Leuze AMS 300i Operating Instructions

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AMS 300i
Optical Laser Measurement System RS 422/RS 232
en 03-2014/12 50113376
We reserve the right to
make technical changes
TECHNICAL DESCRIPTION
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Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen - Teck / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com
Leuze electronic AMS 300i
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AMS 300i
Navigate
upward/laterally
Navigate
downward/laterally
ESCAPE
leave
ENTER
confirm
Device buttons:
Delete character
Enter digit
Save input
The main menus
ESC
Input of values
AMS 300i 120 Leuze electronic
GmbH & Co. KG SW: V 1.3.0 HW:1 SN: -----------------------
Network information Active: RS232/RS422 Data format: 8,n,1 Baudrate: ---- kbit/s
IO1 LSR PLB RS422 IO2 TMP ATT RS232 ERR
+ 87.000m
Parameter
Parameter handling RS422/RS232 Position value I/O Other
Device information - main menu
This menu item contains detailed information on
• Device model,
• Manufacturer,
• Software and hardware version,
• Serial number. No entries can be made via the display.
Network information - main menu
Explanations of the active interface, data format and baud rate. No entries can be made via the display.
Status- and measurement data - main menu
• Display of status-, warning-, and error messages.
• Status overview of the switching inputs/outputs.
• Bar graph for the reception level.
• Activated interface.
• Measurement value. No entries can be made via the display. See "Indicators in the display" on page 37.
Parameter - main menu
• Configuration of the AMS. See "Parameter menu" on page 42.
100
<-|0123456789 save Standard ----- Unit 126 | |
Language selection o Deutsch
English o Español o Français o Italiano
Service
Status messages
Diagnostics
Expanded diagnostics
Language selection - main menu
• Selection of the display language. See "Language selection menu" on page 45.
Service - main menu
• Display of status messages.
• Display of diagnostic data. No entries can be made via the display. See "Service menu" on page 46.
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Table of contents
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Description of functions AMS 300i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Foreseeable misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Competent persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Disclaimer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Laser safety notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Fast commissioning / operating principle . . . . . . . . . . . . . . . . . . . 11
3.1 Mounting the AMS 300i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.1 Mounting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.2 Mounting the reflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Connecting the voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 AMS 300i on the RS 422/RS 232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4.1 Transmission of data by means of the RS 422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4.2 Transmission of data by means of the RS 232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Specifications of the laser measurement system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1.1 General specifications AMS 300i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1.2 Dimensioned drawing AMS 300i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.3 Type overview AMS 300i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Installation and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 Storage, transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Mounting the AMS 300i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2.1 Optional mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2.2 Parallel mounting of the AMS 300i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.3 Parallel mounting of AMS 300i and DDLS optical data transmission. . . . . . . . . . . . . . . . 22
5.3 Mounting the AMS 300i with laser beam deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.3.1 Mounting the laser beam deflector unit With integrated mounting bracket . . . . . . . . . . . 23
5.3.2 Dimensioned drawing of US AMS 01 deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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5.3.3 Mounting the US 1 OMS deflector unit without mounting bracket . . . . . . . . . . . . . . . . . . 25
6 Reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
6.2 Description of the reflective tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.2.1 Specifications of the self-adhesive foil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2.2 Specifications of the reflective tape on a metal plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2.3 Dimensioned drawing of reflective tape on a metal plate . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2.4 Specifications of heated reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2.5 Dimensioned drawing of heated reflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.3 Selecting reflector sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.4 Mounting the reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.4.2 Mounting the reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.4.3 Table of reflector pitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.1 Safety notices for the electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.2 PWR – voltage supply / switching input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.3 RS 422 BUS IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.4 RS 232 BUS IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.5 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
8 Display and control panel AMS 300i . . . . . . . . . . . . . . . . . . . . . . . 39
8.1 Structure of the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.2 Status display and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.2.1 Indicators in the display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
8.2.2 LED status displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
8.2.3 Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.3 Menu description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
8.3.1 The main menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.3.2 Parameter menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.3.3 Language selection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.3.4 Service menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
9 RS 422/RS 232 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.1 General Information about the RS 422/RS 232 interface . . . . . . . . . . . . . . . . . . . . . . . .50
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9.2 RS 422 electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.3 RS 232 electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.4 RS 422/RS 232 interface data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.4.1 Default settings of the RS 422 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.4.2 Default settings of the RS 232 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.4.3 Parameter setting for AMS 300i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.4.4 Communication protocol (binary protocol) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
10 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 55
10.1 Service and diagnostics in the display of the AMS 300i . . . . . . . . . . . . . . . . . . . . . . . . 55
10.1.1 Status messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
10.1.2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10.1.3 Expanded diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10.2 General causes of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10.2.1 Power LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10.3 Interface errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10.3.1 BUS LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10.4 Status display in the display of the AMS 300i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
11 Type overview and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11.1 Type key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11.2 Type overview AMS 300i (RS 422/RS 232) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11.3 Overview of reflector types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11.4.1 Accessory mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11.4.2 Accessory deflector unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11.4.3 Accessory M12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11.4.4 Accessory ready-made cables for voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
11.4.5 Accessory ready-made cables for RS 232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
11.4.6 Cables for RS 422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
12.1 General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
12.2 Repairs, servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
12.3 Disassembling, packing, disposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
AMS 300i 3
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General information

1 General information

1.1 Explanation of symbols

The symbols used in this operating manual are explained below.
Attention!
This symbol precedes text messages which must strictly be observed. Failure to comply with this information results in injuries to personnel or damage to the equipment.
Attention Laser!
This symbol warns of possible danger caused by hazardous laser radiation.
Notice!
This symbol indicates text passages containing important information.

1.2 Declaration of conformity

The AMS 300i absolute measuring optical laser measurement system was designed and manufactured in accordance with applicable European directives and standards.
The AMS series is "UL LISTED" according to American and Canadian safety standards and fulfills the requirements of Underwriter Laboratories Inc. (UL).
Notice!
The Declaration of Conformity for these devices can be requested from the manufacturer.
The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen/Teck, possesses a certified quality assurance system in accordance with ISO 9001.
U
L
C
US
LISTED
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1.3 Description of functions AMS 300i

The AMS 300i optical laser measurement system calculates distances to fixed as well as moving system parts. The distance to be measured is calculated according to the principle of the propagation time of radiated light. Here, the light emitted by the laser diode is reflected by a reflector onto the receiving element of the laser measurement system. The AMS 300i uses the "propagation time" of the light to calculate the distance to the reflector. The high absolute measurement accuracy of the laser measurement system and the fast integration time are designed for position control applications.
With the AMS 3xxi product series, Leuze electronic makes available a range of internation­ally relevant interfaces. Note that each interface version listed below corresponds to a different AMS 3xxi model.
AMS 304i
AMS 348i
AMS 355i
AMS 358i
General information
AMS 335i
AMS 338i
AMS 308i
AMS 384i
AMS 301i
AMS 300i
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Safety

2 Safety

This sensor was developed, manufactured and tested in line with the applicable safety stan­dards. It corresponds to the state of the art.

2.1 Intended use

The AMS is an absolute measuring optical laser measurement system which allows distance measurement of up to 300m against a reflector.
Areas of application
The AMS is designed for the following areas of application:
• Positioning of automated, moving plant components
• Travel and lifting axes of high-bay storage devices
• Repositioning units
• Gantry crane bridges and their trolleys
•Lifts
• Electroplating plants
CAUTION
Observe intended use!
Only operate the device in accordance with its intended use. The protection of per-
sonnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use. Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.
Read the technical description before commissioning the device. Knowledge of this
technical description is an element of proper use.
NOTICE
Comply with conditions and regulations!
Observe the locally applicable legal regulations and the rules of the employer's liability
insurance association.
Attention
For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code).
6 AMS 300i Leuze electronic
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2.2 Foreseeable misuse

Any use other than that defined under "Intended use" or which goes beyond that use is considered improper use.
In particular, use of the device is not permitted in the following cases:
• Rooms with explosive atmospheres
• Circuits relevant to safety
• For medicinal purposes
NOTICE
Do not modify or otherwise interfere with the device.
Do not carry out modifications or otherwise interfere with the device.
The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG.

2.3 Competent persons

Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.
Prerequisites for competent persons:
• They have a suitable technical education.
• They are familiar with the rules and regulations for occupational safety and safety at work.
• They are familiar with the technical description of the device.
• They have been instructed by the responsible person on the mounting and operation of the device.
Safety
Certified electricians
Electrical work must be carried out by a certified electrician.
Due to their technical training, knowledge and experience as well as their familiarity with relevant standards and regulations, certified electricians are able to perform work on elec­trical systems and independently detect possible dangers.
In Germany, certified electricians must fulfill the requirements of accident-prevention regu­lations BGV A3 (e.g. electrician foreman). In other countries, there are respective regula­tions that must be observed.
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Safety

2.4 Disclaimer

Leuze electronic GmbH + Co. KG is not liable in the following cases:
• The device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.

