Leuze AMS 348i TECHNICAL DESCRIPTION

AMS 348i

Optical Laser Measurement System – PROFINET

de 05-2017/07 50113340
We reserve the right to
make technical changes
Original operating instructions
© 2017
Leuze electronic AMS 348i
AMS 348i
Delete character
Enter digit
Save input
ESC
Navigate
upward/laterally
Navigate
downward/laterally
ESCAPE
leave
ENTER
confirm
Device buttons:
The main menus
Input of values
AMS 348i 120 Leuze electronic
GmbH & Co. KG SW: V 1.3.0 HW:1 SN: -----------------------
Network information Address: ---.---.---.--­Net mask: ---.---.---.--­Gateway: ---.---.---.--­MAC ID: --.--.--.--.--.-­DevName: ------------------------
IO1 LSR PLB LNK0 IO2 TMP ATT LNK1 ERR
+ 87.000m
Parameter
Parameter handling PROFINET Position value I/O Other
Device information - main menu
This menu item contains detailed information on
• Device model,
• Manufacturer,
• Software and hardware version,
• Serial number. No entries can be made via the display.
Network information - main menu
Under this menu item, you will find detailed information on the network addresses. No entries can be made via the display.
Status- and measurement data ­main menu
• Display of status-, warning-, and error messages.
• Status overview of the switching inputs/outputs.
• Bar graph for the reception level.
• Activated interface.
• Measurement value. No entries can be made via the display. See "Indicators in the display" on page 38.
Parameter - main menu
Configuration for PROFI NET is carried out via the modules of the GSDML file.
100
<-|0123456789 save Standard ----- Unit 126 | |
Language selection o Deutsch
English o Español o Français o Italiano
Service
Status messages
Diagnostics
Expanded diagnostics
Language selection - main menu
• Selection of the display language. See "Language selection menu" on page 48.
Service - main menu
• Display of status messages.
• Display of diagnostic data. No entries can be made via the display. See "Service menu" on page 48.
Table of contents
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Description of functions AMS 348i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Foreseeable misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Disclaimer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Laser safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Fast commissioning / operating principle . . . . . . . . . . . . . . . . . . . 12
3.1 Mounting the AMS 348i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.1 Mounting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.2 Mounting the reflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Connecting the voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4 AMS 348i on the PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 Specifications of the laser measurement system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.1 General specifications AMS 348i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.2 Dimensioned drawing AMS 348i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.3 Type overview AMS 348i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Installation and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1 Storage, transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 Mounting the AMS 348i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2.1 Optional mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.2 Parallel mounting of the AMS 348i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.2.3 Parallel mounting of AMS 348i and DDLS optical data transmission. . . . . . . . . . . . . . . . 23
5.3 Mounting the AMS 348i with laser beam deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3.1 Mounting the laser beam deflector unit With integrated mounting bracket . . . . . . . . . . . 24
5.3.2 Dimensioned drawing of US AMS 01 deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3.3 Mounting the US 1 OMS deflector unit without mounting bracket . . . . . . . . . . . . . . . . . 26
AMS 348i 1
Table of contents
6 Reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.2 Description of the reflective tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2.1 Specifications of the self-adhesive foil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2.2 Specifications of the reflective tape on a support plate . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2.3 Dimensioned drawing of reflective tape on a support plate . . . . . . . . . . . . . . . . . . . . . . . 29
6.2.4 Specifications of heated reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.2.5 Dimensioned drawing of heated reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.3 Selecting reflector sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.4 Mounting the reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.4.2 Mounting the reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.4.3 Table of reflector pitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.1 Safety notices for the electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.2 PWR – voltage supply / switching input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.3 PROFINET BUS IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.4 PROFINET BUS OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.5 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
8 Display and control panel AMS 348i . . . . . . . . . . . . . . . . . . . . . . . 40
8.1 Structure of the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.2 Status display and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.2.1 Indicators in the display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.2.2 LED status displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.2.3 Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.3 Menu description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
8.3.1 The main menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.3.2 Parameter menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.3.3 Language selection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
8.3.4 Service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9 PROFINET interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.1 General information on PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.2 Identification & Maintenance Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2 AMS 348i
Table of contents
9.3 PROFINET – star topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.4 PROFINET – linear topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.5 PROFINET – General information on wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.6 PROFINET – Cable lengths and shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.7 PROFINET - Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
9.8 PROFINET – Commissioning and configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.8.1 PROFINET implementation of the AMS 348i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.8.2 Measures to be performed prior to the initial commissioning . . . . . . . . . . . . . . . . . . . . . 58
9.8.3 Starting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.8.4 Configuration steps for a Siemens Simatic S7 control . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9.9 PROFINET GSD file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.9.1 General information on the GSD file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.9.2 Overview of the GSD modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
9.9.3 Detail description of the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
10 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 96
10.1 Service and diagnostics in the display of the AMS 348i . . . . . . . . . . . . . . . . . . . . . . . . 97
10.1.1 Status messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
10.1.2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
10.1.3 Expanded diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
10.2 General causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
10.2.1 Power LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
10.3 Interface errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
10.3.1 BUS LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
10.4 Status display in the display of the AMS 348i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
11 Type overview and accessories . . . . . . . . . . . . . . . . . . . . . . . . . 102
11.1 Type key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
11.2 Type overview AMS 348i (PROFINET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
11.3 Overview of reflector types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
11.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
11.4.1 Accessory mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
11.4.2 Accessory deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
11.4.3 Accessory M12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
11.4.4 Accessory ready-made cables for voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
11.4.5 Accessory ready-made cables for PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
AMS 348i 3
Table of contents
12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
12.1 General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
12.2 Repairs, servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
12.3 Disassembling, packing, disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
4 AMS 348i

