Les Foyers Don-Bar 9000, 9200, 9120, 9800, 9123 Installation, Operation And Maintenance Manual
...
Keep these instructions for future use
Installation, Operation
and Maintenance Manual
LES FOYERS
DON-BAR
FIREPLACES
9000
9120
9200
9800
APPROVALS
In Canada:
Wood: ULC S627
Gas: CSA 2.22
In the USA:
Wood: UL 1482
Gas: ANSI Z21.50
EPA:
Certified EPA Exempt
98009800
9123
REV. 2014-10
FREE-STANDING
FIREPLACES
Les foyers DON-BAR Fireplaces, inc.
Shop and Showroom: 741, St-Vallier Ouest, Quebec (Quebec) G1N 1E2
Phone: (418) 686-9114 - Fax: (418) 686-9117
Website: www.don-bar.com - Email: don-bar@don-bar.com
IMPORTANT
The installation shall meet the requirements of CAN/CSA B-365 - Installation
code for solid-fuel-burning appliances and equipment.
Don-Bar fireplaces are not designed to be connected to air-ventilated
factory-built chimneys (chimneys without insulation).
The ceiling support (standard or cathedral) is universal and used with all the
fireplaces mentioned in this manual. The installation can be done in two
practical steps:
1) The chimney and its ceiling support can be installed during the
the construction phase; the fireplace is not required for this step.
2) Then, you can wait until the work is complete to select the fireplace
model and proceed to final installation. This protects the fireplace
from being damaged and there is no hassle of protecting the fireplace
during construction.
REV. 2014-10
If you are not sure
which fireplace you'll be choosing, it's best to allow
maximum clearances from combustible materials (Pages 6 and 17 to 21)
For simplicity, the Model 9000 is the only type illustrated in the drawings.
Installation of other models is similar.
A gas burner (propane or natural gas) with ceramic logs can also be installed.
The burner and its accessories must be certified by the concerned authorities
and meet the local codes and regulations where the fireplace will be installed.
CAUTION: The painted finish of the cathedral and regular ceiling
supports and the hood must remain visible to the eye. Because of
dangers of fire, these elements should not be covered with finishing
materials other than those supplied and approved by Don-Bar.
THE 9000 SERIES FIREPLACES MEET THE REQUIREMENTS OF:
Wood : ULC S627 in Canada, UL 1482 in USA
Gas: CSA 2.22 in Canada, ANSI Z21.50 in USA
EPA: Certified EPA Exempt
Page 2
LES FOYERS
DON-BAR
FIREPLACES
Installation, Operation,
and Maintenance Manual
The Manual is divided into 6 parts:
PART 1: Installation ...........................................
PART 2: Security, Operation and Maintenance...
PART 3: Parts List .............................................
PART 4: Chimney Fires.....................................
PART 5: Approvals ..........................................
PART 6: Warranty ............................................
This document in its entirety is the intellectual property of Les Foyers Don-Bar inc.
Any unauthorized use will expose its author or authors to legal and financial penalties.
Copyright © 2014 - Les Foyers Don-Bar inc.
Page 5
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Page 27
Page 28
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REV. 2014-10
Page 3
PART 1: INSTALLATION Contents
1. Important Notice 9. Outside air intake installation
9.1 Important notice
2. Listed chimneys
3. Before beginning the installation
3.1 Choosing the best location
3.2 Chimney
3.3 Chimney minimum height
3.5 Outside air intake
3.5 Minimum clearances from combustible
Materials
3.6 Exterior doors and windows
4. Installation
4.1 Choosing the ceiling support
5. Regular ceiling support
installation
5.1 Wood frame
5.2 Ceiling support fastening
5.3 Chimney
5.4 Radiation shield
9.2 Floor boring
9.3 Duct type and diameter
9.4 Exterior wall vapor barrier
9.5 Outside hood
9.6 Connecting the air intake duct to the fireplace
pedestal
10. Floor protection installation
10.1 Protection of combustible floors
10.2 Removing the existing resilient flooring
10.3 Protection under the pedestal
11. Fireplace pedestal installation
11.1 Pedestal installation
11.2 Completing the pedestal installation
12. Glass firescreen
12.1 Standard firescreen 9000 and 9120
12.2 Pivot firescreen 9200, 9800, 9123, 9086
(Optional for 9000 and 9120)
6. Cathedral ceiling support
installation (standard and
ventilated)
6.1 Cathedral ceiling support wood
frame
6.2 Ceiling support fastening
6.3 Outside air intake (ventilated support)
6.4 Chimney start
7. Factory-built chimney
installation
7.1 Listed parts
7.2 Manufacturer's instructions
7.3 Obstructions
7.4 Maximum authorized offsets
7.5 Chimney weight
7.6 Radiation shield/fire stop
7.7 Minimum chimney height above the roof
7.8 Flashing water tightness
7.9 Roof braces
7.10 Chimney top
8. Fireplace hood installation
8.1 Hood fastening
8.2 Joint gasket
13. Installation of the optional hood
decorative panels (9000,9200,9800)
13.1 Installation of the decorative hood panels
13.2 Sub-panel fastening
13.3 Decorative panels installation
14. BBQ grill installation
14.1 BBQ supports installation
15. Gas burner (optional)
15.1 Gas burner installation
Regulations and certification
15.2
Neutral pressure required
15.3
CO detector
15.4
Connection of the outside air intake
15.5
REV. 2014-10
Page 4
PART 1: INSTALLATION
1. IMPORTANT NOTICE
WARNING: Any modification, change, or
substitution of any fireplace component and/or
not following the installation, operation, and
maintenance instructions will void the
warranty and can put your security at risk.