2.5 Laser safety notices

ATTENTION LASER RADIATION – LASER CLASS 2
Never look directly into the beam!
The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety regulations for a product in laser class 2 as well as the U.S. 21 CFR 1040.10 regulations with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.
Never look directly into the laser beam or in the direction of reflecting laser beams.
If you look into the beam path over a longer time period, there is a risk of injury to the retina.
Do not point the laser beam of the device at persons!Interrupt the laser beam using a non-transparent, non-reflective object if the laser
beam is accidentally directed towards a person.
When mounting and aligning the device, avoid reflections of the laser beam off reflec-
tive surfaces!
CAUTION! The use of operating or adjusting devices other than those specified here
or carrying out of differing procedures may lead to dangerous exposure to radiation.
Adhere to the applicable legal and local regulations regarding protection from laser
beams.
The device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG.
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Safety
A Laser aperture B Laser warning sign C Laser information sign with laser parameters
A B
C
NOTICE
Affix laser information and warning signs!
Laser information and warning signs are attached to the device (see figure 2.1):
In addition, self-adhesive laser warning and information signs (stick-on labels) are supplied in several languages (see figure 2.2).
Affix the laser information sheet to the device in the language appropriate for the place
of use. When using the device in the US, use the stick-on label with the "Complies with 21 CFR 1040.10" notice.
Affix the laser information and warning signs near the device if no signs are attached
to the device (e.g., because the device is too small) or if the attached laser information and warning signs are concealed due to the installation position.
Affix the laser information and warning signs so that they are legible without exposing the reader to the laser radiation of the device or other optical radiation.
Figure 2.1: Laser apertures, laser warning signs
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Safety
AVOID EXPOSURE – LASER RADIATION
IS EMITTED FROM THIS APERTURE
EXPOSITION DANGEREUSE – UN RAYONNEMENT
LASER EST ÉMIS PAR CETTE OUVERTURE
LASERSTRAHLUNG
NICHT IN DEN STRAHL BLICKEN
LASER KLASSE 2
DIN EN 60825-1:2008-05
Max. Leistung (peak): Impulsdauer: Wellenlänge:
RADIAZIONE LASER
NON FISSARE IL FASCIO
APARRECCHIO LASER DI CLASSE 2
EN 60825-1:2007
Potenza max. (peak): Durata dell'impulso: Lunghezza d'onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
EN 60825-1:2007
Maximum Output (peak): Pulse duration: Wavelength:
RAYONNEMENT LASER
NE PAS REGARDER DANS LE FAISCEAU
APPAREIL À LASER DE CLASSE 2
EN 60825-1:2007
Puissance max. (crête): Durée d`impulsion: Longueur d`onde:
RADIACIÓN LÁSER
NO MIRAR FIJAMENTE AL HAZ
PRODUCTO LÁSER DE CLASE 2
EN 60825-1:2007
Potencia máx. (peak): Duración del impulso: Longitud de onda:
RADIAÇÃO LASER
NÃO OLHAR FIXAMENTE O FEIXE
EQUIPAMENTO LASER CLASSE 2
EN 60825-1:2007
Potência máx. (peak): Período de pulso: Comprimento de onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1:2007
Complies with 21 CFR 1040.10
Maximum Output (peak): Pulse duration: Wavelength:
䉏⏘戟⺓
▎䦃展⏘㧮
伊䉏⏘ℶ❐
GB7247.1-2012
㦏⮶戢⒉᧤⽿⋋᧥ 厘⑁㖐兼㢅梃 㽱栎
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
4 mW 18
μ
s
655 nm
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
4 mW 18 μs
655 nm
50125612-01
Figure 2.2: Laser warning and information signs – supplied stick-on labels
10 AMS 300i Leuze electronic
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Fast commissioning / operating principle

3 Fast commissioning / operating principle

Notice!
Below, you will find a short description for the initial commissioning of the AMS 300i. Detailed explanations for the listed points can be found throughout the handbook.

3.1 Mounting the AMS 300i

The AMS 300i and the corresponding reflector are mounted on two mutually opposing, plane-parallel, flat walls.
Figure 3.1: Schematic illustration of mounting
Attention!
For error-free position measurement, there must be an unobstructed line-of-sight between the AMS 300i and the reflector.

3.1.1 Mounting the device

The laser is mounted on a vertical wall using 4 screws (M5).
Alignment is performed using 2 adjustment screws. Adjust so that the laser light spot is positioned at the center of the reflector. The alignment is to be secured with the knurled nut and locked with the M5 nut.
Further information can be found in chapter 5.2 and chapter 5.3.

3.1.2 Mounting the reflector

The reflector is mounted on a vertical wall with 4 screws (M5). The reflector is angled using the included shims. Incline the reflector by approx. 1°.
Detailed information can be found in chapter 6.4.
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Fast commissioning / operating principle

3.2 Connecting the voltage supply

The laser measurement system is connected using M12 connectors. The voltage supply is connected via the PWR M12 connection.
Detailed information can be found in chapter 7.

3.3 Display

Once the laser measurement system is supplied with voltage, the device status as well as the measured position values can be read on the display. The display automatically switches to the display of the measurement values.
Use the up/down buttons to the left of the display to read and change a wide range of data and parameters.
Depending on connected interface, the network address or IP addresses must be configured via the display.
Detailed information can be found in chapter 8.

3.4 AMS 300i on the RS 422/RS 232

The AMS 300i can transmit position values either via the RS 422 or the RS 232. Activating both interfaces simultaneously is not possible.

3.4.1 Transmission of data by means of the RS 422

The RS 422 is activated by default.
The transmission parameters are listed above the menu structure or on the fold-out page at the end of the technical description.
The parameters can be adjusted after activation of parameter enabling.
Further information can be found in chapter 8.3 and chapter 9.4.4.

3.4.2 Transmission of data by means of the RS 232

Activation of the RS 232 interface
• Activating parameter enabling
• Deactivating of the RS 422 interface – activation OFF
• Activation of the RS 232 interface – activation ON
• Deactivating of parameter enabling
The RS 232 transmits the data with the preset parameters. These are listed above the menu structure or on the fold-out page at the end of the technical description.
The parameters can be adjusted after activation of parameter enabling.
Further information can be found in chapter 8.3 and chapter 9.4.4.
12 AMS 300i Leuze electronic
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Specifications

4 Specifications

4.1 Specifications of the laser measurement system

4.1.1 General specifications AMS 300i

Measurement data AMS 300i 40 (H) AMS 300i 120 (H) AMS 300i 200 (H) AMS 300i 300 (H)
Measurement range 0.2 … 40m 0.2 … 120m 0.2 … 200m 0.2 … 300m Accuracy ± 2mm ± 2mm ± 3mm ± 5mm Consistency Light spot diameter ≤ 40mm 100 mm 150mm 225mm Measurement value output
Integration time 8ms Resolution adjustable, see chapter of the individual interfaces Temperature drift ≤ 0.1 mm/K Ambient temperature sensitivity 1ppm/K Air pressure sensitivity 0.3ppm/hPa Tra ve rs e rate ≤ 10 m/s
Electrical data
Supply voltage Vin Current consumption without device heating: 250 mA / 24V DC
Optical data
Transmitter laser diode, red light, wavelength 650 … 690nm Laser class 2 acc. to EN 60825-1, CDRH
Interfaces
Baud rate in kbit/s
Operating and display elements
Keyboard 4 buttons Display monochromatic graphical display, 128 x 64 pixels LED 2 LEDs, two-colored
1)
2)
RS 422 19.2 / 38.4 / 57.6 / 115.2 / RS 232 19.2 / 38.4 / 57.6 / 115.2 /
0.3mm 0.5mm 0.7mm 1.0mm
1.7ms
18 … 30V DC
with device heating: 500 mA / 24VDC
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Specifications
Inputs/outputs
Quantity
Input
Output
Mechanical data
Housing cast zinc and aluminum Optics glass Weight approx. 2.45kg Protection class
Environmental conditions
Operating temperature
without device heating
with device heating
Storage temperature -30°C … +70°C Air humidity max. 90% rel. humidity, non-condensing
Mechanical/electrical loading capacity
Vibrations acc. to EN 60068-2-6 Noise acc. to EN 60060-2-64 Shock acc. to EN 60068-2-27 EMC
1) Statistical error: 1 sigma; minimum switch-on time: 2min.
2) For UL applications: only for use in "Class 2" circuits acc. to NEC.
3) With screwed-on M12 plugs or mounted caps.
4) With devices with heating, the switch on/off area of the internal heating can be extended to prevent condensation from forming. A 100% prevention of the formation of condensation cannot be guaran­teed due to the limited heating capacity of the AMS 300i.
5) This is a Class A product. In a domestic environment this product may cause radio interference, in which case the operator may be required to take adequate measures.
acc. to EN 61000-6-2 and EN 61000-6-4
2, programmable
protected against polarity reversal
max. 60mA, short-circuit proof
IP 65 acc. to EN 60529
3)
-5°C … +50 °C
-30°C…+50°C
4)
5)
The AMS 300i is designed in accordance with safety class III for supply with PELV (protective extra-low voltage).
14 AMS 300i Leuze electronic
Page 18

4.1.2 Dimensioned drawing AMS 300i

A M5 screw for alignment B Knurled nut with WAF4
hexagon socket and M5 nut for securing
C Optical axis D Zero point of the distance to be measured
A
B
D
A
C
Specifications
Leuze electronic AMS 300i 15
Figure 4.1: Dimensioned drawing AMS 300i
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Specifications

4.1.3 Type overview AMS 300i

AMS 300i (RS 422/RS 232)
Type designation Description Part no.
AMS 300i 40 40m operating range, RS 422/RS 232 interface 50113661 AMS 300i 120 120m operating range, RS 422/RS 232 interface 50113662 AMS 300i 200 200m operating range, RS 422/RS 232 interface 50113663 AMS 300i 300 300m operating range, RS 422/RS 232 interface 50113664 AMS 300i 40 H 40m operating range, RS 422/RS 232 interface, integrated heating 50113665 AMS 300i 120 H 120m operating range, RS 422/RS 232 interface, integrated heating 50113666 AMS 300i 200 H 200m operating range, RS 422/RS 232 interface, integrated heating 50113667 AMS 300i 300 H 300m operating range, RS 422/RS 232 interface, integrated heating 50113668
Table 4.1: Type overview AMS 300i
16 AMS 300i Leuze electronic
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5 Installation and mounting

5.1 Storage, transportation

Attention!
When transporting or storing, package the device s o that it i s protected against collision and humidity. Optimum protection is achieved when using the original packaging. Heed the re­quired environmental conditions specified in the technical data.
Unpacking
Check the packaging for any damage. If damage is found, notify the post office or shipping
agent as well as the supplier.
Check the delivery contents using your order and the delivery papers:
• Delivered quantity
• Device type and model as indicated on the nameplate
• Brief manual
The name plate provides information as to what AMS 300i type your device is. For specific information, please refer to chapter 11.2.
Name plates
Installation and mounting
Figure 5.1: Device name plate using the AMS 300i as an example
Notice!
Please note that the shown name plate is for illustration purposes only; the contents do not correspond to the original.
Save the original packaging for later storage or shipping.
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Installation and mounting
A M5 screw for align-
ment
B Knurled nut and nut
with WAF4 hexagon socket for securing
C Optical axis
A
B
A
C
If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office.
Observe the applicable local regulations when disposing of the packaging materials.

