Leuze AMS 308i TECHNICAL DESCRIPTION

AMS 308i
Optical Laser Measurement System Ethernet TCP/IP
en 03-2014/12 50113366
We reserve the right to
make technical changes
TECHNICAL DESCRIPTION
Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen - Teck / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com
Leuze electronic AMS 308i
AMS 308i
Delete character
Enter digit
Save input
ESC
Navigate
upward/laterally
Navigate
downward/laterally
ESCAPE
leave
ENTER
confirm
Device buttons:
The main menus
Input of values
AMS 308i 120 Leuze electronic
GmbH & Co. KG SW: V 1.0.6 HW:1 SN: -----------------------
Network information Address: ---.---.---.--­Net mask: ---.---.---.--­Gateway: ---.---.---.--­MAC ID: --.--.--.--.--.--
IO1 LSR PLB LNK0 IO2 TMP ATT LNK1 ERR
+ 87.000m
Parameter
Parameter handling Ethernet Maximum position value I/O Other
Device information - main menu
This menu item contains detailed information on
• Device model,
• Manufacturer,
• Software and hardware version,
• Serial number. No entries can be made via the display.
Network information - main menu
Under this menu item, you will find detailed information on the network addresses. No entries can be made via the display.
Status- and measurement data - main menu
• Display of status-, warning-, and error messages.
• Status overview of the switching inputs/outputs.
• Bar graph for the reception level.
• Activated interface.
• Measurement value. No entries can be made via the display. See "Indicators in the display" on page 39.
Parameter - main menu
• Configuration of the AMS. See "Parameter menu" on page 45.
100
<-|0123456789 save Standard ----- Unit 126 | |
Language selection o Deutsch
English o Español o Français o Italiano
Service
Status messages
Diagnostics
Expanded diagnostics
Language selection - main menu
• Selection of the display language. See "Language selection menu" on page 49.
Service - main menu
• Display of status messages.
• Display of diagnostic data. No entries can be made via the display. See "Service menu" on page 50.
Table of contents
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Description of functions AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Foreseeable misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Disclaimer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Laser safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Fast commissioning / operating principle . . . . . . . . . . . . . . . . . . . 11
3.1 Mounting the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.1 Mounting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.2 Mounting the reflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Connecting the voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 AMS 308i on the Ethernet TCP/IP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5 Commissioning of the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5.1 Manually setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5.2 Automatically setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5.3 Defining Ethernet host communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Specifications of the laser measurement system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.1 General specifications AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.2 Dimensioned drawing AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.3 Type overview AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Installation and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Storage, transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Mounting the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2.1 Optional mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.2.2 Parallel mounting of the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.2.3 Parallel mounting of AMS 308i and DDLS optical data transmission. . . . . . . . . . . . . . . . 24
5.3 Mounting the AMS 308i with laser beam deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . 25
AMS 308i 1
Table of contents
5.3.1 Mounting the laser beam deflector unit With integrated mounting bracket . . . . . . . . . . . 25
5.3.2 Dimensioned drawing of US AMS 01 deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
5.3.3 Mounting the US 1 OMS deflector unit without mounting bracket . . . . . . . . . . . . . . . . . . 27
6 Reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
6.2 Description of the reflective tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2.1 Specifications of the self-adhesive foil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2.2 Specifications of the reflective tape on a metal plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2.3 Dimensioned drawing of reflective tape on a metal plate . . . . . . . . . . . . . . . . . . . . . . . . .30
6.2.4 Specifications of heated reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.2.5 Dimensioned drawing of heated reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.3 Selecting reflector sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.4 Mounting the reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.4.2 Mounting the reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.4.3 Table of reflector pitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.1 Safety notices for the electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.2 PWR – voltage supply / switching input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.3 Ethernet TCP/IP BUS IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.4 Ethernet TCP/IP BUS OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.5 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
8 Display and control panel AMS 308i . . . . . . . . . . . . . . . . . . . . . . . 41
8.1 Structure of the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2 Status display and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2.1 Indicators in the display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2.2 LED status displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.2.3 Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.3 Menu description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
8.3.1 The main menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.3.2 Parameter menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.3.3 Language selection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
8.3.4 Service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2 AMS 308i
Table of contents
9 Ethernet TCP/IP interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.1 General information on Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.1.1 Ethernet – star topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.1.2 Ethernet with linear topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.2 Electrical connection of the. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
9.3 Ethernet - Commissioning of the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.3.1 Manually setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.3.2 Automatically setting the IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.4 Communication protocol (Leuze binary protocol via TCP/IP) . . . . . . . . . . . . . . . . . . . . 59
9.4.1 Query telegram on the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.4.2 Answer telegram of the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 62
10.1 Service and diagnostics in the display of the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . 62
10.1.1 Status messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
10.1.2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.1.3 Expanded diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.2 General causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.2.1 Power LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.3 Interface errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.3.1 BUS LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.4 Status display in the display of the AMS 308i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11 Type overview and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11.1 Type key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11.2 Type overview AMS 308i (Ethernet TCP/IP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11.3 Overview of reflector types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.4.1 Accessory mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.4.2 Accessory deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.4.3 Accessory M12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.4.4 Accessory ready-made cables for voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.4.5 Accessory ready-made cables for Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
12.1 General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
12.2 Repairs, servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
12.3 Disassembling, packing, disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
AMS 308i 3
General information

