Page 1
BCL 338i
Bar code readers
en 01-2017/06 50135199
We reserve the right
to make technical changes
Original operating instructions
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© 2017
Leuze electronic GmbH + Co. KG
In der Braike 1
D-73277 Owen / Germany
Phone: +49 7021 573-0
Fax: +49 7021 573-199
http://www.leuze.com
info@leuze.com
Leuze electronic BCL 338i
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Table of contents
1 General information......................................................................................... 10
1.1 Explanation of symbols................................................................................................... 10
1.2 Declaration of Conformity ............................................................................................... 10
2 Safety ................................................................................................................ 11
2.1 Intended use ..................................................................................................................... 11
2.2 Foreseeable misuse......................................................................................................... 11
2.3 Competent persons ......................................................................................................... 12
2.4 Exemption of liability .......................................................................................................12
2.5 Laser safety notices ........................................................................................................ 13
3 Fast commissioning / operating principle..................................................... 16
3.1 Mounting the BCL 338i ....................................................................................................16
3.2 Device arrangement and selection of the mounting location ...................................... 16
3.3 BCL 338i electrical connection ....................................................................................... 17
3.4 BCL 338i on the EtherCAT .............................................................................................. 22
3.5 Further settings................................................................................................................ 23
3.6 Starting the device ........................................................................................................... 24
3.7 Bar code reading.............................................................................................................. 26
4 Device description........................................................................................... 27
4.1 About the bar code readers of the BCL 300i series...................................................... 27
4.2 Characteristics of the bar code readers of the BCL 300i series.................................. 28
4.3 Device construction......................................................................................................... 30
4.4 Reading techniques ......................................................................................................... 33
4.4.1 Line scanner (single line).............................................................................................................33
4.4.2 Line scanner with oscillating mirror..............................................................................................34
4.4.3 Raster scanner (raster line).........................................................................................................35
4.5 Fieldbus systems .............................................................................................................36
4.5.1 EtherCAT ..................................................................................................................................... 36
4.6 Heating.............................................................................................................................. 37
4.7 autoReflAct....................................................................................................................... 37
4.8 Reference codes ..............................................................................................................38
4.9 autoConfig ........................................................................................................................ 38
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Table of contents
5 Technical data.................................................................................................. 39
5.1 General specifications of the bar code readers ............................................................ 39
5.1.1 Line scanner / raster scanner.......................................................................................................39
5.1.2 Oscillating-mirror scanner ............................................................................................................41
5.1.3 Line / raster scanner with deflecting mirror ..................................................................................41
5.2 Heating models of the bar code readers ....................................................................... 42
5.2.1 Line scanner / raster scanner with heating...................................................................................43
5.2.2 Oscillating-mirror scanner with heating ........................................................................................43
5.2.3 Line scanner / raster scanner with deflecting mirror and heating.................................................44
5.3 Dimensioned drawings.................................................................................................... 45
5.3.1 Dimensioned drawing of complete overview of the BCL 338i with MS 3xx / MK 3xx / ME 3xx....45
5.3.2 Dimensioned drawing of line scanner with / without heating........................................................46
5.3.3 Dimensioned drawing of deflecting mirror scanner with / without heating....................................47
5.3.4 Dimensioned drawing of oscillating-mirror scanner with / without heating...................................48
5.3.5 Dimensioned drawings of MS 3xx / ME 3xx / MK 3xx connection hoods.....................................49
5.4 Reading field curves / optical data................................................................................. 51
5.4.1 Bar code characteristics...............................................................................................................51
5.4.2 Raster scanner.............................................................................................................................52
5.5 Reading field curves........................................................................................................ 53
5.5.1 High Density (N) - optics: BCL 338i S/R1 N 102 (H)....................................................................54
5.5.2 High Density (N) - optics: BCL 338i S/R1 N 100 (H)....................................................................54
5.5.3 Medium Density (M) - optics: BCL 338i S/R1 M 102 (H)..............................................................55
5.5.4 Medium Density (M) - optics: BCL 338i S/R1 M 100 (H)..............................................................55
5.5.5 Medium Density (M) - optics: BCL 338i O M 100 (H)...................................................................56
5.5.6 Low Density (F) - optics: BCL 338i S/R1 F 102 (H) .....................................................................57
5.5.7 Low Density (F) - optics: BCL 338i S/R1 F 100 (H) ....................................................................57
5.5.8 Low Density (F) - optics: BCL 338i O F 100 (H)...........................................................................58
5.5.9 Ultra Low Density (L) - optics: BCL 338i S L 102 (H)...................................................................59
5.5.10 Ultra Low Density (L) - optics: BCL 338i S L 100 (H) ...................................................................59
5.5.11 Ultra Low Density (L) - optics: BCL 338i O L 100 (H) ..................................................................60
5.5.12 Ink Jet (J) - optics: BCL 338i R1 J 100.........................................................................................61
6 Installation and mounting............................................................................... 62
6.1 Storage, transportation ................................................................................................... 62
6.2 Mounting the BCL 338i .................................................................................................... 63
6.2.1 Mounting via M4 x 5 screws.........................................................................................................63
6.2.2 BT 56 mounting device ................................................................................................................64
6.2.3 BT 59 mounting device ................................................................................................................66
6.2.4 BT 300 - 1, BT 300 W mounting devices......................................................................................67
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Table of contents
6.3 Device arrangement......................................................................................................... 68
6.3.1 Selecting a mounting location......................................................................................................68
6.3.2 Avoiding total reflection – Line scanner....................................................................................... 69
6.3.3 Avoiding total reflection – deflecting mirror scanner....................................................................69
6.3.4 Avoiding total reflection – oscillating-mirror scanner ...................................................................70
6.3.5 Mounting location.........................................................................................................................70
6.3.6 Devices with integrated heating...................................................................................................71
6.3.7 Possible read angles between BCL 338i and bar code...............................................................71
6.4 Cleaning............................................................................................................................ 72
7 Electrical connection....................................................................................... 73
7.1 Safety notices for the electrical connection.................................................................. 74
7.2 BCL 338i electrical connection ....................................................................................... 75
7.2.1 MS 338 connector hood with 3 integrated M12 connectors......................................................... 75
7.2.2 ME 338 103 connection hood with M12 connection cables.........................................................76
7.2.3 ME 338 104 connection hood with M8/M12 connection cables...................................................78
7.2.4 ME 338 214 connection hood with M8/M12/RJ45 connection cables .........................................79
7.2.5 MK 338 terminal hood with spring-cage terminals.......................................................................80
7.3 Detailed description of the connections........................................................................ 82
7.3.1 PWR / SW IN/OUT - Voltage supply and switching input/output 1 and 2....................................82
7.3.2 SENSOR - direct connection of an external sensor (ME 338 xx4 only).......................................84
7.3.3 SERVICE – USB interface (Mini-B type) .....................................................................................85
7.3.4 HOST / BUS IN for BCL 338i.......................................................................................................86
7.3.5 BUS OUT for the BCL 338i..........................................................................................................88
7.4 EtherCAT topologies ....................................................................................................... 89
7.4.1 EtherCAT wiring........................................................................................................................... 90
7.5 Cable lengths and shielding ........................................................................................... 91
8 Display elements and display......................................................................... 92
8.1 BCL 338i LED indicators ................................................................................................. 92
8.2 MS 338/ME 338…/MK338 LED indicators....................................................................... 95
8.3 BCL 338i display .............................................................................................................. 97
9 Leuze webConfig tool...................................................................................... 99
9.1 Connecting the SERVICE USB interface........................................................................ 99
9.2 Installing the required software.................................................................................... 100
9.2.1 System requirements.................................................................................................................100
9.2.2 Installing the USB driver ............................................................................................................100
9.3 Starting the webConfig tool ..........................................................................................101
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Table of contents
9.4 Short description of the webConfig tool ..................................................................... 102
9.4.1 Module overview in the Configuration menu ..............................................................................102
10 Commissioning and configuration .............................................................. 104
10.1 Measures to be performed prior to the initial commissioning .................................. 104
10.2 Starting the device......................................................................................................... 104
10.3 Additional settings for the BCL 338i ............................................................................ 105
10.3.1 Decoding and processing the read data ....................................................................................105
10.3.2 Control of the decoding ..............................................................................................................107
10.3.3 Control of the switching outputs .................................................................................................108
10.4 Transmitting configuration data ................................................................................... 109
10.4.1 Via the webConfig tool ...............................................................................................................109
10.4.2 Replacing a defective BCL 338i .................................................................................................109
11 BCL 338i in the EtherCAT system................................................................ 110
11.1 Ethernet over EtherCAT - EoE ...................................................................................... 110
11.2 CANopen over EtherCAT - CoE .................................................................................... 111
11.3 Starting the BCL 338i in the EtherCAT system ...........................................................112
11.4 Device profile ................................................................................................................. 113
11.4.1 Device description file ................................................................................................................113
11.4.2 Object directory overview...........................................................................................................115
11.4.3 Communication objects..............................................................................................................116
11.4.3.1 Object 1000h Device type...........................................................................................................116
11.4.3.2 Object 1008h Manufacturer Device Name..................................................................................116
11.4.3.3 Object 1009h Manufacturer Hardware Version...........................................................................116
11.4.3.4 Object 100Ah Manufacturer Software Version............................................................................116
11.4.3.5 Object 1018
11.4.3.6 Objects 1600
11.4.3.7 Object 1600h 1st Receive PDO Mapping RxPDO1 (Submission data, 8 bytes) ........................119
11.4.3.8 Object 1601
11.4.3.9 Object 1602
11.4.3.10 Object 1603h 4th Receive PDO Mapping RxPDO4 (Submission data, 48 bytes) ......................121
11.4.3.11 Object 1604
11.4.3.12 Object 1605
11.4.3.13 Object 1606h 7th Receive PDO Mapping RxPDO7 (Submission data, 128 bytes) ....................124
11.4.3.14 Object 1607h 8th Receive PDO Mapping RxPDO8 (Submission data, 252 bytes) ....................125
11.4.3.15 Objects 1A00h … 1A07h – general mapping ..............................................................................126
11.4.3.16 Object 1A00h 1st Transmit PDO Mapping TxPDO1 (Result data, 8 bytes)................................128
11.4.3.17 Object 1A01h 2nd Transmit PDO Mapping TxPDO2 (Result data, 16 bytes).............................128
11.4.3.18 Object 1A02h 3rd Transmit PDO Mapping TxPDO3 (Result data, 32 bytes) .............................129
11.4.3.19 Object 1A03h 4th Transmit PDO Mapping TxPDO4 (Result data, 48 bytes)..............................130
11.4.3.20 Object 1A04h 5th Transmit PDO Mapping TxPDO5 (Result data, 64 bytes)..............................131
11.4.3.21 Object 1A05h 6th Transmit PDO Mapping TxPDO6 (Result data, 96 bytes)..............................132
Identity Object.......................................................................................................117
h
… 1607h – general mapping ...............................................................................118
h
2nd Receive PDO Mapping RxPDO2 (Submission data, 16 bytes) .....................119
h
3rd Receive PDO Mapping RxPDO3 (Submission data, 32 bytes)......................120
h
5th Receive PDO Mapping RxPDO5 (Submission data, 64 bytes) ......................122
h
6th Receive PDO Mapping RxPDO6 (Submission data, 96 bytes) ......................123
h
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Table of contents
11.4.3.22 Object 1A06h 7th Transmit PDO Mapping TxPDO7 (Result data, 128 bytes)...........................133
11.4.3.23 Object 1A07h 8th Transmit PDO Mapping TxPDO8 (Result data, 252 bytes)...........................134
11.4.3.24 Object 1C00h Sync Manager Communication Type .................................................................. 135
11.4.3.25 Object 1C12h Sync Manager 2 PDO Assignment......................................................................136
11.4.3.26 Object 1C13h Sync Manager 3 PDO Assignment......................................................................136
11.4.4 Device-specific objects ..............................................................................................................137
11.4.4.1 Objects 0x2000h to 0x2007h Result data ................................................................................... 137
11.4.4.2 Object 0x2050h Status result data ............................................................................................. 138
11.4.4.3 Objects 0x2100h to 0x2107h Submission data...........................................................................140
11.4.4.4 Object 0x2150h Status submission data....................................................................................142
11.4.4.5 Object 0x2200h Activation..........................................................................................................144
11.4.4.6 Object 0x2300h Fragmented result............................................................................................146
11.4.4.7 Object 0x2400h Fragmented submission...................................................................................148
11.4.4.8 Object 0x2450h Device status and control.................................................................................150
11.5 Communication examples ............................................................................................ 151
11.5.1 Application case: Reading a bar code .......................................................................................151
11.5.2 Application case: Transmitting 'PT' sequences .........................................................................153
12 Online commands.......................................................................................... 154
12.1 Overview of commands and parameters ..................................................................... 154
12.1.1 General online commands.........................................................................................................155
12.1.2 Online commands for system control ........................................................................................162
12.1.3 Online commands for configuring the switching inputs/outputs.................................................163
12.1.4 Online commands for the parameter set operations..................................................................166
13 Diagnostics and troubleshooting................................................................. 173
13.1 General causes of errors............................................................................................... 173
13.2 Interface errors............................................................................................................... 173
14 Type overview and accessories ................................................................... 175
14.1 Part number code .......................................................................................................... 175
14.2 BCL 338i type overview ................................................................................................. 176
