Leonics Wide33, WiseMP33 User Manual

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Wise33
WiseMP33
ZERO CURRENT/ VOLTAGE CROSSING AUTOMATIC VOLTAGE STABILIZER
LEN.MAN.STA.104 Rev.3.00/2008
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CONTENTS
SAFETY INSTRUCTIONS 1
INTRODUCTION 2
INSTALLATION AND OPERATION 13
DATA DISPLAY 15
SETTING 17
TROUBLESHOOTING 18
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SAFETY INSTRUCTIONS
Please read carefully and follow this LEONICS Wise33 / Wise MP33 series AVR guide. Important: Please keep this user’s guide for reference in order to use the LEONICS AVR properly and safety.
This user's guide contains instructions for installation, operation, display, setting and troubleshooting.
If there are any symptoms of problems which are not mentioned in this guide or an queries, please contact
your Leonics local distributors, Leonics Service Center, send e-mail to support@leonics.com or visit www.leonics.com.
For your convenience and quick reference for our service, please fill the requested information in the blanks below.
Wise33 / Wise MP33 series model : _______________________________
Serial number : ______________________________________________
Purchased date : ______________________________________________
Purchased from : ______________________________________________
WARNING!
Risk of electric shock, DO NOT remove cover. No user serviceable part inside, please refer servicing to qualified service personnel.
1.1 Electrical Safety
1.1.1 Do not work alone where there are electrically hazardous conditions.
1.1.2 Contact with live conductors will cause burns and dangerous electric shock.
1.1.3 Only qualified electricians should install or service this unit.
1.1.4 Properly install and ground ( ) the equipment in accordance with the instruction manual.
1.1.5 To reduce risk from electric shock when you could not check building electric ground system, turn off the Input breaker of this unit before connecting the loads.
1.1.6 Periodically check your cable, terminal and power source to make sure that they are in good condition.
1.1.7 To reduce risk from electric shock , disconnect all power source before connecting / disconnecting the loads or when maintaining or servicing this unit.
1.1.8 Use ONLY one hand when connect and disconnect the cable from equipment to equipment in order to avoid electric shock from touching two surfaces with differential potential.
1.2 Safety Instruction for transport
1.2.1 Use forklift truck or stacker for transport this unit.
1.2.2 Keep this unit upright all the time.
1.2.3 Carry with its packaging to avoid damage.
1.3 Safety instruction for installation and operation
1.3.1 Before installing or using this unit, read all instructions and caution markings on this unit or loads and all sections of this user guide.
1.3.2 Install this unit in a temperature and humidity controlled indoor area with adequate air flow and away from chemical particles or flammable substances. Avoid installing the unit near radio transmission station, heat dissipation equipment and direct sunlight.
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1.3.3 This unit has ventilation grills. Ensure that sufficient ventilation is provided. DO NOT block the ventilation grills. Install this unit at least 20 cm. from the wall to the side of the unit for good ventilation and at least 30 cm. from the wall to the back of the unit for easy access when maintenance or repair.
1.3.4 Use insulated tools to reduce your risk of electric shock.
1.3.5 Remove all jewelry or other metal objects such as rings, necklace, bracelets and watches when installing this product.
1.3.6 Place the AVR on reinforced cement floor which can carry its weight.
1.3.7 Connect the cables to the terminals of this unit as mentioned in the diagram and installation procedure to prevent the damages.
1.3.8 Turn off the AVR by turning off the INPUT breaker before connect any cables to the computer.
1.3.9 To prevent surge, always turn on the AVR before turn on the equipments.
1.3.10To connect the AVR to AC source, it is recommended to connect through MDB (Main Distribution Board).
1.3.11During heavy rain and storm, it is recommended to stop using any equipment including the AVR to prevent them from lightning through AC Line.
