Leuze electronic ERS200-M4C1-M20-HLR, ERS200 Series, ERS200-M1C3-M20-HLR, ERS200-M4C3-M20-HLR, ERS200-M4C1-M12-HLR Operating Instructions Manual

ERS200

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Safety Command Devices

Original operating instructions

EN 2011/07 - 607330

We reserve the right to

make technical changes

1 About this document................................ ..... ........................................ ..... .......... 5

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1.1 Other applicable documents................................... ............... .......................................... .....5

1.2 Used symbols and signal words...........................................................................................6

2 Safety................................................................................................................... 7

2.1 Approved purpose and foreseeable improper operation......................................................8

2.1.1 Proper use...... ... .. ....................... ... .. ....................... ... .. ....................... ... .. ...................................... 8

2.1.2 Fores eeable misuse..................... ...................................... .................. ................... .. .................. 10

2.2 Competent personnel ........................................................ .. .. .. .... .. .. ....... .. .. .... .. .. .. ....... .. .. ...10

2.3 Responsibility for safe ty............... ............... ........................................................................10

2.4 Exemption of liability....................................... ............... .......................................... ...........11

3 Device description ............................................................................................. 12

4 Functions........................................................................................................... 17

5 Applications .......................................................................................................18

6 Mounting............................................................................................................19

6.1 Setting the actuator head ...................................................................................................23

6.2 Mounting the E-STOP Rope Switch...................................................................................24

6.3 Mounting the rope.................. .............. ............................ .............. ............................ .........25

7 Electrical connection........................................... ..... ...... ...... ..............................30

7.1 Connecting the contact block .............................................................................................30

8 Setting the device into service...........................................................................33

9 Testing...............................................................................................................34

9.1 To be performed prior to the initial start-up by competent personnel.................................34

9.2 To be performed periodically by competent personnel.......................................................34

9.3 To be performed daily by the operating personnel.............................................................35

10 Cleaning.............................................................................................................36

11 Disposing...........................................................................................................37

12 Service and support....................................................... ....................................38

13 Accessories .......................................................................................................39

14 Technical data ...................................................................................................41

15 EC Declaration of Conformity ............................................................................44

Leuze electronic ERS200 3

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4 ERS200 Leuze electronic

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1 About this document

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1.1 Other applicable documents

The information on the ERS200 E-Stop Rope Switch is divided into two docu­ments. Document "ERS200 Application information" contains only the most
important safety notices.

ª For the safe implementation, testing and operation, download document

ERS200 Safe implementation and operation from Lueze website.

Table 1.1: Documents on the ERS200 E-Stop Rope Switch

Purpose and target group Title Source

Detailed information for all users ERS200 Safe imple-

mentation and opera­tion

About this document

On the Internet, download
from Leuze website.

Basic information for technicians
and operating company

Leuze electronic ERS200 5

ERS200 Application
information

Print document part
no. 607248 included in the
delivery contents of the product

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About this document

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1.2 Used symbols and signal words

Table 1.2: Warning symbols and signal words

Symbol for dangers

NOTICE Signal word for property damage

CAUTION Signal word for minor injury

WARNING Signal word for severe injury

DANGER Signal word for life-threatening danger

Indicates dangers that may result in property damage if the measures for
danger avoidance are not followed.

Indicates dangers that may result in minor injury if the measures for dan­ger avoidance are not followed.

Indicates dangers that may result in severe or fatal injury if the measures
for danger avoidance are not followed.

Indicates dangers that will result in severe or fatal injury if the measures
for danger avoidance are not followed.

Table 1.3: Other symbols

Symbol for tips
Text passages with this symbol provide you with further information.

Symbols for action steps

ª

Text passages with this symbol instruct you to perform actions.

xxx Placeholder in the product description for all variants

6 ERS200 Leuze electronic

2 Safety

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Before using the E-Stop Rope Switch, a risk evaluation must be performed
according to valid standards (e.g. EN ISO 12100-1, EN ISO 13849-1,
EN ISO 14121). For mounting, operating and testing, document ERS200 Safe
implementation and operation, application information as well as all applicable
national and international standards, regulations, rules and directives must be
observed. Observe and print out relevant and supplied documents and distribute
to the affected personnel.

