Leuze electronic BCL300i, BCL301i Technical Description

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BCL300i and BCL301i

Bar code Readers

en 01-10/2011 50117107

TECHNICAL DESCRIPTION

Condelectric S.A

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11/2011

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Leuze electronic GmbH + Co. KG P.O. Box 1111, D- 73277 Owen Tel. +49(0) 7021/ 57 3-0, Fax +49(0 )7021 / 573-199 info@leuze.desWWw.leuze.com

Sales Region East

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Postal code areas 01000-19999 39000-39999 98000-99999

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Postal code areas 20000-38999 40000-65999 97000-97999

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Postal code areas 66000-96999

Sales and Service

Worldwide

AT (Austria)

AR (Argentina)

AU + NZ (Australia + New Zealand)

BE (Belgium)

BG (Bulgaria)

BR (Brasil)

CH (Switzerland)

CO (Colombia)

CZ (Czech Republic)

CL (Chile)

CN (China)

DK (Denmark)

FI (Finland)

GB (United Kingdom)

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RU (Russian Federation)

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reproductions in any form require the written consent of the manufacturer. Product names used without guarantee of free usability. Changes reflecting technical improvements may be made.

Table of contents

1 General information........................................................................................... 9

1.1 Explanation of symbols..................................................................................................... 9

1.2 Declaration of conformity ................................................................................................. 9

2 Safety notices .................................................................................................. 10

2.1 General safety notices..................................................................................................... 10

2.2 Safety standards .............................................................................................................. 10

2.3 Approved purpose ........................................................................................................... 10

2.4 Working safely ................................................................................................................. 11

3Fast commissioning / operating principle..................................................... 13

3.1 Mounting the BCL 300i \ BCL 301i.................................................................................. 13

3.2 Device arrangement and selection of the mounting location ...................................... 13

3.3 Electrical connection BCL 300i ...................................................................................... 14

3.4 Electrical connection BCL 301i ...................................................................................... 18

3.5 Starting the device........................................................................................................... 22

3.6 Bar code reading.............................................................................................................. 24

4 Device description........................................................................................... 25

4.1 About the bar code readers of the BCL 300i series...................................................... 25

4.2 Characteristics of the bar code readers of the BCL 300i series.................................. 26

4.3 Device construction......................................................................................................... 28

4.4 Reading techniques ......................................................................................................... 32

4.4.1 Line scanner (single line)............................................................................................................. 32

4.4.2 Line scanner with oscillating mirror.............................................................................................. 33

4.4.3 Raster scanner (Raster Line).......................................................................................................34

4.5 Standalone connectionBCL 300i .................................................................................... 35

4.6 Networking - Leuze multiNet plusBCL 301i................................................................... 36

4.7 Leuze multiScan............................................................................................................... 36

4.8 Heater................................................................................................................................ 38

4.9 External parameter memory ........................................................................................... 38

4.10 autoReflAct ....................................................................................................................... 39

4.11 Reference codes .............................................................................................................. 39

4.12 autoConfig ........................................................................................................................ 40

Leuze electronic BCL 300i \ BCL 301i 1

Table of contents

5 Specifications .................................................................................................. 41

5.1 General specifications of the bar code readers............................................................ 41

5.1.1 Line scanner / raster scanner.......................................................................................................41

5.1.2 Oscillating-mirror scanner ............................................................................................................43

5.1.3 Line scanner / raster scanner with deflection mirror.....................................................................43

5.2 Heating models of the bar code readers ....................................................................... 44

5.2.1 Line scanner / raster scanner with heater ....................................................................................45

5.2.2 Oscillating-mirror scanner with heating ........................................................................................45

5.2.3 Line scanner / raster scanner with deflection mirror and heating.................................................46

5.3 Dimensioned drawings.................................................................................................... 47

5.3.1 Dimensioned drawing of complete overview of the BCL 300i \ BCL 301i with MS3xx / MK 3xx ...... 47

5.3.2 Dimensioned drawing of complete overview of the BCL 300i \ BCL 301i with KB 301-3000.......47

5.3.3 Dimensioned drawing of line scanner with / without heating........................................................48

5.3.4 Dimensioned drawing of deflection mirror scanner with / without heating....................................49

5.3.5 Dimensioned drawing of oscillating-mirror scanner with / without heating...................................50

5.3.6 Dimensioned drawing of MS3xx hood with integrated connectors / MK 3xx terminal hood51

5.3.7 Dimensioned drawing of KB 301-3000 cable hood......................................................................52

5.3.8 Dimensioned drawing of MA 100 terminal box.............................................................................53

5.4 Reading field curves / optical data................................................................................. 54

5.4.1 Bar code characteristics ...............................................................................................................54

5.4.2 Raster scanner.............................................................................................................................55

5.5 Reading field curves........................................................................................................ 56

5.5.1 High Density (N) - optics: BCL 300i \ BCL 301i S/R1 N 102 (H)..................................................57

5.5.2 High Density (N) - optics: BCL 300i \ BCL 301i S/R1 N 100 (H)..................................................57

5.5.3 High Density (N) - optics: BCL 300i \ BCL 301i ON 100 (H)........................................................58

5.5.4 Medium Density (M) - optics: BCL 300i \ BCL 301i S/R1 M 102 (H)............................................59

5.5.5 Medium Density (M) - optics: BCL 300i \ BCL 301i S/R1 M 100 (H)............................................59

5.5.6 Medium Density (M) - optics: BCL 300i \ BCL 301i OM 100 (H)..................................................60

5.5.7 Low Density (F) - optics: BCL 300i \ BCL 301i S/R1 F 102 (H) ...................................................61

5.5.8 Low Density (F) - optics: BCL 300i \ BCL 301i S/R1 F 100 (H) ...................................................61

5.5.9 Low Density (F) - optics: BCL 300i \ BCL 301i OF 100 (H)..........................................................62

5.5.10 Ultra Low Density (L) - optics: BCL 300i \ BCL 301i S/R1 L 102 (H) ...........................................63

5.5.11 Ultra Low Density (L) - optics: BCL 300i \ BCL 301i S/R1 L 100 (H) ...........................................63

5.5.12 Ultra Low Density (L) - optics: BCL 300i \ BCL 301i OL 100 (H) .................................................64

2BCL300i \ BCL 301i Leuze electronic

Table of contents

6Installation and mounting ............................................................................... 65

6.1 Storage, transportation ................................................................................................... 65

6.2 Mounting the BCL 300i \ BCL 301i.................................................................................. 66

6.2.1 Fastening with M4 x 5 screws......................................................................................................66

6.2.2 BT 56 mounting device................................................................................................................67

6.2.3 BT 59 mounting device................................................................................................................ 69

6.3 Device arrangement......................................................................................................... 70

6.3.1 Selecting a mounting location......................................................................................................70

6.3.2 Avoiding total reflection – Line scanner.......................................................................................71

6.3.3 Avoiding total reflection – deflection mirror scanner.................................................................... 71

6.3.4 Avoiding total reflection – oscillating-mirror scanner ................................................................... 72

6.3.5 Mounting location.........................................................................................................................72

6.3.6 Devices with integrated heating...................................................................................................73

6.3.7 Possible reading angles between BCL 300i \ BCL 301i and bar code. .......................................73

6.4 Cleaning............................................................................................................................ 74

7 Electrical connection....................................................................................... 75

7.1 Safety notices for the electrical connection.................................................................. 77

7.2 Electrical connection BCL 300i ...................................................................................... 78

7.2.1 MS300 hood with 2 integrated M12 connectors .........................................................................78

7.2.2 MK 300 terminal hood with spring-loaded terminals ....................................................................79

7.2.3 MA 100 terminal box and corresponding KB 301-3000 cable hood ............................................81

7.2.4 KB 301-3000 cable hood.............................................................................................................82

7.2.5 Standalone operationBCL 300i.................................................................................................... 82

7.3 Electrical connection BCL 301i ...................................................................................... 83

7.3.1 MS301 hood with 3 integrated M12 connectors ......................................................................... 83

7.3.2 MK 301 terminal hood with spring-loaded terminals ....................................................................84

7.3.3 MA 100 terminal box and corresponding KB 301-3000 cable hood ............................................ 86

7.3.4 Network operation BCL 301i in the Leuze multiNet plus .............................................................87

7.4 Detailed description of the connections ........................................................................ 88

7.4.1 PWR / SW IN/OUT - Voltage supply and switching input/outputs 1 and 2 .................................. 88

7.4.2 SERVICE – USB interface (Mini-B type) .....................................................................................90

7.4.3 HOST/BUS IN for BCL 300i.......................................................................................................91

7.4.4 HOST/BUS IN for BCL 301i.......................................................................................................93

7.4.5 BUS OUT for the BCL 301i..........................................................................................................94

7.5 Leuze multiNet plus ......................................................................................................... 95

7.5.1 Wiring the multiNet plus ...............................................................................................................96

7.5.2 The BCL 301i as network slave ................................................................................................... 97

7.6 Cable lengths and shielding ........................................................................................... 97

Leuze electronic BCL 300i \ BCL 301i 3

Table of contents

8Display elements and display......................................................................... 98

8.1 LED indicators BCL 300i \ BCL 301i............................................................................... 98

8.2 Display BCL 300i \ BCL 301i ......................................................................................... 100

9Leuze webConfig tool.................................................................................... 102

9.1 Connecting the SERVICE USB interface ..................................................................... 102

9.2 Installing the required software.................................................................................... 103

9.2.1 System requirements .................................................................................................................103

9.2.2 Installing the USB driver.............................................................................................................103

9.3 Starting the webConfig tool .......................................................................................... 104

9.4 Short description of the webConfig tool ..................................................................... 105

9.4.1 Module overview in the Configuration menu ..............................................................................105

10 Commissioning and configuration .............................................................. 107

10.1 BCL 300i.......................................................................................................................... 108

10.1.1 Measures to be performed prior to the initial commissioning.....................................................108

10.1.2 Starting the device .....................................................................................................................108

10.2 BCL 301i - multiNet plus Slave ..................................................................................... 109

10.2.1 Measures to be performed prior to the initial commissioning.....................................................109

10.2.2 Starting the device .....................................................................................................................109

10.3 Additional settings for the BCL 300i and the BCL 301i .............................................. 110

10.3.1 Decoding and processing the read data ....................................................................................110

10.3.2 Control of the decoding..............................................................................................................112

10.3.3 Control of the switching outputs .................................................................................................113

10.4 Transmitting configuration data ................................................................................... 114

10.4.1 Via the webConfig tool ...............................................................................................................114

10.4.2 Replacing a defective BCL 300i \ BCL 301i ...............................................................................114

11 Online commands.......................................................................................... 115

11.1 Overview of commands and parameters ..................................................................... 115

11.1.1 General 'online' commands ........................................................................................................116

11.1.2 ’Online’ commands for system control .......................................................................................123

11.1.3 ’Online’ commands for configuration of switching inputs/outputs...............................................124

11.1.4 ’Online’ commands for the parameter set operations.................................................................127

12 Diagnostics and troubleshooting................................................................. 134

12.1 General causes of errors............................................................................................... 134

12.2 Interface errors............................................................................................................... 134

4BCL300i \ BCL 301i Leuze electronic

Table of contents

13 Type overview and accessories................................................................... 136

13.1 Part number code .......................................................................................................... 136

13.2 BCL 300i.......................................................................................................................... 137

13.3 BCL 301i.......................................................................................................................... 138

13.4 Connection hood / terminal box accessories.............................................................. 139

13.5 Accessory terminating resistor .................................................................................... 139

13.6 Accessory connectors .................................................................................................. 139

13.7 Accessory USB cable .................................................................................................... 139

13.8 Accessory mounting device ......................................................................................... 139

13.9 Reflector accessories for autoReflAct ......................................................................... 139

13.10 Accessory ready-made cables for voltage supply...................................................... 140

13.10.1 Contact assignment of PWR connection cable..........................................................................140

13.10.2 Specifications of the cables for voltage supply..........................................................................140

13.10.3 Order codes of the cables for voltage supply ............................................................................140

13.11 Accessory ready-made cables for bus connection ....................................................141

13.11.1 General information ...................................................................................................................141

13.11.2 Contact assignment RS 485, connection cable KB PB… for multiNet plus...............................141

13.11.3 Contact assignment RS 232, connection cable KB SSI/IBS… ..................................................142

13.11.4 Technical data of interface connection cables ...........................................................................142

13.11.5 Order code interface connection cable......................................................................................142

14 Maintenance ................................................................................................... 144

14.1 General maintenance information ................................................................................ 144

14.2 Repairs, servicing .......................................................................................................... 144

14.3 Disassembling, packing, disposing ............................................................................. 144

15 Appendix ........................................................................................................ 145

15.1 Declaration of Conformity ............................................................................................. 145

15.2 ASCII character set ........................................................................................................ 147

15.3 Bar code samples .......................................................................................................... 151

15.3.1 Module 0.3 .................................................................................................................................151

15.3.2 Module 0.5................................................................................................................................. 152

Leuze electronic BCL 300i \ BCL 301i 5

Figures and tables

Figure 2.1: Attachment of the stick-on labels with warning notices at the BCL 300i \ BCL 301i................................ 12

Figure 3.1: BCL 300i - MS 300 hood with integrated M12 connectors....................................................................... 14

Figure 3.2: BCL 300i - MK 300 terminal hood with spring-loaded terminals.............................................................. 15

Figure 3.3: Cable fabrication for MK 300 terminal hood............................................................................................. 15

Figure 3.4: BCL 300i - MA 100 terminal box with KB 301-3000 cable hood.............................................................. 16

Figure 3.5: BCL 300i - KB 301-3000 cable hood ....................................................................................................... 17

Figure 3.6: BCL 301i - MS 301 hood with integrated M12 connectors....................................................................... 18

Figure 3.7: BCL 301i - MK 301 terminal hood with spring-loaded terminals.............................................................. 19

Figure 3.8: Cable fabrication for MK 301 terminal hood............................................................................................. 19

Figure 3.9: BCL 301i - MA 100 terminal box with KB 301-3000 cable hood.............................................................. 20

Figure 4.1: Line scanner, line scanner with deflection mirror and oscillating-mirror scanner.....................................25

Figure 4.2: Possible bar code orientation.......................................................................................