INTRODUCTION
2.1 General
Wise33 / Wise MP33 series AVR, a 3-phase automatic voltage regulator or stabilizer, is compatible with both star and delta circuit connections. With 8/16 bit microprocessor controlled, Wise33 / Wise MP33 series AVR supplies pure sine wave output with low harmonic distortion at high accuracy and efficiency. Wise33 / Wise MP33 series AVR comes with built-in surge protector and audible alarm to alarm when the AVR has faults. Furthermore, it has LED display and LCD screen to display operating status and electrical data.
2.2 Features
-3 phase voltage regulator with 8/16 bit microprocessor controlled
-Pure sine wave output
-Zero voltage and zero current crossing
-4 taps change
-EMI/RFI and power line noise protection
- Surge protector
-Automatic shut down when extremely high voltage, extremely low voltage, overload and unbalance phase
-Easy to install
- LED and digital volt-amp meter on LCD display
-Volt meter and Amp meter
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2.3 Operation
MAINTENANCE
BYPASS SWITCH
AC INPUT AC OUTPUT
INPUT BREAKER
AUTOMATIC VOLTAGE
REGULATOR
EMI/RFI
NOISE FILTER
SURGE
PROTECT
POWER WATCHER
Normal operation mode: Wise33 / Wise MP33 series AVR takes power from main electricity supply. Then, the current flows to automatic voltage regulator (AVR) circuit to regulate the voltage level. If the voltage is too high or too low, the AVR circuit will regulate it to the level that is safe for the loads. Then, flows to EMI/RFI noise filter circuit and check load level at Power watcher to protect overload. If the AVR is overloaded, it will alarm. You have to disconnect some loads. If the AVR is under these situations; output over/under voltage, overload, input frequency fault, over temperature, and etc., it will shut itself down and restart automatically when it returns to normal (for autotomatic restart mode only).
Maintenance bypass mode: When the Maintenance bypass switch is ON, the loads are taking power directly from main electricity supply. To stop the AVR and disconnect it from main electricity supply for maintenance, turn off the input breaker.
Note: There are 2 restart modes (automatic and manual restart). After the AVR shuts down and the restart
mode is manual, once it detects no more faults, it will alarm. You can restart the AVR by pressing
simultaneously once.
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3.1 Front panel
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FRONT AND REAR PANELS
3.1.4.1
3.1.4.2
3.1.4.3
3.1.4.4
3.1.5
V
V
3.1.3
L1-L2
L1-N
L2-NL2-L3
L3-NL3-L1
A
L10L3
L1-L2
L1-N
L2-NL2-L3
L3-NL3-L1
A
L10L3
3.1.2
Wise33 / Wise MP33 series AVR type A
3.1.1
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3.1.5
V A
L1-N
L1-L2
L2-NL2-L3
L3-NL3-L1
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L10L3
Upper Deck
Wise33 / Wise MP33 series AVR type B
Lower Deck
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3.1.4.1
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3.1.1 3.1.2
3.1.3
V A
3.1.4.3
3.1.4.2
3.1.4.4
L1-N
L1-L2
L2-NL2-L3
L3-NL3-L1
L10L3
Upper Deck
Lower Deck
Wise33 / Wise MP33 series AVR type B
(when open the upper door)
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3.1.4.1
3.1.4.2
3.1.4.3
3.1.4.4
V
L1-N
L1-L2
L2-NL2-L3
L3-NL3-L1
3.1.3
A
L10L3
3.1.1
3.1.2
3.2.1
3.2.4 3.2.3
Wise33 / Wise MP33 series AVR type C
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k
3.1.4.1
3.1.4.2
3.1.4.3
3.1.4.4
3.1.1
3.1.2
3.2.1
V
3.1.3
L1-N
L1-L2
L2-NL2-L3
L3-NL3-L1
A
L10L3
Upper Dec
3.2.4
3.2.3
Lower Deck
3.2.5
Wise33 / Wise MP33 series AVR type D
(when open the lower door)
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3.1.1 INPUT BREAKER: The breaker to turn on and turn off the Wise33 / Wise MP33 series AVR
3.1.2 MAINTENANCE BYPASS/AVR SWITCH: The selector switch to select operating mode; maintenance
bypass mode or automatic voltage regulator mode.
