Leuze electronic AMS 307i, AMS 307i 40, AMS 307i 120 Operating Instructions Manual

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AMS 307i

Optical Laser Measurement System – SSI

de 01-2017/09 50137614

We reserve the right to

make technical changes

Original operating instructions

Page 2

Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com info@leuze.com

Leuze electronic AMS 307i

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AMS 307i

Navigate

upward/laterally

Navigate

downward/laterally

ESCAPE

leave

ENTER

confirm

Device buttons:

Delete character

Enter digit

Save input

The main menus

ESC

Input of values

AMS 307i 120 Leuze electronic

GmbH & Co. KG SW: V 1.3.0 HW:1 SN: -----------------------

IO1 LSR PLB IO2 TMP ATT ERR SSI

+ 87.000m

Parameter

Parameter handling SSI Position value I/O Other

Language selection o Deutsch

English o Español o Français o Italiano

Device information - main menu

This menu item contains detailed information on

• Device model,

• Manufacturer,

• Software and hardware version,

• Serial number. No entries can be made via the display.

Status and measurement data - main menu

• Display of status-, warning-, and error messages.

• Status overview of the switching inputs/outputs.

• Bar graph for the reception level.

• Activated interface.

• Measurement value. No entries can be made via the display. See "Indicators in the display" on page 39.

Parameter - main menu

Configuration of the SSI interface is performed via the "SSI" menu item.

Language selection - main menu

• Selection of the display language. See "Language selection menu" on page 48.

100

<-|0123456789 save Standard ----- Unit 126 | |

Service

Status messages

Diagnostics

Expanded diagnostics

Service - main menu

• Display of status messages.

• Display of diagnostic data. No entries can be made via the display. See "Service menu" on page 48.

Page 4

Table of contents

1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Description of functions AMS 307i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Foreseeable misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4 Exemption of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.5 Laser safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Fast commissioning / operating principle . . . . . . . . . . . . . . . . . . . 11

3.1 Mounting the AMS 307i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1.1 Mounting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1.2 Mounting the reflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2 Connecting the voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.4 SSI interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.1 Specifications of the laser measurement system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.1.1 General specifications AMS 307i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.1.2 Dimensioned drawing AMS 307i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.3 Type overview AMS 307i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5 Installation and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.1 Storage, transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.2 Mounting the AMS 307i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.2.1 Optional mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.2.2 Parallel mounting of the AMS 307i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2.3 Parallel mounting of AMS 307i and DDLS optical data transmission. . . . . . . . . . . . . . . . 22

5.3 Mounting the AMS 307i with laser beam deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.3.1 Mounting the laser beam deflector unit with integrated mounting bracket . . . . . . . . . . . 23

5.3.2 Dimensioned drawing of US AMS 01 deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.3.3 Mounting the US 1 OMS deflector unit without mounting bracket . . . . . . . . . . . . . . . . . 25

AMS 307i 1

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Table of contents

6 Reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

6.2 Description of the reflective tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.2.1 Specifications of the self-adhesive foil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.2.2 Specifications of the reflective tape on a support plate . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.2.3 Dimensioned drawing of reflective tape on a support plate . . . . . . . . . . . . . . . . . . . . . . . 28

6.2.4 Specifications of heated reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.2.5 Dimensioned drawing of heated reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6.3 Selecting reflector sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.4 Mounting the reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.4.2 Mounting the reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.4.3 Table of reflector pitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.1 Safety notices for the electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.2 PWR – voltage supply / switching input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7.3 SSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7.4 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

8 Display and control panel AMS 307i . . . . . . . . . . . . . . . . . . . . . . . 39

8.1 Structure of the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

8.2 Status display and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

8.2.1 Indicators in the display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

8.2.2 LED status displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.2.3 Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

8.3 Menu description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

8.3.1 The main menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.3.2 Parameter menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.3.3 Language selection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

8.3.4 Service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

9 SSI interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

9.1 Principle functionality of the SSI interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

9.1.1 SSI sequence diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

9.1.2 Cable length as a function of the data rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

2 AMS 307i

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Table of contents

9.2 SSI - electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

9.3 Default settings of the SSI interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

9.3.1 Changing the SSI settings via the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

10 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 56

10.1 Service and diagnostics in the display of the AMS 307i . . . . . . . . . . . . . . . . . . . . . . . . 56

10.1.1 Status messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

10.1.2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

10.1.3 Expanded diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

10.2 General causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

10.2.1 Power LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

10.3 Interface errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

10.3.1 BUS LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

10.4 Status display in the display of the AMS 307i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

11 Type overview and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 60

11.1 Part number code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

11.2 Type overview AMS 307i (SSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

11.3 Overview of reflector types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

11.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

11.4.1 Accessory mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

11.4.2 Accessory deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

11.4.3 Accessory M12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

11.4.4 Accessory ready-made cables for voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.4.5 Accessory ready-made cables for the SSI interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

12.1 General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

12.2 Repairs, servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

12.3 Disassembling, packing, disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

AMS 307i 3

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General information

1 General information

1.1 Explanation of symbols

The symbols used in this operating manual are explained below.

Attention!

This symbol precedes text messages which must strictly be observed. Failure to comply with this information results in injuries to persons or damage to the equipment.

Attention Laser!

This symbol warns of possible danger caused by hazardous laser radiation.

Notice!

This symbol indicates text passages containing important information.

1.2 Declaration of conformity

The AMS 307i absolute measuring optical laser measurement system was designed and manufactured in accordance with applicable European directives and standards.

The AMS series is "UL LISTED" according to American and Canadian safety standards and fulfills the requirements of Underwriter Laboratories Inc. (UL).

Notice!

The Declaration of Conformity for these devices can be requested from the manufacturer.

The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001.

LISTED

4 AMS 307i Leuze electronic

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1.3 Description of functions AMS 307i

The AMS 307i optical laser measurement system calculates distances to fixed as well as moving system parts. The distance to be measured is calculated according to the principle of the propagation time of radiated light. Here, the light emitted by the laser diode is reflected by a reflector onto the receiving element of the laser measurement system. The AMS 307i uses the "propagation time" of the light to calculate the distance to the reflector. The high absolute measurement accuracy of the laser measurement system and the fast response time are designed for position control applications.

With the AMS 3xxi product series, Leuze electronic makes available a range of internationally relevant interfaces. Note that each interface version listed below corresponds to a different AMS 3xxi model.

AMS 304i

AMS 307i

AMS 348i

AMS 355i

AMS 358i

General information

AMS 335i

AMS 338i

AMS 308i

AMS 384i

AMS 301i

AMS 300i

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Safety

2 Safety

This sensor was developed, manufactured and tested in line with the applicable safety standards. It corresponds to the state of the art.

2.1 Intended use

The AMS 3xxi is an absolute measuring optical laser measurement system which allows distance measurement of up to 200m against a reflector.

Areas of application

The AMS 3xxi is designed for the following areas of application:

• Positioning of automated, moving plant components

• Travel and lifting axes of high-bay storage devices

• Repositioning units

• Gantry crane bridges and their trolleys

•Elevators

• Electroplating plants

CAUTION

Observe intended use!

 Only operate the device in accordance with its intended use. The protection of per-

sonnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use. Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.

 Read the technical description before commissioning the device. Knowledge of this

technical description is an element of proper use.

NOTICE

Comply with conditions and regulations!

 Observe the locally applicable legal regulations and the rules of the employer's liability

insurance association.

Attention

For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code).

6 AMS 307i Leuze electronic

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2.2 Foreseeable misuse

Any use other than that defined under "Intended use" or which goes beyond that use is considered improper use.

In particular, use of the device is not permitted in the following cases:

• Rooms with explosive atmospheres

• As stand-alone safety component in accordance with the machinery directive

• For medical purposes

NOTICE

Do not modify or otherwise interfere with the device.

 Do not carry out modifications or otherwise interfere with the device.

The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG.

2.3 Competent persons

Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.

Prerequisites for competent persons:

• They have a suitable technical education.

• They are familiar with the rules and regulations for occupational safety and safety at work.

• They are familiar with the technical description of the device.

• They have been instructed by the responsible person on the mounting and operation of the device.

Safety

Certified electricians

Electrical work must be carried out by a certified electrician.

Due to their technical training, knowledge and experience as well as their familiarity with relevant standards and regulations, certified electricians are able to perform work on electrical systems and independently detect possible dangers.

In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3 (e.g. electrician foreman). In other countries, there are respective regulations that must be observed.

1) Use as safety-related component within the safety function is possible, if the component combination is designed correspondingly by the machine manufacturer.

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Safety

2.4 Exemption of liability

Leuze electronic GmbH + Co. KG is not liable in the following cases:

• The device is not being used properly.

• Reasonably foreseeable misuse is not taken into account.

• Mounting and electrical connection are not properly performed.

• Changes (e.g., constructional) are made to the device.

2.5 Laser safety notices

ATTENTION LASER RADIATION – LASER CLASS 2

Never look directly into the beam!

The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety regulations for a product in laser class 2 as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.

 Never look directly into the laser beam or in the direction of reflecting laser beams.

If you look into the beam path over a longer time period, there is a risk of injury to the retina.

 Do not point the laser beam of the device at persons!  Interrupt the laser beam using a non-transparent, non-reflective object if the laser

beam is accidentally directed towards a person.

 When mounting and aligning the device, avoid reflections of the laser beam off reflec-

tive surfaces!

 CAUTION! The use of operating or adjusting devices other than those specified here

or carrying out of differing procedures may lead to dangerous exposure to radiation.

