The symbols used in this operating manual are explained below.
Attention!
This symbol precedes text messages which must strictly be observed. Failure to comply with
this information results in injuries to personnel or damage to the equipment.
Attention Laser!
This symbol warns of possible danger caused by hazardous laser radiation.
Notice!
This symbol indicates text passages containing important information.
1.2Declaration of conformity
The AMS 300i absolute measuring optical laser measurement system was designed and
manufactured in accordance with applicable European directives and standards.
The AMS series is "UL LISTED" according to American and Canadian safety standards and
fulfills the requirements of Underwriter Laboratories Inc. (UL).
Notice!
The Declaration of Conformity for these devices can be requested from the manufacturer.
The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen/Teck,
possesses a certified quality assurance system in accordance with ISO 9001.
U
L
C
US
LISTED
4AMS 300iLeuze electronic
Page 8
1.3Description of functions AMS 300i
The AMS 300i optical laser measurement system calculates distances to fixed as well as
moving system parts. The distance to be measured is calculated according to the principle
of the propagation time of radiated light. Here, the light emitted by the laser diode is reflected
by a reflector onto the receiving element of the laser measurement system. The AMS 300i
uses the "propagation time" of the light to calculate the distance to the reflector. The high
absolute measurement accuracy of the laser measurement system and the fast integration
time are designed for position control applications.
With the AMS 3xxi product series, Leuze electronic makes available a range of internationally relevant interfaces. Note that each interface version listed below corresponds to a
different AMS 3xxi model.
AMS 304i
AMS 348i
AMS 355i
AMS 358i
General information
AMS 335i
AMS 338i
AMS 308i
AMS 384i
AMS 301i
AMS 300i
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Safety
2Safety
This sensor was developed, manufactured and tested in line with the applicable safety standards. It corresponds to the state of the art.
2.1Intended use
The AMS is an absolute measuring optical laser measurement system which allows
distance measurement of up to 300m against a reflector.
Areas of application
The AMS is designed for the following areas of application:
• Positioning of automated, moving plant components
• Travel and lifting axes of high-bay storage devices
• Repositioning units
• Gantry crane bridges and their trolleys
•Lifts
• Electroplating plants
CAUTION
Observe intended use!
Only operate the device in accordance with its intended use. The protection of per-
sonnel and the device cannot be guaranteed if the device is operated in a manner not
complying with its intended use.
Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.
Read the technical description before commissioning the device. Knowledge of this
technical description is an element of proper use.
NOTICE
Comply with conditions and regulations!
Observe the locally applicable legal regulations and the rules of the employer's liability
insurance association.
Attention
For UL applications, use is permitted exclusively in Class 2 circuits according to NEC
(National Electric Code).
6AMS 300iLeuze electronic
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2.2Foreseeable misuse
Any use other than that defined under "Intended use" or which goes beyond that use is
considered improper use.
In particular, use of the device is not permitted in the following cases:
• Rooms with explosive atmospheres
• Circuits relevant to safety
• For medicinal purposes
NOTICE
Do not modify or otherwise interfere with the device.
Do not carry out modifications or otherwise interfere with the device.
The device must not be tampered with and must not be changed in any way.
The device must not be opened. There are no user-serviceable parts inside.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.
2.3Competent persons
Connection, mounting, commissioning and adjustment of the device must only be carried
out by competent persons.
Prerequisites for competent persons:
• They have a suitable technical education.
• They are familiar with the rules and regulations for occupational safety and safety at
work.
• They are familiar with the technical description of the device.
• They have been instructed by the responsible person on the mounting and operation
of the device.
Safety
Certified electricians
Electrical work must be carried out by a certified electrician.
Due to their technical training, knowledge and experience as well as their familiarity with
relevant standards and regulations, certified electricians are able to perform work on electrical systems and independently detect possible dangers.
In Germany, certified electricians must fulfill the requirements of accident-prevention regulations BGV A3 (e.g. electrician foreman). In other countries, there are respective regulations that must be observed.
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Safety
2.4Disclaimer
Leuze electronic GmbH + Co. KG is not liable in the following cases:
• The device is not being used properly.
• Reasonably foreseeable misuse is not taken into account.
• Mounting and electrical connection are not properly performed.
• Changes (e.g., constructional) are made to the device.
2.5Laser safety notices
ATTENTION LASER RADIATION – LASER CLASS 2
Never look directly into the beam!
The device satisfies the requirements of IEC 60825-1:2007 (EN 60825-1:2007) safety
regulations for a product in laser class 2 as well as the U.S. 21 CFR 1040.10 regulations
with deviations corresponding to "Laser Notice No. 50" from June 24th, 2007.
Never look directly into the laser beam or in the direction of reflecting laser beams.
If you look into the beam path over a longer time period, there is a risk of injury to the
retina.
Do not point the laser beam of the device at persons!
Interrupt the laser beam using a non-transparent, non-reflective object if the laser
beam is accidentally directed towards a person.
When mounting and aligning the device, avoid reflections of the laser beam off reflec-
tive surfaces!
CAUTION! The use of operating or adjusting devices other than those specified here
or carrying out of differing procedures may lead to dangerous exposure to radiation.
Adhere to the applicable legal and local regulations regarding protection from laser
beams.
The device must not be tampered with and must not be changed in any way.
There are no user-serviceable parts inside the device.
Repairs must only be performed by Leuze electronic GmbH + Co. KG.
8AMS 300iLeuze electronic
Page 12
Safety
A Laser aperture
B Laser warning sign
C Laser information sign with laser parameters
AB
C
NOTICE
Affix laser information and warning signs!
Laser information and warning signs are attached to the device (see figure 2.1):
In addition, self-adhesive laser warning and information signs (stick-on labels) are supplied
in several languages (see figure 2.2).
Affix the laser information sheet to the device in the language appropriate for the place
of use.
When using the device in the US, use the stick-on label with the "Complies with
21 CFR 1040.10" notice.
Affix the laser information and warning signs near the device if no signs are attached
to the device (e.g., because the device is too small) or if the attached laser information
and warning signs are concealed due to the installation position.
Affix the laser information and warning signs so that they are legible without exposing
the reader to the laser radiation of the device or other optical radiation.
Potencia máx. (peak):
Duración del impulso:
Longitud de onda:
RADIAÇÃO LASER
NÃO OLHAR FIXAMENTE O FEIXE
EQUIPAMENTO LASER CLASSE 2
EN 60825-1:2007
Potência máx. (peak):
Período de pulso:
Comprimento de onda:
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1:2007
Complies with 21 CFR 1040.10
Maximum Output (peak):
Pulse duration:
Wavelength:
䉏⏘戟⺓
▎䦃展⏘㧮
伊䉏⏘ℶ❐
GB7247.1-2012
㦏⮶戢⒉᧤⽿⋋᧥
厘⑁㖐兼㢅梃
㽱栎
4 mW
18 μs
655 nm
4 mW
18 μs
655 nm
4 mW
18 μs
655 nm
4 mW
18
μ
s
655 nm
4 mW
18 μs
655 nm
4 mW
18 μs
655 nm
4 mW
18 μs
655 nm
4 mW
18 μs
655 nm
50125612-01
Figure 2.2:Laser warning and information signs – supplied stick-on labels
10AMS 300iLeuze electronic
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Fast commissioning / operating principle
3Fast commissioning / operating principle
Notice!
