device service mode. This is also indicated by a flashing PWR LED on the front side of the device. Upon changing to the normal operating mode "RUN", the bit is reset.

0.2 Bit

Value range Default

type

0: Device in operating mode 1: Device in service mode

Bit 5: Data loss: DL

This bit is important for monitoring data transmission in Transparent and Collective mode.

Input data Description Addr. Data

Data loss

(Data transmission monitoring) This bit is set if gateway data could not be sent to the PLC

and were lost. Furthermore, this bit is set in case the configured data frame, e.g. 8 bit, should be smaller than the data to be transmitted to the PLC, e.g. bar code with 20 digits. In this case, the first 8 digits are transmitted to the PLC, the rest are truncated and are lost. In this process, the Data loss bit is also set.

0.6 Bit

Value range Default

type

0->1: Data loss

Bit 7: New data: ND

This bit is only relevant in Transparent mode.

Input data Description Addr. Data

New data

(new data) This bit is toggled on each data set that is sent from the gateway to the PLC. This can be used to differentiate between multiple, identical data sets that are sent to the PLC.

0.7 Bit

Value range Default

type

0->1; 1->0: On each status change for new data

10.2.3 Detailed description of the bits (input byte 1)

Bit 0 … 7: Data length code: DLC0 … DLC7

Input data Description Addr. Data

Data length code

DLC0 … DLC7

(number of user data in bytes) Stored in these bits is the number of user data bytes transmitted to the PLC which follow.

1.0 …

1.7

Value range Default

type

1h (00001b) … 

Bit

FFh (00255b)

0h (00000b)

46 MA 208i Leuze electronic

10.3 Description of the output bytes (control bytes)

10.3.1 Structure and meaning of the output bytes (control bytes)

7 6 5 4 3 2 1 0

ND Address 4 Address 3 Address 2 Address 1 Address 0 Broadcast

Reserved Reserved Reserved Reserved Control byte 1

Command

mode

Control byte 0

Data byte 1

…

Table 10.2: Structure of the output bytes (control bytes)

Bits of the output byte (control byte) 0

Bit no. Designation Meaning

0 Command mode Command mode

1 Broadcast Broadcast

(only relevant with a connected MA 3x)

2 … 6 Address 0 .. 4 Address bits 0 .. 4

(only relevant with a connected MA 3x)

7 ND New data

DataData byte 2

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Leuze electronic MA 208i 47

10.3.2 Detailed description of the bits (output byte 0)

Bit 0: Command mode: Command mode

Output data Description Addr. Data

Command mode This bit is used to activate Command mode. In Command

Command mode

mode, no data is sent by the PLC to the Leuze end device via the gateway. In Command mode, various bits that execute corresponding commands depending on the selected Leuze device can be set in the data- or parameter field. For further information, see chapter 11.1.2 "Command mode".

0.0 Bit

Value range Default

type

0: Default, transparent data transmission 1: Command mode

The following two control bits ("Bit 1: Broadcast: Broadcast" on page 48 and "Bits 2 … 6: address bits 0 .. 4: address 0 .. 4" on page 48) are only relevant with a connected MA 3x. With other devices, these fields are ignored.

Bit 1: Broadcast: Broadcast

Output data Description Addr. Data

Broadcast

A broadcast only functions with a multiNet network connected via the MA 3x. If this bit is activated, the gateway automatically adds the broadcast command "00B" before the data. This is directed at all participants in the multiNet.

0.1 Bit

Value range Default

type

0: No broadcast 1: Broadcast

Bits 2 … 6: address bits 0 .. 4: address 0 .. 4

Output data Description Addr. Data

Address bits 0 .. 4

Address 0..4

As with the broadcast command, individual devices in the multiNet can also be addressed via the MA 3x . In this case, the corresponding address of the device precedes the data field telegram.

0.2 …

0.6

Value range Default

type

00000: Addr. 0 00001: Addr. 1

Bit

00010: Addr. 2 00011: Addr. 3 …

Bit 7: New data: ND

Output data Description Addr. Data

New data This bit is needed if several identical pieces of data are to be sent in sequence.

0.7 Bit

Value range Default

type

0->1; 1->0: On each status change for new data

48 MA 208i Leuze electronic

11 Modes

11.1 Functionality of the data exchange

Transparent mode (standard setting)

In Transparent mode, all data is sent 1:1 and directly by the serial end device to the PLC. It is not necessary to use status and control bits here. However, only data bytes possible for one transmission cycle are transmitted - all others are lost.

The distance between two successive telegrams (without frame) must be more than 20 ms, since there is otherwise no clear separation between them.

ASCII characters are typically expected as data content; under certain circumstances, the MA therefore detects different control characters as invalid characters in the data range and truncates them. At 00 bytes are also filled with 00h .

11.1.1 Writing slave data in Collective mode (PLC -> gateway)

Examples for the activation of a Leuze device

In the data part (starting at byte 2) of the telegram to the gateway, a "+" (ASCII) is sent for activation.

This means that the hex value "2B" (corresponds to a "+") is to be entered in control or output byte 2. To deactivate the reading gate, a "2D" (hex) must be used instead (corresponds to a "-" ASCII).

7 6 5 4 3 2 1 0

ND Address 4 Address 3 Address 2 Address 1 Address 0 Broadcast

in the data range, the MA cuts the telegram off because unnecessary

Command

mode

Modes

Control byte 0

Reserved Reserved Reserved Control byte 1

Data byte 1

…

7 6 5 4 3 2 1 0

0 0 0 0 0 0 0 0 Output byte 0 0 0 0 0 0 0 0 0 Output byte 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Output byte 3

B 2 Output byte 2

DataData byte 2

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Modes

11.1.2 Command mode

One specific feature is the so-called Command mode, which is defined via the output control byte 0 (bit 0) ... and enables the control of the connected device per bit.

If the command mode is activated (command mode = 1), no data is sent by the PLC to the Leuze end device via the gateway. The data from the MA to the PLC is transmitted in the selected operating mode (Transparent/Collective).

With the Command mode, it is possible to set various device-specific bits in the data- or parameter field that execute the corresponding serial commands (e.g., v, +, -, etc.). If, for example, the version of the Leuze end device is to be queried, the corresponding bit is to be set so that a "v" is sent to the Leuze device with the <STX> v <CR> <LF> frame.

The Leuze end device also answers the gateway with data (e.g. bar code content, NoRead, device version, etc.) in response to most commands. The answer is immediately passed on to the PLC by the gateway.

Notice!

The parameters available for the individual Leuze devices are listed in chapter 16. Command mode cannot be used with hand-held scanners.

Examples for the activation of a Leuze device

In Command mode, control or output byte 0.0 is to be set for activating the Command mode. Only the corresponding bit (control or output byte 2.1) then needs to be set for activating and deactivating the reading gate.