Figure 4.3: BCL 300i \ BCL 301i device construction - line scanner.......................................................................... 28

Figure 4.4: BCL 300i \ BCL 301i device construction -line scanner with deflection mirror......................................... 28

Figure 4.5: BCL 300i \ BCL 301i device construction - oscillating-mirror scanner..................................................... 29

Figure 4.6: Device construction MS 300/MS 301 hood with integrated connectors................................................... 30

Figure 4.7: Device construction MK 300/MK 301 hood with integrated connectors................................................... 30

Figure 4.8: KB 301/3000 cable hood device construction.......................................................................................... 31

Figure 4.9: MA 100 terminal box device construction ................................................................................................ 31

Figure 4.10: Deflection principle for the line scanner................................................................................................... 32

Figure 4.11: Deflection principle for the line scanner with oscillating mirror add-on .................................................... 33

Figure 4.12: Deflection principle for the raster scanner................................................................................................ 34

Figure 4.13: Standalone connectionBCL 300i ............................................................................................................. 35

Figure 4.14: Networking possibilities using the multiNet plus ...................................................................................... 36

Figure 4.15: Scanner arrangement with the multiScan function................................................................................... 37

Figure 4.16: Reflector arrangement for autoReflAct..................................................................................................... 39

Table 5.1: Specifications of the BCL 301i and BCL 300i line/raster scanners without heating................................ 41

Table 5.2: Specifications of the BCL 301i and BCL 300i oscillating-mirror scanners without heating...................... 43

Table 5.3: Specifications of the BCL 301i and BCL 300i deflection-mirror scanners without heating...................... 43

Table 5.4: Specifications of the BCL 301i and BCL 300i line/raster scanners with heating..................................... 45

Table 5.5: Specifications of the BCL 301i and BCL 300i oscillating-mirror scanners with heating........................... 46

Table 5.6: Specifications of the BCL 301i and BCL 300i deflection-mirror scanners with heating........................... 46

Figure 5.1: Dimensioned drawing of complete overview of the BCL 300i \ BCL 301i with MS 3xx / MK 3xx ............ 47

Figure 5.2: Dimensioned drawing of complete overview of the BCL 300i \ BCL 301i with KB 301-3000 .................. 47

Figure 5.3: Dimensioned drawing BCL 300i \ BCL 301i line scanner S…102........................................................... 48

Figure 5.4: Dimensioned drawing BCL 300i \ BCL 301i deflection mirror scanner S…100....................................... 49

Figure 5.5: Dimensioned drawing BCL 300i \ BCL 301i oscillating mirror scanner O…100 ...................................... 50

Figure 5.6: Dimensioned drawing of MS 3xx hood with integrated connectors / MK 3xx terminal hood.................... 51

Figure 5.7: Dimensioned drawing of KB 301-3000 cable hood.................................................................................. 52

Figure 5.8: Dimensioned drawing of MA 100 terminal box......................................................................................... 53

Figure 5.9: The most important characteristics of a bar code ....................................................................

Table 5.7: Raster line cover as a function of the distance ........................................................................................ 55

Figure 5.10: Zero position of the reading distance....................................................................................................... 56

Table 5.8: Reading conditions .................................................................................................................................. 56

Figure 5.11: "High Density" reading field curve for line scanner without deflection mirror........................................... 57

Figure 5.12: "High Density" reading field curve for line scanner with deflection mirror................................................ 57

Figure 5.13: "High Density" reading field curve for oscillating-mirror scanners............................................................ 58

Figure 5.14: Lateral "High Density" reading field curve for oscillating-mirror scanners................................................ 58

............................ 27

................ 54

6BCL300i \ BCL 301i Leuze electronic

Figures and tables

Figure 5.15: "Medium Density" reading field curve for line scanner without deflection mirror...................................... 59

Figure 5.16: "Medium Density" reading field curve for line scanner with deflection mirror........................................... 59

Figure 5.17: "Medium Density" reading field curve for oscillating-mirror scanners ......................................................60

Figure 5.18: Lateral "Medium Density" reading field curve for oscillating-mirror scanners .......................................... 60

Figure 5.19: "Low Density" reading field curve for line scanner without deflection mirror............................................ 61

Figure 5.20: "Low Density" reading field curve for line scanner with deflection mirror................................................. 61

Figure 5.21: "Low Density" reading field curve for oscillating-mirror scanners ............................................................ 62

Figure 5.22: Lateral "Low Density" reading field curve for oscillating-mirror scanners................................................. 62

Figure 5.23: "Ultra Low Density" reading field curve for line scanner without deflection mirror................................... 63

Figure 5.24: "Ultra Low Density" reading field curve for line scanner with deflection mirror ........................................63

Figure 5.25: "Ultra Low Density" reading field curve for oscillating-mirror scanners.................................................... 64

Figure 5.26: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners........................................ 64

Figure 6.1: Device name plate BCL 300i \ BCL 301i ................................................................................................. 65

Figure 6.2: Fastening options using M4x5 threaded holes ........................................................................................ 66

Figure 6.3: BT 56 mounting device ............................................................................................................................ 67

Figure 6.4: Mounting example of BCL 300i \ BCL 301

Figure 6.5: BT 59 mounting device ............................................................................................................................ 69

Figure 6.6: Total reflection – line scanner .................................................................................................................. 71

Figure 6.7: Total reflection – line scanner .................................................................................................................. 71

Figure 6.8: Total reflection – BCL 300i \ BCL 301i with oscillating mirror.................................................................. 72

Figure 6.9: Reading angle for the line scanner .......................................................................................................... 73

Figure 7.1: Location of the electrical connections ...................................................................................................... 76

Figure 7.2: BCL 300i - MS 300 hood with integrated M12 connectors....................................................................... 78

Figure 7.3: BCL 300i - MK 300 terminal hood with spring-loaded terminals.............................................................. 79

Figure 7.4: Cable fabrication for MK 300 terminal hood............................................................................................. 79

Figure 7.5: BCL 300i - MA 100 terminal box with KB 301-3000 cable hood .............................................................. 81

Figure 7.6: BCL 300i - KB 301-3000 cable hood ....................................................................................................... 82

Figure 7.7: BCL 301i - MS 301 hood with integrated M12 connectors....................................................................... 83

Figure 7.8: BCL 301i - MK 301 terminal hood with spring-loaded terminals.............................................................. 84

Figure 7.9: Cable fabrication for MK 301 terminal hood...........................................................................

Figure 7.10: BCL 301i - MA 100 terminal box with KB 301-3000 cable hood .............................................................. 86

Table 7.1: Pin assignment PWR / SW IN/OUT ......................................................................................................... 88

Figure 7.1: Switching input connection diagram SWIO_1 and SWIO_2 .................................................................... 89

Figure 7.2: Switching output connection diagram SWIO_1 / SWIO_2 ....................................................................... 90

Table 7.2: Pin assignment SERVICE – Mini-B type USB interface........................................................................... 90

Table 7.3: Pin assignment HOST / BUS IN BCL 300i............................................................................................... 91

Figure 7.3: BCL 300i - Pin assignments - HOST / BUS IN as RS 232....................................................................... 92

Figure 7.4: BCL 300i - Pin assignments - HOST / BUS IN as RS 422....................................................................... 92

Table 7.4: Pin assignment HOST / BUS IN BCL 301i............................................................................................... 93

Table 7.5: Pin assignment BUS OUTBCL 301i......................................................................................................... 94

Figure 7.5: Leuze multiNet plus system topology....................................................................................................... 95

Figure 7.6: Leuze multiNet plus system topology....................................................................................................... 96

Table 7.6: Cable lengths and shielding..................................................................................................................... 97

Figure 8.1: BCL 300i \ BCL 301i - LED indicators...................................................................................................... 98

Figure 8.2: BCL 300i \ BCL 301i - Display ............................................................................................................... 100

Figure 9.1: Connecting the SERVICE USB interface ............................................................................................... 102

Figure 9.2: The start page of the webConfig tool ..................................................................................................... 104

Figure 9.3: Module overview in the webConfig tool.................................................................................................. 105

i with BT 56............................................................................ 68

.................. 85

Leuze electronic BCL 300i \ BCL 301i 7

Figures and tables

Figure 10.1: Storing configuration data in the webConfig tool ................................................................................... 114

Table 12.1: General causes of errors ....................................................................................................................... 134

Table 12.2: Interface error ........................................................................................................................................ 134

Table 13.2: Type overview BCL 300i........................................................................................................................ 137

Table 13.3: Type overview BCL 301i........................................................................................................................ 138

Table 13.4: Connection hoods / terminal boxes for the BCL 300i \ BCL 301i........................................................... 139

Table 13.5: Terminating resistor for the BCL 301i .................................................................................................... 139

Table 13.6: Connectors for the BCL 300i \ BCL 301i ............................................................................................... 139

Table 13.7: Service cable for the BCL 300i \ BCL 301i ............................................................................................ 139

Table 13.8: Mounting devices for the BCL 300i \ BCL 301i...................................................................................... 139

Table 13.9: Reflector for autoReflAct operation........................................................................................................ 139

Table 13.10: PWR cables for the BCL 300i \ BCL 301i .............................................................................................. 140

Figure 13.11: Cable configuration multiNet plus connection cables............................................................................. 141

Table 13.12: Interface connection cable for the BCL 300i \ BCL 301i........................................................................ 142

Figure 15.1: Declaration of conformity BCL 300i \ BCL 301i ..................................................................................... 145

Figure 15.2: Connection hood / connector unit declaration of conformity.................................................................. 146

Figure 15.3: Bar code sample labels (module 0.3)..................................................................................................... 151

Figure 15.4: Bar code sample labels (module 0.5)..................................................................................................... 152

8 BCL 300i \ BCL 301i Leuze electronic

1 General information

1.1 Explanation of symbols

The symbols used in this technical description are explained below.

Attention!

This symbol precedes text messages which must strictly be observed. Failure to comply with this information results in injuries to personnel or damage to the equipment.

Attention Laser!

This symbol warns of possible danger caused by hazardous laser radiation.

Notice!

This symbol indicates text passages containing important information.

1.2 Declaration of conformity

The bar code readers of the BCL 300i series have been developed and manufactured in accordance with the applicable European standards and directives.

General information

Notice!

You can find the Declaration of Conformity of the devices in the appendix of the manual on page 145.

The manufacturer of the product, Leuze electronic GmbH & Co KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001.

Leuze electronic BCL 300i \ BCL 301i 9

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Safety notices

2 Safety notices

2.1 General safety notices

Documentation

All entries in this technical description must be heeded, in particular the present chapter "Safety notices". Keep this technical description in a safe place. It should be available at all times.

Safety regulations

Observe the locally applicable regulations and the rules of the employer's liability insurance association.

Repair

Repairs must only be carried out by the manufacturer or an authorized representative.

2.2 Safety standards

The bar code readers of the BCL 300i series were developed, manufactured and tested in accordance with the applicable safety standards. They correspond to the state of the art.

2.3 Approved purpose

Attention!

The protection of personnel and the device cannot be guaranteed if the device is operated in a manner not corresponding to its intended use.

Bar code readers of the BCL 300i series are conceived as stationary, high-speed scanners with integrated decoders for all current bar codes used for automatic object detection.

In particular, unauthorized uses include:

• in rooms with explosive atmospheres

•operation for medical purposes

Areas of application

The bar code readers of the BCL 300i series are especially designed for the following areas of application:

• Storage technology and materials handling, in particular for object identification on fast-moving transport systems

•Pallet transport systems

•Automobile sector

• Omnidirectional reading

10 BCL 300i \ BCL 301i Leuze electronic

2.4 Working safely

Attention!

Access and changes to the device, except where expressly described in this operating manual, are not authorized.

Safety regulations

Observe the locally applicable legal regulations and the rules of the employer's liability insurance association.

Qualified personnel

Mounting, commissioning and maintenance of the device must only be carried out by qualified personnel. Electrical work must be carried out by a certified electrician.

Attention, laser radiation!

If you look into the beam path over a longer time period, the retina of your eye may be damaged!

Never look directly into the beam path!

Do not point the laser beam of the BCL 300i \ BCL 301i at persons!

When mounting and aligning the BCL 300i \ BCL 301i, avoid reflections of the laser beam off reflective surfaces!

The BCL 300i \ BCL 301i bar code readers correspond to the EN 60825-1 safety standard for a class 2 laser systems. They also comply with the U.S. 21 CFR 1040.10 regulations for a class II laser product except for deviations pursuant to Laser Notice No. 50, dated July 26, 2001.

Radiant Energy: The BCL 300i \ BCL 301i uses a low power visible laser diode. The emitted wavelength is 655nm. The average laser power is less than 1mW in accordance with the definition of laser class 2.

Adjustments: Do not attempt any adjustments to or alterations of this product.

Do not remove the protective housing of the bar code reader. There are no userserviceable parts inside.

The glass optics cover is the only aperture through which laser radiation may be observed on this product. A failure of the scanner motor, while the laser diode continues to emit a laser beam, may cause emission levels to exceed those for safe operation. The bar code reader has protective devices to prevent this occurrence. If, however, a stationary beam is emitted, the failing bar code reader should be disconnected from the voltage supply immediately.

CAUTION: Use of controls or adjustments or performance of procedures other than specified herein may result in hazardous light exposure.

Safety notices

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Leuze electronic BCL 300i \ BCL 301i 11

Safety notices

BCL 300i \ BCL 301i

Line scanner and

M12 MS 3xx connection hood

BCL 300i \ BCL 301i

with oscillating mirror and

M12 MS 3xx connection hood

A Warning: laser aperture B Name plate

BCL 300i \ BCL 301i

with deflection mirror and

M12 MS 3xx connection hood

The use of optical instruments or devices in combination with the device increases the danger of eye damage!

The housing of the BCL 300i \ BCL 301i is provided with warning notices A and B above and next to the reading window as shown in the following figure:

Figure 2.1: Attachment of the stick-on labels with warning notices at the BCL 300i \ BCL 301

12 BCL 300i \ BCL 301i Leuze electronic

Fast commissioning / operating principle

3Fast commissioning / operating principle

Below you will find a short description for the initial commissioning of the BCL 300i \ BCL 301i. Detailed explanations for all listed points can be found throughout this technical description.

3.1 Mounting the BCL 300i \ BCL 301i

The BCL 300i \ BCL 301i bar code readers can be mounted in two different ways:

•Via four M4x6 screws on the bottom of the device.

•Via a BT 56 mounting device in the fastening groove on the bottom of the housing.

3.2 Device arrangement and selection of the mounting location

In order to select the right mounting location, several factors must be considered:

• Size, orientation, and position tolerance of the bar codes on the objects to be scanned.

• The reading field of the BCL 300i \ BCL 301i in relation to the bar code module width.

• The resulting minimum and maximum reading distance from the respective reading field.

• The permissible cable lengths between the BCL 300i \ BCL 3 depending on which interface is used.

• The correct time for data output. The BCL 300i \ BCL 301i should be positioned in such a way that, taking into consideration the time required for data processing and the conveyor belt speed, there is sufficient time to e.g. initiate sorting operations on the basis of the read data.

• The display a

• For configuring and commissioning with the webConfig tool, the USB interface should be easily accessible.

For specific information, please refer to chapter 6 and chapter 7.

nd control panel should be very visible and accessible.

01i and the host system

Notice!