The following sta nda rds a pply for the risk e valua tion at the protectiv e d ev ice prior
to using the E-Stop Rope Switch:

• EN ISO 14121, Safety of machinery, risk evaluation

• EN ISO 12100-1, Safety of machinery

• EN ISO 13849-1, Safety-related parts of control systems

The realizable category of the integration in control circuits according to
EN ISO 13849-1 is dependent on the used contact block and wiring.

In particular, the fo llowin g nationa l and i nternationa l legal regulatio ns apply for the
start-up, technical inspections and work with Safety Switch:

• Machinery directive 2006/42/EC

• Low voltage directive 2006/95/EC

• Use of work equipment directive 89/655 EEC

• Safety regulations

• Accident-prevention regulations and safety rules

• Ordinance on Industrial Safety and Health and Labor Protection Act

• Device Safety Act

Safety

For safety-related information you may also contact the local authorities (e.g.,
industrial inspectorate, employer's liability insurance association, labor inspec­torate, occupational safety and health authority).

Leuze electronic ERS200 7

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Safety

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2.1 Approved purpose and foreseeable improper operation

2.1.1 Proper use

• The E-Stop Rope Switch must only be used after it has been selected in
accordance with the respectively applicable instructions and relevant stan­dards, rules and regulations regarding labor protection and occupational
safety, and after it has been installed on the machine, connected, commis­sioned, and checked by a competent person.

• When selecting the E-Stop Rope Switch it must be ensured that its safety­related capability meets or exceeds the required performance level PLr
ascertained in the risk assessment.

• It must be in perfect condition and inspected regularly.

• The switching process must only be triggered by an actuator approved for
this E-Stop Rope Switch that is connected to the moveable guard in a non­detachable and tamperproof manner.

WARNING

A running machine can cause severe injuries!

ª Make certain that, du ring all conversi ons, maintenan ce work and inspec tions,

the system is securely shut down and protected against being restarted
again.

WARNING

Severe accidents may result if an E-Stop command device is not used
properly!

ª Do not use as a replacement for other protective devices.
ª Investigate the cause of each release of an E-Stop Rope Switch along the

entire length of the rope.

An E-Stop Rope Switch is a supplementary protective measure f or shutting down
in the event of an emergency and must not be used as a replacement for other
protective devices.

ERS200 E-Stop Rope Switches are actua ted via a rope. They mu st be connected
so that the switching function is actuated by moving the rope in any direction and
the dangerous state is stopped immediately.

8 ERS200 Leuze electronic

Safety

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Connection conditions:

• rope is easily accessible

• E-Stop is possible at any time while the machine is running

• dangerous state is ended immediately, taking into consideration the appro­priate Stop category

• danger zone and occupied area along the entire length of the rope are visi­ble from the E-Stop Rope Switch

• start commands that result in dangerous states are only possible if the
Reset button is manually unlocked

• can be easily accessed by qualified personnel for testing and replacement

Furthermore, the ERS200 E-Stop Rope Switch must not be used under the
following conditions:

• rapidly changing ambient temperature (leads to condensation)

• in the event of strong physical shoc ks

• in explosive or easily flammable atmospheres

• the mounting locations for E-Stop Rope Switches, stud bolts and deflection
rollers are sufficiently stable

• the safety of multiple persons is dependent on the function of this Safety
Switch (e.g. nuclear power plants, trains, aircraft, motor vehicles, incinera­tors, medical device s)

Handling the E-Stop Rope S witch:

ª Observe mounting conditions (see chapter 6).
ª The maximum permissible rope length must no t be exceeded.
ª Observe the permissible environmental conditions for storage and operation

(see chapter 14).

ª Immediately replace damaged E-Stop Rope Switches according to these

instructions.

ª Use cable gland, insulation materials and connecting wires of the appropriate

protection rating.

ª Protect E-Stop Rope Switches from strong physical shocks and vibrations.
ª Protect E-Stop Rope Switc hes from pe netrati ng forei gn bod ies (e.g . shavin gs,

sand and blasting agent).

ª Before performing painting work, cover all moving parts, indicators and the

name plate.