1 General information

U
L
US
C
LISTED

1.1 Explanation of symbols

The symbols used in this operating manual are explained below.
Attention!
This symbol precedes text messages which must strictly be observed. Failure to comply with this information results in injuries to personnel or damage to the equipment.
Attention Laser!
This symbol warns of possible danger caused by hazardous laser radiation.
Notice!
This symbol indicates text passages containing important information.

1.2 Declaration of conformity

The AMS 348i absolute measuring optical laser measurement system was designed and manufactured in accordance with applicable European directives and standards.
The AMS series is "UL LISTED" according to American and Canadian safety standards and fulfills the requirements of Underwriter Laboratories Inc. (UL).
General information
Notice!
The Declaration of Conformity for these devices can be requested from the manufacturer.
The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001.
Leuze electronic AMS 348i 5
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General information

1.3 Description of functions AMS 348i

The AMS 348i optical laser measurement system calculates distances to fixed as well as moving system parts. The distance to be measured is calculated according to the principle of the propagation time of radiated light. Here, the light emitted by the laser diode is reflected by a reflector onto the receiving element of the laser measurement system. The AMS 348i uses the "propagation time" of the light to calculate the distance to the reflector. The high absolute measurement accuracy of the laser measurement system and the fast response time are designed for position control applications.
With the AMS 3xxi product series, Leuze electronic makes available a range of internation­ally relevant interfaces. Note that each interface version listed below corresponds to a different AMS 3xxi model.
AMS 304i
AMS 348i
AMS 355i
AMS 358i
AMS 335i
AMS 338i
AMS 308i
AMS 384i
AMS 301i
AMS 300i
6 AMS 348i Leuze electronic

2 Safety

This sensor was developed, manufactured and tested in line with the applicable safety stan­dards. It corresponds to the state of the art.

2.1 Intended use

The AMS is an absolute measuring optical laser measurement system which allows distance measurement of up to 300m against a reflector.
Areas of application
The AMS is designed for the following areas of application:
• Positioning of automated, moving plant components
• Travel and lifting axes of high-bay storage devices
• Repositioning units
• Gantry crane bridges and their trolleys
•Lifts
• Electroplating plants
CAUTION
Observe intended use!
Only operate the device in accordance with its intended use. The protection of per-
sonnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use. Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.
Read the technical description before commissioning the device. Knowledge of this
technical description is an element of proper use.
Safety
NOTICE
Comply with conditions and regulations!
Observe the locally applicable legal regulations and the rules of the employer's liability
insurance association.
Attention
For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code).
Leuze electronic AMS 348i 7
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Safety

2.2 Foreseeable misuse

Any use other than that defined under "Intended use" or which goes beyond that use is considered improper use.
In particular, use of the device is not permitted in the following cases:
• Rooms with explosive atmospheres
• As stand-alone safety component in accordance with the machinery directive
• For medicinal purposes
NOTICE
Do not modify or otherwise interfere with the device.
Do not carry out modifications or otherwise interfere with the device.
The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG.