14.3 Accessories - Connection hoods .................................................................................177
14.4 Accessories – Connectors ............................................................................................ 177
14.5 Accessory USB cable .................................................................................................... 177
14.6 Accessories – Mounting device ................................................................................... 177
14.7 Accessory - Reflector for AutoReflAct......................................................................... 177
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Table of contents
14.8 Accessory - Ready-made cables for voltage supply .................................................. 178
14.8.1 Contact assignment of PWR connection cable..........................................................................178
14.8.2 Technical data of the cables for voltage supply .........................................................................178
14.8.3 Order codes of the cables for voltage supply.............................................................................178
14.9 Accessory - Ready-made cables for bus connection................................................. 178
14.9.1 General information....................................................................................................................178
14.9.2 Contact assignment of M12 EtherCAT connection cable...........................................................179
14.9.3 Technical data for M12 EtherCAT connection cable..................................................................179
14.9.4 Order codes for M12 EtherCAT connection cable......................................................................180
15 Maintenance ................................................................................................... 181
15.1 General maintenance information ................................................................................ 181
15.2 Repairs, servicing .......................................................................................................... 181
15.3 Disassembling, packing, disposing ............................................................................. 181
16 Appendix ........................................................................................................ 182
16.1 Declarations of Conformity ........................................................................................... 182
16.2 ASCII character set ........................................................................................................ 184
16.3 Bar code samples .......................................................................................................... 188
16.3.1 Module 0.3 .................................................................................................................................188
16.3.2 Module 0.5 .................................................................................................................................189
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Figures and tables
Figure 2.1: Laser apertures, laser warning signs .................................................................................. 14
Figure 2.2: Laser warning and information signs – supplied stick-on labels .........................................15
Figure 3.1: BCL 338
Figure 3.2: BCL 338i - ME 338 103 connection hood with M12 connection cables.............................. 18
Figure 3.3: BCL 338i - ME 338 104 connection hood with M8/M12 connection cables........................ 19
Figure 3.4: BCL 338
Figure 3.5: BCL 338i - MK 338 terminal hood with spring-cage terminals ............................................ 21
Figure 3.6: Cable fabrication for MK 338 terminal hood........................................................................ 21
Figure 4.1: Line scanner, line scanner with deflecting mirror and oscillating-mirror scanner................ 27
Figure 4.2: Possible bar code orientation.............................................................................................. 29
Figure 4.3: BCL 338i device construction - line scanner....................................................................... 30
Figure 4.4: Device construction BCL 338i - Line scanner with deflecting mirror................................... 30
Figure 4.5: BCL 338i device construction - oscillating-mirror scanner ..................................................31
Figure 4.6: Device construction - MS 338 connector hood ................................................................... 31
Figure 4.7: Device construction - MK 338 terminal hood ...................................................................... 32
Figure 4.8: Device construction - MS 338 103 / MS 338 104 connector hoods .................................... 32
Figure 4.9: Deflection principle for the line scanner .............................................................................. 33
Figure 4.10: Deflection principle for the line scanner with oscillating mirror add-on ............................... 34
Figure 4.11: Deflection principle for the raster scanner........................................................................... 35
Figure 4.13: Reflector arrangement for autoReflAct................................................................................ 37
Table 5.1: Technical data of the BCL 338
Table 5.2: Technical data of the BCL 338i oscillating-mirror scanners with heating ........................... 41
Table 5.3: Technical data of the BCL 338
Table 5.4: Technical data of the BCL 338i line / raster scanners with heating.................................... 43
Table 5.5: Specifications of the BCL 338i oscillating-mirror scanners with heating............................. 43
Table 5.6: Technical data of the BCL 338
Figure 5.1: Dimensioned drawing of complete overview of the BCL 338i with MS 3xx /
Figure 5.2: Dimensioned drawing of BCL 338i S…102 line scanner .................................................... 46
Figure 5.3: Dimensioned drawing of BCL 338i S…100 with deflecting mirror ...................................... 47
Figure 5.4: Dimensioned drawing of BCL 338i O…100 oscillating-mirror scanner............................... 48
Figure 5.5: Dimensioned drawing of MS 3xx connector hood / ME 3xx connection hood .................... 49
Figure 5.6: Dimensioned drawing of MK 3xx terminal hood.................................................................. 50
Figure 5.7: The most important characteristics of a bar code ............................................................... 51
Table 5.7: Raster line cover dependent on the distance...................................................................... 52
Figure 5.8: Zero position of the reading distance .................................................................................. 53
Table 5.8: Reading conditions ............................................................................................................. 53
Figure 5.9: "High Density" reading field curve for line scanner without deflecting mirror ...................... 54
Figure 5.10: "High Density" reading field curve for line scanner with deflecting mirror ...........................54
Figure 5.11: "Medium Density" reading field curve for line scanner without deflecting mirror................. 55
Figure 5.12: "Medium Density" reading field curve for line scanner with deflecting mirror...................... 55
Figure 5.13: "Medium Density" reading field curve for oscillating-mirror scanners ................................. 56
Figure 5.14: Lateral "Medium Density" reading field curve for oscillating-mirror scanners .....................56
i - MS 338 connection hood with M12 connectors ................................................ 17
i - ME 338 214 connection hood with M8/M12/RJ45 connection cables .............. 20
i line/raster scanners without heating .................................39
i deflecting mirror scanners without heating .......................41
i deflecting mirror scanners with heating ............................44
MK 3xx / ME 3xx ................................................................................................................. 45
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Figures and tables
Figure 5.15: "Low Density" reading field curve for line scanner without deflecting mirror ...................... 57
Figure 5.16: "Low Density" reading field curve for line scanner with deflecting mirror ........................... 57
Figure 5.17: "Low Density" reading field curve for oscillating-mirror scanners ....................................... 58
Figure 5.18: Lateral "Low Density" reading field curve for oscillating-mirror scanners ........................... 58
Figure 5.19: "Ultra Low Density" reading field curve for line scanner without deflecting mirror.............. 59
Figure 5.20: "Ultra Low Density" reading field curve for line scanner with deflecting mirror................... 59
Figure 5.21: "Ultra Low Density" reading field curve for oscillating-mirror scanners .............................. 60
Figure 5.22: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners .................. 60
Figure 5.23: "Ink Jet" reading field curve for line scanner with deflecting mirror .................................... 61
Figure 6.1: Device name plate BCL 338i .............................................................................................. 62
Figure 6.2: Fastening options using M4x5 threaded holes ................................................................... 63
Figure 6.3: BT 56 mounting device ....................................................................................................... 64
Figure 6.4: Mounting example of BCL 338i with BT 56 ........................................................................ 65
Figure 6.5: BT 59 mounting device ....................................................................................................... 66
Figure 6.6: BT 300 - 1, BT 300 W mounting devices ............................................................................ 67
Figure 6.7: Total reflection – line scanner............................................................................................. 69
Figure 6.8: Total reflection – line scanner............................................................................................. 69
Figure 6.9: Total reflection – BCL 338i with oscillating-mirror scanner................................................. 70
Figure 6.10: Reading angle for the line scanner..................................................................................... 71
Figure 7.1: Location of the electrical connections................................................................................. 73
Figure 7.2: BCL 338
Figure 7.3: BCL 338i - ME 338 103 connection hood with M12 connection cables.............................. 76
Figure 7.4: BCL 338
Figure 7.5: BCL 338i - ME 338 214 connection hood with M8/M12/RJ45 connection cables .............. 79
Figure 7.6: BCL 338i - MK 338 terminal hood with spring-cage terminals............................................ 80
Figure 7.7: Cable fabrication for MK 338 terminal hood ....................................................................... 81
Table 7.1: PWR / SW IN/OUT pin assignment .................................................................................... 82
Figure 7.1: Switching input connection diagram SWIO_1 and SWIO_2 ............................................... 83
Figure 7.2: Switching output connection diagram SWIO_1 / SWIO_2 .................................................. 84
Table 7.2: SENSOR pin assignment ................................................................................................... 84
Table 7.3: SERVICE pin assignment – Mini-B type USB interface...................................................... 85
Table 7.4: Pin assignment HOST / BUS IN for BCL 338
Figure 7.1: HOST / BUS IN cable assignments on RJ-45 .................................................................... 87
Table 7.5: Pin assignment BUS OUT for BCL 338
Figure 7.3: EtherCAT in a linear topology............................................................................................. 89
Table 7.6: Cable lengths and shielding................................................................................................ 91
Figure 8.1: BCL 338i - LED indicators .................................................................................................. 92
Figure 8.2: MS 338/ME 338…/MK 338 - LED indicators ...................................................................... 95
Figure 8.3: BCL 338i - Display.............................................................................................................. 97
Figure 9.1: Connecting the SERVICE USB interface............................................................................ 99
Figure 9.2: The start page of the webConfig tool................................................................................ 101
Figure 9.3: Module overview in the webConfig tool ............................................................................ 102
Figure 10.1: Storing configuration data in the webConfig tool .............................................................. 109
i - MS 338 connection hood with M12 connectors................................................ 75
i - ME 338 104 connection hood with M8/M12 connection cables........................ 78
i.................................................................... 86
i............................................................................. 88
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Figures and tables
Figure 11.1: Configuration options ........................................................................................................ 114
Figure 11.2: Sequence diagram for data acceptance/data rejection..................................................... 141
Figure 11.3: Sequence diagram for reading a bar code........................................................................ 152
Figure 11.4: Sequence diagram for configuring with 'PT' sequences ................................................... 153
Table 13.1: General causes of errors................................................................................................... 173
Table 13.2: Interface error ................................................................................................................... 173
Table 14.2: BCL 358
Table 14.3: Connection hoods for the BCL 338i .................................................................................. 177
Table 14.4: Connectors for the BCL 338i ............................................................................................ 177
Table 14.5: Service cable for the BCL 338i ......................................................................................... 177
Table 14.6: Mounting devices for the BCL 338i ................................................................................... 177
Table 14.7: Reflector for autoReflAct operation ................................................................................... 177
Table 14.8: PWR cable for the BCL 338i ............................................................................................. 178
Figure 14.1: Cable construction of EtherNet/IP connection cable......................................................... 179
Table 14.9: Bus connection cables for the BCL 338i ........................................................................... 180
Figure 16.1: BCL 338i Declaration of Conformity.................................................................................. 182
Figure 16.2: Connection hood / connection unit declaration of conformity............................................ 183
Figure 16.3: Bar code sample labels (module 0.3)................................................................................ 188
Figure 16.4: Bar code sample labels (module 0.5)................................................................................ 189
i type overview .................................................................................................... 176
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General information
1 General information
1.1 Explanation of symbols
The symbols used in this technical description are explained below.
Attention!
This symbol precedes text messages which must strictly be observed. Failure to observe the
provided instructions could lead to personal injury or damage to equipment.
Attention Laser!
This symbol warns of possible danger through hazardous laser radiation.
Note!
This symbol indicates text passages containing important information.
1.2 Declaration of Conformity
The bar code readers of the BCL 300i series have been developed and manufactured in
accordance with the applicable European standards and directives.
Note!
You can find the Declaration of Conformity of the devices in the appendix of the manual on
Page 182.
The manufacturer of the product, Leuze electronic GmbH & Co. KG in D-73277 Owen,
possesses a certified quality assurance system in accordance with ISO 9001.
U
L
C
US
LISTED
10 BCL 338i Leuze electronic
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2Safety
The bar code readers of the BCL 3xxi series were developed, manufactured and tested in
accordance with the applicable safety standards. They correspond to the state of the art.
2.1 Intended use
Bar code readers of the BCL 3xxi series are conceived as stationary, high-speed scanners
with integrated decoders for all current bar codes used for automatic object detection.
Areas of application
The bar code readers of the BCL 3xxi series are especially designed for the following areas
of application:
• Storage and conveying technologies, in particular for object identification on fastmoving conveyor belts
• Pallet transport systems
• Automobile sector
• Omnidirectional reading
CAUTION
Observe intended use!
Only operate the device in accordance with its intended use. The protection of per-
sonnel and the device cannot be guaranteed if the device is operated in a manner not
complying with its intended use.
Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.
Read the technical description before commissioning the device. Knowledge of this
technical description is an element of proper use.
Safety
NOTE
Comply with conditions and regulations!
Observe the locally applicable legal regulations and the rules of the employer's liability
insurance association.
Attention
For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC
(National Electric Code).
2.2 Foreseeable misuse
Any use other than that defined under "Intended use" or which goes beyond that use is
considered improper use.
Leuze electronic BCL 338i 11
TNT 35/7-24V
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Safety
In particular, use of the device is not permitted in the following cases:
• in rooms with explosive atmospheres
• as stand-alone safety component in accordance with the machinery directive
• for medical purposes
NOTE
Do not modify or otherwise interfere with the device!
Do not carry out modifications or otherwise interfere with the device.
The device must not be tampered with and must not be changed in any way.
The device must not be opened. There are no user-serviceable parts inside.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.
2.3 Competent persons
Connection, mounting, commissioning and adjustment of the device must only be carried
out by competent persons.
Prerequisites for competent persons:
• They have a suitable technical education.
• They are familiar with the rules and regulations for occupational safety and safety at
work.
• They are familiar with the technical description of the device.
• They have been instructed by the responsible person on the mounting and operation
of the device.
1)
Certified electricians
Electrical work must be carried out by a certified electrician.
Due to their technical training, knowledge and experience as well as their familiarity with
relevant standards and regulations, certified electricians are able to perform work on electrical systems and independently detect possible dangers.
In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3 (e.g. electrician foreman). In other countries, there are respective regulations that must be observed.
2.4 Exemption of liability
Leuze electronic GmbH + Co. KG is not liable in the following cases:
• The device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.
1) Use as safety-related component within the safety function is possible, if the component combination is designed
correspondingly by the machine manufacturer.
12 BCL 338i Leuze electronic
Page 15
2.5 Laser safety notices
ATTENTION, LASER RADIATION – LASER CLASS 2
Never look directly into the beam!
The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety
regulations for a product of laser class 2 as well as the U.S. 21 CFR 1040.10 regulations
with deviations corresponding to "Laser Notice No. 50" from June 24, 2007.
Never look directly into the laser beam or in the direction of reflected laser beams!
If you look into the beam path over a longer time period, there is a risk of injury to the
retina.
Do not point the laser beam of the device at persons!
Interrupt the laser beam using a non-transparent, non-reflective object if the laser
beam is accidentally directed towards a person.
When mounting and aligning the device, avoid reflections of the laser beam off reflec-
tive surfaces!
CAUTION! The use of operating or adjusting devices other than those specified here
or carrying out of differing procedures may lead to dangerous exposure to radiation.
Observe the applicable statutory and local laser protection regulations.
The device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.
NOTE
Affix laser information and warning signs!
Laser warning and laser information signs are affixed to the device (see Figure 2.1):
In addition, self-adhesive laser warning and information signs (stick-on labels) are supplied
in several languages (see Figure 2.2).
Affix the laser information sheet to the device in the language appropriate for the place
of use.
When using the device in the U.S.A., use the stick-on label with the "Complies with
21 CFR 1040.10" notice.
Affix the laser information and warning signs near the device if no signs are attached
to the device (e.g., because the device is too small) or if the attached laser information
and warning signs are concealed due to the installation position.
Affix the laser information and warning signs so that they are legible without exposing
the reader to the laser radiation of the device or other optical radiation.