 Observe the applicable statutory and local laser protection regulations.  The device must not be tampered with and must not be changed in any way.

There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.

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Safety

A Laser aperture B Laser warning sign C Laser information sign with laser parameters

A B

NOTICE

Affix laser information and warning signs!

Laser information and warning signs are attached to the device (see figure 2.1):

In addition, self-adhesive laser warning and information signs (stick-on labels) are supplied in several languages (see figure 2.2).

 Affix the laser information sheet to the device in the language appropriate for the place

of use. When using the device in the U.S.A., use the stick-on label with the "Complies with 21 CFR 1040.10" notice.

 Affix the laser information and warning signs near the device if no signs are attached

to the device (e.g., because the device is too small) or if the attached laser information and warning signs are concealed due to the installation position.

Affix the laser information and warning signs so that they are legible without exposing the reader to the laser radiation of the device or other optical radiation.

Figure 2.1: Laser apertures, laser warning signs

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Safety

AVOID EXPOSURE – LASER RADIATION

IS EMITTED FROM THIS APERTURE

EXPOSITION DANGEREUSE – UN RAYONNEMENT

LASER EST ÉMIS PAR CETTE OUVERTURE

LASERSTRAHLUNG

NICHT IN DEN STRAHL BLICKEN

LASER KLASSE 2

DIN EN 60825-1:2008-05

Max. Leistung (peak): Impulsdauer: Wellenlänge:

RADIAZIONE LASER

NON FISSARE IL FASCIO

APARRECCHIO LASER DI CLASSE 2

EN 60825-1:2007

Potenza max. (peak): Durata dell'impulso: Lunghezza d'onda:

LASER RADIATION

DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

EN 60825-1:2007

Maximum Output (peak): Pulse duration: Wavelength:

RAYONNEMENT LASER

NE PAS REGARDER DANS LE FAISCEAU

APPAREIL À LASER DE CLASSE 2

EN 60825-1:2007

Puissance max. (crête): Durée d`impulsion: Longueur d`onde:

RADIACIÓN LÁSER

NO MIRAR FIJAMENTE AL HAZ

PRODUCTO LÁSER DE CLASE 2

EN 60825-1:2007

Potencia máx. (peak): Duración del impulso: Longitud de onda:

RADIAÇÃO LASER

NÃO OLHAR FIXAMENTE O FEIXE

EQUIPAMENTO LASER CLASSE 2

EN 60825-1:2007

Potência máx. (peak): Período de pulso: Comprimento de onda:

LASER RADIATION

DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

IEC 60825-1:2007

Complies with 21 CFR 1040.10

Maximum Output (peak): Pulse duration: Wavelength:

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▎䦃展⏘㧮

伊䉏⏘ℶ❐

GB7247.1-2012

㦏⮶戢⒉᧤⽿⋋᧥ 厘⑁㖐兼㢅梃 㽱栎

4 mW 18 μs

655 nm

4 mW 18 μs

655 nm

4 mW 18 μs

655 nm

4 mW 18

655 nm

4 mW 18 μs

655 nm

4 mW 18 μs

655 nm

4 mW 18 μs

655 nm

4 mW 18 μs

655 nm

50125612-01

Figure 2.2: Laser warning and information signs – supplied stick-on labels

10 AMS 307i Leuze electronic

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Fast commissioning / operating principle

3 Fast commissioning / operating principle

Notice!

Below, you will find a short description of the initial commissioning of the AMS 307i. Detailed explanations of the listed points can be found throughout the handbook.

3.1 Mounting the AMS 307i

The AMS 307i and the corresponding reflector are mounted on two mutually opposing, plane-parallel, flat walls.

Figure 3.1: Schematic illustration of mounting

Attention!

For error-free position measurement, there must be an unobstructed line-of-sight between the AMS 307i and the reflector.

3.1.1 Mounting the device

The laser is mounted using 4 screws (M5).

Alignment is performed using 2 adjustment screws. Adjust so that the laser light spot is positioned at the center of the reflector. The alignment is to be secured with the knurled nut and locked with the M5 nut.

Further information can be found in chapter 5.2 and chapter 5.3.

3.1.2 Mounting the reflector

The reflector is mounted using 4 screws (M5). The reflector is angled using the spacer sleeves included. Incline the reflector by approx. 1°.

Detailed information can be found in chapter 6.4.

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Fast commissioning / operating principle

3.2 Connecting the voltage supply

The laser measurement system is connected using M12 connectors. The voltage supply is connected via the PWR M12 connection.

Detailed information can be found in chapter 7.

3.3 Display

Once the laser measurement system is supplied with voltage, the device status as well as the measured position values can be read on the display. The display automatically switches to the display of the measurement values.

Use the up/down buttons to the left of the display to read and change a wide range of data and parameters.

Detailed information can be found in chapter 8.

3.4 SSI interface

For correct data exchange between frequency inverter and AMS 307i, both devices must have the same settings for the following parameters.

•Coding

• Number of data bits

•Resolution

• Error bit on/off

For further information, see also chapter 9 "SSI interface" on page 52 and display menu structure level 2, menu item "SSI" in the appendix of the manual.

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4 Technical data

4.1 Specifications of the laser measurement system

4.1.1 General specifications AMS 307i

Measurement data AMS 307i 40 AMS 307i 120

Measurement range 0.2 … 40m 0.2 … 120m Accuracy ±2mm ±2mm Consistency Light spot diameter ≤ 40mm ≤ 100mm Output time 1.7ms Response time 14ms Basis for contouring error calculation 7ms Resolution adjustable, see chapter 9 "SSI interface" Temperature drift ≤ 0.1 mm/K Ambient temperature sensitivity 1ppm/K Air pressure sensitivity 0.3ppm/hPa Tra ve rs e rate ≤ 10 m/s

Electrical data

Supply voltage Vin Current consumption ≤ 250 mA / 24VDC

Optical data

Transmitter laser diode, red light Laser class 2 in accordance with IEC 60825-1:2007, CDRH Wavelength 655 nm Impulse duration ≤ 18 μs Max. output power (peak) ≤ 4mW

Interfaces

SSI clock rate 50kHz … 800kHz

Operating and display elements

Keyboard 4 buttons Display monochromatic graphical display, 128 x 64 pixels LED 2 LEDs, two-colored

0.3mm 0.5mm

18 … 30V DC

Technical data

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Technical data

Inputs/outputs

Mechanical data

Housing cast zinc and aluminum Optics glass Weight approx. 2.45kg Degree of protection

Environmental conditions

Operating temperature -5°C … +50°C Storage temperature -30 °C … +70°C Air humidity max. 90% rel. humidity, non-condensing

Mechanical/electrical loading capacity

Vibration acc. to EN 60068-2-6 Noise acc. to EN 60060-2-64 Shock acc. to EN 60068-2-27 EMC

1) Statistical error: 1 sigma; minimum switch-on time: 2 min.

2) For UL applications: only for use in "Class 2" circuits acc. to NEC.

3) With screwed-on M 12 plugs or mounted caps.

4) This is a Class A product. In a domestic environment this product may cause radio inter-

Quantity

Input

Output

2, programmable

protected against polarity reversal

max. 60mA, short-circuit proof

IP 65 acc. to EN 60529

acc. to EN 61000-6-2 and EN 61000-6-4

ference, in which case the operator may be required to take adequate measures.

The AMS 307i is designed in accordance with safety class III for supply with PELV (protective extra-low voltage).

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4.1.2 Dimensioned drawing AMS 307i

A M5 screw for alignment B Knurled nut with WAF4

hexagon socket and M5 nut for securing

C Optical axis D Zero point of the distance to be measured

Technical data

Leuze electronic AMS 307i 15

Figure 4.1: Dimensioned drawing AMS 307i

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Technical data

4.1.3 Type overview AMS 307i

AMS 307i

Type designation Description Part no.

AMS 307i 40 40m operating range, SSI interface 50137593 AMS 307i 120 120m operating range, SSI interface 50137594

Table 4.1: Type overview AMS 307i

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5 Installation and mounting

5.1 Storage, transportation

Attention!

Package the device for transport and storage in such a way that is protected against shock and humidity. The original packaging offers optimum protection. Heed the required environmental conditions specified in the technical data.

Unpacking

 Check the packaging for any damage. If damage is found, notify the post office or shipping

agent as well as the supplier.

 Check the delivery contents using your order and the delivery papers:

• Delivered quantity

• Device type and model as indicated on the name plate

• Brief manual

The name plate provides information as to what AMS 307i type your device is. For specific information, please refer to chapter 11.2.

Name plates

Installation and mounting

Figure 5.1: Device name plate using the AMS 358i as an example

Notice!

Please note that the shown name plate is for illustration purposes only; the contents do not correspond to the original.

 Save the original packaging for later storage or shipping.

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Installation and mounting

A M5 screw for align-

ment

B Knurled nut and nut

with WAF4 hexagon socket for securing

C Optical axis

If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office.

 Observe the applicable local regulations when disposing of the packaging materials.

5.2 Mounting the AMS 307i

Figure 5.2: Mounting the device

The AMS 307i and the corresponding reflector are mounted on two mutually opposing, plane-parallel, flat walls or system parts. For error-free position measurement, there must be an unobstructed line-of-sight connection between the AMS 307i and the reflector.

Use M5 screws to fasten the laser measurement system. Secure the screws with a toothed lock washer to protect against loosening caused by vibrations.