2.3 Competent persons

Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.
Prerequisites for competent persons:
• They have a suitable technical education.
• They are familiar with the rules and regulations for occupational safety and safety at work.
• They are familiar with the technical description of the device.
• They have been instructed by the responsible person on the mounting and operation of the device.
1)
Certified electricians
Electrical work must be carried out by a certified electrician.
Due to their technical training, knowledge and experience as well as their familiarity with relevant standards and regulations, certified electricians are able to perform work on elec­trical systems and independently detect possible dangers.
In Germany, certified electricians must fulfill the requirements of accident-prevention regu­lations BGV A3 (e.g. electrician foreman). In other countries, there are respective regula­tions that must be observed.
1) Use as safety-related component within the safety function is possible, if the component combi­nation is designed correspondingly by the machine manufacturer.
8 AMS 348i Leuze electronic

2.4 Disclaimer

Leuze electronic GmbH + Co. KG is not liable in the following cases:
• The device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.

2.5 Laser safety notices

ATTENTION LASER RADIATION – LASER CLASS 2
Never look directly into the beam!
The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety regulations for a product in laser class 2 as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.
Never look directly into the laser beam or in the direction of reflecting laser beams.
If you look into the beam path over a longer time period, there is a risk of injury to the retina.
Do not point the laser beam of the device at persons!Interrupt the laser beam using a non-transparent, non-reflective object if the laser
beam is accidentally directed towards a person.
When mounting and aligning the device, avoid reflections of the laser beam off reflec-
tive surfaces!
CAUTION! The use of operating or adjusting devices other than those specified here
or carrying out of differing procedures may lead to dangerous exposure to radiation.
Adhere to the applicable legal and local regulations regarding protection from laser
beams.
The device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.
Safety
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Leuze electronic AMS 348i 9
Safety
A Laser aperture B Laser warning sign C Laser information sign with laser parameters
A B
C
NOTICE
Affix laser information and warning signs!
Laser information and warning signs are attached to the device (see figure 2.1):
In addition, self-adhesive laser warning and information signs (stick-on labels) are supplied in several languages (see figure 2.2).
Affix the laser information sheet to the device in the language appropriate for the place
of use. When using the device in the US, use the stick-on label with the "Complies with 21 CFR 1040.10" notice.
Affix the laser information and warning signs near the device if no signs are attached
to the device (e.g., because the device is too small) or if the attached laser information and warning signs are concealed due to the installation position.
Affix the laser information and warning signs so that they are legible without exposing the reader to the laser radiation of the device or other optical radiation.
Figure 2.1: Laser apertures, laser warning signs
10 AMS 348i Leuze electronic
AVOID EXPOSURE – LASER RADIATION
IS EMITTED FROM THIS APERTURE
EXPOSITION DANGEREUSE – UN RAYONNEMENT
LASER EST ÉMIS PAR CETTE OUVERTURE
LASERSTRAHLUNG
NICHT IN DEN STRAHL BLICKEN
LASER KLASSE 2
DIN EN 60825-1:2008-05
Max. Leistung (peak): Impulsdauer: Wellenlänge:
RADIAZIONE LASER
NON FISSARE IL FASCIO
APARRECCHIO LASER DI CLASSE 2
EN 60825-1:2007
Potenza max. (peak): Durata dell'impulso: Lunghezza d'onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
EN 60825-1:2007
Maximum Output (peak): Pulse duration: Wavelength:
RAYONNEMENT LASER
NE PAS REGARDER DANS LE FAISCEAU
APPAREIL À LASER DE CLASSE 2
EN 60825-1:2007
Puissance max. (crête): Durée d`impulsion: Longueur d`onde:
RADIACIÓN LÁSER
NO MIRAR FIJAMENTE AL HAZ
PRODUCTO LÁSER DE CLASE 2
EN 60825-1:2007
Potencia máx. (peak): Duración del impulso: Longitud de onda:
RADIAÇÃO LASER
NÃO OLHAR FIXAMENTE O FEIXE
EQUIPAMENTO LASER CLASSE 2
EN 60825-1:2007
Potência máx. (peak): Período de pulso: Comprimento de onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1:2007
Complies with 21 CFR 1040.10
Maximum Output (peak): Pulse duration: Wavelength:
䉏⏘戟⺓
▎䦃展⏘㧮
伊䉏⏘ℶ❐
GB7247.1-2012
㦏⮶戢⒉᧤⽿⋋᧥ 厘⑁㖐兼㢅梃 㽱栎
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
4 mW 18
μ
s
655 nm
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
50125612-01
Safety
Figure 2.2: Laser warning and information signs – supplied stick-on labels
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Fast commissioning / operating principle