7 6 5 4 3 2 1 0

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Output byte 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Output byte 3



1 Output byte 0

1 0 Output byte 2

50 MA 208i Leuze electronic

Command mode sequence diagram

Device executes the corresponding function (cf. chap. 16). For function to be reestablished, the ND bit and the selected bit in byte 2 must be toggled, byte 0.0 can stay.

Yes

Bit 0.0 =1?

Byte 2:

Bit set?

Connected device can only be addressed via HW or PLC data telegram e.g. +

Bit 0.0 signals that the respective bit is evaluated as a "control bit" in byte 2, and according to the position of the device selection switch, executes a corresponding function on the device via the stored table.

No detectable function

Select bit, or incorrect byte

Set control byte 0, bit 0.0 to 1

Modes

Figure 11.1: Execution of command after activation of the Command mode

Notice!

Further information on fieldbus telegram structure can be found in chapter 10.1. A specification of all usable commands can be found in chapter "Specifications for Leuze end devices" on page 67.

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Commissioning and configuration

M 12 connector

(A-coded)

M 12 socket

(A-coded)

M 12 socket

(D-coded)

M 12 socket

(D-coded)

12 Commissioning and configuration

12.1 Measures to be performed prior to the initial commissioning

 Before commissioning, familiarize yourself with the operation and configuration of the

MA 208

 Before connecting the supply voltage, recheck all connections and ensure that they

have been properly made.

The Leuze device must be connected to the internal RS 232 device interface.

Connecting the Leuze device

 Open the housing of the MA 208

for BCL 32) through the middle threaded opening.

 Connect the cable to the internal device interface (X30, X31 or X32, see chapter 7.5.1).

 Use rotary switch S4 (see chapter 8.2.5) to select the connected device.

 Now screw the PG cable gland into the threaded opening to provide strain relief and

ensure protection class IP 65.

 Finally, close the housing of the MA 208

Attention!

Only then may the supply voltage be applied. Upon startup of the MA 208i, the device selection switch is queried and the gateway automatically sets itself to the Leuze device.

i and guide the corresponding device cable (e.g., KB 031



PWR IN

SWIO_2

GND VIN

321

SWIO_1

VOUT

PWR OUT

SWIO_2

123

SWIO_1

GND

Figure 12.1: Connections of the MA 208

LEUZE Device

i seen from below, device on mounting plate

HOST / BUS IN

RD+

TD+

123

RD-

TD-

TD+

 Check the applied voltage. It must be in the range between +18V … 30 V DC.

Connecting functional earth FE

 Ensure that the functional earth (FE) is connected correctly.

Unimpaired operation is only guaranteed when the functional earth is connected properly. All electrical disturbances (EMC couplings) are discharged via the functional earth connection.

On delivery, the SWIO 1/2 are connected in parallel on PWR IN/OUT. This connection can be separated with a jumper.

52 MA 208i Leuze electronic

BUS OUT

RD+

123

RD-

TD-

Commissioning and configuration

12.2 Starting the device and setting the communication parameters

First, you must start the device and set the communication parameters of the MA 208i. With the communication parameters, you determine how data is exchanged between MA 208 and host system, monitor PCs etc.

The communication parameters are independent of the topology in which the MA 208i is operated (see "Ethernet" on page 18).

On delivery, the MA 208

Notice!

The default address of the MA is 192.168.61.100.

The setting can be adapted via Leuze configuration software BCL-Config, BPS-Config or RF-Config. In these tools, the MA 208 parameters in the usual way via the service interface.

12.2.1 Manually setting the IP address

If the IP address of the devices should be permanently set on your system, proceed as follows:

 Have the network administrator specify the data for IP address, net mask and gateway

address of the MA 208

 Select the connected device via the device selection switch.

 Apply the supply voltage +18 … 30 V DC (typ. +24 V DC); the MA 208

 Now switch the service switch to "MA".

i is assigned a permanent IP address.

i has been created as a device to enable setting of

i starts up.

Notice!

The service switch must be in switch position "MA" here so that the MA 208 addressed via the service interface.

 Connect the serial RS 232 Sub-D interface of the MA 208

PC.

 Make the necessary settings in the configuration window.

Leuze electronic MA 208i 53

i to the serial interface of your

i can be

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Commissioning and configuration

Figure 12.2: Setting the parameters manually

12.2.2 Ethernet host communication

If you would like to use the TCP/IP protocol, you must also define whether the MA 208 to operate as a TCP client or as a TCP server.

 Contact your network administrator to determine which communication protocol is used.

54 MA 208i Leuze electronic

i is

12.2.3 TCP/IP

 Set the TCP/IP mode of the MA 208

In TCP client mode, the MA 208 system (PC / PLC as server). The MA 208 (host system) and the port number on which the server (host system) accepts a connection. In this case, the MA 208

 With a MA 208

• IP address of the TCP server (normally the PLC/host computer)

• Port number of the TCP server

• Optional: Timeout for the wait time for an answer from the server

• Optional: Repetition time for renewed communication attempt following a timeout

 With a MA 208

• Port number for the communication of the MA 208

The corresponding adjustment options can be found in the configuration tool.

12.2.4 UDP

The MA 208 cation partner. Correspondingly, the host system (PC / PLC) now also requires the set IP address of the MA 208 socket is formed via which the data can be sent and received.

 Set the following values:

• IP address of the communication partner

• Port number of the communication partner

The corresponding adjustment options can be found in the configuration tool.

Commissioning and configuration

i actively establishes the connection to the primary host

i requires from the user the IP address of the server

i determines when and with whom a connection is established!

i as TCP client, set the following values:

i waits for the connection to be set up. The TCP/IP stack

i (port number) on

i (server mode) accepts the connection. Data can then be

i as TCP server, also set the following values:

i with the TCP client

i requires from the user the IP address and the port number of the communi-

i and the selected port number. By assigning these parameters, a

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12.3 Setting the read parameters on the Leuze device

Commissioning the Leuze device

To commission a read station, you must prepare the Leuze device on the MA 208 reading task. Communication with the Leuze device occurs via the service interface.

Leuze electronic MA 208i 55

i for its

Commissioning and configuration

Notice!

For further information on connecting and using the service interface, see chapter 9 "Configuration".

 To do this, connect the Leuze device to the MA 208i.

Depending on the Leuze device, this occurs either via a connection cable (accessory no.: KB 031-1000) or directly on the MA 208 switches can be accessed with the housing cover open.

 Select the "DEV" service switch position.

Connect the service interface; call up the terminal program

 Connect your PC to the service connector via the RS 232 cable.

