Leuze electronic AMS 308i, AMS 308i 40, AMS 308i 300, AMS 308i 40 H, AMS 308i 120 H Technical Description

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AMS 308i

Optical Laser Measurement System Ethernet TCP/IP

en 03-2014/12 50113366

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TECHNICAL DESCRIPTION

Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen - Teck / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com info@leuze.de

Leuze electronic AMS 308i

AMS 308i

Delete character

Enter digit

Save input

ESC

Navigate

upward/laterally

Navigate

downward/laterally

ESCAPE

leave

ENTER

confirm

Device buttons:

The main menus

Input of values

AMS 308i 120 Leuze electronic

GmbH & Co. KG SW: V 1.0.6 HW:1 SN: -----------------------

Network information Address: ---.---.---.--Net mask: ---.---.---.--Gateway: ---.---.---.--MAC ID: --.--.--.--.--.--

IO1 LSR PLB LNK0 IO2 TMP ATT LNK1 ERR

+ 87.000m

Parameter

Parameter handling Ethernet Maximum position value I/O Other

Device information - main menu

This menu item contains detailed information on

• Device model,

• Manufacturer,

• Software and hardware version,

• Serial number. No entries can be made via the display.

Network information - main menu

Under this menu item, you will find detailed information on the network addresses. No entries can be made via the display.

Status- and measurement data - main menu

• Display of status-, warning-, and error messages.

• Status overview of the switching inputs/outputs.

• Bar graph for the reception level.

• Activated interface.

• Measurement value. No entries can be made via the display. See "Indicators in the display" on page 39.

Parameter - main menu

• Configuration of the AMS. See "Parameter menu" on page 45.

100

<-|0123456789 save Standard ----- Unit 126 | |

Language selection o Deutsch

English o Español o Français o Italiano

Service

Status messages

Diagnostics

Expanded diagnostics

Language selection - main menu

• Selection of the display language. See "Language selection menu" on page 49.

Service - main menu

• Display of status messages.

• Display of diagnostic data. No entries can be made via the display. See "Service menu" on page 50.

Table of contents

1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Description of functions AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Foreseeable misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4 Disclaimer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.5 Laser safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Fast commissioning / operating principle . . . . . . . . . . . . . . . . . . . 11

3.1 Mounting the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1.1 Mounting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1.2 Mounting the reflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2 Connecting the voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.4 AMS 308i on the Ethernet TCP/IP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.5 Commissioning of the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5.1 Manually setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5.2 Automatically setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5.3 Defining Ethernet host communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1 Specifications of the laser measurement system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.1 General specifications AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.2 Dimensioned drawing AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.1.3 Type overview AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 Installation and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.1 Storage, transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.2 Mounting the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.2.1 Optional mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.2.2 Parallel mounting of the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.2.3 Parallel mounting of AMS 308i and DDLS optical data transmission. . . . . . . . . . . . . . . . 24

5.3 Mounting the AMS 308i with laser beam deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . 25

AMS 308i 1

Table of contents

5.3.1 Mounting the laser beam deflector unit With integrated mounting bracket . . . . . . . . . . . 25

5.3.2 Dimensioned drawing of US AMS 01 deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

5.3.3 Mounting the US 1 OMS deflector unit without mounting bracket . . . . . . . . . . . . . . . . . . 27

6 Reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

6.2 Description of the reflective tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6.2.1 Specifications of the self-adhesive foil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.2.2 Specifications of the reflective tape on a metal plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.2.3 Dimensioned drawing of reflective tape on a metal plate . . . . . . . . . . . . . . . . . . . . . . . . .30

6.2.4 Specifications of heated reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.2.5 Dimensioned drawing of heated reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.3 Selecting reflector sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.4 Mounting the reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.4.2 Mounting the reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.4.3 Table of reflector pitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.1 Safety notices for the electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7.2 PWR – voltage supply / switching input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.3 Ethernet TCP/IP BUS IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.4 Ethernet TCP/IP BUS OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

7.5 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

8 Display and control panel AMS 308i . . . . . . . . . . . . . . . . . . . . . . . 41

8.1 Structure of the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.2 Status display and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.2.1 Indicators in the display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.2.2 LED status displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.2.3 Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.3 Menu description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

8.3.1 The main menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

8.3.2 Parameter menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.3.3 Language selection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

8.3.4 Service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

8.4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

2 AMS 308i

Table of contents

9 Ethernet TCP/IP interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

9.1 General information on Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

9.1.1 Ethernet – star topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

9.1.2 Ethernet with linear topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

9.2 Electrical connection of the. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

9.3 Ethernet - Commissioning of the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.3.1 Manually setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.3.2 Automatically setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

9.4 Communication protocol (Leuze binary protocol via TCP/IP) . . . . . . . . . . . . . . . . . . . . 59

9.4.1 Query telegram on the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

9.4.2 Answer telegram of the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

10 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 62

10.1 Service and diagnostics in the display of the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . 62

10.1.1 Status messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

10.1.2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.1.3 Expanded diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.2 General causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.2.1 Power LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

10.3 Interface errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

10.3.1 BUS LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

10.4 Status display in the display of the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

11 Type overview and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 67

11.1 Type key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

11.2 Type overview AMS 308i (Ethernet TCP/IP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

11.3 Overview of reflector types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

11.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

11.4.1 Accessory mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

11.4.2 Accessory deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

11.4.3 Accessory M12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

11.4.4 Accessory ready-made cables for voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

11.4.5 Accessory ready-made cables for Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

12.1 General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

12.2 Repairs, servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

12.3 Disassembling, packing, disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

AMS 308i 3

General information

1 General information

1.1 Explanation of symbols

The symbols used in this operating manual are explained below.

Attention!

This symbol precedes text messages which must strictly be observed. Failure to comply with this information results in injuries to personnel or damage to the equipment.

Attention Laser!

This symbol warns of possible danger caused by hazardous laser radiation.

Notice!

This symbol indicates text passages containing important information.

1.2 Declaration of conformity

The AMS 308 manufactured in accordance with applicable European directives and standards.

The AMS series is "UL LISTED" according to American and Canadian safety standards and fulfills the requirements of Underwriter Laboratories Inc. (UL).

i absolute measuring optical laser measurement system was designed and

Notice!

The Declaration of Conformity for these devices can be requested from the manufacturer.

The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen/Teck, possesses a certified quality assurance system in accordance with ISO 9001.

LISTED

4 AMS 308i Leuze electronic

1.3 Description of functions AMS 308i

The AMS 308i optical laser measurement system calculates distances to fixed as well as moving system parts. The distance to be measured is calculated according to the principle of the propagation time of radiated light. Here, the light emitted by the laser diode is reflected by a reflector onto the receiving element of the laser measurement system. The AMS 308 uses the "propagation time" of the light to calculate the distance to the reflector. The high absolute measurement accuracy of the laser measurement system and the fast integration time are designed for position control applications.

With the AMS 3xxi product series, Leuze electronic makes available a range of internationally relevant interfaces. Note that each interface version listed below corresponds to a different AMS 3xx

i model.

AMS 304

AMS 348i

AMS 355i

AMS 358i

General information

AMS 335i

AMS 338i

AMS 308i

AMS 384i

AMS 301i

AMS 300i

Leuze electronic AMS 308i 5

TNT 35/7-24V

Safety

2 Safety

This sensor was developed, manufactured and tested in line with the applicable safety standards. It corresponds to the state of the art.

2.1 Intended use

The AMS is an absolute measuring optical laser measurement system which allows distance measurement of up to 300m against a reflector.

Areas of application

The AMS is designed for the following areas of application:

• Positioning of automated, moving plant components

• Travel and lifting axes of high-bay storage devices

• Repositioning units

• Gantry crane bridges and their trolleys

•Lifts

• Electroplating plants

CAUTION

Observe intended use!

 Only operate the device in accordance with its intended use. The protection of per-

sonnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use. Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.

 Read the technical description before commissioning the device. Knowledge of this

technical description is an element of proper use.

NOTICE

Comply with conditions and regulations!

 Observe the locally applicable legal regulations and the rules of the employer's liability

insurance association.

Attention

For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code).

6 AMS 308i Leuze electronic

2.2 Foreseeable misuse

Any use other than that defined under "Intended use" or which goes beyond that use is considered improper use.

In particular, use of the device is not permitted in the following cases:

• Rooms with explosive atmospheres

• Circuits relevant to safety

• For medicinal purposes

NOTICE

Do not modify or otherwise interfere with the device.

 Do not carry out modifications or otherwise interfere with the device.

The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG.

2.3 Competent persons

Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.

Prerequisites for competent persons:

• They have a suitable technical education.

• They are familiar with the rules and regulations for occupational safety and safety at work.

• They are familiar with the technical description of the device.

• They have been instructed by the responsible person on the mounting and operation of the device.

Safety

Certified electricians

Electrical work must be carried out by a certified electrician.

Due to their technical training, knowledge and experience as well as their familiarity with relevant standards and regulations, certified electricians are able to perform work on electrical systems and independently detect possible dangers.

In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3 (e.g. electrician foreman). In other countries, there are respective regulations that must be observed.

Leuze electronic AMS 308i 7

TNT 35/7-24V

Safety

2.4 Disclaimer

Leuze electronic GmbH + Co. KG is not liable in the following cases:

• The device is not being used properly.

• Reasonably foreseeable misuse is not taken into account.

• Mounting and electrical connection are not properly performed.

• Changes (e.g., constructional) are made to the device.

2.5 Laser safety notices

ATTENTION LASER RADIATION – LASER CLASS 2

Never look directly into the beam!

The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety regulations for a product in laser class 2 as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.

 Never look directly into the laser beam or in the direction of reflecting laser beams.

If you look into the beam path over a longer time period, there is a risk of injury to the retina.

 Do not point the laser beam of the device at persons!  Interrupt the laser beam using a non-transparent, non-reflective object if the laser

beam is accidentally directed towards a person.

 When mounting and aligning the device, avoid reflections of the laser beam off reflec-

tive surfaces!

 CAUTION! The use of operating or adjusting devices other than those specified here

or carrying out of differing procedures may lead to dangerous exposure to radiation.

 Adhere to the applicable legal and local regulations regarding protection from laser

beams.

 The device must not be tampered with and must not be changed in any way.

There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.

8 AMS 308i Leuze electronic

Safety

A Laser aperture B Laser warning sign C Laser information sign with laser parameters

A B

NOTICE

Affix laser information and warning signs!

Laser information and warning signs are attached to the device (see figure 2.1):

In addition, self-adhesive laser warning and information signs (stick-on labels) are supplied in several languages (see figure 2.2).

 Affix the laser information sheet to the device in the language appropriate for the place

of use. When using the device in the US, use the stick-on label with the "Complies with 21 CFR 1040.10" notice.

 Affix the laser information and warning signs near the device if no signs are attached

to the device (e.g., because the device is too small) or if the attached laser information and warning signs are concealed due to the installation position.

Affix the laser information and warning signs so that they are legible without exposing the reader to the laser radiation of the device or other optical radiation.

Figure 2.1: Laser apertures, laser warning signs

Leuze electronic AMS 308i 9

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Safety

AVOID EXPOSURE – LASER RADIATION

IS EMITTED FROM THIS APERTURE

EXPOSITION DANGEREUSE – UN RAYONNEMENT

LASER EST ÉMIS PAR CETTE OUVERTURE

LASERSTRAHLUNG

NICHT IN DEN STRAHL BLICKEN

LASER KLASSE 2

DIN EN 60825-1:2008-05

Max. Leistung (peak): Impulsdauer: Wellenlänge:

RADIAZIONE LASER

NON FISSARE IL FASCIO

APARRECCHIO LASER DI CLASSE 2

EN 60825-1:2007

Potenza max. (peak): Durata dell'impulso: Lunghezza d'onda:

LASER RADIATION

DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

EN 60825-1:2007

Maximum Output (peak): Pulse duration: Wavelength:

RAYONNEMENT LASER

NE PAS REGARDER DANS LE FAISCEAU

APPAREIL À LASER DE CLASSE 2

EN 60825-1:2007

Puissance max. (crête): Durée d`impulsion: Longueur d`onde:

RADIACIÓN LÁSER

NO MIRAR FIJAMENTE AL HAZ

PRODUCTO LÁSER DE CLASE 2

EN 60825-1:2007

Potencia máx. (peak): Duración del impulso: Longitud de onda:

RADIAÇÃO LASER

NÃO OLHAR FIXAMENTE O FEIXE

EQUIPAMENTO LASER CLASSE 2

EN 60825-1:2007

Potência máx. (peak): Período de pulso: Comprimento de onda:

LASER RADIATION

DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

IEC 60825-1:2007

Complies with 21 CFR 1040.10

Maximum Output (peak): Pulse duration: Wavelength:

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伊䉏⏘ℶ❐

GB7247.1-2012

㦏⮶戢⒉᧤⽿⋋᧥

厘⑁㖐兼㢅梃

㽱栎

4 mW 18 μs

655 nm

4 mW 18 μs

655 nm

4 mW 18 μs

655 nm

4 mW 18

655 nm

4 mW 18 μs

655 nm

4 mW 18 μs

655 nm

4 mW 18 μs

655 nm

4 mW 18 μs

655 nm

50125612-01

Figure 2.2: Laser warning and information signs – supplied stick-on labels

10 AMS 308i Leuze electronic

Fast commissioning / operating principle

3 Fast commissioning / operating principle

Notice!