The beam exits the BCL 300i \ BCL 301i as follows for the respective devices:

- line scanner parallel to the housing base

- deflection mirror 105 degrees to the housing base

- oscillating mirror perpendicular to the housing base. The black areas in figure 6.2 are the housing base. The best read results are obtained when:

• The BCL 300i \ BCL 301i is mounted in such a way that the scanning beam is incident on the bar code at an angle of inclination greater than ±10° … 15° to vertical.

• The reading distance lies in the middle area of the reading field.

• The bar code labels are of good print quality and have good contrast ratios.

• You do not use high-gloss labels.

• There is no direct sunlight.

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Fast commissioning / operating principle

HOST / BUS IN

GND_ISO

RXD/RX-

TXD/TX-

RTS/TX+

CTS/RX+

PWR / SW IN/OUT

SWIO_2

SWIO_1

GNDIN VIN

SERVICE

21354

GNDD+D-VB ID

BUS OUT

Mini-B USB socket

(behind protective cap)

M12 plug (A-coded)

M12 plug (B-coded)

Blind cap

Hood with integrated connectors

MS300

3.3 Electrical connection BCL 300i

For the electrical connection of the BCL 300i, 4 connection variants are available. The voltage supply (18 … 30 V DC) is connected acc. to the connection type selected. 2 freely programmable switching inputs/outputs for individual adaptation to the respec-

tive application are also available here. Detailed information on this topic can be found in chapter 7.4.1 and chapter 7.4.3.

MS 300 hood with 2 integrated M12 connectors

Figure 3.1: BCL 300i - MS300 hood with integrated M12 connectors

Notice!

The shielding connection is done via the M12 connector housing.

Notice!

The integrated parameter memory for the simple replacement of the BCL 300i is located in the MS 300.

14 BCL 300i \ BCL 301i Leuze electronic

Fast commissioning / operating principle

Terminal hood

MK 300

SERVICE

21354

GNDD+D-VB ID

Mini-B USB socket

(behind protective cap)

Terminal block

PWR / SW IN/OUT

Terminal block

HOST / BUS IN

Terminal designation

MK 300

MK 300 terminal hood with spring-loaded terminals

Figure 3.2: BCL 300i - MK 300 terminal hood with spring-loaded terminals

Notice!

The integrated parameter memory for simple exchange of the BCL 300i is located in the MK 300.

Leuze electronic BCL 300i \ BCL 301i 15

Cable fabrication and shielding connection

Remove approx. 78mm of the connection cable sheathing. 15mm of sheath of the shielded line must be freely accessible.

≈ 55 mm ≈ 8 mm ≈ 15 mm

Figure 3.3:Cable fabrication for MK 300 terminal hood

The shield is automatically contacted when the cable is lead into the metal screw fitting and

astened when the cord grip is closed. Then lead the individual wires into the terminals

f according to the diagram. Wire end sleeves are not necessary.

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Fast commissioning / operating principle

RS485A

CTS / RX+

RXD / RX-

GND_ISO

RS485A / RTS / TX+

RS485B / TXD / TX-

GNDIN

SWIN

VIN

SWOUT

GNDIN

VIN

GNDIN

VIN

GNDIN

RS485B

GND_ISO

BUS IN

BUS OUT

Terminal box

MA 100

SERVICE

21354

GNDD+D-VB ID

Cable hood with 3m cable

KB 301-3000

Mini-B USB socket

(behind protective cap)

Metal bracket

FE connection

MA 100 terminal box and corresponding KB 301-3000 cable hood

Figure 3.4: BCL 300i - MA 100 terminal box with KB 301-3000 cable hood

Notice!

The left side of the housing of the MA 100 features a metal bracket for connecting functional earth FE to the installation surface (e.g. metallic equipment).

The MA 100 contains a shielding terminal for the shielding connection of the KB 301-3000.

16 BCL 300i \ BCL 301i Leuze electronic

KB 301-3000 cable hood

Cable hood with 3m cable

KB 301-3000

Mini-B USB socket

(behind protective cap)

Assignment

Core color Signal

white FE white - black GNDIN black VIN white - green SWIO2 gray SWIO1 white - yellow RXD / RXwhite - red TXD / TXyellow CTS / RX+ red RTS / TX+ violet GND_RS232/422 white - brown Reserved brown Reserved white - orange Reserved orange Reserved green Reserved blueReserved

Fast commissioning / operating principle

SERVICE

GNDD+D-VB ID

21354

Figure 3.5: BCL 300i - KB 301-3000 cable hood

Notice!

A contact surface for the shielding connection is located on the cable end of the KB 301-3000.

Standalone operation BCL 300i

During standalone operation of the BCL 300i, the host interface of the superior system is connected to HOST/BUS IN. Please make certain that the correct interface is used on the superior system. The standard setting of the BCL 300i for the host interface is RS 232.

Leuze electronic BCL 300i \ BCL 301i 17

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Fast commissioning / operating principle

PWR / SW IN/OUT

SWIO_2

SWIO_1

GNDIN VIN

SERVICE

21354

GNDD+D-VB ID

BUS OUT

VCC485

RS485B

RS485A

GND485

HOST / BUS IN

n.c.GND485

RS485B

RS485A

Mini-B USB socket

(behind protective cap)

M12 plug (A-coded)

M12 plug (B-coded)

M12 socket

(B-coded)

Hood with integrated connectors

MS301

3.4 Electrical connection BCL 301i

For the electrical connection of the BCL 301i, 3 connection variants are available. The voltage supply (18 … 30 V DC) is connected acc. to the connection type selected. 2 freely programmable switching inputs/outputs for individual adaptation to the respec-

tive application are also available here. Detailed information on this topic can be found in chapter 7.4.1 and chapter 7.4.3.

MS 301 hood with 3 integrated M12 connectors

Figure 3.6: BCL 301i - MS301 hood with integrated M12 connectors

Notice!

The shielding connection is done via the M12 connector housing.

Notice!

The integrated parameter memory for the simple replacement of the BCL 301i is located in the MS 301.

Notice!

The bus is looped through the MS 301, i.e. the bus is not interrupted when the BCL 301i is removed from the MS 301. The bus is terminated at BUS OUT via an external mounted terminating resistor (see chapter 13.5 "Accessory terminating resistor").

18 BCL 300i \ BCL 301i Leuze electronic

Fast commissioning / operating principle

Terminal hood

MK 301

Mini-B USB socket

(behind protective cap)

Terminal block

PWR / SW IN/OUT

Terminal block

HOST / BUS IN

Terminal block

BUS OUT

Slide switch T: bus

termination

Slide switch S1: multiNet address range low (0 … 15) /

high (16 … 31)

Rotary switch S2: multiNet address

0… 15

OFF

Terminal designation

MK 301

MK 301 terminal hood with spring-loaded terminals

SERVICE

GNDD+D-VB ID

21354

Figure 3.7: BCL 301i - MK 301 terminal hood with spring-loaded terminals

Notice!

The integrated parameter memory for simple exchange of the BCL 301i is located in the MK 301.

Notice!

The bus is looped through the MK 301, i.e. the bus is not interrupted when the BCL 301i is removed from the MK 301. The bus is terminated via slide switch T in the MK 301. If the termination is activated (slide switch T in the ON position), the downstream bus is disconnected.

Cable fabrication and shielding connection

Remove approx. 78mm of the connection cable sheathing. 15mm of sheath of the shielded line must be freely accessible.

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Leuze electronic BCL 300i \ BCL 301i 19

≈ 55 mm ≈ 8 mm ≈ 15 mm

Figure 3.8:Cable fabrication for MK 301 terminal hood

The shield is automatically conta

cted when the cable is lead into the metal screw fitting and fastened when the cord grip is closed. Then lead the individual wires into the terminals according to the diagram. Wire end sleeves are not necessary.

Fast commissioning / operating principle

RS485A

CTS / RX+

RXD / RX-

GND_ISO

RS485A / RTS / TX+

RS485B / TXD / TX-

GNDIN

SWIN

VIN

SWOUT

GNDIN

VIN

GNDIN

VIN

GNDIN

RS485B

GND_ISO

BUS IN

BUS OUT

Terminal box

MA 100

SERVICE

21354

GNDD+D-VB ID

Cable hood with 3m cable

KB 301-3000

Mini-B USB socket

(behind protective cap)

Metal bracket

FE connection

MA 100 terminal box and corresponding KB 301-3000 cable hood

Figure 3.9:BCL301i - MA 100 terminal box with KB 301-3000 cable hood

Notice!

The left side of the housing of the MA 100 features a metal bracket for connecting functional earth FE to the installation surface (e.g. metallic equipment).

The MA 100 contains a shielding terminal for the shielding connection of the KB 301-3000.

Notice!

The bus is looped through the MA 100, i.e. the bus is not interrupted when the BCL 301i is removed from the KB 301-3000. The bus is terminated via slide switch T in the MA 100. If the termination is activated (slide switch T in the ON position), the downstream bus is disconnected.

20 BCL 300i \ BCL 301i Leuze electronic

Fast commissioning / operating principle

Notice!

Due to the lack of the address switch, the KB 301-3000 cable hood connection variant is not possible on the BCL 301i without the MA 100 terminal box, in contrast to the BCL 300i.

Network operation BCL 301i in the Leuze multiNet plus

If BUS OUT is not used for the continuing connection to the next participant, BUS OUT must be terminated with a terminating resistor. For this the MS301 (see chapter 13.5 "Accessory terminating resistor"); in the MA 100 and the MK 301, termination is activated by a switch.

The device address is set in multiNet via the slide or rotary switch provided for this in the MA 100, MK 301 or MS301.

reason, a terminator plug is available for

Leuze electronic BCL 300i \ BCL 301i 21

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Fast commissioning / operating principle

3.5 Starting the device

 Connect the +18 … 30VDC supply voltage (typ. +24VDC); the BCL 300i \ BCL 301i

starts up.

The PWR and BUS LEDs display the device status.

PWR LED

flashes green Device ok, initialization phase

green continuous light Power On, device ok

green, briefly off - on Good read, successful reading

green, briefly off - briefly red - on No read, reading not successful

orange continuous light Service mode

flashes red Warning set

red continuous light Error, device error

BUS LED

flashes green Initialization

green continuous light Bus operation ok

flashes red Communication error

red continuous light Bus error

22 BCL 300i \ BCL 301i Leuze electronic

Fast commissioning / operating principle

If a display is available, the following information appears successively during startup:

• Startup

•Device designation e.g. BCL 301i SM 102 D

• Reading Result

If Reading Result is displayed, the device is ready.

Standalone operation BCL 300i

After voltage (18 … 30VDC) has been connected to the switching input, a read process is activated. In the standard setting, all common code types for decoding are released; only

the 2/5 interleaved code type is limited to 10 digits of code content. If a code is lead through the reading field, the code content is decoded and output via the

connected interface. The standard protocol for this is: 9600 Baud, 8 data bits, no parity, 1 stop bit.

MultiNet operation BCL 301i

If the BCL 301i detects an address larger than 0 after connecting the supply voltage, it regis- ters itself with the multiNet master via the multiNet. If the device is detected in the network, the BUS LED turns green and the BCL 301i is ready.

By connecting voltage (18 … 30VDC) on the switching input, a read process is activated. In the standard setting, all common code types for decoding are released; only the

2/5 interleaved

If a code is lead through the reading field, the code content is decoded and passed to the master via the multiNet.

code type is limited to 10 digits of code content.

Notice!

The configuration of the device can be changed or the functions can be tested via the USB service interface. To do this, connecting the supply voltage to the device and establishing a USB connection between the BCL and PC is sufficient.

At www.leuze.com identify -> Stationary bar code readers BCL 300i \ BCL 301i. Install this USB driver and please follow the instructions when doing so. Then, you can open the connection to the BCL through your Internet browser and perform the desired settings or tests.

Leuze electronic BCL 300i \ BCL 301i 23

, you can find a USB driver for webConfig under Download ->

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Fast commissioning / operating principle

3.6 Bar code reading

To test, you can use the following bar code in the 2/5 Interleaved format. The bar code module here is 0.5:

Modul 0,5

6677889900

Provided your BCL 300i \ BCL 301i model has a display, the read information appears on this display. The PWR LED goes off briefly and then turns green again. Simultaneously, the read information is forwarded to the superior system (PLC/PC).

Please check the incoming da Alternatively, you can use a switching input for read activation (switching signal of a

photoelectric sensor or 24VDC switching signal).

ta of the bar code information there.

24 BCL 300i \ BCL 301i Leuze electronic

4 Device description

Line scanner

Line scanner with deflection mirror

Oscillating-mirror scanner

4.1 About the bar code readers of the BCL 300i series

Bar code readers of the BCL 300i series are high-speed scanners with integrated decoder for all commonly used bar codes, e.g. 2/5 Interleaved, Code 39, Code 128, EAN 8/13 etc., as well as codes from the GS1DataBar family.

Bar code readers of the BCL 300i series are available in various optics models as well as line scanner heated models.

s, line scanners with deflection mirrors, oscillating mirrors and also optionally as

Device description

Figure 4.1: Line scanner, line scanner with deflection mirror and oscillating-mirror scanner

The extensive options for device configuration enable adaptation to a multitude of reading tasks. Due to the large reading distance combined with the great depth of field, a large opening a and storage technology market.

The interfaces (RS 232, RS 485 and RS 422) integrated in the various device models and the fieldbus systems (PROFIBUS DP, PROFINET-IO and Ethernet) offer optimum connec- tion to the superior host system.

Leuze electronic BCL 300i \ BCL 301i 25

ngle and a very compact construction, the device is ideally suited for the conveyor

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Device description

4.2 Characteristics of the bar code readers of the BCL 300i series

Performance characteristics:

•Integrated fieldbus connectivity = i -> Plug-and-Play fieldbus coupling and easy networking

•Numerous interface variants facilitate connection to the superior systems

•RS 232, RS 422

•RS 485 and multiNet plus slave alternatively, various fieldbus systems, such as

•PROFIBUS

•PROFINET-IO

•EtherNet

•Integrated code fragment technology (CRT) enables the identification of soiled or damaged bar codes

•Maximum depth of field and reading distances from 30mm to 700 mm

•Large optical opening angle and, thus, large reading field width

• High scanning rate of 1000 scans/s for fast reading tasks

•On request with display to easily detect and activate functions

•Integrated USB service interface, Mini-B type

•Adjustment of all device parameters with a web browser

•Easy alignment- and diagnostics functions

• Up to four possible connection technologies

• Two freely programmable switching inputs/outputs for the activation or signaling of states

•Automatic monitoring of the read q

•Automatic recognition and setting of the bar code type using autoConfig

• Reference code comparison

•Optional heating models to -35°C

•Heavy-duty housing of protection class IP 65

and status messages.

uality with autoControl

Notice!

Information on technical data and characteristics can be found in Kapitel 5.