1 General information

1.1 Explanation of symbols

The symbols used in this operating manual are explained below.
Attention!
This symbol precedes text messages which must strictly be observed. Failure to comply with this information results in injuries to personnel or damage to the equipment.
Attention Laser!
This symbol warns of possible danger caused by hazardous laser radiation.
Notice!
This symbol indicates text passages containing important information.

1.2 Declaration of conformity

The AMS 308i absolute measuring optical laser measurement system was designed and manufactured in accordance with applicable European directives and standards.
The AMS series is "UL LISTED" according to American and Canadian safety standards and fulfills the requirements of Underwriter Laboratories Inc. (UL).
Notice!
The Declaration of Conformity for these devices can be requested from the manufacturer.
The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen/Teck, possesses a certified quality assurance system in accordance with ISO 9001.
U
L
C
US
LISTED
4 AMS 308i Leuze electronic

1.3 Description of functions AMS 308i

The AMS 308i optical laser measurement system calculates distances to fixed as well as moving system parts. The distance to be measured is calculated according to the principle of the propagation time of radiated light. Here, the light emitted by the laser diode is reflected by a reflector onto the receiving element of the laser measurement system. The AMS 308i uses the "propagation time" of the light to calculate the distance to the reflector. The high absolute measurement accuracy of the laser measurement system and the fast integration time are designed for position control applications.
With the AMS 3xxi product series, Leuze electronic makes available a range of internation­ally relevant interfaces. Note that each interface version listed below corresponds to a different AMS 3xxi model.
AMS 304i
AMS 348i
AMS 355i
AMS 358i
General information
AMS 335i
AMS 338i
AMS 308i
AMS 384i
AMS 301i
AMS 300i
Leuze electronic AMS 308i 5
TNT 35/7-24V
Safety

2 Safety

This sensor was developed, manufactured and tested in line with the applicable safety stan­dards. It corresponds to the state of the art.

2.1 Intended use

The AMS is an absolute measuring optical laser measurement system which allows distance measurement of up to 300m against a reflector.
Areas of application
The AMS is designed for the following areas of application:
• Positioning of automated, moving plant components
• Travel and lifting axes of high-bay storage devices
• Repositioning units
• Gantry crane bridges and their trolleys
•Lifts
• Electroplating plants
CAUTION
Observe intended use!
Only operate the device in accordance with its intended use. The protection of per-
sonnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use. Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.
Read the technical description before commissioning the device. Knowledge of this
technical description is an element of proper use.
NOTICE
Comply with conditions and regulations!
Observe the locally applicable legal regulations and the rules of the employer's liability
insurance association.
Attention
For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code).
6 AMS 308i Leuze electronic

2.2 Foreseeable misuse

Any use other than that defined under "Intended use" or which goes beyond that use is considered improper use.
In particular, use of the device is not permitted in the following cases:
• Rooms with explosive atmospheres
• Circuits relevant to safety
• For medicinal purposes
NOTICE
Do not modify or otherwise interfere with the device.
Do not carry out modifications or otherwise interfere with the device.
The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG.