Below, you will find a short description for the initial commissioning of the AMS 308 Detailed explanations for the listed points can be found throughout the handbook.

3.1 Mounting the AMS 308

The AMS 308i and the corresponding reflector are mounted on two mutually opposing, plane-parallel, flat walls.

Figure 3.1: Schematic illustration of mounting

Attention!

For error-free position measurement, there must be an unobstructed line-of-sight between the AMS 308

3.1.1 Mounting the device

The laser is mounted using 4 screws (M5).

Alignment is performed using 2 adjustment screws. Adjust so that the laser light spot is positioned at the center of the reflector. The alignment is to be secured with the knurled nut and locked with the M5 nut.

Further information can be found in chapter 5.2 and chapter 5.3.

3.1.2 Mounting the reflector

The reflector is mounted using 4 screws (M5). The reflector is angled using the spacer sleeves included. Incline the reflector by approx. 1°.

Detailed information can be found in chapter 6.4.

i and the reflector.

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Leuze electronic AMS 308i 11

Fast commissioning / operating principle

3.2 Connecting the voltage supply

The laser measurement system is connected using M12 connectors. The voltage supply is connected via the PWR M12 connection (18 … 30V DC). 2 freely adjustable switching inputs/outputs for individual adaptation to the respective application are also available here.

Detailed information can be found in chapter 7.

3.3 Display

Once the laser measurement system is supplied with voltage, the device status as well as the measured position values can be read on the display. The display automatically switches to the display of the measurement values.

Use the up/down buttons to the left of the display to read and change a wide range of data and parameters.

Detailed information can be found in chapter 8.

3.4 AMS 308

Notice!

The AMS 308i can communicate via TCP/IP or UDP. Standard is TCP/IP. If communication should be via UDP, the "UDP" protocol must be activated via the display in the "Ethernet" "Host communication" submenu.

Standalone operation in Ethernet network

During stand-alone operation of the AMS 308 connected to HOST/BUS IN. Thus, a star structure (Ethernet structure) is possible.

Network operation in Ethernet network

In network operation, the primary system (PC/PLC) is connected to the host interface of the AMS 308 the next participant, e.g. a AMS 308

Notice!

The AMS 308 The addresses can be assigned either via DHCP or manually via the display. When assigning manually, make sure the IP addresses assigned are unique. DHCP is deactivated by default.

i. With the aid of the "switch" integrated in the AMS 308i, the bus connection to

i on the Ethernet TCP/IP

i, the host interface of the primary system is

i, can occur directly via the BUS OUT socket!

i has a built-in DHCP client for automatically receiving assigned addresses.

12 AMS 308i Leuze electronic

Fast commissioning / operating principle

3.5 Commissioning of the AMS 308i

3.5.1 Manually setting the IP address

Notice!

To set the network addresses, parameter enabling must be activated, as described in chapter

8.4.

If your system does not include a DHCP server or if the IP addresses of the devices are to be set permanently, proceed as follows:

 Have the network administrator specify the data for IP address, net mask and gateway

address of the AMS 308

 Set these values on the AMS 308

The menu structure of the display entry can be found at the end of the manual. Call up the corresponding menu levels and enter the respective addresses.

3.5.2 Automatically setting the IP address

If your system includes a DHCP server that is to be used to assign the IP addresses, observe the following:

DHCP address assignment is deactivated by default. To activate DHCP address assignment, parameter enabling must first be activated, see chapter 8.4.

The menu structure of the display entry can be found at the end of the manual. Call up the corresponding menu levels to activate DHCP.

Further information on entering address data can be found in chapter 9.

3.5.3 Defining Ethernet host communication

The AMS 308 should be via UDP, the "UDP" protocol must be activated via the display in the "Ethernet"

- "Host communication" submenu. UDP and TCP/IP can be activated simultaneously and used in parallel.

If you would like to use the TCP/IP protocol for your application, you must also define whether the AMS 308

 Contact your network administrator to determine which communication protocol is used.

Leuze electronic AMS 308i 13

i can communicate via TCP/IP or UDP. Standard is TCP/IP. If communication

i is to operate as a TCP client or as a TCP server.

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Fast commissioning / operating principle

TCP/IP

Notice!

Nutzen Sie bei der Displayeingabe den Ausklapper auf der letzten Seite zur Orientierung in der Menüstruktur.

In TCP client mode, the AMS 308 system (PC / PLC as server). The AMS 308 server (host system) and the port number on which the server (host system) accepts a connection. In this case, the AMS 308 established!

 With a AMS 308

• IP address of the TCP server (normally the PLC/host computer)

• Port number of the TCP server

• Timeout for the wait time for an answer from the server

• Repetition time for renewed communication attempt following a timeout

In TCP server mode, the primary host system (PC / PLC) actively establishes the connection and the connected AMS 308 IP stack requires information from the user regarding the local port of the AMS 308 number) on which the connection requests of a client application (host system) are to be accepted. If there is a connection request and a connection is established by the primary host system (PC / PLC as client), the AMS 308 can then be sent and received.

 With a AMS 308

• Port number for the communication of the AMS 308

i as TCP client, also set the following values:

i as TCP server, also set the following values:

i actively establishes the connection to the primary host

i requires from the user the IP address of the

i determines when and with whom a connection is

i waits for the connection to be set up. The TCP/

i (port

i (server mode) accepts the connection. Data

i with the TCP clients.

UDP

The AMS 308 cation partner. Correspondingly, the host system (PC / PLC) requires the set IP address of the AMS 308 formed via which the data can be sent and received.

 Activate the UDP protocol.

 Also set the following values:

• IP address of the communication partner.

• Port number of the communication partner.

i requires from the user the IP address and the port number of the communi-

i and the selected port number. By assigning these parameters, a socket is

Notice!

The AMS 308

14 AMS 308i Leuze electronic

i also offers the possibility of automatically accepting the address and port.

4 Specifications

4.1 Specifications of the laser measurement system

Specifications

4.1.1 General specifications AMS 308

Measurement data AMS 308i 40 (H) AMS 308i 120 (H) AMS 308i 200 (H) AMS 308i 300 (H)

Measurement range 0.2 … 40m 0.2 … 120m 0.2 … 200m 0.2 … 300m Accuracy ± 2mm ± 2mm ± 3mm ± 5mm Consistency Light spot diameter ≤ 40mm ≤ 100mm ≤ 150 mm ≤ 225mm Measurement value output

Integration time 8ms Resolution adjustable, see chapter of the individual interfaces Temperature drift ≤ 0.1mm/K Ambient temperature sensitivity 1ppm/K Air pressure sensitivity 0.3ppm/hPa Tra ve rs e r ate ≤ 10m/s

Electrical data

Supply voltage Vin Current consumption without device heating: ≤ 250mA / 24 VDC

Optical data

Transmitter laser diode, red light, wavelength 650 … 690nm Laser class 2 acc. to EN 60825-1, CDRH

Interfaces

Interface type 2x Ethernet TCP/IP

Protocol Ethernet TCP/IP (Client/ Server) / UDP Baud rate 10/100Mbit/s

Operating and display elements

Keyboard 4 buttons Display monochromatic graphical display, 128 x 64 pixels LED 4 LEDs, 2 of which are used to display the Ethernet connection

0.3mm 0.5mm 0.7mm 1.0mm

1.7ms

18 … 30VDC

with device heating: ≤ 500mA / 24 VDC

on 2x M12 (D)

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Leuze electronic AMS 308i 15

Specifications

Inputs/outputs

Quantity

Input

Output

Mechanical data

Housing cast zinc and aluminum Optics glass Weight approx. 2.45kg Protection class

Environmental conditions

Operating temperature

without device heating

with device heating

Storage temperature -30°C … +70°C Air humidity max. 90% rel. humidity, non-condensing

Mechanical/electrical loading capacity

Vibrations acc. to EN 60068-2-6 Noise acc. to EN 60060-2-64 Shock acc. to EN 60068-2-27 EMC

1) Statistical error: 1 sigma; minimum switch-on time: 2min.

2) For UL applications: only for use in "Class 2" circuits acc. to NEC.

3) With screwed-on M12 plugs or mounted caps.

4) With devices with heating, the switch on/off area of the internal heating can be extended to prevent condensation from forming. A 100% prevention of the formation of condensation cannot be guaranteed due to the limited heating capacity of the AMS 308

5) This is a Class A product. In a domestic environment this product may cause radio interference, in which case the operator may be required to take adequate measures.

acc. to EN 61000-6-2 and EN 61000-6-4

2, programmable

protected against polarity reversal

max. 60mA, short-circuit proof

IP 65 acc. to EN 60529

-5°C … +50 °C

-30°C…+50°C

The AMS 308i is designed in accordance with safety class III for supply with PELV (protective extra-low voltage).

16 AMS 308i Leuze electronic

4.1.2 Dimensioned drawing AMS 308i

A M5 screw for alignment B Knurled nut with WAF4

hexagon socket and M5 nut for securing

C Optical axis D Zero point of the distance to be measured

Specifications

Leuze electronic AMS 308i 17

Figure 4.1: Dimensioned drawing AMS 308i

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Specifications

4.1.3 Type overview AMS 308i

AMS 308

Type designation Description Part no.

AMS 308 AMS 308 AMS 308 AMS 308 AMS 308 AMS 308 AMS 308 AMS 308

Table 4.1: Type overview AMS 308

i (Ethernet TCP/IP)

i 40 40m operating range, Ethernet TCP/IP interface 50113685 i 120 120m operating range, Ethernet TCP/IP interface 50113686 i 200 200m operating range, Ethernet TCP/IP interface 50113687 i 300 300m operating range, Ethernet TCP/IP interface 50113688 i 40 H 40m operating range, Ethernet TCP/IP interface, integrated heating 50113689 i 120 H 120m operating range, Ethernet TCP/IP interface, integrated heating 50113690 i 200 H 200m operating range, Ethernet TCP/IP interface, integrated heating 50113691 i 300 H 300m operating range, Ethernet TCP/IP interface, integrated heating 50113692

18 AMS 308i Leuze electronic

5 Installation and mounting

5.1 Storage, transportation

Attention!

When transporting or storing, package the device s o that it i s protected against collision and humidity. Optimum protection is achieved when using the original packaging. Heed the required environmental conditions specified in the technical data.

Unpacking

 Check the packaging for any damage. If damage is found, notify the post office or shipping

agent as well as the supplier.

 Check the delivery contents using your order and the delivery papers:

• Delivered quantity

• Device type and model as indicated on the nameplate

• Brief manual

The name plate provides information as to what AMS 308 information, please refer to chapter 11.2.

Name plates

Installation and mounting

i type your device is. For specific

Figure 5.1: Device name plate using the AMS 300

Notice!

Please note that the shown name plate is for illustration purposes only; the contents do not correspond to the original.

 Save the original packaging for later storage or shipping.

Leuze electronic AMS 308i 19

i as an example

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Installation and mounting

A M5 screw for align-

ment

B Knurled nut and nut

with WAF4 hexagon socket for securing

C Optical axis

If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office.

 Observe the applicable local regulations when disposing of the packaging materials.

5.2 Mounting the AMS 308

Figure 5.2: Mounting the device

The AMS 308 plane-parallel, flat walls or system parts. For error-free position measurement, there must be an unobstructed line-of-sight connection between the AMS 308

Use M5 screws to fasten the laser measurement system. Secure the screws with a toothed lock washer to protect against loosening caused by vibrations.

i and the corresponding reflector are mounted on two mutually opposing,

i and the reflector.