General information

The integrated fieldbus connectivity = i contained in the bar code readers of the BCL 300i series facilitates the use of identification systems which function without connector unit or

gateways. The integrated fieldbus interface considerably simplifies handling. The Plug-andPlay concept enables easy networking and very simple commissioning: Directly connect the respective fieldbus and all configuration is performed with no

For decoding bar codes, the bar code readers of the BCL 300i series make available the proven CRT decoder with code fragment technology:

The proven code fragment technology (CRT) enables bar code readers of the BCL 300i

series to read bar codes with a small bar height, as well as bar codes with a damaged or soiled print image.

26 BCL 300i \ BCL 301i Leuze electronic

additional software.

Device description

With the aid of the CRT decoder, bar codes can also be read without problem in other demanding situations, such as with a large tilt angle (azimuth angle or even twist angle).

Figure 4.2: Possible bar code orientation

The BCL 300i \ BCL 301i can be operated and configured using the integrated webConfig tool via the USB service interface; alternatively, the configuration commands via the host/service interface.

The BCL 300i \ BCL 301i needs a suitable activation to start a read process as soon as an object is in the reading field. This opens a time window ("reading gate") in the BCL 300i \ BCL 301i for the read process decode a bar code.

In the basic setting, triggering takes place through an external reading cycle signal. Alterna- tive activation options include online commands via the host interface and the autoReflAct function.

Through the read operation, the BCL 300i \ BCL 301i collects additional useful pieces of data for diagnos tion can be inspected using the alignment mode which is integrated in the webConfig tool.

An optional display in English with buttons is used to operate the BCL 300i \ BCL 301i as well as for visualization purposes. Two LEDs provide additional optical information on the current operating sta

The two freely configurable switching inputs/outputs SWIO1 and SWIO2 can be assigned various functions and control e.g. activation of the BCL 300i \ BCL 301i or external devices,

such as a PLC. System, warning and error messages provide assistance in setup/troubleshooting during

commissioning and read opera

is which can also be transmitted to the host. The quality of the read opera-

te of the device.

during which the bar code reader has time to detect and

tion.

bar code readers can be adjusted using

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Leuze electronic BCL 300i \ BCL 301i 27

Device description

Connection side for: MK 3xx terminal hood MS3xx hood with integrated connectors KB 301-3000 cable hood with MA 100 terminal box

Reading window

Dovetail mounting and 4 mounting threads

Display, LEDs and buttons

Line scanner

Connection side for: MK 3xx terminal hood MS3xx hood with integrated connectors KB 301-3000 cable hood with MA 100 terminal box

Reading window

Dovetail mounting and 4 mounting threads

Display, LEDs and buttons

Line scanner with deflection mirror

4.3 Device construction

BCL 300i \ BCL 301i bar code readers

Figure 4.3:BCL300i \ BCL 301i device construction - line scanner

Figure 4.4: BCL 300i \ BCL 301i device construction -line scanner with deflection mirror

28 BCL 300i \ BCL 301i Leuze electronic

Device description

Connection side for: MK 3xx terminal hood MS3xx hood with integrated connectors KB 301-3000 cable hood with MA 100 terminal box

Reading window

Dovetail mounting and 6 mounting threads

Display, LEDs and buttons

Oscillating-mirror scanner

Figure 4.5: BCL 300i \ BCL 301i device construction - oscillating-mirror scanner

Leuze electronic BCL 300i \ BCL 301i 29

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Device description

Connection side with

system plug for

connection to

BCL 300i \ BCL 301i

M12 connector, MS300: 2 x M12 MS301: 3 x M12

Mini-B type USB service interface

Address setting

for multiNet

(only MS301)

Connection side with system plug for connection to BCL 300i \ BCL 301i

Cable lead-throughs

Mini-B type USB service interface

Terminal compartment with address setting and termination for multiNet (only MK 301)

MS 300/MS 301 hood with integrated connectors with parameter memory

Figure 4.6: Device construction MS300/MS301 hood with integrated connectors

MK 300/MK 301 terminal hood with parameter memory

30BCL300i \ BCL 301i Leuze electronic

Figure 4.7: Device construction MK 300/MK 301 hood with integrated connectors

KB 301/3000 cable hood with 3m cable

Connection side with system plug for

connection to BCL 300i \ BCL 301i

USB Mini-B type service interface (behind protective cap)

Connection cable, 3m, with system plugs for connecting to the MA 100

Terminal compartment with address switches and termination

Slotted hole on both sides for fastening (grounding shoe on the left)

Cable lead-throughs

Figure 4.8:KB301/3000 cable hood device construction

MA 100 terminal box

Device description

Figure 4.9: MA 100 terminal box device construction

Leuze electronic BCL 300i \ BCL 301i 31

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Device description

4.4 Reading techniques

4.4.1 Line scanner (single line)

A line (scan line) scans the label. Due to the opt. opening angle, the reading field width is dependent on the read distance. Through the movement of the object, the entire bar code is automatically transported through the scan line.

The integrated code fragment technology permits twisting of the bar code (tilt angle) within certain limits. These are dependent on the transport speed, the scanning rate of the scanner and the bar code properties.

Areas of application of the line scanner

The line scanner is used:

• when the bars of the bar code are printed in the conveying direction ('ladder arrangement').

•with bar codes having very short bar lengths.

• when the ladder code is turned out of the vertical position (tilt angle).

• when the reading distance is large.

Figure 4.10: Deflection principle for the line scanner

32BCL300i \ BCL 301i Leuze electronic

4.4.2 Line scanner with oscillating mirror

The oscillating mirror deflects the scan line additionally to both sides across the scan direction at a randomly adjustable oscillation frequency. In this way, the BCL 300i \ BCL 301i can also scan larger areas or spaces for bar codes. The reading field height (and the scan line length useful for eval

angle of the oscillating mirror.

uation) depends on the reading distance due to the optical opening

Areas of application of the line scanner with oscillating mirror

For line scanners with oscillating mirror, oscillation frequency, start/stop position etc. are adjustable. It is used:

• when the position of the label is not fixed, e.g. on pallets – various labels can, thus, be detected at various positions.

• when the bars of the bar code are printed perpendicular to the conveying direction ('picket fence arrangement').

• when reading stationary ob

• when a large reading field (reading window) has to be covered.

jects.

Device description

Figure 4.11: Deflection principle for the line scanner with oscillating mirror add-on

Leuze electronic BCL 300i \ BCL 301i 33

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Device description

4.4.3 Raster scanner (Raster Line)

Multiple scan lines scan the label. Due to the optical opening angle, the reading field width is dependent on the reading distance. Provided the code is located in the reading field, it can be read during standstill. If the code moves through the reading field, it is scanned by multiple scan lines.

The integrated code fragment technology permits twisting of the bar code (tilt angle) within certain limits. These are dependent on the transport

and the bar code properties. In most cases, everywhere a line scanner is used, a raster scanner can be used.

Areas of application of the raster scanner:

The raster scanner is used:

• when the bars of the bar code are perpendicular to the conveying direction ('picket fence arrangement')

•with bar codes with low height displacement

• with very glossy bar codes

speed, the scanning rate of the scanner

Figure 4.12: Deflection principle for the raster scanner

34BCL300i \ BCL 301i Leuze electronic

4.5 Standalone connectionBCL 300i

BCL 300i

MK 300

KB 301-3000 MS300

MA 100

The BCL 300i bar code reader is operated as a "standalone" single device. For the electrical connection of the supply voltage, the interface and the switching inputs/

outputs, either the MS300 hood with integrated connectors, the MK 300 terminal hood or the KB 301-3000 cable hood together with the MA 100 terminal box are available.

Device description

Figure 4.13: Standalone connectionBCL 300i

Leuze electronic BCL 300i \ BCL 301i 35

TNT 35/7-24V

Device description

multiNet master

(e.g. BCL 500i or MA 31…)

BCL 301i slave 1 BCL 301i slave 2 BCL 301i slave n

to PC/PLC

Terminating resistor on the last slave

4.6 Networking - Leuze multiNet plusBCL 301i

In the Leuze multiNet plus network, up to 32 BCL 301i bar code readers can be networked together. The respective network devices transmit the read data when requested to by the MA 31 or BCL 500i network master. For this purpose, each BCL 301i is assigned its own station address, which is set using the address switch in the MS301, MK 301 or MA 100.

The master then trans PLC control system or a computer, i.e. it "collects" the scanner data in the network and trans- mits it to an interface on the host computer. This reduces interface costs (CPs) and time spent programming the software.

mits the data of all network devices via its host interface to a superior

Figure 4.14: Networking possibilities using the multiNet plus

Two-wire RS 485

The Leuze multiNet plus is optimized for fast transmission of scanner data to a superior host computer. The multiNet plus consists physically of a two-wire RS 485 interface through which the Leuze multiNet plus software protocol is controlled. This makes wiring the network easy and inexpensive as slaves are looped through to one another in parallel.

In principle, networking occurs via

a parallel connection of the individual RS 485 interfaces of the respective bar code scanners. Shielded, twisted pair conductors should be used for the Leuze multiNet plus. This allows a total network length of up to 1200m.

36BCL300i \ BCL 301i Leuze electronic

4.7 Leuze multiScan

The multiScan operating mode is based on Leuze multiNet plus and links individual bar code readings from multiple bar code scanners into a single decoding result. This is used, for example, on a packet conveyor system on which the label can be affixed on either the right or left side, thereby requiring two read stations. To prevent the host from having to always process two readings for a multiScan arrangement is used which transmits only one reading from the two read stations to the host; this single reading is transmitted by the multiScan master.

Notice!

Thus, from the perspective of the host, the scanner network appears to be just a single bar code reader!

For this purpose one multiScan master and one or more multiScan slaves are connected together via the RS 485 interface.

Notice!

The MA 31 or the BCL 500i is available as a multiNet master.

Device description

single packet, i.e. a decoding result a nd a No Read, a

Figure 4.15: Scanner arrangement with the multiScan function

Notice!

The multiScan function on the RS 485 interface is possible for minimum of 2 and a maximum of 32 devices!

Leuze electronic BCL 300i \ BCL 301i 37

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Device description

The protocol set on the RS 485 interface is the multiNet protocol. As a result, during

multiScan operation on the RS 485 interface, the multiNet master also functions as the multiScan master and the multiNet slaves function as multiScan slaves (thus, all multiNet slave are included in multiScan operation).

4.8 Heater

For low-temperature applications to min. -35°C (e.g. in cold storage), the bar code readers of the BCL 300i \ BCL 301i series can optionally be permanently fitted with a built-in heating and these bar code readers purchased as separate device models.

4.9 External parameter memory

If the BCL 300i \ BCL 301i is used together with an MS300/MS301 hood with integrated connectors or MK 300/MK 301 terminal hood, the device settings are also saved in an external parameter memory in the hood with integrated connectors or terminal hood.

If the BCL is replaced with a new device, the new device takes on the settings of the old BCL from the hood with integrated connectors or terminal hood. This makes renewed configura- tion of the BCL unnecessary when it is replaced.

38 BCL 300i \ BCL 301i Leuze electronic

4.10 autoReflAct

AutoReflAct stands for Automatic Reflector Activation and permits an activation without

additional sensors. This is achieved by directing the scanner with reduced scanning beam towards a reflector mounted behind the conveyor path.

Notice!

Compatible reflectors are available on request.

Device description

As long as the scanner is targeted at the reflector, the reading gate remains clos however, the reflector is blocked by an object such as a container with a bar code label, the scanner activates the read procedure, and the label on the container is read. When the path from the scanner to the reflector has cleared, the read procedure has completed and the scanning beam is reduced and again directed onto the reflector. The reading gate is closed.

Figure 4.16: Reflector arra

The autoReflAct function uses the scanning beam to simulate a photoelectric sensor and thus permits an activation without additional sensor system.

4.11 Reference codes

The BCL 300i \ BCL 301i offers the possibility of storing one or two reference codes. It is possible to store the reference codes by means of teach-in (via SWIO_1 or SWIO_2),

via the webConfig tool or via online commands. The BCL 300i \ BCL 301i c an compare read bar codes with one and/or both reference codes

and execute user-configurable functions depending on the comparison result.

ed. If,

ngement for autoReflAct

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Leuze electronic BCL 300i \ BCL 301i 39

Device description

4.12 autoConfig

With the autoConfig function, the BCL 300i \ BCL 301i offers the user who only wishes to simultaneously read one code type (symbology) with one number of digits an extremely simple and convenient configuration option.

After starting the autoConfig function via the switching input or from a superior control, it is sufficient to position a bar code label with the desired code type and number of digits in the

reading field of the BCL 300i \ BCL 301i Afterward, bar codes with the same code type and number of digits are recognized and

decoded.

40 BCL 300i \ BCL 301i Leuze electronic

5 Specifications

5.1 General specifications of the bar code readers

5.1.1 Line scanner / raster scanner

Specifications

Type BCL 300i

Stand-alone

BCL 301i

multiNet plus slave

Type Line scanner without heating

Optical data

Light source Laser diode λ = 655 nm (red light) Beam exit Front Scanning rate 1000 scans/s Beam deflection bB means of rotating polygon wheel Useful opening angle max. 60° Optics models / resolution High Density (N): 0.127 … 0.20mm

Reading distance see reading field curves Laser class 2 (acc. to EN 60825-1 and 21 CFR 1040.10 with Laser Notice No. 50)

Medium Density (M): 0.20 … 0.5mm

Low Density (F): 0.30…0.5mm

Ultra Low Density (L): 0.35…0.8mm

Bar code data

Code types 2/5 Interleaved, Code 39, Code 128, EAN 128, EAN / UPC,

Bar code contrast (PCS) >= 60% External light tolerance 2000 lx (on the bar code) Number of bar codes per scan 3

Codabar, Code 93, GS1 DataBar, EAN Addendum

Electrical data

Interface type 1x RS 232/422 1x RS 485 Protocols Leuze Standard Leuze Standard, Leuze multiNet plus Baud rate 4800 … 115200 Baud Data formats Data bits: 7.8

Service interface Mini-B type USB 2.0 socket Switching input / Switching output

Operating voltage 18 … 30VDC (Class 2, safety class III) Power consumption max. 2.5W

- Switching output: 18 … 30 V DC, depending on supply voltage, I max. = 60mA

2 switching inputs/outputs

- Switching input: 18 … 30 V DC depending on supply voltage, I max. = 8 mA

Switching inputs/outputs protected against polarity reversal!