3.1.3 DISPLAY:
3.1.3.1 AVR ON: The lamp shows that the AVR is operating under AVR mode.
3.1.3.2 ALARM: The lamp shows that the AVR has faults.
3.1.3.3 LCD SCREEN: The screen displays electrical data such as voltage, current, frequency and the percentage of AVR capacity taken by loads, and etc.
3.1.3.4 CONTROL BUTTONS: The buttons to select display, change setting and control the AVR operation. See more information in Section DATA DISPLAY and SETTING.
3.1.3.5 LOAD LEVEL: The lamps show how much power is being taken by the loads in each phase in percentage.
3.1.3.6 AVR: The lamps show that the AVR is operating under AVR mode. Each lamp represents each phase.
3.1.3.7 SURGE PROTECTOR: Each lamp shows the operating status of surge protector system in each phase.
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3.1.3.8 INPUT STATUS: Each lamp shows the status of input voltage in each phase.
3.1.3.9 AVR/BYPASS: The lamps show that the AVR is operating under automatic voltage regulator mode or maintenance bypass mode (that means the loads are taking the power directly from main electricity supply).
3.1.4 VOLTMETER AND AMP METER:
3.1.4.1 Volt meter
3.1.4.2 Selector switch to select the display of Line-Neutral voltage value of each phase, or Line-Line voltage value.
3.1.4.3 Amp meter
3.1.4.4 Selector switch to select the display of current value of each phase.
3.1.5 Door
Relationship between indicator lamps and AVR operation
Indicator lamp
Status of indicator lamps and AVR operation
OFF BLINK BRIGHT
AVR ON
(green)
ALARM
(red)
The AVR is OFF.
The AVR is operating properly.
There is fault.
-
The AVR is operating under AVR mode.
The voltage from main electricity supply is low or there is fault.
3.2 Inside / Rear panel
3.2.1 RS-232 PC: The port to connect signal to computer.
3.2.2 CONNECT TERMINAL: The terminal for connecting the upper deck to lower deck (Type B only).
3.2.3 OUTPUT TERMINAL: The terminal for connecting the wires from the equipment or loads.
3.2.4 INPUT TERMINAL: The terminal for connecting the wires from main electricity supply to the AVR.
3.2.5 PE : The connecting point to ground system.
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3.2.1
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3.2.3
3.2.4
Wise33 / Wise MP33 series AVR type A
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3.2.1
3.2.2
3.2.43.2.3
3.2.2
Wise33 / Wise MP33 series AVR type B
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INSTALLATION AND OPERATION
4.1 Installation
Installation of the Wise33 / Wise MP33 series AVR must be done by professional technicians only.
Before installation, please read this userís guide carefully.
4.1.1 Transportation You can move the Wise33 / Wise MP33 series AVR by forklift truck. In case that you have to lift it,
please consider
4.1.1.1 The AVR must be lifted upright at all time. Do not tilt.
4.1.1.2 Do not unpack the packaging until it reaches the installation site to protect the damages during transportation.
4.1.2 Wire sizing
4.1.2.1 For safety and neatness, it is recommended to wire all wires in the conduit.
4.1.2.2 The wire size recommended in the table below is TIS no. 11-2531 PVC insulated copper wire with conductor temperature 70 degree Celsius, 700 Volts, ambient temperature 40 degree Celsius and maximum 3 wires wiring in the same conduit.
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Rating 10kVA 15kVA 24kVA 30kVA 45kVA 60kVA 75kVA 90kVA 120kVA 150kVA 180kVA 210kVA 240kVA
Input wire (mm2)4610162535 502 x 35 2 x 50 2 x 50 3 x 70 3 x 70 3 x 70
2
Output wire (mm
Connect wire (mm
Earth wire (mm
)4610162535 502 x 35 2 x 50 2 x 50 2 x 70 3 x 70 3 x 70
2
) ----253550- - ----
2
)2.5 to 4 4 4 to 6 6 10 10 16 25 25 35 35 35 35
Note: The maximum length of the wires mentioned above is 5 meters. If you need to wire longer than 5
meters, the wire size must be increased. Contact us if you need assistance.