 On the PC, call up a terminal program (e.g., BCL-Config) and check whether the interface

(COM 1 or COM 2) to which you have connected the MA 208 standard setting: 9600 baud, 8 data bits, no parity, 1 stop bit and STX, data, CR, LF.

You can download the config. tool from www.leuze.com -> Download -> Identify for BCL, RFID, VR etc.

In order to communicate with the connected Leuze device, the STX, data, CR, LF framing must be set on the PC terminal program, as the Leuze device is preconfigured ex works for this frame character.

STX (02h): Prefix 1

CR (0Dh): Postfix 1

LF (0Ah): Postfix 2

i. The service connector and corresponding

i is set to the following Leuze

Operation

 Switch the MA 208

The Leuze device is now connected to the fieldbus. Activation of the Leuze device can now occur via the switching input on the MA 208 or by transmitting a "+" command to the Leuze device (see chapter 16 "Specifications for Leuze end devices"). For further information on the fieldbus transmission protocol, see chapter 10 "Telegram".

i to switch position "RUN" (operation).

i, via the process data word Out bit 1 (bit 0.2)

Reading out information in service mode

 Set the service switch of the gateway to switch position "MA" (gateway).

 Send a "v" command to call up all service information of the MA 208

An overview of the available commands and information can be found in chapter "Reading out information in Service mode" on page 40.

56 MA 208i Leuze electronic

Commissioning and configuration

12.3.1 Specific feature for the use of hand-held scanners  (bar code and 2D devices, combi devices with RFID)

Notice!

For a description of device configuration and the required codes, please see the corresponding documentation at www.leuze.com -> Download -> identify -> Bar code

hand-held readers or 2D code hand-held readers.

12.3.1.1 Cable-connected hand-held scanners on the MA 208

All hand-held scanners and mobile combi devices available in the Leuze electronic product line can be used with the corresponding connection cable.

When using the MA 208 connected to the interface by means of a cable via the 9-pin Sub-D connector (voltage on PIN 9). The corresponding cable is to be selected for the respective hand-held scanner and ordered separately. The 9-pin Sub-D cable (KB JST-HS-300, Part No. 50113397) is connected to this cable, which is connected to the MA 208 separately.

In this example, triggering occurs by means of a trigger button on the hand-held scanner.

12.3.1.2 Wireless hand-held scanners on the MA 208

All wireless hand-held scanners and mobile combi devices available in the Leuze electronic product line can be used with the corresponding connection cable via the base station.

A 230 VAC connection (socket) is usually necessary for the charging station. Here, a data connection of the charging station is established with the MA 208 is to be selected for the respective hand-held scanner and ordered separately. The 9-pin Sub-D cable (KB JST-HS-300, part no. 50113397) is connected to this cable, which is connected to the MA 208

In this example, triggering occurs by means of a trigger button on the hand-held scanner.

The following codes for configuring the devices are necessary for these devices as well.

i, the voltage supply of the hand-held scanner (5 V/at 1 A) can be

i. This cable must also be ordered

i. This cable must also be ordered separately.

i. The corresponding cable

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Leuze electronic MA 208i 57

Commissioning and configuration

12.3.2 Specific features in the operation of an RFM/RFI

Shown here is a sample telegram for a write command in combination with an RFID device.

Notice!

Also note that all characters which are sent to a transponder are hex-encoded ASCII characters. Each of these (hexadecimal) characters is, in turn, to be handled as an individual ASCII character and converted to hexadecimal format for transmission via the fieldbus.

Example:

7 6 5 4 3 2 1 0

00 00 00 00 00 00 00 00 Control byte 0

00 00 00 00 00 00 00 00 Control byte 1

34 35 31 31 30 35 30 57 00 00 34 37 33 37 35 36

Data

HEX 5730353031313534363537333734 CHAR W0501154657374 Plain text T e s t

58 MA 208i Leuze electronic

Diagnostics and troubleshooting

13 Diagnostics and troubleshooting

If problems should occur during commissioning of the MA 208i you can refer to the following table. Typical errors and their possible causes are described here as well as tips for their elimination.

13.1 General causes of errors

Error Possible error causes Measures

Data loss (DL bit)

Data telegram longer than the bus telegram in bus cycle/memory size.

Increase in bus telegram length. Toggle out data earlier.

PWR status LED on the circuit board

Off

Green/orange, flashing Continuous orange light COM LED on the housing (see figure 8.1 on page 34) Red continuous light Configuration error. Check interface. PWR LED on the housing (see figure 8.1 on page 34) Off No supply voltage connected to the device. Check supply voltage. Green, flashing SERVICE active. Service switch on RUN.

Red, flashing Incorrect baud rate / address.

Red continuous light Device error. Send the device to customer service. LINK /RX/TX LEDs on the housing (see figure 8.1 on page 34) Off No connection. Check wiring/IP address.

Table 13.1: General causes of errors

No supply voltage connected to the device. Check supply voltage. Hardware error. Send the device to customer service.

Device in boot mode.

Device error. Firmware update failed.

No valid firmware, send device to customer service.

Send the device to customer service.

Check switch settings. Check baud rate or address.

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Diagnostics and troubleshooting

13.2 Interface errors

Error Possible error causes Measures

No communication via Ethernet interface COM continuous red light LED

Sporadic errors at the Ethernet interface

Figure 13.1: Interface error

Notice!

Please use chapter 13 as a master copy should servicing be required. Cross the items in the "Measures" column which you have already examined, fill out the following address field and fax the pages together with your service contract to the fax number listed below.

Customer data (please complete)

Device type:

Company:

Contact partner / department:

Phone (direct):

Fax:

Street / No:

ZIP code/City:

Country:

Incorrect wiring. Check wiring. Different protocol settings. Check protocol settings.

Protocol not released. Activate TCP/ IP or UDP.

Incorrect wiring.

Effects due to EMC.

Overall network expansion exceeded.

Check wiring. In particular, check wire shielding. Check the cable used. Check shielding (shield covering in place up to the clamping point). Check grounding concept and connection to functional earth (FE). Avoid EMC coupling caused by power cables laid parallel to device lines. Check max. network expansion as a function of the max. cable lengths.