20 AMS 308i Leuze electronic

Installation and mounting

Aligning the laser light spot in the center of the reflector

The laser light spot has to be aligned so that it always hits the center of the opposing reflector, both at close range as well as at the maximum measurement distance. To align, use the two M5 Allen screws ("A" in figure 5.2). When aligning please ensure that the knurled nut and the lock nut ("B" in figure 5.2) are opened wide.

Attention!

To prevent the laser measurement system from moving out of alignment during continuous operation, subsequently hand-tighten the knurled nut and counterlock with the nut with WAF4 hexagon socket ("B" in figure 5.2). Knurled nut and nut must not be tightened until alignment has been completed.

Attention!

The device must not be opened. Failure to comply will render the guarantee void. Warranted features cannot be guaranteed after the device has been opened.

Leuze electronic AMS 308i 21

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Installation and mounting

A Laser beam

5.2.1 Optional mounting bracket

A mounting bracket for mounting the AMS 308 an optional accessory.

Type designation: MW OMS/AMS 01

Part no.: 50107255

i on a flat, horizontal surface is available as

Figure 5.3: Optional mounting bracket

22 AMS 308i Leuze electronic

5.2.2 Parallel mounting of the AMS 308i

Reflector 1 Reflector 2

Definition of the term "parallel spacing"

As shown in figure 5.4, dimension X describes the "parallel spacing" of the inner edges of the two laser light spots on the reflector.

Figure 5.4: Minimum parallel spacing X between adjacent AMS 308i

The diameter of the light spot increases with distance.

AMS 308i 40 (H) AMS 308i 120 (H) AMS 308i 200 (H) AMS 308i 300 (H)

Installation and mounting

Max. measurement distance Light spot diameter ≤ 40mm ≤ 100mm ≤ 150 mm ≤ 225mm

Thus, the center-to-center spacing of the two AMS 308i devices with respect to one another can be calculated as a function of the maximum measurement distance.

To define the minimum parallel spacing between two AMS 308 between three different arrangements of AMS 308

The AMS 308

i are mounted stationary and in parallel on one plane.

40m 120m 200m 300m

i, it is necessary to distinguish

i and reflectors.

Both reflectors move independently of one another at different distances to the AMS 308

Minimum parallel spacing X of the two laser light spots:

X = 100mm + (max. measurement distance in mm x 0.01)

The AMS 308 Both reflectors move in parallel at the same distance to the AMS 308

Measurement distance up to 120 m: minimum parallel spacing X ≥ 600 mm

Measurement distance up to 200 m: minimum parallel spacing X

Measurement distance up to 300 m: minimum parallel spacing X

Leuze electronic AMS 308i 23

i are mounted stationary and in parallel on one plane.

≥ 750mm

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Installation and mounting

The reflectors are mounted stationary and in parallel on one plane. Both AMS 308 tances to the reflectors.

Measurement distance up to 120m: minimum parallel spacing X

Measurement distance up to 200m: minimum parallel spacing X

Measurement distance up to 300m: minimum parallel spacing X ≥ 750mm

Notice!

Please note that when the AMS 308 cause the two laser light spots to move towards each other. Take the travel tolerances of the vehicle into account when defining the parallel spacing of adjacent AMS 308

i move independently of one another at different or the same dis-

≥ 600mm

≥ 750mm

i are mounted in a mobile manner, travel tolerances could

5.2.3 Parallel mounting of AMS 308

The optical data transceivers of the DDLS series and the AMS 308i do not interfere with one another. Depending on the size of the used reflector, the DDLS can be mounted with a minimum parallel spacing of 100 mm to the AMS 308 of the distance.

i and DDLS optical data transmission

i. The parallel spacing is independent

24 AMS 308i Leuze electronic

Installation and mounting

5.3 Mounting the AMS 308i with laser beam deflector unit

General information

The two available deflector units are used for the 90° deflection of the laser beam, see "Accessory deflector unit" on page 68.

Attention!

The deflector units are designed for a maximum range of 40m. Longer distances on request.

5.3.1 Mounting the laser beam deflector unit With integrated mounting bracket

The AMS 308 can be mounted for three deflection directions:

1. Upward beam deflection

2. Beam deflection to the left

3. Beam deflection to the right

The deflector unit is mounted on plane-parallel, flat walls or plant components. For errorfree position measurement, there must be an interruption-free line-of-sight between the AMS 308

Use the M5 screws to mount the deflector unit. Secure the screws with a toothed lock washer to protect against loosening caused by vibrations.

i is screwed onto the mechanism of the US AMS 01 deflector unit. The mirror

i… and the deflection mirror as well as between the mirror and the reflector.

Figure 5.5: Mounting variants of the US AMS 01 laser beam deflector unit

Leuze electronic AMS 308i 25

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Installation and mounting

A Laser beam

5.3.2 Dimensioned drawing of US AMS 01 deflector unit

Figure 5.6: Dimensioned drawing of US AMS 01 deflector unit

26 AMS 308i Leuze electronic

Installation and mounting

A Mirror

Height of the spring in non-preloaded state

5.3.3 Mounting the US 1 OMS deflector unit without mounting bracket

The US 1 OMS deflector unit and the AMS 308

Notice!

When mounting, make certain that the laser light spot of the AMS 308 of the deflection mirror.

i are mounted separately.

i is aligned in the center

Figure 5.7: Photo and dimensioned drawing of the US 1 OMS deflector unit

Alignment of the laser light spot on the reflector is performed as described in chapter 5.2.

Leuze electronic AMS 308i 27

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Reflectors

6 Reflectors

6.1 General information

The AMS 308 All provided specifications for the AMS 308 only be achieved with the reflective tape specified by Leuze electronic.

The reflective tapes are available as adhesive tapes, affixed to a metal plate and with an integrated heater especially for use at low temperatures. Reflective tapes with heating have the designation "Reflective tape …x…-H", where "H" is an abbreviation for the heating variant.

The reflective tapes/reflectors must be ordered separately. The choice of size is left to the user. In chapter 6.3, recommendations on reflector size are provided as a function of the distance that is to be measured. In any case, the user must check to determine whether the recommendation is suitable for the respective application.

6.2 Description of the reflective tape

The reflective tape consists of a white, microprism-based reflective material. The microprisms are protected with a highly transparent, hard protective layer.

Under certain circumstances, the protective layer may lead to surface reflections. The surface reflections can be directed past the AMS 308 a slight incline. The inclination of the reflective tape/reflectors is described in chapter 6.4.2. The required pitch can be found in table 6.1 "Reflector pitch resulting from spacer sleeves" on page 37.

The reflective tapes are provided with a protective foil that can easily be pulled off. This must be removed from the reflector before the complete system is put into operation.

i measures distances against a reflective tape specified by Leuze electronic.

i, such as the operating range or accuracy, can

i by positioning the reflective tape at

28 AMS 308i Leuze electronic

6.2.1 Specifications of the self-adhesive foil

Part

Type designation

Part no. 50104361 50104362 50108988

Foil size 200x 200mm 500 x500 mm 914 x914 mm

Recommended application temperature for adhesive tape

Temperature resistance, affixed

Mounting surface The mounting surface must be clean, dry and free of grease.

Cutting the tape Cut with a sharp tool, always on the side of the prism structure.

Cleaning

Storing the foil Store in a cool and dry place.

Reflective tape

200x200-S

Do not use any agents that act with a grinding effect. A conventional household

detergent can be used as a cleaning agent. Rinse with clear water and dry the

Reflective tape

500x500-S

+5°C … +25°C

-40°C…+80°C

surface.

6.2.2 Specifications of the reflective tape on a metal plate

The reflective tape is affixed to a metal plate. Included with the metal plate are spacers for positioning at an incline - for avoiding surface reflections - (see chapter 6.4.2 "Mounting the reflector").

Reflectors

Reflective tape

914x914-S

Part

Type designation

Part no. 50104364 50104365 50104366

Foil size 200x 200mm 500 x500 mm 914 x914 mm

Outer dimensions of the metal plate

Weight 0.8kg 4kg 25kg

Cleaning

Storing the reflector Store in a cool and dry place.

Leuze electronic AMS 308i 29

Reflective tape

200x200-M

250x 250mm 550 x550 mm 964 x964 mm

Do not use any agents that act with a grinding effect. A conventional household

detergent can be used as a cleaning agent. Rinse with clear water and dry the

Reflective tape

500x500-M

surface.

Reflective tape

914x914-M

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Reflectors

Always align the TOP marking with the AMS connections! (chapter 6.4.2)

6.2.3 Dimensioned drawing of reflective tape on a metal plate

Figure 6.1: Dimensioned drawing of reflectors

Part Reflective tape (mm) Reflector plate (mm)

xL yL XL YL L

Reflective tape 200x200-M 200 200 250 250 214

Reflective tape 500x500-M 500 500 550 550 514

Reflective tape 914x914-M 914 914 964 964 928

30 AMS 308i Leuze electronic

6.2.4 Specifications of heated reflectors

The reflective tape is affixed to a heated, thermally insulated base. The insulation results in a very high energetic efficiency.

Only the reflective tape is kept at the specified temperature by the integrated heater. Through the insulation on the back, the generated heat cannot be transferred via the steel construction. Energy costs are greatly reduced in the case of continuous heating.

Type designation

Part no. 50115020 50115021 50115022

Voltage supply 230VAC

Power 100W 600W 1800 W

Current consumption ~ 0.5A ~ 3A ~ 8A

Length of the supply line 2 m

Size of the reflective tape 200 x200 mm 500 x500 mm 914 x914mm

Outer dimensions of the base material

Weight 0.5kg 2.5 kg 12 kg

Temperature control

Switch-on temperature ~ 5 °C

Switch-off temperature ~ 20°C

Operating temperature -30°C … +70°C

Storage temperature -40°C … +80°C

Air humidity Max. 90%, non-condensing.

Cleaning

Storing the reflector Store in a cool and dry place.

Reflective tape

200x200-H

250x 250mm 550x 550mm 964x 964mm

Controlled heating with the following switch-on and switch-off tempera-

Do not use any agents that act with a grinding effect. A conventional household detergent can be used as a cleaning agent. Rinse with clear water and

Part

Reflective tape

500x500-H

tures, measured at the reflector surface.

dry the surface.

Reflective tape

Reflectors

914x914-H

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Leuze electronic AMS 308i 31

Reflectors

6,5

L ± 0,5

XL ± 1

TOP

2000

115

XL ± 1

yL ± 1

L ± 0,5

YL ± 1

Always align the TOP marking with the AMS connections! (chapter 6.4.2)

Connection hood

Reflective tape

Si cable 3 x 0.75mm²

6.2.5 Dimensioned drawing of heated reflectors

Figure 6.2: Dimensioned drawing of heated reflectors

Reflective tape 200x200-H 200 200 250 250 214

32 AMS 308i Leuze electronic

Reflective tape 500x500-H 500 500 550 550 514

Reflective tape 914x914-H 914 914 964 964 928

Part Reflective tape (mm) Insulated base plate (mm)

xL yL XL YL L

6.3 Selecting reflector sizes

Depending on system design, the reflector can be mounted so that it travels on the vehicle or it can be mounted at a fixed location.

Attention!

The reflector sizes shown below are a recommendation from Leuze electronic for on-vehicle mounting of the AMS 308 generally sufficient for all measurement distances. On the basis of the system planning and design, always check whether mechanical travel tolerances may require the use of a reflector larger than that which is recommended. This applies, in particular, when the laser measurement system is mounted on a vehicle. During travel, the laser beam must reach the reflector without interruption. For on-vehicle mounting of the AMS 308 and the associated "wandering" of the light spot on the reflector.

i, the reflector size must accommodate any travel tolerances that may arise

Overview of reflector types

i selection

AMS 308

(Operating range in m)

AMS 308

i 40 (max. 40 m) 200x200mm Reflective tape 200x200-S

i 120 (max. 120m) 500x 500mm Reflective tape 500x500-S

AMS 308

i 200 (max. 200m) 749x 914mm

AMS 308

i 300 (max. 300m) 749x 914mm

i. For stationary mounting of the AMS 308i, a smaller reflector is

Recommended reflector sizes

Recommended

reflector size

(H x W)

914x 914mm

Type designation …-S = Self-adhesive …-M = metal plate …-H = heating

Reflective tape 200x200-M

Reflective tape 200x200-H

Reflective tape 500x500-M

Reflective tape 500x500-H

Reflective tape 749x914-S

Reflective tape 914x914-M

Reflective tape 914x914-S Reflective tape 914x914-H

Reflective tape 749x914-S

Reflective tape 914x914-M

Reflective tape 914x914-S Reflective tape 914x914-H

Reflectors

Part no.