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Installation and mounting

Aligning the laser light spot in the center of the reflector

The laser light spot has to be aligned so that it always hits the center of the opposing reflector, both at close range as well as at the maximum measurement distance. To align, use the two M5 Allen screws ("A" in figure 5.2). When aligning please ensure that the knurled nut and the lock nut ("B" in figure 5.2) are opened wide.

Attention!

To prevent the laser measurement system from moving out of alignment during continuous operation, subsequently hand-tighten the knurled nut and counterlock with the nut with WAF4 hexagon socket ("B" in figure 5.2). Knurled nut and nut must not be tightened until alignment has been completed.

Attention!

The device must not be opened. Failure to comply will render the guarantee void. Warranted features cannot be guaranteed after the device has been opened.

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Installation and mounting

A Laser beam

5.2.1 Optional mounting bracket

A mounting bracket for mounting the AMS 307i on a flat, horizontal surface is available as an optional accessory.

Type designation: MW OMS/AMS 01

Part no.: 50107255

Figure 5.3: Optional mounting bracket

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5.2.2 Parallel mounting of the AMS 307i

Reflector 1 Reflector 2

Definition of the term "parallel spacing"

As shown in figure 5.4, dimension X describes the "parallel spacing" of the inner edges of the two laser light spots on the reflector.

Figure 5.4: Minimum parallel spacing X between adjacent AMS 307i

The diameter of the light spot increases with distance.

AMS 307i 40 AMS 307i 120

Installation and mounting

Max. measurement distance Light spot diameter ≤ 40 mm ≤ 100mm

Thus, the center-to-center spacing of the two AMS 307i devices with respect to one another can be calculated as a function of the maximum measurement distance.

To define the minimum parallel spacing between two AMS 307i, it is necessary to distinguish between three different arrangements of AMS 307i and reflectors.

40m 120m

The AMS 307i are mounted stationary and in parallel on one plane. Both reflectors move independently of one another at different distances to the AMS 307i.

Minimum parallel spacing X of the two laser light spots:

X = 100mm + (max. measurement distance in mm x 0.01)

The AMS 307i are mounted stationary and in parallel on one plane. Both reflectors move in parallel at the same distance to the AMS 307i.

Measurement distance up to 120 m: minimum parallel spacing X ≥ 600 mm

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Installation and mounting

The reflectors are mounted stationary and in parallel on one plane. Both AMS 307i move independently of one another at different or the same distances to the reflectors.

Measurement distance up to 120m: minimum parallel spacing X ≥ 600mm

Notice!

Please note that when the AMS 307i are mounted in a mobile manner, travel tolerances could cause the two laser light spots to move towards each other. Take the travel tolerances of the vehicle into account when defining the parallel spacing of adjacent AMS 307i.

5.2.3 Parallel mounting of AMS 307i and DDLS optical data transmission

The optical data transceivers of the DDLS series and the AMS 307i do not interfere with one another. Depending on the size of the used reflector, the DDLS can be mounted with a minimum parallel spacing of 100 mm to the AMS 307i. The parallel spacing is independent of the distance.

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Installation and mounting

5.3 Mounting the AMS 307i with laser beam deflector unit

General information

The two available deflector units are used for the 90° deflection of the laser beam, see "Accessory deflector unit" on page 61.

Attention!

The deflector units are designed for a maximum range of 40m. Longer distances on request.

5.3.1 Mounting the laser beam deflector unit with integrated mounting bracket

The AMS 307i is screwed onto the mechanism of the US AMS 01 deflector unit. The mirror can be mounted for three deflection directions:

1. Upward beam deflection

2. Beam deflection to the left

3. Beam deflection to the right

The deflector unit is mounted on plane-parallel, flat walls or plant components. For errorfree position measurement, there must be an interruption-free line-of-sight between the AMS 307i… and the deflection mirror as well as between the mirror and the reflector.

Use the M5 screws to mount the deflector unit. Secure the screws with a toothed lock washer to protect against loosening caused by vibrations.

Figure 5.5: Mounting variants of the US AMS 01 laser beam deflector unit

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Installation and mounting

A Laser beam

5.3.2 Dimensioned drawing of US AMS 01 deflector unit

Figure 5.6: Dimensioned drawing of US AMS 01 deflector unit

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Installation and mounting

A Mirror

Height of the spring in nonpreloaded state

5.3.3 Mounting the US 1 OMS deflector unit without mounting bracket

The US 1 OMS deflector unit and the AMS 307i are mounted separately.

Notice!

When mounting, make certain that the laser light spot of the AMS 307i is aligned in the center of the deflection mirror.

Figure 5.7: Photo and dimensioned drawing of the US 1 OMS deflector unit

Alignment of the laser light spot on the reflector is performed as described in chapter 5.2.

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Reflectors

6 Reflectors

6.1 General information

The AMS 307i measures distances against a reflective tape specified by Leuze electronic. All provided specifications for the AMS 307i, such as the operating range or accuracy, can only be achieved with the reflective tape specified by Leuze electronic.

The reflective tapes are available as adhesive tapes, affixed to a metal plate and with an integrated heater especially for use at low temperatures. Reflective tapes with heating have the designation "Reflective tape …x…-H", where "H" is an abbreviation for the heating variant.

The reflective tapes/reflectors must be ordered separately. The choice of size is left to the user. In chapter 6.3, recommendations on reflector size are provided as a function of the distance that is to be measured. In any case, the user must check to determine whether the recommendation is suitable for the respective application.

6.2 Description of the reflective tape

The reflective tape consists of a white, microprism-based reflective material. The microprisms are protected with a highly transparent, hard protective layer.

Under certain circumstances, the protective layer may lead to surface reflections. The surface reflections can be directed past the AMS 307i by positioning the reflective tape at a slight incline. The inclination of the reflective tape/reflectors is described in chapter 6.4.2. The required pitch can be found in table 6.1 "Reflector pitch resulting from spacer sleeves" on page 35.

The reflective tapes are provided with a protective foil that can easily be pulled off. This must be removed from the reflector before the complete system is put into operation.

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6.2.1 Specifications of the self-adhesive foil

Part

Type designation

Part no. 50104361 50104362 50108988

Foil size 200x200mm 500x 500mm 914 x914mm

Recommended application temperature for adhesive tape

Temperature resistance, affixed

Mounting surface The mounting surface must be clean, dry and free of grease.

Cutting the tape Cut with a sharp tool, always on the side of the prism structure.

Cleaning

Storing the foil Store in a cool and dry place.

Reflective tape

200x200-S

Do not use any agents that act with a grinding effect. A conventional household

detergent can be used as a cleaning agent. Rinse with clear water and dry the

Reflective tape

500x500-S

+5°C … +25°C

-40°C…+80°C

surface.

6.2.2 Specifications of the reflective tape on a support plate

The reflective tape is affixed to a support plate. Included with the support plate are spacers for positioning at an incline - for avoiding surface reflections - (see chapter 6.4.2 "Mounting the reflector").

Reflectors

Reflective tape

914x914-S

Part

Type designation

Part no. 50104364 50104365 50104366

Foil size 200x200mm 500x 500mm 914 x914mm

Outer dimensions of the support plate

Weight 1.2kg 2.8kg 25kg

Cleaning

Storing the reflector Store in a cool and dry place.

Leuze electronic AMS 307i 27

Reflective tape

200x200-M

250x 250mm 550 x550 mm 964x 964mm

Do not use any agents that act with a grinding effect. A conventional household

detergent can be used as a cleaning agent. Rinse with clear water and dry the

Reflective tape

500x500-M

surface.

Reflective tape

914x914-M

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Reflectors

Always align the TOP marking with the AMS connections! (chapter 6.4.2)

6.2.3 Dimensioned drawing of reflective tape on a support plate

Figure 6.1: Dimensioned drawing of reflectors

Part Reflective tape (mm) Reflector plate (mm)

xL yL XL YL L

Reflective tape 200x200-M 200 200 250 250 214

Reflective tape 500x500-M 500 500 550 550 514

Reflective tape 914x914-M 914 914 964 964 928

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6.2.4 Specifications of heated reflectors

The reflective tape is affixed to a heated, thermally insulated base. The insulation results in a very high energetic efficiency.

Only the reflective tape is kept at the specified temperature by the integrated heater. Through the insulation on the back, the generated heat cannot be transferred via the steel construction. Energy costs are greatly reduced in the case of continuous heating.

Type designation

Part no. 50115020 50115021 50115022

Voltage supply 230 VAC

Power 100W 600W 1800W

Current consumption ~ 0.5A ~ 3A ~ 8A

Length of the supply line 2 m

Size of the reflective tape 200 x200 mm 500 x500mm 914x914mm

Outer dimensions of the base material

Weight 0.5kg 2.5 kg 12 kg

Temperature control

Switch-on temperature ~ 5°C

Switch-off temperature ~ 20°C

Operating temperature -30°C … +70°C

Storage temperature -40°C … +80°C

Air humidity Max. 90%, non-condensing.

Cleaning

Storing the reflector Store in a cool and dry place.

Reflective tape

200x200-H

250x 250mm 550x 550mm 964x 964mm

Controlled heating with the following switch-on and switch-off tempera-

Do not use any agents that act with a grinding effect. A conventional household detergent can be used as a cleaning agent. Rinse with clear water and

Part

Reflective tape

500x500-H

tures, measured at the reflector surface.

dry the surface.