Below, you will find a short description for the initial commissioning of the AMS 300i.
Detailed explanations for the listed points can be found throughout the handbook.
3.1Mounting the AMS 300i
The AMS 300i and the corresponding reflector are mounted on two mutually opposing,
plane-parallel, flat walls.
Figure 3.1:Schematic illustration of mounting
Attention!
For error-free position measurement, there must be an unobstructed line-of-sight between
the AMS 300i and the reflector.
3.1.1Mounting the device
The laser is mounted on a vertical wall using 4 screws (M5).
Alignment is performed using 2 adjustment screws. Adjust so that the laser light spot is
positioned at the center of the reflector. The alignment is to be secured with the knurled nut
and locked with the M5 nut.
Further information can be found in chapter 5.2 and chapter 5.3.
3.1.2Mounting the reflector
The reflector is mounted on a vertical wall with 4 screws (M5). The reflector is angled using
the included shims. Incline the reflector by approx. 1°.
Detailed information can be found in chapter 6.4.
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Fast commissioning / operating principle
3.2Connecting the voltage supply
The laser measurement system is connected using M12 connectors. The voltage supply is
connected via the PWR M12 connection.
Detailed information can be found in chapter 7.
3.3Display
Once the laser measurement system is supplied with voltage, the device status as well as
the measured position values can be read on the display. The display automatically switches
to the display of the measurement values.
Use the up/down buttons to the left of the display to read and change a wide range
of data and parameters.
Depending on connected interface, the network address or IP addresses must be
configured via the display.
Detailed information can be found in chapter 8.
3.4AMS 300i on the RS 422/RS 232
The AMS 300i can transmit position values either via the RS 422 or the RS 232. Activating
both interfaces simultaneously is not possible.
3.4.1Transmission of data by means of the RS 422
The RS 422 is activated by default.
The transmission parameters are listed above the menu structure or on the fold-out page
at the end of the technical description.
The parameters can be adjusted after activation of parameter enabling.
Further information can be found in chapter 8.3 and chapter 9.4.4.
3.4.2Transmission of data by means of the RS 232
Activation of the RS 232 interface
• Activating parameter enabling
• Deactivating of the RS 422 interface – activation OFF
• Activation of the RS 232 interface – activation ON
• Deactivating of parameter enabling
The RS 232 transmits the data with the preset parameters. These are listed above the menu
structure or on the fold-out page at the end of the technical description.
The parameters can be adjusted after activation of parameter enabling.
Further information can be found in chapter 8.3 and chapter 9.4.4.
Integration time8ms
Resolutionadjustable, see chapter of the individual interfaces
Temperature drift≤ 0.1 mm/K
Ambient temperature sensitivity1ppm/K
Air pressure sensitivity0.3ppm/hPa
Tra ve rs e rate≤ 10 m/s
Electrical data
Supply voltage Vin
Current consumptionwithout device heating: ≤ 250 mA / 24V DC
Optical data
Transmitterlaser diode, red light, wavelength 650 … 690nm
Laser class2 acc. to EN 60825-1, CDRH
2) For UL applications: only for use in "Class 2" circuits acc. to NEC.
3) With screwed-on M12 plugs or mounted caps.
4) With devices with heating, the switch on/off area of the internal heating can be extended to prevent
condensation from forming. A 100% prevention of the formation of condensation cannot be guaranteed due to the limited heating capacity of the AMS 300i.
5) This is a Class A product. In a domestic environment this product may cause radio interference, in
which case the operator may be required to take adequate measures.
acc. to EN 61000-6-2 and EN 61000-6-4
2, programmable
protected against polarity reversal
max. 60mA, short-circuit proof
IP 65 acc. to EN 60529
3)
-5°C … +50 °C
-30°C…+50°C
4)
5)
The AMS 300i is designed in accordance with safety class III for supply with
PELV (protective extra-low voltage).
14AMS 300iLeuze electronic
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4.1.2Dimensioned drawing AMS 300i
A M5 screw for alignment
B Knurled nut with WAF4
hexagon socket and M5 nut for securing
C Optical axis
D Zero point of the distance to be measured
When transporting or storing, package the device s o that it i s protected against collision and
humidity. Optimum protection is achieved when using the original packaging. Heed the required environmental conditions specified in the technical data.
Unpacking
Check the packaging for any damage. If damage is found, notify the post office or shipping
agent as well as the supplier.
Check the delivery contents using your order and the delivery papers:
• Delivered quantity
• Device type and model as indicated on the nameplate
• Brief manual
The name plate provides information as to what AMS 300i type your device is. For specific
information, please refer to chapter 11.2.
Name plates
Installation and mounting
Figure 5.1:Device name plate using the AMS 300i as an example
Notice!
Please note that the shown name plate is for illustration purposes only; the contents do not
correspond to the original.
Save the original packaging for later storage or shipping.
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Installation and mounting
A M5 screw for align-
ment
B Knurled nut and nut
with WAF4 hexagon
socket for securing
C Optical axis
A
B
A
C
If you have any questions concerning your shipment, please contact your supplier or your
local Leuze electronic sales office.
Observe the applicable local regulations when disposing of the packaging materials.
5.2Mounting the AMS 300i
Figure 5.2:Mounting the device
The AMS 300i and the corresponding reflector are mounted on two mutually opposing,
plane-parallel, flat walls or system parts. For error-free position measurement, there must
be an unobstructed line-of-sight connection between the AMS 300i and the reflector.
Use M5 screws to fasten the laser measurement system. Secure the screws with a toothed
lock washer to protect against loosening caused by vibrations.
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Installation and mounting
Aligning the laser light spot in the center of the reflector
The laser light spot has to be aligned so that it always hits the center of the opposing
reflector, both at close range as well as at the maximum measurement distance. To align,use the two M5 Allen screws ("A" in figure 5.2). When aligning please ensure that the
knurled nut and the lock nut ("B" in figure 5.2) are opened wide.
Attention!
To prevent the laser measurement system from moving out of alignment during continuous
operation, subsequently hand-tighten the knurled nut and counterlock with the nut with
WAF4 hexagon socket ("B" in figure 5.2). Knurled nut and nut must not be tightened until
alignment has been completed.
Attention!
The device must not be opened. Failure to comply will render the guarantee void. Warranted
features cannot be guaranteed after the device has been opened.
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Installation and mounting
ALaser beam
5.2.1Optional mounting bracket
A mounting bracket for mounting the AMS 300i on a flat, horizontal surface is available as
an optional accessory.
Type designation:MW OMS/AMS 01
Part no.:50107255
Figure 5.3:Optional mounting bracket
20AMS 300iLeuze electronic
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5.2.2Parallel mounting of the AMS 300i
Reflector 1Reflector 2
Definition of the term "parallel spacing"
As shown in figure 5.4, dimension X describes the "parallel spacing" of the inner edges of
the two laser light spots on the reflector.
Figure 5.4:Minimum parallel spacing X between adjacent AMS 300i
The diameter of the light spot increases with distance.
Thus, the center-to-center spacing of the two AMS 300i devices with respect to one another
can be calculated as a function of the maximum measurement distance.
To define the minimum parallel spacing between two AMS 300i, it is necessary to distinguish
between three different arrangements of AMS 300i and reflectors.