50104361 50104364 50115020

50104362 50104365 50115021

50104363 50104366 50108988 50115022

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Leuze electronic AMS 308i 33

Reflectors

6.4 Mounting the reflector

6.4.1 General information

Self-adhesive reflective tapes

The reflective tapes of the "Reflective tape …x…-S" self-adhesive series must be affixed to a flat, clean and grease-free surface. We recommend using a separate metal plate, which is to be provided on-site.

As described in table 6.1, the reflective tape must be angled.

Reflective tapes on metal

The reflective tapes of the "Reflective tape …x…-M" series are provided with corresponding mounting holes. Spacer sleeves are provided in the packet for achieving the necessary pitch angle. For further information see table 6.1.

Heated reflectors

The reflective tapes of the "Reflective tape ...x...-H" series are provided with corresponding mounting holes. Due to the voltage supply affixed on the rear, the reflector cannot be mounted flat. Included in the package are four distance sleeves in two different lengths. Use the distance sleeves to achieve a base separation to the wall as well as the necessary pitch for avoiding surface reflection. For further information see table 6.1.

The reflector is provided with a 2 m-long connection cable for supplying with 230V AC. Connect the cable to the closest power outlet. Observe the current consumptions listed in the specifications.

Attention!

Connection work must be carried out by a certified electrician.

6.4.2 Mounting the reflector

The combination of laser measurement system and reflective tape/reflector is mounted so that the laser light spot hits the tape as centered as possible and without interruption.

For this purpose, use the alignment elements provided on the AMS 308 "Mounting the AMS 308i"). If necessary, remove the protective foil from the reflector.

Attention!

The "TOP" label mounted on the reflectors should be aligned the same as the connections of the AMS 308

Example: If the AMS 308 the reflector is also on the top. If the AMS 308 on the side, the "TOP" label of the reflector is also on the side.

34 AMS 308i Leuze electronic

i is mounted so that the M12 connections are on the top, the "TOP" label of

i is mounted so that the M12 connections are

i… (see chapter 5.2

Reflectors

Pitch approx. 1°

Direct reflection from the

triad structure

Deflected surface reflection due to

the pitch of the reflective tape

Pitch approx. 1°

Spacer sleeves

Notice!

The reflector must be angled. To do this, use the spacer sleeves. Angle the reflectors so that the surface reflections of the foil seal are deflected to the left, right or upwards, chapter

6.4.3 gives the correct pitch with respect to the reflector size and, thus, the length of the spacers.

Reflective tapes …-S and …-M

Figure 6.3: Reflector mounting

Figure 6.4: Pitch of the reflector

Leuze electronic AMS 308i 35

TNT 35/7-24V

Reflectors

Pitch approx. 1°

Deflected surface reflection due to

the pitch of the reflective tape

Direct reflection from the

triad structure

Pitch approx. 1°

Spacer sleeves

Reflective tapes …-H

Figure 6.5: Mounting of heated reflectors

Figure 6.6: Pitch of the heated reflector

36 AMS 308i Leuze electronic

6.4.3 Table of reflector pitches

Reflectors

Reflector type Pitch resulting from spacer sleeves

Reflective tape 200x200-S Reflective tape 200x200-M

Reflective tape 200x200-H 2 x 15mm 2 x 20mm

Reflective tape 500x500-S Reflective tape 500x500-M

Reflective tape 500x500-H 2 x 15mm 2 x 25mm

Reflective tape 749x914-S 2x20mm

Reflective tape 914x914-S Reflective tape 914x914-M

Reflective tape 914x914-H 2 x 15mm 2 x 35mm

1) Spacer sleeves are included in the delivery contents of reflective tape …-M and …-H

Table 6.1: Reflector pitch resulting from spacer sleeves

Notice!

Reliable function of the AMS 308i and, thus, max. operating range and accuracy can only be achieved with the reflective tape specified by Leuze electronic. No function can be guaranteed if other reflectors are used!

2x5mm

2x10mm

2x20mm

Leuze electronic AMS 308i 37

TNT 35/7-24V

Electrical connection

PWR / IOs

M12 connector

(A-coded)

BUS IN

M12 socket

(D-coded)

BUS OUT

M12 socket

(D-coded)

Leuze SERVICE

M12 socket

(A-coded)

7 Electrical connection

The AMS 308i laser measurement systems are connected using variously coded M12 connectors. This ensures unique connection assignments.

Notice!

The corresponding mating connectors and ready-made cables are available as accessories for all cables. For further information, see chapter 11 "Type overview and accessories".

Figure 7.1: Connections of the AMS 308

7.1 Safety notices for the electrical connection

Attention!

Before connecting the device, be sure that the supply voltage agrees with the value printed on the name plate. The device may only be connected by a qualified electrician. Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only guaranteed when the functional earth is connected properly. If faults cannot be corrected, the device should be removed from operation and protected against possible use.

Attention!

For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code).

The laser measurement systems are designed in accordance with safety class III for supply by PELV (protective extra-low voltage with reliable disconnection).

Notice!

Protection class IP65 is achieved only if the connectors and caps are screwed into place!

38 AMS 308i Leuze electronic

Described in detail in the following are the individual connections and pin assignments.

PWR

I/O 2

I/O 1

GND VIN

M12 plug

(A-coded)

M12 socket

(D-coded)

7.2 PWR – voltage supply / switching input/output

PWR (5-pin plug, A-coded)

Pin Name Remark

1 VIN Positive supply voltage +18 … +30VDC

2 I/O 1 Switching input/output 1

3 GND Negative supply voltage 0V DC

4 I/O 2 Switching input/output 2

5 FE Functional earth

Thread FE Functional earth (housing)

Table 7.1: Pin assignment PWR

Further information on configuring the input/output can be found in chapter 8 and chapter 9.

7.3 Ethernet TCP/IP BUS IN

BUS IN (4-pin socket, D-coded)

Pin Name Remark

1 TD+ Transmit Data +

2 RD+ Receive Data +

3 TD- Transmit Data -

4 RD- Receive Data -

Thread FE Functional earth (housing)

TD+

BUS IN

RD+

RD-

TD-

Electrical connection

TNT 35/7-24V

Leuze electronic AMS 308i 39

Table 7.2: Pin assignments for BUS IN

Electrical connection

BUS OUT

TD+

RD+

RD-

TD-

M12 socket

(D-coded)

M12 socket

(A-coded)

7.4 Ethernet TCP/IP BUS OUT

BUS OUT (4-pin socket, D-coded)

Table 7.3: Pin assignment BUS OUT

7.5 Service

Service (5-pin socket, A-coded)

SERVICE

RS232-TX

RS232-RX

GND

Pin Name Remark

1 TD+ Transmit Data +

2 RD+ Receive Data +

3 TD- Transmit Data -

4 RD- Receive Data -

Thread FE Functional earth (housing)

Pin Name Remark

1NC Not used

2 RS232-TX Transmission line RS 232/service data

3 GND Voltage supply 0V DC

4 RS232-RX Receiving line RS 232/service data

5NC Not used

Thread FE Functional earth (housing)

Table 7.4: Service pin assignments

Notice!

The service interface is designed only for use by Leuze electronic!

40 AMS 308i Leuze electronic

Display and control panel AMS 308i

Status display

Bar graph

LED

Bus/interface info

LED

Control buttons

Distance measurement value

8 Display and control panel AMS 308i

8.1 Structure of the control panel

Figure 8.1: Structure of the control panel using the AMS 304i PROFIBUS device variant as an example

Notice!

The figure is for illustration purposes only and does not correspond to AMS 308i with respect to bus/interface info.

8.2 Status display and operation

8.2.1 Indicators in the display

Status and warning messages in the display

IO1 Input 1 or output 1 active:

IO2 Input 2 or output 2 active:

Leuze electronic AMS 308i 41

Function depending on configuration.

TNT 35/7-24V

Display and control panel AMS 308i

Display of existing hardware connection

Maximum position value

IO1 LSR PLB LNK0 IO2 TMP ATT LNK1 ERR

+ 87.000m

LSR Warning - laser prefailure message:

Laser diode old, device still functional, exchange or have repaired.

TMP Warning - temperature monitoring:

Permissible internal device temperature exceeded / not met.

PLB Plausibility error:

Implausible measurement value. Possible causes: light beam interruption, outside of measurement range, permissible internal device temperature considerably exceeded or traverse rate >10m/s.

Depending on the configuration, either zero or the last valid measurement value is output at the interfaces.

ATT Warning received signal:

Laser outlet window or reflector soiled or fogged by rain, water vapor or fog. Clean or dry surfaces.

ERR Internal hardware error:

The device must be sent in for inspection.

Bar graph

Indicates the strength of the received laser light.

The center bar represents the ATT warning threshold. The distance value remains valid and is output at the interfaces.

If no bar graph is available, the PLB status information appears at the same time.

The measurement value has thus been assessed as being implausible. Depending on the configuration, either zero or the last valid measurement value is output at the interfaces.

Interface info

With "LNK0", the display indicates correct hardware connection on the BUS IN connector, and, with "LNK1", correct hardware connection on the BUS OUT connector.

Maximum position value

The measured position value is displayed in the configured unit of measurement.

+87.000m With the metric setting, the measurement value is always displayed in meters

with three decimal places.

+87.0in With the inch setting, the measurement value is always displayed in inches

42 AMS 308i Leuze electronic

with one decimal place.

8.2.2 LED status displays

PWR LED

Off Device OFF

Flashing green Power LED flashes green

Green continuous light Power LED green

Red flashing Power LED flashes red

Display and control panel AMS 308i

- No supply voltage

- No measurement value output

- Voltage connected

- Self test running

- Initialization running

- Boot process running

- AMS 308

- Measurement value output

- Self test successfully finished

- Device monitoring active

- Device ok but warning message (ATT, TMP, LSR) set in display

- Light beam interruption

- Plausibility error (PLB)

i ok

Red continuous light Power LED red

- No measurement value output; for details, see Display

BUS LED

Off BUS LED off

- No voltage supply

- TCP communication deactivated

Flashing green BUS LED flashes green

- Address assignment via DHCP activated, however the device has not been assigned an IP address. In this case, the device with the permanently set address goes on the network

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Display and control panel AMS 308i

LINK LED for BUS IN LINK LED for BUS OUT

Green continuous light BUS LED green

Red continuous light LED red

Notice!

Communication via UDP does not control the BUS LED!

LINK LED for BUS IN and BUS OUT

A green/yellow multicolor LED below the BUS IN and BUS OUT connectors indicates the Ethernet connection status.

- TCP communication is activated, and a connection to another participant exists.

- TCP communication is activated, however NO connection to another participant exists.

Green continuous light LINK LED on

- The link exists, the hardware connection to the next connected participant is OK.

Flashing yellow LINK LED flashes yellow

- Data is exchanged with the connected participants.

44 AMS 308i Leuze electronic

8.2.3 Control buttons

ESC

Delete character

Enter digit

Save

Display and control panel AMS 308i

Up Navigate upward/laterally.

Down Navigate downward/laterally.

ESC

ESC Exit menu item.

ENTER Confirm/enter value, change menu levels.

Navigating within the menus

The menus within a level are selected with the up/down buttons .

The selected menu item is activated with the enter button .

Press the ESC button to move up one menu level.

When one of the buttons is actuated, the display illumination is activated for 10min.

Setting values

If input of a value is possible, the display looks like this:

100

<-|0123456789 save

Default ----------------- unit

126 | |

Use the and buttons to set the desired value. An accidental, incorrect entry can be corrected by selecting <-| and then pressing .

Then use the buttons to select Save and save the set value by pressing .

Selecting options

If options can be selected, the display looks like this:

TNT 35/7-24V

o OFF

Default ----------------- unit

OFF | |

Select the desired option with the buttons. Activate the option by pressing .

Leuze electronic AMS 308i 45

Display and control panel AMS 308i

8.3 Menu description

8.3.1 The main menus

After voltage has been applied to the laser, device information is displayed for several seconds. The display then shows the measurement window with all status information.

