Leuze electronic
Bar Code Reader BCL 21/22 with Integrated Decoder and Connector Unit MA 2 / MA 4…
Technical Description
© All rights reserved, especially the right of reproduction and translation. Copying or reproductions
in any form require the written consent of Leuze electronic GmbH + Co. KG.
Changes reflecting technical improvements may be made.
Leuze electronic Table of contents
1 General Information........................................................................................................... 5
1.1 Explanation of Symbols .......................................................................................................5
1.2 Declaration of Conformity ....................................................................................................5
2 Safety Notices ....................................................................................................................6
2.1 Safety Standards ................................................................................................................. 6
2.2 Intended Use........................................................................................................................ 6
2.3 Working Safely..................................................................................................................... 7
3 Description .........................................................................................................................9
3.1 The Bar Code Readers BCL 21/22 ...................................................................................... 9
3.1.1 Networking................................................................................................................................... 10
4 Specifications................................................................................................................... 12
4.1 General Specifications BCL 21/22 ..................................................................................... 12
4.2 LED indicators.................................................................................................................... 13
4.3 Dimensioned and Connection Drawings............................................................................ 14
4.4 Optical Data .......................................................................................................................15
4.4.1 Type overview.............................................................................................................................. 15
4.4.2 Optics variants and reading fields................................................................................................ 19
5 Accessories / Order Designation ................................................................................... 22
5.1 Accessories........................................................................................................................ 22
5.1.1 Connector units MA 2/MA 4… ..................................................................................................... 24
5.1.2 Fastening Accessories................................................................................................................. 30
6 Installation ........................................................................................................................ 31
6.1 Storage, Transportation .....................................................................................................31
6.2 Mounting ............................................................................................................................32
6.2.1 Device Arrangement .................................................................................................................... 33
6.3 Connection......................................................................................................................... 34
6.3.1 Connection BCL 21/22 stand alone ............................................................................................. 34
6.3.2 Connection BCL 21 with MA 2/MA 4… (RS 485) ........................................................................36
6.3.3 Wire Lengths and Shielding......................................................................................................... 46
6.4 Disassembling, Packing, Disposing ................................................................................... 46
7 Commissioning ................................................................................................................ 47
7.1 Measures to be performed prior to the initial commissioning............................................. 47
7.2 Function Test .....................................................................................................................48
7.3 Setting the Parameters ......................................................................................................49
7.3.1 Service Operating Mode .............................................................................................................. 49
Leuze electronic BCL 21/22 1
Table of contents Leuze electronic
8 Operation .......................................................................................................................... 51
8.1 Display Elements ...............................................................................................................51
8.2 Error Handling.................................................................................................................... 51
9 Communicating with the Device..................................................................................... 52
9.1 Installing the "BCLConfig"-software ................................................................................... 52
10 Important Parameters...................................................................................................... 54
10.1 Code menu ........................................................................................................................ 54
10.1.1 Properties of the Code menu .......................................................................................................55
10.2 Output menu ......................................................................................................................56
10.3 Control ............................................................................................................................... 57
10.4 Communication .................................................................................................................. 58
10.4.1 Communication properties ...........................................................................................................59
10.5 Reference code.................................................................................................................. 60
10.6 Switching input................................................................................................................... 61
10.7 Switching output................................................................................................................. 62
11 Online commands............................................................................................................ 63
11.1 Overview of Commands and Parameters .......................................................................... 63
11.1.1 General 'Online' Commands ........................................................................................................64
11.1.2 ’Online’ Commands for System Control .......................................................................................71
11.1.3 ’Online’ Commands for System Checking....................................................................................72
11.1.4 ’Online’ command for querying error messages...........................................................................74
12 Maintenance .....................................................................................................................75
12.1 General Maintenance Information...................................................................................... 75
12.2 Repairs, Servicing.............................................................................................................. 75
13 Appendix........................................................................................................................... 76
13.1 ASCII Table........................................................................................................................ 76
13.2 Example Bar Code Label Types ........................................................................................80
13.2.1 Module 0.3 ...................................................................................................................................80
13.2.2 Module 0.5 ...................................................................................................................................81
13.3 Declaration of Conformity BCL 21/22 ................................................................................ 82
2 BCL 21/22 Leuze electronic
Leuze electronic Figures and tables
Figure 2.1: Attachment of the sticky labels with warning notices at the BCL 21/22 .......................8
Figure 3.1: BCL 21/22 device construction.....................................................................................9
Figure 3.2: Networking possibilities using the multiNet plus (BCL 21) ......................................... 10
Table 4.1: General Specifications ...............................................................................................12
Table 4.2: LED indicators ............................................................................................................ 13
Figure 4.1: Dimensioned drawingBCL 21/22................................................................................ 14
Figure 4.2: Type key BCL 21/22................................................................................................... 15
Table 4.3: Overview of the BCL 21 types.................................................................................... 17
Table 4.4: Overview of the BCL 22 types.................................................................................... 19
Figure 4.3: Reading field, optics model N (high density).............................................................. 20
Figure 4.4: Reading field, optics model M (medium density, normal range) ................................20
Figure 4.5: Reading field, optics model F (low density, long range)............................................. 21
Table 5.1: BCL 21 accessories ...................................................................................................22
Table 5.2: BCL 22 accessories ...................................................................................................23
Figure 5.1: Connector unit MA 2...................................................................................................24
Figure 5.2: Dimensioned drawing connector unit MA 2................................................................ 25
Figure 5.3: Connector unit MA 4/MA 4D.......................................................................................26
Figure 5.4: Dimensioned drawing connector unit MA 4/MA 4D.................................................... 27
Figure 5.5: Connector unit MA 4 1xx/MA 4 D 1xx ........................................................................28
Figure 5.6: Dimensioned drawing MA 4 1xx/MA 4 D 1xx ............................................................. 29
Figure 5.7: Mounting device BT 20...............................................................................................30
Figure 5.8: Mounting device BT 21...............................................................................................30
Figure 6.1: Device name plate BCL 21/22....................................................................................31
Figure 6.2: Mounting example BCL 21/22.................................................................................... 32
Figure 6.3: Applications with perpendicular and front side beam exit ..........................................33
Figure 6.4: BCL 21/22 Sub-D pin assignments ............................................................................ 34
Table 6.1: Wiring description BCL 21..........................................................................................35
Table 6.2: Wiring description BCL 22..........................................................................................35
Figure 6.5: BCL 21 with connector unit MA 2/MA 4…..................................................................36
Figure 6.6: Connector unit MA 2...................................................................................................37
Table 6.3: Terminal assignment MA 2......................................................................................... 37
Table 6.4: Terminal assignment voltage supply .......................................................................... 38
Table 6.5: Terminal assignment switching inputs........................................................................ 38
Table 6.6: Terminal assignment switching outputs .....................................................................38
Figure 6.7: Circuitry MA 2............................................................................................................. 39
Figure 6.8: Connector unit MA 4/MA 4D.......................................................................................39
Table 6.7: Terminal assignment MA 4/MA 4D............................................................................. 40
Table 6.8: Terminal assignment voltage supply .......................................................................... 40
Table 6.9: Terminal assignment switching inputs........................................................................ 41
Table 6.10: Terminal assignment switching outputs .....................................................................41
Figure 6.9: Circuitry MA 4/MA 4D................................................................................................. 42
Figure 6.10: Connector unit MA 4 1xx/MA 4 D 1xx ........................................................................43
Table 6.11: Terminal assignment MA 4 1xx/MA 4 D 1xx ..............................................................43
Table 6.12: Terminal assignment voltage supply .......................................................................... 44
Table 6.13: Terminal assignment switching inputs........................................................................ 44
Table 6.14: Terminal assignment switching outputs .....................................................................45
Figure 6.11: Circuitry MA 4 1xx/MA 4 D 1xx................................................................................... 45
Table 6.15: Wire Lengths and Shielding .......................................................................................46
Leuze electronic BCL 21/22 3
Figures and tables Leuze electronic
Figure 7.1: Configuration elements in the MA 2 ........................................................................... 47
Figure 7.2: Connecting the MA 2 service interface to a PC or terminal........................................ 50
Figure 9.1: Installation window ..................................................................................................... 52
Figure 9.2: Installation directory ...................................................................................................53
Figure 10.1: Standard setting of the code menu ............................................................................54
Figure 10.2: Standard setting of the properties of the code menu .................................................55
Figure 10.3: Output menu............................................................................................................... 56
Figure 10.4: Control menu default settings..................................................................................... 57
Figure 10.5: Standard setting of the communication menu ............................................................ 58
Figure 10.6: Standard setting of the property menu ....................................................................... 59
Figure 10.7: Reference code menu ................................................................................................ 60
Figure 10.8: Standard setting of the switching input menu............................................................. 61
Figure 10.9: Standard setting of the switching output menu ..........................................................62
Table 13.1: ASCII Table ................................................................................................................ 79
Figure 13.1: Bar code sample labels (module 0.3)......................................................................... 80
Figure 13.2: Bar code sample labels (module 0.5)......................................................................... 81
Figure 13.3: Declaration of Conformity BCL 21/22......................................................................... 82
4 BCL 21/22 Leuze electronic
Leuze electronic General Information
1 General Information
1.1 Explanation of Symbols
The symbols used in this operating manual are explained below.
Attention!
Pay attention to passages marked with this symbol. Failure to heed this information can lead
to injuries to personnel or damage to the equipment.
Attention Laser!
This symbol warns of possible danger through hazardous laser radiation.
Notice!
This symbol indicates text passages containing important information.
1.2 Declaration of Conformity
The bar code reader BCL 21/22 and the connector units MA 2/MA 4… have been developed
and produced in accordance with the applicable European standards and directives.
The barcode reader BCL 21/22 also fulfils the UL requirements (Underwriters Laboratory
Inc.) for the USA and Canada.
Notice!
You can find the Declaration of Conformity of the devices in the appendix on page 82.
The manufacturer of the product, Leuze electronic GmbH & Co KG in D-73277 Owen/Teck,
possesses a certified quality assurance system in accordance with ISO 9001.
U
L
C
US
LISTED
Leuze electronic BCL 21/22 5
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Safety Notices Leuze electronic
2 Safety Notices
2.1 Safety Standards
The bar code readers BCL 21/22 and the connector units MA 2/MA 4… have been developed, produced and tested subject to the applicable safety standards. They correspond to
the state of the art.
2.2 Intended Use
Attention!
The protection of personnel and the device cannot be guaranteed if the device is operated
in a manner not corresponding to its intended use.
Bar code readers of the type BCL 21/22 are conceived as stationary, high-speed scanners
with integrated decoders for all current bar codes used for automatic object recognition.
The connector and interface units MA 2/MA 4… are intended for the easy connection of bar
code readers of type BCL 21/22.
In particular, unauthorised uses include:
• rooms with explosive atmospheres
• operation for medical purposes
Areas of application
The bar code readers BCL 21/22 with optional connector unit MA 2/MA 4… are conceived
particularly for the following fields of application:
• labelling and packaging machines
• automatic analysers
• space-critical barcode reading tasks
• storage and conveying technologies, in particular for object identification on fast-moving conveyor belts
• pharmaceutical industry
6 BCL 21/22 Leuze electronic
Leuze electronic Safety Notices
2.3 Working Safely
Attention!