Safety
TNT 35/7-24V
Leuze electronic BCL 338i 13
Page 16
Safety
A Laser aperture
B Laser warning sign
C Laser information sign with laser
parameters
A
B
C
A
B
C
A
B
C
BCL 3xxi S/R1 … 102 (H) BCL 3xxi S/R1 … 100 (H)
BCL 3xxi O … 100 (H)
Figure 2.1: Laser apertures, laser warning signs
14 BCL 338i Leuze electronic
Page 17
AVOID EXPOSURE – LASER RADIATION
IS EMITTED FROM THIS APERTURE
EXPOSITION DANGEREUSE – UN RAYONNEMENT
LASER EST ÉMIS PAR CETTE OUVERTURE
LASERSTRAHLUNG
NICHT IN DEN STRAHL BLICKEN
LASER KLASSE 2
DIN EN 60825-1:2008-05
Max. Leistung (peak):
Impulsdauer:
Wellenlänge:
RADIAZIONE LASER
NON FISSARE IL FASCIO
APARRECCHIO LASER DI CLASSE 2
EN 60825-1:2007
Potenza max. (peak):
Durata dell'impulso:
Lunghezza d'onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
EN 60825-1:2007
Maximum Output (peak):
Pulse duration:
Wavelength:
RAYONNEMENT LASER
NE PAS REGARDER DANS LE FAISCEAU
APPAREIL À LASER DE CLASSE 2
EN 60825-1:2007
Puissance max. (crête):
Durée d`impulsion:
Longueur d`onde:
RADIACIÓN LÁSER
NO MIRAR FIJAMENTE AL HAZ
PRODUCTO LÁSER DE CLASE 2
EN 60825-1:2007
Potencia máx. (peak):
Duración del impulso:
Longitud de onda:
RADIAÇÃO LASER
NÃO OLHAR FIXAMENTE O FEIXE
EQUIPAMENTO LASER CLASSE 2
EN 60825-1:2007
Potência máx. (peak):
Período de pulso:
Comprimento de onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1:2007
Complies with 21 CFR 1040.10
Maximum Output (avg):
Pulse duration:
Wavelength:
䉏⏘戟⺓
▎䦃展⏘㧮
伊䉏⏘ℶ❐
GB7247.1-2012
㦏⮶戢⒉᧤⽿⋋᧥
厘⑁㖐兼㢅梃
㽱栎
1,8 mW
<150 μs
655 nm
1,8 mW
<150 μs
655 nm
1.8 mW
<150 μs
655 nm
1,8 mW
<150
μ
s
655 nm
1,8 mW
<150 μs
655 nm
1,8 mW
<150 μs
655 nm
<1 mW
<150 μs
655 nm
1.8 mW
<150 μs
655 nm
50120562-02
Safety
Figure 2.2:Laser warning and information signs – supplied stick-on labels
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Leuze electronic BCL 338i 15
Page 18
Fast commissioning / operating principle
3 Fast commissioning / operating principle
Below you will find a short description for the initial commissioning of the BCL 338i. Detailed
explanations for all listed points can be found throughout this technical description.
3.1 Mounting the BCL 338i
The BCL 338i bar code readers can be mounted in two different ways:
• Via four M4x6 screws on the device bottom.
• Via a BT 56 mounting device in the fastening groove on the housing bottom.
3.2 Device arrangement and selection of the mounting location
In order to select the right mounting location, several factors must be considered:
• Size, orientation, and position tolerance of the bar codes on the objects to be scanned.
• The reading field of the BCL 338i in relation to the bar code module width.
• The resulting minimum and maximum reading distance from the respective reading
field.
• The permissible cable lengths between the BCL 338i and the host system depending
on which interface is used.
• The correct time for data output. The BCL 338i should be positioned in such a way
that, taking into consideration the time required for data processing and the conveyor
belt speed, there is sufficient time to e.g. initiate sorting operations on the basis of the
read data.
• The display and control panel should be very visible and accessible.
• For configuring and commissioning with the webConfig tool, the USB interface should
be easily accessible.
For specific information, please refer to Chapter 6 and Chapter 7.
Note!
The beam exits the BCL 338i as follows for the respective devices:
- line scanner parallel to the housing base
- deflecting mirror 105 degrees to the housing base
- oscillating mirror perpendicular to the housing base.
The black areas in Figure 6.2 are the housing base. The best read results are obtained
when:
• The BCL 338i is mounted in such a way that the scanning beam is incident on the bar
code at an angle of inclination greater than ±10° … 15° to vertical.
• The reading distance lies in the middle area of the reading field.
• The bar code labels are of good print quality and have good contrast ratios.
• You do not use high-gloss labels.
• There is no direct sunlight.
16 BCL 338i Leuze electronic
Page 19
Fast commissioning / operating principle
Mini-B USB socket
(behind protective cap)
M12 plug
(A-coded)
M12 socket
(D-coded)
ETHERCAT IN
M12 socket
(D-coded)
ETHERCAT OUT
Connector hood
MS 338
ETHERCAT OUT LED
(split, two-colored):
ACT1 / LINK1
ETHERCAT IN LED
(split, two-colored):
ACT0 / LINK0
3.3 BCL 338i electrical connection
For the electrical connection of the BCL 338i, various connection variants are available.
The voltage supply (18 … 30VDC) is connected acc. to the connection type selected.
2 freely programmable switching inputs/outputs for individual adaptation to the respec-
tive application are also available here. Detailed information on this topic can be found in
Chapter 7.3.4.
MS 338 connector hood with 2 integrated M12 connectors
RD+
RD-
SERVICE
2
TD-
3
4
21354
TD+
GNDD+D-VB ID
BUS OUTHOST / BUS IN
RD+
2
RD-
TD-
3
4
1
PWR / SW IN/OUT
SWIO_1
2
GNDIN VIN
3
1
5
4
FE
SWIO_2
TD+
1
Figure 3.1: BCL 338i - MS 338 connection hood with M12 connectors
Note!
The shielding connection is done via the M12 connector housing.
Note!
The integrated parameter memory for the simple replacement of the BCL 338i is located in
the MS 338. In the integrated parameter memory, both the settings and the network address
are saved and transmitted to a new device.
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Leuze electronic BCL 338i 17
Note!
In the case of EtherCAT line topology, the network is interrupted when the BCL 338i is removed from the MS 338.
Page 20
Fast commissioning / operating principle
PWR
SWIO_2
SWIO_1
3
2
1
4
5
GNDIN VIN
FE
Seal Plug
not connected
SERVICE
213 4 5
GNDDIBV-D+D
HOST / BUS IN
TD+
1
2
3
4
RD+
RD-
TD-
BUS OUT
TD+
1
2
3
4
RD+
RD-
TD-
Mini-B USB socket
(behind protective cap)
M12 plug
(A-coded)
ETHERCAT IN
M12 socket
(D-coded)
ETHERCAT OUT
M12 socket
(D-coded)
Connection hood
ME 338 103
ETHERCAT OUT
LED (split, two-colored):
ACT1 / LINK1
ETHERCAT IN
LED (split, two-colored):
ACT0 / LINK0
①
②
③
④
⑤
Dummy plug
①
②
③
④
⑤
ME 338 103 connection hood with M12 connection cables
Figure 3.2: BCL 338i - ME 338 103 connection hood with M12 connection cables
Note!
The shielding connection is done via the M12 connector housing.
Note!
The integrated parameter memory for the simple replacement of the BCL 338i is located in
the ME 338 103. In the integrated parameter memory, both the settings and the network
18 BCL 338i Leuze electronic
address are saved and transmitted to a new device.
Note!
In the case of EtherCAT line topology, the network is interrupted when the BCL 338i is removed from the ME 338 103.
Page 21
Fast commissioning / operating principle
Connection hood
ME 338 104
①
②
③
④
⑤
Mini-B USB socket
(behind protective cap)
M12 plug
(A-coded)
ETHERCAT IN
M12 socket
(D-coded)
ETHERCAT OUT
M12 socket
(D-coded)
M8 socket
(ext. sensor)
ETHERCAT OUT LED
(split, two-colored):
ACT1 / LINK1
ETHERCAT IN LED
(split, two-colored):
ACT0 / LINK0
①
②
③
④
⑤
ME 338 104 connection hood with M8/M12 connection cables
SERVICE
GNDDIBV-D+D
213 4 5
GNDIN VIN
FE
SWIO_1 n. c.
GNDOUT
PWR
n. c.
2
3
5
4
SWIO_2
SENSOR
BUS OUT
RD+
2
RD-
RD+
RD-
TD-
3
4
2
TD-
3
4
1
24
13
VOUT
TD+
1
HOST / BUS IN
TD+
1
Figure 3.3: BCL 338i - ME 338 104 connection hood with M8/M12 connection cables
Note!
The shielding connection is done via the M12 connector housing.
Note!
The integrated parameter memory for the simple replacement of the BCL 338i is located in
the ME 338 104. In the integrated parameter memory, both the settings and the network
address are saved and transmitted to a new device.
Note!
In the case of EtherCAT line topology, the network is interrupted when the BCL 338i is removed from the ME 338 104.
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Leuze electronic BCL 338i 19
Page 22
Fast commissioning / operating principle
Connection hood
ME 338 214
①
②
③
④
⑤
Mini-B USB socket
(behind protective cap)
M12 plug
(A-coded)
ETHERCAT IN
RJ45 socket
ETHERCAT OUT
RJ45 socket
M8 socket
(ext. sensor)
ETHERCAT OUT LED
(split, two-colored):
ACT1 / LINK1
ETHERCAT IN LED
(split, two-colored):
ACT0 / LINK0
①
②
③
④
⑤
ME 338 214 connection hood with M8/M12/RJ45 connection cables
PWR
n. c.
2
GNDIN VIN
3
1
5
4
FE
SWIO_2
SENSOR
SWIO_1 n. c.
GNDOUT
24
13
VOUT
BUS OUT
-
TD-TD+
RD+
RD
213 6
YE
BU
OG
WH
HOST / BUS IN
-
TD
RD+
TD+
RD
213 6
YE
BU
OG
WH
SERVICE
GNDDIBV-D+D
213 4 5
Figure 3.4: BCL 338i - ME 338 214 connection hood with M8/M12/RJ45 connection cables
Note!
The shielding connection is done via the M12 connector housing.
Note!
The integrated parameter memory for the simple replacement of the BCL 338i is located in
the ME338 214. In the integrated parameter memory, both the settings and the network
address are saved and transmitted to a new device.
Note!
In the case of EtherCAT line topology, the network is interrupted when the BCL 338i is removed from the ME 338 214.
20 BCL 338i Leuze electronic
Page 23
Terminal hood
MK 338
SERVICE
21354
GNDD+D-VB ID
Mini-B USB socket
(behind protective cap)
Terminal block
PWR / SW IN/OUT
Terminal block
HOST / BUS IN
(ETHERCAT IN)
Terminal designation
MK 338
Terminal block
BUS OUT
(ETHERCAT OUT)
ETHERCAT OUT LED
(split, two-colored):
ACT1 / LINK1
ETHERCAT IN LED
(split, two-colored):
ACT0 / LINK0
LEDs
MK 338
Fast commissioning / operating principle
MK 338 terminal hood with spring-cage terminals
Figure 3.5: BCL 338i - MK 338 terminal hood with spring-cage terminals
Note!
The integrated parameter memory for the simple replacement of the BCL 338i is located in
the MK 338. In the integrated parameter memory, both the settings and the network address
are saved and transmitted to a new device.
Note!
In the case of EtherCAT line topology, the network is interrupted when the BCL 338i is removed from the MK 338.
Cable fabrication and shielding connection
Remove approx. 78 mm of the connection cable sheathing. 15 mm of sheath of the shielded
line must be freely accessible.
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Leuze electronic BCL 338i 21
≈ 55 mm ≈ 8 mm ≈ 15 mm
Figure 3.6: Cable fabrication for MK 338 terminal hood
The shield is automatically contacted when the cable is lead into the metal screw fitting and
fastened when the cord grip is closed. Then lead the individual wires into the terminals
according to the diagram. Wire end sleeves are not necessary.
Page 24
Fast commissioning / operating principle
3.4 BCL 338i on the EtherCAT
3.4.1 Device description file
For EtherCAT, all process data and parameters are described in objects. The compilation
of all process data and parameters of the BCL 338i - the object directory - is stored in a socalled ESI file (EtherCAT Slave Information).
The ESI file contains all objects with index, sub-index, name, data type, default value,
minimum and maximum, and access possibilities. That means the ESI file describes the
entire functionality of the BCL 338i.
The ESI file has the name BCL338i.xml and is available for download on the Leuze home
page.
Vendor ID for the BCL 338i
The Vendor ID assigned by Leuze electronic for the BCL 338i is 121h = 289d.
Detailed information on the device description file and the object directory can be
found in Chapter 10.
3.4.2 Device profile
The object designations and groupings of the generic device profile of the BCL 338i are
based on common bar code reader profiles.
Detailed information can be found in Chapter 11.4.
3.4.3 Starting the BCL 338i in the EtherCAT system
As is common for EtherCAT, the BCL 338i runs through different states when starting up:
"INIT", "PREOP", "SAFEOP" and "OPERATIONAL".
Detailed information can be found in Chapter 11.
22 BCL 338i Leuze electronic
Page 25
3.5 Further settings
Note!
With the BCL 338i, the configuration of the device functionality is generally performed via
the webConfig tool (see Chapter 9). EtherCAT is only used to set the bus-specific parameters for communication.
A special option for device configuration via EtherCAT is the transfer of "PT sequences". Information on this topic is only available on request.
After the basic configuration of the operating mode and the communication parameters, you
need to carry out further settings:
• Decoding and processing the read data
Define at least one code type with the desired settings.
• Via webConfig:
Configuration -> Decoder
• Control of the decoding
Configure the connected switching inputs according to your requirements. To do
this, first set the
• Via webConfig:
Configuration > Device > Switching inputs/outputs
• Control of the switching outputs
Configure the connected switching outputs according to your requirements. To do
this, first set the
• Via webConfig:
Configuration > Device > Switching inputs/outputs
I/O mode
I/O mode
Fast commissioning / operating principle
to
Input
and then configure the switching behavior:
to
Output
and then configure the switching behavior:
Leuze electronic BCL 338i 23
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Fast commissioning / operating principle
3.6 Starting the device
Connect the +18 … 30VDC supply voltage (typ. +24VDC).
The BCL 338i starts up, the PWR and NET LEDs display the operating state. If there is a
display, the bar code reading window appears in it.
PWR LED
off Device OFF, no supply voltage
green, steady flashing Device ok, initialization phase
green, continuous light Power On, device OK
green, briefly off - on Good read, successful reading
green, briefly off - briefly red - on No read, reading not successful
orange, continuous light Service mode
red, flashing Warning set
red, continuous light Error, device error
NET LED
off Device OFF, no supply voltage, EtherCAT
communication not initialized or inactive
flashing green, steady flashing Device status: PRE-OPERATIONAL
green, flashing, single flash Device status: SAFE-OPERATIONAL
green, continuous light Device status: OPERATIONAL
flashing red, steady flashing Faulty configuration,
24 BCL 338i Leuze electronic
device status: PRE-OPERATIONAL
Page 27
Fast commissioning / operating principle
red, flashing, single flash Local error,
e.g., synchronization error
red, flashing, double flash Process Data Watchdog Timeout or
EtherCAT Watchdog Timeout or
Sync Manager Watchdog Timeout
red, continuous light Bus error, no communication established
to master
LED ACT0 / LINK0 (on the MS 358/MK 358)
green, continuous light Ethernet connected (LINK)
yellow, flashing Data communication (ACT)
LED ACT1 / LINK1 (on the MS 358/MK 358)
green, continuous light Ethernet connected (LINK)
yellow, flashing Data communication (ACT)
Note!