5.2 Mounting the AMS 300i

Figure 5.2: Mounting the device
The AMS 300i and the corresponding reflector are mounted on two mutually opposing, plane-parallel, flat walls or system parts. For error-free position measurement, there must be an unobstructed line-of-sight connection between the AMS 300i and the reflector.
Use M5 screws to fasten the laser measurement system. Secure the screws with a toothed lock washer to protect against loosening caused by vibrations.
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Installation and mounting
Aligning the laser light spot in the center of the reflector
The laser light spot has to be aligned so that it always hits the center of the opposing reflector, both at close range as well as at the maximum measurement distance. To align, use the two M5 Allen screws ("A" in figure 5.2). When aligning please ensure that the knurled nut and the lock nut ("B" in figure 5.2) are opened wide.
Attention!
To prevent the laser measurement system from moving out of alignment during continuous operation, subsequently hand-tighten the knurled nut and counterlock with the nut with WAF4 hexagon socket ("B" in figure 5.2). Knurled nut and nut must not be tightened until alignment has been completed.
Attention!
The device must not be opened. Failure to comply will render the guarantee void. Warranted features cannot be guaranteed after the device has been opened.
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Installation and mounting
A Laser beam

5.2.1 Optional mounting bracket

A mounting bracket for mounting the AMS 300i on a flat, horizontal surface is available as an optional accessory.
Type designation: MW OMS/AMS 01
Part no.: 50107255
Figure 5.3: Optional mounting bracket
20 AMS 300i Leuze electronic
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5.2.2 Parallel mounting of the AMS 300i

Reflector 1 Reflector 2
Definition of the term "parallel spacing"
As shown in figure 5.4, dimension X describes the "parallel spacing" of the inner edges of the two laser light spots on the reflector.
Figure 5.4: Minimum parallel spacing X between adjacent AMS 300i
The diameter of the light spot increases with distance.
AMS 300i 40 (H) AMS 300i 120 (H) AMS 300i 200 (H) AMS 300i 300 (H)
Installation and mounting
X
Max. measurement dis­tance Light spot diameter ≤ 40mm ≤ 100 mm ≤ 150 mm ≤ 225mm
Thus, the center-to-center spacing of the two AMS 300i devices with respect to one another can be calculated as a function of the maximum measurement distance.
To define the minimum parallel spacing between two AMS 300i, it is necessary to distinguish between three different arrangements of AMS 300i and reflectors.
40m 120m 200m 300m
The AMS 300i are mounted stationary and in parallel on one plane. Both reflectors move independently of one another at different distances to the AMS 300i.
Minimum parallel spacing X of the two laser light spots:
X = 100mm + (max. measurement distance in mm x 0.01)
The AMS 300i are mounted stationary and in parallel on one plane. Both reflectors move in parallel at the same distance to the AMS 300i.
Measurement distance up to 120 m: minimum parallel spacing X 600 mm
Measurement distance up to 200 m: minimum parallel spacing X 750 mm
Measurement distance up to 300 m: minimum parallel spacing X 750 mm
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Installation and mounting
The reflectors are mounted stationary and in parallel on one plane. Both AMS 300i move independently of one another at different or the same dis­tances to the reflectors.
Measurement distance up to 120m: minimum parallel spacing X 600mm
Measurement distance up to 200m: minimum parallel spacing X 750mm
Measurement distance up to 300m: minimum parallel spacing X 750mm
Notice!
Please note that when the AMS 300i are mounted in a mobile manner, travel tolerances could cause the two laser light spots to move towards each other. Take the travel tolerances of the vehicle into account when defining the parallel spacing of adjacent AMS 300i.

5.2.3 Parallel mounting of AMS 300i and DDLS optical data transmission

The optical data transceivers of the DDLS series and the AMS 300i do not interfere with one another. Depending on the size of the used reflector, the DDLS can be mounted with a minimum parallel spacing of 100 mm to the AMS 300i. The parallel spacing is independent of the distance.
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Installation and mounting

5.3 Mounting the AMS 300i with laser beam deflector unit

General information
The two available deflector units are used for the 90° deflection of the laser beam, see "Accessory deflector unit" on page 60.
Attention!
The deflector units are designed for a maximum range of 40m. Longer distances on request.

5.3.1 Mounting the laser beam deflector unit With integrated mounting bracket

The AMS 300i is screwed onto the mechanism of the US AMS 01 deflector unit. The mirror can be mounted for three deflection directions:
1. Upward beam deflection
2. Beam deflection to the left
3. Beam deflection to the right
The deflector unit is mounted on plane-parallel, flat walls or plant components. For error­free position measurement, there must be an interruption-free line-of-sight between the AMS 300i… and the deflection mirror as well as between the mirror and the reflector.
Use the M5 screws to mount the deflector unit. Secure the screws with a toothed lock washer to protect against loosening caused by vibrations.
Figure 5.5: Mounting variants of the US AMS 01 laser beam deflector unit
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Installation and mounting
A Laser beam

5.3.2 Dimensioned drawing of US AMS 01 deflector unit

Figure 5.6: Dimensioned drawing of US AMS 01 deflector unit
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Installation and mounting
A Mirror
Height of the spring in non-preloaded state

5.3.3 Mounting the US 1 OMS deflector unit without mounting bracket

The US 1 OMS deflector unit and the AMS 300i are mounted separately.
Notice!
When mounting, make certain that the laser light spot of the AMS 300i is aligned in the center of the deflection mirror.
Figure 5.7: Photo and dimensioned drawing of the US 1 OMS deflector unit
Alignment of the laser light spot on the reflector is performed as described in chapter 5.2.
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Reflectors

6 Reflectors

6.1 General information

The AMS 300i measures distances against a reflective tape specified by Leuze electronic. All provided specifications for the AMS 300i, such as the operating range or accuracy, can only be achieved with the reflective tape specified by Leuze electronic.
The reflective tapes are available as adhesive tapes, affixed to a metal plate and with an integrated heater especially for use at low temperatures. Reflective tapes with heating have the designation "Reflective tape …x…-H", where "H" is an abbreviation for the heating variant.
The reflective tapes/reflectors must be ordered separately. The choice of size is left to the user. In chapter 6.3, recommendations on reflector size are provided as a function of the distance that is to be measured. In any case, the user must check to determine whether the recommendation is suitable for the respective application.

6.2 Description of the reflective tape

The reflective tape consists of a white, microprism-based reflective material. The micro­prisms are protected with a highly transparent, hard protective layer.
Under certain circumstances, the protective layer may lead to surface reflections. The surface reflections can be directed past the AMS 300i by positioning the reflective tape at a slight incline. The inclination of the reflective tape/reflectors is described in chapter 6.4.2. The required pitch can be found in table 6.1 "Reflector pitch resulting from spacer sleeves" on page 35.
The reflective tapes are provided with a protective foil that can easily be pulled off. This must be removed from the reflector before the complete system is put into operation.
26 AMS 300i Leuze electronic
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6.2.1 Specifications of the self-adhesive foil

Part
Type designation
Part no. 50104361 50104362 50108988
Foil size 200x 200mm 500 x500 mm 914 x914 mm
Recommended applica­tion temperature for adhe­sive tape
Temperature resistance, affixed
Mounting surface The mounting surface must be clean, dry and free of grease.
Cutting the tape Cut with a sharp tool, always on the side of the prism structure.
Cleaning
Storing the foil Store in a cool and dry place.
Reflective tape
200x200-S
Do not use any agents that act with a grinding effect. A conventional household
detergent can be used as a cleaning agent. Rinse with clear water and dry the
Reflective tape
500x500-S
+5°C … +25°C
-40°C…+80°C
surface.

6.2.2 Specifications of the reflective tape on a metal plate

The reflective tape is affixed to a metal plate. Included with the metal plate are spacers for positioning at an incline - for avoiding surface reflections - (see chapter 6.4.2 "Mounting the reflector").
Reflectors
Reflective tape
914x914-S
Part
Type designation
Part no. 50104364 50104365 50104366
Foil size 200x 200mm 500 x500 mm 914 x914 mm
Outer dimensions of the metal plate
Weight 0.8kg 4kg 25kg
Cleaning
Storing the reflector Store in a cool and dry place.
Leuze electronic AMS 300i 27
Reflective tape
200x200-M
250x 250mm 550 x550 mm 964x964 mm
Do not use any agents that act with a grinding effect. A conventional household
detergent can be used as a cleaning agent. Rinse with clear water and dry the
Reflective tape
500x500-M
surface.
Reflective tape
914x914-M
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Reflectors
Always align the TOP marking with the AMS connections! (chapter 6.4.2)

6.2.3 Dimensioned drawing of reflective tape on a metal plate

Figure 6.1: Dimensioned drawing of reflectors
Part Reflective tape (mm) Reflector plate (mm)
xL yL XL YL L
Reflective tape 200x200-M 200 200 250 250 214
Reflective tape 500x500-M 500 500 550 550 514
Reflective tape 914x914-M 914 914 964 964 928
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6.2.4 Specifications of heated reflectors

The reflective tape is affixed to a heated, thermally insulated base. The insulation results in a very high energetic efficiency.
Only the reflective tape is kept at the specified temperature by the integrated heater. Through the insulation on the back, the generated heat cannot be transferred via the steel construction. Energy costs are greatly reduced in the case of continuous heating.
Type designation
Part no. 50115020 50115021 50115022
Voltage supply 230VAC
Power 100W 600W 1800 W
Current consumption ~ 0.5A ~ 3A ~ 8A
Length of the supply line 2 m
Size of the reflective tape 200x200 mm 500 x500 mm 914 x914mm
Outer dimensions of the base material
Weight 0.5kg 2.5 kg 12 kg
Temperature control
Switch-on temperature ~ 5 °C
Switch-off temperature ~ 20°C
Operating temperature -30°C … +70°C
Storage temperature -40°C … +80°C
Air humidity Max. 90%, non-condensing.
Cleaning
Storing the reflector Store in a cool and dry place.
Reflective tape
200x200-H
250x 250mm 550x 550mm 964x 964mm
Controlled heating with the following switch-on and switch-off tempera-
Do not use any agents that act with a grinding effect. A conventional house­hold detergent can be used as a cleaning agent. Rinse with clear water and
Part
Reflective tape
500x500-H
tures, measured at the reflector surface.
dry the surface.
Reflective tape
Reflectors
914x914-H
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Reflectors
18
6,5
2
L ± 0,5
XL ± 1
TOP
6
2000
115
90
XL ± 1
yL ± 1
L ± 0,5
YL ± 1
Always align the TOP marking with the AMS connections! (chapter 6.4.2)
Connection hood
Reflective tape
Si cable 3 x 0.75mm²

6.2.5 Dimensioned drawing of heated reflectors

Figure 6.2: Dimensioned drawing of heated reflectors
Reflective tape 200x200-H 200 200 250 250 214
30 AMS 300i Leuze electronic
Reflective tape 500x500-H 500 500 550 550 514
Reflective tape 914x914-H 914 914 964 964 928
Part Reflective tape (mm) Insulated base plate (mm)
xL yL XL YL L
Page 34