AMS 308i 120 Leuze electronic

SW: V 1.3.0 HW:1 SN: ---------------

GmbH & Co. KG

Device information - main menu

This menu item contains detailed information on

• Device model,

• Manufacturer,

• Software and hardware version,

• Serial number. No entries can be made via the display.

Network information Address: ---.---.---.--Net mask: ---.---.---.--Gateway: ---.---.---.--MAC ID: --.--.--.--.--.--

IO1 LSR PLB LNK0 IO2 TMP ATT LNK1 ERR

+ 87.000m

Parameter

Parameter handling Ethernet Maximum position value I/O Other

Network information - main menu

• Display of the network settings. No entries can be made via the display.

Status and measurement data - main menu

• Display of status-, warning-, and error messages

• Status overview of the switching inputs/outputs.

• Bar graph for the reception level.

•Link.

• Measurement value. No entries can be made via the display. See "Indicators in the display" on page 41.

Parameter - main menu

• Configuration of the AMS. See "Parameter menu" on page 47.

46 AMS 308i Leuze electronic

Display and control panel AMS 308i

Language selection o Deutsch o English o Español o Français

Service

Status messages Diagnostics Expanded diagnostics

Notice!

The rear cover of this manual includes a fold-out page with the complete menu structure. It describes the menu items in brief.

8.3.2 Parameter menu

Parameter handling submenu

The following functions can be called up in the Parameter handling submenu:

• Lock and enable parameter entry

• Set up a password

• Reset the AMS 308

Table 8.1: Parameter handling submenu

Level 3 Level 4 Level 5 Selection/configuration option

Parameter enabling

Password Activate

Parameters to default

password

Password entry

Language selection - main menu

• Selection of the display language. See "Language selection menu" on page 52.

Service - main menu

• Display of status messages.

• Display of diagnostic data. No entries can be made via the display. See "Service menu" on page 52.

i to default settings.

Description

ON / OFF The standard setting (OFF) prevents unintended parameter changes. With parameter enabling activated (ON), the display is inverted. In this state, it is possible to change parameters manually.

ON / OFF To enter a password, parameter enabling must be activated. If a password is assigned, changes to the AMS 308i can only be made after the password is entered. The master password 2301 bridges the individually set password.

Configuration option of a four-digit numerical password

By pressing the enter button after selecting Parameters to default, all parameters are reset to their standard settings without any further security prompts. In this case, English is selected as the display language.

Standard

OFF

TNT 35/7-24V

Additional important information on parameter handling can be found at the end of the chapter.

Leuze electronic AMS 308i 47

Display and control panel AMS 308i

Ethernet submenu

Table 8.2: Ethernet submenu

Level 3 Level 4 Level 5 Level 6 Selection/configuration option

Ethernet interface

HOST communication

Address The IP address can be set to any value in ---.---.---.--- for-

Gateway The gateway address can be set to any value in ---.---.---

Net mask The net mask can be set to any value in ---.---.---.--- for-

DHCP activated

TCP/IP Activation ON / OFF

Mode Server/client

Keep Alive Interval

TCP/IP Client

IP address The IP address can be set to any value in ---.---.---.--- for-

Port number

Timeout The timeout can be set to any value between 100 and

Description

mat. Normally, the network administrator specifies the IP address that is to be set here. If DHCP is activated, the setting made here has no effect and the AMS 308i is set to the values that it obtains from the DHCP server.

.--- format. The AMS 308i communicates with participants in other subnets via the gateway.

mat.

ON / OFF If DHCP is activated, the AMS 308i draws its settings for IP address, gateway and net mask from a DHCP server. The manual settings made above have no effect.

TCP/IP communication with the host is activated.

Server defines the AMS 308i as TCP server: The primary host system (PC / PLC as client) actively establishes the connection and the connected AMS 308i waits for the connection to be set up. Under TcpIP Server -> Port number, you must also specify on which local port the AMS 308

i accepts communication requests from a client

application (host system). Client defines the AMS 308i as TCP client: The AMS 308i actively establishes the connection to the primary host system (PC / PLC as server). Under TcpIP Client, you must also specify the IP address of the server (host system) and the port number on which the server (host system) accepts a connection. In this case, the AMS 308i now determines when and with whom a connection is established!

So that the device can determine whether the connection to the host still exists, cyclical keep-alive messages are sent which are answered by the host. This parameter defines the time interval [ms] in which the keep-alive messages are sent. Value 0 deactivates the sending of das keep-alive messages.

mat. IP address of the host system with which the AMS 308i exchanges data as TCP client.

The port number can be set to any value between 0 and

65535. Port number of the host system with which the AMS 308i exchanges data as TCP client.

60,000ms. Time after which an attempt to establish a connection is automatically interrupted by the AMS 308i if the ser ver (host system) does not respond.

Standard

OFF

Server

2000

10000

1000

48 AMS 308i Leuze electronic

Table 8.2: Ethernet submenu

Display and control panel AMS 308i

Level 3 Level 4 Level 5 Level 6 Selection/configuration option

Repetition time

TCP/IP Server

UDP Activation ON / OFF

IP address IP address of the host to which the data is to be transferred.

Port number

Output cycle Value input

Position resolution

Velocity resolution

Port number

Description

The repetition time can be set to any value between 100 and 60,000ms. Time after which another attempt is made to establish a connection.

The port number can be set to any value between 0 and

65535. Local port on which the AMS 308i accepts connection requests from a client application (host system) as TCP server.

Activates the connection-free UDP protocol which is suitable for e.g. transferring process data to the host. UDP and TCP/ IP can be used in parallel. For network applications with changing partners or for only brief data transmissions, UDP is preferred as connectionfree protocol.

The IP address can be set to any value in ---.---.---.--- format. Correspondingly, the host system (PC / PLC) requires the set IP address of the AMS 308i and the selected port number. By assigning these parameters, a socket is formed via which the data can be sent and received.

Port number of the host to which the data is to be transferred. The port number can be set to any value between 0 and 65535.

Output cycle of data in multiples of the AMS 308i measurement cycle of 1.7ms. The parameter is only valid when the cyclical transmission of the position values is selected. Cyclical transmission is selected via the protocol.

0.01mm / 0.1 mm / 1mm / 10mm / free resolution The measurement value can be displayed in these resolutions. The value of the free resolution is determined in the "Position value" submenu in the "Value of free resolution" parameter.

1mm/s / 10 mm/s / 100mm/s 1mm/s

Standard

5000

1000

OFF

---.---.---.---

10001

0.1m m

TNT 35/7-24V

Position value submenu

Table 8.3: Position value submenu

Level 3 Level 4 Level 5 Selection/configuration option

Measurement unit

Description

Metric/Inch Specifies the units of the measured distances

Standard

Metric

Leuze electronic AMS 308i 49

Display and control panel AMS 308i

Table 8.3: Position value submenu

Level 3 Level 4 Level 5 Selection/configuration option

Count direction Positive/Negative

Offset Output value=measurement value+offset.

Preset The preset value is accepted by means of teach pulse. The teach pulse

Free resolution value

Error delay ON / OFF

Position value in the case of error

Description

Positive: The measurement value begins at 0 and increases with increasing distance. Negative: The measurement value begins at 0 and decreases with increasing distance. Negative distance values may need to be compensated with an offset or preset.

The resolution of the offset value is independent of the selected "Resolution position" and is entered in mm or inch/100. The offset value is effective immediately following entry. If the preset value is activated, this has priority over the offset. Preset and offset are not offset against each other.

can be applied to a hardware input of the M12 PWR connector. The hardware input must be appropriately configured. See also configuration of the I/Os.

The measurement value can be resolved in increments of 1/1000 within the 5 … 50000 value range. If, e.g., a resolution of 0.875mm per digit is required, the parameter is set to 875.

Specifies whether, in the event of an error, the position value immedia tely outputs the value of the "Position value in the case of error" parameter or the last valid position value for the configured error delay time.

Last valid value / zero Specifies which position value is output after the error delay time elapses.

I/O submenu

Table 8.4: I/O submenu

Level 3 Level 4 Level 5 Selection/configuration option

I/O 1 Port config-

I/O 2 Port config-

uration

Switching input

Switching output

uration

Switching input

Function No function/preset teach/laser ON/OFF No function

Activation Low active/High active Low active

Function Pos. limit value 1 / Pos. limit value 2 / Velocity / Intensity (ATT) /

Activation Low active/High active Low active

Function No function/preset teach/laser ON/OFF No function

Activation Low active/High active Low active

Description

Input/Output Defines whether I/O 1 functions as an output or input.

Temp. (TMP) / Laser (LSR) / Plausibility (PLB) / Hardware (ERR) The individual functions are "ORed" on the selected switching output.

Input/Output Defines whether I/O 2 functions as an output or input.

Standard

Positive

0mm

1000

ON/100 ms

Zero

Standard

Output

Plausibility (PLB), hardware (ERR)

Output

50 AMS 308i Leuze electronic

Table 8.4: I/O submenu

Display and control panel AMS 308i

Level 3 Level 4 Level 5 Selection/configuration option

Switching output

Limit values Upper pos.

limit 1

Lower pos. limit 1

Upper pos. limit 2

Lower pos. limit 2

Max. velocity

Function Pos. limit value 1 / Pos. limit value 2 / Velocity / Intensity (ATT) /

Activation Low active/High active Low active

Activation ON / OFF OFF

Limit value input

Activation ON / OFF OFF

Limit value input

Activation ON / OFF OFF

Limit value input

Activation ON / OFF OFF

Limit value input

Activation ON / OFF OFF

Max. velocity

Description

Temp. (TMP) / Laser (LSR) / Plausibility (PLB) / Hardware (ERR) The individual functions are "ORed" on the selected switching output.

Value input in mm or inch/100 0

Value input in mm/s or inch/100s 0

Other submenu

Table 8.5: Other submenu

Standard

Intensity (ATT), Tem p. ( TM P) , Laser (LSR)

Level 3 Level 4 Level 5 Selection/configuration option

Heating control Standard (10°C … 15°C)/Extended (30° C … 35°)

Display illumination

Display contrast Weak/Medium/Strong

Service RS232 Baud rate 57.6kbit/s / 115.2kbit/s

Description

Defines a switch-on/switch-off range for the heating control. The extended switch-on/switch-off range for heating may provide relief in the event of condensation problems. There is no guarantee that no condensation will occur on the optics in the extended switch-on/switch-off range due to the limited heating capacity. This parameter is available as standard, but functions only for devices with integrated heating (AMS 308i… H).

10 minutes/ON Display illumination is switched off after 10 minutes or, if the parameter is set to "ON", illumination is always on.

The display contrast may change at extreme temperature values. The contrast can subsequently be adapted using the three levels.

The service interface is only available to Leuze internally.

Standard

10min.

Medium

115.2kbit/s

Leuze electronic AMS 308i 51

TNT 35/7-24V

Display and control panel AMS 308i

Table 8.5: Other submenu

Level 3 Level 4 Level 5 Selection/configuration option

Format 8,e,1 / 8,n,1

8.3.3 Language selection menu

Language selection o Deutsch

English o Español o Français

There are 5 display languages available:

•German

• English

•Spanish

•French

• Italian

The AMS 308

i is delivered from the factory with the display preset to English.

To change the language, no password needs to be entered nor must password enabling be activated. The display language is a passive operational control and is, thus, not a function parameter, per se.

8.3.4 Service menu

Service

Status messages Diagnostics Expanded diagnostics

Description

The service interface is only available to Leuze internally.

Standard

8,n,1

A more detailed description of the individual functions can be found in chapter 10.

8.4 Operation

Described here is an operating process using parameter enabling as an example.

Parameter enabling

During normal operation parameters can only be viewed. If parameters are to be changed, the ON menu item in the Parameter -> Parameter handling -> Parameter enable menu must be activated. To do this, proceed as follows:

52 AMS 308i Leuze electronic

Parameter

Parameter handling Ethernet Maximum position value I/O Other

Parameter handling o Parameter enabling

o Password

 Parameters to default

Parameter enabling

o OFF

oON

Parameter enabling

o OFF

Display and control panel AMS 308i

In the main menu, press the enter button to enter the Parameter menu.

Use the buttons to select the Parameter handling menu item.

Press the enter button to enter the Parameter handling menu.

In the Parameter handling menu, use the buttons to select the Parameter enabling menu item.

Press the enter button to enter the Parameter enabling menu.

In the Parameter enabling menu, use the buttons to select the ON menu item.

Press the enter button to switch on parameter enabling.