Leuze Service fax number:

+49 7021 573 - 199

60 MA 208i Leuze electronic

14 Type overview and accessories

14.1 Part number code

2xx i

i = Integrated fieldbus technology

08 Ethernet TCP/IP 35 CANopen 38 EtherCAT 48 PROFINET RT 55 DeviceNet 58 EtherNet/IP MA Modular interfacing unit

14.2 Type overview

Type designation Description Description

MA 204

i PROFIBUS gateway 50112893 i Ethernet TCP/IP gateway 50112892

MA 208 MA 235

i CANopen gateway 50114154

MA 238

i EtherCAT gateway 50114155 i PROFINET-IO RT gateway 50112891

MA 248 MA 255

i DeviceNet gateway 50114156

MA 258

i EtherNet/IP gateway 50114157

Table 14.1: Type overview MA 2xxi

Interface 04 PROFIBUS DP

Type overview and accessories

14.3 Accessory connectors

Type designation Description Description

KD 095-5A M 12 socket for voltage supply 50020501 KS 095-4A M 12 connector for SW IN/OUT 50040155 D-ET1 RJ45 connector for user-configuration 50108991 KDS ET M12 / RJ 45 W - 4P Converter from M 12 D-coded to RJ 45 socket 50109832

Table 14.2: Connectors for the MA 208

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Type overview and accessories

PWR IN

SWIO_2

SWIO_1

GNDVIN

M 12 socket

(A-coded)

M 12 connector

(A-coded)

14.4 Accessory ready-made cables for voltage supply

14.4.1 Contact assignment of PWR connection cable

PWR IN (5-pin socket, A-coded)

Pin Name Core color

1 VIN brown

2 SWIO_2 white

3 GND blue

4 SWIO_1 black

5 FE gray

Thread FE bare

PWR OUT (5-pin connector, A-coded)

Pin Name Core color

1VOUT brown

2SWIO_2 white

3GND blue

4SWIO_1 black

5FE gray

Thread FE bare

GND

PWR OUT

SWIO_2

SWIO_1

VOUT

14.4.2 Specifications of the cables for voltage supply

Operating temperature range in rest state: -30° C … +70° C

in motion: 5° C … +70° C

Material sheathing: PVC

Bending radius > 50 mm

62 MA 208i Leuze electronic

Type overview and accessories

Ethernet

TD+

RD+

M12 connector

(D-coded)

Core color

Conductor class: VDE 0295, EN 60228, IEC 60228 (class 5)

WH YE BU OG

14.4.3 Order codes of the cables for voltage supply

Type designation Description Part no.

K-D M12A-5P-5m-PVC

K-D M12A-5P-10m-PVC

Table 14.3: PWR cables for the MA 208i

M 12 socket for PWR, axial plug outlet,  open cable end, cable length 5 m

M 12 socket for PWR, axial plug outlet,  open cable end, cable length 10 m

50104557

50104559

14.5 Accessory ready-made cables for bus connection

14.5.1 General information

• Cable KB ET… for connecting to Industrial Ethernet via M 12 connector

• Standard cable available in lengths from 2 … 30 m

• Special cables on request

14.5.2 Contact assignments of M 12 Ethernet connection cable KB ET…

M 12 Ethernet connection cable (4-pin connector, D-coded, on both sides)

Pin Name Core color

1 TD+ yellow

2 RD+ white

3 TD- orange

4 RD- blue

SH (thread) FE bare

Figure 14.1: Cable structure of Industrial Ethernet connection cable

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Type overview and accessories

14.5.3 Technical data of M 12 Ethernet connection cable KB ET…

Operating temperature range in rest state: -50°C … +80°C

in motion: -25°C … +80°C in motion: -25°C … +60°C (when used with drag chains)

Material cable sheath: PUR (green), wire insulation: PE foam,

free of halogens, silicone and PVC

Bending radius > 65 mm, suitable for drag chains Bending cycles > 106, perm. acceleration < 5 m/s

14.5.4 Order codes of M 12 Ethernet connection cable KB ET…

Type designation Description Part no.

M 12 connector for BUS IN, axial connector, open cable end

KB ET - 1000 - SA Cable length 1 m 50106738 KB ET - 2000 - SA Cable length 2 m 50106739 KB ET - 5000 - SA Cable length 5 m 50106740 KB ET - 10000 - SA Cable length 10 m 50106741

M 12 connector for BUS IN to RJ-45 connector

KB ET - 1000 - SA-RJ45 Cable length 1 m 50109879 KB ET - 2000 - SA-RJ45 Cable length 2 m 50109880 KB ET - 5000 - SA-RJ45 Cable length 5 m 50109881 KB ET - 10000 - SA-RJ45 Cable length 10 m 50109882

M 12 connector + M 12 connector for BUS OUT to BUS IN

KB ET - 1000 - SSA Cable length 1 m 50106898 KB ET - 2000 - SSA Cable length 2 m 50106899 KB ET - 5000 - SSA Cable length 5 m 50106900 KB ET - 10000 - SSA Cable length 10 m 50106901

Table 14.4: Bus connection cable for the MA 208i

64 MA 208i Leuze electronic

Type overview and accessories

14.6 Accessory ready-made cables for connecting Leuze Ident devices

14.6.1 Order codes for the device connection cables

Type designation Description Part no.

KB JST-3000 MA 31, BCL 90, IMRFU-1(RFU), cable length 3 m 50115044 KB JST-HS-300 Hand-held scanner, cable length 0.3 m 50113397 KB JST-M12A-5P-3000 BPS 8, BCL 8, cable length 3 m 50113467 KB JST-M12A-8P-Y-3000 LSIS 4x2i, cable length 3 m 50113468 KB JST-M12A-8P-3000 LSIS 122, cable length 3 m 50111225 K-D M12A-5P-5m-PVC Voltage supply, cable length 5 m 50104557 K-D M12A-5P-10m-PVC Voltage supply, cable length 10 m 50104559 K-DS M12A-MA-5P-3m-S-PUR ODS 96B with RS 232 50115049 K-DS M12A-MA-8P-3m-S-PUR ODSL 30/D 232-M12 50115050 K-DS M12A-MA-5P-3m-1S-PUR Konturflex Quattro RSX 50116791 KB AMS 1000 SA AMS 200, cable length 1 m 50106978 KB 500-3000-Y BCL 300i, BCL 500i,cable length 3 m 50110240 KB 031 1000 BCL 32, cable length 1 m 50103621 KB 031 3000 BCL 32, cable length 3 m 50035355

Table 14.5: Device connection cables for the MA 208

Notice!

The BCL 22 devices with JST connector, RFM xx and RFI xx can be connected directly with the injection molded device cable.

14.6.2 Contact assignment for the device connection cables

K-D M12A-5P-5000/10000 connection cable (5-pin with injection molded connector), open cable end

Pin Core color

1brown

2white

3blue

4black

5gray

KB JST 3000 (RS 232 connection cable, JST pin strip 10-pin, open cable end)

Signal Core color JST 10-pin

TxD 232 red 5

RxD 232 brown 4

GND orange 9

FE shield 10

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Maintenance

15 Maintenance

15.1 General maintenance information

The MA 208

15.2 Repairs, servicing

Repairs to the device must only be carried out by the manufacturer.

 Contact your Leuze distributor or service organization should repairs be required.