40m120m200m300m
The AMS 300i are mounted stationary and in parallel on one plane.
Both reflectors move independently of one another at different distances to the
AMS 300i.
Minimum parallel spacing X of the two laser light spots:
X = 100mm + (max. measurement distance in mm x 0.01)
The AMS 300i are mounted stationary and in parallel on one plane.
Both reflectors move in parallel at the same distance to the AMS 300i.
Measurement distance up to 120 m: minimum parallel spacing X ≥ 600 mm
Measurement distance up to 200 m: minimum parallel spacing X ≥ 750 mm
Measurement distance up to 300 m: minimum parallel spacing X ≥ 750 mm
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Installation and mounting
The reflectors are mounted stationary and in parallel on one plane.
Both AMS 300i move independently of one another at different or the same distances to the reflectors.
Measurement distance up to 120m: minimum parallel spacing X ≥ 600mm
Measurement distance up to 200m: minimum parallel spacing X ≥ 750mm
Measurement distance up to 300m: minimum parallel spacing X ≥ 750mm
Notice!
Please note that when the AMS 300i are mounted in a mobile manner, travel tolerances could
cause the two laser light spots to move towards each other.
Take the travel tolerances of the vehicle into account when defining the parallel spacing of
adjacent AMS 300i.
5.2.3Parallel mounting of AMS 300i and DDLS optical data transmission
The optical data transceivers of the DDLS series and the AMS 300i do not interfere with one
another. Depending on the size of the used reflector, the DDLS can be mounted with a
minimum parallel spacing of 100 mm to the AMS 300i. The parallel spacing is independent
of the distance.
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Installation and mounting
5.3Mounting the AMS 300i with laser beam deflector unit
General information
The two available deflector units are used for the 90° deflection of the laser beam,
see "Accessory deflector unit" on page 60.
Attention!
The deflector units are designed for a maximum range of 40m.
Longer distances on request.
5.3.1Mounting the laser beam deflector unit With integrated mounting bracket
The AMS 300i is screwed onto the mechanism of the US AMS 01 deflector unit. The mirror
can be mounted for three deflection directions:
1.Upward beam deflection
2.Beam deflection to the left
3.Beam deflection to the right
The deflector unit is mounted on plane-parallel, flat walls or plant components. For errorfree position measurement, there must be an interruption-free line-of-sight between the
AMS 300i… and the deflection mirror as well as between the mirror and the reflector.
Use the M5 screws to mount the deflector unit. Secure the screws with a toothed lock
washer to protect against loosening caused by vibrations.
Figure 5.5:Mounting variants of the US AMS 01 laser beam deflector unit
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Installation and mounting
ALaser beam
5.3.2Dimensioned drawing of US AMS 01 deflector unit
Figure 5.6:Dimensioned drawing of US AMS 01 deflector unit
24AMS 300iLeuze electronic
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Installation and mounting
A Mirror
Height of the spring in
non-preloaded state
5.3.3Mounting the US 1 OMS deflector unit without mounting bracket
The US 1 OMS deflector unit and the AMS 300i are mounted separately.
Notice!
When mounting, make certain that the laser light spot of the AMS 300i is aligned in the center
of the deflection mirror.
Figure 5.7:Photo and dimensioned drawing of the US 1 OMS deflector unit
Alignment of the laser light spot on the reflector is performed as described in chapter 5.2.
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Reflectors
6Reflectors
6.1General information
The AMS 300i measures distances against a reflective tape specified by Leuze electronic.
All provided specifications for the AMS 300i, such as the operating range or accuracy, can
only be achieved with the reflective tape specified by Leuze electronic.
The reflective tapes are available as adhesive tapes, affixed to a metal plate and with an
integrated heater especially for use at low temperatures. Reflective tapes with heating have
the designation "Reflective tape …x…-H", where "H" is an abbreviation for the heating
variant.
The reflective tapes/reflectors must be ordered separately. The choice of size is left to the
user. In chapter 6.3, recommendations on reflector size are provided as a function of the
distance that is to be measured. In any case, the user must check to determine whether the
recommendation is suitable for the respective application.
6.2Description of the reflective tape
The reflective tape consists of a white, microprism-based reflective material. The microprisms are protected with a highly transparent, hard protective layer.
Under certain circumstances, the protective layer may lead to surface reflections. The
surface reflections can be directed past the AMS 300i by positioning the reflective tape at
a slight incline. The inclination of the reflective tape/reflectors is described in chapter 6.4.2.
The required pitch can be found in table 6.1 "Reflector pitch resulting from spacer sleeves"
on page 35.
The reflective tapes are provided with a protective foil that can easily be pulled off. This must
be removed from the reflector before the complete system is put into operation.
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6.2.1Specifications of the self-adhesive foil
Part
Type designation
Part no.501043615010436250108988
Foil size200x 200mm500 x500 mm914 x914 mm
Recommended application temperature for adhesive tape
Temperature resistance,
affixed
Mounting surfaceThe mounting surface must be clean, dry and free of grease.
Cutting the tapeCut with a sharp tool, always on the side of the prism structure.
Cleaning
Storing the foilStore in a cool and dry place.
Reflective tape
200x200-S
Do not use any agents that act with a grinding effect. A conventional household
detergent can be used as a cleaning agent. Rinse with clear water and dry the
Reflective tape
500x500-S
+5°C … +25°C
-40°C…+80°C
surface.
6.2.2Specifications of the reflective tape on a metal plate
The reflective tape is affixed to a metal plate. Included with the metal plate are spacers for
positioning at an incline - for avoiding surface reflections - (see chapter 6.4.2 "Mounting the
reflector").
Reflectors
Reflective tape
914x914-S
Part
Type designation
Part no.501043645010436550104366
Foil size200x 200mm500 x500 mm914 x914 mm
Outer dimensions of the
metal plate
Weight0.8kg4kg25kg
Cleaning
Storing the reflectorStore in a cool and dry place.
Leuze electronicAMS 300i27
Reflective tape
200x200-M
250x 250mm550 x550 mm964x964 mm
Do not use any agents that act with a grinding effect. A conventional household
detergent can be used as a cleaning agent. Rinse with clear water and dry the
Reflective tape
500x500-M
surface.
Reflective tape
914x914-M
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Reflectors
Always align the TOP marking
with the AMS connections!
(chapter 6.4.2)
6.2.3Dimensioned drawing of reflective tape on a metal plate
Figure 6.1:Dimensioned drawing of reflectors
PartReflective tape (mm)Reflector plate (mm)
xLyLXLYLL
Reflective tape 200x200-M200200250250214
Reflective tape 500x500-M500500550550514
Reflective tape 914x914-M914914964964928
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6.2.4Specifications of heated reflectors
The reflective tape is affixed to a heated, thermally insulated base. The insulation results in
a very high energetic efficiency.
Only the reflective tape is kept at the specified temperature by the integrated heater.
Through the insulation on the back, the generated heat cannot be transferred via the steel
construction. Energy costs are greatly reduced in the case of continuous heating.
Type designation
Part no.501150205011502150115022
Voltage supply230VAC
Power100W600W1800 W
Current consumption~ 0.5A~ 3A~ 8A
Length of the supply line2 m
Size of the reflective tape200x200 mm500 x500 mm914 x914mm
Outer dimensions of the base
material
Weight0.5kg2.5 kg12 kg
Temperature control
Switch-on temperature ~ 5 °C
Switch-off temperature ~ 20°C
Operating temperature-30°C … +70°C
Storage temperature-40°C … +80°C
Air humidityMax. 90%, non-condensing.