2.3 Competent persons

Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.
Prerequisites for competent persons:
• They have a suitable technical education.
• They are familiar with the rules and regulations for occupational safety and safety at work.
• They are familiar with the technical description of the device.
• They have been instructed by the responsible person on the mounting and operation of the device.
Safety
Certified electricians
Electrical work must be carried out by a certified electrician.
Due to their technical training, knowledge and experience as well as their familiarity with relevant standards and regulations, certified electricians are able to perform work on elec­trical systems and independently detect possible dangers.
In Germany, certified electricians must fulfill the requirements of accident-prevention regu­lations BGV A3 (e.g. electrician foreman). In other countries, there are respective regula­tions that must be observed.
Leuze electronic AMS 308i 7
TNT 35/7-24V
Safety

2.4 Disclaimer

Leuze electronic GmbH + Co. KG is not liable in the following cases:
• The device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.

2.5 Laser safety notices

ATTENTION LASER RADIATION – LASER CLASS 2
Never look directly into the beam!
The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety regulations for a product in laser class 2 as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.
Never look directly into the laser beam or in the direction of reflecting laser beams.
If you look into the beam path over a longer time period, there is a risk of injury to the retina.
Do not point the laser beam of the device at persons!Interrupt the laser beam using a non-transparent, non-reflective object if the laser
beam is accidentally directed towards a person.
When mounting and aligning the device, avoid reflections of the laser beam off reflec-
tive surfaces!
CAUTION! The use of operating or adjusting devices other than those specified here
or carrying out of differing procedures may lead to dangerous exposure to radiation.
Adhere to the applicable legal and local regulations regarding protection from laser
beams.
The device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.
8 AMS 308i Leuze electronic
Safety
A Laser aperture B Laser warning sign C Laser information sign with laser parameters
A B
C
NOTICE
Affix laser information and warning signs!
Laser information and warning signs are attached to the device (see figure 2.1):
In addition, self-adhesive laser warning and information signs (stick-on labels) are supplied in several languages (see figure 2.2).
Affix the laser information sheet to the device in the language appropriate for the place
of use. When using the device in the US, use the stick-on label with the "Complies with 21 CFR 1040.10" notice.
Affix the laser information and warning signs near the device if no signs are attached
to the device (e.g., because the device is too small) or if the attached laser information and warning signs are concealed due to the installation position.
Affix the laser information and warning signs so that they are legible without exposing the reader to the laser radiation of the device or other optical radiation.
Figure 2.1: Laser apertures, laser warning signs
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Safety
AVOID EXPOSURE – LASER RADIATION
IS EMITTED FROM THIS APERTURE
EXPOSITION DANGEREUSE – UN RAYONNEMENT
LASER EST ÉMIS PAR CETTE OUVERTURE
LASERSTRAHLUNG
NICHT IN DEN STRAHL BLICKEN
LASER KLASSE 2
DIN EN 60825-1:2008-05
Max. Leistung (peak): Impulsdauer: Wellenlänge:
RADIAZIONE LASER
NON FISSARE IL FASCIO
APARRECCHIO LASER DI CLASSE 2
EN 60825-1:2007
Potenza max. (peak): Durata dell'impulso: Lunghezza d'onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
EN 60825-1:2007
Maximum Output (peak): Pulse duration: Wavelength:
RAYONNEMENT LASER
NE PAS REGARDER DANS LE FAISCEAU
APPAREIL À LASER DE CLASSE 2
EN 60825-1:2007
Puissance max. (crête): Durée d`impulsion: Longueur d`onde:
RADIACIÓN LÁSER
NO MIRAR FIJAMENTE AL HAZ
PRODUCTO LÁSER DE CLASE 2
EN 60825-1:2007
Potencia máx. (peak): Duración del impulso: Longitud de onda:
RADIAÇÃO LASER
NÃO OLHAR FIXAMENTE O FEIXE
EQUIPAMENTO LASER CLASSE 2
EN 60825-1:2007
Potência máx. (peak): Período de pulso: Comprimento de onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1:2007
Complies with 21 CFR 1040.10
Maximum Output (peak): Pulse duration: Wavelength:
䉏⏘戟⺓
▎䦃展⏘㧮
伊䉏⏘ℶ❐
GB7247.1-2012
㦏⮶戢⒉᧤⽿⋋᧥ 厘⑁㖐兼㢅梃 㽱栎
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
4 mW 18
μ
s
655 nm
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
50125612-01
Figure 2.2: Laser warning and information signs – supplied stick-on labels
10 AMS 308i Leuze electronic
Fast commissioning / operating principle

3 Fast commissioning / operating principle

Notice!
Below, you will find a short description for the initial commissioning of the AMS 308i. Detailed explanations for the listed points can be found throughout the handbook.