The addresses can be found on the inside of the cover and on the back.

Notice!

When sending devices to Leuze electronic for repair, please provide an accurate description of the error.

15.3 Disassembling, packing, disposing

Repacking

For later reuse, the device is to be packed so that it is protected.

Notice!

Electrical scrap is a special waste product! Observe the locally applicable regulations regarding disposal of the product.

i does not require any maintenance by the operator.



66 MA 208i Leuze electronic

Specifications for Leuze end devices

16 Specifications for Leuze end devices

Serial interface and Command mode

The corresponding Leuze end device can be selected while configuring the fieldbus gateway (see chapter 9 "Configuration").

The exact specifications for the individual Leuze end devices can be found in the following sections and in the device description.

The corresponding serial command is sent to the Leuze end device in Command mode. To send the corresponding command to the RS 232 device after activating the Command mode in byte 0 (control bit 0.0), set the corresponding bit in byte 2.

The Leuze end device also responds to most commands by sending data, such as the bar code contents, NoRead, device version, etc., back to the gateway. The answer is not evaluated by the gateway, but is instead passed on to the PLC.

For the BPS 8, AMS and hand-held scanners, a number of specific features are to be noted.

16.1 Standard setting, KONTURflex (S4 switch position 0)

This switch position can be used with almost all devices, since a data frame is transmitted along with it if necessary. A 00h in the data range of the control is interpreted as the end of a telegram/invalid, however.

The distance between two successive telegrams (without frame) must be more than 20 ms in this switch position, since there is otherwise no clear separation between them. If necessary, the settings have to be adjusted on the device.

Leuze measuring sensors with RS 232 interface (such as a KONTURflex Quattro RS) do not necessarily use a telegram frame, which is why these are also operated in switch position 0.

Specifications for the serial interface

Default parameter Standard

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <Data> Data mode transparent

Notice!

The data frame is specified via the switch position.  In the factory setting, the S4 switch position is 0. Resetting the settings to these is possible in S4 switch position F. The procedure for doing this is described in chapter 16.14.

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Specifications for Leuze end devices

KONTURflex specifications

Settings on the MA 208

• Ethernet address is freely selectable

• Device selection switch at position "0"

Ethernet settings

• Setting the data length is not required.

• User parameters:  "Transparent mode", baud rate 38400, "4 data bits", "no parity", "2 stop bits"

KONTURflex settings

First, the following settings are to be performed on the device using KONTURFlex-Soft:

• Either "Autosend (fast)" or "Autosend with data in Modbus format"

• Repeat time "31.5 ms"

• Autosend baud rate "38.4 KB"

• 2 stop bits, no parity

68 MA 208i Leuze electronic

Specifications for Leuze end devices

16.2 Bar code reader BCL 8 (S4 switch position 1)

Specifications for the serial interface

Default parameter BCL 8

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.2 "Command mode", figure 11.1.

Control bit Meaning Corresponds to

0 Version query v 1 Activation / deactivation reading gate + / 2 Reference-code 1 teach-in RT1 3 Reference-code 2 teach-in RT2 4 Automatic configuration of reading task activation / deactivation CA+ / CA5 Switching output 1 activation OA1 6 7 Switching output 1 deactivation OD1 8 System standby SOS 9 System active SON 10 Query reflector polling AR? 11 Output version of the boot kernel with check sum VB 12 Output version of the decoder program with check sum VK 13 Reset parameters to default values PC20 14 Device restart H

Recommended settings

Setting the data length is not required.

serial command (ASCII)

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Leuze electronic MA 208i 69

Specifications for Leuze end devices

16.3 Bar code reader BCL 22 (S4 switch position 2)

Specifications for the serial interface

Default parameter BCL 22

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.2 "Command mode", figure 11.1.

Control bit Meaning Corresponds to

0 Version query v 1 Activation / deactivation reading gate + / 2 Reference-code 1 teach-in RT1 3 Reference-code 2 teach-in RT2 4 Automatic configuration of reading task activation / deactivation CA+ / CA5 Switching output 1 activation OA1 6 Switching output 2 activation OA2 7 Switching output 1 deactivation OD1 8 Switching output 2 deactivation OD2 9 10 11 Output version of the boot kernel with check sum VB 12 Output version of the decoder program with check sum VK 13 Reset parameters to default values PC20 14 Device restart H 15

serial command (ASCII)

Recommended settings

Setting the data length is not required.

70 MA 208i Leuze electronic

Specifications for Leuze end devices

16.4 Bar code reader BCL 32 (S4 switch position 3)

Specifications for the serial interface

Default parameter BCL 32

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.2 "Command mode", figure 11.1.

Control bit Meaning Corresponds to

0 Version query v 1 Activation / deactivation reading gate + / 2 Reference code teach-in activation / deactivation , / . 3 4 Automatic configuration of reading task activation / deactivation CA+ / CA5 Switching output 1 activation OA1 6 Switching output 2 activation OA2 7 Switching output 1 deactivation OD1 8 Switching output 2 deactivation OD2 9 10 11 12 13 14 Reset parameters to default values PC20 15 Device restart H

serial command (ASCII)

TNT 35/7-24V

Recommended settings

Setting the data length is not required.

Leuze electronic MA 208i 71

Specifications for Leuze end devices

16.5 Bar code reader BCL 300i, BCL 500i (S4 switch position 4)

Specifications for the serial interface

Default parameter BCL 300i, BCL 500i

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.2 "Command mode", figure 11.1.

Control bit Meaning Corresponds to

0 Version query v 1 Activation / deactivation reading gate + / 2 Reference code teach-in activation / deactivation RT+ / RT3 4 Autom. configuration of reading task activation / deact. CA+ / CA5 Switching output 1 activation OA1 6 Switching output 2 activation OA2 7 Switching output 1 deactivation OD1 8 Switching output 2 deactivation OD2 9 10 11 12 13 Parameter - difference to default parameter set PD20 14 Reset parameters to default values PC20 15 Device restart H

serial command (ASCII)

Recommended settings

Setting the data length is not required.

72 MA 208i Leuze electronic

Specifications for Leuze end devices

16.6 Bar code reader BCL 90 (S4 switch position 5)

Specifications for the serial interface

Default parameter BCL 90

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.2 "Command mode", figure 11.1.

Control bit Meaning Corresponds to

0 Version query v 1 Activation / deactivation reading gate + / 2 Configuration mode 11 3 Alignment mode 12 4 Read operation 13 5 6 7 8 9 10 11 12 13 14 Reset parameters to default values PC20 15 Device restart H

serial command (ASCII)

TNT 35/7-24V

Recommended settings

Setting the data length is not required.