6.3 Selecting reflector sizes

Depending on system design, the reflector can be mounted so that it travels on the vehicle or it can be mounted at a fixed location.
Attention!
The reflector sizes shown below are a recommendation from Leuze electronic for on-vehicle mounting of the AMS 300i. For stationary mounting of the AMS 300i, a smaller reflector is generally sufficient for all measurement distances. On the basis of the system planning and design, always check whether mechanical travel tolerances may require the use of a reflector larger than that which is recommended. This applies, in particular, when the laser measurement system is mounted on a vehicle. During travel, the laser beam must reach the reflector without interruption. For on-vehicle mounting of the AMS 300i, the reflector size must accommodate any travel tolerances that may arise and the associated "wandering" of the light spot on the reflector.
Overview of reflector types
AMS 300i selection
(Operating range in m)
AMS 300i 40 (max. 40 m) 200x200mm Reflective tape 200x200-S
AMS 300i 120 (max. 120m) 500x 500mm Reflective tape 500x500-S
AMS 300i 200 (max. 200m) 749x914mm
AMS 300i 300 (max. 300m) 749x914mm
Recommended reflector sizes
Recommended
reflector size
(H x W)
914x 914mm
914x 914mm
Type designation …-S = Self-adhesive …-M = metal plate …-H = heating
Reflective tape 200x200-M
Reflective tape 200x200-H
Reflective tape 500x500-M
Reflective tape 500x500-H
Reflective tape 749x914-S
Reflective tape 914x914-M
Reflective tape 914x914-S Reflective tape 914x914-H
Reflective tape 749x914-S
Reflective tape 914x914-M
Reflective tape 914x914-S Reflective tape 914x914-H
Reflectors
Part no.
50104361 50104364 50115020
50104362 50104365 50115021
50104363 50104366 50108988 50115022
50104363 50104366 50108988 50115022
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Reflectors

6.4 Mounting the reflector

6.4.1 General information

Self-adhesive reflective tapes
The reflective tapes of the "Reflective tape …x…-S" self-adhesive series must be affixed to a flat, clean and grease-free surface. We recommend using a separate metal plate, which is to be provided on-site.
As described in table 6.1, the reflective tape must be angled.
Reflective tapes on metal
The reflective tapes of the "Reflective tape …x…-M" series are provided with corresponding mounting holes. Spacer sleeves are provided in the packet for achieving the necessary pitch angle. For further information see table 6.1.
Heated reflectors
The reflective tapes of the "Reflective tape ...x...-H" series are provided with corresponding mounting holes. Due to the voltage supply affixed on the rear, the reflector cannot be mounted flat. Included in the package are four distance sleeves in two different lengths. Use the distance sleeves to achieve a base separation to the wall as well as the necessary pitch for avoiding surface reflection. For further information see table 6.1.
The reflector is provided with a 2 m-long connection cable for supplying with 230V AC. Connect the cable to the closest power outlet. Observe the current consumptions listed in the specifications.
Attention!
Connection work must be carried out by a certified electrician.

6.4.2 Mounting the reflector

The combination of laser measurement system and reflective tape/reflector is mounted so that the laser light spot hits the tape as centered as possible and without interruption.
For this purpose, use the alignment elements provided on the AMS 300i… (see chapter 5.2 "Mounting the AMS 300i"). If necessary, remove the protective foil from the reflector.
Attention!
The "TOP" label mounted on the reflectors should be aligned the same as the connections of the AMS 300i.
Example: If the AMS 300i is mounted so that the M12 connections are on the top, the "TOP" label of the reflector is also on the top. If the AMS 300i is mounted so that the M 12 connections are on the side, the "TOP" label of the reflector is also on the side.
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Reflectors
Pitch approx. 1°
Direct reflection from the
triad structure
Deflected surface reflection due to
the pitch of the reflective tape
Pitch approx. 1°
Spacer sleeves
Notice!
The reflector must be angled. To do this, use the spacer sleeves. Angle the reflectors so that the surface reflections of the foil seal are deflected to the left, right or upwards, chapter
6.4.3 gives the correct pitch with respect to the reflector size and, thus, the length of the spacers.
Reflective tapes …-S and …-M
Figure 6.3: Reflector mounting
Figure 6.4: Pitch of the reflector
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Reflectors
Pitch approx. 1°
Deflected surface reflection due to
the pitch of the reflective tape
Direct reflection from the
triad structure
Pitch approx. 1°
Spacer sleeves
Reflective tapes …-H
Figure 6.5: Mounting of heated reflectors
Figure 6.6: Pitch of the heated reflector
34 AMS 300i Leuze electronic
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6.4.3 Table of reflector pitches

Reflectors
Reflector type Pitch resulting from spacer sleeves
Reflective tape 200x200-S Reflective tape 200x200-M
Reflective tape 200x200-H 2 x 15mm 2 x 20mm
Reflective tape 500x500-S Reflective tape 500x500-M
Reflective tape 500x500-H 2 x 15mm 2 x 25mm
Reflective tape 749x914-S 2x20mm
Reflective tape 914x914-S Reflective tape 914x914-M
Reflective tape 914x914-H 2 x 15mm 2 x 35mm
1) Spacer sleeves are included in the delivery contents of reflective tape …-M and …-H
Table 6.1: Reflector pitch resulting from spacer sleeves
Notice!
Reliable function of the AMS 300i and, thus, max. operating range and accuracy can only be achieved with the reflective tape specified by Leuze electronic. No function can be guar­anteed if other reflectors are used!
2x5mm
2x10mm
2x20mm
1)
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Electrical connection
BUS IN
RS 422/RS 232
M12 connector
(B-coded)
PWR / IOs
M12 connector
(A-coded)
Leuze SERVICE
M12 socket
(A-coded)

7 Electrical connection

The AMS 300i laser measurement systems are connected using variously coded M12 connectors. This ensures unique connection assignments.
Notice!
The corresponding mating connectors and ready-made cables are available as accessories for all cables. For further information, see chapter 11 "Type overview and accessories".
Figure 7.1: Connections of the AMS 300i

7.1 Safety notices for the electrical connection

Attention!
Before connecting the device, be sure that the supply voltage agrees with the value printed on the name plate. The device may only be connected by a qualified electrician. Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only guaranteed when the functional earth is connected properly. If faults cannot be corrected, the device should be removed from operation and protected against possible use.
Attention!
For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (Na­tional Electric Code).
The laser measurement systems are designed in accordance with safety class III for supply by PELV (protective extra-low voltage with reliable disconnection).
Notice!
Protection class IP65 is achieved only if the connectors and caps are screwed into place!
36 AMS 300i Leuze electronic
Page 40
Described in detail in the following are the individual connections and pin assignments.
PWR
I/O 2
I/O 1
3
2
1
4
5
GND VIN
FE
M12 plug
(A-coded)
1
4
3
2
5
BUS IN RS 422
Tx-
Tx+
Rx+
GND ISO
Rx-
M12 connector
(B-coded)

7.2 PWR – voltage supply / switching input/output

PWR (5-pin plug, A-coded)
Pin Name Remark
1 VIN Positive supply voltage +18 … +30VDC
2 I/O 1 Switching input/output 1
3 GND Negative supply voltage 0 VDC
4 I/O 2 Switching input/output 2
5 FE Functional earth
Thread FE Functional earth (housing)
Table 7.1: Pin assignment PWR
Further information on configuring the input/output can be found in chapter 8 and chapter 9.

7.3 RS 422 BUS IN

RS 422 BUS IN (5-pin plug, B-coded)
Pin Name Remark
1 Rx RS 422 receiving line
2 Tx- RS 422 transmission line
3 GND ISO RS 422 reference potential
4 Tx RS 422 transmission line
5 Rx- RS 422 receiving line
Thread FE Functional earth (housing)
Electrical connection
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Table 7.2: RS 422 BUS IN pin assignment
Page 41
Electrical connection
1
4
3
2
5
BUS IN RS 232
TxD
NC
1
2
NC
GND ISO
RxD
M12 connector
(B-coded)
SERVICE
1
2
3
4
NC
NC
RS232-RX
RS232-TX
GND
5
M12 socket
(A-coded)

7.4 RS 232 BUS IN

Table 7.3: RS 232 BUS IN pin assignment

7.5 Service

RS 232 BUS IN (5-pin plug, B-coded)
Pin Name Remark
1NC Not used
2 TxD RS 232 transmission line
3 GND ISO RS 232 reference potential
4NC Not used
5 RxD RS 232 receiving line
Thread FE Functional earth (housing)
Service (5-pin socket, A-coded)
Pin Name Remark
1NC Not used
2 RS232-TX Transmission line RS 232/service data
3 GND Voltage supply 0V DC
4 RS232-RX Receiving line RS 232/service data
5NC Not used
Thread FE Functional earth (housing)
Table 7.4: Service pin assignments
Notice!
The service interface is designed only for use by Leuze electronic!
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Display and control panel AMS 300i
Status display
Bar graph
LED
Bus/interface info
LED
Control buttons
Distance measurement value

8 Display and control panel AMS 300i

8.1 Structure of the control panel

Figure 8.1: Structure of the control panel using the AMS 304i PROFIBUS device variant as an example
Notice!
The figure is for illustration purposes only and does not correspond to AMS 300i with respect to bus/interface info.