ª Immediately clean any contaminatio n from the E-Stop Rope Switc h and deflec -

tion rollers that impacts the function according to these instructions.

ª Use only suitable original accessories (see chapter 13).

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Leuze electronic ERS200 9

Safety

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ª Make no structural changes to the E-Stop Rope Swit ch.
ª The E-Stop Rope Switch must be exchanged after a maximum of 20 years.

2.1.2 Foreseeable misuse

Any use other than that defined under the "approved purpose" or which goes
beyond that use of the E-Stop Rope Switch is considered improper use!

E.g. - using without non-detachably mounted actuator

• looping into the safety circuit parts that are not relevant to safety

• using the switch as a limit stop

2.2 Competent personnel

Prerequisites for competent personnel:

• suitable technical training

• knows the rules and regulations for occupa tional safety, safety at work and
safety technology and can assess the safety of the machine

• knows the instructions for the E-Stop command device and the machine

• has been instructed by the responsible individuals on the mounting and
operation of the machine and of the E-Stop command device

2.3 Responsibility for safety

Manufacturer and operating company must ensure that the machine and imple­mented E-Stop Rope Switch function properly and that all affected persons are
adequately informed and trained.

The type and content of all imparted information must not lead to unsafe actions
by users.

The manufacturer of the machine is responsible for:

• safe machine cons truc tion

• safe implementation of the E-Stop command device

• imparting all relevant information to the operating company

• adhering to all regulations and directives for the safe starting-up of the
machine

10 ERS200 Leuze electronic

The operating company is responsible for:

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• instructing the operating personnel

• maintaining the safe operation of the machine

• adhering to all regulations and directives for occupational safety and safety
at work

• regular testing by competent personnel

2.4 Exemption of liability

Leuze electronic GmbH & Co. KG is not liable in the following cases:

• E-Stop Rope Switch is not used as intended

• safety notices are not adhered to

• mounting and electrical connection are not properly performed

• reasonably foreseeable misuse is not taken into account

Safety

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Device description

1

2

3

4

5
6

1

2

3

4

6

5

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3 Device description

The E-Stop Rope Switch of the ERS200 series is an E-Stop command device in
accordance with E N 60947-5 a nd satisfies protection rating IP 67. The hou si ng is
made of metal, and the actuator head is made of glass-fiber-reinforced, non­combustible plastic or metal. An adjustment indicator aids in correctly setting the
rope tension. The act uator head, which can b e tu rned in 90 ° in crements, ensures
that the Reset button— the p osi tio n of w hi ch is li ke w is e dis pl ay ed by me ans of an
indicator—is easily accessible. With deflection rollers, the course of the rope can
be adjusted to many dang er z one s. Various contact sets, hous ing siz es and rope
exit directions fulfill the most diverse requirements.

12 ERS200 Leuze electronic

1 Actuator head
2 Adjustment indicator
3 Fastening for rope
4 Reset button
5 Housing cover
6 Name plate (connection data, production code and year of manufacture)

Device description

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Table 3.1: ERS200 E-Stop Rope Switch

Article Part No. Description

ERS200-M0C3-M20-HLR 63000500 1NC + 1NO, 3 cable entries, exit lengthwise
ERS200-M1C3-M20-HLR 63000501 2NC, 3 cable entries, exit lengthwise
ERS200-M4C3-M20-HLR 63000502 2NC+1NO, 3 cable entries, exit lengthwise
ERS200-M4C1-M20-HLR 63000503 2NC+1NO, 1 cable entry, exit lengthwise
ERS200-M4C1-M12-HLR 63000504 2NC+1NO, 1 cable entry, exit lengthwise, M12 plug
ERS200-M4C3-M20-HAR 63000520 2NC+1NO, 3 cable entries, exit to the right
ERS200-M0C3-M20-HAR 63000522 2NC+1NO, 3 cable entries, exit to the right
ERS200-M1C1-M20-HAR 63000523 2NC, 1 cable entry, exit to the right
ERS200-M4C3-M20-HAL 63000521 2NC+1NO, 3 cable entries, exit to the left
ERS200-M0C3-M20-HAL 63000524 1NC+1NO, 3 cable entries, exit to the left
ERS200-M1C1-M20-HAL 63000525 2NC, 1 cable entry, exit to the left