Leuze electronic MA 208i 73

Specifications for Leuze end devices

16.7 LSIS 122 (S4 switch position 6)

Specifications for the serial interface

Default parameter LSIS 122

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.2 "Command mode", figure 11.1.

Control bit Meaning Corresponds to

0 Version query i 1 Activation/Deactivation of reading gate: 12h/14h <DC2> / <DC4> 2 3 4 5 6 7 8 9 10 11 12 13 14 15

serial command (ASCII)

Recommended settings

Setting the data length is not required.

74 MA 208i Leuze electronic

16.8 LSIS 4x2i (S4 switch position 7)

Specifications for the serial interface

Default parameter LSIS 4x2i

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.2 "Command mode", figure 11.1.

Control bit Meaning Corresponds to

0 Version query v 1 Image acquisition trigger + 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Specifications for Leuze end devices

serial command (ASCII)

TNT 35/7-24V

Recommended settings

Setting the data length is not required.

Leuze electronic MA 208i 75

Specifications for Leuze end devices

16.9 Hand-held scanner (S4 switch position 8)

Specifications for the serial interface

Default parameter Hand-held scanner

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <Data> <CR> <LF>

Notice!

Command mode cannot be used with hand-held scanners.

Recommended settings

Setting the data length is not required.

76 MA 208i Leuze electronic

Specifications for Leuze end devices

16.10 RFI, RFM, RFU RFID readers (S4 switch position 9)

Specifications for the serial interface

Default parameter RFM 12,RFM 32 and RFM 62

RFI 32 RFU (via IMRFU)

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.2 "Command mode", figure 11.1.

Control bit Meaning Corresponds to

0 Version query v 1 Activation / deactivation reading gate + / 2 3 4 5 6 7 8 9 10 11 12 13 14 Reset parameters to default values R 15 Device restart H

1) Not for IMRFU/RFU

serial command (ASCII)

TNT 35/7-24V

Recommended settings

Setting the data length is not required.

The RFID devices expect the telegrams / data in HEX format.

Leuze electronic MA 208i 77

Specifications for Leuze end devices

16.11 BPS 8 bar code positioning system (S4 switch position A)

Specifications for the serial interface

Default parameter BPS 8

Baud rate 57600 Data mode 8N1 Handshake no Protocol binary protocol without acknowledgment Frame <Data>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.2 "Command mode", figure 11.1.

Control bit Meaning Corresponds to serial

command (HEX)

byte 1 byte 2 0 Request diagnostic info 01 01 1 Request marker info 02 02 2 Request SLEEP mode 04 04 3 Request position info 08 08 4 Request individual measurement 10 10 5 6 7 8 9 10 11 12 13 14 15



Recommended settings

Setting the data length is not required.

In this switch position, the MA automatically sends a position request to the BPS 8 every 10 ms until another command comes via the control. Automatic request only restarts when a new position request is sent by the PLC or when the MA is restarted.

78 MA 208i Leuze electronic

Specifications for Leuze end devices

16.12 AMS distance measurement device, ODSL xx optical distance sensors  with RS 232 interface (S4 switch position B)

Notice!

In this switch position, 6-byte data (fixed) is always expected by the device. This is why a quick telegram sequence can be transmitted reliably even without a data frame.

AMS

Specifications for the serial interface

Default parameter AMS

Baud rate 38400 Data mode 8N1 Handshake no Protocol binary protocol without acknowledgment Frame <Data>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.2 "Command mode", figure 11.1.

Control bit Meaning Corresponds to

serial command (HEX)

0 Transmit individual position value = single shot C0F131 1 Cyclically transmit position values C0F232 2 Stop cyclical transmission C0F333 3 Laser diode on C0F434 4 Laser diode off C0F535 5 Transmit single speed value C0F636 6 Cyclically transmit speed values C0F737 7 8 9 10 11 12 13 14 15

Recommended settings

Setting the data length is not required.

Leuze electronic MA 208i 79

TNT 35/7-24V

Specifications for Leuze end devices

ODSL 9, ODSL 30 and ODSL 96B

Notice!

The default settings of the ODS serial interface have to be adjusted! Further information on configuration of the interface can be found in the technical description of the corresponding device.

Specifications for the serial interface

Default parameter AMS

Baud rate 38400 Data mode 8N1 Handshake no Protocol ASCII transmission, 5-digit measurement value Frame <Data>

Specifications for Command mode

Command mode cannot be used with the ODSL 9, ODSL 30 and ODSL 96B.

The ODSL 9/96B is to be operated in the "Precision" measure mode. The mode is set through the display menu via Application -> Measure mode -> Precision. You can find more details on this in the technical description.

80MA 208i Leuze electronic

Specifications for Leuze end devices

16.13 Modular interfacing unit MA 3x (S4 switch position C)

Specifications for the serial interface

Default parameter MA 3x

Baud rate 9600 Data mode 8N1 Handshake no Protocol framing protocol without acknowledgment Frame <STX> <Data> <CR> <LF>

Specifications for Command mode

To activate the Command mode, bit 0 must be set to 1 in control byte 0.

For further information, see chapter 11.1.2 "Command mode", figure 11.1.

Control bit Meaning Corresponds to

0 Version query v 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Reset parameters to default values PC20 15 Device restart H

serial command (ASCII)

TNT 35/7-24V

Recommended settings

Setting the data length is not required.

Notice!

In this switch position, the address of the multiNet slave is also transmitted in the first two bytes of the data range!

Leuze electronic MA 208i 81

Specifications for Leuze end devices

16.14 Resetting the parameters (S4 switch position F)

To reset all parameters of the MA that can be configured with software (such as baud rate, IP address, dependent on type) to the factory settings, do the following:

 Set device switch S4 to F in a voltage free state.

 Switch the voltage on and wait until it is ready for operation.

 If necessary, switch the voltage off to prepare for commissioning.

 Set service switch S10 to the "RUN" position.