Access to or changes on the device, except where expressly described in this operating
manual, is not authorised.
Safety regulations
Observe the locally applicable legal regulations and the rules of the employer's liability insurance association.
Qualified personnel
Mounting, commissioning and maintenance of the device must only be carried out by qualified personnel.
Electrical work must be carried out by a certified electrician.
Attention Laser Radiation!
WARNING: The barcode reader BCL 21/22 operates with a red light laser of class 2
acc. to EN 60825-1 (2003/10). If you look into the beam path over a longer time period,
the retina of your eye may be damaged!
Never look directly into the beam path!
Do not point the laser beam of the BCL 21/22 at persons!
When mounting and aligning the BCL 21/22, take care to avoid reflections of the laser
beam off reflective surfaces!
Heed the laser safety regulations according to DIN EN 60825-1 in their most current
version! The output power of the laser beam at the reading window is at most 1.3mW
acc. to (DIN) EN 60825-1 (2003/10).
The BCL 21/22 uses a laser diode with low power in the visible red light range with an
emitted wavelength of 650 … 690nm.
CAUTION - the use of operating and adjusting devices other than those specified here
or carrying out of differing procedures may lead to dangerous exposure to radiation!
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Safety Notices Leuze electronic
The housing of the bar code reader BCL 21/22 is labelled on the side, below the scanner window and on the rear with the following logotypes:
A
B
C
D
E
A Hazard warning & logotype
B Aperture label
C Non-interlocked protective housing label
D Warning label and certification label
E Identification label
Figure 2.1: Attachment of the sticky labels with warning notices at the BCL 21/22
8 BCL 21/22 Leuze electronic
Leuze electronic Description
3 Description
BCL 21/22 device construction
Mounting slider
Reading
window
Cable with 15-pin Sub-D
connector (BCL 22) or
with panel connectors for
Figure 3.1: BCL 21/22 device construction
3.1 The Bar Code Readers BCL 21/22
The bar code readers BCL 21/22 are high-speed scanners with integrated decoder for all
bar codes currently in use, e.g. 2/5 Interleaved, EAN etc.
The many possible configurations allow the adaptation of the device to a multitude of reading
tasks. Due to the small dimensions, the BCL 21/22 may also be used in highly constrained
spaces. The low weight permits the installation into machines that were not designed for
heavy components. The various beam exits (perpendicular/front side) extend the area of
application of the BCL 21/22 and help it to adapt.
The connector units MA 2/MA 4… offer simple electrical installation in conjunction with the
BCL 21. Information on technical data and characteristics can be found in chapter 4.
connection to
MA 2/MA 4…
Two mounting threads M3 each
(4mm thread depth) on the rear
and bottom side of the device
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BCL 22 "stand alone"
The bar code reader BCL 22 is operated as a "stand-alone" device. The BCL features a
cable for the electrical connection of the supply voltage, the interface, and the switching
inputs.
BCL 21 with MA 2
If several BCLs are to be networked, the use of a connector unit MA 2/MA 4… is recommended for each BCL 21. Electrical connection, commissioning, and service can be
comfortably carried out in a short period of time. BCL 21 and MA 2/MA 4… are arranged
separately. The two devices are connected by a cable.
Leuze electronic BCL 21/22 9
Description Leuze electronic
3.1.1 Networking
Up to 30 scanners can be networked via the connector unit MA 2 and a bus master MA 30/
31. For this, every BCL 21 is assigned its own hardware address in the corresponding MA 2.
The devices are networked by connecting the individual RS 485 interfaces in parallel.
multiNet plus
In the Leuze multiNet plus, the individual network devices sequentially transfer their data to
the network master MA 30/31 when requested. In addition, every bus node declared a slave
receives a device address which is adjusted in the corresponding MA 2/MA 4… via a coding
switch. The device address remains in the MA 2/MA 4… when the scanner is replaced.
The master then transmits the data of all network devices via its host interface to a primary
PLC control system or a computer, i.e. it "collects" the scanner data in the network and transmits them to an interface on the host computer. This reduces interface costs (CPs) and time
spent programming the software.
Networking via multiNet plus
Host
(PLC, process, etc.)
Slave 1
MA 2
RS 232
RS 422
Slave 2
MA 2
RS 485
or
TTY
- backup
- parameter
Network master
Slave 3
MA 2
multiNet plus
MA30/31
RS 485
Voltage supply
Figure 3.2: Networking possibilities using the multiNet plus (BCL 21)
10 BCL 21/22 Leuze electronic
Leuze electronic Description
Two-wire RS 485
The Leuze multiNet plus is optimised for fast transmission of scanner data to a primary host
computer. The multiNet plus consists physically of a two-wire RS 485 interface through
which the multiNet plus software protocol is controlled. This makes wiring the network easy
and inexpensive as slaves are connected to one another in parallel.
Interface modules
Shielded, twisted pair conductors should be used for the multiNet. This allows a total
network length of up to 1200 m. Connection of the network to the primary computer is made
via the host interface of the MA 30/31 which can be equipped with 4 different physical interface modules. The available options are modules for RS 422, RS 232, TTY or RS 485.
Leuze electronic BCL 21/22 11
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Specifications Leuze electronic
4 Specifications
4.1 General Specifications BCL 21/22
Optical Data
Light source laser diode, red 650nm, protection class 2, CDRH Class II
Scanning rate 1000scans/s, vers. M; 800scans/s, vers. N, F
Resolution BCL 2x SN: 0.15 … 0.2mm module width
Beam deflection by means of rotating polygon mirror wheel
Read distance 50 … 450mm (depending on type of optics: N, F, M)
Reading field opening 70mm at 50 mm distance
Grid (R1) 10 lines
Grid field the distance from the first to the last laser beam is specified in
Optical window glass with scratch-resistant Indium coating
Laser safety class 2 acc. to DIN EN 60825-1 (2003/10)
Code types 2/5 Interleaved; Code 39; Code 93, Code 128; EAN 128;
Electrical data
Interface type RS 232 (BCL 22), RS 485 (BCL 21),
Baud rate adjustable 100 … 57600 Baud
Switching input one/two switching input(s) and output(s) (BCL 21/BCL 22)
Data format data bits: 7, 8, 9; parity: None, Even, Odd; stop bits: 1, 2
Operating voltage 10 … 30V DC
Power consumption 3.2W
Mechanical data
Protection class IP 65
Weight 180g/260 g with cable
Dimensions (Wx H xD) 82mm x 68 mm x 28 mm
Housing ABS
Environmental conditions
Ambient temperature 0°C … +40 °C
Air humidity max. 90% rel. humidity, non-condensing
Storage temperature -20°C … +60 °C
Vibration IEC 60068-2-6, test FC
Shock IEC 60068-2-27, test Ea
Repeated shock IEC 60068-2-29, test Eb
Electromagnetic compatibility EN 55022, EN 61326-1,
Table 4.1: General Specifications
BCL 2x SM: 0.2 … 0.8mm module width
BCL 2x SF: 0.5 … 1.0mm module width
relation to the distance to the scanner:
16mm at a scanner distance of 100 mm,
29mm at a scanner distance of 200 mm,
42mm at a scanner distance of 300 mm,
55mm at a scanner distance of 400 mm,
II acc. to CDRH (U.S. 21 CFR 1040.10 and 1040.11)
EAN/UPC; EAN Adendum; Codabar; Pharma Code
additional service interface (RS 232)
EN 61000-4-2, -3, -4 and -6
12 BCL 21/22 Leuze electronic
Leuze electronic Specifications
Notice!
You can find the Declaration of Conformity of the devices in the appendix on page 82.
4.2 LED indicators
LED name PWR/Ready ERR/Error DEC/Decode
LED colour green red yellow
State
No voltage off off off
Initialisation (after reset) flashing (cycle1) off off
System ready on off off
Reading gate active on off on
Hardware error
• motor defective
• laser defective
• system defective, etc.
autoConfig/teach-in flashing (cycle 1) flashing (cycle 2) Service interface active on flashing (cycle2) -
Table 4.2: LED indicators
Notice!
The flashing frequency is 5Hz; cycle2 is inverse to cycle 1.
off on -
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Specifications Leuze electronic
4.3 Dimensioned and Connection Drawings
BCL 21/22
Mounting thread with thread depth of
A
4mm
Optical axis
B
(beam exit 90°)
Optical axis
C
(beam exit 0°)
D Laser beam
Figure 4.1: Dimensioned drawingBCL 21/22
14 BCL 21/22 Leuze electronic
Leuze electronic Specifications
4.4 Optical Data
Notice!
Please note that the size of the barcode module influences the maximum reading distance
and the width of the reading field. Therefore, when selecting a mounting location and/or the
barcode label, take into account the different reading characteristics of the scanner with various barcode modules.
For different reading tasks, the BCL 21/22 is available in various versions. Please refer to
the following table or the respective scanning curves for ratings.