3.1 Mounting the AMS 308i

The AMS 308i and the corresponding reflector are mounted on two mutually opposing, plane-parallel, flat walls.
Figure 3.1: Schematic illustration of mounting
Attention!
For error-free position measurement, there must be an unobstructed line-of-sight between the AMS 308i and the reflector.

3.1.1 Mounting the device

The laser is mounted using 4 screws (M5).
Alignment is performed using 2 adjustment screws. Adjust so that the laser light spot is positioned at the center of the reflector. The alignment is to be secured with the knurled nut and locked with the M5 nut.
Further information can be found in chapter 5.2 and chapter 5.3.

3.1.2 Mounting the reflector

The reflector is mounted using 4 screws (M5). The reflector is angled using the spacer sleeves included. Incline the reflector by approx. 1°.
Detailed information can be found in chapter 6.4.
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Fast commissioning / operating principle

3.2 Connecting the voltage supply

The laser measurement system is connected using M12 connectors. The voltage supply is connected via the PWR M12 connection (18 … 30V DC). 2 freely adjustable switching inputs/outputs for individual adaptation to the respective application are also available here.
Detailed information can be found in chapter 7.

3.3 Display

Once the laser measurement system is supplied with voltage, the device status as well as the measured position values can be read on the display. The display automatically switches to the display of the measurement values.
Use the up/down buttons to the left of the display to read and change a wide range of data and parameters.
Detailed information can be found in chapter 8.

3.4 AMS 308i on the Ethernet TCP/IP

Notice!
The AMS 308i can communicate via TCP/IP or UDP. Standard is TCP/IP. If communication should be via UDP, the "UDP" protocol must be activated via the display in the "Ethernet" ­"Host communication" submenu.
Standalone operation in Ethernet network
During stand-alone operation of the AMS 308i, the host interface of the primary system is connected to HOST/BUS IN. Thus, a star structure (Ethernet structure) is possible.
Network operation in Ethernet network
In network operation, the primary system (PC/PLC) is connected to the host interface of the AMS 308i. With the aid of the "switch" integrated in the AMS 308i, the bus connection to the next participant, e.g. a AMS 308i, can occur directly via the BUS OUT socket!
Notice!
The AMS 308i has a built-in DHCP client for automatically receiving assigned addresses. The addresses can be assigned either via DHCP or manually via the display. When assigning manually, make sure the IP addresses assigned are unique. DHCP is deactivated by default.
12 AMS 308i Leuze electronic
Fast commissioning / operating principle

3.5 Commissioning of the AMS 308i

3.5.1 Manually setting the IP address

Notice!
To set the network addresses, parameter enabling must be activated, as described in chapter
8.4.
If your system does not include a DHCP server or if the IP addresses of the devices are to be set permanently, proceed as follows:
Have the network administrator specify the data for IP address, net mask and gateway
address of the AMS 308i.
Set these values on the AMS 308i.
The menu structure of the display entry can be found at the end of the manual. Call up the corresponding menu levels and enter the respective addresses.

3.5.2 Automatically setting the IP address

If your system includes a DHCP server that is to be used to assign the IP addresses, observe the following:
DHCP address assignment is deactivated by default. To activate DHCP address assignment, parameter enabling must first be activated, see chapter 8.4.
The menu structure of the display entry can be found at the end of the manual. Call up the corresponding menu levels to activate DHCP.
Further information on entering address data can be found in chapter 9.