Reflective tape

Reflectors

914x914-H

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Reflectors

6,5

L ± 0,5

XL ± 1

TOP

2000

115

XL ± 1

yL ± 1

L ± 0,5

YL ± 1

Always align the TOP marking with the AMS connections! (chapter 6.4.2)

Connection hood

Reflective tape

Si cable 3 x 0.75mm²

6.2.5 Dimensioned drawing of heated reflectors

Figure 6.2: Dimensioned drawing of heated reflectors

Reflective tape 200x200-H 200 200 250 250 214

30 AMS 307i Leuze electronic

Reflective tape 500x500-H 500 500 550 550 514

Reflective tape 914x914-H 914 914 964 964 928

Part Reflective tape (mm) Insulated base plate (mm)

xL yL XL YL L

Page 34

6.3 Selecting reflector sizes

Depending on system design, the reflector can be mounted so that it travels on the vehicle or it can be mounted at a fixed location.

Attention!

The reflector sizes shown below are a recommendation from Leuze electronic for on-vehicle mounting of the AMS 307i. For stationary mounting of the AMS 307i, a smaller reflector is generally sufficient for all measurement distances. On the basis of the system planning and design, always check whether mechanical travel tolerances may require the use of a reflector larger than that which is recommended. This applies, in particular, when the laser measurement system is mounted on a vehicle. During travel, the laser beam must reach the reflector without interruption. For on-vehicle mounting of the AMS 307i, the reflector size must accommodate any travel tolerances that may arise and the associated "wandering" of the light spot on the reflector.

Overview of reflector types

AMS 307i selection

(Operating range in m)

AMS 307i 40 (max. 40 m) 200x200mm Reflective tape 200x200-S

AMS 307i 120 (max. 120m) 500x500mm Reflective tape 500x500-S

Recommended reflector sizes

Recommended

reflector size

(H x W)

Type designation …-S = Self-adhesive …-M = support plate …-H = heating

Reflective tape 200x200-M

Reflective tape 200x200-H

Reflective tape 500x500-M

Reflective tape 500x500-H

Reflectors

Part no.

50104361 50104364 50115020

50104362 50104365 50115021

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Reflectors

6.4 Mounting the reflector

6.4.1 General information

Self-adhesive reflective tapes

The reflective tapes of the "Reflective tape …x…-S" self-adhesive series must be affixed to a flat, clean and grease-free surface. We recommend using a separate metal plate, which is to be provided on-site.

As described in table 6.1, the reflective tape must be angled.

Reflective tapes on support plate

The reflective tapes of the "Reflective tape …x…-M" series are provided with corresponding mounting holes. Spacer sleeves are provided in the packet for achieving the necessary pitch angle. For further information see table 6.1.

Heated reflectors

The reflective tapes of the "Reflective tape ...x...-H" series are provided with corresponding mounting holes. Due to the voltage supply affixed on the rear, the reflector cannot be mounted flat. Included in the package are four distance sleeves in two different lengths. Use the distance sleeves to achieve a base separation to the wall as well as the necessary pitch for avoiding surface reflection. For further information see table 6.1.

The reflector is provided with a 2 m-long connection cable for supplying with 230V AC. Connect the cable to the closest power outlet. Observe the current consumptions listed in the specifications.

Attention!

Connection work must be carried out by a certified electrician.

6.4.2 Mounting the reflector

The combination of laser measurement system and reflective tape/reflector is mounted so that the laser light spot hits the tape as centered as possible and without interruption.

For this purpose, use the alignment elements provided on the AMS 307i… (see chapter 5.2 "Mounting the AMS 307i"). If necessary, remove the protective foil from the reflector.

Attention!

The "TOP" label mounted on the reflectors should be aligned the same as the connections of the AMS 307i.

Example: If the AMS 307i is mounted so that the M12 connections are on the top, the "TOP" label of the reflector is also on the top. If the AMS 307i is mounted so that the M 12 connections are on the side, the "TOP" label of the reflector is also on the side.

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Reflectors

Pitch approx. 1°

Direct reflection from the

triad structure

Deflected surface reflection due to

the pitch of the reflective tape

Pitch approx. 1°

Spacer sleeves

Notice!

The reflector must be angled. To do this, use the spacer sleeves. Angle the reflectors so that the surface reflections of the foil seal are deflected to the left, right, upwards or down- wards. chapter 6.4.3 gives the correct pitch with respect to the reflector size and, thus, the length of the spacers.

Reflective tapes …-S and …-M

Figure 6.3: Mounting the reflector

Figure 6.4: Pitch of the reflector

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Reflectors

Pitch approx. 1°

Deflected surface reflection due to

the pitch of the reflective tape

Direct reflection from the

triad structure

Pitch approx. 1°

Spacer sleeves

Reflective tapes …-H

Figure 6.5: Mounting of heated reflectors

Figure 6.6: Pitch of the heated reflector

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6.4.3 Table of reflector pitches

Reflectors

Reflector type Pitch resulting from spacer sleeves

Reflective tape 200x200-S Reflective tape 200x200-M

Reflective tape 200x200-H 2 x 15mm 2 x 20mm

Reflective tape 500x500-S Reflective tape 500x500-M

Reflective tape 500x500-H 2 x 15mm 2 x 25mm

Reflective tape 749x914-S 2x20mm

Reflective tape 914x914-S Reflective tape 914x914-M

Reflective tape 914x914-H 2 x 15mm 2 x 35mm

1) Spacer sleeves are included in the delivery contents of reflective tape …-M and …-H

Table 6.1: Reflector pitch resulting from spacer sleeves

Notice!

Reliable function of the AMS 307i and, thus, max. operating range and accuracy can only be achieved with the reflective tape specified by Leuze electronic. No function can be guaranteed if other reflectors are used!

2x5mm

2x10mm

2x20mm

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Electrical connection

Leuze SERVICE

M12 socket

(A-coded)

PWR / IOs

M12 plug

(A-coded)

SSI M12 plug (B-coded)

7 Electrical connection

The AMS 307i laser measurement systems are connected using variously coded M12 connectors. This ensures unique connection assignments.

Notice!

The corresponding mating connectors and ready-made cables are available as accessories for all cables. For further information, see chapter 11 "Type overview and accessories".

Figure 7.1: Connections of the AMS 307i

7.1 Safety notices for the electrical connection

Attention!

Before connecting the device, be sure that the supply voltage agrees with the value printed on the name plate. The device may only be connected by a qualified electrician. Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only guaranteed when the functional earth is connected properly. If faults cannot be corrected, the device should be removed from operation and protected against possible use.

Attention!

For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code).

The laser measurement systems are designed in accordance with safety class III for supply by PELV (protective extra-low voltage with reliable disconnection).

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Notice!

PWR

I/O 2

I/O 1

GND VIN

M12 plug

(A-coded)

SSI

CLK+

DATA-

CLK-

DATA+

M12 connector

(B-coded)

Degree of protection IP65 is achieved only if the connectors and caps are screwed into place!

Described in detail in the following are the individual connections and pin assignments.

7.2 PWR – voltage supply / switching input/output

PWR (5-pin plug, A-coded)

Pin Name Remark

1 VIN Positive supply voltage +18 … +30VDC

2 I/O 1 Switching input/output 1

3 GND Negative supply voltage 0 VDC

4 I/O 2 Switching input/output 2

5 FE Functional earth

Thread FE Functional earth (housing)

Table 7.1: PWR pin assignment

Further information on configuring the input/output can be found in display menu structure level 2, menu item "I/O" in the appendix of the manual.

Electrical connection

7.3 SSI

Leuze electronic AMS 307i 37

Table 7.2: SSI pin assignment

SSI (5-pin plug, B-coded)

Pin Name Remark

1DATA+ + Data line SSI (output)

2DATA- - Data line SSI (output)

3CLK+

4CLK-

+ Clock line SSI

(input electrically insulated)

- Clock line SSI

(input electrically insulated)

5 FE Functional earth

Thread FE Functional earth (housing)

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Electrical connection

M12 socket

(A-coded)

7.4 Service

SERVICE

RS232-TX

RS232-RX

Table 7.3: Service pin assignment

Notice!

The service interface is designed only for use by Leuze electronic!

Service (5-pin socket, A-coded)

Pin Name Remark

1NC Not used

2 RS232-TX Transmission line RS 232/service data

GND

3 GND Voltage supply 0V DC

4 RS232-RX Receiving line RS 232/service data

5NC Not used

Thread FE Functional earth (housing)

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Display and control panel AMS 307i

Status display

Bar graph

LED

Interface info

LED

Control buttons

Distance measurement value

8 Display and control panel AMS 307i

8.1 Structure of the control panel

Figure 8.1: Structure of the control panel

8.2 Status display and operation

8.2.1 Indicators in the display

Status and warning messages in the display

IO1 Input 1 or output 1 active:

Function depending on configuration.

IO2 Input 2 or output 2 active:

Function depending on configuration.

LSR Warning - laser prefailure message:

TMP Warning - temperature monitoring:

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Laser diode old, device still functional, exchange or have repaired.

Permissible internal device temperature exceeded / not met.

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Display and control panel AMS 307i

Activated interface

Position value

IO1 LSR PLB IO2 TMP ATT ERR SSI

+ 87.000m

PLB Plausibility error:

Implausible measurement value. Possible causes: light beam interruption, outside of measurement range, permissible internal device temperature considerably exceeded or traverse rate >10m/s.

Depending on the configuration, either zero or the last valid measurement value is output at the interfaces.

ATT Warning received signal:

Laser outlet window or reflector soiled or fogged by rain, water vapor or fog. Clean or dry surfaces.

ERR Internal hardware error:

The device must be sent in for inspection.

Bar graph

Indicates the strength of the received laser light.

The center bar represents the ATT warning threshold. The distance value remains valid and is output at the interfaces.

If no bar graph is available, the PLB status information appears at the same time.