Leuze electronic ERS200 13

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Device description

E

E

T

R

S

P

U

L

L

T

O

28

28

56

57

18

40

33

72

129

6

14.5

14.5

19.5

5.2x6.2

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Figure 3.1: Dimensions ERS-MxC3x-HLR in mm

84

20

32

22

E

T

S

E

R

O

T

P

U

L

L

5.2x6.2

89

40

57

18

56

47.8

14.5

6

14.5
33

Figure 3.2: Dimensions ERS200-MxC3x-HAR in mm

14 ERS200 Leuze electronic

Device description

E

E

T

R

S

P

U

L

L

T

O

60

15

30

30
40

726.5

138.5

38

28

16

5.3

19.5

5.3x7.3

28

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84

20

E

T

S

E

R

O

T

P

U

L

L

22

32

5.2X6.2

40

57

18

56

Figure 3.3: Dimensions ERS200-MxC3x-HAL in mm

89

47.8

14.5

6

14.5
33

Figure 3.4: Dimensions ERS200-MxC1x-HLR in mm

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Device description

E

E

T

R

S

P

U

L

L

T

O

20

84

16

15

30

30
40

6.5 60

5.3

38

22

49.5

98.5

5.3x7.3

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20

84

E

T

S

E

R

O

T

P

U

L

L

22

98.5

5.3x7.3

5.3

30
40

6.5 60

Figure 3.5: Dimensions ERS200-MxC1x-HAR in mm

49.5

16

38

15

30

Figure 3.6: Dimensions ERS200-MxC1x-HAL in mm

16 ERS200 Leuze electronic

4 Functions

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If the rope is pulled or if it breaks, an E-Stop command is triggered. The contact
block remains in the Stop state until the rope tension is restored to the correct
value (see adjustment in dicator) and the Reset but ton is manually pul led out to the
notch position.

Functions

Leuze electronic ERS200 17

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Applications

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5 Applications

The E-Stop Rope Switch is suitable as a device for the position-independent E­Stop command output at extended points of operation or danger zones.

18 ERS200 Leuze electronic

6 Mounting

18 m MAX

2 ÷ 3 m 2 ÷ 3 m 2 ÷ 3 m 2 ÷ 3 m 2 ÷ 3 m 2 ÷ 3 m

24 m MAX

2 ÷ 3 m 2 ÷ 3 m 2 ÷ 3 m 2 ÷ 3 m 2 ÷ 3 m 2 ÷ 3 m 2 ÷ 3 m

6 m MAX

12 m MAX

2 ÷ 3 m 2 ÷ 3 m 2 ÷ 3 m

3 m max

3 m max

1

1

1

1

2

2

2

2

3

3

3

4

3

1

5

2

3

1

A

B

C

D

E

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WARNING

Severe accidents may result if the E-Stop Rope Switch is not mounted
properly!

The protective function of the E-Stop Rope Switch is only ensured if it is appro­priately and profes sion ally mou nted fo r the res pecti ve, in tended area o f appli ca­tion.

ª Mounting may only be performed by competent personnel.
ª Observe standards, regulations and environmental conditions.
ª Protect the housing from penetrating soiling.
ª Test to ensure proper function.

Mounting

1 E-Stop Rope Switch (ERS200-Mxxx-HLR)
2 Rope clamp with hook and lock nut, clamping sleeve
3 Rope clamp with eyelet and clamping sleeve
4 Safety spiral spring (AC-SL-ERS)
5 Deflection roller (AC-AP-ERS)

Figure 6.1: Mounting examples A–E

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Mounting

0

5

10

15

20

25

30

A

0

10

20

30

40 50

60

70

80 90 100

y

x

B

C / E

D

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X-axis Temperature fluctuation in °C
Y-axis Maximum rope length in m

Figure 6.2: Maximum rope length as a function of temperature fluctuation for

Example: If mounting example C is subject to temperature fluctuations of 30 °C,
the maximum length of the rope is 10 m.