Parity: None, Even, Odd

Stop bits: 1.2

, freely programmable functions

(short-circuit proof)

Operating and display elements

Display (optional) Monochromatic graphical display, 128 x 32 pixel, with background lighting Keyboard (optional) 2 buttons LEDs 2 LEDs for power (PWR) and bus state (BUS), two-colored (red/green)

Table 5.1: Specifications of the BCL 301i and BCL 300i line/raster scanners without heating

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Leuze electronic BCL 300i \ BCL 301i 41

Specifications

Type BCL 300i

Stand-alone

BCL 301i

multiNet plus slave

Type Line scanner without heating

Mechanical data

Protection class Weight Dimensions (WxHxD) Housing

270g (without connection hood)

44 x 95x68mm (without connection hood)

Diecast aluminum

IP 65

Environmental data

Operating temperature range 0°C … +40 °C Storage temperature range -20°C … +70°C

Air humidity Max. 90% rel. humidity, non-condensing Vibration IEC 60068-2-6, test FC Shock IEC 60068-2-27, test Ea Continuous shock IEC 60068-2-29, test Eb Electromagnetic compatibility EN 55022;

IEC 61000-6-2 (contains IEC 61000-4-2, -3, -4, -5 and -6)

Table 5.1: Specifications of the BCL 301i and BCL 300i line/raster scanners without heating

1) Only with the MS300/MS301, MK 300/MK 301 or KB 301-3000 connection hood and screwed-on M12 connector or cable lead-throughs and mounted caps. Minimum tightening torque of the housing connection screws on the connection hood 1.4Nm!

2) This is a Class A product. In a domestic environment this product may cause radio interference, in which case the operator may be required to take adequate measures.

Attention!

For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code).

The BCL 300i \ BCL 301i bar code readers are designed in accordance with safety class III for supply by PELV (protective extra-low voltage).

42 BCL 300i \ BCL 301i Leuze electronic

5.1.2 Oscillating-mirror scanner

Technical data same as for line scanner without heating with the following differences:

Specifications

Type BCL 300i

Stand-alone

BCL 301i

multiNet plus slave

Type Oscillating-mirror scanner without heating

Optical data

Beam exit Lateral zero position at an angle of 90° Beam deflection Via rotating polygon wheel (horizontal) and stepping motor with mirror (vertical) Oscillation frequency 0 … 10Hz

Max. swivel angle ±20°(adjustable) Reading field height See reading field curves

(adjustable, max. frequency is dependent on set swivel angle)

Electrical data

Power consumption max. 4W

Mechanical data

Weight 580g (without connection hood)

Dimensions (WxHxD)

58 x 125 x 110mm (without connection hood)

Table 5.2: Specifications of the BCL 301i and BCL 300i oscillating-mirror scanners without

heating

5.1.3 Line scanner / raster scanner with deflection mirror

Technical data same as for line scanner without heating with the following differences:

Type BCL 300i

Stand-alone

Type Line scanner with deflection mirror without heating

Optical data

Beam exit Lateral zero position at an angle of 105° Beam deflection Via rotating polygon wheel (horizontal) and deflection mirror (vertical)

Electrical data

Power consumption Max. 2.5W

Mechanical data

Weight 350g (without connection hood)

Dimensions (WxHxD)

44 x 103 x 96 mm (without connection hood)

Table 5.3: Specifications of the BCL 301i and BCL 300i deflection-mirror scanners without

heating

BCL 301i

multiNet plus slave

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Leuze electronic BCL 300i \ BCL 301i 43

Specifications

5.2 Heating models of the bar code readers

The BCL 300i \ BCL 301i bar code readers are optionally available as models with integrated heating. In this case, heating is permanently installed ex works. Self-installation on-site by the user is not possible!

Features

•Integrated heating (permanently installed)

• Extends the application range of the BCL 300i \ BCL 301i to -35°C

• Supply voltage 24VDC ±20%

•BCL300i \ BCL 301i enabling through an internal temperature switch (switch-on delay about 30min for 24VDC and minimum ambient temperature of -35°C)

•Necessary conductor cross-section for the voltage supply: at least 0.75mm²; the of ready-made cables is, thus, not possible

Construction

The heating consists of two parts:

• The front cover heater

• The housing heater

Function

When the 24VDC supply voltage is applied to the BCL 300i \ BCL 301i, a temperature switch initially only connects the heating to current (front cover heater and housing heater).

During the heating phase (around 30 min), when the inside temperature rises above 15°C, the temperature switch connects the BCL 300i \ BCL 301i to the supply voltage. This is followed by the self test and the changeover to re showing overall readiness for operation.

When the inside temperature reaches approximately 18 °C, another temperature switch turns the housing heater off and, if necessary, back on again (if the inside temperature drops below 15°C). This does not interrupt the read operation. The front cover heater remains activated until an inside tempera cover heater switches off and, with a switching hysteresis of 3°C, back on again at an inside temperature below 22°C.

ture of 25°C is reached. At temperatures above this, the front

ad operation. The "PWR" LED lights up,

use

Mounting location

Notice!

The mounting location is to be selected such that it does not expose the BCL 300i \ BCL 301i with heating directly to a cold air stream. To achieve an optimal heating effect, the BCL 300i \ BCL 301i should be mounted so that it is thermally isolated.

Electrical connection

The required core cross section of the connection cable for the voltage supply must be at least 0.75 mm².

44 BCL 300i \ BCL 301i Leuze electronic

Attention!

The voltage supply must not be looped through from one device to the next.

Attention!

The BCL 300i \ BCL 301i with oscillating mirror and heating must not be connected to the MA 100!

Power consumption

The energy requirement depends on the model:

• the line/raster scanner with heating typically consumes a maximum of 17W power.

• the line scanner with oscillating mirror and heating typically consumes a maximum of 26W power.

• the line/raster scanner with deflection mirror and heating typically consumes a maximum of 19W power.

These values are based on operation with unconnected switching output

5.2.1 Line scanner / raster scanner with heater

Technical data same as for line scanner without heating with the following differences:

Specifications

Type BCL 300i

Stand-alone

BCL 301i

multiNet plus slave

Type Line scanner with heater

Electrical data

Operating voltage 24 V DC ±20 % Power consumption max. 17 W Structure of the heating Housing heating and separate heating of the optics glass Warmup time Min. 30min at +24V DC and an ambient temperature of -35° C Min. conductor cross section Conductor cross section of at least 0.75mm² for the supply voltage supply line.

Wiring through of the voltage supply to multiple heating devices is not

Standard, M12 ready-made cable not usable

(insufficient cable cross-section)

permissi

ble.

Environmental data

Operating temperature range -35°C … +40°C Storage temperature range -20°C … +70 °C

Table 5.4: Specifications of the BCL 301i and BCL 300i line/raster scanners with heating

5.2.2 Oscillating-mirror scanner with heating

Technical data same as for line scanner without heating with the following differences:

Leuze electronic BCL 300i \ BCL 301i 45

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Specifications

Type BCL 300i

Stand-alone

BCL 301i

multiNet plus slave

Type Oscillating-mirror scanner with heating

Optical data

Useful opening angle Max. 60° Max. swivel angle ± 20°(adjustable)

Electrical data

Operating voltage 24V DC ±20 % Power consumption Max. 26W Structure of the heating Housing heating and separate heating of the optics glass Warmup time Min. 30min at +24VDC and an ambient temperature of -35°C Min. conductor cross section Conductor cross section of at least 0.75 mm² for the supply voltage supply line.

Wiring through of the voltage supply to multiple heating devices is not

Standard, M 12 ready-made cable not usable

(insufficient cable cross-section)

permissi

ble.

Environmental data

Operating temperature range -35°C… +40°C Storage temperature range -20°C … +70 °C

Table 5.5: Specifications of the BCL 301i and BCL 300i oscillating-mirror scanners with heating

5.2.3 Line scanner / raster scanner with deflection mirror and heating

Technical data same as for line scanner without heating with the following differences:

Type BCL 300i

Stand-alone

Type Deflection mirror scanner with heating

Optical data

Useful opening angle Max. 60°

Electrical data

Operating voltage 24V DC ±20 % Power consumption Max. 19W Structure of the heating Housing heating and separate heating of the optics glass Warmup time Min. 30min at +24VDC and an ambient temperature of -35°C Min. conductor cross section Conductor cross section of at least 0.75 mm² for the supply voltage supply line.

Wiring through of the voltage supply to multiple heating devices is not

Standard, M 12 ready-made cable not usable

(insufficient cable cross-section)

permi

ssible.

Environmental data

Operating temperature range -35°C… +40°C Storage temperature range -20°C … +70 °C

Table 5.6: Specifications of the BCL 301i and BCL 300i deflection-mirror scanners with heating

BCL 301i

multiNet plus slave

46 BCL 300i \ BCL 301i Leuze electronic

Specifications

BCL 3xx with

MS 3xx hood

with integrated

connectors

BCL 3xx with

MK 3xx

terminal hood

BCL 3xx with

KB 301…

cable hood

Cable length: 3m

5.3 Dimensioned drawings

5.3.1 Dimensioned drawing of complete overview of the BCL 300i \ BCL 301i with

MS 3xx / MK 3xx

Figure 5.1: Dimensioned drawing of complete overview of the BCL 300i \ BCL 301i with

MS3xx / MK 3xx

5.3.2 Dimensioned drawing of complete overview of the BCL 300i \ BCL 301i with

KB 301-3000

Figure 5.2: Dimensioned drawing of complete overview of the BCL 300i \ BCL 301i with

KB 301-3000

Leuze electronic BCL 300i \ BCL 301i 47

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Specifications

A Optical axis

5.3.3 Dimensioned drawing of line scanner with / without heating

Figure 5.3:Dimensioned drawing BCL 300i \ BCL 301i line scanner S…102

48 BCL 300i \ BCL 301i Leuze electronic

Specifications

A Optical axis B Deflection angle of the laser beam: ± 30°

5.3.4 Dimensioned drawing of deflection mirror scanner with / without heating

Figure 5.4: Dimensioned drawing BCL 300i \ BCL 301i deflection mirror scanner S…100

Leuze electronic BCL 300i \ BCL 301i 49

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Specifications

A Optical axis B Swivel angle of the laser beam: ± 20 ° C Deflection angle of the laser beam: ± 30°

5.3.5 Dimensioned drawing of oscillating-mirror scanner with / without heating

Figure 5.5: Dimensioned drawing BCL 300i \ BCL 301i oscillating mirror scanner O…100

50 BCL 300i \ BCL 301i Leuze electronic

Specifications

MS 3xx

hood with integrated connectors

MK 3xx

terminal hood

Attention!

To ensure protection class IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4 Nm for connecting to the BCL.

5.3.6 Dimensioned drawing of MS 3xx hood with integrated connectors / MK 3xx terminal hood

Figure 5.6: Dimensioned drawing of MS3xx hood with integrated connectors / MK 3xx

terminal hood

Leuze electronic BCL 300i \ BCL 301i 51

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Specifications

Attention!

To ensure protection class IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4Nm for connecting to the BCL.

Cable length: 3m

5.3.7 Dimensioned drawing of KB 301-3000 cable hood

Figure 5.7: Dimensioned drawing of KB 301-3000 cable hood

52 BCL 300i \ BCL 301i Leuze electronic

5.3.8 Dimensioned drawing of MA 100 terminal box

A Green indicator diode (SW I/O) B S2 switch, termination ON/OFF C S1 switch, address setting via multiNet D JP8 jumper, address range 0 … 15 / 16 … 31 E BCL connection F Shielding connection G Terminal strip for the electrical connection H Contact surface for FE

Specifications

Figure 5.8:Dimensioned drawing of MA 100 terminal box

Leuze electronic BCL 300i \ BCL 301i 53

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Specifications

M=Module: The narrowest line or space of a bar code

in mm.

=Wide character: Wide bars and gaps are a multiple

(ratio) of the module. Module x Ratio = Z

(Normal Ratio 1 : 2.5).

=Quiet zone: The quiet zone should be at least 10

times the module, but not less than 2.5mm.

L = Code length: The length of the bar code in mm

including the start and stop characters. The quiet zone is included depending on the code definition.

=Bar length: Height of the elements in mm.

5.4 Reading field curves / optical data

5.4.1 Bar code characteristics

Notice!

Please note that the size of the bar code module influences the maximum reading distance and the width of the reading field. Therefore, when selecting a mounting location and/or the bar code label, take into account the different reading characteristics of the scanner with various bar code modules.

Figure 5.9: The most important characteristics of a bar code

The range in which the bar code can be read by the BCL 300i \ BCL 301i (the so-called reading field) depends on the quality of the printed bar code and its dimensions.

Therefore, above all, the module of a bar code is decisive for the size of the reading field.

Notice!

A rule of thumb: The smaller the module of the bar code is, the smaller the maximum reading distance and reading field width will be.

54 BCL 300i \ BCL 301i Leuze electronic

5.4.2 Raster scanner

A raster variant is also available in the BCL 300i series. The BCL 300i as a raster scanner projects 8scan lines which vary depending on the reading distance from the raster aperture.

Front scanner 8 142435455077

Raster line

Deflection mirror scanner 12 17 27 38 48 54 80

cover [mm]

all raster lines

Table 5.7: Raster line cover as a function of the distance

Specifications

Distance [mm] starting at the zero position

50 100 200 300 400 450 700

Leuze electronic BCL 300i \ BCL 301i 55

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Specifications

Zero position

Distance acc. to reading field curves

Frontal beam exit BCL 3xxi S/R1…102…

Deflection mirror scanner

BCL 3xxi S/R1…100…

Oscillating-mirror scanner

BCL 3xxi O…100…

5.5 Reading field curves

Notice!

Please notice that the real reading fields are also influenced by factors such as labeling material, printing quality, reading angle, printing contrast etc., and may thus deviate from the reading fields specified here.

The reading field curves also apply for the variants with heating.

The zero position of the reading distance always refers the front edge of the housing of the beam exit and is shown in figure 5.10 for the three housing types of the BCL 300i \ BCL 301i.

Figure 5.10: Zero position of the reading distance

Reading conditions for the reading field curves

Bar code type

Ratio

ANSI specification

Reading rate

2/5 Interleaved

1:2.5

class A

> 75%

Table 5.8:Reading conditions

56 BCL 300i \ BCL 301i Leuze electronic

5.5.1 High Density (N) - optics: BCL 300i \ BCL 301i S/R1 N 102 (H)

250 7550 100 150 200 250 300125 175 225 275

100

-25

-50

-75

-100

BCL 3xxi S/R1 N 102

m = 0,127

m = 0,15

m = 0,2

m = 0,15

m = 0,127

m = 0,2

Reading distance [mm]

Reading field width [mm]

250 7550 100 150 200 250 300125 175 225 275

100

-25

-50

-75

-100

BCL 3xxi S/R1 N 100

m = 0,127

m = 0,15

m = 0,2

m = 0,15

m = 0,127

m = 0,2

Reading distance [mm]

Reading field width [mm]

Figure 5.11: "High Density" reading field curve for line scanner without deflection mirror

5.5.2 High Density (N) - optics: BCL 300i \ BCL 301i S/R1 N 100 (H)

Specifications

Leuze electronic BCL 300i \ BCL 301i 57

Figure 5.12: "High Density" reading field curve for line scanner with deflection mirror

The reading field curve applies for the reading conditions stated in table 5.8.