Cleaning
Storing the reflectorStore in a cool and dry place.
Reflective tape
200x200-H
250x 250mm550x 550mm964x 964mm
Controlled heating with the following switch-on and switch-off tempera-
Do not use any agents that act with a grinding effect. A conventional household detergent can be used as a cleaning agent. Rinse with clear water and
Part
Reflective tape
500x500-H
tures, measured at the reflector surface.
dry the surface.
Reflective tape
Reflectors
914x914-H
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Reflectors
18
6,5
2
L ± 0,5
XL ± 1
TOP
6
2000
115
90
XL ± 1
yL ± 1
L ± 0,5
YL ± 1
Always align the TOP marking
with the AMS connections!
(chapter 6.4.2)
Connection hood
Reflective tape
Si cable
3 x 0.75mm²
6.2.5Dimensioned drawing of heated reflectors
Figure 6.2:Dimensioned drawing of heated reflectors
Reflective tape 200x200-H200200250250214
30AMS 300iLeuze electronic
Reflective tape 500x500-H500500550550514
Reflective tape 914x914-H914914964964928
PartReflective tape (mm)Insulated base plate (mm)
xLyLXLYLL
Page 34
6.3Selecting reflector sizes
Depending on system design, the reflector can be mounted so that it travels on the vehicle
or it can be mounted at a fixed location.
Attention!
The reflector sizes shown below are a recommendation from Leuze electronic for on-vehicle
mounting of the AMS 300i. For stationary mounting of the AMS 300i, a smaller reflector is
generally sufficient for all measurement distances.
On the basis of the system planning and design, always check whether mechanical travel
tolerances may require the use of a reflector larger than that which is recommended. This
applies, in particular, when the laser measurement system is mounted on a vehicle. During
travel, the laser beam must reach the reflector without interruption. For on-vehicle mounting
of the AMS 300i, the reflector size must accommodate any travel tolerances that may arise
and the associated "wandering" of the light spot on the reflector.
The reflective tapes of the "Reflective tape …x…-S" self-adhesive series must be affixed
to a flat, clean and grease-free surface. We recommend using a separate metal plate, which
is to be provided on-site.
As described in table 6.1, the reflective tape must be angled.
Reflective tapes on metal
The reflective tapes of the "Reflective tape …x…-M" series are provided with corresponding
mounting holes. Spacer sleeves are provided in the packet for achieving the necessary pitch
angle. For further information see table 6.1.
Heated reflectors
The reflective tapes of the "Reflective tape ...x...-H" series are provided with corresponding
mounting holes. Due to the voltage supply affixed on the rear, the reflector cannot be
mounted flat. Included in the package are four distance sleeves in two different lengths. Use
the distance sleeves to achieve a base separation to the wall as well as the necessary pitch
for avoiding surface reflection. For further information see table 6.1.
The reflector is provided with a 2 m-long connection cable for supplying with 230V AC.
Connect the cable to the closest power outlet. Observe the current consumptions listed in
the specifications.
Attention!
Connection work must be carried out by a certified electrician.
6.4.2Mounting the reflector
The combination of laser measurement system and reflective tape/reflector is mounted so
that the laser light spot hits the tape as centered as possible and without interruption.
For this purpose, use the alignment elements provided on the AMS 300i… (see chapter 5.2
"Mounting the AMS 300i"). If necessary, remove the protective foil from the reflector.
Attention!
The "TOP" label mounted on the reflectors should be aligned the same as the connections
of the AMS 300i.
Example:
If the AMS 300i is mounted so that the M12 connections are on the top, the "TOP" label of
the reflector is also on the top. If the AMS 300i is mounted so that the M 12 connections are
on the side, the "TOP" label of the reflector is also on the side.
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Reflectors
Pitch approx. 1°
Direct reflection from the
triad structure
Deflected surface reflection due to
the pitch of the reflective tape
Pitch approx. 1°
Spacer sleeves
Notice!
The reflector must be angled. To do this, use the spacer sleeves. Angle the reflectors so that
the surface reflections of the foil seal are deflected to the left, right or upwards, chapter
6.4.3 gives the correct pitch with respect to the reflector size and, thus, the length of the
spacers.
1) Spacer sleeves are included in the delivery contents of reflective tape …-M and …-H
Table 6.1:Reflector pitch resulting from spacer sleeves
Notice!
Reliable function of the AMS 300i and, thus, max. operating range and accuracy can only
be achieved with the reflective tape specified by Leuze electronic. No function can be guaranteed if other reflectors are used!
2x5mm
2x10mm
2x20mm
1)
Leuze electronicAMS 300i35
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Electrical connection
BUS IN
RS 422/RS 232
M12 connector
(B-coded)
PWR / IOs
M12 connector
(A-coded)
Leuze SERVICE
M12 socket
(A-coded)
7Electrical connection
The AMS 300i laser measurement systems are connected using variously coded M12
connectors. This ensures unique connection assignments.
Notice!
The corresponding mating connectors and ready-made cables are available as accessories
for all cables. For further information, see chapter 11 "Type overview and accessories".
Figure 7.1:Connections of the AMS 300i
7.1Safety notices for the electrical connection
Attention!
Before connecting the device, be sure that the supply voltage agrees with the value printed
on the name plate.
The device may only be connected by a qualified electrician.
Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only
guaranteed when the functional earth is connected properly.
If faults cannot be corrected, the device should be removed from operation and protected
against possible use.
Attention!
For UL applications, use is permitted exclusively in Class 2 circuits according to NEC (National Electric Code).
The laser measurement systems are designed in accordance with safety class III for supply
by PELV (protective extra-low voltage with reliable disconnection).
Notice!
Protection class IP65 is achieved only if the connectors and caps are screwed into place!
36AMS 300iLeuze electronic
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Described in detail in the following are the individual connections and pin assignments.
PWR
I/O 2
I/O 1
3
2
1
4
5
GNDVIN
FE
M12 plug
(A-coded)
1
4
3
2
5
BUS IN RS 422
Tx-
Tx+
Rx+
GND ISO
Rx-
M12 connector
(B-coded)
7.2PWR – voltage supply / switching input/output
PWR (5-pin plug, A-coded)
PinNameRemark
1VINPositive supply voltage +18 … +30VDC
2I/O 1Switching input/output 1
3GNDNegative supply voltage 0 VDC
4I/O 2Switching input/output 2
5FEFunctional earth
ThreadFEFunctional earth (housing)
Table 7.1:Pin assignment PWR
Further information on configuring the input/output can be found in chapter 8 and chapter 9.