mounting examples A–E

20 ERS200 Leuze electronic

Mounting

5mmax

5mmax

50 m MAX

3÷5m 3÷5m 3÷5m 3÷5m 3÷5m 3÷5m

70 m MAX

3÷5m 3÷5m 3÷5m 3÷5m 3÷5m 3÷5m 3÷5m

16 m MAX

35 m MAX

3÷5m 3÷5m 3÷5m

F

G

H

I

J

3

3

3

4

4

3

4

4

4

4

5

6

1

2

2

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1 E-Stop Rope Switch (ERS200-Mxxx-HAR)
2 E-Stop Rope Switch (ERS200-Mxxx-HAL)
3 Rope clamp with hook and lock nut, clamping sleeve
4 Rope clamp with eyelet and clamping sleeve
5 Safety spiral spring (AC-SL-ERS)
6 Deflection roller (AC-AP-ERS)

Figure 6.3: Mounting examples F–J

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Mounting

0

10

20

30

40

50

60

70

80

0 102030405060708090100

y

x

F

G

H/J

I

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X-axis Temperature fluctuation in °C
Y-axis Maximum rope length in m

Figure 6.4: Maximum rope length as a function of temperature fluctuation for

Example: If mounting example G is subject to temperature fluctuations of 30 °C,
the maximum length of the rope is 50 m.

mounting examples F–J

For applications with an el evated risk, an E-Stop Ro pe Switch should be mount­ed at each end of the rope. In this case, the changed rope length and the two­channel integration in the safety circuit must be taken into account.

22 ERS200 Leuze electronic

6.1 Setting the actuator head

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ª Loosen the 4 screws on the actuator head.

Mounting

ª Turn the actuator head in the appropriate actua tio n d ire cti on for the Reset but -

ton.

ª Tighten the 4 screws on the actuator head with 0.7–0.9 Nm.

Leuze electronic ERS200 23

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Mounting

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6.2 Mounting the E-Stop Rope Switch

Prerequisites for mounting:

• actuator head has been set

ª Select the mounting locations so that the following conditions are satisfied:

• maximum rope length is not exceeded (see figure 6.2)

• E-Stop Rope Switch is not subject to any physical shocks or vibrations

• rope can be easily accessed by operating personnel in the entire operating
area

• pulling the rope in any direction triggers an E-Stop

• the occupied area is visib le al ong the entire rope length from the location of
the E-Stop Rope Switch

• rope is aligned with the ax is of the E-Sto p Rope Switch b utto n (if appl icab le ,
to the first deflection roller)

ª Position the E-Stop Rope Switch button so that it is aligned with the direction

of the rope.

ª Position the washers and sc rew down the E-St op Rope Switch with 2–3 Nm.

ª Secure stud bolt or support for rope clamp with eyelet.
ª If necessary, mount deflection rollers.
ª If necessary, mount eye bolts as rope guides at intervals of 2–3 m.

24 ERS200 Leuze electronic

6.3 Mounting the rope

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WARNING

Severe accidents may result if the rope is not mounted properly!

The rope must not chafe or catch.

ª Use deflection rollers.
ª Observe the maximum lengths, which are dependent on temperature fluctu-

ations (see chapter 6) and (see chapter 14).

ª Pay attention to rope tension, use safety spiral springs if necessary (see

chapter 13).

Prerequisites for proper function:

• rope and rope clamps are appropriate for the E-Stop Rope Switch
Proper function is ensured only with original accessories (see chapter 13).

• E-Stop Rope Switch, rope clamps and deflection rollers are mounted

• the rope is sufficiently long (take into account deflection rollers)

• rope can be optimally positioned for ergonomics

Before the length and tension of the rope can be properly adjusted, the end of
the rope opposite the E-Stop Rope Switch must first be secured.

Mounting

ª Push the rope cover for the rope clamp onto the rope.
ª Guide the rope end into the rope clamp.

Leuze electronic ERS200 25

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Mounting

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ª Screw dow n the rope in the rope clamp.

ª Push the rope cover over the rope clamp.

ª Guide the other end o f the rope (o ver deflec tion rolle rs and thro ugh eye b olts if

applicable) up to the adjustable rope clamp with hook on the E-Stop Rope
Switch.