1.1 Before installation begins, carefully read the
manual and contact your local building
department to determine whether a building
permit is required to install a fireplace.
1.2 The installation must follow the instructions
in this manual and local building codes. If there is
a conflict, you must follow the more restrictive
measures.
1.3 For your security, enlist the services of a
professional fireplace fitter for the installation.
1.4 Before lighting your first fire, read the
instructions in Part 2 regarding Security,
Operation and Maintenance.
Typical Installation
Round Top
Storm Collar
Attic
Insulation
Factory-built
insulated Chimney
10 inches I.D. (See
also art. 2.1 for
other diameter.)
Roof Support
Flashing
Attic insulation
Shield/Fire stop
Radiation/Dust
Shield
1.5 Your fireplace produces heat and provides
great ambiance but it should not be used as the
main source of heating.
2. Listed chimneys
2.1 Listed factory-built chimneys: Your Don-
Bar fireplace is designed to be installed with any
prefabricated chimney bearing the ULC-S604 or
UL-103HT label. The chimney inside diameter
shall be 10" (250 mm). If the total height of the
installation (from floor to rain cap) is more than
20 feet (6000 mm), a chimney of 8-inch I.D. (200
mm) can be installed.
REV. 2014-10
Page 5
Don-Bar
Ceiling
Support
Fireplace
DON-BAR 9000
Floor
Protection
DRAWING 1
Glass
firescreen
air wash
system
3. Before beginning the installation
3.1 Choosing the best location: Before
beginning the installation, make sure the spot you
have in mind for the fireplace and the chimney
meet the following requirements:
Fireplace clearances from
combustible walls
(See also pages 17 to 21)
18" min. (460 mm)
3.3 Chimney minimum height: 15 feet (4600
mm). This length is measured from the floor
where the fireplace is installed to the top of the
chimney.
3.4 Outside air intake: Outside air needs to
circulate into the fireplace. The outside air intake
duct needs to pass under the floor that supports
the fireplace. Plan an appropriate path for this 6"
to 8" (150 to 200 mm) outside diameter duct,
including its insulated jacket.
3.5 Minimum clearances from combustible
materials: Make sure the wood basket (see
drawings 2 and 3) is at least 20" (508 mm) from
any combustible material, including furniture,
Wall
Fireplace
DON-BAR 9000
20" min. (508 mm)
Floor
Protection
See pages 17 to 21
18" min.
(460 mm)
Beam
DRAWING 2
3.2 Chimney: Position the chimney to avoid, as
much as possible, offsets, elbows and the cuttingout of structural elements. Allow at least 2" (50
mm) for air space between the chimney and any
combustible material including electrical cables,
and plastic plumbing pipes. Never fill this air
space with insulation. The standard ceiling
support requires a free vertical space of 17” x 17”
(430 mm) and the cathedral ceiling support
requires 20-1/4” x 20-1/4” (515 mm). Do not
connect this fireplace to a chimney that is
connected to another heating device.
Fireplace clearances from walls
and combustible furniture
(See also pages 17 to 21)
Furniture
Fireplace Table
Wall
20" min.
(508 mm)
Wood Basket
Floor
Protection
See pages 17 to 21
DRAWING 3
20" min.
(508 mm)
See pages 17 to 21)
REV. 2014-10
Page 6
Vertical shaft of 17" x 17" required
Vertical shaft of 20-1/4” x 20-1/4"
for the installation of the standard
ceiling support
VERY IMPORTANT : A continuous vertical shaft of 17" x 17" (430 mm x 430
mm) minimum must be planned for the installation of the chimney and its
ceiling support. This technical shaft must be free of joists, beams, trusses,
pipes, electrical wires, etc. before the installation of the chimney. See
article 7.4 for the maximum permitted offsets.