The measurement value has thus been assessed as being implausible. Depending on the configuration, either zero or the last valid measurement value is output at the interfaces.

Interface info

The abbreviation "SSI" stands for the activated SSI interface.

Position value

The measured position value is displayed in the configured unit of measurement.

+87.000m With the metric setting, the measurement value is always displayed in meters

with three decimal places.

+87.0in With the inch setting, the measurement value is always displayed in inches

40 AMS 307i Leuze electronic

with one decimal place.

Page 44

8.2.2 LED status displays

PWR LED

Off Device OFF

Flashing green Power LED flashes green

Green continuous light Power LED green

Red flashing Power LED flashes red

Display and control panel AMS 307i

- No supply voltage

- No measurement value output

- Voltage connected

- Self test running

- Initialization running

- Parameter download running

- Boot process running

- AMS 307i ok

- Measurement value output

- Self test successfully finished

- Device monitoring active

- Device ok but warning message (ATT, TMP, LSR) set in display

- Light beam interruption

- Plausibility error (PLB)

Red continuous light Power LED red

- No measurement value output; for details, see Display

Orange continuous light Power LED orange

- Parameter enable active

- No data on the host interface

BUS LED

Off BUS LED off

- No supply voltage (Power)

-SSI interface deactivated

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Display and control panel AMS 307i

ESC

Delete character

Enter digit

Save

Green continuous light BUS LED green

Flashing green BUS LED flashes green

8.2.3 Control buttons

Up Navigate upward/laterally.

Down Navigate downward/laterally.

ESC Exit menu item.

ENTER Confirm/enter value, change menu levels.

Navigating within the menus

The menus within a level are selected with the up/down buttons .

The selected menu item is activated with the enter button .

Press the ESC button to move up one menu level.

When one of the buttons is actuated, the display illumination is activated for 10min.

- SSI interface is activated

- SSI interface is being initialized

Setting values

If input of a value is possible, the display looks like this:

100

<-|0123456789 save

Default ----------------- unit

126 | |

Use the and buttons to set the desired value. An accidental, incorrect entry can be corrected by selecting <-| and then pressing .

Then use the buttons to select Save and save the set value by pressing .

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Selecting options

If options can be selected, the display looks like this:

o OFF

Default ----------------- unit

OFF | |

Select the desired option with the buttons. Activate the option by pressing .

8.3 Menu description

8.3.1 The main menus

After voltage has been applied to the laser, device information is displayed for several seconds. The display then shows the measurement window with all status information.

AMS 307i 120 Leuze electronic

SW: V 1.3.0 HW:1 SN: ---------------

GmbH & Co. KG

Display and control panel AMS 307i

Device information - main menu

This menu item contains detailed information on

• Device model,

• Manufacturer,

• Software and hardware version,

• Serial number. No entries can be made via the display.

IO1 LSR PLB IO2 TMP ATT ERR SSI

+ 87.000m

Parameter

Parameter handling SSI Position value I/O Other

Status and measurement data - main menu

• Display of status-, warning-, and error messages.

• Status overview of the switching inputs/outputs.

• Bar graph for the reception level.

• Measurement value. No entries can be made via this mask. See "Indicators in the display" on page 39.

Parameter - main menu

• Configuration of the AMS. See "Parameter menu" on page 44.

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Display and control panel AMS 307i

Language selection o Deutsch o English o Español o Français

Service

Status messages Diagnostics Expanded diagnostics

Notice!

The rear cover of this manual includes a fold-out page with the complete menu structure. It describes the menu items in brief.

8.3.2 Parameter menu

Parameter handling submenu

The following functions can be called up in the Parameter handling submenu:

• Lock and enable parameter entry

• Set up a password

• Reset the AMS 307i to default settings.

Table 8.1: Parameter handling submenu

Level 3 Level 4 Level 5 Selection/configuration option

Parameter enabling

Password Activate

Parameters to default

password

Password entry

Language selection - main menu

• Selection of the display language. See "Language selection menu" on page 48.

Service - main menu

• Display of status messages.

• Display of diagnostic data. No entries can be made via the display. See "Service menu" on page 48.

Description

ON / OFF The standard setting (OFF) prevents unintended parameter changes. With parameter enabling activated (ON), the display is inverted. In this state, it is possible to change parameters manually.

ON / OFF To enter a password, parameter enabling must be activated. If a password is assigned, changes to the AMS 307i can only be made after the password is entered. The master password 2301 bridges the individually set password.

Configuration option of a four-digit numerical password

By pressing the enter button after selecting Parameters to default, all parameters are reset to their standard settings without any further security prompts. In this case, English is selected as the display language.

Standard

OFF

Additional important information on parameter handling can be found at the end of the chapter.

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SSI submenu

Table 8.2: SSI submenu

Display and control panel AMS 307i

Level 3 Level 4 Level 5 Selection/configuration option

Activation ON / OFF

Coding Binary/gray

Number of data bits

SSI resolution 0.001mm / 0.01 mm / 0.1mm / 1mm / 10 mm / free resolution

Error bit ON/OFF

Error bit function The error bit can be set with the following status messages:

Update rate 1.7 / 0.2ms 1,7

Clock frequency 50 - 79kHz / 80 - 800 kHz

Description

Activates or deactivates the AMS 307i as an SSI participant.

Specifies the output format of the measurement value.

24-bit/25-bit/26-bit The measurement value can be displayed on the SSI interface in this data width.

The measurement value can be displayed in these resolutions.

This parameter determines whether an error bit is also attached to the "number of data bits". The error bit is the LSB and is not converted in the case of gray representation of the measurement value.

Overflow / intensity (ATT) / temperature (TMP) /laser (LSR) / plausibility (PLB) / hardware (ERR) In the case of multiple namings, the individual states in the error bit are processed in an OR function.

Selection of the clock frequency.

Position value submenu

Table 8.3: Position value submenu

Level 3 Level 4 Level 5 Selection/configuration option

Measurement unit

Count direction Positive/Negative

Offset Output value=measurement value+offset

Preset The preset value is accepted by means of teach pulse. The teach pulse

Description

Metric/Inch Specifies the units of the measured distances

Positive: The measurement value begins at 0 and increases with increasing distance. Negative: The measurement value begins at 0 and decreases with increasing distance. Negative distance values may need to be compensated with an offset or preset.

The resolution of the offset value is independent of the selected "Resolution position" and is entered in mm or inch/100. The offset value is effective immediately following entry. If the preset value is activated, this has priority over the offset. Preset and offset are not offset against each other.

can be applied to a hardware input of the M12 PWR connector. The hardware input must be appropriately configured. See also configuration of the I/Os.

Standard

Gray

24 bit

0.1mm

Plausibility (PLB) Hardware (ERR)

80 - 800kHz

Standard

Metric

Positive

0mm

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Display and control panel AMS 307i

Table 8.3: Position value submenu

Level 3 Level 4 Level 5 Selection/configuration option

Error delay ON / OFF

Position value in the case of error

Description

Specifies whether, in the event of an error, the position value immedia tely outputs the value of the "Position value in the case of error" parameter or the last valid position value for the configured error delay time.

Last valid value / zero Specifies which position value is output after the error delay time elapses.

I/O submenu

Table 8.4: I/O submenu

Level 3 Level 4 Level 5 Selection/configuration option

I/O 1 Port config-

I/O 2 Port config-

Limit values Upper pos.

uration

Switching input

Switching output

uration

Switching input

Switching output

limit 1

Lower pos. limit 1

Upper pos. limit 2

Lower pos. limit 2

Function No function/preset teach/laser ON/OFF No function

Activation Low active/High active Low active

Function Pos. limit value 1 / Pos. limit value 2 / Velocity / Intensity (ATT) /

Activation Low active/High active Low active

Function No function/preset teach/laser ON/OFF No function

Activation Low active/High active Low active

Function Pos. limit value 1 / Pos. limit value 2 / Velocity / Intensity (ATT) /

Activation Low active/High active Low active

Activation ON / OFF OFF

Limit value input

Activation ON / OFF OFF

Limit value input

Activation ON / OFF OFF

Limit value input

Activation ON / OFF OFF

Description

Input/Output Defines whether I/O 1 functions as an output or input.

Temp. (TMP) / Laser (LSR) / Plausibility (PLB) / Hardware (ERR) The individual functions are "ORed" on the selected switching output.

Input/Output Defines whether I/O 2 functions as an output or input.

Temp. (TMP) / Laser (LSR) / Plausibility (PLB) / Hardware (ERR) The individual functions are "ORed" on the selected switching output.

Value input in mm or inch/100 0

Standard

ON/100 ms

Zero

Standard

Output

Plausibility (PLB), hardware (ERR)

Output

Intensity (ATT), Tem p. ( TMP ), Laser (LSR)

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Table 8.4: I/O submenu

Display and control panel AMS 307i

Level 3 Level 4 Level 5 Selection/configuration option

Limit value input

Max. velocity

Activation ON / OFF OFF

Max. velocity

Description

Value input in mm or inch/100 0

Value input in mm/s or inch/100s 0

Other submenu

Table 8.5: Other submenu

Level 3 Level 4 Level 5 Selection/configuration option

Display illumination

Display contrast Weak/Medium/Strong

Service RS232 Baud rate 57.6kbit/s / 115.2kbit/s

Forma t 8,e,1 / 8,n,1

Description

10 minutes/ON Display illumination is switched off after 10 minutes or, if the parameter is set to "ON", illumination is always on.

The display contrast may change at extreme temperature values. The contrast can subsequently be adapted using the three levels.