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Specifications

250 7550 100 150 200 250 300125 175 225 275

100

-25

-50

-75

-100

BCL 3xxi O N 100

m = 0,127

m = 0,15

m = 0,2

m = 0,15

m = 0,127

m = 0,2

Reading distance [mm]

Reading field width [mm]

Reading distance [mm]

Reading field height [mm]

5.5.3 High Density (N) - optics: BCL 300i \ BCL 301i ON 100 (H)

Figure 5.13: "High Density" reading field curve for oscillating-mirror scanners

m = 0,127

BCL 3xxi O N 100

m = 0,2

m = 0,15

100

-20

-40

-60

-80

-100 250 7550 100 150 200 250 300125 175 225 275

Figure 5.14: Lateral "High Density" reading field curve for oscillating-mirror scanners

58 BCL 300i \ BCL 301i Leuze electronic

The reading field curves apply for the reading conditions stated in table 5.8.

m = 0,127

m = 0,15

m = 0,2

Specifications

050100 150 250 350 450200 300 400

100

150

-50

-100

-150

BCL 3xxi S/R1 M 102

m = 0,2

m = 0,3

m = 0,5

m = 0,3

m = 0,2

m = 0,5

Reading distance [mm]

Reading field width [mm]

050100 150 250 350 450200 300 400

100

150

-50

-100

-150

BCL 3xxi S/R1 M 100

m = 0,2

m = 0,3

m = 0,5

m = 0,3

m = 0,2

m = 0,5

Reading distance [mm]

Reading field width [mm]

5.5.4 Medium Density (M) - optics: BCL 300i \ BCL 301i S/R1 M 102 (H)

Figure 5.15: "Medium Density" reading field curve for line scanner without deflection mirror

5.5.5 Medium Density (M) - optics: BCL 300i \ BCL 301i S/R1 M 100 (H)

Figure 5.16: "Medium Density" reading field curve for line scanner with deflection mirror

Leuze electronic BCL 300i \ BCL 301i 59

The reading field curves apply for the reading conditions stated in table 5.8.

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Specifications

050100 150 250 350 450200 300 400

100

150

-50

-100

-150

BCL 3xxi O M 100

m = 0,2

m = 0,3

m = 0,5

m = 0,3

m = 0,2

m = 0,5

Reading distance [mm]

Reading field width [mm]

050100 150 250 350 450200 300 400

100

150

125

-50

-100

-150

-25

-75

-125

BCL 3xxi O M 100

m = 0,2

m = 0,3

m = 0,5

m = 0,3

m = 0,2

m = 0,5

Reading distance [mm]

Reading field height [mm]

5.5.6 Medium Density (M) - optics: BCL 300i \ BCL 301i OM 100 (H)

Figure 5.17: "Medium Density" reading field curve for oscillating-mirror scanners

Figure 5.18:Lateral "Medium Density" reading field curve for oscillating-mirror scanners

60 BCL 300i \ BCL 301i Leuze electronic

The reading field curves apply for the reading conditions stated in table 5.8.

5.5.7 Low Density (F) - optics: BCL 300i \ BCL 301i S/R1 F 102 (H)

050 150 250 400 500 600350100 200 300 450 550

100

200

150

-50

-100

-200

-150

BCL 3xxi S/R1 F 102

m = 0,5

m = 0,35

m = 0,3

m = 0,35

m = 0,5

m = 0,3

Reading distance [mm]

Reading field width [mm]

050 150 250 400 500 600350100 200 300 450 550

100

200

150

-50

-100

-200

-150

BCL 3xxi S/R1 F 100

m = 0,5

m = 0,35

m = 0,3

m = 0,35

m = 0,5

m = 0,3

Reading distance [mm]

Reading field width [mm]

Figure 5.19: "Low Density" reading field curve for line scanner without deflection mirror

5.5.8 Low Density (F) - optics: BCL 300i \ BCL 301i S/R1 F 100 (H)

Specifications

Figure 5.20: "Low Density" reading field curve for line scanner with deflection mirror

Leuze electronic BCL 300i \ BCL 301i 61

The reading field curves apply for the reading conditions stated in table 5.8.

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Specifications

Reading distance [mm]

Reading field width [mm]

Reading distance [mm]

Reading field height [mm]

5.5.9 Low Density (F) - optics: BCL 300i \ BCL 301i OF 100 (H)

200

150

100

-50

-100

-150

-200 050 150 250 400 500 600350100 200 300 450 550

BCL 3xxi O F 100

m = 0,3

m = 0,35

m = 0,5

Figure 5.21: "Low Density" reading field curve for oscillating-mirror scanners

200

150

100

BCL 3xxi O F 100

m = 0,3

m = 0,35

m = 0,5

m = 0,3

m = 0,35

m = 0,5

m = 0,3

m = 0,35

-50

-100

-150

-200 050 150 250 400 500 600350100 200 300 450 550

m = 0,5

Figure 5.22: Lateral "Low Density" reading field curve for oscillating-mirror scanners

The reading field curves apply for the reading conditions stated in table 5.8.

62 BCL 300i \ BCL 301i Leuze electronic

Specifications

050 150 250 400 550 750350100 200 300 450 650500 700600

100

300

250

150

200

-50

-100

-300

-250

-150

-200

BCL 3xxi S/R1 L 102

m = 0,5

m = 0,35

m = 0,8

m = 0,35

m = 0,5

m = 0,8

Reading distance [mm]

Reading field width [mm]

050 150 250 400 550 750350100 200 300 450 650500 700600

100

300

250

150

200

-50

-100

-300

-250

-150

-200

BCL 3xxi S/R1 L 100

m = 0,5

m = 0,35

m = 0,8

m = 0,35

m = 0,5

m = 0,8

Reading distance [mm]

Reading field width [mm]

5.5.10 Ultra Low Density (L) - optics: BCL 300i \ BCL 301i S/R1 L 102 (H)

Figure 5.23:"Ultra Low Density" reading field curve for line scanner without deflection mirror

5.5.11 Ultra Low Density (L) - optics: BCL 300i \ BCL 301i S/R1 L 100 (H)

Leuze electronic BCL 300i \ BCL 301i 63

Figure 5.24: "Ultra Low Density" reading field curve for line scanner with deflection mirror

The reading field curves apply for the reading conditions stated in table 5.8.

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Specifications

050 150 250 400 550 750350100 200 300 450 650500 700600

100

300

250

150

200

-50

-100

-300

-250

-150

-200

BCL 3xxi O L 100

m = 0,5

m = 0,35

m = 0,8

m = 0,35

m = 0,5

m = 0,8

Reading distance [mm]

Reading field width [mm]

050 150 250 400 550 750350100 200 300 450 650500 700600

100

300

250

150

200

-50

-100

-300

-250

-150

-200

BCL 3xxi O L 100

m = 0,5

m = 0,35

m = 0,8

m = 0,35

m = 0,5

m = 0,8

Reading distance [mm]

Reading field height [mm]

5.5.12 Ultra Low Density (L) - optics: BCL 300i \ BCL 301i OL 100 (H)

Figure 5.25: "Ultra Low Density" reading field curve for oscillating-mirror scanners

Figure 5.26: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners

64 BCL 300i \ BCL 301i Leuze electronic

The reading field curves apply for the reading conditions stated in table 5.8.

6Installation and mounting

6.1 Storage, transportation

Attention!

When transporting or storing, package the device so that it is protected against collision and humidity. Optimum protection is achieved when using the original packaging. Heed the required environmental conditions specified in the technical data.

Unpacking

 Check the packaging for any damage. If damage is found, notify the post office or

shipping agent as well as the supplier.

 Check the delivery contents using your order and the delivery papers:

• Delivered quantity

• Device type and model as indicated on the name plate

•Laser warning signs

•Brief manual

The name plate provides information as to what BCL type your device is. For specific information, please refer to chapter 5.

Name plates of the bar code readers of the BCL 300i \ BCL 301i series

Installation and mounting

Figure 6.1: Device name plate BCL 300i \ BCL 301i

 Save the original packaging for later storage or shipping.

Notice!

All BCL 300i \ BCL 301i are delivered with a protective cover on the connection side which must be removed before attaching a connection hood.

Leuze electronic BCL 300i \ BCL 301i 65

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Installation and mounting

4 x M4x5

6 x M4x5

(oscillating-mirror scanner)

If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office.

 Observe the applicable local regulations when disposing of the packaging materials.

6.2 Mounting the BCL 300i \ BCL 301i

The BCL 300i \ BCL 301i bar code readers can be mounted in two different ways:

•Via four or six M 4x5 screws on the bottom of the device.

•Via a BT 56 mounting device in the two fastening grooves on the bottom of the device.

Attention!

The BCL 300i does not fulfill protection class IP 65 until the connection hood has been screwed on. Minimum tightening torque of the housing connection screws on the connection hood 1.4Nm!

6.2.1 Fastening with M4 x 5 screws

Figure 6.2: Fastening options using M4x5 threaded holes

66 BCL 300i \ BCL 301i Leuze electronic

6.2.2 BT 56 mounting device

Clamping jaws for fastening on the BCL 300i \ BCL 301i

Clamp profile for fastening to round or oval pipes Ø16…20mm

A Rod holder, turnable 360 ° B Rods Ø16…20mm

All dimensions in mm

The BT 56 mounting device is available for mounting the BCL 300i \ BCL 301i using the fastening grooves. It is designed for rod mounting (Ø 16mm to 20mm). For ordering instructions, please refer to chapter "Type overview and accessories" on page 136.

BT 56 mounting device

Installation and mounting

Figure 6.3: BT 56 mounting device

Leuze electronic BCL 300i \ BCL 301i 67

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Installation and mounting

Figure 6.4: Mounting example of BCL 300i \ BCL 301i with BT 56

68 BCL 300i \ BCL 301i Leuze electronic

6.2.3 BT 59 mounting device

Clamping jaws for fastening on the BCL 300i \ BCL 301i

A Holder, turnable 360° B ITEM joint, angle adjustable ±90°

C M 8x16 screw cylinder, M 8 wave washer, M 8

sliding block, connectors for ITEM profile (2x)

All dimensions in mm

The BT 59 mounting device offers you an additional fastening option. For ordering instructions, please refer to chapter "Type overview and accessories" on page 136.

BT 59 mounting device

Installation and mounting

Figure 6.5: BT 59 mounting device

Notice!

When mounting, ensure that the scanning beam is not reflected directly back to the scanner by the label which is being read. For further information, see the notices in chapter 6.3! Please refer to chapter 5.4 for the permissible minimum and maximum distances between the BCL 300i \ BCL 301i and the labels to be read.

Leuze electronic BCL 300i \ BCL 301i 69

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Installation and mounting

6.3 Device arrangement

6.3.1 Selecting a mounting location

In order to select the right mounting location, several factors must be considered:

• Size, orientation, and position tolerance of the bar codes on the objects to be scanned.

• The reading field of the BCL 300i \ BCL 301i in relation to the bar code module width.

• The resulting minimum and maximum reading distance from the respective reading field (see chapter 5.4 "Reading field curves / optical data").

• The permissible cable lengths between the BCL 300i \ BCL 301i and the host system depending on which interface is used.

basis of the read data.

• The display elements such as LEDs or the display should be highly visible.

• For configuring and commissioning with the webConfig tool, the USB interface should be easily accessible.

For specific information, please refer to chapter 6 and chapter 7.

Notice!

The beam of the BCL 300i \ BCL 301i exits:

• parallel to the housing base in the case of the line scanner

at 105 degrees from the housing base in the case of the deflection mirror

•

• perpendicular to the housing base in the case of the oscillating mirror

In each case, the housing base is the black area in figure 6.2. The best read results are obtained when:

• The BCL 300i \ BCL 301i is mounted in such a way that the scanning beam is incident on the bar code at an angle of inclination greater than ±10° … 15° to vertical.

• The reading distance lies in the middle area of the reading field.

• The bar code labels are of good print quality and have good contrast ratios.

• You do not use high-gloss labels.

• There is no direct sunlight.

70 BCL 300i \ BCL 301i Leuze electronic

6.3.2 Avoiding total reflection – Line scanner

Bar code

The BCL 300i \ BCL 301i should be mounted in such a way that the scanning beam is incident on the bar code at an angle of inclination greater than ±10° … 15° to vertical.

…

Bar code

The BCL 300i \ BCL 301i with deflection mirror should be mounted parallel to the bar code.

Zero position

The bar code label must be positioned at an angle of inclination greater than ±10° … 15° from vertical in order to avoid total reflection of the laser beam (see figure 6.6)!

Total reflection occurs whenever the laser light of the bar code reader is directly incident on the surface of the bar code at an angle of 90°. The light directly reflected by the bar code may overload the bar code reader and thereby cause non-readings!

Installation and mounting

Figure 6.6: Total reflection – line sca

6.3.3 Avoiding total reflection – deflection mirror scanner

For the BCL 300i \ BCL 301i with deflection mirror, the laser beam exits at an angle of 105° to the rear housing wall.

An angle of incidence of 15° of the laser to the label has already been integrated in the deflection mirror so that the BCL 300i \ BCL 301i can be installed parallel to the bar code (rear housing wall).

Figure 6.7: Total reflection – line scanner

Leuze electronic BCL 300i \ BCL 301i 71

nner

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Installation and mounting

Bar code

The BCL 300i \ BCL 301i should be mounted in such a way that the scanning beam is incident on the bar code at an angle of inclination greater than ±25° to vertical.

6.3.4 Avoiding total reflection – oscillating-mirror scanner

For the BCL 300i \ BCL 301i with oscillating mirror, the laser beam exits at an angle of 90° to vertical.

For the BCL 300i \ BCL 301i with oscillating mirror, the swivel range of ±20° (±12° for devices with heating) is to be taken into account.

This means that in order to be on the safe side and to avoid total reflection, the BCL 300i \ BCL 301i with oscillating mirror must be inclined upw

Notice!

Mount the BCL 300i \ BCL 301i with oscillating mirror in such a way that the outlet window of the bar code reader is parallel to the object. This will result in an angle of inclination of approx. 25°.

ard or downward 20° … 30°!

Figure 6.8:Total reflection – BCL 300i \ BCL 301i with oscillating mirror

6.3.5 Mounting location

 When selecting a mounting location, pay attention to:

• Maintaining the required environmental conditions (temperature, humidity).

• Possible soiling of the reading window due to liquids, abrasion by boxes, or packaging material residues.

• Lowest possible chance of damage to the BCL 300i \ BCL 301i by mechanical collision or jammed parts.

• Possible extraneous light (no direct sunlight or sunlight reflected by the bar code).