4.4.1 Type overview
Type key
BCL
Beam exit:
0 = perpendicular
2 = on the front side
Length of connection cable:
0 = 0.8m
1 = 3.0m
Connector:
2 = LP (circuit board connector to MA 2/MA 4…)
3 = SUB-D 15-pin
Resolution / operating range:
N = High Density up to 95mm
M = Medium Density up to 260mm
F = Low Density up to 450mm
Reading characteristics:
S = Single line scanner
R1 = Raster scanner
Host interface:
21 = RS 485
22 = RS 232
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Figure 4.2: Type key BCL 21/22
Leuze electronic BCL 21/22 15
Specifications Leuze electronic
Type overview BCL 21 with RS 485 interface and integrated decoder
Type Part No. Range Scan rate
(scans/s)
BCL 21 SN 200 50030986 95mm 800 Single line scanner
BCL 21 SN 202 50030987 95mm 800 Single line scanner
BCL 21 SN 300 50031070 95mm 800 Single line scanner
BCL 21 SN 302 50031072 95mm 800 Single line scanner
BCL 21 SN 210 50032028 95mm 800 Single line scanner
BCL 21 SN 212 50032030 95mm 800 Single line scanner
BCL 21 SN 310 50032032 95mm 800 Single line scanner
BCL 21 SN 312 50032034 95mm 800 Single line scanner
BCL 21 R1 N 200 50061281 95mm 800 Raster scanner
BCL 21 R1 N 202 50061283 95mm 800 Raster scanner
BCL 21 R1 N 300 50061285 95mm 800 Raster scanner
BCL 21 R1 N 302 50061287 95mm 800 Raster scanner
BCL 21 R1 N 210 50032036 95mm 800 Raster scanner
BCL 21 R1 N 212 50032038 95mm 800 Raster scanner
BCL 21 R1 N 310 50032040 95mm 800 Raster scanner
BCL 21 R1 N 312 50032042 95mm 800 Raster scanner
BCL 21 SM 200 50030988 260mm 1000 Single line scanner
BCL 21 SM 202 50030989 260mm 1000 Single line scanner
BCL 21 SM 300 50031076 260mm 1000 Single line scanner
BCL 21 SM 302 50031078 260mm 1000 Single line scanner
BCL 21 SM 210 50032044 260mm 1000 Single line scanner
BCL 21 SM 212 50031720 260mm 1000 Single line scanner
BCL 21 SM 310 50032047 260mm 1000 Single line scanner
BCL 21 SM 312 50032049 260mm 1000 Single line scanner
BCL 21 R1 M 200 50061289 260mm 1000 Raster scanner
BCL 21 R1 M 202 50061291 260mm 1000 Raster scanner
BCL 21 R1 M 300 50061293 260mm 1000 Raster scanner
BCL 21 R1 M 302 50061295 260mm 1000 Raster scanner
BCL 21 R1 M 210 50032051 260mm 1000 Raster scanner
BCL 21 R1 M 212 50032053 260mm 1000 Raster scanner
BCL 21 R1 M 310 50032055 260mm 1000 Raster scanner
BCL 21 R1 M 312 50032057 260mm 1000 Raster scanner
Reading characteristics
BCL 21 SF 200 50031080 450mm 800 Single line scanner
BCL 21 SF 202 50031082 450mm 800 Single line scanner
BCL 21 SF 300 50031084 450mm 800 Single line scanner
BCL 21 SF 302 50031086 450mm 800 Single line scanner
BCL 21 SF 210 50032059 450mm 800 Single line scanner
BCL 21 SF 212 50032061 450mm 800 Single line scanner
BCL 21 SF 310 50032063 450mm 800 Single line scanner
BCL 21 SF 312 50032065 450mm 800 Single line scanner
16 BCL 21/22 Leuze electronic
Leuze electronic Specifications
Type Part No. Range Scan rate
(scans/s)
BCL 21 R1 F 200 50061297 450mm 800 Raster scanner
BCL 21 R1 F 202 50061299 450mm 800 Raster scanner
BCL 21 R1 F 300 50061301 450mm 800 Raster scanner
BCL 21 R1 F 302 50061303 450mm 800 Raster scanner
BCL 21 R1 F 210 50032067 450mm 800 Raster scanner
BCL 21 R1 F 212 50032069 450mm 800 Raster scanner
BCL 21 R1 F 310 50032071 450mm 800 Raster scanner
BCL 21 R1 F 312 50032073 450mm 800 Raster scanner
Modular connector units and accessories see chapter 5.1
Table 4.3: Overview of the BCL 21 types
Reading characteristics
Leuze electronic BCL 21/22 17
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Specifications Leuze electronic
Type overview BCL 22 with RS 232 interface and integrated decoder
Type Part No. Range Scan rate
(scans/s)
BCL 22 SN 200 50031088 95mm 800 Single line scanner
BCL 22 SN 202 50031090 95mm 800 Single line scanner
BCL 22 SN 300 50030990 95mm 800 Single line scanner
BCL 22 SN 302 50030991 95mm 800 Single line scanner
BCL 22 SN 210 50032075 95mm 800 Single line scanner
BCL 22 SN 212 50061451 95mm 800 Single line scanner
BCL 22 SN 310 50032078 95mm 800 Single line scanner
BCL 22 SN 312 50032080 95mm 800 Single line scanner
BCL 22 R1 N 200 50061305 95mm 800 Raster scanner
BCL 22 R1 N 202 50061307 95mm 800 Raster scanner
BCL 22 R1 N 300 50061309 95mm 800 Raster scanner
BCL 22 R1 N 302 50061311 95mm 800 Raster scanner
BCL 22 R1 N 210 50032082 95mm 800 Raster scanner
BCL 22 R1 N 212 50032084 95mm 800 Raster scanner
BCL 22 R1 N 310 50032087 95mm 800 Raster scanner
BCL 22 R1 N 312 50032089 95mm 800 Raster scanner
BCL 22 SM 200 50031094 260mm 1000 Single line scanner
BCL 22 SM 202 50031096 260mm 1000 Single line scanner
BCL 22 SM 300 50030992 260mm 1000 Single line scanner
BCL 22 SM 302 50030993 260mm 1000 Single line scanner
BCL 22 SM 210 50032091 260mm 1000 Single line scanner
BCL 22 SM 212 50032093 260mm 1000 Single line scanner
BCL 22 SM 310 50032095 260mm 1000 Single line scanner
BCL 22 SM 312 50032097 260mm 1000 Single line scanner
BCL 22 R1 M 200 50061313 260mm 1000 Raster scanner
BCL 22 R1 M 202 50061315 260mm 1000 Raster scanner
BCL 22 R1 M 300 50061317 260mm 1000 Raster scanner
BCL 22 R1 M 302 50061319 260mm 1000 Raster scanner
BCL 22 R1 M 210 50032099 260mm 1000 Raster scanner
BCL 22 R1 M 212 50032101 260mm 1000 Raster scanner
BCL 22 R1 M 310 50031704 260mm 1000 Raster scanner
BCL 22 R1 M 312 50032104 260mm 1000 Raster scanner
Reading characteristics
BCL 22 SF 200 50031100 450mm 800 Single line scanner
BCL 22 SF 202 50031102 450mm 800 Single line scanner
BCL 22 SF 300 50031104 450mm 800 Single line scanner
BCL 22 SF 302 50031106 450mm 800 Single line scanner
BCL 22 SF 210 50032106 450mm 800 Single line scanner
BCL 22 SF 212 50032108 450mm 800 Single line scanner
BCL 22 SF 310 50032110 450mm 800 Single line scanner
BCL 22 SF 312 50032112 450mm 800 Single line scanner
18 BCL 21/22 Leuze electronic
Leuze electronic Specifications
Type Part No. Range Scan rate
BCL 22 R1 F 200 50061321 450mm 800 Raster scanner
BCL 22 R1 F 202 50061323 450mm 800 Raster scanner
BCL 22 R1 F 300 50061325 450mm 800 Raster scanner
BCL 22 R1 F 302 50061327 450mm 800 Raster scanner
BCL 22 R1 F 210 50032114 450mm 800 Raster scanner
BCL 22 R1 F 212 50032116 450mm 800 Raster scanner
BCL 22 R1 F 310 50032118 450mm 800 Raster scanner
BCL 22 R1 F 312 50032120 450mm 800 Raster scanner
Modular connector units and accessories see chapter 5.1
Table 4.4: Overview of the BCL 22 types
4.4.2 Optics variants and reading fields
The BCL 21/22 is available with three different optics. The optics differ in range and resolution (see see chapter 4.1 "General Specifications BCL 21/22").
• N optics: for small modules.
• M optics: for small to medium modules
• F optics: for medium to large modules
The following graphics display the ranges of the various BCL models.
Notice!
Please notice that the real scanning curves are also influenced by factors such as labelling
material, printing quality, scanning angle, printing contrast etc., and may thus deviate from
the scanning curves specified here.
Reading characteristics
(scans/s)
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Specifications Leuze electronic
Scanning curves BCL 21/22 with N optics
m=0.15 m=0.2
Read distance [mm]
Reading field width [mm]
Figure 4.3: Reading field, optics model N (high density)
Scanning curves BCL 21/22 with M optics
150
100
50
0
m=0.2 m=0.3
0204060 260
-50
100
80
120 140
160 180 200 220
m = 0.5
m = 0.8
240
Read distance [mm]
Reading field width [mm]
-100
-15 0
Figure 4.4: Reading field, optics model M (medium density, normal range)
20 BCL 21/22 Leuze electronic
Leuze electronic Specifications
Scanning curves BCL 21/22 with F optics
m = 0.8
m=0.5
Reading field width [mm]
Figure 4.5: Reading field, optics model F (low density, long range)
m = 1.0
Read distance [mm]
Leuze electronic BCL 21/22 21
TNT 35/7-24V
Accessories / Order Designation Leuze electronic
5 Accessories / Order Designation
5.1 Accessories
Notice!
Products from Leuze electronic GmbH & Co KG can be ordered from any of the sales and
service offices listed on the back page of this operating manual.
BCL 21 accessories
Accessories Part No. Interface Voltage Function
Programming software for the
BCL-Config 50031298 – –
BT 20 50060503 – –
BT 21 50037473 – –
MA 31 100 50030835
MA 31 110 50030836
MA 31 120 50030837
MA 31 130 50030838
MA 2 50031256
MA 4 50031537
MA 4D 50031536
RS 485
RS 485
RS 232
RS 485
TTY
RS 485
RS 422
RS 485
RS 232
RS 485
RS 232
RS 485
RS 232
RS 485
18 … -
36VDC
18 … -
36VDC
18 … -
36VDC
18 … -
36VDC
10 … 30V D
10 … 30V D
10 … 30V D
C
C
C
parameterisation,
(free download
under www.leuze.de)
Mounting device for rod and
sheet metal clamp installation
for BCL 21/22
Stainless steel mounting
for BCL 21/22
multiNet Master,
flat housing cover
multiNet Master,
flat housing cover
multiNet Master,
flat housing cover
multiNet Master,
flat housing cover
Connector unit,
stand alone or network slave
for BCL 21/22
Connector unit,
stand alone or network slave
for BCL 21/22
Connector unit,
stand alone or multiNet slave
with display for BCL 21/22
Table 5.1: BCL 21 accessories
device
22 BCL 21/22 Leuze electronic
Leuze electronic Accessories / Order Designation
BCL 22 accessories
Accessories Part No. Interface Voltage Function
Programming software for the
BCL-Config 50031298 – –
BT 20 50060503 – –
BT 21 50037473 – –
MA 2 50031256
MA 22 DC 50031496 RS 232
MA 4 50031537
MA 4D 50031536
MA 4 110 50039659 RS 232
MA 4 120 50039660 TTY
MA 4 130 50039661 RS 422
MA 4 D 110 50039662 RS 232
MA 4 D 120 50039663 TTY
MA 4 D 130 50039664 RS 422
MA 42 DP-K 50035298
MA 42 IS 50032853
MA 42 IS PDP 50032854
RS 485
RS 232
RS 232
RS 485
RS 232
RS 485
RS 232 Profi-
bus DP
RS 232 Inter-
bus-S
RS 232 Inter-
bus-S
10 … 30V D
10 … 30V D
10 … 30V D
10 … 30V D
10 … 30V D
10 … 30V D
10 … 30V D
10 … 30V D
10 … 30V D
10 … 30V D
18 … 30V D
18 … 30V D
18 … 30V D
C
C
C
C
C
C
C
C
C
C
C
C
C
parameterisation,
(free download
under www.leuze.de)
Mounting device for rod and
sheet metal clamp installation
for BCL 21/22
Stainless steel mounting
device for BCL 21/22
Connector unit,
stand alone or network slave
for BCL 21/22
Connector unit,
15-pin Sub-D connector
Connector unit,
stand alone or network slave
for BCL 21/22
Connector unit,
stand alone or multiNet slave
with display for BCL 21/22
Connector unit,
stand alone for BCL 22
electrically insulated
Connector unit,
stand alone for BCL 22
Connector unit,
stand alone for BCL 22
Connector unit,
stand alone with display for
BCL 22, electrically insulated
Connector unit,
stand alone with display
Connector unit,
stand alone with display
Connector unit
for connection to
BCL 22 x y 2..
Connector unit
for connection to
BCL 22 x y z
Connector unit
for connection to
BCL 22 x y z
Table 5.2: BCL 22 accessories
for BCL 22
TNT 35/7-24V
for BCL 22
for BCL 22
Leuze electronic BCL 21/22 23
Accessories / Order Designation Leuze electronic
5.1.1 Connector units MA 2/MA 4…
Notice!