7.3RS 422 BUS IN
RS 422 BUS IN (5-pin plug, B-coded)
PinNameRemark
1RxRS 422 receiving line
2Tx-RS 422 transmission line
3GND ISORS 422 reference potential
4TxRS 422 transmission line
5Rx-RS 422 receiving line
ThreadFEFunctional earth (housing)
Electrical connection
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Leuze electronicAMS 300i37
Table 7.2:RS 422 BUS IN pin assignment
Page 41
Electrical connection
1
4
3
2
5
BUS IN RS 232
TxD
NC
1
2
NC
GND ISO
RxD
M12 connector
(B-coded)
SERVICE
1
2
3
4
NC
NC
RS232-RX
RS232-TX
GND
5
M12 socket
(A-coded)
7.4RS 232 BUS IN
Table 7.3:RS 232 BUS IN pin assignment
7.5Service
RS 232 BUS IN (5-pin plug, B-coded)
PinNameRemark
1NCNot used
2TxDRS 232 transmission line
3GND ISORS 232 reference potential
4NCNot used
5RxDRS 232 receiving line
ThreadFEFunctional earth (housing)
Service (5-pin socket, A-coded)
PinNameRemark
1NCNot used
2RS232-TXTransmission line RS 232/service data
3GNDVoltage supply 0V DC
4RS232-RXReceiving line RS 232/service data
5NCNot used
ThreadFEFunctional earth (housing)
Table 7.4:Service pin assignments
Notice!
The service interface is designed only for use by Leuze electronic!
38AMS 300iLeuze electronic
Page 42
Display and control panel AMS 300i
Status display
Bar graph
LED
Bus/interface info
LED
Control buttons
Distance measurement value
8Display and control panel AMS 300i
8.1Structure of the control panel
Figure 8.1:Structure of the control panel using the AMS 304i PROFIBUS device variant as an example
Notice!
The figure is for illustration purposes only and does not correspond to AMS 300i with respect
to bus/interface info.
8.2Status display and operation
8.2.1Indicators in the display
Status and warning messages in the display
IO1Input 1 or output 1 active:
IO2Input 2 or output 2 active:
Leuze electronicAMS 300i39
Function depending on configuration.
Function depending on configuration.
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Display and control panel AMS 300i
Activated interface
Maximum position value
IO1 LSR PLBRS422
IO2 TMP ATTRS232
ERR
+ 87.000m
LSRWarning - laser prefailure message:
Laser diode old, device still functional, exchange or have repaired.
TMPWarning - temperature monitoring:
Permissible internal device temperature exceeded / not met.
PLBPlausibility error:
Implausible measurement value. Possible causes: light beam interruption, outside
of measurement range, permissible internal device temperature considerably
exceeded or traverse rate >10m/s.
Depending on the configuration, either zero or the last valid measurement value is
output at the interfaces.
ATTWarning received signal:
Laser outlet window or reflector soiled or fogged by rain, water vapor or fog. Clean
or dry surfaces.
ERRInternal hardware error:
The device must be sent in for inspection.
Bar graph
Indicates the strength of the received laser light.
The center bar represents the ATT warning threshold. The distance value remains
valid and is output at the interfaces.
If no bar graph is available, the PLB status information appears at the same time.
The measurement value has thus been assessed as being implausible. Depending
on the configuration, either zero or the last valid measurement value is output at the
interfaces.
Interface info
The designation "RS 422" or "RS 232" in the display shows the respectively active interface.
Maximum position value
The measured position value is displayed in the configured unit of measurement.
+87.000mWith the metric setting, the measurement value is always displayed in meters
with three decimal places.
+87.0inWith the inch setting, the measurement value is always displayed in inches
with one decimal place.
40AMS 300iLeuze electronic
Page 44
8.2.2LED status displays
PWR LED
OffDevice OFF
Flashing greenPower LED flashes green
Green continuous lightPower LED green
Red flashingPower LED flashes red
Display and control panel AMS 300i
- No supply voltage
- No measurement value output
- Voltage connected
- Self test running
- Initialization running
- Boot process running
- AMS 300i ok
- Measurement value output
- Self test successfully finished
- Device monitoring active
- Device ok but warning message (ATT, TMP, LSR)
set in display
- Light beam interruption
- Plausibility error (PLB)
Red continuous light Power LED red
- No measurement value output; for details, see
Display
BUS LED
Flashing green BUS LED flashes green
- Initialization of the host interface
Green continuous lightBUS LED green
- Host interface active
-
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Display and control panel AMS 300i
ESC
ESC
Delete character
Enter digit
Save
8.2.3Control buttons
UpNavigate upward/laterally.
DownNavigate downward/laterally.
ESCExit menu item.
ENTERConfirm/enter value, change menu levels.
Navigating within the menus
The menus within a level are selected with the up/down buttons .
The selected menu item is activated with the enter button .
Press the ESC button to move up one menu level.
When one of the buttons is actuated, the display illumination is activated for 10min.
Setting values
If input of a value is possible, the display looks like this:
100
<-|0123456789 save
Default ----------------- unit
126| |
Use the and buttons to set the desired value. An accidental, incorrect entry can
be corrected by selecting <-| and then pressing .
Then use the buttons to select Save and save the set value by pressing .
Selecting options
If options can be selected, the display looks like this:
o OFF
ON
Default ----------------- unit
OFF| |
Select the desired option with the buttons. Activate the option by pressing .
42AMS 300iLeuze electronic
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8.3Menu description
8.3.1The main menus
After voltage has been applied to the laser, device information is displayed for several
seconds. The display then shows the measurement window with all status information.
AMS 300i 120
Leuze electronic
SW: V 1.3.0HW:1
SN: ---------------
GmbH & Co. KG
Display and control panel AMS 300i
Device information - main menu
This menu item contains detailed information on
• Device model,
• Manufacturer,
• Software and hardware version,
• Serial number.
No entries can be made via the display.
Network information
Active:RS232/RS422
Data format: 8,n,1
Baud rate:---- kbit/s
IO1 LSR PLBRS422
IO2 TMP ATTRS232
ERR
+ 87.000m
Parameter
Parameter handling
RS 422/RS 232
Maximum position value
I/O
Other
Language
selection
o Deutsch
o English
o Español
o Français
Service
Status messages
Diagnostics
Expanded diagnostics
Network information - main menu
• Explanations of the active interface, data format and baud
rate.
No entries can be made via the display.
Status and measurement data - main menu
• Display of status-, warning-, and error messages
• Status overview of the switching inputs/outputs.
• Bar graph for the reception level.
• Activated interface.
• Measurement value.
No entries can be made via the display.
See "Indicators in the display" on page 39.
Parameter - main menu
• Configuration of the AMS.
See "Parameter menu" on page 44.
Language selection - main menu
• Selection of the display language.
See "Language selection menu" on page 47.
Service - main menu
• Display of status messages.
• Display of diagnostic data.
No entries can be made via the display.
See "Service menu" on page 48.
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Display and control panel AMS 300i
Notice!
The rear cover of this manual includes a fold-out page with the complete menu structure.
It describes the menu items in brief.
8.3.2Parameter menu
Parameter handling submenu
The following functions can be called up in the Parameter handling submenu:
ON / OFF
The standard setting (OFF) prevents unintended parameter changes.
With parameter enabling activated (ON), the display is inverted. In this
state, it is possible to change parameters manually.
ON / OFF
To enter a password, parameter enabling must be activated.
If a password is assigned, changes to the AMS 300i can only be made
after the password is entered.
The master password 2301 bridges the individually set password.
Configuration option of a four-digit numerical password
By pressing the enter button after selecting
Parameters to default, all parameters are reset to their standard settings without any further security prompts.
In this case, English is selected as the display language.
Standard
OFF
OFF
Additional important information on parameter handling can be found at the end of the
chapter.