8.2 Status display and operation

8.2.1 Indicators in the display

Status and warning messages in the display
IO1 Input 1 or output 1 active:
IO2 Input 2 or output 2 active:
Leuze electronic AMS 300i 39
Function depending on configuration.
Function depending on configuration.
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Display and control panel AMS 300i
Activated interface
Maximum position value
IO1 LSR PLB RS422 IO2 TMP ATT RS232 ERR
+ 87.000m
LSR Warning - laser prefailure message:
Laser diode old, device still functional, exchange or have repaired.
TMP Warning - temperature monitoring:
Permissible internal device temperature exceeded / not met.
PLB Plausibility error:
Implausible measurement value. Possible causes: light beam interruption, outside of measurement range, permissible internal device temperature considerably exceeded or traverse rate >10m/s.
Depending on the configuration, either zero or the last valid measurement value is output at the interfaces.
ATT Warning received signal:
Laser outlet window or reflector soiled or fogged by rain, water vapor or fog. Clean or dry surfaces.
ERR Internal hardware error:
The device must be sent in for inspection.
Bar graph
Indicates the strength of the received laser light.
The center bar represents the ATT warning threshold. The distance value remains valid and is output at the interfaces.
If no bar graph is available, the PLB status information appears at the same time.
The measurement value has thus been assessed as being implausible. Depending on the configuration, either zero or the last valid measurement value is output at the interfaces.
Interface info
The designation "RS 422" or "RS 232" in the display shows the respectively active interface.
Maximum position value
The measured position value is displayed in the configured unit of measurement.
+87.000m With the metric setting, the measurement value is always displayed in meters
with three decimal places.
+87.0in With the inch setting, the measurement value is always displayed in inches
with one decimal place.
40 AMS 300i Leuze electronic
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8.2.2 LED status displays

PWR LED
Off Device OFF
Flashing green Power LED flashes green
Green continuous light Power LED green
Red flashing Power LED flashes red
Display and control panel AMS 300i
- No supply voltage
- No measurement value output
- Voltage connected
- Self test running
- Initialization running
- Boot process running
- AMS 300i ok
- Measurement value output
- Self test successfully finished
- Device monitoring active
- Device ok but warning message (ATT, TMP, LSR) set in display
- Light beam interruption
- Plausibility error (PLB)
Red continuous light Power LED red
- No measurement value output; for details, see Display
BUS LED
Flashing green BUS LED flashes green
- Initialization of the host interface
Green continuous light BUS LED green
- Host interface active
-
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Display and control panel AMS 300i
ESC
ESC
Delete character
Enter digit
Save

8.2.3 Control buttons

Up Navigate upward/laterally.
Down Navigate downward/laterally.
ESC Exit menu item.
ENTER Confirm/enter value, change menu levels.
Navigating within the menus
The menus within a level are selected with the up/down buttons .
The selected menu item is activated with the enter button .
Press the ESC button to move up one menu level.
When one of the buttons is actuated, the display illumination is activated for 10min.
Setting values
If input of a value is possible, the display looks like this:
100
<-|0123456789 save
Default ----------------- unit
126 | |
Use the and buttons to set the desired value. An accidental, incorrect entry can be corrected by selecting <-| and then pressing .
Then use the buttons to select Save and save the set value by pressing .
Selecting options
If options can be selected, the display looks like this:
o OFF
ON
Default ----------------- unit
OFF | |
Select the desired option with the buttons. Activate the option by pressing .
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8.3 Menu description

8.3.1 The main menus

After voltage has been applied to the laser, device information is displayed for several seconds. The display then shows the measurement window with all status information.
AMS 300i 120 Leuze electronic
SW: V 1.3.0 HW:1 SN: ---------------
GmbH & Co. KG
Display and control panel AMS 300i
Device information - main menu
This menu item contains detailed information on
• Device model,
• Manufacturer,
• Software and hardware version,
• Serial number. No entries can be made via the display.
Network information Active: RS232/RS422 Data format: 8,n,1 Baud rate: ---- kbit/s
IO1 LSR PLB RS422 IO2 TMP ATT RS232 ERR
+ 87.000m
Parameter
Parameter handling RS 422/RS 232 Maximum position value I/O Other
Language selection o Deutsch o English o Español o Français
Service
Status messages Diagnostics Expanded diagnostics
Network information - main menu
• Explanations of the active interface, data format and baud rate.
No entries can be made via the display.
Status and measurement data - main menu
• Display of status-, warning-, and error messages
• Status overview of the switching inputs/outputs.
• Bar graph for the reception level.
• Activated interface.
• Measurement value.
No entries can be made via the display. See "Indicators in the display" on page 39.
Parameter - main menu
• Configuration of the AMS.
See "Parameter menu" on page 44.
Language selection - main menu
• Selection of the display language.
See "Language selection menu" on page 47.
Service - main menu
• Display of status messages.
• Display of diagnostic data.
No entries can be made via the display. See "Service menu" on page 48.
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Display and control panel AMS 300i
Notice!
The rear cover of this manual includes a fold-out page with the complete menu structure. It describes the menu items in brief.

8.3.2 Parameter menu

Parameter handling submenu
The following functions can be called up in the Parameter handling submenu:
• Lock and enable parameter entry
• Set up a password
• Reset the AMS 300i to default settings.
Table 8.1: Parameter handling submenu
Level 3 Level 4 Level 5 Selection/configuration option
Parameter enabling
Password Activate
Parameters to default
password
Password entry
Description
ON / OFF The standard setting (OFF) prevents unintended parameter changes. With parameter enabling activated (ON), the display is inverted. In this state, it is possible to change parameters manually.
ON / OFF To enter a password, parameter enabling must be activated. If a password is assigned, changes to the AMS 300i can only be made after the password is entered. The master password 2301 bridges the individually set password.
Configuration option of a four-digit numerical password
By pressing the enter button after selecting Parameters to default, all parameters are reset to their stan­dard settings without any further security prompts. In this case, English is selected as the display language.
Standard
OFF
OFF
Additional important information on parameter handling can be found at the end of the chapter.
RS 422/RS 232 submenu
Table 8.2: RS 422/RS 232 submenu
Level 3 Level 4 Level 5 Selection/configuration option
Selection RS422 / RS232
Baud rate 19.2 kbit/s / 38.4kbit/s / 57.6kbit/s / 115.2 kbit/s
Description
Selection of the RS 422 or RS 232 communication interface. The interface is to be connected to the bus via the M12 connection plug.
Selection of the baud rate for serial communication. The baud rate must be the same at the transmission and reception sides to enable commu­nication.
Standard
RS 422
38.4kbit/s
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Table 8.2: RS 422/RS 232 submenu
Display and control panel AMS 300i
Level 3 Level 4 Level 5 Selection/configuration option
Format … 8,n,1 / … 8,e,1 / … 8,o,1
Output cycle Value input
Position resolu­tion
Velocity resolu­tion
Description
Selection of the data mode for serial communication. Designation is done in number of data bits, parity (N=none, E=even, O=odd) and number of stop bits. For example, "8N1" therefore means 8 data bits, no parity, 1 stop bit.
Output cycle of data in multiples of the AMS 300i measurement cycle of
1.7ms. The parameter is only valid when the cyclical transmission of the position values is selected. Cyclical transmission is selected via the protocol.
0.01mm / 0.1 mm / 1mm / 10mm / free resolution The measurement value can be displayed in these resolutions. The value of the free resolution is determined in the "Position value" sub­menu in the "Value of free resolution" parameter.
1mm/s / 10 mm/s / 100mm/s 1 mm/s
Position value submenu
Table 8.3: Position value submenu
Level 3 Level 4 Level 5 Selection/configuration option
Measurement unit
Count direction Positive/Negative
Offset Output value=measurement value+offset.
Preset The preset value is accepted by means of teach pulse. The teach pulse
Free resolution value
Description
Metric/Inch Specifies the units of the measured distances
Positive: The measurement value begins at 0 and increases with increas­ing distance. Negative: The measurement value begins at 0 and decreases with increasing distance. Negative distance values may need to be compen­sated with an offset or preset.
The resolution of the offset value is independent of the selected "Reso­lution position" and is entered in mm or inch/100. The offset value is effective immediately following entry. If the preset value is activated, this has priority over the offset. Preset and offset are not offset against each other.
can be applied to a hardware input of the M12 PWR connector. The hard­ware input must be appropriately configured. See also configuration of the I/Os.
The measurement value can be resolved in increments of 1/1000 within the 5 … 50000 value range. If, e.g., a resolution of 0.875mm per digit is required, the parameter is set to 875. In the activated interface, the measurement value display must also be set to "free resolution" ("Resolution position" parameter).
Standard
8,n,1
1
0.1mm
Standard
Metric
Positive
0mm
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0mm
1000
Error delay ON / OFF
Specifies whether, in the event of an error, the position value immediately outputs the value of the "Position value in the case of error" parameter or the last valid position value for the configured error delay time.
ON/100 ms
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Display and control panel AMS 300i
Table 8.3: Position value submenu
Level 3 Level 4 Level 5 Selection/configuration option
Position value in the case of error
Description
Last valid value / zero Specifies which position value is output after the error delay time elapses.
I/O submenu
Table 8.4: I/O submenu
Level 3 Level 4 Level 5 Selection/configuration option
I/O 1 Port config-
I/O 2 Port config-
Limit values Upper pos.
uration
Switching input
Switching output
uration
Switching input
Switching output
limit 1
Lower pos. limit 1
Upper pos. limit 2
Lower pos. limit 2
Max. velocity
Function No function/preset teach/laser ON/OFF No function
Activation Low active/High active Low active
Function Pos. limit value 1 / Pos. limit value 2 / Velocity / Intensity (ATT) /
Activation Low active/High active Low active
Function No function/preset teach/laser ON/OFF No function
Activation Low active/High active Low active
Function Pos. limit value 1 / Pos. limit value 2 / Velocity / Intensity (ATT) /
Activation Low active/High active Low active
Activation ON / OFF OFF
Limit value input
Activation ON / OFF OFF
Limit value input
Activation ON / OFF OFF
Limit value input
Activation ON / OFF OFF
Limit value input
Activation ON / OFF OFF
Description
Input/Output Defines whether I/O 1 functions as an output or input.
Temp. (TMP) / Laser (LSR) / Plausibility (PLB) / Hardware (ERR) The individual functions are "ORed" on the selected switching out­put.
Input/Output Defines whether I/O 2 functions as an output or input.
Temp. (TMP) / Laser (LSR) / Plausibility (PLB) / Hardware (ERR) The individual functions are "ORed" on the selected switching out­put.
Value input in mm or inch/100 0
Value input in mm or inch/100 0
Value input in mm or inch/100 0
Value input in mm or inch/100 0
Standard
Zero
Standard
Output
Plausibility (PLB), hardware (ERR)
Output
Intensity (ATT), Tem p. ( TM P), Laser (LSR)
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Table 8.4: I/O submenu
Display and control panel AMS 300i
Level 3 Level 4 Level 5 Selection/configuration option
Max. velocity
Other submenu
Table 8.5: Other submenu
Level 3 Level 4 Level 5 Selection/configuration option
Heating control Standard (10°C … 15°C)/Extended (30° C … 35°)
Display illumina­tion
Display contrast Weak/Medium/Strong
Service RS232 Baud rate 57.6kbit/s / 115.2kbit/s
Forma t 8,e,1 / 8,n,1

8.3.3 Language selection menu

Language selection o Deutsch
English o Español o Français
Description
Value input in mm/s or inch/100s 0
Description
Defines a switch-on/switch-off range for the heating control. The extended switch-on/switch-off range for heating may provide relief in the event of condensation problems. There is no guarantee that no condensation will occur on the optics in the extended switch-on/switch-off range due to the limited heating capacity. This parameter is available as standard, but functions only for devices with integrated heating (AMS 300i… H).
10 minutes/ON Display illumination is switched off after 10 minutes or, if the parameter is set to "ON", illumination is always on.
The display contrast may change at extreme temperature values. The contrast can subsequently be adapted using the three levels.
The service interface is only available to Leuze internally.
The service interface is only available to Leuze internally.
Standard
Standard
Standard
10min.
Medium
115.2kbit/s
8,n,1
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There are 5 display languages available:
•German
•English
•Spanish
•French
•Italian
The AMS 300i is delivered from the factory with the display preset to English.
To change the language, no password needs to be entered nor must password enabling be activated. The display language is a passive operational control and is, thus, not a func­tion parameter, per se.
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Display and control panel AMS 300i

8.3.4 Service menu

Service
Status messages Diagnostics Expanded diagnostics
A more detailed description of the individual functions can be found in chapter 10.