The connector units are described here in brief only. For further information regarding the
connector units please refer to the relevant data sheets
Connector unit MA 2
The connector unit MA 2 is used to simplify the electrical installation of the BCL 21/22. It has
the following advantages:
• Terminals for switching inputs and outputs, including supply voltage
• Terminals for feed-through of the RS 485 connection
• 9-pin sub-D plug for service interface
• Operating mode switch: service operation/standard operation
• Rotary switch for address setting
Figure 5.1: Connector unit MA 2
24 BCL 21/22 Leuze electronic
Leuze electronic Accessories / Order Designation
Fastening holes
Ø5mm
A LED indicator
Figure 5.2: Dimensioned drawing connector unit MA 2
Leuze electronic BCL 21/22 25
Fastening holes
Ø5mm
TNT 35/7-24V
Accessories / Order Designation Leuze electronic
Connector unit MA 4/MA 4D
Apart from the advantages of the connector unit MA 2, the connector units MA 4/MA 4D
have the following additional characteristics:
• Parameter memory for the BCL:
the BCL can be exchanged without the need for reconfiguration.
• Display (MA 4D only)
Figure 5.3: Connector unit MA 4/MA 4D
26 BCL 21/22 Leuze electronic
Leuze electronic Accessories / Order Designation
A LED indicator
B LCD indicator
Figure 5.4: Dimensioned drawing connector unit MA 4/MA 4D
Leuze electronic BCL 21/22 27
TNT 35/7-24V
Accessories / Order Designation Leuze electronic
Connector unit MA 4 1xx/MA 4 D 1xx
Compared to the MA 4/MA 4 D, additional features of this connector unit are:
• Various pluggable interface modules, such as RS 232, RS 485, TTY, and RS 422.
Figure 5.5: Connector unit MA 4 1xx/MA 4 D 1xx
28 BCL 21/22 Leuze electronic
Leuze electronic Accessories / Order Designation
MA 4 1xx
MA 4D 1xx
A LED indicator
B optional LCD indicator
Figure 5.6: Dimensioned drawing MA 4 1xx/MA 4 D 1xx
Leuze electronic BCL 21/22 29
TNT 35/7-24V
Accessories / Order Designation Leuze electronic
5.1.2 Fastening Accessories
The mounting device BT 20/21 (stainless steel) is available for mounting the BCL 21/22. It
permits both rod mounting and installation via sheet metal clamp.
Mounting device BT 20
Rod mounting d = 12 mm
Sheet metal clamp
installation 1.5 … 3mm
Figure 5.7: Mounting device BT 20
Mounting device BT 21
Figure 5.8: Mounting device BT 21
30 BCL 21/22 Leuze electronic
Leuze electronic Installation
6 Installation
6.1 Storage, Transportation
Attention!
When transporting, package the device so that it is protected against collision and humidity.
Optimal protection is achieved when using the original packaging. Heed the required environmental conditions specified in the technical data.
Unpacking
!
Check the packaging for any damage. If damage is found, notify the post office or shipping agent as well as the supplier.
!
Check the delivery contents using your order and the delivery papers:
• delivered quantity
• device type and model as indicated on the nameplate
• accessories
• operating manual
The name plate provides information as to what BCL type your device is. For specific information, please refer to chapter 4.4.1.
Name plates, BCL-models
Figure 6.1: Device name plate BCL 21/22
!
Save the original packaging for later storage or shipping.
If you have any questions concerning your shipment, please contact your supplier or your
local Leuze electronic sales office.
Observe the applicable local regulations when disposing of the packaging materials.
!
Cleaning
!
Clean the glass window of the BCL 21/22 with a soft cloth before mounting. Remove all
packaging remains, e.g. carton fibres or Styrofoam balls.
Attention!
Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device.
Leuze electronic BCL 21/22 31
TNT 35/7-24V
Installation Leuze electronic
6.2 Mounting
Attention Laser Radiation!
Follow the safety notices in chapter 2.3 on page 7!
Mounting devices are available which have to be ordered separately as accessory at Leuze
electronic. For order numbers, see chapter 5.
The mounting devices BT 20/BT 21 are suitable both for rod mounting (d = 12mm) and for
mounting using a sheet metal clamp if the sheet metal is 1.5 … 3mm thick. Otherwise, the
mounting threads at the back and bottom side of the device are suitable for installation of
the BCL 21/22 according to its area of application.
Mounting example BCL 21/22
Fastening
thread
Mounting
device BT20
Figure 6.2: Mounting example BCL 21/22
Mounting MA 2/MA 4…
You can mount the connector units MA 2/MA 4… individually through the holes Ø 5 mm
located on the mounting plate (see figure 5.2 and figure 5.4).
Then connect the BCL 21 with the connector unit MA 2/MA 4… as described in
chapter 6.3.2.
32 BCL 21/22 Leuze electronic
Leuze electronic Installation
6.2.1 Device Arrangement
Selecting a mounting location
In order to select the right mounting location, several factors must be considered:
• size, orientation, and position tolerance of the barcodes on the objects to be scanned
• the reading field of the BCL 21/22 in relation to the bar code module width
• the resulting minimum and maximum reading distance from the respective reading
field
For specific information, please refer to chapter 4.4.
Notice!
The best reading results are obtained when
• the bar code is moved along the reading window at an angle of approx. 9 … 15°.
• the reading distance lies in the middle area of the reading field.
• you do not use high-gloss labels.
Application examples
Figure 6.3: Applications with perpendicular and front side beam exit
Mounting location
!
When selecting a mounting location, pay attention to
• maintaining the required environmental conditions (temperature, humidity)
• possible soiling of the reading window due to liquids, abrasion by boxes, or packaging
material residues.
• lowest possible chance of damage to the scanner by mechanical collision or jammed
parts.
Leuze electronic BCL 21/22 33
TNT 35/7-24V
Installation Leuze electronic
6.3 Connection
Attention!
Do not open the device yourself under any circumstances! There is otherwise a risk of uncontrolled emission of laser radiation from the device. The housing of the BCL 21/22 contains no parts that need to be adjusted or maintained by the user.
Before connecting the device, be sure that the supply voltage agrees with the value printed
on the nameplate.
Connection of the device and maintenance work while under voltage must only be carried
out by a qualified electrician.
The power supply unit for the generation of the supply voltage for the BCL 21/22 and the
MA 2/MA 4… must have a secure electrical insulation through double insulation and safety
transformers according to EN 60742/IEC 60742 (functional low voltage).
Be sure that the earthing conductor is connected correctly. Error-free operation is only guaranteed when the device is properly earthed.
If faults cannot be corrected, the device should be removed from operation and protected
against possible use.
6.3.1 Connection BCL 21/22 stand alone
BCL 21/22 Sub D-pin assignments
GND_485
SWIN1
RS485_A
RS485_B
/MA0
/MA1
/Serv
VIN
Res.
SWIN1
CTS
RTS
Res.
SWOUT2
/Serv
VIN
BCL 21 (RS 485)
BCL 22 (RS 232)
/MA4
SWOUT1
RXD_Serv
TXD_Serv
/MA2
/MA3
GNDIN
SWIN2
SWOUT1
RXD
TXD
Res.
Res.
GNDIN
Figure 6.4: BCL 21/22 Sub-D pin assignments
34 BCL 21/22 Leuze electronic
Leuze electronic Installation
Wiring description BCL 21
Pin 1 GND 485
Pin 2 SWIN1 Switching input 1, 12 … 30V DC, (see figure 6.7)
Pin 3 RS485_A Signal line A, host interface RS 485
Pin 4 RS485_B Signal line B, host interface RS 485
Pin 5 /MA0 Address selection bit 0
Pin 6 /MA1 Address selection bit 1
Pin 7 /Serv Bridge to pin 15: service operation via RS 232 interface
Pin 8 VIN Supply voltage +10 … 30V DC
Pin 9 /MA4 Address selection bit 4
Pin 10 SWOUT1 Switching output 1
Pin 11 RXD_Serv RXD signal, service interface RS 232
Pin 12 TXD_Serv TXD signal, service interface RS 232
Pin 13 /MA2 Address selection bit2
Pin 14 /MA3 Address selection bit3
Pin 15 GNDIN Supply voltage 0VDC
Metal
flange
Table 6.1: Wiring description BCL 21
PE
Wiring description BCL 22
Pin 1 Res. Reserved
Pin 2 SWIN1 Switching input 1, 12 … 30V DC, (see figure 6.7)
Pin 3 CTS CTS signal, host interface RS 232
Pin 4 RTS RTS signal, host interface RS232
Pin 5 Res. Reserved
Pin 6 SWOUT2 Switching output 2
Pin 7 /Serv Bridge with pin 15: service operation
Pin 8 VIN Supply voltage +10 … 30V DC
Pin 9 SWIN2 Switching input 2, 12 … 30V DC
Pin 10 SWOUT1 Switching output 1
Pin 11 RXD RXD signal, service interface RS 232
Pin 12 TXD TXD signal, service interface RS 232
Pin 13 Res. Reserved
Pin 14 Res. Reserved
Pin 15 GNDIN Supply voltage 0VDC
Metal
flange
Table 6.2: Wiring description BCL 22
PE
Shielding (the shielding of the sub-D-cable is connected with the
flange of the connector casing)
Shielding (the shielding of the sub-D-cable is connected with the
flange of the connector casing)
TNT 35/7-24V
Switching inputs
A read process can be triggered by applying a voltage of 12 … 30 VDC to the switched input
connections SWIN1 and SWIN2.
Leuze electronic BCL 21/22 35
Installation Leuze electronic
6.3.2 Connection BCL 21 with MA 2/MA 4… (RS 485)
Connection of the BCL is considerably easier when using the MA 2/MA 4…. The BCL 21 is
alternately equipped with flat connectors which enable connection to the MA 2/MA 4…
connector unit. The following figure shows the combination of the two devices.
BCL 21 and MA 2/MA 4…
Figure 6.5: BCL 21 with connector unit MA 2/MA 4…
Open MA 2/MA 4… casing
!
Unscrew the four screws on the front side of the MA 2/MA 4… and carefully lift off the lid
of the housing. Now you have proper access to all components within the connector unit.
Notice!
All electrical connections can be carried out on the terminal strip quickly and without screwing down or soldering. Wires with ferruled ends can be inserted directly into the terminal
without depressing the clamping lever.
36 BCL 21/22 Leuze electronic
Leuze electronic Installation
Position of the connectors in the MA 2
Setting of the
device address
Service interface
SERVICE
ADR
0-15
16-31
Connector for
BCL 21
Terminal strip
Attached label
with terminal
designation
Brass clamp for
shield/PE
BCL 21
TXD
RXD
65234
123 24
SE2
RS485B
RS485A
RS485B
RS485A
GND485
GND485
Switching
SE1
VDD_SE
input
SERV
13129711
SA2
GND_SE
Switching
output
SA1
GND_SA
Figure 6.6: Connector unit MA 2
Wiring description
Terminals 1 to 6 as well as 23 and 24 in the MA 2 are assigned as described below. For
wiring through, the RS 485 interface at the MA 2 is implemented twice:
MA 2
181714 16
19
V_IN
V_IN
GND_IN
Voltage supply
10 … 30V DC
222120
PE
PE
GND_IN
Terminal Signal
1 RS 485 A
2 RS 485 A
3 RS 485 B
4 RS 485 B
5 GND 485
6 GND 485
23 RXD (service)
24 TXD (service)
Table 6.3: Terminal assignment MA 2
Leuze electronic BCL 21/22 37
TNT 35/7-24V
Installation Leuze electronic
Voltage supply
In the connector unit MA 2, the connections for the voltage supply are implemented twice.