ª Push the rope cover for the rope clamp onto the rope.
ª Guide the end of the rope into the rope clamp on the E-Stop Rope Switch.

26 ERS200 Leuze electronic

Mounting

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ª Tighten the rope so that it does not sag and sc rew down in the ro pe clamp.

ª Turn the hook to pretighten the rope.

ª Tighten the rope so that the adjustment indicator (1) is in the center of the green

ring (2).

1

2

Leuze electronic ERS200 27

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Mounting

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ª Secure the hook and rope clamp with a lock nut.

ª If necessary, trim any excess rope.

ª Push the rope cover over the adjustable rope clamp with hook.

28 ERS200 Leuze electronic

Mounting

3

3
4

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ª Pull out the Reset button (3), there by clo sing the sa fety co ntacts in the E-Sto p

Rope Switch.

3

4

If the rope is correctly tensione d, the Reset button (3) locks int o place and a green
ring (4) remains visible.

Leuze electronic ERS200 29

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Electrical connection

22

21

14

13

22

21

14

13

22

21

12

11

222112

11

222112

11

222112

11

34

33

34

33

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7 Electrical connection

WARNING

Serious accidents may result if the electrical connection is faulty!

ª Electrical connection may only be performed by competent personnel.

7.1 Connecting the contact bloc k

Prerequisites:

• temperature stability of the cable insulation material must be greater than
the maximum temperature of the housing (see chapter 14)

• cable gland with appropriate protection rating

• maximum current load is observed (see chapter 14)

Figure 7.1: Contact block 1NC + 1NO (ERS200-M0xxx)

Figure 7.2: Contact block 2NC (ERS200-M1xxx)

Figure 7.3: Contact block 2NC + 1 NO (ERS200-M4xxx)

30 ERS200 Leuze electronic

Electrical connection

3
4
5
6
7
8

1

1

7

6

5

4

3

2

8

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Figure 7.4: Assignment of the 8-pin M12 plug, ERS200-xxx-M12-xxx)

DANGER

Risk of death by electric shock!

ª Interrupt the voltage supply to the E-Stop Rope Switch.

ª Unscrew the housing cover.
ª Connect the contact bloc k according to the applica tion-spec ific circu it diagram.

+24V +24V

-K3

-K4

1

1

1

2

2

11

222112

*

ERS200-M1C3-M20-HLR

0V 0V
PE PE

-A2

2
S22 S12 S31 S33 S34 S35

A1

+24V

2 AOPD-

1 AOPD+

2 AOPD+

MSI-SR4

0V

A2

Var. B

-K3

Var. A

-K4

IV-0

-K4-K3

-S1

RES-0

RES-I

-K3

L+ L+

121

2
13 23 41

14 24 42

**

A1

A2

A1

-K4

A2

L- L-

* Rope
** Spark extinction circuit, suitable spark extinction provided

Figure 7.5: Connection example ERS200-M1C3-M20-HLR

Leuze electronic ERS200 31

L+

1

2

33

34

x1

**

x2

L-

TNT 35/7-24V

Electrical connection

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ª Tighten cable terminal screws with 0.6–0.8 Nm.

ª Tighten the housing cover with 0.8–1.2 Nm.

32 ERS200 Leuze electronic

8 Setting the device into service

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Prerequisites:

• E-Stop Rope Switch is mounted and connected according to these instruc­tions

• operating personnel have been trained in the correct use

ª Test the function of the E-Stop Rope Switch (see chapter 9).
The E-Stop Rope Switch is then ready for use.

Setting the device into service

Leuze electronic ERS200 33

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Testing

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9 Testing

ERS200 E-St op Rope Swi tches ar e maintena nce-free. Neverthel ess, they must
be replaced after maximum 1,000,000 switching cycles; accessory parts that are
subject to wear must also be replaced (e.g. safety spiral springs).

ª For the testing intervals, observe nationally applicable regulations.
ª Document all tests in a comprehensible manner.

9.1 To be performed prior to the initial start-up by competent personnel

ª Check whether the E-Stop Rope Switch is operated in accordance with its

specified environmental conditions (see chapter 14).

ª Test to ensure proper mechanical and electrical function (see chapter 9.2).