The service interface is only available to Leuze internally.

Standard

10min.

Medium

115.2kbit/s

8,n,1

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Display and control panel AMS 307i

8.3.3 Language selection menu

Language selection o Deutsch

English o Español o Français

5 display languages are available:

•German

• English

•Spanish

•French

• Italian

The AMS 307i is delivered from the factory with the display preset to English.

To change the language, no password needs to be entered nor must password enabling be activated. The display language is a passive operational control and is, thus, not a function parameter, per se.

8.3.4 Service menu

Service

Status messages Diagnostics Expanded diagnostics

A more detailed description of the individual functions can be found in chapter 10.

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8.4 Operation

Described here is an operating process using parameter enabling as an example.

Parameter enabling

During normal operation parameters can only be viewed. If parameters are to be changed, the ON menu item in the Parameter -> Parameter handling -> Parameter enable menu must be activated. To do this, proceed as follows:

Parameter

Parameter handling o Parameter enabling

o Password

 Parameters to default

Parameter enabling

o OFF

oON

Parameter handling SSI Position value I/O Other

Display and control panel AMS 307i

In the main menu, press the enter button to enter the Parameter menu.

Use the buttons to select the Parameter handling menu item.

Press the enter button to enter the Parameter handling menu.

In the Parameter handling menu, use the buttons to select the Parameter enabling menu item.

Press the enter button to enter the Parameter enabling menu.

In the Parameter enabling menu, use the buttons to select the ON menu item.

Press the enter button to switch on parameter enabling.

Parameter enabling

o OFF

The PWR LED illuminates orange; the display is inverted. You can now set the individual parameters on the display.

ESC ESC

Press the ESC button twice to return to the Parameter menu.

Viewing and editing parameters

As long as parameter enabling is activated, the entire AMS 307i display is inverted.

Notice!

If a password was stored, parameter enabling is not possible until this password is entered, see "Password for parameter enabling" below.

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Display and control panel AMS 307i

ESC

For the SSI interface, the communication between the control and the AMS 307i is also active the case of parameter enabling.

Notice!

Changes to the SSI parameters via display entry have immediate effect.

Password for parameter enabling

Parameter entry on the AMS 307i can be protected with a password.

If a password is assigned, parameter enabling must be activated via the password. If parameter enabling has been activated after successfully entering the password, parameters can be changed via the display.

Parameter

Parameter handling SSI Position value I/O Other

Parameter handling o Parameter enabling

o Password

 Parameter default

In the main menu, press the enter button to enter the Parameter menu.

Use the buttons to select the Parameter handling menu item.

Press the enter button to enter the Parameter handling menu.

In the Parameter handling menu, use the buttons to select the Password menu item.

Press the enter button to enter the Password menu.

Password

Activate password Password entry

In the Password menu, use the buttons to select the Activate password menu item.

Press the enter button to enter the Password menu.

Activate password

o OFF

In the Activate password menu, use the

buttons to select the ON menu item and

press the enter button

Press the ESC button to return to the Password menu.

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Display and control panel AMS 307i

ESC

Password

Activate password Password entry

Password entry

0815

<-|0123456789 save

Default ----------------- unit

0000 | |

Notice!

The master password 2301 can enable the AMS 307i at any time.

In the Password menu, use the buttons to select the Password entry menu item.

Press the enter button to enter the Password menu.

Now enter the password (digits). See "Setting values" on page 42.

Press the ESC button twice to return to the Parameter menu.

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SSI interface

9 SSI interface

9.1 Principle functionality of the SSI interface

Data communication of the SSI interface is based on differential transmission as is used for RS 422 interfaces. Transmission of the position value, beginning with the MSB (most significant bit), is thus synchronised with a clock cycle (CLOCK) specified by the control.

In the quiescent state, both the clock line as well as the data line are at HIGH level. At the first HIGH-LOW edge (point  in figure 9.1) the data in the internal register are stored. This ensures that the data are not changed during serial transfer of the value.

When the next clock signal change from LOW to HIGH level (point  in figure 9.1) occurs transmission of the position value begins with the most significant bit (MSB). With each subsequent change of the clock signal from LOW to HIGH level, the next least-significant bit is transmitted on the data line. After the least significant bit (LSB) has been output, the cl ock signal switches fro m LOW to HIGH for one last time and the data l ine switches to LOW level (end of transmission).

A monoflop retriggered by the clock signal determines the time span before the SSI interface can be called for the next transmission. This results in the minimum pause time between two successive clock cycles. If time tm = 20μs has elapsed, the data line is returned to the quiescent level (HIGH) (point  in figure 9.1). This signals completed data communication and that the device is again ready for transmission.

Notice!

If the off-cycle of data transmission is interrupted for longer than t will begin with a completely new transmission cycle with a newly calculated value.

If a new transmission cycle is started before time t again.

has elapsed, the previous value is output

= 20μs, the next cycle

Attention!

The SSI interface can only represent posi tive distance values. If negative output values are ascertained due to the offset or count direction, a zero value is output at the SSI interface! In the event of a number overflow, all data bits are set to "1".

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9.1.1 SSI sequence diagram

Clock sequence

Complete transmission cycle

Figure 9.1: SSI data transmission sequence diagram

Notice!

In the default setting the LSB bit is the error bit.

Attention!

Significance of the error bit:

By default a 25th error bit (LSB) is appended to the 24-bit measurement value. The error bit is not included in the Gray encoding of the measurement value. The error bit is 1 = active, 0 = not active.

SSI interface

Notice!

The data can be read out with a clock rate between 80kHz and 800kHz.

Attention!

Updating the measurement values on the SSI interface of the AMS 307i:

The measurement value on the SSI interface of the AMS 307i is updated every 1.7ms (default) independent of the clock frequency. The update rate on the interface can be reduced to 0.2ms via the display under the SSI menu item.

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SSI interface

SSI

CLK+

DATA-

CLK-

DATA+

SSI connector (5-pin plug, B-coded)

Pin Name Remark

1DATA+ + Data line SSI (output)

2DATA- - Data line SSI (output)

3 CLK+ + Clock line SSI (input electrically insulated)

4 CLK- - Clock line SSI (input electrically insulated)

5FE Functional earth

Thread FE Functional earth (housing)

9.1.2 Cable length as a function of the data rate

Only shielded and twisted pair lines (pin 1 with 2 and pin 3 with 4) are permitted as data

lines for the SSI interface (see chapter 9.2 "SSI - electrical connection").

 The shielding must be connected at both ends.

 Do not lay the cable parallel to power cables.

The maximum possible cable length is dependent on the cable used and the clock rate:

Data rate 80kBit/s 100kBit/s 200 kBit/s 300kBit/s 400 kBit/s 500kBit/s 1,000kBit/s

Max. cable length (typical) 500m 400m 200 m 100m 50 m 25m 10m

Table 9.1: Max. cable length as a function of the clock rate

9.2 SSI - electrical connection

Figure 9.2: SSI - electrical connection

Notice!

To connect the SSI interface we recommend our ready-made SSI cables, see chapter 11.4.5.

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9.3 Default settings of the SSI interface

Default parameters of the SSI interface

SSI activation ON Measurement value coding Gray Transmission mode 24-bit measurement value + 1-bit error (error: 1 = active), error bit = LSB Resolution 0.1mm Default error bit Plausibility error or hardware error Update rate 1.7ms Measurement unit Metric Count direction Positive (the SSI interface cannot represent negative values) I/O 1 Output – plausibility error or hardware error I/O 2 Output – temperature error, intensity error or laser prefailure message Static preset +000.000 Dynamic preset +000.000 Position limit value range 1 Lower limit and upper limit: both 0 Position limit value range 2 Lower limit and upper limit: both 0 Error handling procedures Position output: 0

Suppress position status: active Position suppression time: 100ms

Display language English Display illumination OFF after 10min. Display contrast Medium Password protection Off Password 0000

Table 9.2: Default settings of the SSI interface

SSI interface

9.3.1 Changing the SSI settings via the display

Notice!

For basic operation of the display please refer to chapter 8.2.3. In order to change the parameters please activate parameter enabling. The SSI interface remains active even during parameter enabling. Changes to parameters have an immediate effect.

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Diagnostics and troubleshooting

10 Diagnostics and troubleshooting

10.1 Service and diagnostics in the display of the AMS 307i

In the main menu of the AMS 307i, expanded "Diagnostics" can be called up under the

Service heading.

Service

Status messages Diagnostics Expanded diagnostics

From the Service main menu, press the enter button to access the underlying menu level.

Use the up/down buttons to select the corresponding menu item in the selected level; use the enter button to activate the selection.

Return from any sub-level to the next-higher menu item by pressing the ESC button .

10.1.1 Status messages

The status messages are written in a ring memory with 25 positions. The ring memory is organized according to the FIFO principle. No separate activation is necessary for storing the status messages. Power OFF clears the ring memory.

Status messages 1: - / - / 2: - / - / 3: - / - / -

ESC

Basic representation of the status messages

n: Type / No. / 1

Meaning:

n: memory position in the ring memory

Type: type of message:

I = info, W = warning, E = error, F = severe system error.

No: internal error detection

1: frequency of the event (always "1", since no summation occurs)

The status messages within the ring memory are selected with the up/down buttons . The enter button can be u s ed t o c al l up detailed information on the corresponding status messages with the following details:

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Detailed information about a status message

Type: type of message + internal counter

UID: Leuze internal coding of the message

ID: description of the message

Info: not currently used

Within the detailed information, the enter button can be pressed again to activate an action menu with the following functions:

• Acknowledge message

• Delete message

• Acknowledge all

• Delete all

10.1.2 Diagnostics

The diagnostics function is activated by selecting the Diagnostics menu item. The ESC

ESC

button deactivates the diagnostics function and clears the contents of the recordings.