The PWR LED illuminates orange; the display is inverted. You can now set the individual parameters on the display.

ESC ESC

Press the ESC button twice to return to the Parameter menu.

Viewing and editing parameters

As long as parameter enabling is activated, the entire AMS 308

i display is inverted.

Notice!

If a password was stored, parameter enabling is not possible until this password is entered, see "Password for parameter enabling" below.

Password for parameter enabling

Notice!

The master password 2301 can enable the AMS 308

i at any time.

Leuze electronic AMS 308i 53

TNT 35/7-24V

Ethernet TCP/IP interface

9 Ethernet TCP/IP interface

9.1 General information on Ethernet

The AMS 308 rate of 10⁄100Mbit ⁄s. A ﬁxed MAC ID is assigned to each AMS 308 this ID cannot be changed.

The AMS 308 100 Mbit/s (100Base TX), as well as auto-negotiation and auto-crossover.

The AMS 308 the supply voltage, the interface and the switching inputs and outputs. Additional information on the electrical connection can be found in chapter 7.

The AMS 308

• TCP / IP (Client / Server)

•UDP

•DHCP

•ARP

•PING

For communication with the primary hos t system, the corresponding TCP/IP protocol (client/ server mode) or UDP must be selected.

Further information on commissioning can be found in chapter 9.

9.1.1 Ethernet – star topology

The AMS 308 with individual IP address.

The IP address can either be assigned via the display or dynamically via a DHCP server.

i is designed as an Ethernet device (acc. to IEEE 802.3) with a standard baud

i automatically supports the transmission rates of 10 Mbit/s (10Base T) and

i features multiple M12 connectors / sockets for the electrical connection of

i supports the following protocols and services:

i can be operated as a single device (standalone) in an Ethernet star topology

i by the manufacturer;

54 AMS 308i Leuze electronic

Figure 9.1: Ethernet with star topology

PC / PLC host interface

Other network participants

AMS 308i

Host interface PC / PLC or Switch Port

AMS 308

to other network participants

AMS 308i AMS 308i

Ethernet TCP/IP interface

9.1.2 Ethernet with linear topology

The innovative further development of the AMS 308 offers the option of connecting multiple AMS of type AMS 308 connection to a switch. In addition to the classic "star topology", a "linear topology" is thus also possible.

Figure 9.2: Ethernet – linear topology

Leuze electronic AMS 308i 55

i with integrated switch functionality

i to one another without direct

TNT 35/7-24V

Ethernet TCP/IP interface

M12 socket

(D-coded)

M12 socket

(D-coded)

BUS IN (4-pin socket, D-coded) BUS OUT (4-pin socket, D-coded)

Pin Name Remark Pin Name Remark

1 TD+ Transmit Data + 1 TD+ Transmit Data +

2 RD+ Receive Data + 2 RD+ Receive Data +

3 TD- Transmit Data - 3 TD- Transmit Data -

4 RD- Receive Data - 4 RD- Receive Data -

Thread FE Functional earth (housing) Thread FE Functional earth (housing)

BUS IN

TD+

RD+

RD-

TD-

BUS OUT

TD+

RD+

RD-

TD-

Each participant in this network requires its own unique IP address which must be assigned to it via the display. Alternatively, the DHCP process can be used.

The maximum length of a segment is limited to 100 m.

9.2 Electrical connection of the

Figure 9.3: Ethernet - Electrical connection

Notice!

For contacting BUS IN and BUS OUT, we recommend our ready-made Ethernet cable (see chapter 11.4.5 "Accessory ready-made cables for Ethernet").

To set up an Ethernet network with other participants with linear topology, the AMS 308 makes available another Ethernet interface. The use of this interface reduces the cabling requirements, as only the first AMS 308 participants can be connected in series to the first AMS 308

If you use user-configurable cables, note the following:

56 AMS 308i Leuze electronic

i requires a direct connection to the switch. All other

i, see figure 9.2.

Ethernet TCP/IP interface

Notice!

The entire connection cable must be shielded. The shielding connection must be at the same potential on both ends of the data line. This prevents potential compensating currents over the shield and possible interference coupling by compensating currents. The signal lines must be stranded in pairs. Use CAT 5 cable for the connection.

Notice!

The termination at the end of a linear typology (AMS 308 carried out via the integrated TCP/IP controller. External termination via the BUS OUT connection is not necessary.

i last participant) is automatically

9.3 Ethernet - Commissioning of the AMS 308

9.3.1 Manually setting the IP address

Notice!

To set the network addresses, parameter enabling must be activated, as described in chapter

8.4.

If your system does not include a DHCP server or if the IP addresses of the devices are to be set permanently, proceed as follows:

 Have the network administrator specify the data for IP address, net mask and gateway

address of the AMS 308

 Set these values on the AMS 308

Parameter

Parameter handling Ethernet Maximum position value I/O Other

Ethernet

Ethernet interface HOST communication Output cycle Position resolution Velocity resolution

In the main menu, press the enter button to enter the Parameter menu.

Use the buttons to select the Ethernet menu item.

Press the enter button to enter the Ethernet menu.

Use the buttons to select the Ethernet interface menu item.

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Leuze electronic AMS 308i 57

Ethernet TCP/IP interface

Ethernet interface

Address Gateway Net mask DHCP activated

Press the enter button to enter the Ethernet menu.

Use the buttons to successively select the Address, Gateway and Net mask menu items and set the desired values.

ESC

9.3.2 Automatically setting the IP address

If yo ur sy stem incl ude s a DH CP server that is to be used to ass ig n the IP addres ses , o bser ve the following:

DHCP address assignment is deactivated by default. To activate DHCP address assignment, parameter enabling must first be activated, see chapter 8.4.

 From the main menu, navigate as described in section 9.3.1 with the buttons and

the enter button to the Ethernet interface menu:

Ethernet interface

Address Gateway Net mask DHCP activated

DHCP activated

o OFF

oON

DHCP activated

o OFF

Exit the Ethernet menu with the ESCAPE button.

Use the buttons to select the DHCP activated menu item.

Press the enter button to enter the DHCP activated menu.

Use the buttons to select the ON menu item.

Press the enter button to switch on DHCP activation.

DHCP activation is now switched on.

ESC

Exit the Ethernet interface menu with the ESCAPE button.

58 AMS 308i Leuze electronic

Ethernet TCP/IP interface

9.4 Communication protocol (Leuze binary protocol via TCP/IP)

The Leuze binary protocol is integrated in the user data area within the TCP/IP or UDP communication.

9.4.1 Query telegram on the AMS 308

ETHERNET HEADER

(Ethernet addresses)

IP HEADER

(IP addresses)

TCP user data area

The Leuze binary protocol has a proprietary header. This is an integral part of the user data and has the following functions:

•Transaction ID

The transaction ID enables the unique assignment of a query telegram to the AMS 308 to its answer. A transaction ID is entered into the query telegram; this ID is also used in the answer telegram. By simply increasing the transaction ID, continuous processing, for example, can be ensured.

•Protocol ID

The identifier (0x4C31) is defined as the protocol ID for the AMS 308 The protocol ID remains unchanged for the binary protocol.

•Length

The number of the following user data bytes is entered. The TCP user data area is 2 bytes long in the case of a query telegram , and 6 or 8 bytes long in the answer telegram, depending on the command.

•0xFF

Reserve byte with entry 0xFF.

Tra ns ac ti on ID

(16Bit)

Protocol ID

(16Bit)

Function code

Via the function code, the functions on the AMS 308 activated.

TCP HEADER

(Port numbers)

Length (16Bit)

TCP USER DATA AREA FCS

i binary protocol.

0xFF

(8Bit)

i described in the table below can be

Function code

(8Bit)

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Byte value Function

Hex Dec

0xF1 241 Transfer single position value 0xF2 242 Start cyclical transmission of the position value 0xF3 243 Stop cyclical transfer 0xF4 244 Laser on 0xF5 245 Laser off

Table 9.1: Functions

Leuze electronic AMS 308i 59

Ethernet TCP/IP interface

0xF6 246 Transfer single speed value 0xF7 247 Start cyclical transmission of the velocity value 0xF8 248 Transfer single position and velocity value

Table 9.1: Functions

Example: Transfer single position value

• Transaction ID (16Bit): Value between 0x0000 and 0xFFFF

• Protocol ID (16Bit):

Always 0x4C31

• Length (16Bit):

Always 0x0002

• 0xFF (8Bit):

Always 0xFF

• Function code (8Bit): 0xF1 (value depending on the function between 0xF1 and 0xF8)

9.4.2 Answer telegram of the AMS 308

ETHERNET HEADER

(Ethernet addresses)

IP HEADER

(IP addresses)

9.4.2.4 TCP user data area

Tra ns ac ti on ID

(16Bit)

Protocol ID

(16Bit)

Length (16Bit)

Answer telegram for the F1 to F7 function code

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

00LASERIO2IO10000 1 READY LSR TMP ERR ATT PLB OVFL SIGN 2 D23 D22 D21 D20 D19 D18 D17 D16 3 D15 D14 D13 D12 D11 D10 D9 D8 4 D7D6D5D4D3D2D1D0

Table 9.2: Answer telegram

Laser (control)

0 = laser ON 1 = laser OFF

IO1

0 = signal level inactive 1 = signal level active

TCP HEADER

(Port numbers)

0xFF

(8Bit)

TCP USER DATA AREA FCS

Status

(16Bit)

Data

(24Bit )

60 AMS 308i Leuze electronic

IO2

0 = signal level inactive 1 = signal level active

Ready

0 = AMS not ready 1 = AMS ready

LSR (prefailure message laser)

0 = ok 1 = laser warning

TMP (temperature warning)

0 = ok 1 = temperature limits exceeded or not met

ERR (hardware error)

0 = no error 1 = hardware error

ATT (evaluation/warning received signal level)

0 = received signal level ok 1 = warning received signal level

PLB (plausibility of the measurement values)

0 = measurement values ok 1 = implausible measurement value

Ethernet TCP/IP interface

OVFL (overflow; measurement value larger than 24bit)

0 = ok 1 = overflow

Sign (sign of the measurement value)

0 = positive 1 = negative

D0 - D23 (distance value)

D0 = LSB; D23 = MSB

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Diagnostics and troubleshooting

10 Diagnostics and troubleshooting

10.1 Service and diagnostics in the display of the AMS 308

In the main menu of the AMS 308i, expanded "Diagnostics" can be called up under the

Service heading.

Service

Status messages Diagnostics Expanded diagnostics

From the Service main menu, press the enter button to access the underlying menu level.

Use the up/down buttons to select the corresponding menu item in the selected level; use the enter button to activate the selection.

Return from any sub-level to the next-higher menu item by pressing the ESC button .

10.1.1 Status messages

The status messages are written in a ring memory with 25 positions. The ring memory is organized according to the FIFO principle. No separate activation is necessary for storing the status messages. Power OFF clears the ring memory.

Status messages 1: - / - / 2: - / - / 3: - / - / -

Basic representation of the status messages

n: Type / No. / 1

Meaning:

n: memory position in the ring memory

Type: type of message:

I = info, W = warning, E = error, F = severe system error

No: internal error detection

1: frequency of the event (always "1", since no summation occurs)

ESC

The status messages within the ring memory are selected with the up/down buttons . The enter button can be u se d to ca l l u p detailed information on the corresponding status messages with the following details:

62 AMS 308i Leuze electronic

Detailed information about a status message

Type: type of message + internal counter

UID: Leuze internal coding of the message

ID: description of the message

Info: not currently used

Within the detailed information, the enter button can be pressed again to activate an action menu with the following functions:

• Acknowledge message

• Delete message

• Acknowledge all

• Delete all

10.1.2 Diagnostics

The diagnostics function is activated by selecting the Diagnostics menu item. The ESC

ESC

button deactivates the diagnostics function and clears the contents of the recordings.

The recorded diagnostic data are displayed in 2 fields. In the upper half of the display, status messages of the AMS and the bar graph are displayed. The lower half contains information that assists in a Leuze-internal evaluation.

IO1 LSR PLB IO2 TMP ATT ERR

Pos. act.: -------Pos. min.: -------Pos. max.: --------

Use the up/down buttons to scroll in the bottom half between various displays. The contents of the scrollable pages are intended solely for Leuze for internal evaluation.

The diagnostics have no influence on the communication to the host interface and can be activated during operation of the AMS 308

10.1.3 Expanded diagnostics

The Expanded diagnostics menu item is used for Leuze-internal evaluation.

