LETRIKA 260 User Manual

USER MANUAL
SOLAR MICRO INVERTER 260
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USER MANUAL
Copyright
Who should read this manual
Disclaimer of liability
All rights with respect to this document, including applications for patent and registration of other industrial property rights, are reserved. Unauthorized use, in particular reproduction or making available to third parties, is prohibited.
Letrika Sol d.o.o. is registered trademarks of the Mahle Letrika d.o.o.. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders.
This manual is intended to be used during installation, commissioning and maintenance as a reference for installers, system integrators and other qualified personnel with knowledge of local standards and regulations. They should always follow local electrical safety and fire protection guidelines. Only technically qualified personnel should install or replace Letrika Micro inverters.
This manual only describes the product and is not a warranty of performance or characteristic.
Contents of the manual has been reviewed against the hardware and software described. Any liability can be accepted for any errors or omissions contained in the information given.
The installation, handling and use of Letrika micro inverters are beyond company control. Letrika Sol d.o.o. does not assume any responsibility for loss, damage, injury or expense resulting from the improper installation, handling, use or maintenance.
We reserve the right to change this document at any time without notice.
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USER MANUAL
Introduction 4
Main features 4
PV Power Plant with Letrika Solar Micro inverters 260 5
Hardware Structure of Solar Micro Inverter 260 6
Safety 8
Symbols legend used in this manual and/or equipment 8
Safety and general warnings 8
General installation safety guidelines 9
Installation procedure 10
Compatible PV modules 10
Landscape versus portrait panels placement 11
Mounting hardware compatibility 12
Al profile selection 12
Inverter fixing screws positions 12
Inverter cooling consideration 13
Connecting cables to micro inverter 14
Connecting micro inverter system to utility grid 14
Simple single phase connection with I.P.S. device 15
Single phase connection without I.P.S. interface to grid 15
Three phase connection 16
Trunk cable extension and cable end covering 17
Commissioning 18
Preliminary checks 18
Sequence of operations 18
Troubleshooting 19
List of errors in alarm list 19
Storage 22
Disposal 22
Maintenance 22
Registration and warranty 23
Contact 23
Appendix 24
Technical specification 24
Certificate 25
Identification and oredring code 25
Dimensions 26
Compatible dc connector systems 26
Compatible AC connector system 27
Trunk cable data 27
Accessories 28
Waterproof cap 28
Cable end cap 29
Cable joiner 29
1
1.1
1.2
1.3
2
2.1
2.2
2.3
3
3.1
3.1.1
3.1.2
3.1.2.1
3.1.2.2
3.1.2.3
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
4
4.1
4.2
5
5.1
6
7
8
9
10
Table of contents
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USER MANUAL
1 Introduction
1.1 Main features
• Nominal Apparent Power 290 VA at power factor f 0,9
• Nominal Real Power 260W
• Nominal Reactive Power 260 VAr at power factor 0.9
• Max. Reactive Power 0-260 VAr (cap., ind.)
• Max efficiency 96,1%
• Large voltage and power input range - corresponds to the majority of 60 and 72-cells PV modules
• Reactive power capability – wide range
• Dynamic power factor
• Integrated relay for safe grid disconnection
• Galvanic isolation of DC side from AC side with HF transformer
• Low ripple current
• 0.0 W standby consumption
• WMBUS standard wireless communication
• DC circuit is isolated and insulated from ground
• Quick installation
• Full power at ambient temperature 65°C
• Die cast aluminum enclosure with completely potted electronics
• IP 67 – dust tight, no ingress of dust; immersion in water up to 1 m for 30 minutes
• Integrated foil capacitors, allowing very long life-time (25 years)
• Design flexibility
• Letrika 50 years’ experience in automotive and heavy duty electronics and electro mechanics
Protection Function
• Over and under voltage protection
• Over and under frequency protection
• Anti-Island protection
• Surge protection device (SPD) integrated
• Mains Monitoring Switching Device (MSD) integrated according to VDE 4105
INTRODUCTION
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USER MANUAL
1.2 PV Power Plant with Letrika Solar Micro inverters 260
PV power plant with Letrika Solar Micro inverters 260 consists of several components. PV module directly convert sunlight into DC electricity, micro inverters change electrical current from DC to AC. Electricity is then transferred via, trunk cables, junction boxes and main distribution switch to the grid .
Each PV module is directly connected to Letrika Solar Micro inverter 260. PV module and micro inverter is individual power unit operating at maximum available power. The operation of such power unit is independent and does not affect the operation and performance of other power units.
PV modules of different characteristic can be installed in different position and orientation without interfering with each other.
The operation of micro inverters can be controlled via Linux based Gateway. Gateway communicates over wireless WMBUS with Letrika Solar micro inverter 260 and over a Wi-Fi or Ethernet with computer, smart phone or tablet. We can monitor and analyze individual micro-inverters or the whole power plant using browser on computer, smart phone or tablet.
INTRODUCTION
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USER MANUAL
Solar Micro inverter converts direct current (DC) generated from a single PV module to alternating current (AC). Each micro inverter use Maximum Power Point Tracking (MPPT) to maximize production of single PV module.
Micro inverter has several functional units:
Input filter on DC side decouples PV panel from high
frequency transients during DCDC converter switching.
DC side power supply of the primary (DCDC) logic is active
until minimum panel voltage is reached.