3 Fast commissioning / operating principle

Notice!
Below, you will find a short description for the initial commissioning of the AMS 348i. Detailed explanations for the listed points can be found throughout the handbook.

3.1 Mounting the AMS 348i

The AMS 348i and the corresponding reflector are mounted on two mutually opposing, plane-parallel, flat walls.
Figure 3.1: Schematic illustration of mounting
Attention!
For error-free position measurement, there must be an unobstructed line-of-sight between the AMS 348i and the reflector.

3.1.1 Mounting the device

The laser is mounted on a vertical wall using 4 screws (M5).
Alignment is performed using 2 adjustment screws. Adjust so that the laser light spot is positioned at the center of the reflector. The alignment is to be secured with the knurled nut and locked with the M5 nut.
Further information can be found in chapter 5.2 and chapter 5.3.

3.1.2 Mounting the reflector

The reflector is mounted on a vertical wall with 4 screws (M5). The reflector is angled using the included shims. Incline the reflector by approx. 1°.
Detailed information can be found in chapter 6.4.
12 AMS 348i Leuze electronic
Fast commissioning / operating principle

3.2 Connecting the voltage supply

The laser measurement system is connected using M12 connectors. The voltage supply is connected via the PWR M12 connection (18 … 30 VDC). 2 freely programmable switching inputs/outputs for individual adaptation to the respective application are also available here.
Detailed information can be found in chapter 7.

3.3 Display

Once the laser measurement system is supplied with voltage, the device status as well as the measured position values can be read on the display. The display automatically switches to the display of the measurement values.
Use the up/down buttons to the left of the display to read and change a wide range of data and parameters.
Detailed information can be found in chapter 8.

3.4 AMS 348i on the PROFINET

Install the GSDML file associated with the AMS 348i in the PROFINET Manager of your control. Activate the desired modules (at least one module).
The network address for PROFINET is assigned via the PROFINET Manager.
Standalone operation in PROFINET
During standalone operation of the AMS 348i, the PROFINET network is connected to BUS IN. BUS OUT requires no terminating resistor.
Network operation in PROFINET
In network mode the AMS 348i is connected to PROFINET via BUS IN. Further PROFINET participants can be connected to the integrated switch of the AMS 348i via the BUS OUT connection.
Commissioning of the AMS 348i
The procedures described below are for the configuration of an AMS 348i with a Siemens Simatic S7 PLC.
• Switching on the supply voltage. The AMS 348i displays the "Status and measurement values" main menu.
• Installation of the corresponding GSD file in the Simatic Hardware Manager.
• Projection of the PROFINET network including the AMS 348i GSD file. Definition of the IP addresses, sub-network mask and definition of a device name assigned to the IP address.
• Download of the project to the connected Siemens control.
Further information regarding the individual commissioning steps is provided in see chapter
9.8.4 "Configuration steps for a Siemens Simatic S7 control".
Detailed information can be found in chapter 9.
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Specifications