Selection of the data mode for serial communication. Designation is done
in number of data bits, parity (N=none, E=even, O=odd) and number of
stop bits. For example, "8N1" therefore means 8 data bits, no parity, 1
stop bit.
Output cycle of data in multiples of the AMS 300i measurement cycle of
1.7ms.
The parameter is only valid when the cyclical transmission of the position
values is selected. Cyclical transmission is selected via the protocol.
0.01mm / 0.1 mm / 1mm / 10mm / free resolution
The measurement value can be displayed in these resolutions.
The value of the free resolution is determined in the "Position value" submenu in the "Value of free resolution" parameter.
Preset The preset value is accepted by means of teach pulse. The teach pulse
Free resolution
value
Description
Metric/Inch
Specifies the units of the measured distances
Positive: The measurement value begins at 0 and increases with increasing distance.
Negative: The measurement value begins at 0 and decreases with
increasing distance. Negative distance values may need to be compensated with an offset or preset.
The resolution of the offset value is independent of the selected "Resolution position" and is entered in mm or inch/100. The offset value is
effective immediately following entry. If the preset value is activated, this
has priority over the offset. Preset and offset are not offset against each
other.
can be applied to a hardware input of the M12 PWR connector. The hardware input must be appropriately configured. See also configuration of
the I/Os.
The measurement value can be resolved in increments of 1/1000 within
the 5 … 50000 value range. If, e.g., a resolution of 0.875mm per digit
is required, the parameter is set to 875.
In the activated interface, the measurement value display must also be
set to "free resolution" ("Resolution position" parameter).
Standard
8,n,1
1
0.1mm
Standard
Metric
Positive
0mm
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0mm
1000
Error delay ON / OFF
Specifies whether, in the event of an error, the position value immediately
outputs the value of the "Position value in the case of error" parameter
or the last valid position value for the configured error delay time.
Heating controlStandard (10°C … 15°C)/Extended (30° C … 35°)
Display illumination
Display contrastWeak/Medium/Strong
Service RS232Baud rate57.6kbit/s / 115.2kbit/s
Forma t8,e,1 / 8,n,1
8.3.3Language selection menu
Language
selection
o Deutsch
English
o Español
o Français
Description
Value input in mm/s or inch/100s0
Description
Defines a switch-on/switch-off range for the heating control.
The extended switch-on/switch-off range for heating may provide relief
in the event of condensation problems.
There is no guarantee that no condensation will occur on the optics in the
extended switch-on/switch-off range due to the limited heating capacity.
This parameter is available as standard, but functions only for devices
with integrated heating (AMS 300i… H).
10 minutes/ON
Display illumination is switched off after 10 minutes or, if the parameter
is set to "ON", illumination is always on.
The display contrast may change at extreme temperature values. The
contrast can subsequently be adapted using the three levels.
The service interface is only available to Leuze internally.
The service interface is only available to Leuze internally.
Standard
Standard
Standard
10min.
Medium
115.2kbit/s
8,n,1
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There are 5 display languages available:
•German
•English
•Spanish
•French
•Italian
The AMS 300i is delivered from the factory with the display preset to English.
To change the language, no password needs to be entered nor must password enabling
be activated. The display language is a passive operational control and is, thus, not a function parameter, per se.
Leuze electronicAMS 300i47
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Display and control panel AMS 300i
8.3.4Service menu
Service
Status messages
Diagnostics
Expanded diagnostics
A more detailed description of the individual functions can be found in chapter 10.
8.4Operation
Described here is an operating process using parameter enabling as an example.
Parameter enabling
During normal operation parameters can only be viewed. If parameters are to be changed,
the ON menu item in the Parameter -> Parameter handling -> Parameter enable
menu must be activated. To do this, proceed as follows:
Parameter
Parameter handling
RS 422/RS 232
Maximum position value
I/O
Other
Parameter handling
o Parameter enabling
o Password
Parameters to default
In the main menu, press the enter button to enter the
Parameter menu.
Use the buttons to select the Parameter handling menu item.
Press the enter button to enter the Parameter handling menu.
In the Parameter handling menu, use the
buttons to select the Parameter enabling
menu item.
Press the enter button to enter the Parameter
enabling menu.
Parameter enabling
o OFF
oON
In the Parameter enabling menu, use the
buttons to select the ON menu item.
48AMS 300iLeuze electronic
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Parameter enabling
o OFF
ON
Display and control panel AMS 300i
Press the enter button to switch on parameter
enabling.
The PWR LED illuminates orange; the display is
inverted. You can now set the individual parameters
on the display.
ESC ESC
Press the ESC button twice to return to the Parameter menu.
Viewing and editing parameters
As long as parameter enabling is activated, the entire AMS 300i display is inverted.
Communication between the control and the AMS 300i via the RS 422/RS 232 interface is
also active when parameter enabling is active.
Notice!
Changes to parameters via display entry have immediate effect.
If a password was stored, parameter enabling is not possible until this password is entered,
see "Password for parameter enabling" below.
Password for parameter enabling
Parameter entry on the AMS 300i can be protected with a four-digit numerical password.
With the AMS 300i, the password is entered via the display. If parameter enabling has been
activated after successfully entering the password, parameters can be changed via the
display.
Notice!
The master password 2301 can enable the AMS 300i at any time.
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RS 422/RS 232 interface
RS 422/RS 232 interface
M12 connector
(B-coded)
9RS 422/RS 232 interface
9.1General Information about the RS 422/RS 232 interface
The AMS 300i features an integrated RS 422 interface and a RS 232 interface. The RS 422
interface is active on delivery; alternatively, the RS 232 can be activated. The respectively
active interface appears in the display.
Notice!
To activate / deactivate the affected interface, parameter enabling must be activated
(see "Parameter enabling" on page 48.).
Notice!
Both interfaces can be contacted via the M12 connection for BUS IN. Either the RS 422 or
the RS 232 can be activated.
Figure 9.1:Interfaces of the AMS 300i
9.2RS 422 electrical connection
RS 422 BUS IN (5-pin plug, B-coded)
BUS IN RS 422
Tx+
Rx-
4
Rx+
50AMS 300iLeuze electronic
5
1
Tx-
GND ISO
3
2
PinNameRemark
1Rx+RS 422 receiving line
2Tx-RS 422 transmission line
3GND ISORS 422 reference potential
4Tx+RS 422 transmission line
5Rx-RS 422 receiving line
ThreadFEFunctional earth (housing)
Page 54
9.3RS 232 electrical connection
1
4
3
2
5
BUS IN RS 232
TxD
NC
1
2
NC
GND ISO
RxD
M12 connector
(B-coded)
RS 232 BUS IN (5-pin plug, B-coded)
PinNameRemark
1NCNot used
2TxDTransmission line RS 232
3GND ISORS 232 reference potential
4NCNot used
5RxDRS 232 receiving line
ThreadFEFunctional earth (housing)
9.4RS 422/RS 232 interface data
9.4.1Default settings of the RS 422 interface
The RS 422 interface is activated on delivery.
DesignationValue rangeDefault
ActivationON / OFFON
Baud rate in kbit/s19.2 / 38.4 / 57.6 / 115.2 /38,4
Data format8,n,1 / 8,e,1 / 8, o, 18,n,1
RS 422/RS 232 interface
9.4.2Default settings of the RS 232 interface
9.4.3Parameter setting for AMS 300i
Leuze electronicAMS 300i51
The RS 232 interface is deactivated on delivery.