82MA 208i Leuze electronic

17 Appendix

17.1 ASCII Table

HEX DEC CTRL ABB DESIGNATION MEANING

00 0 ^@ NUL NULL Zero 01 1 ^A SOH START OF HEADING Start of heading 02 2 ^B STX START OF TEXT Start of text characters 03 3 ^C ETX END OF TEXT Last character of text 04 4 ^D EOT END OF TRANSMISSION End of transmission 05 5 ^E ENQ ENQUIRY Request to transmit data 06 6 ^F ACK ACKNOWLEDGE Positive acknowledgment 07 7 ^G BEL BELL Bell signal 08 8 ^H BS BACKSPACE Backspace 09 9 ^I HT HORIZONTAL TABULATOR Horizontal tabulator 0A 10 ^J LF LINE FEED Line feed 0B 11 ^K VT VERTICAL TABULATOR Vertical tabulator 0C 12 ^L FF FORM FEED Form feed 0D 13 ^M CR CARRIAGE RETURN Carriage return 0E 14 ^N SO SHIFT OUT Shift out 0F 15 ^O SI SHIFT IN Shift in 10 16 ^P DLE DATA LINK ESCAPE Data link escape 11 17 ^Q DC1 DEVICE CONTROL 1 (X-ON) Device control character 1 12 18 ^R DC2 DEVICE CONTROL 2 (TAPE) Device control character 2 13 19 ^S DC3 DEVICE CONTROL 3 (X-OFF) Device control character 3 14 20 ^T DC4 DEVICE CONTROL 4 Device control character 4 15 21 ^U NAK NEGATIVE (/Tape) ACKNOWLEDGE Negative acknowledge 16 22 ^V SYN SYNCHRONOUS IDLE Synchronization 17 23 ^W ETB END OF TRANSMISSION BLOCK End of data transmission block 18 24 ^X CAN CANCEL Invalid 19 25 ^Y EM END OF MEDIUM End of medium 1A 26 ^Z SUB SUBSTITUTE Substitution 1B 27 ^[ ESC ESCAPE Escape 1C 28 ^\ FS FILE SEPARATOR File separator 1D 29 ^] GS GROUP SEPARATOR Group separator 1E 30 ^^ RS RECORD SEPARATOR Record separator 1F 31 ^_ US UNIT SEPARATOR Unit separator 20 32 SP SPACE Space 21 33 ! EXCLAMATION POINT Exclamation point 22 34 " QUOTATION MARK Quotation mark 23 35 # NUMBER SIGN Number sign 24 36 $ DOLLAR SIGN Dollar sign 25 37 % PERCENT SIGN Percent sign 26 38 & AMPERSAND Ampersand 27 39 ' APOSTROPHE Apostrophe 28 40 ( OPENING PARENTHESIS Opening parenthesis

Appendix

TNT 35/7-24V

Leuze electronic MA 208i 83

Appendix

HEX DEC CTRL ABB DESIGNATION MEANING

29 41 ) CLOSING PARENTHESIS Closing parenthesis 2A 42 * ASTERISK Asterisk 2B 43 + PLUS Plus sign 2C 44 , COMMA Comma 2D 45 - HYPHEN (MINUS) Hyphen (minus) 2E 46 . PERIOD (DECIMAL) Period (decimal) 2F 47 / SLANT Slant 30 48 0 31 49 1 32 50 2 33 51 3 34 52 4 35 53 5 36 54 6 37 55 7 38 56 8 39 57 9 3A 58 : COLON Colon 3B 59 ; SEMICOLON Semicolon 3C 60 < LESS THAN Less than 3D 61 = EQUALS Equals 3E 62 > GREATER THAN Greater than 3F 63 ? QUESTION MARK Question mark 40 64 @ COMMERCIAL AT Commercial AT 41 65 A 42 66 B 43 67 C 44 68 D 45 69 E 46 70 F 47 71 G 48 72 H 49 73 I 4A 74 J 4B 75 K 4C 76 L 4D 77 M 4E 78 N 4F 79 O 50 80 P 51 81 Q 52 82 R 53 83 S 54 84 T 55 85 U 56 86 V 57 87 W 58 88 X

84MA 208i Leuze electronic

HEX DEC CTRL ABB DESIGNATION MEANING

59 89 Y 5A 90 Z 5B 91 [ OPENING BRACKET Opening bracket 5C 92 \ REVERSE SLANT Reverse slant 5D 93 ] CLOSING BRACKET Closing bracket 5E 94 ^ CIRCUMFLEX Circumflex 5F 95 _ UNDERSCORE Underscore 60 96 ‘ GRAVE ACCENT Grave accent 61 97 a 62 98 b 63 99 c 64 100 d 65 101 e 66 102 f 67 103 g 68 104 h 69 105 i 6A 106 j 6B 107 k 6C 108 l 6D 109 m 6E 110 n 6F 111 o 70 112 p 71 113 q 72 114 r 73 115 s 74 116 t 75 117 u 76 118 v 77 119 w 78 120 x 79 121 y 7A 122 z 7B 123 { OPENING BRACE Opening brace 7C 124 | VERTICAL LINE Vertical line 7D 125 } CLOSING BRACE Closing brace 7E 126 ~ TILDE Tilde 7F 127 DEL DELETE (R UBOUT) Delete

Appendix

TNT 35/7-24V

Leuze electronic MA 208i 85

Index

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 61

Bus connection cables . . . . . . . . . . . . . . 63

Cables for Leuze ident devices . . . . . . . 65

Connector . . . . . . . . . . . . . . . . . . . . . . . . 61

Voltage supply cables . . . . . . . . . . . . . . 62

Areas of application for the fieldbus gateway 8

ASCII Table . . . . . . . . . . . . . . . . . . . . . . . . . 83

Causes of errors

General . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Interface . . . . . . . . . . . . . . . . . . . . . . . . . 60

Collective mode . . . . . . . . . . . . . . . . . . . . . . 15

Command mode . . . . . . . . . . . . . . . . . . 15, 50

Commissioning . . . . . . . . . . . . . . . . . . . . . . 52

Configuration . . . . . . . . . . . . . . . . . . . . . 40, 52

Connecting the Leuze device . . . . . . . . . . . 11

PCB connectors X30 … X32 . . . . . . . . . 38

Connections

PWR IN . . . . . . . . . . . . . . . . . . . . . . . . . . 27

PWR OUT switching input/output . . . . . 29

Control bytes . . . . . . . . . . . . . . . . . . . . . . . . 47

Declaration of Conformity . . . . . . . . . . . . . . . 5

Definition of terms . . . . . . . . . . . . . . . . . . . . . 7

Description of functions . . . . . . . . . . . . . . . . . 6

Device description . . . . . . . . . . . . . . . . . . . . 15

Device interface RS 232 . . . . . . . . . . . . . . . 31

Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Dimensioned drawings . . . . . . . . . . . . . . . . 21

Disassembling . . . . . . . . . . . . . . . . . . . . . . . 66

Disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Electrical connection . . . . . . . . . . . . . . . . . . 10

Connecting the Leuze device . . . . . . . . . 11

Power supply and bus cable . . . . . . . . . 11

Safety notices . . . . . . . . . . . . . . . . . . . . . 26

Ethernet

Cable lengths and shielding . . . . . . . . . . 33

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Ethernet connection cable . . . . . . . . . . . . . . 63