Chimney cap
Factory built
insulated chimney
Storm collar Storm collar
Attic
insulation
(See art. 2.1)
Roof support Roof support
Flashing Flashing
Attic insulation
shield / fire stop
required for the installation of the
cathedral ceiling support
VERY MPORTANT : A continuous vertical shaft of 20-1/4" x 20-1/4" (515 mm
x 515 mm) minimum must be planned for the installation of the chimney and
its ceiling support. This technical shaft must be free of joists, beams,
trusses, pipes, electrical wires, etc. before the installation of the chimney.
See article 7.4 for the maximum permitted offsets.
Chimney cap
Factory built
insulated chimney
(See art. 2.1)
Attic
insulation
Wood frame for the
regular ceiling support
Frame
17" x 17"
Standard
ceiling
support
(universal)
Hood
Floor
protection
Radiation
dust shield
VERTICAL SHAFT 17" x 17"
L
on
g
h
b
ole
o
1
lt
8"
s
c
/c
Don-Bar
ceiling support
"
20
x
"
20
(universal)
DON-BAR
9000 Fireplace
(all models)
Glass
firescreen
with air
wash
system
Frame: 2x6, 2x8
or 2x10 x 1.5 in.
minimum thickness
Don-Bar
cathedral ceiling
support
DON-BAR
9000 Fireplace
(all models)
Floor
protection
Wood frame for the
cathedral ceiling support
Frame
20-1/4" x 20-1/4”
VERTICAL SHAFT 20-1/4" x 20-1/4”
Cathedral ceiling
support
IMPORTANT: The frame must
be made of solid wood, 1-1/2"
(38 mm) minimum thickness.
(2x6, 2X8 or 2X10 x 1.5in.)
Glass
firescreen
with air
wash
system
Hood
REV. 2014-10
Page 7
drapes and other flammable objects. Note that
Type X fire-resistant gypsum board (Firecode) is
considered combustible for fireplace installations
and as such requires the minimum 20" (508 mm)
clearance.
3.6 Exterior doors and windows: As much as
possible, avoid installing the fireplace too close to
an outside door or window because air turbulence
and drafts disrupt the chimney draft.
Wood frame for the regular
ceiling support
Leng
IM
h
t
PO
48
TANT
R
120
(
"
.
min
m)
m
0
43
(
7"
1
(4
1
7"
30
mm)
m)
m
0
L
ong b
at
18
(46
0
mm
o
lt h
" c
o
les
/c
)
4. Installation
4.1 Choosing the ceiling support: If you have a
horizontal ceiling, use the regular Don-Bar
ceiling support. For a sloped ceiling, use the
Don-Bar cathedral ceiling support.
5. Regular ceiling support
installation
5.1 Wood frame: Build a ceiling wood frame of
17" x 17" I.D. (432 mm x 432 mm) to anchor the
ceiling support. The ceiling support long bolts
are spaced at 18" c/c (457 mm). Level the frame
so that the suspended hood will be plumb. Note
that these wood frame dimensions are required
to fix the ceiling support. Elsewhere, the
chimney may require smaller clearances. See
the requirements of the chimney's
manufacturer for more details.
Don-Bar
regular
ceiling support
g su
in
ceil
Fireplace hood to
be bolted to the
ceiling support
20"
8
0
(5
DRAWING 4
Chimney start on the regular
ceiling support
17" (430 mm) required for long bolts
2" (50 mm)
Minimum
Mandatory Air
Space
Factory-Built
Chimney
(See art. 2.1)
2" (50 mm)
Minimum
Mandatory Air
Space
Radiation
Shield
pport
"
m)
0
m
2
8
x
0
m x 5
m
5.2 Ceiling support fastening: Secure the
regular Don-Bar ceiling support to the wood
frame with 4 long bolts at least 3" (75 mm) long
by 3/8" (10 mm) diameter.
5.3 Chimney: Start the chimney installation by
slipping the first chimney section into the ceiling
support. Be sure the chimney fits well into the
ceiling support before proceeding with other
chimney sections.
REV. 2014-10
Long Bolt
Fixing Bolt
DRAWING 5
Page 8
Don-Bar
Regular Ceiling
Support
Fireplace Hood to
be bolted to the
Ceiling Support
5.4 Radiation heat shield: Next, slip a radiation
heat shield down the wood frame to protect the
wood against radiant heat from the chimney.
6. Cathedral ceiling support installa tion (standard and ventilated)
fix the ceiling support. Elsewhere, the
chimney may require smaller clearances. See
the requirements of the chimney's
manufacturer for more details.