This permits wiring through or the voltage supply of additional components.
Terminal Signal Function
17 V_IN Operating voltage 10 … 30V DC
18 V_IN Operating voltage 10 … 30V DC
19 GND_IN Operating voltage 0V DC
20 GND_IN Operating voltage 0V DC
21 PE Protective earth, grounding
22 PE Protective earth, grounding
Table 6.4: Terminal assignment voltage supply
Notice!
It is imperative that the protective conductor PE also is wired through to avoid electromagnetic interference.
Switching inputs 1 and 2
The MA 2 connector unit is equipped with two switching inputs SE 1 and SE 2 (SE 2 can
only be activated with BCL 22).
• Input voltage: 12 … 30VDC
Terminal Signal Function
7 SE2 Switching input 2, 12 … 30 V DC
9 SE1 Switching input 1, 12 … 30 V DC
11 VDD_SE
12 GND_SE
Table 6.5: Terminal assignment switching inputs
Switching outputs 1 and 2
The MA 2 is equipped with 2 switching outputs SA1 and SA2 (SA 2 can only be activated
with BCL 22) which can be programmed for various switching functions using the
"BCLConfig" software.
• Output voltage corresponds to operating voltage
• Output current: I
The switching voltage for the output is generated by the operating voltage V_IN:
• VDD_SA = VDD_IN
• GND_SA = GND_IN
= 100mA
max
Supply voltage, switching input,
equal to V_IN device
Supply voltage, switching input,
equal to GND_IN device
Terminal Signal Function
13 SA2 Switching output 2
14 SA1 Switching output 1
16 GND_SA External supply voltage for switching output 0VDC
Table 6.6: Terminal assignment switching outputs
38 BCL 21/22 Leuze electronic
Leuze electronic Installation
Circuitry MA 2
SE2
Switch
A
Sensor
Load
10 … 30V DC
Figure 6.7: Circuitry MA 2
Position of the connectors in the MA 4/MA 4D
13
14
16
17
18
19
20
SE1
VDD_SE
GND_SE
SA2
SA1
GND_SA
V_IN
V_IN
GND_IN
GND_IN
SE
ISA
A Setting of the device address F Terminal strip
B Setting of the device address G Connection BCL
C Service/operation switch H Service interface
D Attached label with terminal assign. for RS232
E Attached label with terminal assign. for RS485
Figure 6.8: Connector unit MA 4/MA 4D
Leuze electronic BCL 21/22 39
TNT 35/7-24V
Installation Leuze electronic
Wiring description
Terminals 1 to 6 as well as 23 and 24 in the MA 4/MA 4D are assigned as described below.
For wiring through, the RS 485 interface at the MA 4/MA 4D is implemented twice:
Terminal Signal
1 RS 485 A
2 RS 485 A
3 RS 485 B
4 RS 485 B
5GND485
6GND485
23 RXD (service)
24 TXD (service)
Table 6.7: Terminal assignment MA 4/MA 4D
Voltage supply
In the connector unit MA 4/MA 4D, the connections for the voltage supply are implemented
twice. This permits wiring through or the voltage supply of additional components.
Terminal Signal Function
17 V_IN Operating voltage 10 … 30V DC
18 V_IN Operating voltage 10 … 30V DC
19 GND_IN Operating voltage 0V DC
20 GND_IN Operating voltage 0V DC
21 PE Protective earth, grounding
22 PE Protective earth, grounding
Table 6.8: Terminal assignment voltage supply
Notice!
It is imperative that the protective conductor PE also is wired through to avoid electromagnetic interference.
40 BCL 21/22 Leuze electronic
Leuze electronic Installation
Switching inputs 1 and 2
The connector unit MA 4/MA 4D has two switching inputs SE 1 and SE 2.
• Input voltage: 12 … 30VDC
Terminal Signal Function
7 SE2 Switching input 2, 12 … 30VDC (with BCL 22 only)
9 SE1 Switching input 1, 12 … 30 V DC
11 VDD_SE
12 GND_SE
Table 6.9: Terminal assignment switching inputs
Switching outputs 1 and 2
The MA 4/MA 4D is equipped with two switching outputs (SA1 and SA2) which can be
programmed for various switching functions using the "BCLConfig" software.
• Output voltage corresponds to operating voltage
• Output current: I
The switching voltage for the output is generated by the operating voltage V_IN:
• VDD_SA = VDD_IN
• GND_SA = GND_IN
Terminal Signal Function
13 SA2 Switching output 2 (with BCL 22 only)
14 SA1 Switching output 1
16 GND_SA External supply voltage for switching output 0VDC
Table 6.10: Terminal assignment switching outputs
= 100mA
max
Supply voltage, switching input,
equal to V_IN device
GND, switching input,
equal to GND_IN device
Leuze electronic BCL 21/22 41
TNT 35/7-24V
Installation Leuze electronic
Circuitry MA 4/MA 4D
SE2
Switch
A
Sensor
Load
10 … 30V DC
Figure 6.9: Circuitry MA 4/MA 4D
13
14
16
17
18
19
20
SE1
VDD_SE
GND_SE
SA2
SA1
GND_SA
V_IN
V_IN
GND_IN
GND_IN
SE
ISA
42 BCL 21/22 Leuze electronic
Leuze electronic Installation
Position of the connectors in the MA 4 1xx/MA 4 D 1xx
A
B
C
F
G
H
D
E
MA 4x 100 MA 4x 110 MA 4x 120 MA 4x 130
2
5
6
1
3
RS485
4
D
D
N
485A
485B
485B
485A
GN
G
RS232
6
1
2
3
4
S
S
N D
T
T
XD
R
RXD
C
- 5G
T
X+ 1TX- 2
RX+ 3
RX- 4
TTY
T
J
pas.
TX
akt.
6
pas.
RX
- 5
GND
t.
ak
1
+
X
T
RS422
6
4
2
5
XT
-
RX+ 3
RX-
GN D
A Setting of the device address 0-15 or 16-31 F Service interface
B Setting of the device address G Service/operation switch
C Interface module H Connection BCL
D Terminal strip J
Jumper TTY active/passive
(MA 4x 120 … only)
E Attached label with terminal designation
Figure 6.10: Connector unit MA 4 1xx/MA 4 D 1xx
Wiring description
Terminals 1 to 6 in the MA 4 1xx/MA 4 D 1xx are assigned as described below. For wiring
through, the RS 485 interface at the MA 4 100/MA 4 D 100 is implemented twice:
TNT 35/7-24V
Terminal
MA 4(D) 100 MA 4(D) 110 MA 4(D) 120 MA 4(D) 130
Signal
1 RS 485 A RXD TX+ TX+
2 RS 485 A TXD TX- TX3 RS 485 B CTS RX+ RX+
4 RS 485 B RTS RX- RX5 GND 485 – – –
6 GND 485 GND GND GND
Table 6.11: Terminal assignment MA 4 1xx/MA 4 D 1xx
Leuze electronic BCL 21/22 43
Installation Leuze electronic
Notice!
The operating mode active/passive is selected via the two jumpers on the TTY interface
module (MA 4 120/MA 4 D 120).
Voltage supply
In the connector unit MA 4 1xx/MA 4 D 1xx, the connections for the voltage supply are implemented twice. This permits wiring through or the voltage supply of additional components.
Terminal Signal Function
17 V_IN Operating voltage 10 … 30V DC
18 V_IN Operating voltage 10 … 30V DC
19 GND_IN Operating voltage 0V DC
20 GND_IN Operating voltage 0V DC
21 PE Protective earth, grounding
22 PE Protective earth, grounding
Table 6.12: Terminal assignment voltage supply
Notice!
It is imperative that the protective conductor PE also is wired through to avoid electromagnetic interference.
Switching inputs 1 and 2
The connector unit MA 4 1xx/MA 4 D 1xx has two switching inputs SE 1 and SE 2.
• Input voltage: 12 … 30VDC
Terminal Signal Function
7 SE2 Switching input 2, 12 … 30 V DC
9 SE1 Switching input 1, 12 … 30 V DC
11 VDD_SE
12 GND_SE
Table 6.13: Terminal assignment switching inputs
44 BCL 21/22 Leuze electronic
Supply voltage, switching input,
equal to V_IN device
GND, switching input,
equal to GND_IN device
Leuze electronic Installation
Switching outputs 1 and 2
The MA 4 1xx/MA 4 D 1xx is equipped with two switching outputs (SA1 and SA2) which can
be programmed for various switching functions using the "BCLConfig" software.
• Output voltage corresponds to operating voltage
• Output current: I
The switching voltage for the output is generated by the operating voltage V+:
• VDD_SA = V_IN
• GND_SA = GND_IN
Terminal Signal Function
13 SA2 Switching output 2
14 SA1 Switching output 1
16 GND_SA External supply voltage for switching output 0VDC
Table 6.14: Terminal assignment switching outputs
Circuitry MA 4 1xx/MA 4 D 1xx
Switch
A
Sensor
Load
= 100mA
max
13
14
16
SE2
SE1
VDD_SE
GND_SE
SA2
SA1
GND_SA
SE
ISA
17
V_IN
V_IN
10 … 30V DC
18
19
GND_IN
20
GND_IN
Figure 6.11: Circuitry MA 4 1xx/MA 4 D 1xx
Leuze electronic BCL 21/22 45
TNT 35/7-24V
Installation Leuze electronic
6.3.3 Wire Lengths and Shielding
The following maximum lengths for wires and the type of shielding to be used must be
observed:
Connection Interface Max. wire length Shielding
BCL 21/22 - Service RS 232 10 m
BCL 21/MA 2 - Host RS 485 1200 m
Switching inputs 1+2 – 10m not necessary
Switching outputs 1+2 – 10m not necessary
Table 6.15: Wire Lengths and Shielding
absolutely required, shield
meshing
absolutely required,
flexible leads as twisted pairs
6.4 Disassembling, Packing, Disposing
Repacking
For later re-use, the device is to be packed so that it is protected against shocks and dampness. Optimal protection is achieved when using the original packaging.
Notice!
Electrical scrap is a special waste product! Observe the locally applicable regulations regarding disposal of the product.
46 BCL 21/22 Leuze electronic
Leuze electronic Commissioning
7 Commissioning
Attention Laser Radiation!
Follow the safety notices in chapter 2.3 on page 7!
7.1 Measures to be performed prior to the initial commissioning
!
Before commissioning, familiarise yourself with the operation and configuration of the
device(s)!
!
Before switching on, recheck all connections and ensure that they have been properly
made.
Configuration elements using the example of the MA 2
Coding switch 0 … F
for setting the
device address
switch positions 0 … F
to the device address
correspond
0 … 15 or 16 … 31
Jumper for setting the
device address range:
Jumper above:
addr. 0 … 15
Jumper below:
addr. 16 … 31
Operating mode switch:
Switch in upper pos.:
operation
Switch in lower pos.:
service
Figure 7.1: Configuration elements in the MA 2
Setting the device address
The device address is set in the MA 2/MA 4… using a rotary code switch. The setting is
carried out as follows:
Set the device address to
!