Fast commissioning . . . . . . . . . . . . . . . . . . . 10

Fieldbus systems . . . . . . . . . . . . . . . . . . . . . 18

Input byte 0

Data loss . . . . . . . . . . . . . . . . . . . . . . . . .46

New data . . . . . . . . . . . . . . . . . . . . . . . . . 46

Service mode active . . . . . . . . . . . . . . . .46

Input byte 1

Data length code . . . . . . . . . . . . . . . . . . .46

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Interface

Ethernet TCP/IP . . . . . . . . . . . . . . . . . . . . 31

LED status indicators . . . . . . . . . . . . . . . . . . 34

Leuze device

2D code reader

LSIS 122

LSIS 4x2i . . . . . . . . . . . . . . . . . . . . . . 75

Bar code positioning system (BPS)

BPS 8 . . . . . . . . . . . . . . . . . . . . . . . . . 78

Bar code reader (BCL)

BCL 22 . . . . . . . . . . . . . . . . . . . . . . . . 70

BCL 300i . . . . . . . . . . . . . . . . . . . . . . . 72

BCL 32 . . . . . . . . . . . . . . . . . . . . . . . . 71

BCL 500i . . . . . . . . . . . . . . . . . . . . . . . 72

BCL 8 . . . . . . . . . . . . . . . . . . . . . . . . . 69

BCL 90 . . . . . . . . . . . . . . . . . . . . . . . . 73

Distance measurement device

AMS . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Hand-held scanner . . . . . . . . . . . . . . . . . 76

RFID read-write devices (RFM/RFI …)

RFM 12, 32 and 62 . . . . . . . . . . . . . . . 77

Setting the read parameters . . . . . . . . . . 55

Specific feature for hand-held scanners 57

Specifications for Command mode . . . . . 67

Specifications for the serial interface . . . 67

. . . . . . . . . . . . . . . . . . . . . . . 74

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 66

Mounting

Device arrangement, selecting a mounting location

. . . . . . . . . . . . . . . . . . . . . . 10, 25

Mounting the device . . . . . . . . . . . . 10, 24

86 MA 208i Leuze electronic

Index

Operating modes

Operation . . . . . . . . . . . . . . . . . . . . . . . . . 17

Service fieldbus gateway . . . . . . . . . . . . . 17

Service Leuze device . . . . . . . . . . . . . . . . 17

Output byte 0

Address bits 0 .. 4 . . . . . . . . . . . . . . . . . . 48

Broadcast . . . . . . . . . . . . . . . . . . . . . . . . 48

Command mode . . . . . . . . . . . . . . . . . . . 48

New data . . . . . . . . . . . . . . . . . . . . . . . . . 48

Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Quality assurance . . . . . . . . . . . . . . . . . . . . . . 5

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 66

Safety notices . . . . . . . . . . . . . . . . . . . . . . . . . 8

Service interface . . . . . . . . . . . . . . . . . . 32, 38

Service mode

Commands . . . . . . . . . . . . . . . . . . . . . . . 41

Information . . . . . . . . . . . . . . . . . . . . . . . . 42

Service switch . . . . . . . . . . . . . . . . . . . . . . . . 38

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Specifications . . . . . . . . . . . . . . . . . . . . . . . . 20

Electrical data . . . . . . . . . . . . . . . . . . . . . 20

Environmental data . . . . . . . . . . . . . . . . . 21

Indicators . . . . . . . . . . . . . . . . . . . . . . . . . 20

Mechanical data . . . . . . . . . . . . . . . . . . . 20

Starting the device . . . . . . . . . . . . . . . . 11, 53

Status bytes . . . . . . . . . . . . . . . . . . . . . . . . . 45

Structure of the fieldbus telegram . . . . . . . . 44

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Writing slave data . . . . . . . . . . . . . . . . . . . . 49

Telegram structure

Input bytes . . . . . . . . . . . . . . . . . . . . . . . . 45

Output bytes . . . . . . . . . . . . . . . . . . . . . . 47

Transparent mode . . . . . . . . . . . . . . . . . . . . 15

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 59

Type overview . . . . . . . . . . . . . . . . . . . . 22, 61

Leuze electronic MA 208i 87

Leuze electronic MA 208i Technical Description

Specifications and Main Features

Frequently Asked Questions

User Manual

1 General information

1.1 Explanation of symbols

1.2 Declaration of Conformity

1.3 Description of functions

1.4 Definition of terms

2 Safety notices

2.1 General safety notices

2.2 Safety standards

2.3 Intended use

2.4 Working safely

3 Fast commissioning / operating principle

3.1 Mounting

3.2 Device arrangement and selection of the mounting location

3.3 Electrical connection

3.3.1 Connecting the Leuze device

3.3.2 Connecting the power supply and the bus cable

3.4 Starting the device

3.5 MA 208i on Ethernet

3.5.1 Manually setting the IP address

3.5.2 Ethernet host communication

3.5.3 TCP/IP

3.5.4 UDP

4 Device description

4.1 General Information to the connector units

4.2 Characteristics of the connector units

4.3 Device construction

4.4 Operating modes

4.5 Fieldbus systems

4.5.1 Ethernet

5 Specifications

5.1 General specifications

5.2 Dimensioned drawings

5.3 Type overview

6 Installation and mounting

6.1 Storage, transportation

6.2 Mounting

6.3 Device arrangement

6.3.1 Selecting a mounting location

6.4 Cleaning

7 Electrical connection

7.1 Safety notices for the electrical connection

7.2 Electrical connection

7.2.1 PWR IN – voltage supply / switching input/output

7.2.2 PWR OUT switching input/output

7.3 BUS IN

7.4 BUS OUT

7.5 Device interfaces

7.5.1 RS 232 device interface (accessible after opening the device, internal)

7.5.2 Service interface (internal)

7.6 Ethernet wiring

7.7 Cable lengths and shielding

8 Status displays and operational controls

8.1 LED status indicators

8.1.1 LED indicators on the circuit board

8.1.2 LED indicators on the housing

8.2 Internal interfaces and operational controls

8.2.1 Overview of operational controls of the

8.2.2 Connector X30 … connectors

8.2.3 RS 232 service interface – X33

8.2.4 S10 service switch

8.2.5 Rotary switch S4 for device selection

9 Configuration

9.1 Connecting the service interface

9.2 Reading out information in Service mode

10 Telegram

10.1 Structure of the fieldbus telegram

10.2 Description of the input bytes (status bytes)

10.2.1 Structure and meaning of the input bytes (status bytes)

10.2.2 Detailed description of the bits (input byte 0)

10.2.3 Detailed description of the bits (input byte 1)

10.3 Description of the output bytes (control bytes)

10.3.1 Structure and meaning of the output bytes (control bytes)

10.3.2 Detailed description of the bits (output byte 0)

11 Modes

11.1 Functionality of the data exchange

11.1.1 Writing slave data in Collective mode (PLC -> gateway)