Standard cathedral ceiling support
6.1 Cathedral ceiling support wood frame:
Build a ceiling wood frame of 20-1/4" x 20-1/4"
I.D. (515 x 515 mm) to anchor the Don-Bar
cathedral ceiling support. Level the frame so that
the suspended hood will be plumb. Note that
these wood frame dimensions are required to
Wood frame for the cathedral
ceiling support
Build a 20-1/4" x 20-1/4"
(515 x 515 mm)
frame to anchor the
Don-Bar Cathedral
Ceiling
Support
Leng
IMP
ORTA
48"
h
t
(1
2
NT
00
in.
m
)
m
m
20-
(51
2
0
-1
(
51
/
4
5 m
"
m
)
"
4
/
)
1
mm
5
Don-Bar
Cathedral
Ceiling
Support
Hidden part
of the ceiling
support
Visible part
of the ceiling
support
20-1/4" (515 mm)
Factory-Built
Chimney
(See art. 2.1)
3" (75 mm)
Trim Collar
Rigid
Insulation
The cathedral
ceiling support
must extend below
Bolt
the finished ceiling
as indicated in the
Table of DRAWING 6
Ventilated cathedral ceiling
support
2" (50 mm)
Mandatory
Air Space
Long Bolt
Cathedral
Ceiling
Support
Insulation
Fireplace hood
to be bolted to
the support
This side of the cathedral
ceiling support must extend below
the finished ceiling as
specified here
Minimum extension of the cathedral ceiling support
below the finished ceiling according to the ceiling slope.
MUST EXTEND MUST EXTEND MUST EXTEND
PITCH PITCH PITCH
1/12
2/12
3/12
4/12
5/12
6/12
2" (50 mm)
2" (50 mm)
2" (50 mm)
2" (50 mm)
2.5" (65 mm)
3" (74 mm)
7/12
8/12
9/12
10/12
11/12
12/12
3.5" (90 mm)
" (100 mm)
4
" (115 mm)
4.5
" (125 mm)
5
5.5" (140 mm)
6" (150 mm)
DRAWING 6
REV. 2014-10
Fireplace Hood
to be bolted to the
Cathedral Ceiling
Support
14/12
7" (175 mm)
16/12
" (200 mm)
8
18/12
" (230 mm)
9
" (250 mm)
10
20/12
11" (280 mm)
22/12
12" (300 mm)
24/12
Outside air
intake with damper
6" (150 mm)
Outside
air supply
Damper key
DRAWING 7
Page 9
6.2 Ceiling support fastening : Secure the
ceiling support to the wood frame with 8 long
bolts at least 1,5" (40 mm) long by 5/16" (8 mm)
diameter (2 long bolts per side).
6.3 Outside air intake (Ventilated cathedral
support only) : The diameter of the outside air
intake is 6" (150 mm) to connect an insulated
flexible duct to supply outside air to the fireplace
if required.
6.4 Chimney start: Begin the installation of the
chimney by slipping the first chimney section into
the cathedral ceiling support. Be sure the chimney
fits well into the ceiling support before
proceeding with other chimney sections. Never
let the attic insulation be in contact with the
chimney. Always allow a 2" (50 mm) minimum
air space between the chimney and adjacent
materials.
7. Factory-built chimney installation
Chimney minimum height above
the roof
10 feet (3 m) Radius
3
fe
e
t
(1
m
Warning: Lateral roof braces need to
)
m
be installed when the unsupported
i
n
chimney height above the roof
.
is more than 6 feet (2 m).
2 feet min.
(610 mm) min.
7.1 Listed parts: Use only ULC or UL listed
parts supplied by the chimney manufacturer when
installing the chimney.
7.2 Manufacturer's instructions: The
installation must follow the instructions in this
manual and the chimney manufacturer's
instructions. If there is a conflict, you must follow
the more restrictive measures.
7.3 Obstructions: If a joist obstructs the path
of the chimney and the mandatory 2" (50 mm)
minimum clearance, the joist should be moved or
cut. In either cases, the structure must be
reinforded to maintain its solidity. Seek
engineering help if you are not absolutely certain
of what you are doing. If electrical cables or
plastic plumbing pipes are in the way, a
specialized contractor should remove them.
7.4 Maximum allowed offsets: Don't install
more than 4 elbows in the chimney. Offsets
cannot be more than 45 degrees from the vertical
axis. The sum of all offsets (elbows) must never
exceed 120 degrees. For example, maximum
DRAWING 8
allowed offsets would include: four 30-degree
elbows (4x30=120) or two 45-degree elbows plus
two 15-degree elbows (2x45+2x15=120).
7.5 Chimney weight: The weight of the
chimney may rest in part on the ceiling support.
However, offset supports must be installed above
and as close as possible to each offset (elbow) in
the chimney. Also install extra chimney supports
at the intervals required by the chimney
manufacturer's instructions.
7.6 Radiation shield/firestop: Install a radiation
shield/firestop every time the chimney passes
through a combustible wall or ceiling.
7.7 Minimum chimney height above the roof:
Extend the chimney at least 3 feet (1 m) above
the roof or 2 feet (610 mm) above any
construction element within 10 feet (3 m) of the
chimney.
REV. 2014-10
Page 10
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