9.2 To be performed periodically by competent personnel

Mechanical function

ª Switch off the machine.
ª Check that all components are securely fastened.
ª Test the cable entry for leaks.
ª Check for damage, deposits and wear.
ª Make certain that the rope does not chafe or c atch (if ap plica ble, che ck deflec -

tion rollers for ease of motion).

ª Make certain that the rope is not covered (obstructed, blocked etc.) and is eas-

ily accessible along the entire len gth.

ª Check whether the rope is correctly tensioned (green ring on the adjustment

indicator).

ª Test the switching function.

Electrical function

WARNING

Severe accidents may result if tests are not performed properly!

ª Make certain that there are no persons in the danger zone.

ª Pull out the Reset button.
ª Start the machine.

34 ERS200 Leuze electronic

ª Pull the rope several times in all directions and at multiple points along the

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entire length of the rope. Make certain that the E-Stop is triggered each time.

ª Switch off the machine.
ª Actuate the E-Stop Rope S witch.
ª Make certain that the machine cannot be switched back on unless the Reset

button is pulled out.

ª Check whether the stoppin g time of the machine is suffi ciently short (accordi ng

to risk analysis and valid standards).

9.3 To be performed daily by the operating personnel

WARNING

Severe accidents may result if tests are not performed properly!

ª Make certain that there are no persons in the danger zone.

ª Check for damage or tampering.
ª Test whether the machine stops when the rope is pulled.

Testing

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Cleaning

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10 Cleaning

There must be no soiling (e.g. shavings and dust) pr esent, especially at the actu­ator head and the Reset button of the E-Stop Rope Switch.

Prerequisites for cleaning:

• machine is switched off

• voltage supply to the E-Stop Rope Switch is interrupted

ª Clean the E-Stop Rope Switch regularly (e.g. with a vacuum cleaner).

36 ERS200 Leuze electronic

11 Disposing

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ª The nationally valid regulations for electro-mechanical components are to be

observed when disposing.

Disposing

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Service and support

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12 Service and support

Contact data:

Leuze electronic GmbH + Co. KG
In der Braike 1
D-73277 Owen

38 ERS200 Leuze electronic

13 Accessories

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Table 13.1: Accessories for the ERS200 E-Stop Rope Switch

Article Part No. Description

AC-KT10-ERS 63000790 Accessory set; 10 m steel rope and rope clamps
AC-KT20-ERS 63000791 Accessory set; 20 m steel rope and rope clamps

Accessories

AC-SL-ERS 63000792 Safety spiral spring (actuation direction in the longitu-

dinal axis)
AC-AP-ERS 63000793 Corner pulley
AC-Stop-ERS 63000794 <STOP> label element (rope max. 5 mm Ø)
AC-STRO-35-ERS 63000795 Steel rope, 35m
AC-STRO-100-ERS 63000796 Steel rope, 100m
AC-SBO-ERS 63000797 Stud bolts, adjustable
AC-ENCLF-ERS 63000798 End ring with fixing
AC-SA-ERS 63000799 Safety spiral spring for -HAL and -HAR versions
AC-P-ERS 63000800 Deflection roller, straight version
CB-M12-5000E-5GF 678055 PUR, 5-pin, 5m, shielded, M12 coupling, straight, pre-

fabricated on one end
CB-M12-10000E-5GF 678056 PUR, 5-pin, 10m, shielded, M12 coupling, straight,

prefabricated on one end
CB-M12-15000E-5GF 678057 PUR, 5-pin, 15m, shielded, M12 coupling, straight,

prefabricated on one end
CB-M12-25000E-5GF 678058 PUR, 5-pin, 25m, shielded, M12 coupling, straight,

prefabricated on one end

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CB-M12-5000E-8GF 678060 PUR, 8-pin, 5m, shielded, M12 coupling, straight, pre-

Leuze electronic ERS200 39

fabricated on one end

Accessories

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Article Part No. Description