8.4 Operation

Described here is an operating process using parameter enabling as an example.
Parameter enabling
During normal operation parameters can only be viewed. If parameters are to be changed, the ON menu item in the Parameter -> Parameter handling -> Parameter enable menu must be activated. To do this, proceed as follows:
Parameter
Parameter handling RS 422/RS 232 Maximum position value I/O Other
Parameter handling o Parameter enabling
o Password
Parameters to default
In the main menu, press the enter button to enter the Parameter menu.
Use the buttons to select the Parameter handling menu item.
Press the enter button to enter the Parameter handling menu.
In the Parameter handling menu, use the buttons to select the Parameter enabling menu item.
Press the enter button to enter the Parameter
enabling menu.
Parameter enabling
o OFF
oON
In the Parameter enabling menu, use the buttons to select the ON menu item.
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Parameter enabling
o OFF
ON
Display and control panel AMS 300i
Press the enter button to switch on parameter enabling.
The PWR LED illuminates orange; the display is inverted. You can now set the individual parameters on the display.
ESC ESC
Press the ESC button twice to return to the Param­eter menu.
Viewing and editing parameters
As long as parameter enabling is activated, the entire AMS 300i display is inverted.
Communication between the control and the AMS 300i via the RS 422/RS 232 interface is also active when parameter enabling is active.
Notice!
Changes to parameters via display entry have immediate effect. If a password was stored, parameter enabling is not possible until this password is entered, see "Password for parameter enabling" below.
Password for parameter enabling
Parameter entry on the AMS 300i can be protected with a four-digit numerical password. With the AMS 300i, the password is entered via the display. If parameter enabling has been activated after successfully entering the password, parameters can be changed via the display.
Notice!
The master password 2301 can enable the AMS 300i at any time.
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RS 422/RS 232 interface
RS 422/RS 232 interface
M12 connector
(B-coded)

9 RS 422/RS 232 interface

9.1 General Information about the RS 422/RS 232 interface

The AMS 300i features an integrated RS 422 interface and a RS 232 interface. The RS 422 interface is active on delivery; alternatively, the RS 232 can be activated. The respectively active interface appears in the display.
Notice!
To activate / deactivate the affected interface, parameter enabling must be activated (see "Parameter enabling" on page 48.).
Notice!
Both interfaces can be contacted via the M12 connection for BUS IN. Either the RS 422 or the RS 232 can be activated.
Figure 9.1: Interfaces of the AMS 300i

9.2 RS 422 electrical connection

RS 422 BUS IN (5-pin plug, B-coded)
BUS IN RS 422
Tx+
Rx-
4
Rx+
50 AMS 300i Leuze electronic
5
1
Tx-
GND ISO
3
2
Pin Name Remark
1Rx+RS 422 receiving line
2Tx-RS 422 transmission line
3GND ISORS 422 reference potential
4Tx+RS 422 transmission line
5Rx-RS 422 receiving line
Thread FE Functional earth (housing)
Page 54

9.3 RS 232 electrical connection

1
4
3
2
5
BUS IN RS 232
TxD
NC
1
2
NC
GND ISO
RxD
M12 connector
(B-coded)
RS 232 BUS IN (5-pin plug, B-coded)
Pin Name Remark
1NCNot used
2TxDTransmission line RS 232
3GND ISORS 232 reference potential
4NCNot used
5RxDRS 232 receiving line
Thread FE Functional earth (housing)

9.4 RS 422/RS 232 interface data

9.4.1 Default settings of the RS 422 interface

The RS 422 interface is activated on delivery.
Designation Value range Default
Activation ON / OFF ON Baud rate in kbit/s 19.2 / 38.4 / 57.6 / 115.2 / 38,4 Data format 8,n,1 / 8,e,1 / 8, o, 1 8,n,1
RS 422/RS 232 interface

9.4.2 Default settings of the RS 232 interface

9.4.3 Parameter setting for AMS 300i

Leuze electronic AMS 300i 51
The RS 232 interface is deactivated on delivery.
Designation Value range Default
Activation ON / OFF OFF Baud rate in kbit/s 19.2 / 38.4 / 57.6 / 115.2 / 38,4 Data format 8,n,1 / 8,e,1 / 8, o, 1 8,n,1
An overview of all parameters to be set is listed in the fold-out page at the end of the manual.
All parameters can be set via the panel/display
Basic operation of the display is described in chapter 8.4.
In order to change parameters, parameter enabling must be activated.
Notice!
Changed parameters have an immediate effect on the interface.
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RS 422/RS 232 interface

9.4.4 Communication protocol (binary protocol)

Querying AMS 300i data (request)
The request to transfer the measured distances or the speed or the control of the laser diode (ON/OFF) is controlled via a protocol which is 3 bytes long.
Notice!
The protocol is valid for both interfaces (RS 422 and RS 232).
Query / request to the AMS 300i
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 11000000 1 CMD CMD CMD CMD CMD CMD CMD CMD 2 XOR XOR XOR XOR XOR XOR XOR XOR
Byte 0: Control byte reserve.
Bit 7 and bit 6 must be set to logical 1.
Byte 1: CMD
Command = Data request to the AMS 300i.
Binary coding Hex coding Function
1111 0001 F1 Request of an individual distance value 1111 0010 F2 Cyclical request of the distance value 1111 0011 F3 Stop cyclical transfer 1111 0100 F4 Laser diode on 1111 0101 F5 Laser diode off 1111 0110 F6 Request of an individual velocity value 1111 0111 F7 Cyclical request of the velocity value * 1111 1000 F8 Single request of position and velocity value
1) The output cycle is set to 1 x 1.7ms by default.
1)
Under RS 422 and RS 232 in the parameter menu, the output cycle for cyclically requested data can be configured in a range of (1 … 20) x 1.7 ms.
Byte 2: XOR linking from byte 0 and byte 1
An uneven binary 1 number (calculated column by column from top to bottom) sets the XOR bit to 1.
Example
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 10111100 1 11110110
XOR 0 1 0 0 1 0 1 0
The XOR checksum is entered by the sender (control) in the query protocol and checked by the receiver (AMS 300i). A protocol is correctly transmitted when the XOR checksum of the transmitter is equal to the XOR checksum of the receiver. If the XOR comparison is negative (different checksums), the protocol from the AMS 300i is not accepted. The AMS 300i does not send an acknowledgement to an uneven checksum.
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RS 422/RS 232 interface
Answer of the AMS 300i data (response) for the CMD query from F1h to F7
The AMS 300i data (response) is output in a 6 byte length.
Notice!
The output of data is the same for both interfaces (RS 422 and RS 232).
Answer / response of the AMS 300i
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 0 Laser I/O2 I/O1 0 0 0 0 1 Ready LSR TMP ERR ATT PLB OVFL SIGN 2 D23 D22 D21 D20 D19 D18 D17 D16 3 D15 D14 D13 D12 D11 D10 D09 D08 4 D07 D06 D05 D04 D03 D02 D01 D00 5 XOR XOR XOR XOR XOR XOR XOR XOR
Answer of the AMS 300i data for the query from F8
h
The AMS 300i data (response) is output in an 8 byte length.
Notice!
The output of data is the same for both interfaces (RS 422 and RS 232).
Answer / response of the AMS 300i
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 0 LASER IO2 IO1 0 0 0 0 1 READY LSR TMP ERR ATT PLB OVFL SIGN 2 D23 D22 D21 D20 D19 D18 D17 D16 3 D15 D14 D13 D12 D11 D10 D9 D8 4 D7D6D5D4D3D2D1D0 5 V15 V14 V13 V12 V11 V10 V9 V8 6 V7V6V5V4V3V2V1V0 7 XOR XOR XOR XOR XOR XOR XOR XOR
h
Laser: Laser status; laser ON = 0; laser OFF = 1
I/O1 / I/O2: I/O status: signal level inactive = 0; signal level active = 1
Ready: status AMS 300i: not ready = 0, ready = 1
LSR: Laser diode: OK = 0, warning = 1
TMP: Temperature warning: OK = 0, warning = 1
ERR: Device error: OK = 0, error = 1
ATT: Decreasing received signal level: OK = 0, warning = 1
PLB: Implausible measurement value: OK = 0, warning = 1
OVFL: Measurement value cannot be represented in 24 bits: OK = 0, warning = 1
Sign: Measurement value sign: 0 = positive, 1 = negative
D23 - D00: Distance value or velocity value D23 = MSB, D00 = LSB
V15 - V00: Velocity value V15 = MSB, V00 = LSB
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RS 422/RS 232 interface
XOR: XOR linking of byte 0 to byte 4
An uneven binary 1 number (calculated column by column from top to bottom) sets the XOR bit to 1.
Example
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 10111100 1 11110110
XOR 0 1 0 0 1 0 1 0
The XOR checksum is entered by the AMS 300i in the answer protocol and checked by the receiver (control). A protocol is correctly transmitted when the XOR checksum of the transmitter is equal to the XOR checksum of the receiver. If the XOR comparison is negative (different checksum), the protocol is discarded by the control or the control will output an error message.
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Diagnostics and troubleshooting
ESC

10 Diagnostics and troubleshooting

10.1 Service and diagnostics in the display of the AMS 300i

In the main menu of the AMS 300i, expanded "Diagnostics" can be called up under the
Service heading.
Service
Status messages Diagnostics Expanded diagnostics
From the Service main menu, press the enter button to access the underlying menu level.
Use the up/down buttons to select the corresponding menu item in the selected level; use the enter button to activate the selection.
Return from any sub-level to the next-higher menu item by pressing the ESC button .