• 0, if the combined BCL 21 / MA 2/MA 4… unit will not be operated in a network,
• 1…30, if several BCL 21 / MA 2/MA 4… units will be operated in a network. Each
multiNet plus network device must have a different device address assigned to it. If
the MA 2/MA 4… is connected to the multiNet Master, the device combination BCL 21
with MA 2/MA 4… automatically turns into a multiNet plus slave device.
Notice!
Address 31 is used for resetting the parameters.
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Leuze electronic BCL 21/22 47
Commissioning Leuze electronic
Notice!
From the hardware address, the BCL 21 detects that networking is required. With the
BCL 21/22, it is possible to perform a reset using the software and the online commands. In
addition, it is possible to perform a reset by switching off the supply voltage. The parameters
are not lost as a result of the reset. For information on the reset commands, see chapter 9.
The LED remains dark during a reset; the green LED illuminates when the device is ready
for operation.
7.2 Function Test
"Power On" test
After connecting the operating voltage, the devices carry out an automatic "Power On" function test. The LED on the front side of the MA 2/MA 4… lights up. In the case of factory
settings, the green LED flashes. In the additional service mode, the orange LED lights up.
Interface
Proper function of the interface can be tested easiest in service operation using the service
interface with the "BCLConfig" programming software and a notebook computer. For order
numbers, see chapter 5.
"Online commands"
Using the "Online" commands, important device functions can be checked, e.g. proper functioning of the laser.
Problems
Should problems occur during device commissioning, refer first to chapter 8.2. Should a
problem persist after checking all electrical connections and settings on the devices and
host, please contact a Leuze service office near you (see the back page of this operating
manual).
48 BCL 21/22 Leuze electronic
Leuze electronic Commissioning
7.3 Setting the Parameters
In the device combination BCL 21/22 with MA 2/MA 4…, two different parameter sets are
managed:
• factory default parameter set
• current parameter set
Before a parameter set is loaded into the BCL 21/22 processor memory, the validity of the
parameter set is checked using checksums.
Factory default parameter set
This parameter set contains the default settings made ex works for all BCL 21/22 parameters. It is permanently stored in the ROM of the BCL 21/22. The parameter set with the
default settings is loaded into the memory of the BCL 21/22,
• the first time the device is commissioned after delivery
• following the command "Factory Default" in the parameterisation program
• if the checksums of the current parameter set are invalid.
Current parameter set
In this parameter set, the current settings for all device parameters are stored. When the
BCL 21/22 is in operation, the parameter set is stored in the EEPROM of the BCL 21/22. The
current set can be stored:
• by copying a valid parameter set from the host computer
• by means of an off-line setup with the PC setup program BCLConfig
The current parameter set is loaded into the memory of the BCL 21/22,
• each time the supply voltage is connected
• following a software reset
7.3.1 Service Operating Mode
Setting the required parameters is carried out easiest in the 'Service' operating mode.
Service interface
By switching the operating mode switch in the MA 2/MA 4… from operation (switch in upper
pos.) to service (switch in lower pos.), the connection to the host computer is interrupted and
the RS 232 interface is activated. At the BCL 22, the interface is activated via a bridge
between the pins 7 and 15 on the 15-pin sub-D connector.
The connector unit MA 2/MA 4… offers a service interface for commissioning the reading
stations in a network. This interface can be accessed by removing the housing cover. It has
a 9-pin Sub-D connector (see figure 7.1).
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Commissioning Leuze electronic
Connection
A PC or terminal can be connected to the MA 2/MA 4… via the RS 232/V.24 serial interface
and used to set the parameters of the BCL 21/22. The connection is made using a crossed
RS 232 connection cable that establishes the RxD, TxD and GND connections. A hardware
handshake via RTS, CTS is not supported at the service interface.
Service Operating Mode
PC/terminal
COM interface
Figure 7.2: Connecting the MA 2 service interface to a PC or terminal
MA 2/MA 4…
service interface
Notice!
The service interface contains a predefined transmission protocol with the following parameters:
• transfer rate 9600 baud
• no parity
• 8 data bits
• 1 stop bit
• prefix: STX
• postfix: CR, LF
50 BCL 21/22 Leuze electronic
Leuze electronic Operation
8 Operation
Attention Laser Radiation!
Follow the safety notices in chapter 2.3 on page 7!
8.1 Display Elements
A LED labelled "SWO" is located on top of the MA 2/MA 4…. It indicates the state of the
switching output 1. On the BCL 21/22, you can find three LEDs that indicate different states.
For detailed information regarding the state displays of the LEDs please refer to chapter 4.2.
8.2 Error Handling
Errors are indicated on the BCL 21/22 via the ERR LED. Additional error, warning and status
messages are transmitted via the Host interface.
Types of errors
Errors are divided up into the following types:
• Warnings
• Serious errors
Warnings
Warnings indicate temporary operating faults which do not affect the proper functioning of
the device.
Serious errors
Serious errors impair the proper functioning of the device. The device must be reinitialised.
Troubleshooting
Isolated warnings can be ignored, since the BCL 21/22 will continue to function properly.
Following a serious error, you should re-initialise the BCL 21/22. It will then usually again
function properly. If a hardware problem is present, the BCL 21/22 will not reinitialise.
Warnings and errors which occur frequently can be corrected easiest using the BCLConfig
software.
If you cannot correct faults and errors with the software, please contact a Leuze electronic
sales office or service facility. For addresses, please refer to the back page of this operating
manual.
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Communicating with the Device Leuze electronic
9 Communicating with the Device
Device parameters can be set using the automatic configuration "autoConfig", via
commands at the serial interface or using the easy-to-use "BCLConfig" control software.
9.1 Installing the "BCLConfig"-software
!
Place the installation CD in your CD/DVD drive.
!
Call up the installation file (e.g. Setup.exe)
The following window appears:
Installation window
Figure 9.1: Installation window
!
Confirm the following licence agreement and select the installation path in the following
window:
52 BCL 21/22 Leuze electronic
Leuze electronic Communicating with the Device
Installation directory
Figure 9.2: Installation directory
!
Confirm your entry with Next, then follow the installation routine.
!
After the successful installation, double-click on the file "BCLconfig.exe" to activate the
configuration program.
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Important Parameters Leuze electronic
10 Important Parameters
10.1 Code menu
Figure 10.1: Standard setting of the code menu
Code table Here, the codes which are to be decoded are set. We recommend enabling
only the code types which are to actually be read with the corresponding
element numbers.
Important: Code 1 must always be selected. If multiple code types are to
be used, set in sequential order: Code 1, Code 2, …
Number Of
Digits
Notice!
If the code EAN128 is to be read, 3 additional characters are to be set for the code identifier.
Properties Behind the "Properties" button, to the right of the respective code, the
Number of bar
codes
54 BCL 21/22 Leuze electronic
In the field Element number, up to 3 element entries may be entered.
An area is represented by a dashed line: e.g. 4-40 digits.
With 2 or 3 different element entries
by a comma: e.g: 8,13 digits
The combination is also possible,
but the range must be specified first: e.g.: 4-10,20 digits
code-specific settings, such as the check digit, can be selected.
Here, the number of the bar codes to be decoded within a read cycle (one
reading gate) is set.
Leuze electronic Important Parameters
10.1.1 Properties of the Code menu
Figure 10.2: Standard setting of the properties of the code menu
Quiet zone size Quiet zone: the area to the left and right of the bar code
Module: width of the narrowest line in the bar code
According to the code specifications, each bar code must have a quiet
zone which is 10 times as wide as the module of the bar code.
Ex: for a code having a module of 0.5mm, 5mm blank space must be
present at both the left and right of the code.
By default, the scanner checks a quiet zone which is 7 times greater
than the module. This means that 7 times or greater is o.k.
Reading security
(Equal Scans)
No time correlation If this parameter is set, a gap between two identical labels is
No position
correlation
Notice!
In general, the remaining parameters must not be changed. In the worst case, this could corrupt the reading result!
Leuze electronic BCL 21/22 55
Specifies how often a code must be decoded before the result is valid
and output. This value should be increased for inspection and test purposes only.
ignored and they are treated as a single label.
If this parameter is set, then the position of a bar code label in the reading beam is not taken into account. Identical labels are treated as a single label
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Important Parameters Leuze electronic
10.2 Output menu
Figure 10.3: Output menu
Output header Select from the options listed below. The output header is sent in a
separate message before the read result.
Label header The Label header is set directly before the code data.
Label footer The label footer is appended directly to the code data.
Message mode Selects whether the bar codes read are sent in concatenation or
separately as individual strings.
Notice!
The structure of this message string is depicted symbolically in the preview window.
No read string This character is set for each unrecognised bar code. Multiple char-
acters (=string) may be entered here. Up to 20 characters are possible.
Properties Set the desired formatting modes and formatting characters as nec-
56 BCL 21/22 Leuze electronic
essary.
Leuze electronic Important Parameters
10.3 Control
Figure 10.4: Control menu default settings
Activation
Sensor 1 function see menu "switching input"
Autostart after
decoding
Command
character
Decode delay time This point is usually used only for test purposes. After the time set
Leuze electronic BCL 21/22 57
In this mode, the scanner reads via an internal trigger signal with maximum performance. Attention: Up to 100 codes per second may be
transmitted.
The standard online character for the trigger start is the ´+´ character.
This character can be changed only via the tree structure.
here has passed, the scanner automatically reactivates itself following
a reading gate end.
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Important Parameters Leuze electronic
Deactivation
Sensor 1 function see menu "switching input"
Reading security
reached (equal
scans)
Command
character
Time For test purposes.
Scans without info Following a successful read, the scanner waits for this number of
10.4 Communication
If this item is activated, the read result is output immediately after the
bar code is decoded.
If the item is deactivated, the read result is sent only after the trigger
signal is returned (=end of reading gate).
The standard online character for the trigger end is the ´-´ character.
This character can be changed only via the tree structure.
If the scanner is activated, the reading gate is automatically closed by
the scanner after this preset time has elapsed.
scans (sequential scans with no read result) before it automatically
deactivates itself.
Figure 10.5: Standard setting of the communication menu
Select the desired baud rate, the stop bits, the data bits and the parity here. In addition,
several different handshake modes and protocols can be set here.
58 BCL 21/22 Leuze electronic
Leuze electronic Important Parameters
The RK512/3964 protocol can also be selected here. The individual parameters for this
protocol can be found in the tree-structure configuration: Communication -> Customer Interface -> 3964 / RK 512 Protocol
Attention!
If the BCL 21 is operated in a network ("Leuze multiNet"), no changes may be made here.
The scanner automatically sets itself to the multiNet protocol!
10.4.1 Communication properties
Figure 10.6: Standard setting of the property menu
Here, the frame format (prefix/postfix), the address mode as well as a BCC mode can be set.
Attention!
If the BCL 21 is operated in a network ("Leuze multiNet"), no changes may be made here.
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Important Parameters Leuze electronic
10.5 Reference code
Figure 10.7: Reference code menu
A reference code is bar code information which is stored in the memory of the scanner.
This reference code can be compared with the current decoded bar code in various modes
and, thus, the switching output be set appropriately. To do this, the switching output must
still be set to "By comparison of reference code X" in the "Switch" menu.
One way to store the reference code is to enter it manually in this menu. You can find further
options of the reference code teach-in in the chapter on online commands.
Typ e Select the code type.