4.1.3 Wire the upper and lower decks (Type B only).
4.1.3.1 Wire PE (Earth) terminal of the upper deck to PE (Earth) terminal of the lower deck.
4.1.3.2 Wire N2 and N3 (Neutral) terminals of the lower deck to N of the CONNECT TERMINAL of the upper deck.
4.1.3.3 Wire INPUT2 terminal of the lower deck to INPUT2 terminal of the upper deck.
4.1.3.4 Wire OUTPUT2 terminal of the lower deck to OUTPUT2 terminal of the upper deck.
4.1.3.5 Wire INPUT3 terminal of the lower deck to INPUT3 terminal of the upper deck.
4.1.3.6 Wire OUTPUT3 terminal of the lower deck to OUTPUT3 terminal of the upper deck.
4.1.4 Connect the OUTPUT terminal of the Wise33 / Wise MP33 series AVR to the loads as following: N terminal connects to Neutral. L1 terminal connects to R-phase or Line1 from loads. L2 terminal connects to S-phase or Line2 from loads. L3 terminal connects to T-phase or Line3 from loads.
4.1.5 Connect the INPUT terminal of the Wise33 / Wise MP33 series AVR to main electricity supply as
following:
PE terminal connects to Ground (Earth). N terminal connects to Neutral. L1 terminal connects to R-phase or Line1 of main electricity supply. L2 terminal connects to S-phase or Line2 of main electricity supply. L3 terminal connects to T-phase or Line3 of main electricity supply.
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Caution: Before connecting INPUT terminal of the Wise33 / Wise MP33 series AVR to main electricity
supply, turn off the breaker at MDB (Main Distribution Board) first.
4.2 Turn on the Wise33 / Wise MP33 series AVR
4.2.1 Turn off all connected loads.
4.2.2 Turn on the breaker at MDB, then INPUT STATUS lamp lights.
4.2.3 Open the door and press MAINTENANCE BYPASS/AVR SWITCH to AVR position.
4.2.4 Turn on the INPUT BREAKER and close the door.
4.2.5 If you select manual restart mode, you will hear the audible alarm. Press simultaneously
once.
4.2.6 Turn on all connected loads.
4.3 Turn off the AVR
4.3.1 Turn off all connected loads.
4.3.2 Open the door.
4.3.3 Turn off the INPUT BREAKER and close the door.
Note: INPUT STATUS lamp lights due to the AVR is connecting to main electricity supply.
4.4 Operation when the AVR has faults (Maintenance bypass)
4.4.1 Turn off all connected loads.
4.4.2 Open the door and turn off INPUT BREAKER.
4.4.3 Press MAINTENANCE BYPASS/AVR SWITCH to MAINTENANCE BYPASS position, and then close the door.
4.4.4 Turn on all connected loads. They are now taking power directly from main electricity supply.
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DATA DISPLAY
You can check electrical data by pressing , , and .
5.1 button: Press to display input electrical data such as input voltage and frequency.
Press once Shows input voltage of each phase (Line-Neutral).
Press twice Shows input voltage of each phase (Line-Line).
Press 3 times Shows frequency of each phase.
Press 4 times Returns to the first screen.
5.2 button : Press to display output electrical data such as output voltage, output frequency and load
percentage.
Press once Shows output voltage of each phase (Line-Neutral).
Press twice Shows output voltage of each phase (Line-Line).
Press 3 times Shows output current of each phase (Line-Neutral).
Press 4 times Shows load percentage of each phase.
Press 5 times Returns to the first screen.
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5.3 button: Press to display nominal phase voltage and output restart mode.
Press once Shows output restart mode.
Press twice Shows nominal phase voltage.
Press 3 times Shows output control mode
Press 4 times Returns to the first screen.
5.4 button : Press to display system status such as operating status.
Press once Shows present operating status.