The recorded diagnostic data are displayed in 2 fields. In the upper half of the display, status messages of the AMS 307i and the bar graph are displayed. The lower half contains information that assists in a Leuze-internal evaluation.

IO1 LSR PLB IO2 TMP ATT ERR

Pos. act.: -------Pos. min.: -------Pos. max.: --------

Use the up/down buttons to scroll in the bottom half between various displays. The contents of the scrollable pages are intended solely for Leuze for internal evaluation.

The diagnostics have no influence on the communication to the host interface and can be activated during operation of the AMS 307i.

10.1.3 Expanded diagnostics

The Expanded diagnostics menu item is used for Leuze-internal evaluation.

Diagnostics and troubleshooting

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Diagnostics and troubleshooting

10.2 General causes of errors

10.2.1 Power LED

10.3 Interface errors

10.3.1 BUS LED

Error Possible error cause Measure

BUS LED "OFF"

Table 10.2: Bus error

No supply voltage connected Check supply voltage. Hardware error Send in device. Light beam interruption Check alignment. Plausibility error Traverse rate >10m/s. Hardware error For error description, see display,

No supply voltage connected Check supply voltage. Incorrect wiring Check wiring. SSI deactivated Activate SSI interface in the AMS 307i.

It may be necessary to send in the device.

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Diagnostics and troubleshooting

10.4 Status display in the display of the AMS 307i

Display Possible error cause Measure

PLB

(implausible measurement

values)

ATT

(insufficient received signal

level)

TMP

(operating temperature out-

side of specification)

LSR

Laser diode warning

ERR

Hardware error

Laser beam interruption Laser spot must always be incident on the reflector. Laser spot outside of reflector Traverse rate < 10m/s? Measurement range for maximum distance

exceeded Velocity greater than 10m/s Reduce velocity. Ambient temperature far outside of the permissible range (TMP display; PLB) Reflector soiled Clean reflector or glass lens. Glass lens of the AMS soiled Performance reduction due to snow, rain, fog, condensing vapor, or heavily polluted air (oil mist, dust) Laser spot only partially on the reflector Check alignment. Protective foil on the reflector Remove protective foil from reflector. Ambient temperatures outside of the specified range

Laser diode prefailure message Send in device at next possible opportunity to have

Indicates an uncorrectable error in the hardware Send in device for repair.

Restrict traversing path or select AMS with larger measurement range.

Provide cooling.

Optimize usage conditions.

In case of low temperatures, remedy may be an AMS with heating. If temperatures are too high, provide cooling or change mounting location.

laser diode replaced. Have replacement device ready.

Notice!

Please use chapter 10 as a master copy should servicing be required. Cross the items in the "Measures" column which you have already examined, fill out the following address field and fax the pages together with your service contract to the fax number listed below.

Customer data (please complete)

Device type:

Company:

Contact person / department:

Phone (direct dial):

Fax:

Street / No:

ZIP code/City:

Country:

Leuze Service fax number:

+49 7021 573 - 199

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Type overview and accessories

11 Type overview and accessories

11.1 Part number code

AMS 3 xx i yyy

Range 40 Max. operating range in m

120 Max. operating range in m

Interface 07 SSI interface

11.2 Type overview AMS 307i (SSI)

Type designation Description Part no.

AMS 307i 40 40m operating range, SSI interface 50137593 AMS 307i 120 120m operating range, SSI interface 50137594

Table 11.1: Type overview AMS 307i

11.3 Overview of reflector types

Type designation Description Part no.

Reflective tape 200x200-S Reflective tape, 200 x200mm, self-adhesive 50104361 Reflective tape 500x500-S Reflective tape, 500 x500mm, self-adhesive 50104362 Reflective tape 914x914-S Reflective tape, 914 x914mm, self-adhesive 50108988 Reflective tape 200x200-M Reflective tape, 200x200 mm, affixed to aluminum plate 50104364 Reflective tape 500x500-M Reflective tape, 500x500 mm, affixed to aluminum plate 50104365 Reflective tape 914x914-M Reflective tape, 914x914 mm, affixed to aluminum plate 50104366 Reflective tape 200x200-H Heated reflective tape, 200 x 200 mm 50115020 Reflective tape 500x500-H Heated reflective tape, 500 x 500 mm 50115021 Reflective tape 914x914-H Heated reflective tape, 914 x 914 mm 50115022

Table 11.2: Overview of reflector types

i = Integrated fieldbus technology

AMS Absolute Measuring System

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11.4 Accessories

11.4.1 Accessory mounting bracket

Type designation Description Part no.

MW OMS/AMS 01 Mounting bracket for mounting the AMS 307i to horizontal surfaces 50107255

Table 11.3: Accessory mounting bracket

11.4.2 Accessory deflector unit

Type designation Description Part no.

US AMS 01 Deflector unit with integrated mounting bracket for the AMS 307i.

US 1 OMS Deflector unit without mounting bracket for simple 90° deflection of the laser beam 50035630

Table 11.4: Accessory deflector unit

11.4.3 Accessory M12 connector

Type designation Description Part no.

KD 02-5-BA M12 connector, B-coded socket, SSI 50038538 KD 095-5A M12 connector, A-coded socket, Power (PWR) 50020501

Table 11.5: Accessory M12 connector

Variable 90° deflection of the laser beam in various directions

Type overview and accessories

50104479

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Type overview and accessories

PWR

I/O 2

I/O 1

GNDVIN

M12 socket

(A-coded)

11.4.4 Accessory ready-made cables for voltage supply

Contact assignment/wire color of PWR connection cable

PWR connection cable (5-pin socket, A-coded)

Pin Name Core color

1VIN brown

2I/O1 white

3GND blue

4I/O2 black

5FE gray

Thread FE bare

Specifications of the cables for voltage supply

Operating temperature range in rest state: -30°C … +70°C

in motion: -5°C … +70°C

Material sheathing: PVC

Bending radius > 50mm

Order codes of the cables for voltage supply

Type designation Description Part no.

KD U-M12-5A-V1-050 M12 socket, A-coded, axial plug outlet, open cable end,

KD U-M12-5A-V1-100 M12 socket, A-coded, axial plug outlet, open cable end,

cable length 5m

cable length 10m

50132079

50132080

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Type overview and accessories

SSI

DATA-

CLK-

CLK+DATA+

M12 socket

(B-coded)

All conductor pairs stranded, colors in accordance with DIN 47100

1 Conductor pair with white/brown insulation 2 Conductor pair with green/yellow insulation 3 Conductor pair with gray/pink insulation 4 Filler (polyester threads)

11.4.5 Accessory ready-made cables for the SSI interface

General

• KB SSI… cable for connecting to the SSI M12 connector

• Standard cables available in lengths from 2 … 30m

• Special cables on request.

Contact assignments of SSI connection cable

SSI/IBS connection cable (5-pin socket, B-coded)

Pin Name Core color

1DATA+ yellow

2DATA- Green

3CLK+ gray

4CLK- pink

5FE brown

Thread FE bare

Specifications of the SSI connection cable

Operating temperature range in rest state: -40°C … +80°C

in motion: -5°C … +80°C

Material free of halogens, silicone and PVC

Bending radius > 80mm, suitable for drag chains

Leuze electronic AMS 307i 63

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Type overview and accessories

Order codes for SSI connection cables

Type designation Remark Part no.

KB SSI/IBS-2000-BA M 12 socket, B-coded, for SSI/Interbus, axial connector,

KB SSI/IBS-5000-BA M 12 socket, B-coded, for SSI/Interbus, axial connector,

KB SSI/IBS-10000-BA M12 socket, B-coded, for SSI/Interbus, axial connector,

KB SSI/IBS-15000-BA M12 socket, B-coded, for SSI/Interbus, axial connector,

KB SSI/IBS-20000-BA M12 socket, B-coded, for SSI/Interbus, axial connector,

KB SSI/IBS-25000-BA M12 socket, B-coded, for SSI/Interbus, axial connector,

KB SSI/IBS-30000-BA M12 socket, B-coded, for SSI/Interbus, axial connector,

open cable end, cable length 2m

open cable end, cable length 5m

open cable end, cable length 10m

open cable end, cable length 15m

open cable end, cable length 20m

open cable end, cable length 25m

open cable end, cable length 30m

50104172

50104171

50104170

50104169

50104168

50108447

50108446

64 AMS 307i Leuze electronic

Page 68

12 Maintenance

12.1 General maintenance information

With normal use, the laser measurement system does not require any maintenance by the operator.

Cleaning

In the event of dust build-up or if the (ATT) warning message is displayed, clean the device with a soft cloth; use a cleaning agent (commercially available glass cleaner) if necessary.

Also check the reflector for possible soiling.

Attention!

Do not use solvents and cleaning agents containing acetone. Use of such solvents could blur the reflector, the housing window and the display.

12.2 Repairs, servicing

Attention!

Access to or changes on the device, except where expressly described in this operating manual, are not authorized. The device must not be opened. Failure to comply will render the guarantee void. Warranted features cannot be guaranteed after the device has been opened.

Maintenance

Repairs to the device must only be carried out by the manufacturer.

 Contact your Leuze distributor or service organization should repairs be required.

The addresses can be found on the inside of the cover and on the back.

Notice!

When sending the laser measurement systems to Leuze electronic for repair, please provide an accurate description of the error.