The detailed description of the LED states can be found in Chapter 8.
If a display is available, the following information appears successively during startup:
• Startup
• Device designation e.g. BCL 338i SM 102 D
• Reading Result
If Reading Result is displayed, the device is ready.
Operation of BCL 338i
After voltage (18 … 30VDC) has been connected to the switching input, a read process is
activated. In the standard setting, all common code types for decoding are released; only
the 2/5 Interleaved code type is limited to 10 digits of code content.
If a code is moved through the reading field, the code content is decoded and forwarded to
the superior system (controller) via EtherCAT.
Leuze electronic BCL 338i 25
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Fast commissioning / operating principle
3.7 Bar code reading
To test, you can use the following bar code in the 2/5 Interleaved format. The bar code
module here is 0.5:
Modul 0,5
6677889900
Provided your BCL 338i model has a display, the read information appears on this display.
The PWR LED goes off briefly and then turns green again. Simultaneously, the read information is forwarded to the superior system (PLC/PC) via the Ethernet.
Please check the incoming data of the bar code information there.
Alternatively, you can use a switching input for read activation (switching signal of a photo-
electric sensor or 24VDC switching signal).
26 BCL 338i Leuze electronic
Page 29
4 Device description
Line scanner
Line scanner with deflecting mir-
ror
Oscillating-mirror scanner
4.1 About the bar code readers of the BCL 300i series
Bar code readers of the BCL 300i series are high-speed scanners with integrated decoder
for all commonly used bar codes, e.g. 2/5 Interleaved, Code 39, Code 128, EAN 8/13 etc.,
as well as codes from the GS1 DataBar family.
Bar code readers of the BCL 300i series are available in various optics models as well as
line scanners, line scanners with deflecting mirrors and oscillating mirrors and also optionally as heated models.
Device description
Figure 4.1: Line scanner, line scanner with deflecting mirror and oscillating-mirror scanner
The many possible configurations of the device allow it to be adapted to a multitude of
reading tasks. Due to the large reading distance combined with the great depth of field, a
large opening angle and a very compact construction, the device is ideally suited for the
conveyor and storage technology market.
The interfaces (RS 232, RS 485 and RS 422) integrated in the various device models and
the fieldbus systems (PROFIBUS DP, PROFINET-IO, Ethernet TCP/IP UDP, EtherNet/IP
and EtherCAT) offer optimum connection to the superior host system.
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Device description
4.2 Characteristics of the bar code readers of the BCL 300i series
Performance characteristics:
• Integrated fieldbus connectivity = i -> Plug-and-Play fieldbus coupling and easy networking
• Numerous interface variants facilitate connection to the superior systems
• RS 232, RS 422
• RS 485 and multiNet plus slave
Alternatively, various fieldbus systems, such as
•PROFIBUSDP
•PROFINET-IO
• Ethernet TCP/IP UDP
• EtherNet/IP
•EtherCAT
• Integrated code reconstruction technology (CRT) enables the identification of soiled
or damaged bar codes
• Maximum depth of field and reading distances from 30 mm to 700 mm
• Large optical opening angle and, thus, large reading field width
• High scanning rate with 1000 scans/s for fast reading tasks
• On request with display to easily detect and activate functions and status messages.
• Integrated USB service interface, Mini-B type
• Easy alignment and diagnostics functions
• Up to four possible connection technologies
• Two freely programmable switching inputs/outputs for the activation or signaling of
states
• Automatic monitoring of the read quality with autoControl
• Automatic recognition and setting of the bar code type using autoConfig
• Reference code comparison
• Optional heating models to -35°C
• Heavy-duty housing of degree of protection IP 65
Note!
For information on technical data and characteristics, refer to Chapter 5.
General information
The integrated fieldbus connectivity = i contained in the bar code readers of the BCL 300i
series facilitates the use of identification systems which function without connection unit or
gateways. The integrated fieldbus interface considerably simplifies handling. The Plug-andPlay concept enables easy networking and very simple commissioning: Directly connect the
respective fieldbus and all configuration is performed with no additional software.
For decoding bar codes, the bar code readers of the BCL 300i series make available the
proven CRT decoder with code reconstruction technology:
The proven code reconstruction technology (CRT) enables bar code readers of the
BCL 300i series to read bar codes with a small bar height, as well as bar codes with a
damaged or soiled print image.
28 BCL 338i Leuze electronic
Page 31
Device description
With the aid of the CRT decoder, bar codes can also be read without problem in other
demanding situations, such as with a large tilt angle (azimuth angle or even twist angle).
Figure 4.2: Possible bar code orientation
The BCL 338i can be operated and configured using the integrated webConfig tool via the
USB service interface; alternatively, the bar code readers can be adjusted using configuration commands via the host/service interface.
The BCL 338i needs a suitable activation to start a read process as soon as an object is in
the reading field. This opens a time window ("reading gate") in the BCL 338i for the read
process during which the bar code reader has time to detect and decode a bar code.
In the basic setting, triggering takes place through an external reading cycle signal. Alternative activation options include online commands via the host interface and the autoReflAct
function.
Through the read operation, the BCL 338i collects additional useful pieces of data for
diagnostics which can also be transmitted to the host. The quality of the read operation can
be inspected using the alignment mode which is integrated in the webConfig tool.
An optional, multi-language display with buttons is used to operate the BCL 338i as well as
for visualization purposes. Two LEDs provide additional optical information on the current
operating state of the device.
The two freely configurable switching inputs/outputs SWIO1 and SWIO2 can be assigned
various functions and control e.g. activation of the BCL 338i or external devices, such as a
PLC.
System, warning and error messages provide assistance in setup/troubleshooting during
commissioning and read operation.
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Leuze electronic BCL 338i 29
Page 32
Device description
Connection side for:
MK 3xx terminal hood
MS 3xx connector hood
ME 3xx connection hood
Reading window
Dovetail mounting
and
4 mounting threads
Display, LEDs
and buttons
Line scanner
Connection side for:
MK 3xx terminal hood
MS 3xx connector hood
ME 3xx connection hood
Reading window
Dovetail mounting
and
4 mounting threads
Display, LEDs
and buttons
Line scanner with deflecting mirror
4.3 Device construction
BCL 338i bar code reader
Figure 4.3: BCL 338i device construction - line scanner
Figure 4.4: Device construction BCL 338i - Line scanner with deflecting mirror
30 BCL 338i Leuze electronic
Page 33
Device description
Connection side for:
MK 3xx terminal hood
MS 3xx connector hood
ME 3xx connection hood
Reading window
Dovetail mounting
and
6 mounting threads
Display, LEDs
and buttons
Oscillating-mirror scanner
Connection side with
system plug for
connection to
BCL 338i
M12 plug,
3 x M12
Mini-B type USB
service interface
Ethernet LEDs
LINK / ACT
Figure 4.5: BCL 338i device construction - oscillating-mirror scanner
MS 338 connector hood
Leuze electronic BCL 338i 31
Figure 4.6: Device construction - MS 338 connector hood
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Device description
Connection side with
system plug for
connection to
BCL 338i
Cable bushings
Mini-B type USB
service interface
Terminal compartment
Ethernet LEDs
LINK / ACT
Connection side with
system plug for
connection to
BCL 338i
Ethernet LEDs
LINK / ACT
Mini-B type USB
service interface
Connection cables
with connectors,
1x M12 (PWR),
2x M12 (ME 338 10x)
2x RJ45 (ME 338 214)
1x M8 (ME 338 xx4)
MK 338 terminal hood
Figure 4.7: Device construction - MK 338 terminal hood
ME 338 103 / ME 338 104 / ME 338 214 connection hood
Figure 4.8: Device construction - MS 338 103 / MS 338 104 connector hoods
32 BCL 338i Leuze electronic
Page 35
4.4 Reading techniques
4.4.1 Line scanner (single line)
A line (scan line) scans the label. Due to the opt. opening angle, the reading field width is
dependent on the read distance. Through the movement of the object, the entire bar code
is automatically transported through the scan line.
The integrated code reconstruction technology permits twisting of the bar code (tilt angle)
within certain limits. These are dependent on the transport speed, the scanning rate of the
scanner and the bar code properties.
Areas of application of the line scanner
The line scanner is used:
• when the bars of the bar code are printed in the conveying direction ('ladder arrangement').
• with bar codes having very short bar lengths.
• when the ladder code is turned out of the vertical position (tilt angle).
• when the reading distance is large.
Device description
Figure 4.9: Deflection principle for the line scanner
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Device description
4.4.2 Line scanner with oscillating mirror
The oscillating mirror deflects the scan line additionally to both sides across the scan direction at a randomly adjustable oscillation frequency. In this way, the BCL 338i can also scan
larger areas or spaces for bar codes. The reading field height (and the scan line length
useful for evaluation) depends on the reading distance due to the optical opening angle of
the oscillating mirror.
Areas of application of the line scanner with oscillating mirror
For line scanners with oscillating mirror, oscillation frequency, start/stop position etc. are
adjustable. It is used:
• when the position of the label is not fixed, e.g. on pallets – various labels can, thus, be
detected at various positions.
• When the bars of the bar code are printed perpendicular to the conveying direction
("picket fence arrangement").
• when reading stationary objects.
• when a large reading field (reading window) has to be covered.
Figure 4.10: Deflection principle for the line scanner with oscillating mirror add-on
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4.4.3 Raster scanner (raster line)
Multiple scan lines scan the label. Due to the optical opening angle, the reading field width
is dependent on the read distance. Provided the code is located in the reading field, it can
be read during standstill. If the code moves through the reading field, it is scanned by
multiple scan lines.
The integrated code reconstruction technology permits twisting of the bar code (tilt angle)
within certain limits. These are dependent on the transport speed, the scanning rate of the
scanner and the bar code properties. In most cases, everywhere a line scanner is used, a
raster scanner can be used.
Areas of application of the raster scanner:
The raster scanner is used:
• When the bars of the bar code are perpendicular to the conveying direction
(picket fence arrangement)
• With bar codes with low height displacement
• With very glossy bar codes
Device description
Figure 4.11: Deflection principle for the raster scanner
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Device description
4.5 Fieldbus systems
Various product variants of the BCL 300i series are available for connecting to different
fieldbus systems such as PROFIBUS DP, PROFINET, Ethernet, EtherNet/IP and EtherCAT.
4.5.1 EtherCAT
General information on EtherCAT
EtherCAT is an Ethernet-based fieldbus initiated by the Beckhoff corporation. The EtherCAT
Technology Group (ETG) is the official standardization partner of the IEC working groups.
EtherCAT has been an IEC standard since 2005.
• IEC 61158: Protocols and services
• IEC 61784-2: Communication profiles for the specific device classes
All EtherCAT-specific communication mechanisms are described in detail in the standards
mentioned above. This technical description will describe parts of the IEC standard if this
assists general understanding.
EtherCAT topology
EtherCAT permits a multitude of topologies such as line, tree, ring, star and combinations
of these. The bus or line structure known from the fieldbuses is thus also available for
EtherCAT.
Telegrams are sent on a wire pair in the "processing direction" from the master to the slave.
The EtherCAT device processes the frames only in this direction and passes them on to the
subsequent device until the telegram has passed through all devices. The last device sends
the telegram back to the master on the second wire pair of the bus cable in the "forward
direction". Here, the EtherCAT always forms a logical ring structure regardless of the topology installed.
From an Ethernet point of view, an EtherCAT bus segment is nothing more than a single,
large Ethernet participant which sends and receives Ethernet telegrams. Within the "participant", however, there is a multitude of EtherCAT slaves rather than one single Ethernet
controller.
Bild 4.12: Topology example
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4.6 Heating
For low-temperature applications to min. -35°C (e.g. in cold storage), the bar code readers
of the BCL 338i series can optionally be permanently fitted with a built-in heating and these
bar code readers purchased as separate device models.
4.7 autoReflAct
autoReflAct stands for automatic Reflector Activation and permits an activation without
additional sensors. This is achieved by directing the scanner with reduced scanning beam
towards a reflector mounted behind the conveyor path.
Note!
Compatible reflectors are available on request.
As long as the scanner is targeted at the reflector, the reading gate remains closed. If,
however, the reflector is blocked by an object such as a container with a bar code label, the
scanner activates the read procedure, and the label on the container is read. When the path
from the scanner to the reflector has cleared, the read procedure has completed and the
scanning beam is reduced and again directed onto the reflector. The reading gate is closed.
Device description
Figure 4.13: Reflector arrangement for autoReflAct
The autoReflAct function uses the scanning beam to simulate a photoelectric sensor and
thus permits an activation without additional sensors.
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Device description
4.8 Reference codes
The BCL 338i offers the possibility of storing one or two reference codes.
It is possible to store the reference codes via the webConfig tool or via online commands.
The BCL 338i can compare read bar codes with one and/or both reference codes and
execute user-configurable functions depending on the comparison result.
4.9 autoConfig
With the autoConfig function, the BCL 338i offers an extremely simple and convenient configuration option to users who only want to read one code type (symbology) with one number
of digits at a time.
After starting the autoConfig function via the switching input or from a superior control, it is
sufficient to position a bar code label with the desired code type and number of digits in the
reading field of the BCL 338i.
Afterward, bar codes with the same code type and number of digits are recognized and
decoded.