10.1.1 Status messages

The status messages are written in a ring memory with 25 positions. The ring memory is organized according to the FIFO principle. No separate activation is necessary for storing the status messages. Power OFF clears the ring memory.
Status messages 1: - / - / ­2: - / - / ­3: - / - / -
Basic representation of the status messages
n: Type / No. / 1
TNT 35/7-24V
Meaning:
n: memory position in the ring memory
Type: type of message:
I = info, W = warning, E = error, F = severe system error
No: internal error detection
1: frequency of the event (always "1", since no summation occurs)
The status messages within the ring memory are selected with the up/down buttons . The enter button can be used to call up detailed information on the corresponding status messages with the following details:
Leuze electronic AMS 300i 55
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Diagnostics and troubleshooting
ESC
Detailed information about a status message
Type: type of message + internal counter
UID: Leuze internal coding of the message
ID: description of the message
Info: not currently used
Within the detailed information, the enter button can be pressed again to activate an action menu with the following functions:
• Acknowledge message
• Delete message
• Acknowledge all
• Delete all

10.1.2 Diagnostics

The diagnostics function is activated by selecting the Diagnostics menu item. The ESC button deactivates the diagnostics function and clears the contents of the recordings.
The recorded diagnostic data are displayed in 2 fields. In the upper half of the display, status messages of the AMS and the bar graph are displayed. The lower half contains information that assists in a Leuze-internal evaluation.
IO1 LSR PLB IO2 TMP ATT ERR
Pos. act.: -------­Pos. min.: ------ -­Pos. max.: --------
Use the up/down buttons to scroll in the bottom half between various displays. The contents of the scrollable pages are intended solely for Leuze for internal evaluation.
The diagnostics have no influence on the communication to the host interface and can be activated during operation of the AMS 300i.

10.1.3 Expanded diagnostics

The Expanded diagnostics menu item is used for Leuze-internal evaluation.
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10.2 General causes of errors

10.2.1 Power LED

See also chapter 8.2.2.
Diagnostics and troubleshooting
Error Possible error cause Measure
PWR LED "OFF"
PWR-LED "flashes red"
PWR-LED "static red"
No supply voltage connected Check supply voltage. Hardware error Send in device. Light beam interruption Check alignment. Plausibility error Traverse rate >10m/s. Hardware error For error description, see display,
It may be necessary to send in the device.
Table 10.1: General causes of errors

10.3 Interface errors

10.3.1 BUS LED

After the AMS 300i is started, the BUS LED is always on.

10.4 Status display in the display of the AMS 300i

Display Possible error cause Measure
PLB
(implausible measurement
values)
ATT
(insufficient received signal
level)
TMP
(operating temperature out-
side of specification)
LSR
Laser diode warning
ERR
Hardware error.
Laser beam interruption Laser spot must always be incident on the reflector. Laser spot outside of reflector Traverse rate < 10m/s? Measurement range for maximum distance exceeded Velocity greater than 10m/s Reduce velocity. Ambient temperature far outside of the permissible range (TMP display; PLB) Reflector soiled Clean reflector or glass lens. Glass lens of the AMS soiled Performance reduction due to snow, rain, fog, con­densing vapor, or heavily polluted air (oil mist, dust) Laser spot only partially on the reflector Check alignment. Protective foil on the reflector Remove protective foil from reflector. Ambient temperatures outside of the specified range
Laser diode prefailure message Send in device at next possible opportunity to have
Indicates an uncorrectable error in the hardware Send in device for repair.
Restrict traversing path or select AMS with larger measurement range.
Select AMS with heating or ensure cooling.
Optimize usage conditions.
In case of low temperatures, remedy may be an AMS with heating. If temperatures are too high, provide cooling or change mounting location.
laser diode replaced. Have replacement device ready.
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Diagnostics and troubleshooting
Notice!
Please use chapter 10 as a master copy should servicing be required. Cross the items in the "Measures" column which you have already examined, fill out the fol­lowing address field and fax the pages together with your service contract to the fax number listed below.
Customer data (please complete)
Device type:
Company:
Contact partner / department:
Phone (direct):
Fax:
Street / No:
ZIP code/City:
Country:
Leuze Service fax number:
+49 7021 573 - 199
58 AMS 300i Leuze electronic
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11 Type overview and accessories

11.1 Type key

AMS 3 xx i yyy H
Heating option H = With heating Sensing distance 40 Max. operating range in m
120 Max. operating range in m 200 Max. operating range in m 300 Max. operating range in m i = Integrated fieldbus technology
Interface 00 RS 422/RS 232
01 RS 485 04 PROFIBUS DP / SSI 08 TCP/IP 35 CANopen 38 EtherCAT 48 PROFINET RT 55 DeviceNet 58 Ethernet/IP 84 Interbus AMS Absolute Measuring System
Type overview and accessories

11.2 Type overview AMS 300i (RS 422/RS 232)

Type designation Description Part no.
AMS 300i 40 40m operating range, RS 422/RS 232 interface 50113661 AMS 300i 120 120 m operating range, RS 422/RS 232 interface 50113662 AMS 300i 200 200 m operating range, RS 422/RS 232 interface 50113663 AMS 300i 300 300 m operating range, RS 422/RS 232 interface 50113664 AMS 300i 40 H 40 m operating range, RS 422/RS 232 interface, integrated heating 50113665 AMS 300i 120 H 120 m operating range, RS 422/RS 232 interface, integrated heating 50113666 AMS 300i 200 H 200 m operating range, RS 422/RS 232 interface, integrated heating 50113667 AMS 300i 300 H 300 m operating range, RS 422/RS 232 interface, integrated heating 50113668
Table 11.1: Type overview AMS 300i
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Type overview and accessories

11.3 Overview of reflector types

Type designation Description Part no.
Reflective tape 200x200-SReflective tape, 200x 200mm, self-adhesive 50104361
Reflective tape 500x500-SReflective tape, 500x 500mm, self-adhesive 50104362
Reflective tape 914x914-SReflective tape, 914x 914mm, self-adhesive 50108988
Reflective tape 200x200-MReflective tape, 200x 200mm, affixed to aluminum plate 50104364
Reflective tape 500x500-MReflective tape, 500x 500mm, affixed to aluminum plate 50104365
Reflective tape 914x914-MReflective tape, 914x 914mm, affixed to aluminum plate 50104366
Reflective tape 200x200-HHeated reflective tape, 200 x 200mm 50115020
Reflective tape 500x500-HHeated reflective tape, 500 x 500mm 50115021
Reflective tape 914x914-HHeated reflective tape, 914 x 914mm 50115022
Table 11.2: Overview of reflector types

11.4 Accessories

11.4.1 Accessory mounting bracket

Type designation Description Part no.
MW OMS/AMS 01 Mounting bracket for mounting the AMS 300i to horizontal surfaces 50107255
Table 11.3: Accessory mounting bracket

11.4.2 Accessory deflector unit

Type designation Description Part no.
US AMS 01 Deflector unit with integrated mounting bracket for the AMS 300i.
US 1 OMS Deflector unit without mounting bracket for simple 90° deflection of the laser beam 50035630
Variable 90° deflection of the laser beam in various directions
50104479
Table 11.4: Accessory deflector unit

11.4.3 Accessory M 12 connector

Type designation Description Part no.
KD 02-5-BA M12 connector, B-coded socket, BUS IN 50038538 KD 095-5A M12 connector, A-coded socket, Power (PWR) 50020501
Table 11.5: Accessory M12 connector
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Type overview and accessories
M12 socket
(A-coded)

11.4.4 Accessory ready-made cables for voltage supply

Contact assignment/wire color of PWR connection cable
PWR connection cable (5-pin socket, A-coded)
PWR
I/O 1
2
I/O 2
GNDVIN
3
5
4
FE
1
Specifications of the cables for voltage supply
Operating temperature range in rest state: -30°C … +70°C
Material sheathing: PVC
Bending radius > 50mm
Order codes of the cables for voltage supply
Pin Name Core color
1VIN brown
2I/O1 white
3GND blue
4I/O2 black
5FE gray
Thread FE bare
in motion: -5°C … +70°C
Type designation Description Part no.
K-D M12A-5P-5m-PVC M 12 socket, A-coded, axial plug outlet, open cable end,
K-D M12A-5P-10m-PVC M 12 socket, A-coded, axial plug outlet, open cable end,
cable length 5m
cable length 10m
50104557
50104559
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Type overview and accessories
M12 socket
(B-coded)
3
4
1
2
NC
TxD
GND ISO NC
RxD
5
All conductor pairs stranded, colors acc. to DIN 47100
1 Conductor pair with white/brown insulation 2 Conductor pair with green/yellow insulation 3 Conductor pair with gray/pink insulation 4 Filler (polyester threads)

11.4.5 Accessory ready-made cables for RS 232

Notice!
The RS 232 interface is wired via a SSI/IBS connection cable.
Contact assignments of RS 232 connection cable
RS 232 connection cable (5-pin socket, B-coded)
Pin Name Core color
1NC yellow
2TxD green
3GND ISO gray
4NC pink
5RxD brown
Thread FE bare
Specifications of the RS 232 connection cable
Operating temperature range in rest state: -40°C … +80°C
in motion: -5°C … +80°C
Material the lines comply with the RS 232 requirements,
free of halogens, silicone and PVC
Bending radius > 80 mm, suitable for drag chains
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Order codes for RS 232 connection cables
Type designation Description Part no.
KB SSI/IBS-2000-BA M 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-5000-BA M 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-10000-BA M 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-15000-BA M 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-20000-BA M 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-25000-BA M 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-30000-BA M 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-2000-BA M 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-5000-BA M 12 socket, B-coded, for SSI/Interbus, axial connector,

11.4.6 Cables for RS 422

No ready-made cables are available for the RS 422.
In accordance with the RS 422 pin assignment (see chapter 9.2), a cable suitable for Interbus can be connected to the KD 02-5-BA M12 connector with part no. 50038538.
To prevent electromagnetic couplings (EMC), we recommend using only shielded cables with twisted wire pairs.
open cable end, cable length 2m
open cable end, cable length 5m
open cable end, cable length 10m
open cable end, cable length 15m
open cable end, cable length 20m
open cable end, cable length 25m
open cable end, cable length 30m
open cable end, cable length 2m
open cable end, cable length 5m
Type overview and accessories
50104172
50104171
50104170
50104169
50104168
50108447
50108446
50104172
50104171
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Maintenance

12 Maintenance

12.1 General maintenance information

With normal use, the laser measurement system does not require any maintenance by the operator.
Cleaning
In the event of dust build-up or if the (ATT) warning message is displayed, clean the device with a soft cloth; use a cleaning agent (commercially available glass cleaner) if necessary.
Also check the reflector for possible soiling.
Attention!
Do not use solvents and cleaning agents containing acetone. Use of such solvents could blur the reflector, the housing window and the display.