72 BCL 300i \ BCL 301i Leuze electronic

Installation and mounting

γγ

6.3.6 Devices with integrated heating

 For devices with integrated heating, also observe the following points:

•Mount the BCL 300i \ BCL 301i in a way which provides maximum thermal isolation, e.g. using rubber-bonded metal.

•Mount in such a way that the device is protected from draft and wind; mount additional shields if necessary.

Notice!

When installing the BCL 300i \ BCL 301i in a protective housing, it must be ensured that the scanning beam can exit the protective housing without obstruction.

6.3.7 Possible reading angles between BCL 300i \ BCL 301i and bar code.

The optimum alignment of the BCL 300i \ BCL 301i is accomplished when the scan line scans the code bars almost at a right angle (90°). All reading angles that are possible between the scan line and bar code must be taken account (figure 6.9).

Figure 6.9:Reading angle for the line scanner

α Tilt β Angle of inclination (Pitch) γ Skew

In order to avoid total reflection, the skew

Leuze electronic BCL 300i \ BCL 301i 73

γ should be greater than 10 °.

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Installation and mounting

6.4 Cleaning

 Clean the glass pane of the BCL 300i \ BCL 301i with a soft cloth after mounting.

Remove all packaging remains, e.g. carton fibers or Styrofoam balls. In doing so, avoid leaving fingerprints on the front cover of the BCL 300i \ BCL 301i.

Attention!

Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device.

74 BCL 300i \ BCL 301i Leuze electronic

7 Electrical connection

The bar code readers of the BCL 300i series feature a modular connection concept with replaceable connection hoods and an external terminal box that covers all connection variants (M12 connectors, terminals, 3m connection cables).

The additional Mini-B type USB interface is used for configuring the device. The two product series BCL 300i and BCL 301i differ in their interfaces

as standalone device or multiNet slave.

BCL 300i (standalone scanner))

BCL 301i (multiNet plus slave)

Figure 7.1 shows the different connection variants.

Notice!

On delivery, the products are provided with a plastic protective cap on the side of the system plug or the system socket.

Additional connection accessories can be found in chapter 13.

Attention!

The BCL 300i does not fulfill protection class IP 65 until the connection hood has been screwed on. Minimum tightening torque of the housing connection screws on the connection hood 1.4Nm!

Electrical connection

and in their function

HOST / BUS IN BUS OUT

RS 232 / RS 422 –

RS 485RS 485

Leuze electronic BCL 300i \ BCL 301i 75

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Electrical connection

Line scanner

MK 300

KB 301-3000 MS 300

MA 100

Cable M12 connectorTerminals

Terminal box

Line scanner with deflection mirror

Oscillating-mirror scanner

Location of the electrical connections

Figure 7.1: Location of the electrical connections

76 BCL 300i \ BCL 301i Leuze electronic

7.1 Safety notices for the electrical connection

Attention!

Do not open the device yourself under any circumstances! There is otherwise a risk of uncontrolled emission of laser radiation from the device. The housing of the BCL 300i \ BCL 301i contains no parts that need to be adjusted or maintained by the user.

Before connecting the device, be sure that the supply voltage agrees with the value printed on the name plate.

Connection of the device and cleaning must only be carried out by a qualified electrician.

Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only guaranteed when the functional earth is connected properly.

If faults cannot be corrected, the device should be removed from operation and protected against possible commissioning.

Attention!

For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code).

The bar code readers of the BCL 300i series are designed in accordance with safety class III for supply by PELV (protective extra-low voltage).

Notice!

Protection class IP 65 is not fulfilled until connectors or cable lead-throughs are screwed on and caps are installed!

Electrical connection

Attention!

To ensure protection class IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4Nm for connecting to the BCL.

Leuze electronic BCL 300i \ BCL 301i 77

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Electrical connection

HOST / BUS IN

GND_ISO

RXD/RX-

TXD/TX-

RTS/TX+

CTS/RX+

PWR / SW IN/OUT

SWIO_2

SWIO_1

GNDIN VIN

SERVICE

21354

GNDD+D-VB ID

BUS OUT

Mini-B USB socket

(behind protective cap)

M12 plug

(A-coded)

M12 plug (B-coded)

Dummy plug

Hood with integrated connectors

MS300

7.2 Electrical connection BCL 300i

tive application are also available here. Detailed information on this topic can be found in chapter 7.4.1 and chapter 7.4.3.

7.2.1 MS 300 hood with 2 integrated M12 connectors

The MS300 hood with integrated connectors features two M12 connector plugs and a Mini-B type USB socket as a service interface. Parameter memory is integrated into the MS300 which temporarily stores the settings of the BCL 300i in the case of replacement and transmits them to a new device.

Figure 7.2: BCL 300i - MS300 hood with integrated M12 connectors

Notice!

The shielding connection is done via the M12 connector housing.

Notice!

The integrated parameter memory for the simple replacement of the BCL 300i is located in the MS 300.

Notice!

78 BCL 300i \ BCL 301i Leuze electronic

MK 3xx terminal hood" dimensioned drawing on page 51.

See chapter 5.3.6 "Dimensioned drawing of MS 3xx hood with integrated connectors /

7.2.2 MK 300 terminal hood with spring-loaded terminals

Terminal hood

MK 300

SERVICE

21354

GNDD+D-VB ID

Mini-B USB socket

(behind protective cap)

Terminal block

PWR / SW IN/OUT

Terminal block

HOST / BUS IN

Terminal designation

MK 300

≈ 55 mm ≈ 8 mm ≈ 15 mm

The MK 300 terminal hood makes it possible to connect the BCL 300i directly and without additional connectors. The MK 300 features three cable lead-throughs in which the shielding

connection for the interface cable is also located. The BCL 300i is also to be configured when the MK 300 is in a closed state via a Mini-B type USB socket functioning as the service interfa

ce. Parameter memory is integrated into the MK 300 which temporarily stores the

settings of the BCL 300i in the case of replacement and transmits them to a new device.

Electrical connection

Leuze electronic BCL 300i \ BCL 301i 79

Figure 7.3:BCL300i - MK 300 terminal hood with spring-loaded terminals

Notice!

The integrated parameter memory for simple exchange of the BCL 300i is located in the MK 300.

Cable fabrication and shielding connection

Remove approx. 78mm of the connection cable sheathing. 15mm of sheath of the shielded line must be freely accessible.

Figure 7.4: Cab

le fabrication for MK 300 terminal hood

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Electrical connection

The shield is automatically contacted when the cable is lead into the metal screw fitting and fastened when the cord grip is closed. Then lead the individual wires into the terminals according to the diagram. Wire end sleeves are not necessary.

Notice!

See chapter 5.3.6 "Dimensioned drawing of MS 3xx hood with integrated connectors / MK 3xx terminal hood" dimensioned drawing on page 52.

80BCL300i \ BCL 301i Leuze electronic

Electrical connection

Terminal box

MA 100

Cable hood with 3m cable

KB 301-3000

Mini-B USB socket

(behind protective cap)

Metal bracket

FE connection

7.2.3 MA 100 terminal box and corresponding KB 301-3000 cable hood

The BCL 300i is connected to the MA 100 external terminal box via the KB 301-3000 cable hood. If need be, this allows the connection of the BCL 300i to be repositioned to a highlyaccessible place. The USB service interface (Mini-B type socket) can be accessed through the KB 301-3000 cable hood.

SERVICE

GNDD+D-VB ID

21354

GNDIN

Figure 7.5: BCL 300i - MA 100 terminal box with KB 301-3000 cable hood

VIN

SWIN

GNDIN

VIN

GNDIN

SWOUT

GND_ISO

RXD / RX-

CTS / RX+

RS485B / TXD / TX-

BUS IN

GND_ISO

BUS OUT

RS485A / RTS / TX+

RS485B

Notice!

The left side of the housing of the MA 100 features a metal bracket for connecting functional earth FE to the installation surface (e.g. metallic equipment).

The MA 100 contains a shielding terminal for the shielding connection of the KB 301-3000.

Notice!

See chapter 5.3.8 "Dimensioned drawing of MA 100 terminal box" dimensioned drawing on page 53.

RS485A

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Leuze electronic BCL 300i \ BCL 301i 81

Electrical connection

SERVICE

21354

GNDD+D-VB ID

Cable hood with 3m cable

KB 301-3000

Mini-B USB socket

(behind protective cap)

Assignment

Core color Signal

7.2.4 KB 301-3000 cable hood

With the KB 301-3000 cable hood, it is possible to directly connect the BCL 300i. To do this, remove both system plugs (JST) at the end of the cable. The length of the connection cable is 3m.

Figure 7.6: BCL 300i - KB 301-3000 cable hood

Notice!

A contact surface for the shielding connection is located on the cable end of the KB 301-3000.

Notice!

See chapter 5.3.7 "Dimensioned drawing of KB 301-3000 cable hood" dimensioned drawing on page 52.

7.2.5 Standalone operationBCL 300i

During standalone operation of the BCL 300i, the host interface of the superior system is connected to HOST/BUS IN. Please make certain that the correct interface is used on the

superior system. The standard setting of the BCL 300i for the host interface is RS 232.

82BCL300i \ BCL 301i Leuze electronic

7.3 Electrical connection BCL 301i

PWR / SW IN/OUT

SWIO_2

SWIO_1

GNDIN VIN

SERVICE

21354

GNDD+D-VB ID

BUS OUT

VCC485

RS485B

RS485A

GND485

HOST / BUS IN

n.c.GND485

RS485B

RS485A

Mini-B USB socket

(behind protective cap)

M12 plug (A-coded)

M12 plug

(B-coded)

M12 socket

(B-coded)

Hood with integrated connectors

MS301

For the electrical connection of the BCL 301i, 3 connection variants are available. The voltage supply (18 … 30VDC) is connected acc. to the connection type selected. 2 freely programmable switching inputs/outputs for individual adaptation to the respec-

tive application are also available here. Detailed information on this topic can be found in chapter 7.4.1.

7.3.1 MS 301 hood with 3 integrated M12 connectors

The MS301 hood with integrated connectors features three M12 connector plugs and a Mini-B type USB socket as a service interface. Parameter memory is integrated into the MS301 which temporarily stores the settings of the BCL 301i in the case of replacement and transmits them to a new device.

The address switch located in the MS301 is used to set the multiNet address of the BCL 301i. If the BCL 3 socket on the MS301 must be fitted with a terminator plug (accessories).

01i is the last participant on the multiNet bus cable, the BUS OUT

Electrical connection

Figure 7.7: BCL 301i - MS301 hood with integrated M12 connectors

Notice!

The shielding connection is done via the M12 connector housing.

Notice!

The integrated parameter memory for the simple replacement of the BCL 301i is located in the MS 301.

Leuze electronic BCL 300i \ BCL 301i 83

Notice!

The bus is looped through the MS 301, i.e. the bus is not interrupted when the BCL 301i is removed from the MS 301. The bus is terminated at BUS OUT via an external mounted terminating resistor (See chapter 13.5 "Accessory terminating resistor").

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Electrical connection

Terminal hood

MK 301

Mini-B USB socket

(behind protective cap)

Terminal block

PWR / SW IN/OUT

Terminal block

HOST / BUS IN

Terminal block

BUS OUT

Slide switch T:

bus termination

Slide switch S1:

multiNet address range low (0 … 15) /

high (16 … 31)

Rotary switch S2: multiNet address

0… 15

OFF

Terminal designation

MK 301

Notice!

See chapter 5.3.6 "Dimensioned drawing of MS 3xx hood with integrated connectors / MK 3xx terminal hood" dimensioned drawing on page 51.

7.3.2 MK 301 terminal hood with spring-loaded terminals

The MK 301 terminal hood makes it possible to connect the BCL 301i directly and without additional connectors. The MK 301 features three cable lead-throughs in which the shielding

connection for the interface cable is also located. The BCL 301i is also to be configured when the MK 301 is in a closed state via a Mini-B type USB socket functioning as the service interfa

ce. Parameter memory is integrated into the MK 301 which temporarily stores the settings of the BCL 301i in the case of replacement and transmits them to a new device. Address setting as well as termination of the multiNet is done in the interior of the MK 301

SERVICE

Figure 7.8:BCL301i - MK 301 terminal hood with spring-loaded terminals

21354

GNDD+D-VB ID

Notice!

The integrated parameter memory for simple exchange of the BCL 301i is located in the MK 301.

84BCL300i \ BCL 301i Leuze electronic

Electrical connection

Notice!

Cable fabrication and shielding connection

Remove approx. 78mm of the connection cable sheathing. 15mm of sheath of the shielded line must be freely accessible.

≈ 55 mm ≈ 8 mm ≈ 15 mm

Figure 7.9:Cable fabrication for MK 301 terminal hood

The shield is automatically contacted when the cable is lead into the metal screw fitting and fastened when the cord grip is closed. Then lead the individual wires into the termina according to the diagram. Wire end sleeves are not necessary.

Notice!

See chapter 5.3.6 "Dimensioned drawing of MS 3xx hood with integrated connectors / MK 3xx terminal hood" dimensioned drawing on page 52.

Leuze electronic BCL 300i \ BCL 301i 85

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Electrical connection

RS485A

CTS / RX+

RXD / RX-

GND_ISO

RS485A / RTS / TX+

RS485B / TXD / TX-

GNDIN

SWIN

VIN

SWOUT

GNDIN

VIN

GNDIN

VIN

GNDIN

RS485B

GND_ISO

BUS IN

BUS OUT

Terminal box

MA 100

SERVICE

21354

GNDD+D-VB ID

Cable hood with 3m cable

KB 301-3000

Mini-B USB socket

(behind protective cap)

Metal bracket

FE connection

7.3.3 MA 100 terminal box and corresponding KB 301-3000 cable hood

The BCL 301i is connected to the MA 100 external terminal box via the KB 301-3000 cable hood. If need be, this allows the connection of the BCL 301i to be repositioned to a highlyaccessible place. The USB service interface (Mini-B type socket) can be accessed through the KB 301-3000 cable hood.

The switches for setting the address and for multiNet termination are located in the terminal compartment of the MA 100.

Figu

Notice!

The left side of the housing of the MA 100 features a metal bracket for connecting functional

re 7.10: BCL 301i - MA 100 terminal box with KB 301-3000 cable hood

earth FE to the installation surface (e.g. metallic equipment).

The MA 100 contains a shielding terminal for the shielding connection of the KB 301-3000.

86BCL300i \ BCL 301i Leuze electronic

Electrical connection

Notice!

See chapter 5.3.8 "Dimensioned drawing of MA 100 terminal box" dimensioned drawing on page 53.

Notice!

Due to the lack of the address switch, the KB 301-3000 cable hood connection variant is not possible on the BCL 301i without the MA 100 terminal box, in contrast to the BCL 300i.