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5 Technical data
5.1 General specifications of the bar code readers
5.1.1 Line scanner / raster scanner
Technical data
Type BCL 338i
EtherCAT
Design Line scanner without heating
Optical data
Light source Laser diode
Laser class 2 acc. to IEC 60825-1:2007
Wavelength 655nm (red light)
Max. output power (peak) ≤ 1.8 mW
Impulse duration ≤ 150 µs
Beam exit At the front
Scanning rate 1000 scans/s
Beam deflection Via rotating polygon wheel
Useful opening angle Max. 60°
Optics models / resolution High Density (N): 0.127 … 0.20 mm
Reading distance See reading field curves
Laser class 2 (acc. to EN 60825-1 and 21 CFR 1040.10 with Laser Notice No. 50)
Medium Density (M): 0.20 … 0.5 mm
Low Density (F): 0.30 … 0.5 mm
Ultra Low Density (L): 0.35 … 0.8mm
Bar code data
Code types 2/5 Interleaved, Code 39, Code 128, EAN 128, EAN / UPC,
Bar code contrast (PCS) >= 60%
Ambient light tolerance 2000 lx (on the bar code)
Number of bar codes per scan 3
Codabar, Code 93, GS1 DataBar, EAN Addendum
Electrical data
Interface type 2x Ethernet
Protocols EtherCAT, CoE and EoE
Baud rate 100Mbaud (100Base-TX)
Data formats
Service interface USB 2.0 Mini-B type socket
Switching input /
switching output
Operating voltage 18 … 30V DC (Class 2, protection class III)
Power consumption Max. 4.5W
- Switching input: 18 … 30 V DC depending on supply voltage, I max. = 8 mA
- Switching output: 18 … 30V DC depending on supply voltage, I max. = 60mA
2 switching inputs/outputs, freely programmable functions
Switching inputs/outputs protected against polarity reversal!
on 2x M12 (D-coded)
(short-circuit proof)
Table 5.1: Technical data of the BCL 338i line/raster scanners without heating
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Technical data
Type BCL 338i
EtherCAT
Design Line scanner without heating
Operating and display elements
Display Monochromatic graphical display, 128 x 32 pixel, with background lighting
Keyboard 2 keys
LEDs 2 LEDs for power (PWR) and bus state (NET), two-colored (red/green)
Mechanical data
Degree of protection
Weight
Dimensions (H x W x D)
Housing
270 g (without connection hood)
44 x 95 x 68 mm (without connection hood)
Diecast aluminum
IP 65
1)
Environmental data
Operating temperature range 0 °C … -40 °C
Storage temperature range -20°C … +70 °C
Air humidity Max. 90% rel. humidity, non-condensing
Vibration IEC 60068-2-6, test Fc
Shock IEC 60068-2-27, test Ea
Continuous shock IEC 60068-2-29, test Eb
Electromagnetic compatibility EN 55022;
IEC 61000-6-2 (contains IEC 61000-4-2, -3, -4, -5 and -6)
2)
Table 5.1: Technical data of the BCL 338i line/raster scanners without heating
1) Only with MS 338/ME 338/MK 338 connection hoods and screwed-on M12 connectors or cable
bushings and mounted caps. Minimum tightening torque of the housing connecting screw of the connection hood is 1.4Nm!
2) This is a Class A product. In a domestic environment this product may cause radio interference, in
which case the operator may be required to take adequate measures.
Attention!
For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC
(National Electric Code).
The BCL 338i bar code readers are designed in accordance with protection class III for supply by PELV (protective extra-low voltage with reliable disconnection).
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5.1.2 Oscillating-mirror scanner
Technical data same as for line scanner without heating, however with the following
differences:
Technical data
Type BCL 338i
EtherCAT
Design Oscillating-mirror scanner without heating
Optical data
Beam exit Lateral zero position at an angle of 90°
Beam deflection Via rotating polygon wheel (horizontal) and stepping motor with mirror (vertical)
Oscillation frequency 0 … 10 Hz
Max. swivel angle ±20° (adjustable)
Reading field height See reading field curves
(adjustable, max. frequency is dependent on set swivel angle)
Electrical data
Power consumption Max. 9.0W
Mechanical data
Weight 580 g (without connection hood)
Dimensions (H x W x D)
58 x 125 x 110 mm (without connection hood)
Table 5.2: Technical data of the BCL 338i oscillating-mirror scanners with heating
5.1.3 Line / raster scanner with deflecting mirror
Technical data same as for line scanner without heating, however with the following
differences:
Type BCL 338i
Design Line scanner with deflecting mirror without heating
Optical data
Beam exit Lateral zero position at an angle of 105°
Beam deflection Via rotating polygon wheel (horizontal) and deflecting mirror (vertical)
Electrical data
Power consumption Max. 4.5W
Mechanical data
Weight 350 g (without connection hood)
Dimensions (H x W x D)
44 x 103 x 96 mm (without connection hood)
Table 5.3: Technical data of the BCL 338i deflecting mirror scanners without heating
EtherCAT
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Technical data
5.2 Heating models of the bar code readers
The BCL 338i bar code readers are optionally available as models with integrated heating.
In this case, heating is permanently installed ex works. Self-installation on-site by the user
is not possible!
Features
• Integrated heating (permanently installed)
• Extends the application range of the BCL 338i to -35 °C
• Supply voltage 18 … 30V DC
• Enabling the BCL 338i through an internal temperature switch
(switch-on delay about 30 min for 24 V DC and minimum ambient temperature of
-35 °C)
• Necessary conductor cross-section for the voltage supply: at least 0.75 mm²; the use
of ready-made cables is, thus, not possible
Structure
The heating consists of two parts:
• The front cover heater
• The housing heater
Function
When the 24 V DC supply voltage is applied to the BCL 338i, a temperature switch initially
only connects the heating to electrical power (front cover heater and housing heater). During
the heating phase (around 30 min), when the inside temperature rises above 15 °C, the
temperature switch connects the BCL 338i to the supply voltage. This is followed by the self
test and the changeover to read operation. The PWR LED lights up, showing overall readiness for operation.
When the inside temperature reaches approx. 18 °C, another temperature switch turns the
housing heater off and, if necessary, back on again (if the inside temperature drops below
15 °C). This does not interrupt the read operation. The front cover heater remains activated
until an inside temperature of 25 °C is reached. At temperatures above this, the front cover
heater switches off and, with a switching hysteresis of 3 °C, back on again at an inside
temperature below 22 °C.
Mounting location
Note!
The mounting location is to be selected such that the it does not expose the BCL 338i with
heating directly to a cold air stream. To achieve an optimal heating effect, the BCL 338i
should be mounted so that it is thermally isolated.
Electrical connection
The required wire cross section of the connection cable for the voltage supply must be at
least 0.75 mm².
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Attention!
The voltage supply must not be looped through from one device to the next.
Power consumption
The energy requirement depends on the model:
• the line/raster scanner with heating consumes a maximum of 27W power.
• the line scanner with oscillating mirror and heating consumes a maximum of 45W.
• the line/raster scanner with deflecting mirror and heating consumes a maximum of
27W power.
These values are based on operation with unconnected switching outputs.
5.2.1 Line scanner / raster scanner with heating
Technical data same as for line scanner without heating, however with the following
differences:
Technical data
Type BCL 338i
EtherCAT
Design Line scanner with heater
Electrical data
Operating voltage 18 … 30VDC
Power consumption Max. 27.0W
Structure of the heating Housing heating and separate heating of the optics glass
Warmup time Min. 30 min at +24 V DC and an ambient temperature of -35 °C
Min. conductor cross section Conductor cross section of at least 0.75 mm² for the supply-voltage line.
Wiring through of the voltage supply to multiple heating devices is not
Standard, M12 ready-made cable not usable
(insufficient conductor cross section)
permissible.
Environmental data
Operating temperature range -35°C … +40 °C
Storage temperature range -20°C … +70°C
Table 5.4: Technical data of the BCL 338i line / raster scanners with heating
5.2.2 Oscillating-mirror scanner with heating
Technical data same as for line scanner without heating, however with the following
differences:
Type BCL 338i
Design
Optical data
Useful opening angle Max. 60°
Max. swivel angle ±20° (adjustable)
Table 5.5: Specifications of the BCL 338i oscillating-mirror scanners with heating
EtherCAT
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Technical data
Type BCL 338i
Design
EtherCAT
Electrical data
Operating voltage 18 … 30V DC
Power consumption Max. 45.0 W
Structure of the heating Housing heating and separate heating of the optics glass
Warmup time Min. 30 min at +24 V DC and an ambient temperature of -35 °C
Min. conductor cross section Conductor cross section of at least 0.75 mm² for the supply-voltage line.
Wiring through of the voltage supply to multiple heating devices is not
Standard, M12 ready-made cable not usable
(insufficient conductor cross section)
permissible.
Environmental data
Operating temperature range -35 °C … +40 °C
Storage temperature range -20°C … +70 °C
Table 5.5: Specifications of the BCL 338i oscillating-mirror scanners with heating
5.2.3 Line scanner / raster scanner with deflecting mirror and heating
Technical data same as for line scanner without heating, however with the following
differences:
Type BCL 338i
Design
Optical data
Useful opening angle Max. 60°
Electrical data
Operating voltage 18 … 30V DC
Power consumption Max. 27.0 W
Structure of the heating Housing heating and separate heating of the optics glass
Warmup time Min. 30 min at +24 V DC and an ambient temperature of -35 °C
Min. conductor cross section Conductor cross section of at least 0.75 mm² for the supply-voltage line.
Wiring through of the voltage supply to multiple heating devices is not
Standard, M12 ready-made cable not usable
(insufficient conductor cross section)
Environmental data
Operating temperature range -35 °C … +40 °C
Storage temperature range -20°C … +70 °C
Table 5.6: Technical data of the BCL 338i deflecting mirror scanners with heating
EtherCAT
permissible.
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Technical data
BCL 3xx with
connector hood
MS 3xx
BCL 3xx with
terminal hood
MK 3xx
BCL 3xx with
connection hood
ME 3xx…
5.3 Dimensioned drawings
5.3.1 Dimensioned drawing of complete overview of the BCL 338i with MS 3xx /
MK 3xx / ME 3xx
Figure 5.1: Dimensioned drawing of complete overview of the BCL 338i with MS 3xx /
MK 3xx / ME 3xx
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Technical data
A Laser beam exit
B Max. scanning angle
C Range of the laser beam
depth
5.3.2 Dimensioned drawing of line scanner with / without heating
Figure 5.2: Dimensioned drawing of BCL 338i S…102 line scanner
46 BCL 338i Leuze electronic
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Technical data
A Laser beam exit
B Max. scanning angle: 60°
C Range of the laser beam
depth
5.3.3 Dimensioned drawing of deflecting mirror scanner with / without heating
Figure 5.3: Dimensioned drawing of BCL 338i S…100 with deflecting mirror
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Technical data
A Laser beam exit
B Max. scanning angle
C Range of the laser beam
depth
5.3.4 Dimensioned drawing of oscillating-mirror scanner with / without heating
Figure 5.4: Dimensioned drawing of BCL 338i O…100 oscillating-mirror scanner
48 BCL 338i Leuze electronic
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Technical data
MS 3xx
connector hood
Attention!
To ensure degree of protection IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4 Nm for connecting to the BCL.
ME 3xx
connection hood
5.3.5 Dimensioned drawings of MS 3xx / ME 3xx / MK 3xx connection hoods
Figure 5.5: Dimensioned drawing of MS 3xx connector hood / ME 3xx connection hood
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Technical data
Attention!
To ensure degree of protection IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4 Nm for connecting to the BCL.
MK 3xx
terminal hood
Figure 5.6: Dimensioned drawing of MK 3xx terminal hood
50 BCL 338i Leuze electronic
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5.4 Reading field curves / optical data
M = Module: The narrowest line or space of a bar code in
mm
Z
B
= Wide character: Wide bars and gaps are a multiple
(ratio) of the module.
Module x Ratio = Z
B
(Normal Ratio 1 : 2.5)
B
Z
= Quiet zone: The quiet zone should be at least 10
times the module, but not less than 2.5mm.
L = Code length: The length of the bar code in mm inclu-
ding the start and stop characters. The quiet zone is
included depending on the code definition.
S
L
= Bar length: height of the elements in mm
5.4.1 Bar code characteristics
Note!
Please note that the size of the bar code module influences the maximum reading distance
and the width of the reading field. Therefore, when selecting a mounting location and/or the
bar code label, take into account the different reading characteristics of the scanner with various bar code modules.
Figure 5.7: The most important characteristics of a bar code
The range in which the bar code can be read by the BCL 338i (the so-called reading field)
depends on the quality of the printed bar code and its dimensions.
Therefore, above all, the module of a bar code is decisive for the size of the reading field.
Technical data
Note!
A rule of thumb: The smaller the module of the bar code is, the smaller the maximum reading
distance and reading field width will be.
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Technical data
5.4.2 Raster scanner
A raster variant is also available in the BCL 300i series. The BCL 300i as a raster scanner
projects 8 scan lines which vary depending on the reading distance from the raster aperture.
Front scanner 8 142435455077
Raster line
Deflecting mirror scanner 12 17 27 38 48 54 80
cover [mm]
all raster lines
Table 5.7: Raster line cover dependent on the distance
Distance [mm] starting at the zero position
50 100 200 300 400 450 700
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5.5 Reading field curves
Zero position
Distance acc. to reading field curves
Frontal beam exit
BCL 3xxi S/R1…102…
Deflecting mirror scanner
BCL 3xxi S/R1…100…
Oscillating-mirror scanner
BCL 3xxi O…100…
or
Note!
Please notice that the real reading fields are also influenced by factors such as labeling material, printing quality, reading angle, printing contrast etc., and may thus deviate from the
reading fields specified here.
The reading field curves also apply for the device models with heating.
The zero position of the reading distance always refers to the front edge of the housing of
the beam exit and is shown for the three housing types of the BCL 338i in Figure 5.8.
Technical data
Figure 5.8: Zero position of the reading distance
Reading conditions for the reading field curves
Bar code type
Ratio
ANSI specification
Reading rate
2/5 Interleaved
1:2.5
Class A
> 75%
Table 5.8: Reading conditions
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Technical data
250 7550 100 150 200 250 300125 175 225 275
25
50
75
100
-25
-50
-75
-100
BCL 3xxi S/R1 N 102
m = 0,127
m = 0,15
m = 0,2
m = 0,15
m = 0,127
m = 0,2
Reading distance [mm]
Reading field width [mm]
250 7550 100 150 200 250 300125 175 225 275
25
50
75
100
-25
-50
-75
-100
BCL 3xxi S/R1 N 100
m = 0,127
m = 0,15
m = 0,2
m = 0,15
m = 0,127
m = 0,2
Reading distance [mm]
Reading field width [mm]
5.5.1 High Density (N) - optics: BCL 338i S/R1 N 102 (H)
Figure 5.9: "High Density" reading field curve for line scanner without deflecting mirror
5.5.2 High Density (N) - optics: BCL 338i S/R1 N 100 (H)
54 BCL 338i Leuze electronic
Figure 5.10: "High Density" reading field curve for line scanner with deflecting mirror
The reading field curve applies for the reading conditions stated in Table 5.8.