12.2 Repairs, servicing

Attention!
Access to or changes on the device, except where expressly described in this operating man­ual, are not authorized. The device must not be opened. Failure to comply will render the guarantee void. Warranted features cannot be guaranteed after the device has been opened.
Repairs to the device must only be carried out by the manufacturer.
Contact your Leuze distributor or service organization should repairs be required.
The addresses can be found on the inside of the cover and on the back.
Notice!
When sending the laser measurement systems to Leuze electronic for repair, please provide an accurate description of the error.

12.3 Disassembling, packing, disposing

Repacking
For later reuse, the device is to be packed so that it is protected.
Notice!
Electrical scrap is a special waste product! Observe the locally applicable regulations re­garding disposal of the product.
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Index
A
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 59
Accessory deflector unit Accessory mounting bracket Accessory ready-made cables Accuracy Air humidity Alignment
B
BUS LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
C
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Communication protocol (binary protocol) Connections
Control buttons Control panel
D
Declaration of conformity . . . . . . . . . . . . . . . . 4
Deflector unit
Deflector unit US 1 OMS
Deflector unit US AMS 01
Description of functions Diagnostics Dimensioned drawing of AMS 3xxi Display
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . . . . .19
PWR IN
. . . . . . . . . . . . . . . . . . . . . . . . . . 37
RS 232 BUS IN RS 422 BUS IN Service
. . . . . . . . . . . . . . . . . . . . . . . . . . . 38
. . . . . . . . . . . . . . . . . . . . . . .42
. . . . . . . . . . . . . . . . . . . . . . . . 39
Maximum ranges With integrated mounting bracket Without mounting bracket
Dimensioned drawing
Dimensioned drawing
. . . . . . . . . . . . . . . . . . . . . . . . . . 55
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
. . . . . . . . . . . . . . . . 60
. . . . . . . . . . . . 60
. . . . . . . . . . . 61
. . 52
. . . . . . . . . . . . . . . . . . . . 38
. . . . . . . . . . . . . . . . . . . . 37
. . . . . . . . . . . . . . . . . . . 23
. . . . . . 23
. . . . . . . . . . . . 25
. . . . . . . . . . . . . . . 25
. . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . . 5
. . . . . . . . 15
G
General causes of errors . . . . . . . . . . . . . . . 57
H
Heated reflectors
Dimensioned drawing Specifications
I
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Interface Interface errors Interface info in display Internal hardware error
L
LSR status display . . . . . . . . . . . . . . . . . . . . 57
M
Main menu
Maintenance Measurement range Measurement value output Menus
Mounting
Mounting bracket(optional) Mounting distances
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
. . . . . . . . . . . . . . . . . . . . . . . 57
Device information Language selection Network information Parameter Service
. . . . . . . . . . . . . . . . . . . . . . . . 43
. . . . . . . . . . . . . . . . . . . . . . . . . . 43
. . . . . . . . . . . . . . . . . . . . . . . . 64
Language selection menu Main menu Parameter menu Service menu
. . . . . . . . . . . . . . . . . . . . . . . 43
. . . . . . . . . . . . . . . . . . . . . . . . . . . 18
with laser beam deflector unit
. . . . . . . . . . . . . . . 30
. . . . . . . . . . . . . . . . . . . . . 29
. . . . . . . . . . . . . . . . 40
. . . . . . . . . . . . . . . . 40
. . . . . . . . . . . . . . . . . 43
. . . . . . . . . . . . . . . . . 43
. . . . . . . . . . . . . . . . 43
. . . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . . 13
. . . . . . . . . . . . 47
. . . . . . . . . . . . . . . . . . . 44
. . . . . . . . . . . . . . . . . . . . . 48
. . . . . . . . 23
. . . . . . . . . . . . . 20
. . . . . . . . . . . . . . . . . . . 21
E
Electrical connection . . . . . . . . . . . . . . 36, 50
Safety notices Expanded diagnostics Explanation of symbols
F
Fast commissioning . . . . . . . . . . . . . . . . . . . 11
Leuze electronic AMS 300i 65
. . . . . . . . . . . . . . . . . . . . . 36
. . . . . . . . . . . . . . . . . 56
. . . . . . . . . . . . . . . . . 4
N
Name plates . . . . . . . . . . . . . . . . . . . . . . . . . 17
Page 69
Index
O
operating . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating principle Operating temperature Operation Output of AMS 300i data Overview of reflector types
P
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parameter enabling Parameter menu
Plausibility error Prefailure message PWR LED
Q
Quality assurance . . . . . . . . . . . . . . . . . . . . . 4
Querying AMS 300i data (request)
R
Received signal . . . . . . . . . . . . . . . . . . . . . . 40
Reflective tape
Reflector
Repair RS 232 interface
RS 422 interface
. . . . . . . . . . . . . . . . . . . . . . . . 39, 48
I/O
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Maximum position value Other
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Parameter handling RS 422/RS 232
. . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Dimensioned drawing Specifications
. . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mounting Pitch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Size
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Type overview
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Default settings
Default settings
. . . . . . . . . . . . . . . . . . . 11
. . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . 53
. . . . . . . . . . . . . 60
. . . . . . . . . . . . . . . . 48, 49
. . . . . . . . . . . . . 45
. . . . . . . . . . . . . . . . 44
. . . . . . . . . . . . . . . . . . . . 44
. . . . . . . . . . . . . . . . . . . . . . 40
. . . . . . . . . . . . . . . . . . . 40
. . . . . . . . 52
. . . . . . . . . . . . . . . 28
. . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . 32
. . . . . . . . . . . . . . . . . . . . . 31
. . . . . . . . . . . . . . . . . . . . 51
. . . . . . . . . . . . . . . . . . . . 51
Reflective tapes Status and measurement data - main menu Status- and warning messages Status display
ATT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
ERR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
PLB
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
TMP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Status display in the display Status displays Status messages Storage
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Storage temperature Supply voltage Surface reflections Symbols
T
Temperature monitoring . . . . . . . . . . . . . . . . 40
Transport Troubleshooting Type overview
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . 17
. . . . . . . . . . . . . . . . . . . . 26
43
. . . . . . . . . . 39
. . . . . . . . . . . . . . . . . . . . . . . . 39
. . . . . . . . . . . . . 57
. . . . . . . . . . . . . . . . . . . . . . . 41
. . . . . . . . . . . . . . . . . . . . . 55
. . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . . . . . . . . . 33
. . . . . . . . . . . . . . . . . . . . . .55
. . . . . . . . . . . . . . . . . . . . 16, 59
S
Sensing distance . . . . . . . . . . . . . . . . . . . . . 59
Servicing Specifications
66 AMS 300i Leuze electronic
. . . . . . . . . . . . . . . . . . . . . . . . . . . 64
. . . . . . . . . . . . . . . . . . . . . . . 13
Dimensioned drawing General specifications
. . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . 13
Page 70
Menu structure AMS 300i
ESC
_
Level 1 Level 2 Level 3 Level 4 Level 5 Selection/configuration option Detailed
: selection
: selection : selection : selection : selection : selection
: back : back : back : back : activate
ESC ESC ESC
ESC
: back
Device information
Network information
Status- and measurement data
Parameter
Parameter handling Parameter enabling ON / OFF page 42
Password
Activate password ON / OFF
Password entry Configuration option of a four-digit numerical password
Parameters to default
All parameters are reset to their factory settings
RS 422/RS 232 Selection RS 422/RS 232 page 42
Baud rate 19.2 kbit/s / 38.4 kbit/s / 57.6 kbit/s / 115.2 kbit/s
Data format …8,n,1/…8,e,1/…8,o,1
Output cycle Value input:
Position resolution 0.01mm / 0.1 mm / 1mm / 10mm / free resolution
Velocity resolution 1 mm/s / 10mm/s / 100 mm/s
Maximum position value Measurement unit Metric/Inch page 43
Count direction Positive/Negative
Offset Value input:
Preset Value input
Error delay ON / OFF
Position value in the case of error Last valid value / zero
Free resolution value 5 …50000
I/O I/O 1 Port configuration Input/Output page 44
Switching input Function No function/preset teach/laser ON/OFF
Activation Low active/High active
Switching output Function Pos. limit value 1 / pos. limit value 2 / speed / intensity (ATT) / temp. (TMP) /
laser (LSR) / plausibility (PLB) / hardware (ERR)
Activation Low active/High active
I/O 2 Port configuration Input/Output
Switching input Function No function/preset teach/laser ON/OFF
Activation Low active/High active
Switching output Function Pos. limit value 1 / pos. limit value 2 / speed / intensity (ATT) / temp. (TMP) /
laser (LSR) / plausibility (PLB) / hardware (ERR)
Activation Low active/High active
Limit values Upper pos. limit 1 Activation ON / OFF
Limit value input Value input in mm or inch/100
information on
page 41
page 41
page 41
Page 71
Menu structure AMS 300i
Other Heating control Standard/extended (10°C … 15° C/30°C … 35°C) page 45
Language selection
Service
Status messages Number of readings, reading gates, reading rate / non-reading rate etc. page 46
Diagnostics Exclusively for service purposes by Leuze electronic
Expanded diagnostics Exclusively for service purposes by Leuze electronic
Lower pos. limit 1 Activation ON / OFF
Limit value input Value input in mm or inch/100
Upper pos. limit 2 Activation ON / OFF
Limit value input Value input in mm or inch/100
Lower pos. limit 2 Activation ON / OFF
Limit value input Value input in mm or inch/100
Max. velocity Activation ON / OFF
Max. velocity Value input in mm/s or inch/100s
Display background 10 minutes/ON
Display contrast Weak/Medium/Strong
Service RS232 Baud rate 57.6kbit/s / 115.2 kbit/s
Format 8,e,1 / 8,n,1
Deutsch / English / Español / Français / Italiano page 45
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