Info Contents of the reference code
Compare mode Select here how the internally stored reference code is to be com-
pared with the decoded result.
-> For additional comparison possibilities, please select the "Properties" menu
60 BCL 21/22 Leuze electronic
Leuze electronic Important Parameters
10.6 Switching input
Figure 10.8: Standard setting of the switching input menu
Invert Here, the input level can be inverted.
Enable Switching input enabled or disabled.
Debounce time This time period must lapse until the trigger signal is regarded as
valid.
Delay on time The trigger signal is passed on delayed by the specified time period.
Pulse duration If the value is higher than "0": duration of the activation, regardless of
how long the trigger signal has been present.
Delay off time After the end of the trigger signal, the pulse is extended internally by
this time period.
Notice!
If the switch-off delay is activated, the parameter "pulse duration" should be "0".
Function Event that is started when the switching input is activated.
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Important Parameters Leuze electronic
10.7 Switching output
Figure 10.9: Standard setting of the switching output menu
Activation Select the desired event which is to initiate the switching of the switch-
ing output here. Multiple events can also be simultaneously activated.
Deactivation Shown here is the event which results in the switching output being
reset (if the set pulse duration has not yet expired). Multiple events
can also be simultaneously activated.
Invert Level inverted
Pulse duration Duration of the switching output impulse. A value of "0" in this position
indicates a static level, i.e., the signal remains present until the deactivation event occurs.
62 BCL 21/22 Leuze electronic
Leuze electronic Online commands
11 Online commands
11.1 Overview of Commands and Parameters
Online commands can be used to send commands directly to the device for control and
configuration.
For this the BCL 21/22 with MA 2/MA 4… must be connected to a host or service computer
via the serial interface. The commands described can be sent either via the host or the
service interface.
For information on the transmission protocol, please see chapter 7.3.1.
Online commands
With the commands, you can
• control/decode.
• read/write/copy parameters.
• carry out an automatic configuration.
• call up error messages.
• call up statistical device information.
• carry out a software reset in order to reinitialise the device.
Syntax
"Online" commands consist of one or two ASCII characters followed by command parameters.
No separation characters may be entered between the command and the command parameter(s). Both small and capitalised letters can be used.
Example:
Command ’CA’: autoConfig function
Parameter ’+’: Activation
Transmitted is: ’CA+’
Notation
Commands, command parameters and returned data are enclosed between single quotation marks ’ ’ in the text of this manual.
Most online commands are acknowledged by the BCL 21/22 and any requested data
returned. For commands that are not acknowledged, command execution can be observed
or monitored directly on the device.
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Online commands Leuze electronic
11.1.1 General 'Online' Commands
Software version number
Command ’V’
Description Requests device version information
Parameter no
’BCL 2x V 01.00 08.01.1999’
Acknowledgement
Notice!
Using this command, you can check whether the connected host or service computer is
properly connected and configured. If you do not receive an acknowledgement, please
check interface connections, protocol and service switches.
Software reset
Command ’H’
Description
Parameter no
Acknowledgement
The device type appears in the first line followed by the device's version
number and date. (The data which are actually displayed may vary
from the values given here.)
Carries out a software reset. The device is restarted and reinitialised,
leaving it in the same state as when the supply voltage is switched on.
’S’ (start signal)
64 BCL 21/22 Leuze electronic
Leuze electronic Online commands
autoConfig
Command ’CA’
Activates or deactivates the 'autoConfig' function. Certain label reading
Description
Parameter
Acknowledgement
Description
parameters are programmed automatically in the setup by the labels
which are read while the 'autoConfig' function is active.
’+’ activates ’autoConfig’
’/’ rejects the last code read
’-’ deactivates ’autoConfig’ and stores the decoded data in the current
parameter set.
’CSx’
x: Status
’0’ valid ’CA’ command
’1’ invalid command
’2’ autoConfig could not be activated
’3’ autoConfig could not be deactivated
’4’ result could not be deleted
’xx yy zzzzzz’
xx: No. of digits of the read code
yy Code type of the read code
’01’ 2/5 Interleaved
’02’ Code 39
’06’ UPC (A, E)
’07’ EAN
’08’ Code 128, EAN 128
’10’ EAN/UPC
’11’ Codabar
zzzzzz Contents of the decoded label. The ↑ appears if the label was
not correctly read.
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Online commands Leuze electronic
Code recognition
Command ’CC’
Detects an unknown bar code and outputs number of digits, code type,
Description
Parameter no
Acknowledgement
and code information to the interface, without storing it in the parameter
memory.
’xx yy zzzzzz’
xx: No. of digits of the read code
yy: Code type of the read code
’01’ 2/5 Interleaved
’02’ Code 39
’06’ UPC (A, E)
’07’ EAN
’08’ Code 128, EAN 128
’10’ EAN/UPC
’11’ Codabar
zzzzzz:
Contents of the decoded label. The ↑ appears if the label was not correctly
read.
66 BCL 21/22 Leuze electronic
Leuze electronic Online commands
Alignment mode
Command ’JP’
This command is used for the easy mounting and alignment of the
BCL 21/22. After the function has been activated by ’JP+’, the scanner
continuously supplies status information via the serial interfaces.
With this online command, the scanner is set to terminate the decoding
after 100 successfully decoded labels and output the status information.
Subsequently, the read process is reactivated automatically.
As status, the output returns the following values:
• scans which contain the valid label information on the basis of
100 scans,
Description
Parameter
Acknowledgement
• the decoding result.
These values can be used to determine the decoding quality.
In addition to the output of the status information, the laser beam is used
to display the reading quality. Depending on how many labels were able
be extracted, the duration of the laser's "off" time increases.
If the reading quality is high, the laser beam flashes in brief, regular intervals. The worse the decoder decodes, the longer the pauses become during which the laser is switched off. The flashing intervals become more
and more irregular because the laser may, in total, be active for longer to
extract more labels. The duration of the pauses has been stepped in such
a way that they can be distinguished by the eye.
’+’: starts the adjustment mode.
’-’: ends the adjustment mode.
’xxxxx_yyyyy’
xxxxx: "Scans since reading gate release" (scans_with info):
Number of scans that contain valid label information. The maximum value is 100. It indicates for how many of 100 scans valid
label information could be ascertained.
yyyyy: Bar code information.
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Online commands Leuze electronic
Manual definition of the reference code
Command RS
This command can be used to define a new reference code in the
BCL 21/22 by means of direct input via the serial interface. The data
Description
Parameter
Acknowledgement
Example
are saved in the parameter set according to their input under reference
code 1 through 9 and stored in the working buffer for direct further
processing.
’RSyvxxzzzzzzzz’
y, v, x and z are placeholders (variables) for the actual input.
y: def. reference code No.
’1’ (Code 1)
’2’ (Code 2) ...
’9’ (Code 9)
v Storage location for reference code:
’0’ RAM+EEPROM,
’3’ RAM only
xx def. Code type (see command ’CA’)
z def. Code information (1 … 63 characters)
’RSx’
x: Status
’0’ valid ’Rx’ command
’1’ invalid command
’2’ insufficient memory for reference code
’3’ reference code has not been saved
’4’ reference code invalid
Input = ’RS130678654331’ (Code 1 (1), RAM only (3), UPC (06), code
information
68 BCL 21/22 Leuze electronic
Leuze electronic Online commands
Teach-In
Command ’RT’
Description
Parameter
Acknowledgement
This command enables a reference code to be defined quickly by reading an example label.
’RTy’
y: Function
’1’ defines reference code 1
’2’ defines reference code 2 …
’9’ defines reference code 9
’+’ activates the definition of reference code 1 up to the value of Param-
eter no_of_labels
’-’ Exit the Teach-In process
The BCL first responds with the command ’RS’ and corresponding status (see command RS). After a barcode has been read, it sends the
result in the following format:
’RCyvxxzzzzz’
y, v, x and z are placeholders (variables) for the actual input.
y: def. reference code No.
’1’ (Code 1) …
’9’ (Code 9)
v: Storage location for reference code
’0’ RAM+EEPROM,
’3’ RAM only
xx def. Code type (see command ’CA’)
z def. Code information (1 … 63 characters)
Notice!
With this function, only code types are recognised that are identified using the autoConfig
function or which were set in the set-up.
!
After each reading via an ’RTx’ command, explicitly switch off the function again since
failure to do so will interfere with other commands as well as prevent execution of a new
’RTx’ command.
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Online commands Leuze electronic
Reading a reference code
Command ’RR’
Description
Parameter
Acknowledgement
Copy parameter set
Command ’PC’
Description The command copies complete parameter sets.
Parameter
Acknowledgement
Example Input: PC20 –> all parameters are reset to default values.
The command reads out the reference code defined in the BCL. If no
parameters are specified, all defined codes are output.
<Reference code number>
’1’ ... ’9’ value range of reference codes 1 to 9
If no reference codes are defined, the BCL responds with the ’RS’
command and corresponding status (see command RS). For valid
codes, the output corresponds to the following format:
RCyvxxzzzzzz
y, v, x and z are placeholders (variables) for the actual input.
y: def. reference code No.
’1’ (Code 1) …
’9’ (Code 9)
v: Storage location for reference code
’0’ RAM+EEPROM,
’3’ RAM only
xx def. Code type (see command ’CA’)
z def. Code information (1 … 63 characters)
’03’ copy parameters from the EEPROM into the RAM and initialise all
associated functions
'20' copy standard parameters from the FLASH into the EEPROM and
RAM and initialise all relevant functions
’30’ copy parameters from the RAM into the EEPROM
’PSx’
x: Status
'0' valid transmission
'1' invalid message
'2' invalid length of message
'3' invalid block check type
'4' invalid block check checksum
'5' invalid data length
'6' invalid message data
'7' invalid start address
'8' invalid parameter set
'9' invalid parameter type
70 BCL 21/22 Leuze electronic
Leuze electronic Online commands
11.1.2 ’Online’ Commands for System Control
System Standby
Command ’SS’
Description
Parameter no
Acknowledgement
System boot-up
Command ’SA’
Description
Parameter no
Acknowledgement
Activate sensor input 1
Command ’+’
Description The command activates decoding.
Parameter no
Acknowledgement
Deactivate sensor input 1
Command ’-’
Description The command deactivates decoding.
Parameter no
Acknowledgement
Activate sensor input 2
System Standby: puts the bar code reader in standby mode. The scanner
cannot be triggered, and the polygon wheel motor is stopped.
no
System boot-up: reactivates the bar code reader from standby mode back
to operating mode. The polygon wheel motor is started, the scanner works
as usual.
’S’ (start signal)
no
no
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Command ’,’
Description The command activates the definition of reference code 1.
Parameter no
Acknowledgement
Leuze electronic BCL 21/22 71
no
Online commands Leuze electronic
Deactivate sensor input 2
Command ’.’
Description The command deactivates the definition of reference code 1.
Parameter no
Acknowledgement
Activate switching output
Command ’OA’
Description The command activates a selected switching output.
Parameter
Acknowledgement
Deactivate switching output
Command ’OD’
Description The command deactivates a selected switching output.
Parameter
Acknowledgement
no
’OAx’: Activate switching output
x: Switching output No.