Page 57
5.5.3 Medium Density (M) - optics: BCL 338i S/R1 M 102 (H)
050100 150 250 350 450200 300 400
50
100
150
-50
-100
-150
BCL 3xxi S/R1 M 102
m = 0,2
m = 0,3
m = 0,5
m = 0,3
m = 0,2
m = 0,5
Reading distance [mm]
Reading field width [mm]
050100 150 250 350 450200 300 400
50
100
150
-50
-100
-150
BCL 3xxi S/R1 M 100
m = 0,2
m = 0,3
m = 0,5
m = 0,3
m = 0,2
m = 0,5
Reading distance [mm]
Reading field width [mm]
Figure 5.11: "Medium Density" reading field curve for line scanner without deflecting mirror
5.5.4 Medium Density (M) - optics: BCL 338i S/R1 M 100 (H)
Technical data
Figure 5.12: "Medium Density" reading field curve for line scanner with deflecting mirror
Leuze electronic BCL 338i 55
The reading field curves apply for the reading conditions stated in Table 5.8.
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Technical data
050100 150 250 350 450200 300 400
50
100
150
-50
-100
-150
BCL 3xxi O M 100
m = 0,2
m = 0,3
m = 0,5
m = 0,3
m = 0,2
m = 0,5
Reading distance [mm]
Reading field width [mm]
050100 150 250 350 450200 300 400
50
100
150
25
75
125
-50
-100
-150
-25
-75
-125
BCL 3xxi O M 100
m = 0,2
m = 0,3
m = 0,5
m = 0,3
m = 0,2
m = 0,5
Reading distance [mm]
Reading field height [mm]
5.5.5 Medium Density (M) - optics: BCL 338i O M 100 (H)
Figure 5.13: "Medium Density" reading field curve for oscillating-mirror scanners
Figure 5.14: Lateral "Medium Density" reading field curve for oscillating-mirror scanners
56 BCL 338i Leuze electronic
The reading field curves apply for the reading conditions stated in Table 5.8.
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5.5.6 Low Density (F) - optics: BCL 338i S/R1 F 102 (H)
050 150 250 400 500 600350100 200 300 450 550
50
100
200
150
-50
-100
-200
-150
BCL 3xxi S/R1 F 102
m = 0,5
m = 0,35
m = 0,3
m = 0,35
m = 0,5
m = 0,3
Reading distance [mm]
Reading field width [mm]
050 150 250 400 500 600350100 200 300 450 550
50
100
200
150
-50
-100
-200
-150
BCL 3xxi S/R1 F 100
m = 0,5
m = 0,35
m = 0,3
m = 0,35
m = 0,5
m = 0,3
Reading distance [mm]
Reading field width [mm]
Figure 5.15: "Low Density" reading field curve for line scanner without deflecting mirror
5.5.7 Low Density (F) - optics: BCL 338i S/R1 F 100 (H)
Technical data
Figure 5.16: "Low Density" reading field curve for line scanner with deflecting mirror
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The reading field curves apply for the reading conditions stated in Table 5.8.
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Technical data
Reading distance [mm]
Reading field width [mm]
Reading distance [mm]
Reading field height [mm]
5.5.8 Low Density (F) - optics: BCL 338i O F 100 (H)
200
150
100
50
-50
-100
-150
-200
050 150 250 400 500 600350100 200 300 450 550
BCL 3xxi O F 100
m = 0,3
m = 0,35
m = 0,5
Figure 5.17: "Low Density" reading field curve for oscillating-mirror scanners
200
150
100
50
BCL 3xxi O F 100
m = 0,3
m = 0,35
m = 0,5
m = 0,3
m = 0,35
m = 0,5
m = 0,3
m = 0,35
-50
-100
-150
-200
050 150 250 400 500 600350100 200 300 450 550
m = 0,5
Figure 5.18: Lateral "Low Density" reading field curve for oscillating-mirror scanners
The reading field curves apply for the reading conditions stated in Table 5.8.
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5.5.9 Ultra Low Density (L) - optics: BCL 338i S L 102 (H)
050 150 250 400 550 750350100 200 300 450 650500 700600
50
100
300
250
150
200
-50
-100
-300
-250
-150
-200
BCL 3xxi S/R1 L 102
m = 0,5
m = 0,35
m = 0,8
m = 0,35
m = 0,5
m = 0,8
Reading distance [mm]
Reading field width [mm]
050 150 250 400 550 750350100 200 300 450 650500 700600
50
100
300
250
150
200
-50
-100
-300
-250
-150
-200
BCL 3xxi S/R1 L 100
m = 0,5
m = 0,35
m = 0,8
m = 0,35
m = 0,5
m = 0,8
Reading distance [mm]
Reading field width [mm]
Technical data
Figure 5.19: "Ultra Low Density" reading field curve for line scanner without deflecting mir-
ror
5.5.10 Ultra Low Density (L) - optics: BCL 338i S L 100 (H)
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Figure 5.20: "Ultra Low Density" reading field curve for line scanner with deflecting mirror
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Technical data
050 150 250 400 550 750350100 200 300 450 650500 700600
50
100
300
250
150
200
-50
-100
-300
-250
-150
-200
BCL 3xxi O L 100
m = 0,5
m = 0,35
m = 0,8
m = 0,35
m = 0,5
m = 0,8
Reading distance [mm]
Reading field width [mm]
Reading distance [mm]
Reading field height [mm]
The reading field curves apply for the reading conditions stated in Table 5.8.
5.5.11 Ultra Low Density (L) - optics: BCL 338i O L 100 (H)
Figure 5.21: "Ultra Low Density" reading field curve for oscillating-mirror scanners
300
250
200
150
100
50
60 BCL 338i Leuze electronic
Figure 5.22: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners
-50
-100
-150
-200
-250
-300
050 150 250 400 550 750350100 200 300 450 650500 700600
BCL 3xxi O L 100
m = 0,35
m = 0,5
m = 0,8
m = 0,35
m = 0,5
m = 0,8
Page 63
The reading field curves apply for the reading conditions stated in Table 5.8.
050 150 250 400 550 750350100 200 300 450 650500 700600
50
100
300
250
150
200
-50
-100
-300
-250
-150
-200
BCL 3xxi R1 J 100
m = 0,5
m = 0,8
m = 0,5
m = 0,8
Reading distance [mm]
Reading field width [mm]
5.5.12 Ink Jet (J) - optics: BCL 338i R1 J 100
Figure 5.23: "Ink Jet" reading field curve for line scanner with deflecting mirror
Note!
Please note that the real reading distances are also influenced by factors such as labeling
material, printing quality, scanning angle, printing contrast, etc., and may thus deviate from
the reading distances specified here.
Technical data
Due to the shape of the optical laser spot, the CRT function may exhibit limitations (max.
permissible tilt angle of ± 15°).
Low-contrast bar codes that are printed with inkjet should be sent to Leuze electronic for examination.
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Installation and mounting
6 Installation and mounting
6.1 Storage, transportation
Attention!
Package the device for transport and storage in such a way that is protected against shock
and humidity. Optimum protection is achieved when using the original packaging. Ensure
compliance with the approved environmental conditions listed in the specifications.
Unpacking
Check the packaging content for any damage. If damage is found, notify the post office
or shipping agent as well as the supplier.
Check the delivery contents using your order and the delivery papers:
• Delivered quantity
• Device type and model as indicated on the name plate
• Laser warning signs
• Brief manual
The name plate provides information as to what BCL type your device is. For specific information, please refer to Chapter 5.
Name plates of the bar code readers of the BCL 338i series
Figure 6.1: Device name plate BCL 338i
Save the original packaging for later storage or shipping.
Note!
All BCL 338i are delivered with a protective cover on the connection side which must be
removed before attaching a connection hood.
62 BCL 338i Leuze electronic
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If you have any questions concerning your shipment, please contact your supplier or your
4 x M4x5
6 x M4x5
(oscillating-mirror scanner)
or
local Leuze electronic sales office.
Observe the applicable local regulations when disposing of the packaging materials.
6.2 Mounting the BCL 338i
The BCL 338i bar code readers can be mounted in different ways:
• Via four or six M4x5 screws on the device bottom.
• Via a BT 56/BT 59 mounting device in the two fastening grooves on the device bottom.
Attention!
The BCL 338i does not fulfill degree of protection IP 65 until the connection hood has been
screwed on. Minimum tightening torque of the housing connecting screw of the connection
hood is 1.4Nm!
6.2.1 Mounting via M4 x 5 screws
Installation and mounting
Figure 6.2: Fastening options using M4x5 threaded holes
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Installation and mounting
Clamping jaws for
mounting on the
BCL 338i
Clamp profile for
mounting to round or
oval pipes
Ø16…20mm
A Rod holder, turnable 360°
B Rods Ø 16 … 20 mm
all dimensions in mm
6.2.2 BT 56 mounting device
The BT 56 mounting device is available for mounting the BCL 338i using the fastening
grooves. It is designed for rod mounting (Ø 16mm to 20 mm). For order guide, please refer
to chapter "Type overview and accessories" on page 175.
BT 56 mounting device
Figure 6.3: BT 56 mounting device
64 BCL 338i Leuze electronic
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Figure 6.4: Mounting example of BCL 338i with BT 56
Installation and mounting
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Installation and mounting
Clamping jaws for mounting
on the BCL 338i
A Holder, turnable 360°
B ITEM joint, angle adjustable ±90°
C M8x16 screw cylinder, M8 serrated washer, M8
sliding block, connectors for ITEM profile (2x)
all dimensions in mm
6.2.3 BT 59 mounting device
The BT 59 mounting device offers you an additional fastening option. For order guide,
please refer to chapter "Type overview and accessories" on page 175.
BT 59 mounting device
Figure 6.5: BT 59 mounting device
Note!
When mounting, ensure that the scanning beam is not reflected directly back to the scanner
by the label which is being read. For further information, see the notices in Chapter 6.3!
Please refer to Chapter 5.4 for the permissible minimum and maximum distances between
the BCL 338i and the labels to be read.
66 BCL 338i Leuze electronic
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6.2.4 BT 300 - 1, BT 300 W mounting devices
BT 300 W mounting bracket
Mounting bracket for
rod mounting
Ø 12 … 16mm
BT 300 - 1
all dimensions in mm
Mounting brackets BT 300 W and BT 300 - 1 offer you an additional mounting option. For
ordering instructions, please refer to chapter "Type overview and accessories" on page 175.
BT 300 - 1, BT 300 W mounting devices
Installation and mounting
Figure 6.6: BT 300 - 1, BT 300 W mounting devices
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Installation and mounting
Note!
When mounting, ensure that the scanning beam is not reflected directly back to the scanner
by the label which is being read. For further information, see the notices in Chapter 6.3!
Please refer to Chapter 5.4 for the permissible minimum and maximum distances between
the BCL 338i and the labels to be read.
6.3 Device arrangement
6.3.1 Selecting a mounting location
In order to select the right mounting location, several factors must be considered:
• Size, orientation, and position tolerance of the bar codes on the objects to be
scanned.
• The reading field of the BCL 338i in relation to the bar code module width.
• The resulting minimum and maximum reading distance from the respective reading
field (see chapter 5.4 "Reading field curves / optical data").
• The permissible cable lengths between the BCL 338i and the host system depending
on which interface is used.
• The correct time for data output. The BCL 338i should be positioned in such a way
that, taking into consideration the time required for data processing and the conveyor
belt speed, there is sufficient time to e.g. initiate sorting operations on the basis of the
read data.
• The display elements such as LEDs or the display should be highly visible.
• For configuring and commissioning with the webConfig tool, the USB interface should
be easily accessible.
For specific information, please refer to Chapter 6.
Note!
The beam of the BCL 338i exits:
• Parallel to the housing base in the case of the line scanner
•At 105 degrees from the housing base in the case of the deflecting mirror
• Perpendicular to the housing base in the case of the oscillating mirror
In each case, the housing base is the black area in Figure 6.2. The best read results are
obtained when:
• The BCL 338i is mounted in such a way that the scanning beam is incident on the bar
code at an angle of inclination greater than ±10° … 15° to vertical.
• The reading distance lies in the middle area of the reading field.
• The bar code labels are of good print quality and have good contrast ratios.
• You do not use high-gloss labels.
• There is no direct sunlight.
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Installation and mounting
Z
e
r
o
p
o
s
i
t
i
o
n
D
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s
t
a
n
c
e
a
c
c
.
t
o
r
e
a
d
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n
g
f
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e
l
d
c
u
r
v
e
s
Bar code
The BCL 338i should be mounted in such a way that the
scanning beam is incident on the bar code at an angle of
inclination greater than ±10° … 15° to vertical.
±
1
0
…
1
5
°
D
i
s
t
a
n
c
e
a
c
c
.
t
o
r
e
a
d
i
n
g
f
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e
l
d
c
u
r
v
e
s
Bar code
The BCL 338i with deflecting mirror should be mounted
parallel to the bar code.
1
5
°
Zero position
6.3.2 Avoiding total reflection – Line scanner
The bar code label must be positioned at an angle of inclination greater than ±10° … 15°
from vertical in order to avoid total reflection of the laser beam (see Figure 6.7)!
Total reflection occurs whenever the laser light of the bar code reader is directly incident on
the surface of the bar code at an angle of 90°. The light directly reflected by the bar code
may overload the bar code reader and thereby cause non-readings!
Figure 6.7: Total reflection – line scanner
6.3.3 Avoiding total reflection – deflecting mirror scanner
For the BCL 338i with deflecting mirror, the laser beam exits at an angle of 105° to the rear
housing wall.
An angle of incidence of 15° of the laser to the label has already been integrated in the
deflecting mirror so that the BCL 338i can be installed parallel to the bar code (rear housing
wall).
Figure 6.8: Total reflection – line scanner
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Installation and mounting
Z
e
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o
p
o
s
i
t
i
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n
D
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s
t
a
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c
e
a
c
c
.
t
o
r
e
a
d
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n
g
f
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e
l
d
c
u
r
v
e
s
Bar code
±
2
5
°
The BCL 338i should be mounted in such a way that the scanning beam is incident on the bar code at an angle of inclination
greater than ±25° to vertical.
6.3.4 Avoiding total reflection – oscillating-mirror scanner
For the BCL 338i with oscillating mirror, the laser beam exits at an angle of 90° to
vertical.
For the BCL 338i with oscillating mirror, the swivel range of ±20° (±12° for devices with
heating) is to be taken into account.
This means that in order to be on the safe side and to avoid total reflection, the BCL 338i
with oscillating mirror must be inclined upward or downward 20° … 30°!
Note!
Mount the BCL 338i with oscillating mirror in such a way that the exit window of the bar code
reader is parallel to the object. This will result in an angle of inclination of approx. 25°.
Figure 6.9: Total reflection – BCL 338i with oscillating-mirror scanner
6.3.5 Mounting location
When choosing the mounting location, observe the following:
• Maintaining the required environmental conditions (temperature, humidity).
• Possible soiling of the reading window due to liquids, abrasion by boxes, or packaging material residues.