Diagnostics and troubleshooting

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10.2 General causes of errors

LINK LED for BUS IN and BUS OUT

A green/yellow multicolor LED below the BUS IN and BUS OUT connectors indicates the Ethernet connection status.

Leuze electronic AMS 308i 63

Diagnostics and troubleshooting

LINK LED for BUS IN LINK LED for BUS OUT

Green continuous light Power LINK green

Off LINK LED off

- The link exists, the hardware connection to the next connected participant is OK.

- No Ethernet communication. Possible cause: No correct Ethernet connection to the AMS. Trouble shooting: exchange Ethernet cable or check PIN assignment on the RJ45 connector.

Flashing yellow LINK LED flashes yellow

- Data is exchanged with the connected participants.

64 AMS 308i Leuze electronic

10.2.1 Power LED

10.3 Interface errors

10.3.1 BUS LED

Error Possible error cause Measure

BUS LED "OFF" No supply voltage connected to the device Check supply voltage.

BUS-LED "flashes green"

BUS LED "static red"

Sporadic network error

Table 10.2: Bus error

No supply voltage connected Check supply voltage. Hardware error Send in device. Light beam interruption Check alignment. Plausibility error Traverse rate >10m/s. Hardware error For error description, see display,

TCP communication deactivated Activate TCP communication. Address assignment via DHCP activated, but no IP address assigned In this case, the device with the permanently set address goes on the network TCP communication is activated, but NO connection to another participant Check wiring for proper contacting Check wiring,

EMC coupling • Observe contact quality of screwed or soldered

Network expansion exceeded Check max. network expansion as a function of the

It may be necessary to send in the device.

Assign IP address.

• In particular, check wire shielding.

• Check wires used.

contacts in the wiring.

• Avoid EMC coupling caused by power cables laid parallel to device lines.

• Separate laying of power and data communications cables.

max. cable lengths.

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10.4 Status display in the display of the AMS 308

Display Possible error cause Measure

PLB

(implausible measurement

values)

Laser beam interruption Laser spot must always be incident on the reflector. Laser spot outside of reflector Traverse rate < 10m/s? Measurement range for maximum distance exceeded Velocity greater than 10m/s Reduce velocity. Ambient temperature far outside of the permissible range (TMP display; PLB)

Restrict traversing path or select AMS with larger measurement range.

Select AMS with heating or ensure cooling.

Leuze electronic AMS 308i 65

Diagnostics and troubleshooting

Display Possible error cause Measure

ATT

(insufficient received signal

level)

TMP

(operating temperature out-

side of specification)

LSR

Laser diode warning

ERR

Hardware error.

Reflector soiled Clean reflector or glass lens. Glass lens of the AMS soiled Performance reduction due to snow, rain, fog, con-

densing vapor, or heavily polluted air (oil mist, dust) Laser spot only partially on the reflector Check alignment. Protective foil on the reflector Remove protective foil from reflector. Ambient temperatures outside of the specified range

Laser diode prefailure message Send in device at next possible opportunity to have

Indicates an uncorrectable error in the hardware Send in device for repair.

Optimize usage conditions.

In case of low temperatures, remedy may be an AMS with heating. If temperatures are too high, provide cooling or change mounting location.

laser diode replaced. Have replacement device ready.

Notice!

Please use chapter 10 as a master copy should servicing be required. Cross the items in the "Measures" column which you have already examined, fill out the following address field and fax the pages together with your service contract to the fax number listed below.

Customer data (please complete)

Device type:

Company:

Contact partner / department:

Phone (direct):

Fax:

Street / No:

ZIP code/City:

Country:

Leuze Service fax number:

+49 7021 573 - 199

66 AMS 308i Leuze electronic

11 Type overview and accessories

11.1 Type key

AMS 3 xx i yyy H

Heating option H = With heating Sensing distance 40 Max. operating range in m

120 Max. operating range in m 200 Max. operating range in m 300 Max. operating range in m i = Integrated fieldbus technology

Interface 00 RS 422/RS 232

01 RS 485 04 PROFIBUS DP / SSI 08 TCP/IP 35 CANopen 38 EtherCAT 48 PROFINET RT 55 DeviceNet 58 Ethernet/IP 84 Interbus AMS Absolute Measuring System

Type overview and accessories

11.2 Type overview AMS 308

Type designation Description Part no.

AMS 308

i 40 40m operating range, Ethernet TCP/IP interface 50113685 i 120 120m operating range, Ethernet TCP/IP interface 50113686

AMS 308 AMS 308

i 200 200m operating range, Ethernet TCP/IP interface 50113687

AMS 308

i 300 300m operating range, Ethernet TCP/IP interface 50113688

AMS 308

i 40 H 40 m operating range, Ethernet TCP/IP interface, integrated heating 50113689

AMS 308

i 120 H 120m operating range, Ethernet TCP/IP interface, integrated heating 50113690

AMS 308

i 200 H 200m operating range, Ethernet TCP/IP interface, integrated heating 50113691

AMS 308

i 300 H 300m operating range, Ethernet TCP/IP interface, integrated heating 50113692

i (Ethernet TCP/IP)

Table 11.1: Type overview AMS 308i

Leuze electronic AMS 308i 67

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Type overview and accessories

11.3 Overview of reflector types

Type designation Description Part no.

Reflective tape 200x200-SReflective tape, 200x 200mm, self-adhesive 50104361

Reflective tape 500x500S

Reflective tape 914x914-SReflective tape, 914x 914mm, self-adhesive 50108988

Reflective tape 200x200-MReflective tape, 200x 200mm, affixed to aluminum plate 50104364

Reflective tape 500x500M

Reflective tape 914x914-MReflective tape, 914x 914mm, affixed to aluminum plate 50104366

Reflective tape 200x200H

Reflective tape 500x500H

Reflective tape 914x914-HHeated reflective tape, 914 x 914mm 50115022

Reflective tape, 500x 500mm, self-adhesive 50104362

Reflective tape, 500x 500mm, affixed to aluminum plate 50104365

Heated reflective tape, 200 x 200mm 50115020

Heated reflective tape, 500 x 500mm 50115021

Table 11.2: Overview of reflector types

11.4 Accessories

11.4.1 Accessory mounting bracket

Type designation Description Part no.

MW OMS/AMS 01 Mounting bracket for mounting the AMS 308

Table 11.3: Accessory mounting bracket

i to horizontal surfaces 50107255

11.4.2 Accessory deflector unit

Type designation Description Part no.

US AMS 01 Deflector unit with integrated mounting bracket for the AMS 308

US 1 OMS Deflector unit without mounting bracket for simple 90° deflection of the laser beam 50035630

Variable 90° deflection of the laser beam in various directions

50104479

Table 11.4: Accessory deflector unit

11.4.3 Accessory M 12 connector

Type designation Description Part no.

S-M12A-ET M 12 connector, Ethernet, D-coded, BUS IN, BUS OUT 50112155 KDS ET M12/RJ45 W - 4P Converter from M12 D -coded to RJ45 socket 50109832 KD 095-5A M12 connector, A-coded socket, Power (PWR) 50020501

Table 11.5: Accessory M12 connector

68 AMS 308i Leuze electronic

Type overview and accessories

M12 socket

(A-coded)

11.4.4 Accessory ready-made cables for voltage supply

Contact assignment/wire color of PWR connection cable

PWR connection cable (5-pin socket, A-coded)

PWR

I/O 1

I/O 2

GNDVIN

Specifications of the cables for voltage supply

Operating temperature range in rest state: -30°C … +70°C

Material sheathing: PVC

Bending radius > 50mm

Order codes of the cables for voltage supply

Pin Name Core color

1VIN brown

2I/O1 white

3GND blue

4I/O2 black

5FE gray

Thread FE bare

in motion: -5°C … +70°C

Type designation Description Part no.

K-D M12A-5P-5m-PVC M 12 socket, A-coded, axial plug outlet, open cable end,

K-D M12A-5P-10m-PVC M 12 socket, A-coded, axial plug outlet, open cable end,

cable length 5m

cable length 10m

50104557

50104559

Leuze electronic AMS 308i 69

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Type overview and accessories

EtherNet

TD+

RD+

M12 connector

(D-coded)

Core colors

WH YE BU OG

Conductor class: VDE 0295, EN 60228, IEC 60228 (Class 5)

11.4.5 Accessory ready-made cables for Ethernet

General

•Cable KB ET… for connecting to Ethernet via M 12 connector

• Standard cable available in lengths from 2 … 30m

• Special cables on request.

Contact assignments M 12 Ethernet connection cable KB ET …-SA

M12 Ethernet connection cable (4-pin connector, D-coded, on both sides)

Pin Name Core color

1TD+ yellow

2RD+ white

3TD- orange

4RD- blue

SH (thread) FE bare

Accessory M12 Ethernet connection cable, open cable end

Cable designation: KB ET - … - SA

Accessory Ethernet connection cable with both-sided D-coded M12 plug

Cable designation: KB ET - … - SSA, cable assignment 1:1, not crossed

Accessory Ethernet connection cable, M12-/RJ45

Cable designation: KB ET - … - SA-RJ45

Notice for connecting the Ethernet interface!

70 AMS 308i Leuze electronic

Type overview and accessories

Specifications of the Ethernet connection cable

Operating temperature range in rest state: -50°C … +80°C

Material cable sheath: PUR (green), wire insulation: PE foam,

in motion: -25°C … +80°C in motion: -25°C … +60°C (when used with drag chains)

free of halogens, silicone and PVC

Bending radius > 65mm, suitable for drag chains Bending cycles > 10

, perm. acceleration < 5m/s

Ethernet connection cable order codes

Type designation Description Part no. M12 plug for BUS IN, axial connector, open cable end

KB ET - 1000 - SA Cable length 1 m 50106738 KB ET - 2000 - SA Cable length 2 m 50106739 KB ET - 5000 - SA Cable length 5 m 50106740 KB ET - 10000 - SA Cable length 10 m 50106741 KB ET - 15000 - SA Cable length 15 m 50106742 KB ET - 20000 - SA Cable length 20 m 50106743 KB ET - 25000 - SA Cable length 25 m 50106745 KB ET - 30000 - SA Cable length 30 m 50106746

M12 plug for BUS IN to RJ-45 connector

KB ET - 1000 - SA-RJ45 Cable length 1m, cable 1:1, not crossed 50109879 KB ET - 2000 - SA-RJ45 Cable length 2m, cable 1:1, not crossed 50109880 KB ET - 5000 - SA-RJ45 Cable length 5m, cable 1:1, not crossed 50109881 KB ET - 10000 - SA-RJ45 Cable length 10 m, cable 1:1, not crossed 50109882 KB ET - 15000 - SA-RJ45 Cable length 15 m, cable 1:1, not crossed 50109883 KB ET - 20000 - SA-RJ45 Cable length 20 m, cable 1:1, not crossed 50109884 KB ET - 25000 - SA-RJ45 Cable length 25 m, cable 1:1, not crossed 50109885 KB ET - 30000 - SA-RJ45 Cable length 30 m, cable 1:1, not crossed 50109886

M12 plug + M 12 plug for BUS OUT to BUS IN

KB ET - 1000 - SSA Cable length 1 m, cable 1:1, not crossed 50106898 KB ET - 2000 - SSA Cable length 2 m, cable 1:1, not crossed 50106899 KB ET - 5000 - SSA Cable length 5 m, cable 1:1, not crossed 50106900 KB ET - 10000 - SSA Cable length 10m, cable 1:1, not crossed 50106901 KB ET - 15000 - SSA Cable length 15m, cable 1:1, not crossed 50106902 KB ET - 20000 - SSA Cable length 20m, cable 1:1, not crossed 50106903 KB ET - 25000 - SSA Cable length 25m, cable 1:1, not crossed 50106904 KB ET - 30000 - SSA Cable length 30m, cable 1:1, not crossed 50106905

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Leuze electronic AMS 308i 71

Maintenance

12 Maintenance

12.1 General maintenance information

With normal use, the laser measurement system does not require any maintenance by the operator.

Cleaning

In the event of dust build-up or if the (ATT) warning message is displayed, clean the device with a soft cloth; use a cleaning agent (commercially available glass cleaner) if necessary.

Also check the reflector for possible soiling.

Attention!

Do not use solvents and cleaning agents containing acetone. Use of such solvents could blur the reflector, the housing window and the display.

12.2 Repairs, servicing

Attention!