’1’ (output 1)
’2’ (output 2)
no
’ODx’: Deactivate switching output
x: Switching output No.:
’1’ (output 1)
’2’ (output 2)
no
11.1.3 ’Online’ Commands for System Checking
Query: Supply Voltage
Command ’DUV’
Description Queries the supply voltage with which the bar code reader is supplied.
Parameter no
Acknowledgement
72 BCL 21/22 Leuze electronic
’DUVxx.x’
xx.x: Voltage value, for example 28.2 for 28.2Volt.
Leuze electronic Online commands
Diagnosis motor
Command ’DM’
Description
Parameter
Acknowledgement
Description
Status message for diagnosis commands
Command ’DS’
Description
Parameter
The command requests the operational data of the motor. In addition,
the motor can be switched on and off
’S’ Request rotary frequency of the motor. (Message from host)
’Cxxxxx’ Transmission of the motor RPM as a decimal number with 5
digits. (Message to host)
’Sxxxxx’
xxxxx is the current rotary frequency of the motor in revolutions per
minute.
In case of malfunction, the BCL responds with the command ’DS’ and
the corresponding status. (See command ’DS’)
The command serves as an acknowledgement message to the host.
The command contains as a two-digit decimal number an acknowledgement status which provides information about the processing of
the requested diagnosis function.
’0’ valid processing
’1’ invalid diagnostic message
’2’ message too long
’3’ invalid message parameter of the laser diagnosis command
’4’ invalid length of the laser diagnosis message
’5’ invalid message parameter of the motor diagnosis command
’6’ invalid length of the motor diagnosis message
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Online commands Leuze electronic
11.1.4 ’Online’ command for querying error messages
Query memory error messages
Command ’ER’
Description The command queries the buffer memory of the error messages.
Parameter no
1st line: New: cc
2nd through 11th lines:
Acknowledgement
Description
Notice!
If an error occurs, note the error number and contact your local Leuze service organisation.
The addresses can be found on the back page of this operating manual.
’- 00.000’ if no error has occurred
’F tt.fff’ if a fatal error has occurred
’E tt.fff’ if an error has occurred
’C tt.fff’ if a critical warning has occurred
’W tt.fff’ if a warning has occurred
cc: number of (new) errors in the error buffer
tt: task/ function number
fff: error number
Upon output, the counter for the number of errors in the error buffer is
deleted, but not the buffer itself!
74 BCL 21/22 Leuze electronic
Leuze electronic Maintenance
12 Maintenance
12.1 General Maintenance Information
The bar code reader BCL 21/22 and the connector unit MA 2/MA 4… normally should not
require any maintenance by the user.
Cleaning
Should it become soiled, clean the glass window of the BCL 21/22 with a soft cloth.
Notice!
Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device.
12.2 Repairs, Servicing
Repairs to the device must only be carried out by the manufacturer.
Contact your Leuze distributor or service organisation should repairs be required. For
!
addresses, please refer to the back page of this operating manual.
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Appendix Leuze electronic
13 Appendix
13.1 ASCII Table
ASCII Dec. Hex. Oct. Designation Meaning
NUL 0 00 0 NULL Null
SOH 1 01 1 START OF HEADING Start of heading
STX 2 02 2 START OF TEXT Start of text characters
ETX 3 03 3 END OF TEXT Last character of text
EOT 4 04 4 END OF TRANSMISS. End of transmission
ENQ 5 05 5 ENQUIRY Request for data trans.
ACK 6 06 6 ACKNOWLEDGE Positive acknowledgement
BEL 7 07 7 BELL Bell signal
BS 8 08 10 BACKSPACE Backspace
HT 9 09 11 HORIZ. TABULATOR Horizontal tabulator
LF 10 0A 12 LINE FEED Line feed
VT 11 0B 13 VERT. TABULATOR Vertical tabulator
FF 12 0C 14 FORM FEED Form feed
CR 13 0D 15 CARRIAGE RETURN Carriage return
SO 14 0E 16 SHIFT OUT Shift out
SI 15 0F 17 SHIFT IN Shift in
DLE 16 10 20 DATA LINK ESCAPE Data link escape
DC1 17 11 21 DEVICE CONTROL 1 Device control character 1
DC2 18 12 22 DEVICE CONTROL 2 Device control character 2
DC3 19 13 23 DEVICE CONTROL 3 Device control character 3
DC4 20 14 24 DEVICE CONTROL 4 Device control character 4
NAK 21 15 25 NEG. ACKNOWLEDGE Negative acknowledge
SYN 22 16 26 SYNCRONOUS IDLE Synchronization
ETB 23 17 27 EOF TRANSM. BLOCK End of data transmission block
CAN 24 18 30 CANCEL Invalid
EM 25 19 31 END OF MEDIUM End of medium
SUB 26 1A 32 SUBSTITUTE Substitution
ESC 27 1B 33 ESCAPE Escape
FS 28 1C 34 FILE SEPARATOR File separator
GS 29 1D 35 GROUP SEPARATOR Group separator
RS 30 1E 36 RECORD SEPARATOR Record separator
76 BCL 21/22 Leuze electronic
Leuze electronic Appendix
ASCII Dec. Hex. Oct. Designation Meaning
US 31 1F 37 UNIT SEPARATOR Unit separator
SP 32 20 40 SPACE Space
! 33 21 41 EXCLAMATION POINT Exclamation point
" 34 22 42 QUOTATION MARK Quotation mark
# 35 23 43 NUMBER SIGN Number sign
$ 362444 DOLLAR SIGN Dollar sign
% 37 25 45 PERCENT SIGN Percent sign
& 38 26 46 AMPERSAND Ampersand
’ 39 27 47 APOSTROPHE Apostrophe
( 40 28 50 OPEN. PARENTHESIS Open parenthesis
) 41 29 51 CLOS. PARENTHESIS Closed parenthesis
* 42 2A 52 ASTERISK Asterisk
+ 43 2B 53 PLUS Plus sign
, 44 2C 54 COMMA Comma
- 45 2D 55 HYPHEN (MINUS) Hyphen
. 46 2E 56 PERIOD (DECIMAL) Period (decimal)
/ 47 2F 57 SLANT Slant
0 483060 0 Number
1 493161 1 Number
2 503262 2 Number
3 513363 3 Number
4 523464 4 Number
5 533565 5 Number
6 543666 6 Number
7 553767 7 Number
8 563870 8 Number
9 573971 9 Number
: 58 3A 72 COLON Colon
; 59 3B 73 SEMI-COLON Semi-colon
< 60 3C 74 LESS THAN Less than
= 61 3D 75 EQUALS Equals
> 62 3E 76 GREATER THAN Greater than
? 63 3F 77 QUESTION MARK Question mark
@ 64 40 100 COMMERCIAL AT Commercial AT
A 65 41 101 A Capital letter
TNT 35/7-24V
Leuze electronic BCL 21/22 77
Appendix Leuze electronic
ASCII Dec. Hex. Oct. Designation Meaning
B 66 42 102 B Capital letter
C 67 43 103 C Capital letter
D 68 44 104 D Capital letter
E 69 45 105 E Capital letter
F 70 46 106 F Capital letter
G 71 47 107 G Capital letter
H 72 48 110 H Capital letter
I 73 49 111 I Capital letter
J 74 4A 112 J Capital letter
K 75 4B 113 K Capital letter
L 76 4C 114 L Capital letter
M 77 4D 115 M Capital letter
N 78 4E 116 N Capital letter
O 79 4F 117 O Capital letter
P 80 50 120 P Capital letter
Q 81 51 121 Q Capital letter
R 82 52 122 R Capital letter
S 83 53 123 S Capital letter
T 84 54 124 T Capital letter
U 85 55 125 U Capital letter
V 86 56 126 V Capital letter
W 87 57 127 W Capital letter
X 88 58 130 X Capital letter
Y 89 59 131 Y Capital letter
Z 90 5A 132 Z Capital letter
[ 91 5B 133 OPENING BRACKET Opening bracket
\ 92 5C 134 REVERSE SLANT Reverse slant
] 93 5D 135 CLOSING BRACKET Closing bracket
^ 94 5E 136 CIRCUMFLEX Circumflex
_ 95 5F 137 UNDERSCORE Underscore
‘ 96 60 140 GRAVE ACCENT Grave accent
a 97 61 141 a Lower case letter
b 98 62 142 b Lower case letter
c 99 63 143 c Lower case letter
d 100 64 144 d Lower case letter
78 BCL 21/22 Leuze electronic
Leuze electronic Appendix
ASCII Dec. Hex. Oct. Designation Meaning
e 101 65 145 e Lower case letter
f 102 66 146 f Lower case letter
g 103 67 147 g Lower case letter
h 104 68 150 h Lower case letter
i 105 69 151 i Lower case letter
j 106 6A 152 j Lower case letter
k 107 6B 153 k Lower case letter
l 108 6C 154 l Lower case letter
m 109 6D 155 m Lower case letter
n 110 6E 156 n Lower case letter
o 111 6F 157 o Lower case letter
p 112 70 160 p Lower case letter
q 113 71 161 q Lower case letter
r 114 72 162 r Lower case letter
s 115 73 163 s Lower case letter
t 116 74 164 t Lower case letter
u 117 75 165 u Lower case letter
v 118 76 166 v Lower case letter
w 119 77 167 w Lower case letter
x 120 78 170 x Lower case letter
y 121 79 171 y Lower case letter
z 122 7A 172 z Lower case letter
{ 123 7B 173 OPENING BRACE Opening brace
| 124 7C 174 VERTICAL LINE Vertical line
} 125 7D 175 CLOSING BRACE Closing brace
~ 126 7E 176 TILDE Tilde
DEL 127 7F 177 DELETE (RUBOUT) Delete
Table 13.1: ASCII Table
TNT 35/7-24V
Leuze electronic BCL 21/22 79
Appendix Leuze electronic
13.2 Example Bar Code Label Types
13.2.1 Module 0.3
Code type 01: Interleaved 2 of 5
Modul 0,3
1122334455
Code type 02: Code 39
Modul 0,3
135AC
Code type 11: Codabar
Modul 0,3
A121314A
Code 128
Modul 0,3
Code type 06: UPC-A
SC 2
1
23456278901
Code type 07: EAN 8
SC 3
3456 7890
Code type 10: EAN 13 Add-on
SC 0 S
77889
abcde
Code type 08: EAN 128
Modul 0,3
1
122334 455666
leuze
Figure 13.1: Bar code sample labels (module 0.3)
80 BCL 21/22 Leuze electronic
Leuze electronic Appendix
13.2.2 Module 0.5
Code type 01: Interleaved 2 of 5
Modul 0,5
6677889900
Code type 02: Code 39
Modul 0,5
246BD
Code type 11: Codabar
Modul 0,5
A151617A
Code 128
Modul 0,5
fghij
Code type 06: UPC-A
SC 4
0 8
98765 43219
Code type 07: EAN 8
SC 6
9876 5430
SC 2
Code type 10: EAN 13 Add-on
44332
TNT 35/7-24V
Code type 08: EAN 128
Modul 0,5
0
099887 766550
LEUZE
Figure 13.2: Bar code sample labels (module 0.5)
Leuze electronic BCL 21/22 81
Appendix Leuze electronic
13.3 Declaration of Conformity BCL 21/22
Figure 13.3: Declaration of Conformity BCL 21/22
82 BCL 21/22 Leuze electronic
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51
64
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12
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GB 099/02 – 06/06 Part. No. 500 82 282
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