• Lowest possible chance of damage to the BCL 338i by mechanical collision or
jammed parts.
• Possible extraneous light (no direct sunlight or sunlight reflected by the bar code).
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Installation and mounting
γ
β
α
6.3.6 Devices with integrated heating
When mounting devices with integrated heating, also observe the following points:
• Mount the BCL 338i in a way which provides maximum thermal isolation, e.g. using
rubber-bonded metal.
• Mount in such a way that the device is protected from draft and wind; mount additional
shields if necessary.
Note!
When installing the BCL 338i in a protective housing, it must be ensured that the scanning
beam can exit the protective housing without obstruction.
6.3.7 Possible read angles between BCL 338i and bar code
The optimum alignment of the BCL 338i is accomplished when the scan line scans the bar
code bars almost at a right angle (90°). All reading angles that are possible between the
scan line and bar code must be taken account (Figure 6.10).
Figure 6.10: Reading angle for the line scanner
Azimuth angle (tilt)
Inclination angle (pitch)
Angle of rotation (skew)
In order to avoid total reflection, the skew should be greater than 10°
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Installation and mounting
6.4 Cleaning
Clean the glass window of the BCL 338i with a soft cloth after mounting. Remove all
packaging remains, e.g. carton fibers or styrofoam balls. In doing so, avoid leaving fingerprints on the front screen of the BCL 338i.
Attention!
Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device.
72 BCL 338i Leuze electronic
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7 Electrical connection
Line scanner
MK 338
MS 338
M12 connectorTerminals
Line scanner
with deflecting mirror
Oscillating-mirror scanner
or
or
ME 338
Connection cables
The bar code readers of the BCL 300i series feature a modular connection concept with
interchangeable connection hoods.
The additional Mini-B type USB interface is used for configuring the device.
Note!
On delivery, the products are provided with a plastic protective cap on the side of the system
plug or the system socket.
Additional connection accessories can be found in Chapter 14.
Attention!
The BCL 338i does not fulfill degree of protection IP 65 until the connection hood has been
screwed on. Minimum tightening torque of the housing connecting screw of the connection
hood is 1.4Nm!
Location of the electrical connections
Electrical connection
Figure 7.1: Location of the electrical connections
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Electrical connection
7.1 Safety notices for the electrical connection
Attention!
Do not open the device yourself under any circumstances! There is otherwise a risk of uncontrolled emission of laser radiation from the device. The housing of the BCL 338i contains
no parts that need to be adjusted or maintained by the user.
Before connecting the device, be sure that the supply voltage agrees with the value printed
on the name plate.
Connection of the device and cleaning must only be carried out by a qualified electrician.
Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only
guaranteed when the functional earth is connected properly.
If faults cannot be cleared, the device should be switched off and protected against accidental use.
Attention!
For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC
(National Electric Code).
The bar code readers of the BCL 300i series are designed in accordance with protection
class III for supply by PELV (protective extra-low voltage with reliable disconnection).
Note!
Degree of protection IP 65 is not fulfilled until connectors or cable bushings are screwed on
and caps are installed.
Attention!
To ensure degree of protection IP 65 is fulfilled, the screws of the connection hood are tightened with a tightening torque of 1.4 Nm for connecting to the BCL.
74 BCL 338i Leuze electronic
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Electrical connection
PWR / SW IN/OUT
SWIO_2
SWIO_1
3
2
1
4
5
GNDIN VIN
FE
SERVICE
21354
GNDD+D-VB ID
BUS OUTHOST / BUS IN
TD+
1
2
3
4
RD+
RD-
TD-
TD+
1
2
3
4
RD+
RD-
TD-
Mini-B USB socket
(behind protective cap)
M12 plug
(A-coded)
M12 socket
(D-coded)
ETHERCAT IN
M12 socket
(D-coded)
ETHERCAT OUT
Connector hood
MS 338
ETHERCAT OUT LED
(split, two-colored):
ACT1 / LINK1
ETHERCAT IN LED
(split, two-colored):
ACT0 / LINK0
7.2 BCL 338i electrical connection
For the electrical connection of the BCL 338i, 3 connection variants are available.
The voltage supply (18 … 30VDC) is connected acc. to the connection type selected.
2 freely programmable switching inputs/outputs for individual adaptation to the respec-
tive application are also available here. Detailed information on this topic can be found in
Chapter 7.3.1.
7.2.1 MS 338 connector hood with 3 integrated M12 connectors
The MS 338 connector hood features three M12 connector plugs and a Mini-B type USB
socket as a service interface. Parameter memory is integrated into the MS 338 which temporarily stores the settings of the BCL 338i in the case of replacement and transmits them to
a new device.
Leuze electronic BCL 338i 75
Figure 7.2: BCL 338i - MS 338 connection hood with M12 connectors
Note!
The shielding connection is done via the M12 connector housing.
Note!
The integrated parameter memory for the simple replacement of the BCL 338i is located in
the MS 338. In the integrated parameter memory, both the settings and the network address
are saved and transmitted to a new device.
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Electrical connection
PWR
SWIO_2
SWIO_1
3
2
1
4
5
GNDIN VIN
FE
Seal Plug
not connected
SERVICE
213 4 5
GNDDIBV-D+D
HOST / BUS IN
TD+
1
2
3
4
RD+
RD-
TD-
BUS OUT
TD+
1
2
3
4
RD+
RD-
TD-
Mini-B USB socket
(behind protective cap)
M12 plug
(A-coded)
ETHERCAT IN
M12 socket
(D-coded)
ETHERCAT OUT
M12 socket
(D-coded)
Connection hood
ME 338 103
ETHERCAT OUT LED
(split, two-colored):
ACT1 / LINK1
ETHERCAT IN
LED (split, two-colored):
ACT0 / LINK0
①
②
③
④
⑤
Dummy plug
①
②
③
④
⑤
Note!
In the case of EtherCAT line topology, the network is interrupted when the BCL 338i is removed from the MS 338.
Note!
Dimensioned drawing on see chapter 5.3.5 "Dimensioned drawings of MS 3xx / ME 3xx /
MK 3xx connection hoods" on Page 49.
7.2.2 ME 338 103 connection hood with M12 connection cables
The ME 338 103 connection hood features three connection cables with M12 connectors
and a Mini-B type USB socket as service interface. Parameter memory is integrated into the
ME 338 103 which temporarily stores the settings of the BCL 338i in the case of replacement and transmits them to a new device.
76 BCL 338i Leuze electronic
Figure 7.3: BCL 338i - ME 338 103 connection hood with M12 connection cables
Page 79
Electrical connection
Note!
The shielding connection is done via the M12 connector housing.
Note!
The integrated parameter memory for the simple replacement of the BCL 338i is located in
the ME 338 103. In the integrated parameter memory, both the settings and the network
address are saved and transmitted to a new device.
Note!
In the case of EtherCAT line topology, the network is interrupted when the BCL 338i is removed from the ME 338 103.
Note!
Dimensioned drawing on see chapter 5.3.5 "Dimensioned drawings of MS 3xx / ME 3xx /
MK 3xx connection hoods" on Page 49.
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Electrical connection
Connection hood
ME 338 104
①
②
③
④
⑤
Mini-B USB socket
(behind protective cap)
M12 plug
(A-coded)
ETHERCAT IN
M12 socket
(D-coded)
ETHERCAT OUT
M12 socket
(D-coded)
M8 socket
(ext. sensor)
ETHERCAT OUT LED
(split, two-colored):
ACT1 / LINK1
ETHERCAT IN
LED (split, two-colored):
ACT0 / LINK0
①
②
③
④
⑤
7.2.3 ME 338 104 connection hood with M8/M12 connection cables
The ME 338 104 connector hood features three connection cables with M12 connectors, a
connection cable with M8 connectors and a Mini-B type USB socket as service interface.
Parameter memory is integrated into the ME 338 104 which temporarily stores the settings
of the BCL 338i in the case of replacement and transmits them to a new device.
PWR
n. c.
2
GNDIN VIN
3
1
5
4
FE
SWIO_2
SENSOR
SWIO_1 n. c.
GNDOUT
24
13
VOUT
BUS OUT
RD+
2
TD+
1
HOST / BUS IN
TD+
1
TD-
3
4
RD-
RD+
2
TD-
3
4
RD-
SERVICE
GNDDIBV-D+D
213 4 5
Figure 7.4: BCL 338i - ME 338 104 connection hood with M8/M12 connection cables
Note!
The shielding connection is done via the M12 connector housing.
Note!
The integrated parameter memory for the simple replacement of the BCL 338i is located in
the ME 338 104. In the integrated parameter memory, both the settings and the network
address are saved and transmitted to a new device.
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Electrical connection
Connection hood
ME 338 214
①
②
③
④
⑤
PWR
SWIO_2
n. c.
GNDIN VIN
FE
3
2
1
4
5
HOST / BUS IN
BUS OUT
SERVICE
213 4 5
GNDDIBV-D+D
SENSOR
13
24
SWIO_1 n. c.
GNDOUT
VOUT
213 6
TD
-
TD+
RD+
RD
-
213 6
TD-TD+
RD+
RD
-
OG
YE
WH
BU
OG
YE
WH
BU
Mini-B USB socket
(behind protective cap)
M12 plug
(A-coded)
ETHERCAT IN
RJ45 socket
ETHERCAT OUT
RJ45 socket
M8 socket
(ext. sensor)
ETHERCAT OUT LED
(split, two-colored):
ACT1 / LINK1
ETHERCAT IN
LED (split, two-colored):
ACT0 / LINK0
①
②
③
④
⑤
Note!
In the case of EtherCAT line topology, the network is interrupted when the BCL 338i is removed from the ME 338 104.
Note!
Dimensioned drawing on see chapter 5.3.5 "Dimensioned drawings of MS 3xx / ME 3xx /
MK 3xx connection hoods" on Page 49.
7.2.4 ME 338 214 connection hood with M8/M12/RJ45 connection cables
The ME 338 214 connector hood features a connection cable with M12 connectors, two
connection cables with RJ45 sockets, a connection cable with M8 connectors and a
Mini-B type USB socket as service interface. Parameter memory is integrated into the
ME 338 214 which temporarily stores the settings of the BCL 338i in the case of replacement and transmits them to a new device.
Leuze electronic BCL 338i 79
Figure 7.5: BCL 338i - ME 338 214 connection hood with M8/M12/RJ45 connection cables
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Electrical connection
Terminal hood
MK 338
SERVICE
21354
GNDD+D-VB ID
Mini-B USB socket
(behind protective cap)
Terminal block
PWR / SW IN/OUT
Terminal block
HOST / BUS IN
(ETHERCAT IN)
Terminal designation
MK 338
Terminal block
BUS OUT
(ETHERCAT OUT)
ETHERCAT OUT LED
(split, two-colored):
ACT1 / LINK1
ETHERCAT IN LED
(split, two-colored):
ACT0 / LINK0
LEDs
MK 338
Note!
The shielding connection is done via the M12 connector housing.
Note!
The integrated parameter memory for the simple replacement of the BCL 338i is located in
the ME 338 214. In the integrated parameter memory, both the settings and the network
address are saved and transmitted to a new device.
Note!
In the case of EtherCAT line topology, the network is interrupted when the BCL 338i is removed from the ME 338 214.
Note!
Dimensioned drawing on see chapter 5.3.5 "Dimensioned drawings of MS 3xx / ME 3xx /
MK 3xx connection hoods" on Page 49.
7.2.5 MK 338 terminal hood with spring-cage terminals
The MK 338 terminal hood makes it possible to connect the BCL 338i directly and without
additional connectors. The MK 338 features three cable bushings in which the shielding
connection for the interface cable is also located. The BCL 338i is also to be configured
when the MK 338 is in a closed state via a Mini-B type USB socket functioning as the service
interface. Parameter memory is integrated into the MK 338 which temporarily stores the
settings of the BCL 338i in the case of replacement and transmits them to a new device.
Figure 7.6: BCL 338i - MK 338 terminal hood with spring-cage terminals
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Electrical connection
Note!
The integrated parameter memory for the simple replacement of the BCL 338i is located in
the MK 338. In the integrated parameter memory, both the settings and the network address
are saved and transmitted to a new device.
Note!
In the case of EtherCAT line topology, the network is interrupted when the BCL 338i is removed from the MK 338.
Cable fabrication and shielding connection
Remove approx. 78 mm of the connection cable sheathing. 15 mm of sheath of the shielded
line must be freely accessible.
≈ 55 mm ≈ 8 mm ≈ 15 mm
Figure 7.7: Cable fabrication for MK 338 terminal hood
The shield is automatically contacted when the cable is lead into the metal screw fitting and
fastened when the cord grip is closed. Then lead the individual wires into the terminals
according to the diagram. Wire end sleeves are not necessary.
Note!
Dimensioned drawing on see chapter 5.3.5 "Dimensioned drawings of MS 3xx / ME 3xx /
MK 3xx connection hoods" on Page 49.
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Electrical connection
M12 plug
(A-coded)
MS/ME 338…
Spring-cage terminals
MK 338
7.3 Detailed description of the connections
Described in detail in the following are the individual connections and pin assignments.
7.3.1 PWR / SW IN/OUT - Voltage supply and switching input/output 1 and 2
PWR / SW IN/OUT
Pin
PWR / SW IN/OUT
SWIO_1
2
GNDIN VIN
3
1
5
4
FE
SWIO_2
FE
VIN
GNDIN
SWIO_1
(M12)
(terminal
)
1VIN
SWIO_1
2
(n. c.)
3 GNDIN
4SWIO_2
5FE
SWIO_2
Thread FE Functional earth (housing)
Positive supply voltage
+18 … +30V DC
Configurable
1)
switching input/output 1
Negative supply voltage
0VDC
Configurable
switching input/output 2
Functional earth
Table 7.1: PWR / SW IN/OUT pin assignment
1) With the ME 338 104 and the ME 338 214, this pin is not connected (n.c.). With the connection hoods, SWIO 1 is available on the M8 connector for the direct connection of an
external sensor (see Chapter 7.3.2)
Name
Comment
1)
Supply voltage
Attention!
For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC
(National Electric Code).
The bar code readers of the BCL 300i … series are designed in accordance with protection
class III for supply by PELV (protective extra-low voltage with reliable disconnection).
Connecting the functional earth FE
Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only
guaranteed when the functional earth is connected properly. All electrical disturbances
(EMC couplings) are discharged via the functional earth connection.
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Electrical connection
Switching input
Switching output
from controller
(deactivated)
Switching input
to controller
Switching input/output
The bar code readers of the BCL 300i series are equipped with two freely programmable,
opto-decoupled switching inputs and outputs, SWIO_1 and SWIO_2.