4 Specifications

4.1 Specifications of the laser measurement system

4.1.1 General specifications AMS 348i

Measurement data AMS 348i 40 (H) AMS 348i 120 (H) AMS 348i 200 (H) AMS 348i 300 (H)
Measurement range 0.2 … 40m 0.2 … 120m 0.2 … 200m 0.2 … 300m Accuracy ± 2mm ± 2mm ± 3mm ± 5mm Consistency Light spot diameter ≤ 40mm ≤ 100mm ≤ 150mm ≤ 225mm Output time
Response time 14ms Basis for contouring error calculation 7ms Resolution adjustable, see chapter of the individual interfaces Temperature drift ≤ 0.1 mm/K Ambient temperature sensitivity 1ppm/K Air pressure sensitivity 0.3ppm/hPa Tra ve rs e r at e ≤ 10 m/s
Electrical data
Supply voltage Vin Current consumption without device heating: 250 mA / 24V DC
Optical data
Transmitter laser diode, red light Laser class 2 acc. to IEC 60825-1:2007, CDRH Wavelength 655nm Impulse duration ≤ 18 μs Max. output power (peak) ≤ 4mW
Interfaces
Interface type PROFINET-RT with integrated switch
Protocol PROFINET-RT communication Conformance Class B
Operating and display elements
Keyboard 4 buttons Display monochromatic graphical display, 128 x 64 pixels LED 4 LEDs, 2 of which are used to display the PROFINET connection
1)
2)
0.3mm 0.5mm 0.7mm 1.0mm
1.7ms
18 … 30V DC
with device heating: 500 mA / 24VDC
for BUS IN and BUS OUT
14 AMS 348i Leuze electronic
Specifications
Inputs/outputs
Quantity
Input
Output
Mechanical data
Housing cast zinc and aluminum Optics glass Weight approx. 2.45kg Protection class
Environmental conditions
Operating temperature
without device heating
with device heating
Storage temperature -30°C … +70°C Air humidity max. 90% rel. humidity, non-condensing
Mechanical/electrical loading capacity
Vibrations acc. to EN 60068-2-6 Noise acc. to EN 60060-2-64 Shock acc. to EN 60068-2-27 EMC
1) Statistical error: 1 sigma; minimum switch-on time: 2min.
2) For UL applications: only for use in "Class 2" circuits acc. to NEC.
3) With screwed-on M 12 plugs or mounted caps.
4) With devices with heating, the switch on/off area of the internal heating can be extended to prevent condensation from forming. A 100% prevention of the formation of condensation cannot be guaran­teed due to the limited heating capacity of the AMS 348i.
5) This is a Class A product. In a domestic environment this product may cause radio interference, in which case the operator may be required to take adequate measures.
acc. to EN 61000-6-2 and EN 61000-6-4
2, programmable
protected against polarity reversal
max. 60mA, short-circuit proof
IP 65 acc. to EN 60529
3)
-5°C … +50°C
-30°C…+50°C
4)
5)
The AMS 348i is designed in accordance with safety class III for supply with PELV (protective extra-low voltage).
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Specifications
A M5 screw for alignment B Knurled nut with WAF4
hexagon socket and M5 nut for securing
C Optical axis D Zero point of the distance to be measured
A
B
D
A
C

4.1.2 Dimensioned drawing AMS 348i

16 AMS 348i Leuze electronic
Figure 4.1: Dimensioned drawing AMS 348i

4.1.3 Type overview AMS 348i

AMS 348i (PROFINET)
Type designation Description Part no.
AMS 348i 40 40m operating range, PROFINET interface 50113709 AMS 348i 120 120m operating range, PROFINET interface 50113710 AMS 348i 200 200m operating range, PROFINET interface 50113711 AMS 348i 300 300m operating range, PROFINET interface 50113712 AMS 348i 40 H 40m operating range, PROFINET interface, integrated heating 50113713 AMS 348i 120 H 120m operating range, PROFINET interface, integrated heating 50113714 AMS 348i 200 H 200m operating range, PROFINET interface, integrated heating 50113715 AMS 348i 300 H 300m operating range, PROFINET interface, integrated heating 50113716
Table 4.1: Type overview AMS 348i
Specifications
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Installation and mounting