Note: When you hear the audible alarm, you can press until you notice the fault shown on
the LCD. Press this button until the display returns to the first screen. See more information in Section TROUBLESHOOTING.
5.5 Press two buttons simultaneously
Press to start the AVR (for manual restart mode only) or return to main menu during setting.
Press to access password input screen.
Press to mute the alarm.
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SETTING
To return to main menu, press simultaneously once or wait for 30 seconds.
6.1 Input password to access to setting menu
6.1.1 Press simultaneously once to enter password input screen.
(The password of the following sample is 2468.)
6.1.2 Press twice to input the first digit of the password.
(Refer to the above sample, it is 2.)
6.1.3 Press 4 times to input the second digit of the password.
(Refer to the above sample, it is 4.)
6.1.4 Press 6 times to input the third digit of the password.
(Refer to the above sample, it is 6.)
6.1.5 Press 8 times to input the last digit of the password.
(Refer to the above sample, it is 8.)
6.1.6 Press simultaneously once to confirm password entry.
6.1.7 Now, you reach main setting menu. Press to select setting item.
6.2 System control setting
6.2.1 Press once to enter system control setting screen. This screen
displays the value of the nominal phase voltage of each Phase-Neutral.
6.2.2 Press once to edit the nominal voltage. The voltage value blinks.
Note: Press or to change the voltage value. Then press to confirm the new setting or
press to cancel the change and return to main menu.
6.2.3 Press once to enter restart mode setting screen.
Note: Press or to change the restart mode. Then press to confirm the new setting or
press to cancel the change and return to main menu.
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6.3 Alarm Mute
If there are any faults, the AVR will display fault message on the LCD and alarm. You can mute the alarm
by pressing simultaneously once.
Note: For Technical Setup Require Key setting, it is for technician only.
TROUBLESHOOTING
If the Wise33 / Wise MP33 series AVR does not operate properly and you cannot solve the problems using this troubleshooting information in this userís guide, please contact your Leonics local distributors, Leonics Service Center, send e-mail to support@leonics.com or visit www.leonics.com.
You can access the screen to view the fault by pressing until you notice the fault shown on the LCD. Press
this button until the display returns to the first screen.
Item
7.1
7.2
7.3
7.4
Message on
the LCD screen
Causes
The AVR shuts itself down due to fault.
The output voltage is fault.
The input voltage is fault.
The input frequency is fault.
Solutions
Find out the cause and solve. The AVR will restart automatically when it returns to normal (for automatic restart mode only).
Turn off the AVR and check the wiring at the behind whether it is correct. Turn on the AVR again. The AVR will restart automatically when it returns to normal.
Turn off the AVR and check the wiring at the behind whether it is correct. Turn on the AVR again. The AVR will restart automatically when it returns to normal.
Turn off the AVR and check the wiring at the behind whether it is correct. Turn on the AVR again. The AVR will restart automatically when it returns to normal.
7.5
7.6
The voltage of main electricity supply is low.
There is fault.
The AVR will restart automatically when it returns to normal.
Contact Leonics local distributors, Leonics Service Center, send e-mail to support@leonics.com or visit www.leonics.com.
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Item
7.7
7.8
7.9
7.10
Message on
the LCD screen
Causes
The AVR is waiting for restart command (for manual restart mode only).
The internal temperature is extremely high.
The internal temperature is higher than the set point.
The AVR is overload.
Solutions
Press
simultaneously once.
AVR will restart when it detects no fault.
- Check the AVR ventilation whether anything is blocking.
-Disconnect some loads due to the AVR is overload.
- Check the AVR ventilation whether anything is blocking.
-Disconnect some loads due to the AVR is overload.
Disconnect some loads until the load level shows less than 100%.
7.11
7.12
The AVR is going to shut down due to overload.
The AVR shuts itself down due to running overload for long time.
Disconnect some loads until the load level shows less than 100%.
Disconnect some loads until the load level shows less than 100% and wait for 11 minutes. The AVR will restart automatically (for automatic restart
mode) or press
simultaneously once (for manual restart mode).
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