7.3.4 Network operation BCL 301i in the Leuze multiNet plus

In Leuze multiNet plus network operation, the incoming bus is connected to BUS IN and the outgoing bus to BUS OUT. If the network address of the BCL 301i is not 0, the device sta rts up in multiNet slave mode and attempts to make contact with a multiNet master. If BUS OUT is not used for the continuing connection to the next participant, BUS OUT must be terminated with a terminating resistor. For this MS301 (See chapter 13.5 "Accessory terminating resistor"); in the MA 100 and the MK 301, termination is activated by a switch.

The device address is set in multiNet via the slide or rotary switch provided for this in the MA 100, MK 301 or MS301.

reason, a terminator plug is available for the

Leuze electronic BCL 300i \ BCL 301i 87

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Electrical connection

PWR / SW IN/OUT

SWIO_2

SWIO_1

GNDIN VIN

M12 plug

(A-coded)

MS 300 / MS 301

Spring-loaded terminals

MK 300 / MK 301

7.4 Detailed description of the connections

Described in detail in the following are the individual connections and pin assignments.

7.4.1 PWR / SW IN/OUT - Voltage supply and switching input/outputs 1 and 2

PWR / SW IN/OUT

Name

(M12)

(terminal)

1 VIN black Positive supply voltage +18 … +30V DC

2 SWIO_1 gray Configurable switching input / output 1

3 GNDIN

4SWIO_2

5FEwhite

Core

color

white -

Negative supply voltage

black

0VDC

white -

Configurable switching input / output 2

green

Remark

Functional earth

VIN

GNDIN

SWIO_1

Thread FE Functional earth (housing)

SWIO_2

Table 7.1: Pin assignment PWR / SW IN/OUT

1) on the KB 301-3000

Supply voltage

Attention!

For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code).

The bar code readers of the BCL 300i … series are designed in accordance with safety class III for supply by PELV (protective extra-low voltage).

Connecting functional earth FE

 Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only

guaranteed when the functional earth is connected properly. All electrical disturbances (EMC couplings) are discharged via the functional earth connection.

88 BCL 300i \ BCL 301i Leuze electronic

Electrical connection

Switching input

Switching output

from controller (deactivated)

Switching input to controller

Switching input / output

The bar code readers of the BCL 300i series are equipped with two freely programmable, opto-decoupled switching inputs and outputs, SWIO_1 and SWIO_2.

The switching inputs can be used to activate various internal functions of the BCL 300i \ BCL 301i (decoding, autoConfig, …). The switching outputs can be used to s of the BCL 300i \ BCL 301i and to implement external functions independent of the superior control.

Notice!

The respective function as input or output can be set with the aid of the webConfig configuration tool!

Described in the following is the external wiring for use as a switching input or output; the respective function assignments to the switching inputs/outputs can be found in chapter 10.

Function as switching input

ignal the state

Figure 7.1: Switching input connection diagram SWIO_1 and SWIO_2

 If you use a sensor with a standard M12 connector, please note the following:

•Pins 2 and 4 must not be operated as switching outputs if sensors which function as inputs are also connected to these pins.

If, for example, the inverted sensor output is connected to pin 2, and pin 2 of the bar code reader is, at the same time, configured as an output (

and not as an input), the switching

output malfunctions.

Attention!

The maximum input current must not exceed 8mA!

Leuze electronic BCL 300i \ BCL 301i 89

TNT 35/7-24V

Electrical connection

Switching output

from controller

Switching input to controller (deactivated)

SERVICE

21354

GNDD+D-VB ID

Function as switching output

Figure 7.2: Switching output connection diagram SWIO_1 / SWIO_2

Attention!

Each configured switching output is short-circuit proof! Do not load the respective switching output of the BCL 300i \ BCL 301i with more than 60 mA at +18 … +30 V DC in normal operation!

Notice!

Both switching inputs/outputs SWIO_1 and SWIO_2 are configured by default in such a way that:

• Switching input SWIO_1 activates the reading gate.

• Switching output SWIO_2 switches by default on "No Read."

7.4.2 SERVICE – USB interface (Mini-B type)

SERVICE – USB interface (Mini-B type)

Name Remark

(USB Mini-B)

1VBSense input

2D-Data -

3D+Data +

4 ID not connected

5GNDGround

Table 7.2: Pin assignment SERVICE – Mini-B type USB interface

 Ensure adequate shielding.

The entire connection cable must absolutely be shielded acc. to the USB specifications. Cable length must not exceed 3 m.

 Use the Leuze-specific USB service cable (See chapter 13 "Type overview and acces-

90BCL300i \ BCL 301i Leuze electronic

sories") for the connection and use a service PC to configure.

Notice!

HOST / BUS IN

GND_ISO

RXD/RX-

TXD/TX-

RTS/TX+

CTS/RX+

M12 connector

(B-coded)

MS 300

RTS / TX+

RXD / RX-

GND_ISO

TXD / TX-

Spring-loaded terminals

MK 300

IP 65 is achieved only if the connectors and caps are screwed into place.

7.4.3 HOST/BUS IN for BCL 300i

The BCL 300i makes either the RS 232 or RS 422 interface available as host interface. This is selected via the "webConfig" configuration software. The pin assignments change depending on the selected interface type, see table 7.3 and Figure 7.3/Figure 7.4.

HOST / BUS IN (RS 232 / RS 422)

(M12)

Name

(terminal)

Core

color

1 CTS / RX+ yellow

2 TXD / TX-

white -

red

3 GND_ISO Violet

Electrical connection

Remark

CTS signal (RS 232) / RX+ (RS 422)

TXD signal (RS 232) / TX- (RS 422)

Reference potential 0V for RS 232

Leuze electronic BCL 300i \ BCL 301i 91

4 RTS/TX+ red

5 RXD/RX-

FE via thread

FE via

screw fitting

Table 7.3:Pin assignment HOST / BUS IN BCL 300i

1) on the KB 301-3000

RTS signal (RS 232) / TX+ (RS 422)

white -

RXD signal (RS 232) / RX- (RS 422)

yellow

Functional earth (housing)

TNT 35/7-24V

Electrical connection

BCL300 HOST / BUS IN

GND_ISO

RXD/RX-

TXD/TX-

RTS/TX+

CTS/RX+

Host

RXD

TXD

GND

CTS

RTS

up to 10m

Twisted pair

Shielded cable

Twisted pair

RS 232 interface

Figure 7.3:BCL300i - Pin assignments - HOST / BUS IN as RS 232

Notice for connecting the RS 232 interface!

Ensure adequate shielding. The entire connection cable must be shielded and earthed. Apply the shield on both sides. The cables for RTS and CTS must only be connected if RTS/CTS hardware handshake is used.

RS 422 interface

Host

RX-

RX+

GND

TX-

TX+

BCL300 HOST / BUS IN

TXD/TX-

GND_ISO 3

RXD/RX-

RTS/TX+

CTS/RX+

Figure 7.4: BCL 300i - Pin assignments - HOST / BUS IN as RS 422

Notice for connecting the RS 422 interface!

Ensure adequate shielding. The entire connection cable must be shielded and earthed. The Rx+/Rx- and Tx+/Tx- wires must be stranded in pairs (Twisted Pair).

92BCL300i \ BCL 301i Leuze electronic

7.4.4 HOST/BUS IN for BCL 301i

M12 connector

(B-coded)

MS 301

RS485 A

n.c.

GND485

Spring-loaded terminals

MK 301

The BCL 301i makes available an RS 485 as HOST / BUS IN interface for the connection to the host system. This interface is looped through to the socket or the BUS OUT terminals to connect additional participants.

With its RS 4 85 interface, the BCL 301i is suitable for use in the Leuze multiNet plus scanner network.

HOST / BUS IN RS 485 (5-pin connector, B-coded)

HOST / BUS IN

RS485B

RS485A

n.c.GND485

(M12)

Name

(terminal)

1n.c.

2RS485B

3 GND485

Not connected

RS 485 B - signal line

Reference ground RS 485 - potential equalization

Electrical connection

Remark

4 RS485 A

5FE

FE via thread

FE via

screw fitting

RS 485 A - signal line

Functional earth / shield

Functional earth (housing)

Table 7.4: Pin assignment HOST / BUS IN BCL 301i

TNT 35/7-24V

Leuze electronic BCL 300i \ BCL 301i 93

Electrical connection

BUS OUT

VCC485

RS485B

RS485A

GND485

M12 socket

(B-coded)

MS 301

Spring-loaded terminals

MK 301

7.4.5 BUS OUT for the BCL 301i

The RS 485 interface on the BCL 301i is looped through to the socket or the BUS OUT terminals to configure the Leuze multiNet plus network with additional participants.

BUS OUT RS 485 (5-pin socket, B-coded)

(M12)

Name

(terminal)

1 VCC485

Remark

+5 V DC for bus termination

RS 485 B - signal line

Reference ground RS 485 - potential equalization

RS 485 A - signal line

Functional earth / shield

FE via

Functional earth (housing)

n.c.

GND485

RS485 B

RS485 A

2 RS485 B

3 GND485

4 RS485 A

5FE

FE via

thread

screw fitting

Table 7.5: Pin assignment BUS OUTBCL 301i

Notice!

Ensure adequate shielding. The entire connection cable must be shielded and earthed. The signal lines must be stranded in pairs.

Termination of the RS 485 interface on the slave

On the last network device, the Leuze multiNet plus network (RS 485 interface) must be terminated via a terminating resistor network (See chapter 13 "Type overview and accessories") on the BUS OUT socket or via the activation of the termination via a slide switch in the MK 301 or the MA 100.

Notice!

The bus front on the bus master (MA 31 or BCL 500i) is automatically terminated.

94BCL300i \ BCL 301i Leuze electronic

7.5 Leuze multiNet plus

multiNet master

(e.g. BCL 500i or MA 31…)

BCL 301i slave 1 BCL 301i slave 2 BCL 301i slave n

to PC/PLC

terminating resistor on the last slave

This makes wiring the network easy and inexpensive as slaves are looped through to one another in parallel.

Electrical connection

Fig

ure 7.5: Leuze multiNet plus system topology

With the aid of a network master (e.g. BCL 500i), up to 31 bar code readers can be networked. For this purpose, the corresponding station address is assigned to every partic- ipating BCL 301i via the address switch in the MS301, MK 301 or MA 100. The devices are networked by connecting the individual RS 485 interfaces in parallel.

In the Leuze m data to the network master when requested.

The master then transmits the data of all network devices via its host interface (either an

ultiNet plus network, the individual network devices sequentially transfer their

RS 232 or RS 422) to a superior PLC control or to a computer, i.e. it "collects" the scanner data in the network and transmits it to an interface on the host computer. This redu face costs (CPs) and time spent programming the software.

Leuze electronic BCL 300i \ BCL 301i 95

TNT 35/7-24V

ces inter-

Electrical connection

multiNet master

(e.g. BCL 500i or

MA 31…)

BCL 301i

slave 1

Termination on the last slave

BCL 301i

slave 2

BCL 301i

slave 3

BCL 301i

slave n

7.5.1 Wiring the multiNet plus

Leuze multiNet plus connection hints

Shielded, twisted pair conductors should be used for the Leuze multiNet plus. This allows a total network length of up to 1200m.

Recommended network cable (e.g. LiYCY 2x0.2mm²):

-Twisted pairs, shielded

-Cross section: min. 0.2mm²

- Copper resistance <100 Ω/km

 When wiring the network, note the following points:

• The RS 485A and RS 485B cables are looped through in the network and must not in any case be misconnected; the Leuze multiNet plus

functional.

• Connect the shielding to the slaves on both sides with FE and loop it through.

• The maximum cable length in the network is 1200m.

• The termination is to be switched on at the last participant (MK 301/MA 100) or an external terminator plug is to be mounted (MS301).

485 A

485 B

network is otherwise not

RS 485

485 B 485 A

Shield

485 B

485 A

RS 485

485 B 485 A Shield

485 B

485 A

FE FEFE

485 B

RS 485 RS 485

485 B

485 A

Shield

485 B

485 A

485 B

485 A

Figure 7.6: Leuze multiNet plus system topology

Notice!

Use the recommended connectors / sockets or the ready-made c

ables and terminating

resistors (See chapter 13 "Type overview and accessories").

96BCL300i \ BCL 301i Leuze electronic

485 A

7.5.2 The BCL 301i as network slave

The BCL 301i bar code readers are specially designed for slave operation in a network. They transmit data to the multiNet master only after the master prompts it t o do so and estab- lish the continuing connection via the BUS OUT socket/terminal to the slaves which follow. Only a few parameters need to be set for slave operation (See chapter 10 "Commissioning and configu

The connection is performed as shown in chapter 7.4.4 and chapter 7.4.5.

ration"). Network commissioning can thus be performed in very little time.

Slave address

With the BCL 301i, the network address, i.e. the corresponding station number of the slave, is set via the address switch in the MS301, MK 301 or MA 100. The address which is set must be > 0 since the master always has address 0 (Adr.00).

Each network device with an address >0 is thereby automatically informed that it is a slave in the Le network master. No other settings are necessary for commissioning in the Leuze multiNet plus.

uze multiNet plus with this address and that it is initialized and queried by the

Other settings

The parameters necessary for the reading task, such as the code types to be read and the number of digits of the code, must be set. This is done with the help of the webConfig tool.

7.6 Cable lengths and shielding

 Observe the following maximum cable lengths and shielding types:

Electrical connection

Connection Interface Max. cable

length

BCL – service

BCL – host

Network from the first BCL to the last BCL

BCL – power

supply unit

Switching input

Switching output

Table 7.6: Cable lengths and shielding

Leuze electronic BCL 300i \ BCL 301i 97

USB 3m

RS 232 RS 422 RS 485

RS 485 1200m

10m 1200m 1200m

30m Not necessary

10m Not necessary

Shielding absolutely necessary acc. to

Absolutely required, shielded

RS 422/485 conductors, stranded in pairs

Absolutely required, shielded

485 conductors, stranded in pairs

Shielding

USB specifications

TNT 35/7-24V

Display elements and display

2 LEDs

8Display elements and display

The BCL 300i \ BCL 301i is available optionally with display, two control buttons and LEDs or with only two LEDs as display elements.

8.1 LED indicators BCL 300i \ BCL 301i

Figure 8.1: BCL 300i \ BCL 301i - LED indicators

Two multicolor LEDs are used as the primary display instrument. LED functions:

PWR LED

off Device OFF

- no supply voltage

flashes green Device ok, initialization phase

- no bar code reading possible

-voltage connected

- self test running

-initialization running

green continuous light Device ok

- bar code reading possible

- self test successfully finished

- device monitoring active

green, briefly off - on Good read, successful reading

- bar code(s) successfully read

98 BCL 300i \ BCL 301i Leuze electronic

Leuze electronic BCL300i, BCL301i Technical Description

Specifications and Main Features

Frequently Asked Questions

User Manual