3.5.3 Defining Ethernet host communication

The AMS 308i can communicate via TCP/IP or UDP. Standard is TCP/IP. If communication should be via UDP, the "UDP" protocol must be activated via the display in the "Ethernet"
- "Host communication" submenu. UDP and TCP/IP can be activated simultaneously and used in parallel.
If you would like to use the TCP/IP protocol for your application, you must also define whether the AMS 308i is to operate as a TCP client or as a TCP server.
Contact your network administrator to determine which communication protocol is used.
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Fast commissioning / operating principle
TCP/IP
Notice!
Nutzen Sie bei der Displayeingabe den Ausklapper auf der letzten Seite zur Orientierung in der Menüstruktur.
In TCP client mode, the AMS 308i actively establishes the connection to the primary host system (PC / PLC as server). The AMS 308i requires from the user the IP address of the server (host system) and the port number on which the server (host system) accepts a connection. In this case, the AMS 308i determines when and with whom a connection is established!
With a AMS 308i as TCP client, also set the following values:
• IP address of the TCP server (normally the PLC/host computer)
• Port number of the TCP server
• Timeout for the wait time for an answer from the server
• Repetition time for renewed communication attempt following a timeout
In TCP server mode, the primary host system (PC / PLC) actively establishes the connection and the connected AMS 308i waits for the connection to be set up. The TCP/ IP stack requires information from the user regarding the local port of the AMS 308i (port number) on which the connection requests of a client application (host system) are to be accepted. If there is a connection request and a connection is established by the primary host system (PC / PLC as client), the AMS 308i (server mode) accepts the connection. Data can then be sent and received.
With a AMS 308i as TCP server, also set the following values:
• Port number for the communication of the AMS 308i with the TCP clients.
UDP
The AMS 308i requires from the user the IP address and the port number of the communi­cation partner. Correspondingly, the host system (PC / PLC) requires the set IP address of the AMS 308i and the selected port number. By assigning these parameters, a socket is formed via which the data can be sent and received.
Activate the UDP protocol.
Also set the following values:
• IP address of the communication partner.
• Port number of the communication partner.
Notice!
The AMS 308i also offers the possibility of automatically accepting the address and port.
14 AMS 308i Leuze electronic
Specifications

4 Specifications

4.1 Specifications of the laser measurement system

4.1.1 General specifications AMS 308i

Measurement data AMS 308i 40 (H) AMS 308i 120 (H) AMS 308i 200 (H) AMS 308i 300 (H)
Measurement range 0.2 … 40m 0.2 … 120m 0.2 … 200m 0.2 … 300m Accuracy ± 2mm ± 2mm ± 3mm ± 5mm Consistency Light spot diameter ≤ 40mm 100 mm 150mm 225mm Measurement value output
Integration time 8ms Resolution adjustable, see chapter of the individual interfaces Temperature drift ≤ 0.1 mm/K Ambient temperature sensitivity 1ppm/K Air pressure sensitivity 0.3ppm/hPa Tra ve rs e rate ≤ 10 m/s
Electrical data
Supply voltage Vin Current consumption without device heating: 250 mA / 24V DC
Optical data
Transmitter laser diode, red light, wavelength 650 … 690nm Laser class 2 acc. to EN 60825-1, CDRH
Interfaces
Interface type 2x Ethernet TCP/IP
Protocol Ethernet TCP/IP (Client/ Server) / UDP Baud rate 10/100Mbit/s
Operating and display elements
Keyboard 4 buttons Display monochromatic graphical display, 128 x 64 pixels LED 4 LEDs, 2 of which are used to display the Ethernet connection
1)
2)
0.3mm 0.5mm 0.7mm 1.0mm
1.7ms
18 … 30V DC
with device heating: 500 mA / 24VDC
on 2x M12 (D)
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Specifications
Inputs/outputs
Quantity
Input
Output
Mechanical data
Housing cast zinc and aluminum Optics glass Weight approx. 2.45kg Protection class
Environmental conditions
Operating temperature
without device heating
with device heating
Storage temperature -30°C … +70°C Air humidity max. 90% rel. humidity, non-condensing
Mechanical/electrical loading capacity
Vibrations acc. to EN 60068-2-6 Noise acc. to EN 60060-2-64 Shock acc. to EN 60068-2-27 EMC
1) Statistical error: 1 sigma; minimum switch-on time: 2min.
2) For UL applications: only for use in "Class 2" circuits acc. to NEC.
3) With screwed-on M12 plugs or mounted caps.
4) With devices with heating, the switch on/off area of the internal heating can be extended to prevent condensation from forming. A 100% prevention of the formation of condensation cannot be guaran­teed due to the limited heating capacity of the AMS 308i.
5) This is a Class A product. In a domestic environment this product may cause radio interference, in which case the operator may be required to take adequate measures.
acc. to EN 61000-6-2 and EN 61000-6-4
2, programmable
protected against polarity reversal
max. 60mA, short-circuit proof
IP 65 acc. to EN 60529
3)
-5°C … +50 °C
-30°C…+50°C
4)
5)
The AMS 308i is designed in accordance with safety class III for supply with PELV (protective extra-low voltage).
16 AMS 308i Leuze electronic