Primary DSP controller (16bit , 70MIPS, high performance DSP) calibrates analog system, then starts to sample
PV panel open circuit voltage. After PV voltage reaches sufficient voltage for reliable start of main flyback power
supply, secondary(AC) side logic is turned on.
At this point, power supply to both power sections is activated, secondary DSP (32bit,60Mips controller) is started.
After successful connection with primary DSP controller, secondary controller will execute auto calibration and after 10 seconds activate WMBUS RF module. This delay is necessary for WMBUS module to stabilize operating parameters and also to avoid unnecessary power ON/OFF
INTRODUCTION
1.3 Hardware Structure of Solar Micro Inverter 260
cycling in case of low irradiation. WMBUS module converts inverter serial data into 868Mhz data stream according to WMBUS standard. Data from micro inverter can be received by Letrika data gateway or by any device compatible with WMBUS standard.
The power DCDC converter is started in constant current mode and high voltage. Energy storage capacitor is charged up to minimum voltage needed for reliable start. Voltage level in energy storage capacitor changes with grid voltage, optimizing switching losses on power section. Foiled
capacitors are use because they have lower aging compared
with electrolytic capacitors.
Concurrently DSP2 algorithms are synchronized with grid and operating limits are checked. Once DC voltage reaches minimum level, AC inverter power stage is enabled, grid
disconnection relay (if present) is turned on and grid current
is gradually (according to standards limits) increased.
DCDC converter switches to MPPT tracker mode and begins
to track PV panel maximum power point. A high speed
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INTRODUCTION
processor with special algorithm is used to achieve high efficiency and best possible harvest from sun.
Differential mode filters are used for filtering 50 Hz current
from inverter carrier frequency,, .
Common mode EMC filters are used for EMC interferences
filtering. THD for
Surge and Burst protections are used for protecting inverter
from lightening phenomena’s and grid over voltages. It is strongly recommended to install external overvoltage protection class II on AC side, it is also condition for the validity of Limited Warranty.
Solar Micro inverter is in standby until there is insufficient irradiance and a specific minimum voltage is present in the inverter. The consumption in standby is 0W. The micro inverter starts to fully operate when the sun begins to supply energy and the voltage in PV module reach 22Vdc.
When the voltage drops below the minimum voltage value (15Vdc) feed-in mode ends and the inverter switches off.
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USER MANUAL
SAFETY
2 Safety
CAUTION
Generic danger - Important safety information.
WARNING
Dangerous voltage. All precautions and pro­tections against high voltage electric shock should be taken.
HOT SURFACE
Danger of burns, do not touch product.
WARNING
Letrika inverters must be installed only by technically qualified personal.
WARNING
All electrical installations must be performed in accordance with local and national electrical standards and codes.
WARNING
Do not connect wet connectors. Connectors must be dry before any attempt to connect them.
WARNING
Do not cut, bend or modify original connectors and/or cables supplied with inverters.
WARNING
Lightning protection must be placed on each inverters branch. Avoid wiring loops or rings. Keep cable paths short as possible.
WARNING
Inverter and all metal components must be grounded according to local standards.
2.1 Symbols legend used in this manual and/or equipment
2.2 Safety and general warnings
WARNING
Inverter PV side is galvanically separated from dangerous voltages; however do not attempt to disconnect PC cables from inverter during operation.
WARNING
Always mount grid disconnection switch be­tween micro inverter installation and grid.
WARNING
There are no user serviceable parts inside Letrika micro inverter. It is strictly forbidden any intervention on micro inverter internal structure.
CAUTION
In case of fault on PV installation with Letrika micro inverters, do not attempt disconnect PV or grid cables from inverters or junction boxes until qualified personal checks the installation.
HOT SURFACE
Metal surface of Letrika micro inverters can reach more than 70 degrees in operation. To reduce risk of burns do not touch the inverter while in operation. After switching o micro inverter wait at least 10 minutes before touching it.
Manual shall be consulted that must be available for future use and not damaged.
Connection to ground protection.
Note. Please read paragraph marked with this icon carefully.
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SAFETY
CAUTION
Grounding of all metal parts of the construction is the responsibility of installer.
WARNING
Micro inverters generates power from more than one source
WARNING
When micro inverter is connected to PV module and exposed to light, dangerous voltages may appear on output in case of malfunction.
WARNING
Inverters with damaged enclosure or wiring must not be repaired and must be returned to producer
WARNING
It is forbidden to connect DC input of micro inverter to the battery or any other DC power supply. Solar micro inverter can be connected only to PV module.
2.3 General installation safety guidelines
WARNING
Use only originally supplied cables. Use original end cap from ALTW cable producer to ensure IP67 protection on whole cable trunk.
CAUTION
Connect circuit breaker with overcurrent protection according to PV plant power and local standards.
CAUTION
Always fix cables to the frame. Do not allow PV and grid cables to float free.
CAUTION
If equipment is not used as specified in this manual and other Letrika documents, protection provided by the equipment may be impaired.
The installation must be wired according to local regulations and standards where inverters are mounted.
Follow local guidelines for grid monitoring devices and other safety devices to be located between inverters and grid.
CAUTION
If required by local standards, AC wiring must be additionally protected with RCDs and Earth Fault Monitors where required.
CAUTION
Before starting inverters for first time, inspect the wiring, measure isolation resistance be­tween PV+,PV- and protective ground.
CAUTION
Micro inverters should be mounted on aluminum frame holding the PV modules. Preferably on upper side to avoid prolonged submersion of inverters into water or snow. Do not left inverters unfixed on the roof.
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