DesignationValue rangeDefault
ActivationON / OFFOFF
Baud rate in kbit/s19.2 / 38.4 / 57.6 / 115.2 /38,4
Data format8,n,1 / 8,e,1 / 8, o, 18,n,1
An overview of all parameters to be set is listed in the fold-out page at the end of the manual.
All parameters can be set via the panel/display
Basic operation of the display is described in chapter 8.4.
In order to change parameters, parameter enabling must be activated.
Notice!
Changed parameters have an immediate effect on the interface.
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RS 422/RS 232 interface
9.4.4Communication protocol (binary protocol)
Querying AMS 300i data (request)
The request to transfer the measured distances or the speed or the control of the laser diode
(ON/OFF) is controlled via a protocol which is 3 bytes long.
Notice!
The protocol is valid for both interfaces (RS 422 and RS 232).
1111 0001F1Request of an individual distance value
1111 0010F2Cyclical request of the distance value
1111 0011F3Stop cyclical transfer
1111 0100F4Laser diode on
1111 0101F5Laser diode off
1111 0110F6Request of an individual velocity value
1111 0111F7Cyclical request of the velocity value *
1111 1000F8Single request of position and velocity value
1) The output cycle is set to 1 x 1.7ms by default.
1)
Under RS 422 and RS 232 in the parameter menu, the output cycle for cyclically requested
data can be configured in a range of (1 … 20) x 1.7 ms.
Byte 2:XOR linking from byte 0 and byte 1
An uneven binary 1 number (calculated column by column from top to
bottom) sets the XOR bit to 1.
Example
ByteBit 7Bit 6Bit 5Bit 4Bit 3Bit 2Bit 1Bit 0
010111100
111110110
XOR01001010
The XOR checksum is entered by the sender (control) in the query protocol and checked
by the receiver (AMS 300i). A protocol is correctly transmitted when the XOR checksum of
the transmitter is equal to the XOR checksum of the receiver. If the XOR comparison is
negative (different checksums), the protocol from the AMS 300i is not accepted. The
AMS 300i does not send an acknowledgement to an uneven checksum.
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RS 422/RS 232 interface
Answer of the AMS 300i data (response) for the CMD query from F1h to F7
The AMS 300i data (response) is output in a 6 byte length.
Notice!
The output of data is the same for both interfaces (RS 422 and RS 232).
I/O1 / I/O2: I/O status: signal level inactive = 0; signal level active = 1
Ready:status AMS 300i: not ready = 0, ready = 1
LSR:Laser diode: OK = 0, warning = 1
TMP:Temperature warning: OK = 0, warning = 1
ERR:Device error: OK = 0, error = 1
ATT:Decreasing received signal level: OK = 0, warning = 1
PLB:Implausible measurement value: OK = 0, warning = 1
OVFL:Measurement value cannot be represented in 24 bits: OK = 0, warning = 1
Sign: Measurement value sign: 0 = positive, 1 = negative
D23 - D00:Distance value or velocity value D23 = MSB, D00 = LSB
V15 - V00:Velocity value V15 = MSB, V00 = LSB
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RS 422/RS 232 interface
XOR:XOR linking of byte 0 to byte 4
An uneven binary 1 number (calculated column by column from top to
bottom) sets the XOR bit to 1.
Example
ByteBit 7Bit 6Bit 5Bit 4Bit 3Bit 2Bit 1Bit 0
010111100
111110110
XOR01001010
The XOR checksum is entered by the AMS 300i in the answer protocol and checked by the
receiver (control). A protocol is correctly transmitted when the XOR checksum of the
transmitter is equal to the XOR checksum of the receiver. If the XOR comparison is negative
(different checksum), the protocol is discarded by the control or the control will output an
error message.
54AMS 300iLeuze electronic
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Diagnostics and troubleshooting
ESC
10Diagnostics and troubleshooting
10.1Service and diagnostics in the display of the AMS 300i
In the main menu of the AMS 300i, expanded "Diagnostics" can be called up under the
Service heading.
Service
Status messages
Diagnostics
Expanded diagnostics
From the Service main menu, press the enter button to access the underlying menu
level.
Use the up/down buttons to select the corresponding menu item in the selected level;
use the enter button to activate the selection.
Return from any sub-level to the next-higher menu item by pressing the ESC button .
10.1.1 Status messages
The status messages are written in a ring memory with 25 positions. The ring memory is
organized according to the FIFO principle. No separate activation is necessary for storing
the status messages. Power OFF clears the ring memory.
I = info, W = warning, E = error, F = severe system error
No: internal error detection
1:frequency of the event (always "1", since no summation occurs)
The status messages within the ring memory are selected with the up/down buttons .
The enter button can be used to call up detailed information on the corresponding status
messages with the following details:
Leuze electronicAMS 300i55
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Diagnostics and troubleshooting
ESC
Detailed information about a status message
Type:type of message + internal counter
UID:Leuze internal coding of the message
ID:description of the message
Info:not currently used
Within the detailed information, the enter button can be pressed again to activate an
action menu with the following functions:
• Acknowledge message
• Delete message
• Acknowledge all
• Delete all
10.1.2 Diagnostics
The diagnostics function is activated by selecting the Diagnostics menu item. The ESC
button deactivates the diagnostics function and clears the contents of the recordings.
The recorded diagnostic data are displayed in 2 fields. In the upper half of the display, status
messages of the AMS and the bar graph are displayed. The lower half contains information
that assists in a Leuze-internal evaluation.
Use the up/down buttons to scroll in the bottom half between various displays. The
contents of the scrollable pages are intended solely for Leuze for internal evaluation.
The diagnostics have no influence on the communication to the host interface and can be
activated during operation of the AMS 300i.
10.1.3 Expanded diagnostics
The Expanded diagnostics menu item is used for Leuze-internal evaluation.
56AMS 300iLeuze electronic
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10.2General causes of errors
10.2.1 Power LED
See also chapter 8.2.2.
Diagnostics and troubleshooting
ErrorPossible error causeMeasure
PWR LED "OFF"
PWR-LED "flashes red"
PWR-LED "static red"
No supply voltage connectedCheck supply voltage.
Hardware errorSend in device.
Light beam interruptionCheck alignment.
Plausibility errorTraverse rate >10m/s.
Hardware errorFor error description, see display,
It may be necessary to send in the device.
Table 10.1:General causes of errors
10.3Interface errors
10.3.1 BUS LED
After the AMS 300i is started, the BUS LED is always on.
10.4Status display in the display of the AMS 300i
DisplayPossible error causeMeasure
PLB
(implausible measurement
values)
ATT
(insufficient received signal
level)
TMP
(operating temperature out-
side of specification)
LSR
Laser diode warning
ERR
Hardware error.
Laser beam interruptionLaser spot must always be incident on the reflector.
Laser spot outside of reflectorTraverse rate < 10m/s?
Measurement range for maximum distance
exceeded
Velocity greater than 10m/sReduce velocity.
Ambient temperature far outside of the permissible
range (TMP display; PLB)
Reflector soiledClean reflector or glass lens.
Glass lens of the AMS soiled
Performance reduction due to snow, rain, fog, condensing vapor, or heavily polluted air (oil mist, dust)
Laser spot only partially on the reflectorCheck alignment.