4.1.2 Dimensioned drawing AMS 308i

A M5 screw for alignment B Knurled nut with WAF4
hexagon socket and M5 nut for securing
C Optical axis D Zero point of the distance to be measured
A
B
D
A
C
Specifications
Leuze electronic AMS 308i 17
Figure 4.1: Dimensioned drawing AMS 308i
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Specifications

4.1.3 Type overview AMS 308i

AMS 308i (Ethernet TCP/IP)
Type designation Description Part no.
AMS 308i 40 40m operating range, Ethernet TCP/IP interface 50113685 AMS 308i 120 120m operating range, Ethernet TCP/IP interface 50113686 AMS 308i 200 200m operating range, Ethernet TCP/IP interface 50113687 AMS 308i 300 300m operating range, Ethernet TCP/IP interface 50113688 AMS 308i 40 H 40m operating range, Ethernet TCP/IP interface, integrated heating 50113689 AMS 308i 120 H 120m operating range, Ethernet TCP/IP interface, integrated heating 50113690 AMS 308i 200 H 200m operating range, Ethernet TCP/IP interface, integrated heating 50113691 AMS 308i 300 H 300m operating range, Ethernet TCP/IP interface, integrated heating 50113692
Table 4.1: Type overview AMS 308i
18 AMS 308i Leuze electronic

5 Installation and mounting

5.1 Storage, transportation

Attention!
When transporting or storing, package the device s o that it i s protected against collision and humidity. Optimum protection is achieved when using the original packaging. Heed the re­quired environmental conditions specified in the technical data.
Unpacking
Check the packaging for any damage. If damage is found, notify the post office or shipping
agent as well as the supplier.
Check the delivery contents using your order and the delivery papers:
• Delivered quantity
• Device type and model as indicated on the nameplate
• Brief manual
The name plate provides information as to what AMS 308i type your device is. For specific information, please refer to chapter 11.2.
Name plates
Installation and mounting
Figure 5.1: Device name plate using the AMS 300i as an example
Notice!
Please note that the shown name plate is for illustration purposes only; the contents do not correspond to the original.
Save the original packaging for later storage or shipping.
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Installation and mounting
A M5 screw for align-
ment
B Knurled nut and nut
with WAF4 hexagon socket for securing
C Optical axis
A
B
A
C
If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office.
Observe the applicable local regulations when disposing of the packaging materials.

5.2 Mounting the AMS 308i

Figure 5.2: Mounting the device
The AMS 308i and the corresponding reflector are mounted on two mutually opposing, plane-parallel, flat walls or system parts. For error-free position measurement, there must be an unobstructed line-of-sight connection between the AMS 308i and the reflector.
Use M5 screws to fasten the laser measurement system. Secure the screws with a toothed lock washer to protect against loosening caused by vibrations.
20 AMS 308i Leuze electronic
Installation and mounting
Aligning the laser light spot in the center of the reflector
The laser light spot has to be aligned so that it always hits the center of the opposing reflector, both at close range as well as at the maximum measurement distance. To align, use the two M5 Allen screws ("A" in figure 5.2). When aligning please ensure that the knurled nut and the lock nut ("B" in figure 5.2) are opened wide.
Attention!
To prevent the laser measurement system from moving out of alignment during continuous operation, subsequently hand-tighten the knurled nut and counterlock with the nut with WAF4 hexagon socket ("B" in figure 5.2). Knurled nut and nut must not be tightened until alignment has been completed.
Attention!
The device must not be opened. Failure to comply will render the guarantee void. Warranted features cannot be guaranteed after the device has been opened.
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