5 Installation and mounting

5.1 Storage, transportation

Attention!
When transporting or storing, package the device so that it i s prote cted against collision and humidity. Optimum protection is achieved when using the original packaging. Heed the re­quired environmental conditions specified in the technical data.
Unpacking
Check the packaging for any damage. If damage is found, notify the post office or shipping
agent as well as the supplier.
Check the delivery contents using your order and the delivery papers:
• Delivered quantity
• Device type and model as indicated on the nameplate
• Brief manual
The name plate provides information as to what AMS 348i type your device is. For specific information, please refer to chapter 11.2.
Name plates
Figure 5.1: Device name plate using the AMS 300i as an example
Notice!
Please note that the shown name plate is for illustration purposes only; the contents do not correspond to the original.
Save the original packaging for later storage or shipping.
18 AMS 348i Leuze electronic
If you have any questions concerning your shipment, please contact your supplier or your
A M5 screw for align-
ment
B Knurled nut and nut
with WAF4 hexagon socket for securing
C Optical axis
A
B
A
C
local Leuze electronic sales office.
Observe the applicable local regulations when disposing of the packaging materials.

5.2 Mounting the AMS 348i

Installation and mounting
Figure 5.2: Mounting the device
The AMS 348i and the corresponding reflector are mounted on two mutually opposing, plane-parallel, flat walls or system parts. For error-free position measurement, there must be an unobstructed line-of-sight connection between the AMS 348i and the reflector.
Use M5 screws to fasten the laser measurement system. Secure the screws with a toothed lock washer to protect against loosening caused by vibrations.
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Installation and mounting
Aligning the laser light spot in the center of the reflector
The laser light spot has to be aligned so that it always hits the center of the opposing reflector, both at close range as well as at the maximum measurement distance. To align, use the two M5 Allen screws ("A" in figure 5.2). When aligning please ensure that the knurled nut and the lock nut ("B" in figure 5.2) are opened wide.
Attention!
To prevent the laser measurement system from moving out of alignment during continuous operation, subsequently hand-tighten the knurled nut and counterlock with the nut with WAF4 hexagon socket ("B" in figure 5.2). Knurled nut and nut must not be tightened until alignment has been completed.
Attention!
The device must not be opened. Failure to comply will render the guarantee void. Warranted features cannot be guaranteed after the device has been opened.
20 AMS 348i Leuze electronic

5.2.1 Optional mounting bracket

A Laser beam
A mounting bracket for mounting the AMS 348i on a flat, horizontal surface is available as an optional accessory.
Type designation: MW OMS/AMS 01
Part no.: 50107255
Installation and mounting
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Figure 5.3: Optional mounting bracket
Installation and mounting
X
Reflector 1 Reflector 2

5.2.2 Parallel mounting of the AMS 348i

Definition of the term "parallel spacing"
As shown in figure 5.4, dimension X describes the "parallel spacing" of the inner edges of the two laser light spots on the reflector.
Figure 5.4: Minimum parallel spacing X between adjacent AMS 348i
The diameter of the light spot increases with distance.
AMS 348i 40 (H) AMS 348i 120 (H) AMS 348i 200 (H) AMS 348i 300 (H)
Max. measurement dis­tance Light spot diameter ≤ 40mm ≤ 100mm ≤ 150mm ≤ 225 mm
Thus, the center-to-center spacing of the two AMS 348i devices with respect to one another can be calculated as a function of the maximum measurement distance.
To define the minimum parallel spacing between two AMS 348i, it is necessary to distinguish between three different arrangements of AMS 348i and reflectors.
40m 120m 200m 300m
The AMS 348i are mounted stationary and in parallel on one plane. Both reflectors move independently of one another at different distances to the AMS 348i.
Minimum parallel spacing X of the two laser light spots:
X = 100mm + (max. measurement distance in mm x 0.01)
The AMS 348i are mounted stationary and in parallel on one plane. Both reflectors move in parallel at the same distance to the AMS 348i.
Measurement distance up to 120m: minimum parallel spacing X 600mm
Measurement distance up to 200m: minimum parallel spacing X 750mm
Measurement distance up to 300m: minimum parallel spacing X 750mm
22 AMS 348i Leuze electronic
Installation and mounting
The reflectors are mounted stationary and in parallel on one plane. Both AMS 348i move independently of one another at different or the same dis­tances to the reflectors.
Measurement distance up to 120 m: minimum parallel spacing X 600 mm
Measurement distance up to 200 m: minimum parallel spacing X 750 mm
Measurement distance up to 300 m: minimum parallel spacing X 750 mm
Notice!
Please note that when the AMS 348i are mounted in a mobile manner, travel tolerances could cause the two laser light spots to move towards each other. Take the travel tolerances of the vehicle into account when defining the parallel spacing of adjacent AMS 348i.