Protective foil on the reflectorRemove protective foil from reflector.
Ambient temperatures outside of the specified
range
Laser diode prefailure messageSend in device at next possible opportunity to have
Indicates an uncorrectable error in the hardware Send in device for repair.
Restrict traversing path or select AMS with larger
measurement range.
Select AMS with heating or ensure cooling.
Optimize usage conditions.
In case of low temperatures, remedy may be an
AMS with heating.
If temperatures are too high, provide cooling or
change mounting location.
laser diode replaced. Have replacement device
ready.
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Diagnostics and troubleshooting
Notice!
Please use chapter 10 as a master copy should servicing be required.
Cross the items in the "Measures" column which you have already examined, fill out the following address field and fax the pages together with your service contract to the fax number
listed below.
Customer data (please complete)
Device type:
Company:
Contact partner / department:
Phone (direct):
Fax:
Street / No:
ZIP code/City:
Country:
Leuze Service fax number:
+49 7021 573 - 199
58AMS 300iLeuze electronic
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11Type overview and accessories
11.1Type key
AMS 3 xx i yyy H
Heating optionH = With heating
Sensing distance40 Max. operating range in m
120 Max. operating range in m
200 Max. operating range in m
300 Max. operating range in m
i = Integrated fieldbus technology
Reflective tape 200x200-MReflective tape, 200x 200mm, affixed to aluminum plate50104364
Reflective tape 500x500-MReflective tape, 500x 500mm, affixed to aluminum plate50104365
Reflective tape 914x914-MReflective tape, 914x 914mm, affixed to aluminum plate50104366
Reflective tape 200x200-HHeated reflective tape, 200 x 200mm50115020
Reflective tape 500x500-HHeated reflective tape, 500 x 500mm50115021
Reflective tape 914x914-HHeated reflective tape, 914 x 914mm50115022
Table 11.2:Overview of reflector types
11.4Accessories
11.4.1 Accessory mounting bracket
Type designationDescriptionPart no.
MW OMS/AMS 01Mounting bracket for mounting the AMS 300i to horizontal surfaces50107255
Table 11.3:Accessory mounting bracket
11.4.2 Accessory deflector unit
Type designationDescriptionPart no.
US AMS 01Deflector unit with integrated mounting bracket for the AMS 300i.
US 1 OMSDeflector unit without mounting bracket for simple 90° deflection of the laser beam 50035630
Variable 90° deflection of the laser beam in various directions
50104479
Table 11.4:Accessory deflector unit
11.4.3 Accessory M 12 connector
Type designationDescriptionPart no.
KD 02-5-BAM12 connector, B-coded socket, BUS IN50038538
KD 095-5AM12 connector, A-coded socket, Power (PWR)50020501
Table 11.5:Accessory M12 connector
60AMS 300iLeuze electronic
Page 64
Type overview and accessories
M12 socket
(A-coded)
11.4.4 Accessory ready-made cables for voltage supply
Contact assignment/wire color of PWR connection cable
PWR connection cable (5-pin socket, A-coded)
PWR
I/O 1
2
I/O 2
GNDVIN
3
5
4
FE
1
Specifications of the cables for voltage supply
Operating temperature rangein rest state: -30°C … +70°C
Materialsheathing: PVC
Bending radius> 50mm
Order codes of the cables for voltage supply
PinNameCore color
1VINbrown
2I/O1white
3GNDblue
4I/O2black
5FEgray
ThreadFEbare
in motion: -5°C … +70°C
Type designationDescriptionPart no.
K-D M12A-5P-5m-PVC M 12 socket, A-coded, axial plug outlet, open cable end,
K-D M12A-5P-10m-PVC M 12 socket, A-coded, axial plug outlet, open cable end,
cable length 5m
cable length 10m
50104557
50104559
Leuze electronicAMS 300i61
TNT 35/7-24V
Page 65
Type overview and accessories
M12 socket
(B-coded)
3
4
1
2
NC
TxD
GND ISONC
RxD
5
All conductor pairs stranded,
colors acc. to DIN 47100
1Conductor pair with white/brown insulation
2Conductor pair with green/yellow insulation
3Conductor pair with gray/pink insulation
4Filler (polyester threads)
11.4.5 Accessory ready-made cables for RS 232
Notice!
The RS 232 interface is wired via a SSI/IBS connection cable.
Contact assignments of RS 232 connection cable
RS 232 connection cable (5-pin socket, B-coded)
PinNameCore color
1NCyellow
2TxDgreen
3GND ISOgray
4NCpink
5RxDbrown
ThreadFEbare
Specifications of the RS 232 connection cable
Operating temperature rangein rest state: -40°C … +80°C
in motion: -5°C … +80°C
Materialthe lines comply with the RS 232 requirements,
free of halogens, silicone and PVC
Bending radius> 80 mm, suitable for drag chains
62AMS 300iLeuze electronic
Page 66
Order codes for RS 232 connection cables
Type designationDescriptionPart no.
KB SSI/IBS-2000-BAM 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-5000-BAM 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-10000-BAM 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-15000-BAM 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-20000-BAM 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-25000-BAM 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-30000-BAM 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-2000-BAM 12 socket, B-coded, for SSI/Interbus, axial connector,
KB SSI/IBS-5000-BAM 12 socket, B-coded, for SSI/Interbus, axial connector,
11.4.6 Cables for RS 422
No ready-made cables are available for the RS 422.
In accordance with the RS 422 pin assignment (see chapter 9.2), a cable suitable for Interbus
can be connected to the KD 02-5-BA M12 connector with part no. 50038538.
To prevent electromagnetic couplings (EMC), we recommend using only shielded cables
with twisted wire pairs.
open cable end, cable length 2m
open cable end, cable length 5m
open cable end, cable length 10m
open cable end, cable length 15m
open cable end, cable length 20m
open cable end, cable length 25m
open cable end, cable length 30m
open cable end, cable length 2m
open cable end, cable length 5m
Type overview and accessories
50104172
50104171
50104170
50104169
50104168
50108447
50108446
50104172
50104171
Leuze electronicAMS 300i63
TNT 35/7-24V
Page 67
Maintenance
12Maintenance
12.1General maintenance information
With normal use, the laser measurement system does not require any maintenance by the
operator.
Cleaning
In the event of dust build-up or if the (ATT) warning message is displayed, clean the device
with a soft cloth; use a cleaning agent (commercially available glass cleaner) if necessary.
Also check the reflector for possible soiling.
Attention!
Do not use solvents and cleaning agents containing acetone. Use of such solvents could
blur the reflector, the housing window and the display.
12.2Repairs, servicing
Attention!
Access to or changes on the device, except where expressly described in this operating manual, are not authorized.
The device must not be opened. Failure to comply will render the guarantee void. Warranted
features cannot be guaranteed after the device has been opened.
Repairs to the device must only be carried out by the manufacturer.
Contact your Leuze distributor or service organization should repairs be required.
The addresses can be found on the inside of the cover and on the back.
Notice!
When sending the laser measurement systems to Leuze electronic for repair, please provide
an accurate description of the error.
12.3Disassembling, packing, disposing
Repacking
For later reuse, the device is to be packed so that it is protected.
Notice!
Electrical scrap is a special waste product! Observe the locally applicable regulations regarding disposal of the product.