Access to or changes on the device, except where expressly described in this operating manual, are not authorized. The device must not be opened. Failure to comply will render the guarantee void. Warranted features cannot be guaranteed after the device has been opened.

Repairs to the device must only be carried out by the manufacturer.

 Contact your Leuze distributor or service organization should repairs be required.

The addresses can be found on the inside of the cover and on the back.

Notice!

When sending the laser measurement systems to Leuze electronic for repair, please provide an accurate description of the error.

12.3 Disassembling, packing, disposing

Repacking

For later reuse, the device is to be packed so that it is protected.

Notice!

Electrical scrap is a special waste product! Observe the locally applicable regulations regarding disposal of the product.

72 AMS 308i Leuze electronic

Index

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 67

Accessory deflector unit . . . . . . . . . . . . . . . .68

Accessory mounting bracket . . . . . . . . . . . . 68

Accessory ready-made cables . . . . . . . . . . . 69

Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Air humidity . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

BUS LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

Connections

Ethernet TCP/IP BUS IN . . . . . . . . . . . . . 39

Ethernet TCP/IP BUS OUT . . . . . . . . . . . 40

PWR IN . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Service . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Control buttons . . . . . . . . . . . . . . . . . . . . . . .45

Control panel . . . . . . . . . . . . . . . . . . . . . . . . 41

Declaration of conformity . . . . . . . . . . . . . . . . 4

Deflector unit

Maximum ranges . . . . . . . . . . . . . . . . . . . 25

With integrated mounting bracket . . . . . . 25

Without mounting bracket . . . . . . . . . . . . 27

Deflector unit US 1 OMS

Dimensioned drawing . . . . . . . . . . . . . . . 27

Deflector unit US AMS 01

Dimensioned drawing

Description of functions . . . . . . . . . . . . . . . . . 5

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Dimensioned drawing of AMS 3xxi . . . . . . . . 17

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

. . . . . . . . . . . . . . . 26

Electrical connection . . . . . . . . . . . . . . . . . . 38

Safety notices . . . . . . . . . . . . . . . . . . . . . 38

Expanded diagnostics . . . . . . . . . . . . . . . . . 63

Explanation of symbols . . . . . . . . . . . . . . . . . 4

Fast commissioning . . . . . . . . . . . . . . . . . . . 11

General causes of errors . . . . . . . . . . . . . . . 63

Heated reflectors

Dimensioned drawing . . . . . . . . . . . . . . . 32

Specifications . . . . . . . . . . . . . . . . . . . . . 31

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Interface errors . . . . . . . . . . . . . . . . . . . . . . . 65

Interface info in display . . . . . . . . . . . . . . . . 42

Internal hardware error . . . . . . . . . . . . . . . . 42

LED LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

LSR status display . . . . . . . . . . . . . . . . . . . . 66

Main menu

Device information . . . . . . . . . . . . . . . . . 46

Language selection . . . . . . . . . . . . . . . . . 47

Network information . . . . . . . . . . . . . . . . 46

Parameter . . . . . . . . . . . . . . . . . . . . . . . . 46

Service . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 72

Measurement range . . . . . . . . . . . . . . . . . . . 15

Measurement value output . . . . . . . . . . . . . 15

Menus

Language selection menu . . . . . . . . . . . . 52

Main menu . . . . . . . . . . . . . . . . . . . . . . . 46

Parameter menu . . . . . . . . . . . . . . . . . . . 47

Service menu . . . . . . . . . . . . . . . . . . . . . 52

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

with laser beam deflector unit . . . . . . . . 25

Mounting bracket(optional) . . . . . . . . . . . . . 22

Mounting distances . . . . . . . . . . . . . . . . . . . 23

Name plates . . . . . . . . . . . . . . . . . . . . . . . . . 19

Network operation . . . . . . . . . . . . . . . . . . . . 12

Operating principle . . . . . . . . . . . . . . . . . . . 11

Operating temperature . . . . . . . . . . . . . . . . 16

Operation . . . . . . . . . . . . . . . . . . . . . . . . 41, 52

Overview of reflector types . . . . . . . . . . . . . 68

Leuze electronic AMS 308i 73

Index

Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Parameter enabling . . . . . . . . . . . . . . . . 52, 53

Parameter menu

Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . 48

I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Maximum position value . . . . . . . . . . . . . 49

Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Parameter handling . . . . . . . . . . . . . . . . 47

Plausibility error . . . . . . . . . . . . . . . . . . . . . . 42

Prefailure message . . . . . . . . . . . . . . . . . . . 42

PROFINET interface . . . . . . . . . . . . . . . . . . 54

PWR LED . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Quality assurance . . . . . . . . . . . . . . . . . . . . . 4

Received signal . . . . . . . . . . . . . . . . . . . . . . 42

Reflective tape

Dimensioned drawing . . . . . . . . . . . . . . . 30

Specifications . . . . . . . . . . . . . . . . . . . . . 29

Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 34

Pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Type overview . . . . . . . . . . . . . . . . . . . . . 33

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

TMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

Status display in the display . . . . . . . . . . . . .65

Status displays . . . . . . . . . . . . . . . . . . . . . . . 43

Status messages . . . . . . . . . . . . . . . . . . . . . 62

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Storage temperature . . . . . . . . . . . . . . . . . . .16

Supply voltage . . . . . . . . . . . . . . . . . . . . . . . 15

Surface reflections . . . . . . . . . . . . . . . . . . . . 35

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Temperature monitoring . . . . . . . . . . . . . . . . 42

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 62

Type overview . . . . . . . . . . . . . . . . . . . . 18, 67

Sensing distance . . . . . . . . . . . . . . . . . . . . . 67

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Specifications . . . . . . . . . . . . . . . . . . . . . . . 15

Dimensioned drawing . . . . . . . . . . . . . . . 17

General specifications . . . . . . . . . . . . . . 15

Reflective tapes . . . . . . . . . . . . . . . . . . . 28

Stand-alone operation . . . . . . . . . . . . . . . . . 12

Status and measurement data - main menu 46

Status- and warning messages . . . . . . . . . . 41

Status display . . . . . . . . . . . . . . . . . . . . . . . 41

ATT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

ERR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

PLB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

74 AMS 308i Leuze electronic

Menu structure AMS 308i

ESC

Level 1 Level 2 Level 3 Level 4 Level 5 Level 6 Selection/configuration option Detailed infor-

: selection

: selection : selection : selection : selection : selection : selection

: back : back : back : back : back : activate

ESC ESC ESC ESC

ESC

: back

Device information

Network information

Status- and measurement data

Parameter

Parameter handling Parameter enabling ON / OFF page 45

mation on

page 43

Password Activate password ON / OFF

Password entry Configuration option of a four-digit numerical password

Parameters to default All parameters are reset to their factory settings

Ethernet Ethernet interface Address IP address entry in the ---.---.---.--- format

Gateway Gateway address entry in the ---.---.---.--- format

Net mask Entry for the net mask in ---.---.---.--- format

DHCP activated ON / OFF

HOST communication TCP/IP Activation ON / OFF

Mode Server/client

Keep Alive Interval Value entry in ms

TCP/IP Client IP address Value entry in ---.---.---.--- format

Port number 0 …65535

Timeout 100 … 60,000 ms

Repetition time 100 … 60,000 ms

TCP/IP Server Port number 0 …65535

UDP Activation ON / OFF

IP address Value entry in ---.---.---.--- format

Port number 0 …65535

Output cycle Value input

Position resolution 0.01mm / 0.1 mm / 1mm / 10mm / free resolution

Velocity resolution 1 / 10 / 100

Maximum position value Measurement unit Metric/Inch

Count direction Positive/Negative

Offset Value input

Preset Value input

Error delay ON / OFF

Position value in the case of error

Last valid value / zero

Free resolution value 5 …50000

I/O I/O 1 Port configuration Input/Output page 48

Switching input Function No function/preset teach/laser ON/OFF

Activation Low active/High active

Switching output Function Pos. limit value 1 / Pos. limit value 2 / Velocity / Intensity (ATT) / Temp. (TMP) /

Laser (LSR) / Plausibility (PLB) / Hardware (ERR)

Activation Low active/High active

Menu structure AMS 308i

Other Heating control Standard/extended (10°C … 15° C/30°C … 35°C) page 49

Language selection

Service

Status messages Number of readings, reading gates, reading rate / non-reading rate etc. page 50

Diagnostics Exclusively for service purposes by Leuze electronic

Expanded diagnostics Exclusively for service purposes by Leuze electronic

I/O 2 Port configuration Input/Output

Switching input Function No function/preset teach/laser ON/OFF

Activation Low active/High active

Switching output Function Pos. limit value 1 / Pos. limit value 2 / Velocity / Intensity (ATT) / Temp. (TMP) /

Activation Low active/High active

Limit values Upper pos. limit 1 Activation ON / OFF

Limit value input Value input in mm or inch/100

Lower pos. limit 1 Activation ON / OFF

Limit value input Value input in mm or inch/100

Upper pos. limit 2 Activation ON / OFF

Limit value input Value input in mm or inch/100

Lower pos. limit 2 Activation ON / OFF

Limit value input Value input in mm or inch/100

Max. velocity Activation ON / OFF

Max. velocity Value input in mm/s or inch/100s

Display background 10 minutes/ON

Display contrast Weak/Medium/Strong

Service RS232 Baud rate 57.6kbit/s / 115.2 kbit/s

Format 8,e,1 / 8,n,1

Laser (LSR) / Plausibility (PLB) / Hardware (ERR)

Deutsch / English / Español / Français / Italiano page 49

Leuze electronic AMS 308i, AMS 308i 40, AMS 308i 300, AMS 308i 40 H, AMS 308i 120 H Technical Description

Specifications and Main Features

Frequently Asked Questions

User Manual

1 General information

1.1 Explanation of symbols

1.2 Declaration of conformity

1.3 Description of functions AMS 308i

2 Safety

2.1 Intended use

2.2 Foreseeable misuse

2.3 Competent persons

2.4 Disclaimer

2.5 Laser safety notices

3 Fast commissioning / operating principle

3.1.1 Mounting the device

3.1.2 Mounting the reflector

3.2 Connecting the voltage supply

3.3 Display

3.5 Commissioning of the AMS 308i

3.5.1 Manually setting the IP address

3.5.2 Automatically setting the IP address

3.5.3 Defining Ethernet host communication

4 Specifications

4.1 Specifications of the laser measurement system

4.1.2 Dimensioned drawing AMS 308i

4.1.3 Type overview AMS 308i

5 Installation and mounting

5.1 Storage, transportation

5.2.1 Optional mounting bracket

5.2.2 Parallel mounting of the AMS 308i

Definition of the term "parallel spacing"

5.3 Mounting the AMS 308i with laser beam deflector unit

5.3.1 Mounting the laser beam deflector unit With integrated mounting bracket

5.3.2 Dimensioned drawing of US AMS 01 deflector unit

5.3.3 Mounting the US 1 OMS deflector unit without mounting bracket

6 Reflectors

6.1 General information

6.2 Description of the reflective tape

6.2.1 Specifications of the self-adhesive foil

6.2.2 Specifications of the reflective tape on a metal plate

6.2.3 Dimensioned drawing of reflective tape on a metal plate

6.2.4 Specifications of heated reflectors

6.2.5 Dimensioned drawing of heated reflectors

6.3 Selecting reflector sizes

6.4 Mounting the reflector

6.4.1 General information

6.4.2 Mounting the reflector

6.4.3 Table of reflector pitches

7 Electrical connection

7.1 Safety notices for the electrical connection

7.2 PWR – voltage supply / switching input/output

7.3 Ethernet TCP/IP BUS IN

7.4 Ethernet TCP/IP BUS OUT

7.5 Service

8 Display and control panel AMS 308i

8.1 Structure of the control panel

8.2 Status display and operation

8.2.1 Indicators in the display

Status and warning messages in the display

Maximum position value

Bar graph

Interface info

8.2.2 LED status displays

PWR LED

BUS LED

LINK LED for BUS IN and BUS OUT

8.2.3 Control buttons

8.3 Menu description

8.3.1 The main menus

8.3.2 Parameter menu

8.3.3 Language selection menu

8.3.4 Service menu

8.4 Operation

9 Ethernet TCP/IP interface

9.1 General information on Ethernet

9.1.1 Ethernet – star topology

9.1.2 Ethernet with linear topology

9.2 Electrical connection of the

9.3.1 Manually setting the IP address