5.2.3 Parallel mounting of AMS 348i and DDLS optical data transmission

The optical data transceivers of the DDLS series and the AMS 348i do not interfere with one another. Depending on the size of the used reflector, the DDLS can be mounted with a minimum parallel spacing of 100mm to the AMS 348i. The parallel spacing is independent of the distance.
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Installation and mounting

5.3 Mounting the AMS 348i with laser beam deflector unit

General information
The two available deflector units are used for the 90° deflection of the laser beam, see "Accessory deflector unit" on page 103.
Attention!
The deflector units are designed for a maximum range of 40m. Longer distances on request.

5.3.1 Mounting the laser beam deflector unit With integrated mounting bracket

The AMS 348i is screwed onto the mechanism of the US AMS 01 deflector unit. The mirror can be mounted for three deflection directions:
1. Upward beam deflection
2. Beam deflection to the left
3. Beam deflection to the right
The deflector unit is mounted on plane-parallel, flat walls or plant components. For error­free position measurement, there must be an interruption-free line-of-sight between the AMS 348i… and the deflection mirror as well as between the mirror and the reflector.
Use the M5 screws to mount the deflector unit. Secure the screws with a toothed lock washer to protect against loosening caused by vibrations.
Figure 5.5: Mounting variants of the US AMS 01 laser beam deflector unit
24 AMS 348i Leuze electronic
Installation and mounting
A Laser beam

5.3.2 Dimensioned drawing of US AMS 01 deflector unit

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Figure 5.6: Dimensioned drawing of US AMS 01 deflector unit
Installation and mounting
A Mirror
Height of the spring in non-preloaded state

5.3.3 Mounting the US 1 OMS deflector unit without mounting bracket

The US 1 OMS deflector unit and the AMS 348i are mounted separately.
Notice!
When mounting, make certain that the laser light spot of the AMS 348i is aligned in the center of the deflection mirror.
Figure 5.7: Photo and dimensioned drawing of the US 1 OMS deflector unit
Alignment of the laser light spot on the reflector is performed as described in chapter 5.2.
26 AMS 348i Leuze electronic

6 Reflectors

6.1 General information

The AMS 348i measures distances against a reflective tape specified by Leuze electronic. All provided specifications for the AMS 348i, such as the operating range or accuracy, can only be achieved with the reflective tape specified by Leuze electronic.
The reflective tapes are available as adhesive tapes, affixed to a metal plate and with an integrated heater especially for use at low temperatures. Reflective tapes with heating have the designation "Reflective tape …x…-H", where "H" is an abbreviation for the heating variant.
The reflective tapes/reflectors must be ordered separately. The choice of size is left to the user. In chapter 6.3, recommendations on reflector size are provided as a function of the distance that is to be measured. In any case, the user must check to determine whether the recommendation is suitable for the respective application.

6.2 Description of the reflective tape

The reflective tape consists of a white, microprism-based reflective material. The micro­prisms are protected with a highly transparent, hard protective layer.
Under certain circumstances, the protective layer may lead to surface reflections. The surface reflections can be directed past the AMS 348i by positioning the reflective tape at a slight incline. The inclination of the reflective tape/reflectors is described in chapter 6.4.2. The required pitch can be found in table 6.1 "Reflector pitch resulting from spacer sleeves" on page 36.
The reflective tapes are provided with a protective fo il that ca n ea si ly be pulled of f. This mu st be removed from the reflector before the complete system is put into operation.
Reflectors
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