12.3 Disassembling, packing, disposing

Repacking

For later reuse, the device is to be packed so that it is protected.

Notice!

Electrical scrap is a special waste product! Observe the locally applicable regulations regarding disposal of the product.

Leuze electronic AMS 307i 65

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Index

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 60

Accessory deflector unit Accessory mounting bracket Accessory ready-made cables Accuracy Air humidity Alignment

BUS LED . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Connections

contouring error calculation Control buttons Control panel

Declaration of conformity . . . . . . . . . . . . . . . 4

Deflector unit

Deflector unit US 1 OMS

Deflector unit US AMS 01

Description of functions Diagnostics Dimensioned drawing of AMS 3xxi Display

. . . . . . . . . . . . . . . . . . . . . . . . . . . 13

. . . . . . . . . . . . . . . . . . . . . . . . . 14

. . . . . . . . . . . . . . . . . . . . . . . . . . . 19

PWR IN

. . . . . . . . . . . . . . . . . . . . . . . . . . 37

Service

. . . . . . . . . . . . . . . . . . . . . . . . . . 38

SSI

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

. . . . . . . . . . . . . . . . . . . . . . 42

. . . . . . . . . . . . . . . . . . . . . . . . 39

Maximum ranges With integrated mounting bracket Without mounting bracket

Dimensioned drawing

. . . . . . . . . . . . . . . . . . . . . . . . . 56

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

. . . . . . . . . . . . . . . 61

. . . . . . . . . . . . 61

. . . . . . . . . . 62

. . . . . . . . . . . . . 13

. . . . . . . . . . . . . . . . . . 23

. . . . . 23

. . . . . . . . . . . 25

. . . . . . . . . . . . . . . 25

. . . . . . . . . . . . . . . 24

. . . . . . . . . . . . . . . . . 5

. . . . . . . 15

General causes of errors . . . . . . . . . . . . . . . 58

Heated reflectors

Dimensioned drawing Technical data

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Interface errors Interface info in display Internal hardware error

LSR status display . . . . . . . . . . . . . . . . . . . . 59

Main menu

Device information Language selection Parameter

Service Maintenance Measurement range Menus

Language selection menu

Main menu

Parameter menu

Service menu Mounting

with laser beam deflector unit Mounting bracket(optional)

Name plates . . . . . . . . . . . . . . . . . . . . . . . . . 17

. . . . . . . . . . . . . . . . . . . . . . . 58

. . . . . . . . . . . . . . . . . . . . . . . . 43

. . . . . . . . . . . . . . . . . . . . . . . . . . . 44

. . . . . . . . . . . . . . . . . . . . . . . . . 65

. . . . . . . . . . . . . . . . . . . . . . . . 43

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

. . . . . . . . . . . . . . . 30

. . . . . . . . . . . . . . . . . . . . . 29

. . . . . . . . . . . . . . . . . 40

. . . . . . . . . . . . . . . . .40

. . . . . . . . . . . . . . . . . .43

. . . . . . . . . . . . . . . . . 44

. . . . . . . . . . . . . . . . . . . 13

. . . . . . . . . . . . 48

. . . . . . . . . . . . . . . . . . . 44

. . . . . . . . . . . . . . . . . . . . . . 48

. . . . . . . . . 23

. . . . . . . . . . . . . .20

Electrical connection . . . . . . . . . . . . . . . . . . 36

Safety notices Expanded diagnostics Explanation of symbols

Fast commissioning . . . . . . . . . . . . . . . . . . . 11

66 AMS 307i Leuze electronic

. . . . . . . . . . . . . . . . . . . . . 36

. . . . . . . . . . . . . . . . . 57

. . . . . . . . . . . . . . . . . 4

Operating principle . . . . . . . . . . . . . . . . . . . . 11

Operating temperature Operation Output time Overview of reflector types

. . . . . . . . . . . . . . . . . . . . . . . 39, 49

. . . . . . . . . . . . . . . . . . . . . . . . . . 13

. . . . . . . . . . . . . . . . . 14

. . . . . . . . . . . . . .60

Page 70

Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Parallel mounting Parameter enabling Parameter menu

I/O

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Other

. . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Parameter handling Position value SSI

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Plausibility error Prefailure message PWR LED

Quality assurance . . . . . . . . . . . . . . . . . . . . . . 4

Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Received signal Reflective tape

Dimensioned drawing Technical data

Reflector

Mounting Pitch

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Size

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Type overview

Repair

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Response time

. . . . . . . . . . . . . . . . . . . . . 21

. . . . . . . . . . . . . . . . 49, 50

. . . . . . . . . . . . . . . . . 44

. . . . . . . . . . . . . . . . . . . . .45

. . . . . . . . . . . . . . . . . . . . . . 40

. . . . . . . . . . . . . . . . . . . . 39

. . . . . . . . . . . . . . . . . . . . . . . . . . . 41

. . . . . . . . . . . . . . . . . . . . . . . 40

. . . . . . . . . . . . . . . 28

. . . . . . . . . . . . . . . . . . . . . 27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

. . . . . . . . . . . . . . . . . . . . . . . . . 32

. . . . . . . . . . . . . . . . . . . . . 31

. . . . . . . . . . . . . . . . . . . . . . . 13

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

TMP Status display in the display Status displays Status messages Storage Storage temperature Supply voltage Surface reflections Symbols

Technical data . . . . . . . . . . . . . . . . . . . . . . . 13

Dimensioned drawing

General specifications

Reflective tapes Temperature monitoring Transport Troubleshooting Type overview

. . . . . . . . . . . . . . . . . . . . . . 41

. . . . . . . . . . . . . . . . . . . . . 56

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

. . . . . . . . . . . . . . . . . . . . . . . 13

. . . . . . . . . . . . . . . . . . . . 33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

. . . . . . . . . . . . . . . . . . . 26

. . . . . . . . . . . . . . . . . . . . . . . . . . . 17

. . . . . . . . . . . . . . . . . . . . . . 56

. . . . . . . . . . . . . . . . . . . .16, 60

. . . . . . . . . . . . 59

. . . . . . . . . . . . . . . . . . 14

. . . . . . . . . . . . . . . 15

. . . . . . . . . . . . . . 13

. . . . . . . . . . . . . . . 39

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

SSI

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Default settings

Electrical connection Status and measurement data - main menu Status- and warning messages Status display

ATT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

ERR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

PLB

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Leuze electronic AMS 307i 67

. . . . . . . . . . . . . . . . . . . . 55

. . . . . . . . . . . . . . . . 54

. . . . . . . . . . 39

. . . . . . . . . . . . . . . . . . . . . . . . 39

Page 71

Menu structure AMS 307i

ESC

Level 1 Level 2 Level 3 Level 4 Level 5 Selection/configuration option Detailed infor-

: selection

: selection : selection : selection : selection : selection

: back : back : back : back : activate

ESC ESC ESC

ESC

: back

Device information

Network information

Status- and measurement data

Parameter

Parameter handling Parameter enabling ON / OFF page 44

mation on

page 43

Password Activate password ON / OFF

Password entry Configuration option of a four-digit numerical password

Parameters to default All parameters are reset to their factory settings

SSI Activation ON / OFF page 45

Coding Binary/gray

Number of data bits 24-bit/25-bit/26-bit

SSI resolution 0.001mm / 0.01 mm / 0.1mm / 1mm / 10 mm / free resolution

Error bit ON / OFF

Error bit function overflow, intensity (ATT) temp. (TMP) laser (LSR) plausibility (PLB) hardware (ERR)

Update rate 1.7ms / 0.2 ms

Clock frequency 80kHz - 800 kHz, 20us / 50kHz - 79 kHz, monoflop time 30us

Position value Measurement unit Metric/Inch page 45

Count direction Positive/Negative

Offset Value input:

Preset Value input

Error delay ON / OFF

Position value in the case of error Last valid value / zero

I/O I/O 1 Port configuration Input/Output page 46

Switching input Function No function/preset teach/laser ON/OFF

Activation Low active/High active

Switching output Function Pos. limit value 1 / Pos. limit value 2 / Velocity / Intensity (ATT) / Temp. (TMP) /

Laser (LSR) / Plausibility (PLB) / Hardware (ERR)

Activation Low active/High active

I/O 2 Port configuration Input/Output

Switching input Function No function/preset teach/laser ON/OFF

Activation Low active/High active

Switching output Function Pos. limit value 1 / Pos. limit value 2 / Velocity / Intensity (ATT) / Temp. (TMP) /

Laser (LSR) / Plausibility (PLB) / Hardware (ERR)

Activation Low active/High active

Page 72

Menu structure AMS 307i

Other Display background 10 minutes/ON page 47

Language selection

Service

Status messages Number of readings, reading gates, reading rate / non-reading rate etc. page 48

Diagnostics Exclusively for service purposes by Leuze electronic

Expanded diagnostics Exclusively for service purposes by Leuze electronic

Limit values Upper pos. limit 1 Activation ON / OFF

Limit value input Value input in mm or inch/100

Lower pos. limit 1 Activation ON / OFF

Limit value input Value input in mm or inch/100

Upper pos. limit 2 Activation ON / OFF

Limit value input Value input in mm or inch/100

Lower pos. limit 2 Pos limit value active. ON / OFF

Position value Value input in mm or inch/100

Max. velocity Activation ON / OFF

Max. velocity Value input in mm/s or inch/100s

Display contrast Weak/Medium/Strong

Service RS232 Baud rate 57.6kbit/s / 115.2kbit/s

Format 8,e,1 / 8,n,1

Deutsch / English / Español / Français / Italiano page 48