The switching inputs can be used to activate various internal functions of the BCL 338i
(decoding, autoConfig, …). The switching outputs can be used to signal the state of the
BCL 338i and to implement external functions independent of the superior control.
Note!
The respective function as input or output can be set with the aid of the
webConfig configuration tool!
Described in the following is the external wiring for use as a switching input or output; the
respective function assignments to the switching inputs/outputs can be found in Chapter 10.
Function as switching input
Figure 7.1: Switching input connection diagram SWIO_1 and SWIO_2
If you use a sensor with a standard M12 connector, please note the following:
• Pins 2 and 4 must not be operated as switching outputs if sensors which function as
inputs are also connected to these pins.
If, for example, the inverted sensor output is connected to pin 2, and pin 2 of the bar code
reader is, at the same time, configured as an output (and not as an input), the switching
output malfunctions.
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Attention!
The maximum input current must not exceed 8 mA!
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Electrical connection
Switching output
Switching output
from controller
Switching input
to controller (deactivated)
M8 socket
ME 338 104
ME 338 214
Function as switching output
Figure 7.2: Switching output connection diagram SWIO_1 / SWIO_2
Attention!
Each configured switching output is short-circuit proof! Do not load the respective switching
output of the BCL 338i with more than 60mA at +18 … +30VDC in normal operation!
Note!
Both switching inputs/outputs SWIO_1 and SWIO_2 are configured by default in such a way
that:
• Switching input SWIO_1 activates the reading gate.
• Switching output SWIO_2 switches by default on "No Read."
7.3.2 SENSOR - direct connection of an external sensor (ME 338 xx4 only)
Connection hoods ME 338 104 and ME 338 214 are equipped with an M8 connection cable
for the direct connection of an external sensor (e.g., a trigger sensor)
PWR / SW IN/OUT
Pin
(M8)
Name
(terminal
Comment
)
SENSOR
SWIO_1 n. c.
GNDOUT
24
13
VOUT
1VOUT
2 n.c. Not assigned
3 GNDOUT
4SWIO_1
Table 7.2: SENSOR pin assignment
Thread FE Functional earth (housing)
84 BCL 338i Leuze electronic
Positive supply voltage for ext. sensor
+18 … +30V DC
Negative supply voltage for ext. sensor
0VDC
Configurable
switching input/output 1
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7.3.3 SERVICE – USB interface (Mini-B type)
SERVICE
21354
GNDD+D-VB ID
SERVICE – USB interface (Mini-B type)
Pin
(USB Mini-B)
1 VB Sense input
2D-Data -
3D+Data +
4 ID Not connected
5GNDGround
Table 7.3: SERVICE pin assignment – Mini-B type USB interface
Ensure adequate shielding.
The entire interconnection cable must absolutely be shielded acc. to the USB specifications.
Cable length must not exceed 3 m.
Use the Leuze-specific USB service cable (see chapter 14 "Type overview and acces-
sories") for the connection and use a service PC to configure.
Note!
IP 65 is achieved only if the connectors and caps are screwed into place.
Name Comment
Electrical connection
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Electrical connection
HOST / BUS IN
TD0+
1
2
3
4
RD0+
RD0-
TD0-
HOST / BUS IN
213 6
TD
-
TD+
RD+
RD
-
OG
YE
WH
BU
M12 socket
(D-coded)
MS 338
ME 338 10x
TD0+
n.c.
RD0–
TD0–
Spring-cage terminals
MK 358
RJ45 socket
ME 338 214
7.3.4 HOST / BUS IN for BCL 338i
The BCL 338i makes an EtherCAT interface available as host interface.
Pin
(M12)
11TD0+
HOST / BUS IN (ETHERCAT IN)
Pin
(RJ45)
Name
(terminal)
Comment
Tra n smit D a t a +
Receive Data +
Tra n smit D a t a -
Receive Data -
Functional earth (housing)
23RD0+
32TD0-
46RD0-
FE via
thread
FE via
collar
FE via
screw fitting
Table 7.4: Pin assignment HOST / BUS IN for BCL 338i
For the host connection of the BCL 338i, the "KSS ET-M12-4A-RJ45-A-P7-…" ready-
made cables are preferred, see Table 14.9 "Bus connection cables for the BCL 338i" on
page 180.
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Electrical connection
Twisted pair
Twisted pair
Max. 100m
Shielded cable
RJ45 - assignment and core colors
Pin Signal Name
Core color acc. to
PROFINET
Core color acc. to
EIA T568B
1 TD+ Transmission Data + Yellow White/orange
2 TD- Transmission Data - Orange Orange
3 RD+ Receive Data + White White/Green
6 RD- Receive Data - Blue Green
Ethernet cable assignment
BCL338 HOST / BUS IN RJ 45
RD0+
2
TD0+
1
RD0-
TD0-
3
4
Figure 7.1: HOST / BUS IN cable assignments on RJ-45
Note for connecting the EtherCAT interface!
Ensure adequate shielding. The entire interconnection cable must be shielded and earthed.
The RD+/RD- and TD+/TD- wires must be stranded in pairs.
Use CAT 5 cables for the connection.
TD+ (1)
TD- (2)
1
RD+ (3)
RD- (6)
8
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Electrical connection
BUS OUT
TD1+
1
2
3
4
RD1+
RD1-
TD1-
M12 socket
(D-coded)
MS 338
ME 338 10x
Spring-cage terminals
MK 358
RJ45 socket
ME 338 214
7.3.5 BUS OUT for the BCL 338i
To set up an EtherCAT network with other participants with linear topology, the BCL 338i
makes available another Ethernet interface. The use of this interface drastically reduces the
cabling requirements, as only the first BCL 338i requires a direct connection to the switch,
via which it can communicate with the host. All other BCL 338i are connected in series to
the first BCL 338i, see Figure 7.3.
(M12)
BUS OUT (ETHERCAT OUT)
Pin
Pin
(RJ45)
Name
(terminal)
11TD1+
Comment
Tra n smit D a t a +
23RD1+
32TD1-
46RD1-
BUS OUT
-
TD-TD+
RD+
RD
213 6
YE
BU
OG
WH
n.c.
Table 7.5: Pin assignment BUS OUT for BCL 338i
For the connection of two BCL 338i, the "KSS ET-M12-4A-M12-4A-P7-…" ready-made
cables are preferred, see Table 14.9 "Bus connection cables for the BCL 338i" on
RD1–
RD1+
TD1–
FE via
thread
TD1+
FE via
collar
FE via
screw fitting
Receive Data +
Tra n smit D a t a -
Receive Data -
Functional earth (housing)
page 180.
If you use ready-made cables, note the following:
Note!
Ensure adequate shielding. The entire interconnection cable must be shielded and earthed.
The signal lines must be stranded in pairs.
Use CAT 5 cables for the connection.
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Note!
PLC / EtherCAT controller
BCL 338i
with MS 338
To other network participants
BCL 338i
with MS 338
BCL 338i
with MK 338
For the BCL 338i as stand-alone device or as the last participant in a linear topology, termination on the BUS OUT socket is not mandatory!
7.4 EtherCAT topologies
EtherCAT permits a multitude of topologies such as line, tree, ring, star and combinations
of these. The bus or line structure known from the fieldbuses is thus also available for
EtherCAT.
Telegrams are sent on a wire pair in the "processing direction" from the master to the slave.
The EtherCAT device processes the frames only in this direction and passes them on to the
subsequent device until the telegram has passed through all devices. The last device sends
the telegram back to the master on the second wire pair of the bus cable in the "forward
direction". Here, the EtherCAT always forms a logical ring structure regardless of the topology installed.
From an Ethernet point of view, an EtherCAT bus segment is nothing more than a single,
large Ethernet participant which sends and receives Ethernet telegrams. Within the "participant", however, there is a multitude of EtherCAT slaves rather than one single Ethernet
controller.
Electrical connection
Bild 7.2: Topology example
Figure 7.3: EtherCAT in a linear topology
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Electrical connection
Each participating BCL 338i is automatically assigned its address by a DHCP server. Alternatively, each BCL 338i can be assigned the respective network address via the
webConfig tool.
Information on the necessary configuration steps can be found in Chapter 10 and
Chapter 11.
7.4.1 EtherCAT wiring
A Cat. 5 Ethernet cable should be used for wiring.
Connection hood "ME 338 214" is available for the direct connection to the BCL 338i. It is
equipped with 2 connection cables with RJ45 socket into which the standard network cables
can be plugged.
If no standard network cables are to be used (e.g. due to lacking IP… degree of protection),
you can use the "KS ET-M12-4A-P7-…" user-configurable cables on the BCL 338i (depending on the connection hood used), see Table 14.9 "Bus connection cables for the
BCL 338i" on page 180.
The connection between the individual BCL 338i devices in a linear topology with M12
connection technology is performed with the "KSS ET-M12-4A-M12-4A-P7-…" cables, see
Table 14.9 "Bus connection cables for the BCL 338i" on page 180.
For unavailable cable lengths, you can configure your cable yourself. When doing so, make
certain that you connect TDx+ on the M12 connector with RD+ on the RJ-45 connector and
TDx- on the M12 connector with RD- on the RJ-45 connector, respectively, etc.
Note!
Use the recommended plugs / sockets or the ready-made cables (see chapter 14 "Type
overview and accessories").
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7.5 Cable lengths and shielding
Observe the following maximum cable lengths and shielding types:
Connection Interface Max. cable length Shielding
BCL – service
BCL – host
Network from the
first BCL to the
last BCL
BCL – power
supply unit
Switching input
Switching output
Table 7.6: Cable lengths and shielding
USB 3 m
EtherCAT 100m
The maximum segment length
EtherCAT
must not exceed 100 m for
100Base-TX Twisted Pair
Electrical connection
Shielding absolutely
necessary acc. to USB
specifications
Shielding absolutely
required
Shielding absolutely
required
(min. Cat. 5)
30m Not necessary
10 m Not necessary
10 m Not necessary
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Display elements and display
2 LEDs
8 Display elements and display
The BCL 338i is available optionally with display, 2 control buttons and LEDs or with only
2 LEDs as display elements.
8.1 BCL 338i LED indicators
Figure 8.1: BCL 338i - LED indicators
2 multicolor LEDs are used as the primary display instrument.
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Display elements and display
LED functions:
PWR LED
off Device OFF
- No supply voltage
green, flashing Device ok, initialization phase
- No bar code reading possible
- Voltage connected
- Self test runs for 0.25s after power up
- Initialization running
green, continuous light Device ok
- Bar code reading possible
- Self test successfully finished
- Device monitoring active
green, briefly off - on Good read, successful reading
- Bar code(s) successfully read
green, briefly off - briefly red - on No read, reading not successful
- Bar code(s) not read
orange, continuous light Service mode
- Bar code reading possible
- Configuration via the USB service interface
- No data on the host interface
red, flashing Warning set
- Bar code reading possible
- Self test runs for 0.25s after power up
- Temporary operating fault
red, continuous light Device error
- No bar code reading possible
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Display elements and display
NET LED
off Device OFF, no supply voltage, EtherCAT
flashing green, steady flashing Device status: PRE-OPERATIONAL
green, flashing, single flash Device status: SAFE-OPERATIONAL
green, continuous light Device status: OPERATIONAL
flashing red, steady flashing Faulty configuration,
communication not initialized or inactive
device status: PRE-OPERATIONAL
red, flashing, single flash Local error,
red, flashing, double flash Process Data Watchdog Timeout or
red, continuous light Bus error,
e.g., synchronization error
EtherCAT Watchdog Timeout or
Sync Manager Watchdog Timeout
no communication established
to master
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Display elements and display
2 LEDs
MK 338
MS 338
2 LEDs
Ethernet 1 LED
(split, two-colored):
ACT1 / LINK1
Ethernet 0 LED
(split, two-colored):
ACT0 / LINK0
Ethernet 1 LED
(split, two-colored):
ACT1 / LINK1
Ethernet 0 LED
(split, two-colored):
ACT0 / LINK0
ME 338…
8.2 MS 338/ME 338…/MK338 LED indicators
Figure 8.2: MS 338/ME 338…/MK 338 - LED indicators
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Display elements and display
As a status display for the two EtherCAT connections, Ethernet_0 and Ethernet_1, there
are two split two-colored LEDs each in the MS 338, ME 338… and MK 338:
ACT0 / LINK0 LED
green, continuous light EtherCAT connected (LINK)
yellow, flashing Data communication (ACT)
ACT1 / LINK1 LED
green, continuous light EtherCAT connected (LINK)
yellow, flashing Data communication (ACT)
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8.3 BCL 338i display
Control buttons
Display
2 LEDs
Figure 8.3: BCL 338i - Display
Note!
The function of the LEDs is identical for the devices with and without display.
The optional display of the BCL 338i has the following features:
• Monochromatic with background lighting (blue/white)
• Double line, 128 x 32 pixels
• Display language: English
The display is only used as a display element. Two buttons can control which values are
displayed. In doing so, the upper line displays the selected function and the lower line
displays the result.
The background lighting is activated by the push of any button and automatically deactivated
after a defined point in time:
Display elements and display
Display functions
The following functions can be displayed and activated:
• Reading result = result of reading process
• Decodequality = quality of decoding process
• BCL Info = device status/error code
• I/O Status = status of the inputs/outputs
• BCL Address = IP address of the BCL 358i
• Adjustmode = alignment mode
• Version = software and hardware version
After the voltage is switched off/on, the reading result is always displayed.
The display is controlled via the two control buttons:
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Display elements and display
ENTER Activation/deactivation of the display change function
Down Scroll through functions (downwards)
Example:
Representation of the BUS status on the display:
1. Press button : Display flashes
2. Press button : Display changes from read result to decoding quality
3. Press button : Display changes from decoding quality to device status
4. Press button : Display changes from device status to BUS status
5. Press button : Bus status displayed, display stops flashing.
Description of the display functions
Reading result
88776655
Decoding quality
84
BCL info
Error code 3201
I/O status
In = 0 Out = 1
BCL address
192.168.060.0
Adjust mode
73
Version
SW: xxxxx HW: xxx
• 1st line: read result display function
• 2nd line: code content of the bar code, e.g.
88776655
• 1st line: decoding quality display function
• 2nd line: decoding quality in percent, e.g. 84%
• 1st line: device status display function
• 2nd line: error code, e.g. Error code 3201
• 1st line: input/output status display function
• 2nd line: state: 0 = inactive, 1 = active,
e.g. In=0, Out=1
• 1st line: IP address display function
• 2nd line: set address, e.g. 192.168.060.0
• 1st line: alignment mode display function
• 2nd line: decoding quality in percent, e.g. 73%
• 1st line: version display function
• 2nd line: software and hardware version of the
device
98 BCL 338i Leuze electronic
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