CB-M12-10000E-8GF 678061 PUR, 8-pin, 10m, shielded, M12 coupling, straight,

CB-M12-15000E-8GF 678062 PUR, 8-pin, 15m, shielded, M12 coupling, straight,

prefabricated on one end

prefabricated on one end
CB-M12-25000E-8GF 678063 PUR, 8-pin, 25m, shielded, M12 coupling, straight,

prefabricated on one end

40 ERS200 Leuze electronic

14 Technical data

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Table 14.1: General

Technical data

Switch type E-Stop control device in accordance with

Actuator rope
Actuation directions ERS200-Mxxx-HLR: on longitudinal axis

Installation point ERS200-Mxxx-HLR: in rope axis

Actuation speed min. 1 mm/s, max. 0.5 m/ s
Actuation force (pull-out) ERS200-Mxxx-HLR: 83 N

Actuation force (slacken) ERS200-Mxxx-HLR: 63 N

Actuation force (pull-out) with forced separa­tion

Actuating path with forced separation ERS200-Mxxx-HLR: 8 mm

EN 60947-5-5

ERS200-Mxxx-HAR: to the right
ERS200-Mxxx-HAL: to the left

ERS200-Mxxx-HAR: in rope axis to the
right
ERS200-Mxxx-HAL: in rope axis to the left

ERS200-Mxxx-HAR: 235 N
ERS200-Mxxx-HAL: 235 N

ERS200-Mxxx-HAR: 147 N
ERS200-Mxxx-HAL: 147 N

ERS200-Mxxx-HLR: 90 N
ERS200-Mxxx-HAR: 250 N
ERS200-Mxxx-HAL: 250 N

ERS200-Mxxx-HAR: 14 mm
ERS200-Mxxx-HAL: 14 mm

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Mechanical life time in accordance with
IEC 60947-5-1

Actuation frequency according to
IEC 60947-5-1

Service life (T
EN ISO 13849-1

Leuze electronic ERS200 41

) in accordance with

M

1,000,000 switching cycles

max. 1 per 6 seconds

20 years

Technical data

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Number of cycles before dangerous failure
(B10d) according to EN 61810-2

Usage category according to EN 60947-5-1

Maximum load when using 5-pin cables:

Maximum load when using 8-pin cables:
Dimensions (dimensional drawings) see chapter 3

2,000,000

AC 15 (Ue / Ie):
250 V / 6 A
400 V / 4 A
500 V / 1 A

DC 13 (Ue / Ie):
24 V / 6 A
125 V / 1.1 A
250 V / 0.4 A

24 V / 4 A(see chapter 13)

24 V / 2 A(see chapter 13)

Table 14.2: Safety

Protection rating IP 67
Contact allocation ERS200-M0xxx: 1NC + 1NO

Contact material silver alloy

ERS200-M1xxx: 2NC
ERS200-M4xxx: 2NC + 1NO

Switching principle slow-action contact
Opening of contact positive-forced
Rated insulation voltage 500 V AC, 600 V DC
Conventional thermal current max. 10 A
Short-circuit protection according to

IEC 60269-1

42 ERS200 Leuze electronic

10 A, 500 V, type aM

Table 14.3: Housing

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Housing material metal

Technical data

Head material ERS200-xxx-HLR: plastic

ERS200-xxx-HAR: metal
ERS200-xxx-HAL: metal

Table 14.4: Connection

Number of cable entries 3
Type of cable entry M20 x 1.5
Conductor cross-section (stranded) 1 x 0.5 mm

2

to 2 x 2.5 mm

2

Table 14.5: Environment

Temperature range, operation –25 ... +80 °C
Rope length at 20 °C temperature difference ERS200-Mxxx-HLR: max. 24 m

ERS200-Mxxx-HAR: max. 70 m
ERS200-Mxxx-HAL: max. 70 m

Rope length between 2 deflection rollers or,
alternatively, rope eyelets

Dirt levels, external, in accordance with
EN 60947-1

ERS200-Mxxx-HLR: max. 3 m
ERS200-Mxxx-HAR: max. 5 m
ERS200-Mxxx-HAL: max. 5 m

3

These tables do not apply in comb ination w ith additio nal M12 plug or con necting
cable except where these components are explicitly mentioned.

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Leuze electronic ERS200 43

EC Declaration of Conformity

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15 EC Declaration of Conformity

You can download this EC Declaration of Conformity as a PDF from

Leuze website.

44 ERS200 Leuze electronic